US20090173037A1 - Prefabricated Building Components and Assembly Equipments - Google Patents
Prefabricated Building Components and Assembly Equipments Download PDFInfo
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- US20090173037A1 US20090173037A1 US12/248,051 US24805108A US2009173037A1 US 20090173037 A1 US20090173037 A1 US 20090173037A1 US 24805108 A US24805108 A US 24805108A US 2009173037 A1 US2009173037 A1 US 2009173037A1
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- forced air
- active
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- thermal
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Images
Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
- E04B1/62—Insulation or other protection; Elements or use of specified material therefor
- E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
- E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
- E04B1/78—Heat insulating elements
- E04B1/80—Heat insulating elements slab-shaped
- E04B1/803—Heat insulating elements slab-shaped with vacuum spaces included in the slab
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F5/00—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
- F24F5/0075—Systems using thermal walls, e.g. double window
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F5/00—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
- F24F5/0075—Systems using thermal walls, e.g. double window
- F24F2005/0078—Double windows
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/242—Slab shaped vacuum insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
- Y02B30/90—Passive houses; Double facade technology
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
- Y02B80/10—Insulation, e.g. vacuum or aerogel insulation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/10—Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
Definitions
- This continued present invention offers an innovative idea and easy ways to improve the windows and doors insulation value coordinated with the parent patent, which has been the weakest area of all buildings in terms of energy efficiency.
- the primary object of this continuing present invention is the same as of the parent patent to provide prefabricated building components with energy efficient saving means to facilitate the building process of industrial, commercial and residential industries.
- the glass VIP in its double and triple pane configurations are “obscured” glass panels in vacuum condition which are used as part of the wall insulation members as composite insulated wall panel and also used as “obscured” insulated glass features wall panels to bring in lights; hereinafter, part of this continued patent is to implement the non-factory “repeat at will” built-in on and off vacuum system incorporated for window and wall load-bearing structures, for the purpose of achieving various high level insulation values along with advancing the “obscured” to “un-obscured” and co-exist in the system for a building structure.
- the following is an introduction of the “un-obscured” glass VIP of double and triple pane configurations, which are the extended versions of the double and triple pane “obscured” glass VIP cited in the parent patent. Its formation process is clearly described in the parent patent.
- This continuing present invention is able to perform the Vacuum/Active Forced Thermal Fluid Insulation Process; with the un-obscured glass VIP system, a perfect vacuum condition can be obtained by a simple procedure in a non-factory environment “repeatedly at will”.
- the vacuum is achieved by the users pumping forced fluid to fill up the space within the tightly sealed unit, followed by gradually retrieving or drawing out a specific quantity of the liquid to create a desired amount of vacuumed space.
- This mechanical pumping and retrieval process can be repeatedly executed at will by incorporating a programmable mechanical apparatus comprises liquid pumps, controlling devices, tubing, reservoirs to retain fluids & heat exchanger, capable to regulating time, temperature and transport volume of thermal fluids as desired.
- Stage one uses a double pane un-obscured glass VIP as an example; as previously mentioned regarding insulation values, it can be achieved by filling up 100% of the cavity of the un-obscured glass VIP with appropriate fluid. This is then followed by gradually retrieving or drawing out the liquid. As a result pressure is created in the cavity to produce a pure vacuum condition, along with creating a double pane true vacuum insulated panel, the result provides recognized superior insulation value.
- Stage two uses the previously mentioned vacuum insulation values to reverse the initial process of retrieval to pump the thermal fluid back into the pressurized vacuum cavity, as soon as the capacity is filled 100% by the thermal fluid; “the double pane un-obscured glass VIP, the thermal fluid, and the thermal fluid-filled cavity are converted into “one” unique window system”.
- the system becomes active with insulation value.
- the thermal insulation effect of the fluid is related to a pre-set specific R-value which can be easily achieved by regulating the temperature, which is utilized through the “energy” generated by a solar panel.
- a thermostat controlled pumping device is then activated.
- the fluid is pumped through the solar-powered heater to be re-fused with higher preset temperature and then to be returned into the cavity.
- an alternative heating device can be used to maintain an appropriate temperature to achieve the desired insulation value.
- another usable function of the system is to transport unwanted temperature from the outside by using a lower or room temperature fluid.
- the above active thermal forced fluid system can be used for hot and cold climates.
- the cavity will remain in its pressurized pure vacuum condition.
- Stage three uses a process as described in the parent patent.
- a triple pane obscure glass VIP can be produced by adding a third glass sheet, and then with all three glass sheets to be sandwiched together with glass strips of same material on all four edges. Appropriate heat is then applied around all four edges of the assembled glass sheets and glass strips. The glass strips are then melted with the glass sheets together and sealed as one triple pane glass unit, therefore creating two separate attached side by side cavities.
- a third un-obscured glass sheet is added to the same aforementioned production process to produce an un-obscured triple pane glass VIP with two separate attached cavities on either side of the middle glass sheet.
- One of the two created cavities to be vacuumed and sealed off permanently by using the aforementioned method is to draw out the fluid from the cavity to create a pressurized vacuumed space.
- the second cavity on the opposite side of the middle glass sheet works as the frequent-forced fluid cavity.
- the triple pane un-obscured glass VIP with these two opposite-sided cavities which is one unit, can also be rotated the way they are facing depending on application, For example; the permanent vacuumed cavity can be used facing the exterior side, while the opposite side of the forced fluid “repeat at will” cavity can be used facing the interior room, and vice versa.
- this forced-fluid-cavity is in vacuumed condition as well. It functions exactly the same as the previously described double pane un-obscured glass VIP with programmable pumping and controlling devices, which interacts with color fluids and reservoirs.
- a wide range of color choice can be incorporated into the fluids or the active thermal forced fluids to create the window treatment effects in a non-obscure glass VIP.
- a dual fluid reservoir with separate controlling devices can be used to achieve the light and darker color effects provide alternative color of choice for one window unit.
- the Custom Window Treatment system when filled with appropriate fluid can be used to effectively block ultra violet light. This system offers an alternative choice to replacing existing cumbersome conventional window treatments on the market as needed or desired, for a small fraction of the cost. These options do not affect the efficiency of the Vacuum/Forced active thermal fluid insulation values.
- FIG. 6G side & front view of the un-obscure double pane glass VIP with no vacuum condition in the cavity.
- FIG. 6H side & front view of the un-obscure double pane glass VIP prefilled with light color fluid in the cavity.
- FIG. 6I sectional view of the mechanical apparatus; (a program-able pumping & controlling devices & reservoirs filled with fluids), shows the relationship with the double pane glass VIP.
- FIG. 6J side & front view of the un-obscure double pane glass VIP prefilled with light color fluid in the cavity which interacted & connected with the programmable pumping & controlling system & reservoirs.
- FIG. 6K side & front view of the un-obscure double pane glass VIP shows the light color fluid has been pumped out of the cavity to create the pressurized vacuum condition.
- FIG. 6L side & front view of the un-obscure double pane glass VIP shows the cavity is filled with darker color fluid.
- FIG. 6M side & front view of the double pane glass VIP, the “darker” color fluid is pumped out & a pressurized vacuum condition is created in the cavity.
- FIG. 6N side view, front & back view of the un-obscure triple pane glass VIP with dual cavities, one of the cavity is pre-treated in permanent pressurized vacuum condition by forced fluid & the other cavity is for the repeatable vacuum process to be prefilled with color fluids.
- FIG. 6O side view, front & back view of the un-obscure triple pane glass VIP, one of the cavity is pre-filled with light color fluid, and the other cavity is pre-treated in permanent vacuum condition with forced fluid.
- FIG. 6P side view, front & back view of the un-obscure triple pane glass VIP with dual cavities interacted & connected with the programmable pumping & controlling system & reservoirs; one prefilled with light color fluid & the other is pre-treated in permanent vacuum condition by forced fluid.
- FIG. 6Q side view, front & back view of the un-obscure triple pane glass VIP with dual cavities, the light color fluid is pumped out from the cavity which is also turned into a pressurized vacuum cavity, & the other is pre-treated in permanent vacuum condition by forced fluid.
- FIG. 6R side view, front & back view of the un-obscure triple pane glass VIP with dual cavities, one of the cavities is filled with darker color fluid & the other is pre-treated in permanent vacuum condition by forced fluid.
- FIG. 6S side view, front & back view of the un-obscure triple pane glass VIP with dual cavities, the darker color fluid is pumped out from the cavity which is also turned into a pressurized vacuum cavity & the other is pre-treated in permanent vacuum condition by forced fluid.
- FIG. 6T sectional view of the entire system of the un-obscure triple pane glass VIP; fluids are pumped out retained in the reservoirs which are connected with a temperature gauged self activated heater.
- FIG. 6U shows a side view & front view of a double pane glass VIP which can be used as door insulation members.
- FIG. 13D is the top sectional view of the basement concrete wall structure with a boxed-out space for housing the climate control unit.
- FIG. 13E is the top sectional view of the main floor wall frame structure with a boxed-out space for housing forced air ducting system from the climate control unit.
- FIG. 13F is the top sectional view of the upper floor wall frame structure with a boxed-out space for housing forced air ducting system from the climate control unit.
- FIG. 13G is the side view shown the created boxed-out spaces for housing the climate control unit to allow the basement floor free of obstruction for more desirable development & the aligned multi-level vertical column boxed-out spaces for accommodating forced air ducting system reaching up & returning from all 3 levels.
- FIG. 13H is the side view shown an outward ducting body is installed & connected with the climate control unit depicting the main outward active forced air path and various multi-level extending outward active forced air paths.
- FIG. 13I is the side view shown an inward ducting body is installed & connected with the climate control unit depicting the main inward active forced air path and various multi-level extending inward active forced air paths.
- FIG. 13J is the orthographic side view shown the interacted combined functions of the basement boxed-out space, the multi-level vertical column boxed-out spaces; the climate control unit; the outward & inward active forced air ducting system associated & networked with the entire multi-level active thermal forced air passages & paths.
- FIG. 13K is the side & cut-off view focused on depicting an elongated horizontal boxed-out structure installed & attached to exterior multi-level flooring structures and capable of embracing pluming pipes & electrical wirings in horizontal positions.
- FIG. 13L is another side view 90 degrees of FIG. 13K , shown the main plumbing pipes positioned vertically within the boxed-out spaces of the multi-level vertical column, and horizontally extends their routes to other floor levels via the elongate horizontal boxed-out structure, also illustrates the electrical wirings & water lines adapting along the extension route of the main plumbing pipes.
- FIG. 13M is a top view of FIG. L further depicts the formation & relationships with the boxed-out space from the basement wall, the vertical column boxed-out spaces, the elongate horizontal boxed-out structure, main plumbing pipes and their extensions extended into the void space between floor joist.
- FIG. 13N is an applying example of another independent active thermal forced air blanket movement rising up in basement from the created boxed-out space
- FIG. 13O is a cut-off horizontal view of an existing prior art piece of a corrugated metal ceiling component showing the corrugated pattern creates the “void” spaces on both sides.
- FIG. 13P is a cut-off horizontal view of an existing prior art typical ceiling of a commercial or industrial structure illustrates the creation of the “void” spaces to be utilized as active thermal forced air paths in the present invention.
- FIG. 13Q is the cut off view of a residential house comprises of a roof structure having active forced air passages system running underneath the roof sheathing.
- FIG. 6G illustrates the side and front view of the body the un-obscured double pane glass VIP 1 .
- 1 a is the cavity of the body of the VIP 1 at this stage it is with no vacuum condition, and 1 b shows the protruding fluid drain outlet.
- FIG. 6H shows the side and front view of the body of the un-obscured double pane glass VIP 1 , with its cavity refer to FIG. 1 as 1 a , now it is pre-filled with lighter color fluid lc for the purpose of preparing & precondition the latter pressurized vacuum process to be performed.
- 1 b is the protruding fluid drain outlet.
- FIG. 6I shows the sectional view of the mechanical apparatus comprises programmable pumping, controlling devices, tubing & a dual reservoir filled with fluids.
- 1 d shows the rigid foam supporting members to be used to cushion the weight of the glass VIP body set on the frame structure.
- 1 b is the protruding fluid drain outlet connected with the split-flow control valve 2 ; this is performed by tubing 3 which transports all fluids, the tubing 3 splits its way and connects with two programmable pumps 4 .
- the tubing 3 then extend their ways; one runs into the reservoir 5 , which retains with the light fluid 5 a and the other runs into reservoir 6 which retains the fluid 6 a .
- Reservoir 5 is not filled to its full capacity in order to leave enough room for the return fluid from the to-be-connected body of the VIP 1 & its cavity 1 a both shown in dotted lines; demonstrating the relationship with the incorporated mechanical apparatus.
- FIG. 6J shows the side view and front view of the body of the un-obscured double pane glass VIP 1 connected with the mechanical apparatus.
- the mechanical apparatus embraces the programmable pump 4 with controlling device connected by tubing 3 with the dual reservoir 5 & 6 being filled with fluids 5 a & 6 a .
- 1 d illustrates the rigid foam supporting members that are used to cushion the weight of the VIP panel set on the frame structure.
- 1 b is the protruding fluid drain outlet which helps to drain the last drop of the fluid back into reservoirs to reduce the mixing of the residual of the light color fluid 5 a & the darker color fluid 10 a to minimum.
- the second is the split-flow control valve to guide the separated light color fluid 5 a and darker color fluid 6 a to return to their own designated reservoirs 5 & 6 .
- 3 is the tubing that connects the protruding fluid drain outlet 1 b ; the split flow valve 2 ; the programmable pump 4 ; and the dual reservoir 5 and 6 .
- the cavity of the VIP body 1 at this preconditioned stage has been pre-filled with light colour fluid 1 c , refer to FIG. 2 .
- the reservoir 5 is purposely left almost empty just to retain enough fluid in level to cover the end of the tubing 3 to maintain the consistency of the fluid that relates to creating the vacuum effect in the latter procedure.
- FIG. 6K shows the side and front view of the body of the un-obscured double pane glass VIP 1 and the incorporated mechanical apparatus in function.
- 1 e illustrates the stage of the cavity of the VIP 1 , in which it is pressurized and vacuumed out by withdrawing the light colour fluid 1 c to become 5 a ; refer to FIG. 4 .
- the fluid 1 c / 5 a has been pumped back and retained in the reservoir 5 shows that it is full.
- the darker fluid 6 a also remains in the reservoir 6 , and readily available for its turn.
- the embodiment of the un-obscured double pane glass VIP 1 at this stage is in the cycle of performing the “repeat at will” pressurized vacuum condition.
- FIG. 6L shows the side and front view of the body of the un-obscured double pane glass VIP 1 and the incorporated mechanical apparatus in function, Also illustrated, is the darker color fluid 6 a ; where it is pumped in and filled in the pressurized vacuum space of the cavity of the body of VIP 1 .
- the reservoir 6 is purposely left almost empty just to retain enough fluid in level to cover the end of the tubing 3 , to maintain the consistency of the fluid as it relates to creating the vacuum effect. It also gives room for the return of the darker colour fluid 6 a which is in the cavity of the body of the VIP 1 and cycled to be pumped back into the reservoir 6 . Meanwhile, the reservoir 5 is fully filled with the light colour fluid 5 a , and readily available for its turn.
- FIG. 6M shows the side and front view of the body of the un-obscured double pane glass VIP 1 and the mechanical apparatus is in function.
- the cavity Of the body of the VIP 1 is pressurized and vacuumed out by withdrawing the darker colour fluid 6 a , which has been pumped back and retained in the reservoir 6 shows that it is full, and the light colour fluid 5 a , also remains in the reservoir 5 and readily available to be used.
- This double pane glass VIP 1 embodiment at this stage is in “repeat at will” pressurized vacuum condition.
- a double pane forced fluid pressurized vacuum insulation panel VIP 1 is transformed into an unique window unit.
- FIG. 6N shows the side view of the un-obscured triple pane glass VIP 7 configured to create two attached side-by-side bodies 7 a & 7 b separated by the middle pane glass sheet.
- Body 7 a shows its front view with a non-vacuumed cavity 7 c having a fluid drain outlet 7 f , and on the other side of the middle-pane glass sheet;
- body 7 b of the VIP 7 with a cavity 7 d shows as the back view of the VIP 7 .
- FIG. 6O shows the side view, front view & back view of the un-obscured triple pane glass VIP 7 depicts two separate attached bodies, and 7 d is the cavity of the body 7 b which is pre-treated and it is in its prior art process “permanent” pressurized vacuumed condition and 7 e is the nipple.
- the space of the cavity 7 c refer to FIG. 8 ; of the body 7 a with fluid drain outlet 7 f , at this stage is prefilled with the light color fluid 5 a .
- This “prefilled” process is to pre-condition the “repeat at will” vacuum process latter to be performed by utilizing the cavity of the body 7 a to be incorporated with a programmable mechanical apparatus.
- FIG. 6P shows the side view, front view & back view of the un-obscured triple pane glass VIP 7 with dual body/cavity incorporated with the mechanical apparatus; refer to FIG. 3 .
- the sectional view of the mechanical apparatus comprises programmable pumping & controlling devices.
- 1 d shows the rigid foam supporting members to be used to cushion the weight of the glass VIP body set on the frame structure.
- 7 f is the protruding fluid drain outlet connected with the split-flow control valve 2 , this connection is performed by tubing 3 which transports all fluids, the tubing 3 splits its way and connects with two programmable pumps 4 .
- the tubing 3 then extend; one runs into the reservoir 5 , which retains with the light fluid 5 a and the other runs into reservoir 6 which retains the darker fluid 6 a .
- 7 d is the cavity of the body 7 b , which is pre-treated in permanent pressurized vacuum condition and 7 e is the nipple.
- the light color fluid 5 a as described in FIG. 9 was used to pre-fill & precondition the cavity of body 7 a ; at this stage the pressurized vacuum process can begin and be achieved at anytime by withdrawing the fluid 5 a back into the reservoir 5 which is not filled to its full capacity at this point in order to leave enough room for the return light color fluid 5 a from the cavity of the body 7 a . While the reservoir 6 filled with fluid 6 a is in it's dormant mode.
- FIG. 6Q shows the un-obscured triple pane glass VIP 7 with dual body/cavity incorporated with the mechanical apparatus.
- the incorporated programmable pumping and controlling devices and dual reservoir is filled with fluids.
- 7 g a illustrates the stage of the cavity of the body 7 a is in “repeat at will” pressurized vacuumed condition by the effect of withdrawing the light colour fluid 5 a , which is pumped back and retained in the reservoir 5 shows that it is full, and the darker colour fluid 6 a also remains in the reservoir 6 , while the pre-treated “permanent” pressurized vacuumed cavity 7 d of body 7 b remain in tact.
- a double pressurized vacuum insulation panel VIP 7 is created within one triple pane glass body.
- FIG. 6R shows the un-obscure triple pane glass VIP 7 with dual body/cavity incorporated with the mechanical apparatus.
- the darker color fluid 6 a is being pumped in, and fills the “repeat at will” pressurized vacuumed cavity of body 7 a .
- the reservoir 6 is purposely left almost empty just to retain enough fluid in level to cover the end of the tube 3 to maintain the consistency of the fluid, which relates to creating the repeat vacuum effect and also to give room for the return of the darker colour fluid 6 a from the cavity of body 7 a .
- the reservoir 5 is fully filled with light colour fluid 5 a , it is readily available for its turn, while the pre-treated “permanent” pressurized vacuumed cavity 7 d of body 7 b remains in tact.
- FIG. 6S shows the un-obscured triple pane glass VIP 13 with dual body/cavity incorporated with the mechanical apparatus.
- 15 a illustrates the stage of the cavity of the body 13 a is in “repeat at will” pressurized vacuumed condition by withdrawing the darker colour fluid 10 a , at this point the fluid 10 a is being pumped back and retained in the reservoir 10 , and shown that it is full.
- the light colour fluid 9 a also remains in the reservoir 9 in full.
- the dual body/cavity of the triple pane VIP 13 at this stage are both in pressurized vacuumed condition.
- One is “permanent” vacuumed condition & the other is functioning as “repeat at will” vacuumed condition.
- a double pressurized vacuum insulation panel VIP 13 is created within one triple pane glass body and transformed into an unique window unit.
- FIG. 6T depicts the triple pane glass VIP 7 that is incorporated with the mechanical apparatus and the thermal apparatus as it becomes one window system.
- 8 illustrates the heat or cold thermal exchanger depending on climate condition, 8 a is the thermal transfer line for fluid 6 a and 8 b is the thermal transfer line for fluid 5 a.
- FIG. 6U shows the side & front view a double pane glass VIP 9 to be implemented as an insulation member for doors; 9 a is the pre-treated vacuum cavity and 9 b is the opening for door knock.
- This double pane glass door VIP 9 is to be inserted in the exist metal door frame to become an efficient insulation member which is one of the weakest point in terms of negative thermal transfer.
- FIG. 13D shown: the top sectional view of a basement wall structure 402 with a boxed out wall 370 ; created within is a boxed-out space 372 from the basement floor for housing & consolidating the climate control unit 374 ; the climate control unit 374 comprises an outward forced air duct body 380 and an inward forced air duct body 392 .
- FIG. 13E shown: the top sectional view of a main level wall structure 404 with a boxed-out wall 20 creating a boxed-out space 366 aligned on top with the basement wall structure 402 shown in FIG. 13D ; the focus herein is the main floor boxed-out space 366 aligned with the basement boxed-out space 372 forming a vertical column.
- FIG. 13G the top sectional view of a main level wall structure 404 with a boxed-out wall 20 creating a boxed-out space 366 aligned on top with the basement wall structure 402 shown in FIG. 13D ; the focus herein is the main floor boxed-out space 366 aligned with the basement boxed-out space 372 forming a vertical column.
- FIG. 13F shown: the top sectional view of an upper level wall structure 406 with a boxed-out wall 364 creating a boxed-out space 360 aligned on top with the main level wall structure 404 shown in FIG. 13E ; the focus herein is the upper level boxed-out space 360 aligned with the main level boxed-out space 366 forming a three level vertical column boxed-out space additionally aligned to the basement boxed-out space 372 , forming a multi-level vertical column of boxed-out spaces.
- FIG. 13G is an example that relates to FIGS. 13D , 13 E & 13 F. Depicted is a whole side view of the formation of the multi-level vertical column boxed-out spaces joining and aligning the basement wall structure 370 , which has a boxed-out space 372 , the main level boxed-out structure 364 , which has a boxed-out space 366 , and the upper level boxed-out structure 358 , which has a boxed-out space 360 ; therein clearly depicted is the basement boxed-out space housing the climate control unit 374 that frees the basement floor of obstructions to allow for more desirable development and spaces free of conventional cumbersome ducting systems.
- FIG. 13H is a side view example, shown is the installed forced air “outward” ducting system body 380 in the basement boxed-out space 372 , extending its way up in the aligned multi-level vertical column boxed-out spaces (formation of boxed-out spaces 360 , 366 & 372 , refer to FIG. 13G ) to the main and upper floors, reaching up to the ceiling level, and connecting with various outward passages to each floor level.
- the active thermal forced air main paths 378 are within the outward ducting system body 380 and move up from the climate control unit 374 , which is housed in the basement boxed-out space 372 , and clearly depicts the relationships of the various outward active thermal forced air paths from the basement level up.
- 416 is the basement in-slab active forced air path; 386 is the lower horizontal active forced air path; 412 is the in-floor active forced air of the main floor; 384 is the lower horizontal active forced air path; 408 is the in-floor active forced air path of the upper floor; 382 is the lower horizontal active forced air path; 376 is the in-ceiling active forced air path.
- FIG. 13I is an example showing the installed forced air “inward” ducting system body 392 that extends its way up in the aligned multi-level vertical column boxed-out spaces connected from the climate control unit 374 in the basement floor rising up to the main floor and upper floor and reaching up to the ceiling level and connected on the way to various outward passages from each floor level.
- the active thermal forced air main paths 394 moving within the inward ducting body 392 returns to the climate control unit 374 , which is housed in the basement boxed-out space 372 and clearly depicts the relationships of the various “inward” active forced air paths from the ceiling level down; 388 is the in-ceiling forced air path; 390 is the upper horizontal forced air path of the upper floor; 410 is the in-floor forced air path of the upper floor; 396 is the upper horizontal forced air path of the main floor; 414 is the in-floor forced air path of the main floor; 398 is the upper horizontal forced air path of the basement; 374 is the concrete floor in-slab forced air path.
- FIG. 13J is a completed consolidated side view of FIGS. 13H & 13I and clearly depicts the combined functions and relationships of: the utilization of the boxed-out space 372 , multi-level vertical column boxed-out spaces (formation of boxed-out spaces 360 , 366 & 372 refer to FIG. 13G ), and the outward and inward forced air ducting systems; it demonstrates all outward & inward active thermal forced air paths connecting & circulating together as a completed system.
- the arrayed composite insulated wall panels on each floor shown are divided in half by a foam strip 400 to create the horizontal lower outward and upper inward forced air passage pattern.
- the Figure shown depicts the active forced air path 416 that travels outward in the in-slab concrete floor and shows the inward active forced air path returning to the climate control unit 374 .
- the Figure shown depicts the active forced air traveling outward through the 12 in-stud openings into a lower horizontal active forced air path 386 , then moving upward through a designated section of an unobstructed wall panel into an inward upper horizontal active forced air path 398 within the same divided and arrayed vertical wall panel cavities.
- the Figure shown depicts the active forced air path 412 traveling outward in the in-floor underneath the sub-floor and between the floor joists; it also shows the inward active forced air path 414 returning to the climate control unit 374 .
- the Figure shown depicts the active forced air traveling outward through 12 in-stud openings in a lower horizontal active forced air path 384 , then moving upward through a designated section of an unobstructed wall panel into an inward upper horizontal forced air path 396 within the same divided and arrayed vertical wall panel cavities.
- the Figure shown depicts the active forced air path 408 traveling outward in the in-floor underneath the sub-floor and between the floor joists; it also shows the inward active forced air path 410 returning to the climate control unit 374 .
- the figure shown depicts the active forced air traveling outward through 12 in-stud openings in a lower horizontal active forced air path 382 , then moving upward through a designated section of an unobstructed wall panel into an inward upper horizontal active forced air path 390 within the same divided and arrayed vertical wall panel cavities.
- the Figure shown depicts the active forced air path 376 traveling outward in the ceiling cavities; it also shows the inward active forced air path 388 emerging into the main forced air path and returning to the climate control unit 374 .
- FIG. 13K is a side view showing the positions to floors of a cut-off view of 2 horizontal boxed-out structures 420 , each braced within a cut-off horizontal view of a piece of main plumbing pipe 422 , angled 90 degrees at a certain length and connected with another vertical piece of main plumbing pipe 424 .
- FIG. 13L is a side view, showing a 90 degree angle view of FIG. 13K , more clearly depicts the relationships and functions of the elongate horizontal boxed-out structures 420 in FIG. 13K , which is associated with the horizontal pipe piece 422 and vertical pipe piece 424 .
- the pipe piece 424 rises up from the ground stresses in the vertical column boxed-out space then elbows horizontally with its extension pipe piece 422 , which is braced within the elongate horizontal boxed-out structure 420 ; another pipe piece 426 with a cut-off view is also elbowed 90 degrees with the pipe piece 422 to extend its length in the void space underneath the sub-floor & between the floor joists.
- the configuration of the elongate boxed-out structure 420 created within its horizontal hollow space comprises insulation 428 ; a horizontal pipe piece 422 ; water line 430 ; electrical wiring 436 and an active thermal forced air path 434 .
- FIG. 13M is a top view of the main floor and further depicts the relationship of the multi-level vertical column boxed-out space associated with the elongate horizontal boxed-out structure 420 bracing within the horizontal pipe piece 422 , the electrical wire 430 , the water line 436 and the elbowed vertical pipe piece 424 .
- 426 is an elbowed extension pipe of 422 , displayed underneath the sub-floor & between floor joists, 434 is the extension piece of the electrical wire of 430 .
- 440 is the elbowed extension piece of the water line 436 .
- FIG. 13N is a side view demonstrated another active thermal forced air path 441 , therein emphasizing the forced air path 441 starting in the basement level; forced air moves outward from the climate control unit 374 which is located in the boxed-out space 372 , travel horizontally through openings in the lower section of the wall panels, them rising up through openings & passages reaching up to the ceiling passages/cavities then travel across the ceiling to the opposite wall, then return to the climate control unit 374 in basement in the same movement pattern.
- FIG. 13O is a horizontal cut-off view of an existing corrugated metal ceiling component 444 which is widely used as an interior part of the roofing structure in the commercial & industrial buildings, 446 is the interior “void” spaces and 448 is the exterior “void” spaces of which have never been utilized, the present invention therein to utilize these said “void” spaces by running forced air through to create an active thermal forced air path in each one of these interior and or exterior corrugated “void” spaces.
- FIG. 13P is a horizontal sectional view further illustrates the formation, configuration and the relationships of the active thermal forced air system to be integrated into a typical roof structure which comprises of an existing corrugated metal ceiling component 444 having exterior insulation 454 in place to create exterior “void” spaces 448 and the exterior roofing material 452 installed on the top, the interior ceiling material 450 to be added to create the interior “void” spaces 446 ; “void” spaces 446 & 448 therein are the spaces/cavities for the forced air path.
- FIG. 13Q is a sectional view further illustrates the insulated attic structure which comprises of foam insulation members 456 & 458 sandwiched together as composite insulated panels creating a cavity to become the passage 460 for the active forced air 462 , said panels are to be installed on the roof rafter member (refer to FIG. 9D in the parent application) installed directly underneath the roof sheathing board.
- the central channel 464 is also made out of rigid foam member configured in an elongated square body installed at the top and center of the interior roof structure laying 90 degree from one end to the other against and attached to the said panels which are positioned from both sides of the roof, and said panels having openings on each high-pitch end matching the openings on each side of the central channel 464 and to be aligned together to each other then forming connected forced air passage 460 and passage 466 to allow forced air to enter from each said panel into the central channel 462 .
- the function of the central channel 462 is to collect and centralize all forced air gathered and entered from all said panels then to be dissipated to the outside or be re-directed to whichever sources to be utilized. This structure is particularly designed for unwanted hot air to be dissipated for hot climates.
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Priority Applications (13)
Application Number | Priority Date | Filing Date | Title |
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US12/248,051 US20090173037A1 (en) | 2008-01-08 | 2008-10-09 | Prefabricated Building Components and Assembly Equipments |
CN2008801243041A CN101910530A (zh) | 2008-01-08 | 2008-10-17 | 预制建筑构件及组装设备 |
JP2010540994A JP5336514B2 (ja) | 2008-01-08 | 2008-10-17 | プレハブ建築構成部材および組み立て体装置 |
MX2010007574A MX2010007574A (es) | 2008-01-08 | 2008-10-17 | Componentes de construccion prefabricados y equipos de ensamble. |
EP08870040.6A EP2240652A4 (de) | 2008-01-08 | 2008-10-17 | Fertigbauteile und montageausrüstung |
KR1020107013188A KR20110016853A (ko) | 2008-01-08 | 2008-10-17 | 조립식 건물 부품들 및 조립 장치 |
NZ586584A NZ586584A (en) | 2008-01-08 | 2008-10-17 | Window system with cavity between panes filled with coloured liquid and evacuated as required |
AU2008346725A AU2008346725A1 (en) | 2008-01-08 | 2008-10-17 | Prefabricated building components and assembly equipments |
BRPI0819947-7A BRPI0819947A2 (pt) | 2008-01-08 | 2008-10-17 | "configuração e formação dos equipamentos de montagem, componentes de construção isolantes compósitos e equipamentos de montagem, componentes de construção isolantes compósitos e estrutura de construção pré-fabricada" |
PCT/CA2008/001809 WO2009086617A1 (en) | 2008-01-08 | 2008-10-17 | Prefabricated building components and assembly equipments |
CA 2642047 CA2642047C (en) | 2008-01-07 | 2008-10-20 | Prefabricated buildings and assembly equipments |
ZA2010/03863A ZA201003863B (en) | 2008-01-08 | 2010-05-31 | Prefabricated building components and assembly equipments |
IL206699A IL206699A0 (en) | 2008-01-08 | 2010-06-29 | Ricated building components and assembly equipments |
Applications Claiming Priority (2)
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US11/971,018 US20110120049A1 (en) | 2008-01-08 | 2008-01-08 | Prefabricated Building Components and Assembly Equipment |
US12/248,051 US20090173037A1 (en) | 2008-01-08 | 2008-10-09 | Prefabricated Building Components and Assembly Equipments |
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US11/971,018 Continuation-In-Part US20110120049A1 (en) | 2008-01-07 | 2008-01-08 | Prefabricated Building Components and Assembly Equipment |
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US12/248,051 Abandoned US20090173037A1 (en) | 2008-01-07 | 2008-10-09 | Prefabricated Building Components and Assembly Equipments |
Country Status (12)
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US (1) | US20090173037A1 (de) |
EP (1) | EP2240652A4 (de) |
JP (1) | JP5336514B2 (de) |
KR (1) | KR20110016853A (de) |
CN (1) | CN101910530A (de) |
AU (1) | AU2008346725A1 (de) |
BR (1) | BRPI0819947A2 (de) |
IL (1) | IL206699A0 (de) |
MX (1) | MX2010007574A (de) |
NZ (1) | NZ586584A (de) |
WO (1) | WO2009086617A1 (de) |
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- 2008-10-17 JP JP2010540994A patent/JP5336514B2/ja not_active Expired - Fee Related
- 2008-10-17 KR KR1020107013188A patent/KR20110016853A/ko not_active Application Discontinuation
- 2008-10-17 BR BRPI0819947-7A patent/BRPI0819947A2/pt not_active IP Right Cessation
- 2008-10-17 AU AU2008346725A patent/AU2008346725A1/en not_active Abandoned
- 2008-10-17 NZ NZ586584A patent/NZ586584A/xx not_active IP Right Cessation
- 2008-10-17 EP EP08870040.6A patent/EP2240652A4/de not_active Withdrawn
- 2008-10-17 CN CN2008801243041A patent/CN101910530A/zh active Pending
- 2008-10-17 WO PCT/CA2008/001809 patent/WO2009086617A1/en active Application Filing
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- 2010-06-29 IL IL206699A patent/IL206699A0/en unknown
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Cited By (10)
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US20120318475A1 (en) * | 2009-05-28 | 2012-12-20 | Michael Glover | Building Energy System |
US9897332B2 (en) | 2009-05-28 | 2018-02-20 | Michael Glover | Energy efficient fenestration assembly |
US20150361654A1 (en) * | 2013-01-22 | 2015-12-17 | Basf Se | Construction element having a controllable heat-transfer coefficient u |
US9297164B2 (en) | 2013-09-04 | 2016-03-29 | JROC Holdings, LLC | VIP roofing insulation |
US20150292204A1 (en) * | 2014-04-14 | 2015-10-15 | Nippon Digital Soft Kabushiki Kaisha | Structure of wall, floor and ceiling of building |
WO2017017608A1 (en) * | 2015-07-30 | 2017-02-02 | Ghisellini Roberto | An insulation panel |
US10941565B1 (en) | 2019-08-23 | 2021-03-09 | Climate Shelter LLC | Affordable energy efficient and disaster proof residential structures |
US11352784B1 (en) | 2019-08-23 | 2022-06-07 | Climate Shelter LLC | Affordable energy efficient and disaster proof residential structures |
CN113909918A (zh) * | 2021-11-25 | 2022-01-11 | 河北华洋精工机械制造有限公司 | 钢筋桁架楼承板生产线 |
CN115635321A (zh) * | 2022-10-26 | 2023-01-24 | 河北华洋精工机械制造有限公司 | 一种钢管桁架机 |
Also Published As
Publication number | Publication date |
---|---|
IL206699A0 (en) | 2010-12-30 |
NZ586584A (en) | 2013-05-31 |
MX2010007574A (es) | 2010-11-10 |
JP5336514B2 (ja) | 2013-11-06 |
KR20110016853A (ko) | 2011-02-18 |
WO2009086617A1 (en) | 2009-07-16 |
JP2011508837A (ja) | 2011-03-17 |
BRPI0819947A2 (pt) | 2015-06-16 |
ZA201003863B (en) | 2011-03-30 |
CN101910530A (zh) | 2010-12-08 |
EP2240652A4 (de) | 2014-06-11 |
AU2008346725A1 (en) | 2009-07-16 |
EP2240652A1 (de) | 2010-10-20 |
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