US20090078181A1 - Method for manufacturing embroidered wallcovering - Google Patents

Method for manufacturing embroidered wallcovering Download PDF

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Publication number
US20090078181A1
US20090078181A1 US12/036,017 US3601708A US2009078181A1 US 20090078181 A1 US20090078181 A1 US 20090078181A1 US 3601708 A US3601708 A US 3601708A US 2009078181 A1 US2009078181 A1 US 2009078181A1
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United States
Prior art keywords
base material
threads
wallcovering
embroidered
patterns
Prior art date
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Abandoned
Application number
US12/036,017
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English (en)
Inventor
Yueh-Shuang Liu
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Individual
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Individual
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Publication date
Application filed by Individual filed Critical Individual
Publication of US20090078181A1 publication Critical patent/US20090078181A1/en
Abandoned legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M3/00—Printing processes to produce particular kinds of printed work, e.g. patterns
    • B41M3/18—Particular kinds of wallpapers
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05C—EMBROIDERING; TUFTING
    • D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products

Definitions

  • the present invention relates generally to a method for manufacturing a decorative wallcovering, and in particular to a method for manufacturing an embroidered wallcovering.
  • Conventional decorative wall cloths are classified into two categories: a fabric based wall cloth, which includes fabric coated with Polyvinyl Chloride (PVC), and a non-woven-material based wall cloth.
  • a conventional method for manufacturing the non-woven-material based wall cloth includes the steps of printing print patterns on a non-woven material by a press and packaging the finished wall cloth. Because the non-woven material is breathable, it is easier to manufacture, paste on the wall, and is less likely to warp at the edges.
  • the wall cloth is not suitable to emboss after printing. Thus, the conventional wall cloth can not provide three dimensional patterns. The decoration effect and the price level of the convention wall cloth are not high. Therefore, the conventional wall cloth can not satisfy the high level wall decoration.
  • Embroidery is a work of ornamental patterns in thread upon a foundation fabric using a needle, and provides decoration with raised images and vivid colors. Moreover, choosing various threads made of different materials can enhance the effect of the embroidery designs. Embroidery includes hand embroidery and machine embroidery. However, it is hard to control designs and color matching in a large scale machine embroidered work. The colors are difficult to adjust to present the realistic patterns in the large scale work. Thus, the machine embroidery is not used for wall decoration.
  • a primary objective of the present invention is to provide a method for manufacturing a wallcovering, which overcomes the disadvantage of the convention method that can not effectively present a design of volume on a two-dimensional surface or a delicate design.
  • a method for manufacturing an embroidered wallcovering includes the steps of: printing print patterns on a base material by a gravure press or a cylinder screen press with water soluble inks and heat drying the base material in the meantime of printing; and embroidering thread patterns, which is corresponding to the print patterns, on the base material.
  • the method according to an embodiment of the present invention includes the steps of: (1) printing print patterns on a base material by a gravure press or a cylinder screen press with water soluble inks and heat drying the base material at a temperature of 100-250 degree Celsius in the meantime of printing; (2) trimming the dried and printed base material and cutting the base material into a semi-finish goods having a predetermined length and width; (3) embroidering thread patterns, which is corresponding to the print patterns, on the semi-finish goods to get an embroidered wallcovering; (4) trimming and smoothing a back of the wallcovering; (5) curling up the wallcovering into a roll and wrapping the roll in a shrink film.
  • the base material used in the aforementioned embroidered wallcovering can be chosen from a non-woven material, cotton textile, a fabric coated with PVC, or paper.
  • the threads can be chosen from polyester threads, cotton threads, caddices, or metal threads, such as gold threads and silver threads.
  • a thread count of the embroidery is under eighty thousand per meter in lengthwise direction.
  • the method for manufacturing an embroidered wallcovering according to the present invention may further include the step of decoration process.
  • the decoration process includes sewing or attaching accessories onto the embroidered wallcovering for decoration.
  • the accessories are chosen from metal strips, pearls, beads, quills, sequins, furs, rhinestones, etc.
  • a method for manufacturing an embroidered wallcovering includes the steps of: (1) using a non-woven material as a base material, printing print patterns on the base material by a gravure press or a cylinder screen press with water soluble inks, and heat drying the base material at a temperature of 100-250 degree Celsius in the meantime of printing; (2) trimming the dried and printed base material and cutting the base material into a semi-finish goods having a predetermined length and width; (3) embroidering thread patterns, which is corresponding to the print patterns, on the semi-finish goods to get an embroidered wallcovering, wherein threads can be polyester threads, cotton threads, caddices, or metal threads, such as gold threads and silver threads, and a thread count of the embroidery is under eighty thousand per meter in lengthwise direction; (4) operating a decoration process that sewing or attaching accessories onto the embroidered wallcovering, wherein the accessories are chosen from metal strips, pearls, beads, quills, sequins, furs, rhin
  • the characteristic of the method for manufacturing an embroidered wallcovering according to the present invention is combining printing with embroidery to create a new type of decorative wallcovering.
  • Printing provides the base material of the wallcovering with vivid and colorful decorative print patterns.
  • Embroidery provides the thread patterns of volume on a two-dimensional surface. Moreover, the print patterns match with the thread patterns, thereby improving the decoration level of the embroidery.
  • the base material can be chosen from any of materials suitable for printing, and the non-woven material is preferred.
  • the threads can be chosen from regular threads used for embroidery. After printing and embroidering, the wallcovering may further include decorative accessories to enhance aesthetics.
  • the embroidered wallcovering manufactured by the method according to the present invention is embroidered by a machine.
  • the method according to the present invention is ideal for mass production.
  • the embroidered wallcovering manufactured by the method has the advantages of printed wallcovering and embroidery but does not have their disadvantages.
  • the wallcovering is environment friendly, and add dimension and quality to the wallcovering, thereby meeting the most demanding wall finish requirements.
  • FIG. 1 is a flow chart showing a method for manufacturing an embroidered wallcovering.
  • a method for manufacturing an embroidered wallcovering according to the present invention includes printing, heat drying, cutting, embroidering, decorative processing, trimming, and packaging.
  • a method for manufacturing an embroidered wallcovering according to a first embodiment of the present invention includes the following steps.
  • the base material is cut into the semi-finish wall cloth having 10 m in length and 53 cm in width.
  • Thread patterns which is corresponding to the print patterns, are embroidered on the semi-finish wall cloth to get an embroidered wall cloth. Polyester threads are used and a thread count of the thread patterns is under eighty thousand per meter in lengthwise direction.
  • a decoration process is operated, which pearls are sewed onto the embroidered wall cloth by gold threads or silver threads.
  • a back of the wall cloth is trimmed and smoothed.
  • the wall cloth is curled up into a roll and the roll is wrapped in a shrink film.
  • a method for manufacturing an embroidered wallcovering according to a second embodiment of the present invention includes the following steps.
  • Cotton textile is chosen as a base material of a wall cloth.
  • a cylinder screen press with water soluble inks print patterns are printed on the base material.
  • the base material passes an oven and is heat dried at a temperature of 250 degree Celsius.
  • the base material is cut into the semi-finish wall cloth having 10 m in length and 70 cm in width.
  • Thread patterns, which is corresponding to the print patterns, are embroidered onto the semi-finish wall cloth to get an embroidered wall cloth. Caddices are used and a thread count of the thread patterns is under eighty thousand per meter in lengthwise direction.
  • a decoration process is operated, which beads, sequins, furs, rhinestones are adhered onto the embroidered wall cloth.
  • a back of the wall cloth is trimmed and smoothed.
  • the wall cloth is curled up into a roll and the roll is wrapped in a shrink film.
  • a method for manufacturing an embroidered wallcovering according to a third embodiment of the present invention includes the following steps.
  • Paper is chosen as a base material of wallpaper.
  • a gravure press with water soluble inks print patterns are printed on the base material. In the mean time of printing, the base material passes an oven and is heat dried at a temperature of 100 degree Celsius.
  • the base material is cut into the semi-finish wallpaper having 10 m in length and 1 m in width.
  • Thread patterns which is corresponding to the print patterns, are embroidered onto the semi-finish wallpaper. Cotton threads are used and a thread count of the thread patterns is under eighty thousand per meter in lengthwise direction.
  • a back of the wall cloth is trimmed and smoothed.
  • the wallpaper is curled up into a roll and the roll is wrapped in a shrink film.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)
  • Decoration Of Textiles (AREA)
  • Treatment Of Fiber Materials (AREA)
US12/036,017 2007-09-21 2008-02-22 Method for manufacturing embroidered wallcovering Abandoned US20090078181A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CNA2007100462640A CN101125516A (zh) 2007-09-21 2007-09-21 针刺绣壁布的生产工艺
CN200710046264.0 2007-09-21

Publications (1)

Publication Number Publication Date
US20090078181A1 true US20090078181A1 (en) 2009-03-26

Family

ID=39093675

Family Applications (1)

Application Number Title Priority Date Filing Date
US12/036,017 Abandoned US20090078181A1 (en) 2007-09-21 2008-02-22 Method for manufacturing embroidered wallcovering

Country Status (3)

Country Link
US (1) US20090078181A1 (zh)
CN (1) CN101125516A (zh)
DE (1) DE102008012328A1 (zh)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103668819A (zh) * 2013-12-09 2014-03-26 单虹岩 一种用于刺绣的底布材料
CN103710916A (zh) * 2013-12-31 2014-04-09 太原理工大学 书画纸刺绣工艺
CN104790136A (zh) * 2015-04-08 2015-07-22 吴中区光福濮凤娟刺绣文化艺术研究所 一种利用视觉效果的刺绣方法
US9460604B1 (en) * 2011-03-30 2016-10-04 Lead Technology Capital Management, Llc Multifunctional modular system for sensing and utilizing corporal dynamics and impact related forces
FR3070168A1 (fr) * 2017-08-21 2019-02-22 Anne-Lise Bue Procede d’impression d’une image sur un support guide, pour la broderie
US11008689B2 (en) * 2018-08-28 2021-05-18 Yao Lu Colored gold-wrapped thread and method for making gold-plated embroidery by using same
CN113463858A (zh) * 2021-07-15 2021-10-01 绍兴恒高新材料科技股份有限公司 艺术漆墙布及其生产工艺
US20220259461A1 (en) * 2021-02-02 2022-08-18 Brewster Home Fashions Llc Repositionable peel-and-stick embellished wall coverings

Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101792989B (zh) * 2010-03-20 2012-01-11 浙江沃莱菲装饰材料有限公司 无纺丝复合壁纸及其生产工艺
CN102490509B (zh) * 2011-12-09 2013-12-18 上海欣旺壁纸有限公司 一种壁纸及其生产工艺
CN102704220B (zh) * 2012-06-27 2014-04-16 深圳市奥普特电脑绣花有限公司 一种电脑刺绣的方法
CN102912569A (zh) * 2012-09-25 2013-02-06 李骞 一种墙纸刺绣方法
CN103015659B (zh) * 2012-11-27 2015-05-20 嘉兴恒凯装饰材料科技有限公司 一种绣花墙布的施工方法
CN103407280A (zh) * 2013-09-10 2013-11-27 佛山市高明新明和机械技术研究开发有限公司 一种壁布或墙布的生产系统
CN103966923A (zh) * 2014-05-20 2014-08-06 上海欣旺壁纸有限公司 一种无纺丝复合壁纸及其生产方法
CN105671821A (zh) * 2016-03-07 2016-06-15 威海芸祥家纺技术服务有限公司 一种数码印染与机绣相结合的制品
CN111334928A (zh) * 2020-03-23 2020-06-26 浙江红饰和家居有限公司 一种夜光线墙布制作工艺
CN115074925A (zh) * 2022-06-04 2022-09-20 东莞市悠悠美居家居制造有限公司 一种pvc刺绣布艺餐垫的制备工艺

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US4415623A (en) * 1974-09-19 1983-11-15 Jacob Schlaepfer & Co. Ag Decoration of sheet material
US6031974A (en) * 1994-03-25 2000-02-29 Canon Kabushiki Kaisha Image processing apparatus and method, and method of manufacturing ink-jet recorded article
US6321672B1 (en) * 2001-02-01 2001-11-27 Dudek, Ii James Edward Sublimation embroidery
US20030091783A1 (en) * 2001-11-14 2003-05-15 Sonna Calandrino Articles of manufacture with legend insert
US6832569B2 (en) * 2002-12-16 2004-12-21 Tajima Usa, Inc. Combined screenprint and embroidering method and apparatus
US20050091810A1 (en) * 2003-10-29 2005-05-05 Nelson Linda J. Casket memorial drape and display
US20050160957A1 (en) * 2004-01-23 2005-07-28 Ronald Krasnitz Embroidery method
US6994642B2 (en) * 2004-02-11 2006-02-07 Adventure Trading Incorporated Spherical crocheted object having embroidery and the method of manufacture thereof
US20060048689A1 (en) * 2004-08-30 2006-03-09 Billert Debbi L Method of making hand accessorizable embroidered designs
US20070101918A1 (en) * 2005-10-20 2007-05-10 Vsm Group Ab Embroidery data generation

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4415623A (en) * 1974-09-19 1983-11-15 Jacob Schlaepfer & Co. Ag Decoration of sheet material
US6031974A (en) * 1994-03-25 2000-02-29 Canon Kabushiki Kaisha Image processing apparatus and method, and method of manufacturing ink-jet recorded article
US6321672B1 (en) * 2001-02-01 2001-11-27 Dudek, Ii James Edward Sublimation embroidery
US20030091783A1 (en) * 2001-11-14 2003-05-15 Sonna Calandrino Articles of manufacture with legend insert
US6832569B2 (en) * 2002-12-16 2004-12-21 Tajima Usa, Inc. Combined screenprint and embroidering method and apparatus
US20050091810A1 (en) * 2003-10-29 2005-05-05 Nelson Linda J. Casket memorial drape and display
US20050160957A1 (en) * 2004-01-23 2005-07-28 Ronald Krasnitz Embroidery method
US6994642B2 (en) * 2004-02-11 2006-02-07 Adventure Trading Incorporated Spherical crocheted object having embroidery and the method of manufacture thereof
US20060048689A1 (en) * 2004-08-30 2006-03-09 Billert Debbi L Method of making hand accessorizable embroidered designs
US20070101918A1 (en) * 2005-10-20 2007-05-10 Vsm Group Ab Embroidery data generation

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9460604B1 (en) * 2011-03-30 2016-10-04 Lead Technology Capital Management, Llc Multifunctional modular system for sensing and utilizing corporal dynamics and impact related forces
CN103668819A (zh) * 2013-12-09 2014-03-26 单虹岩 一种用于刺绣的底布材料
CN103710916A (zh) * 2013-12-31 2014-04-09 太原理工大学 书画纸刺绣工艺
CN104790136A (zh) * 2015-04-08 2015-07-22 吴中区光福濮凤娟刺绣文化艺术研究所 一种利用视觉效果的刺绣方法
FR3070168A1 (fr) * 2017-08-21 2019-02-22 Anne-Lise Bue Procede d’impression d’une image sur un support guide, pour la broderie
US11008689B2 (en) * 2018-08-28 2021-05-18 Yao Lu Colored gold-wrapped thread and method for making gold-plated embroidery by using same
US20220259461A1 (en) * 2021-02-02 2022-08-18 Brewster Home Fashions Llc Repositionable peel-and-stick embellished wall coverings
CN113463858A (zh) * 2021-07-15 2021-10-01 绍兴恒高新材料科技股份有限公司 艺术漆墙布及其生产工艺

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Publication number Publication date
CN101125516A (zh) 2008-02-20
DE102008012328A1 (de) 2009-04-09

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