US20060262567A1 - Light emitting panel assemblies - Google Patents
Light emitting panel assemblies Download PDFInfo
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- US20060262567A1 US20060262567A1 US11/494,349 US49434906A US2006262567A1 US 20060262567 A1 US20060262567 A1 US 20060262567A1 US 49434906 A US49434906 A US 49434906A US 2006262567 A1 US2006262567 A1 US 2006262567A1
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- light
- assembly
- deformities
- film
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0015—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/0018—Redirecting means on the surface of the light guide
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- G—PHYSICS
- G09—EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
- G09F—DISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
- G09F13/00—Illuminated signs; Luminous advertising
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M21/00—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis
- A61M21/02—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis for inducing sleep or relaxation, e.g. by direct nerve stimulation, hypnosis, analgesia
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
- F21V5/10—Refractors for light sources comprising photoluminescent material
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- G—PHYSICS
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- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0015—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/002—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it by shaping at least a portion of the light guide, e.g. with collimating, focussing or diverging surfaces
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- G—PHYSICS
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- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0015—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/002—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it by shaping at least a portion of the light guide, e.g. with collimating, focussing or diverging surfaces
- G02B6/0021—Means for improving the coupling-in of light from the light source into the light guide provided on the surface of the light guide or in the bulk of it by shaping at least a portion of the light guide, e.g. with collimating, focussing or diverging surfaces for housing at least a part of the light source, e.g. by forming holes or recesses
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0035—Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/0036—2-D arrangement of prisms, protrusions, indentations or roughened surfaces
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- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0035—Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/0038—Linear indentations or grooves, e.g. arc-shaped grooves or meandering grooves, extending over the full length or width of the light guide
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- G—PHYSICS
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- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0058—Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide
- G02B6/0061—Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide to provide homogeneous light output intensity
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0066—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form characterised by the light source being coupled to the light guide
- G02B6/0068—Arrangements of plural sources, e.g. multi-colour light sources
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- A—HUMAN NECESSITIES
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- A61B—DIAGNOSIS; SURGERY; IDENTIFICATION
- A61B90/00—Instruments, implements or accessories specially adapted for surgery or diagnosis and not covered by any of the groups A61B1/00 - A61B50/00, e.g. for luxation treatment or for protecting wound edges
- A61B90/30—Devices for illuminating a surgical field, the devices having an interrelation with other surgical devices or with a surgical procedure
- A61B2090/309—Devices for illuminating a surgical field, the devices having an interrelation with other surgical devices or with a surgical procedure using white LEDs
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- A—HUMAN NECESSITIES
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- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M21/00—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis
- A61M2021/0005—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis by the use of a particular sense, or stimulus
- A61M2021/0044—Other devices or methods to cause a change in the state of consciousness; Devices for producing or ending sleep by mechanical, optical, or acoustical means, e.g. for hypnosis by the use of a particular sense, or stimulus by the sight sense
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
- A61N2005/063—Radiation therapy using light comprising light transmitting means, e.g. optical fibres
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
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- A61N2005/065—Light sources therefor
- A61N2005/0651—Diodes
- A61N2005/0652—Arrays of diodes
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61N—ELECTROTHERAPY; MAGNETOTHERAPY; RADIATION THERAPY; ULTRASOUND THERAPY
- A61N5/00—Radiation therapy
- A61N5/06—Radiation therapy using light
- A61N5/0613—Apparatus adapted for a specific treatment
- A61N5/0621—Hyperbilirubinemia, jaundice treatment
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0023—Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
- G02B6/0028—Light guide, e.g. taper
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0013—Means for improving the coupling-in of light from the light source into the light guide
- G02B6/0023—Means for improving the coupling-in of light from the light source into the light guide provided by one optical element, or plurality thereof, placed between the light guide and the light source, or around the light source
- G02B6/0031—Reflecting element, sheet or layer
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0035—Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
- G02B6/004—Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles
- G02B6/0043—Scattering dots or dot-like elements, e.g. microbeads, scattering particles, nanoparticles provided on the surface of the light guide
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0058—Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide
- G02B6/006—Means for improving the coupling-out of light from the light guide varying in density, size, shape or depth along the light guide to produce indicia, symbols, texts or the like
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2219/00—Legends
- H01H2219/054—Optical elements
- H01H2219/062—Light conductor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H2221/00—Actuators
- H01H2221/07—Actuators transparent
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S362/00—Illumination
- Y10S362/80—Light emitting diode
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S362/00—Illumination
- Y10S362/804—Surgical or dental spotlight
Definitions
- This invention relates generally, as indicated, to light emitting panel assemblies each including a transparent panel member for efficiently conducting light, and controlling the light conducted by the panel member to be emitted from one or more light output areas along the length thereof.
- Light emitting panel assemblies are generally known. However, the present invention relates to several different light emitting panel assembly configurations which provide for better control of the light output from the panel assemblies and for more efficient utilization of light, which results in greater light output from the panel assemblies.
- the light emitting panel assemblies include a light emitting panel member having a light transition area in which at least one light source is suitably mounted for transmission of light to the light input surface of the panel member.
- the light source is desirably embedded, potted or bonded to the light transition area to eliminate any air gaps, decrease surface reflections and/or eliminate any lens effect between the light source and light transition area, thereby reducing light loss and increasing the light output from the panel assembly.
- the panel assemblies may include reflective or refractive surfaces for changing the path of a portion of the light, emitted from the light source, that would not normally enter the panel members at an acceptable angle that allows the light to remain in the panel members for a longer period of time and/or increase the efficiency of the panel members.
- the light emitting panel members include a pattern of light extracting deformities or disruptions which provide a desired light output distribution from the panel members by changing the angle of refraction of a portion of the light from one or more light output areas of the panel members.
- the light source may include multiple colored light sources for supplying light to one or more light output areas, and for providing a colored or white light output distribution.
- the panel assemblies include a transition area for mixing the multiple colored lights, prior to the light entering the panel members, in order to effect a desired colored or white light output distribution.
- the various light emitting panel assemblies of the present invention are very efficient panel assemblies that may be used to produce increased uniformity and higher light output from the panel members with lower power requirements, and allow the panel members to be made thinner and/or longer, and/or of various shapes and sizes.
- FIGS. 1 through 3 are schematic perspective views of three different forms of light emitting panel assemblies in accordance with this invention.
- FIG. 4 a is an enlarged plan view of a portion of a light output area of a panel assembly showing one form of pattern of light extracting deformities on the light output area;
- FIGS. 4 b, c and d are enlarged schematic perspective views of a portion of a light output area of a panel assembly showing other forms of light extracting deformities formed in or on the light output area;
- FIG. 5 is an enlarged transverse section through the light emitting panel assembly of FIG. 3 taken generally on the plane of the line 5 - 5 thereof;
- FIG. 6 is a schematic perspective view of another form of light emitting panel assembly in accordance with this invention.
- FIG. 7 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention.
- FIG. 8 is a schematic perspective view of another form of light emitting panel assembly in accordance with this invention.
- FIG. 9 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention.
- FIG. 10 is a schematic top plan view of still another form of light emitting panel assembly in accordance with this invention.
- FIG. 11 is a side elevation view of the light emitting panel assembly of FIG. 10 ;
- FIG. 11 a is a fragmentary side elevation view showing a tapered or rounded end on the panel member in place of the prismatic surface shown in FIGS. 10 and 11 ;
- FIG. 12 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention.
- FIG. 13 is a schematic side elevation view of the light emitting panel assembly of FIG. 12 ;
- FIGS. 14 and 15 are schematic perspective views of still other forms of light emitting panel assemblies in accordance with this invention.
- FIG. 1 there is schematically shown one form of light emitting panel assembly 1 in accordance with this invention including a transparent light emitting panel 2 and one or more light sources 3 which emit light in a predetermined pattern in a light transition member or area 4 used to make the transition from the light source 3 to the light emitting panel 2 , as well known in the art.
- the light that is transmitted by the light transition area 4 to the transparent light emitting panel 2 may be emitted along the entire length of the panel or from one or more light output areas along the length of the panel as desired to produce a desired light output distribution to fit a particular application.
- the light transition area 4 is shown as an integral extension of one end of the light emitting panel 2 and as being generally rectangular in shape.
- the light transition area may be of other shapes suitable for embedding, potting, bonding or otherwise mounting the light source.
- reflective or refractive surfaces may be provided to increase efficiency.
- the light transition area 4 may be a separate piece suitably attached to the light input surface 13 of the panel member if desired.
- the sides of the light transition area may be curved to more efficiently reflect or refract a portion of the light emitted from the light source through the light emitting panel at an acceptable angle.
- FIG. 2 shows another form of light emitting panel assembly 5 in accordance with this invention including a panel light transition area 6 at one end of the light emitting panel 7 with sides 8 , 9 around and behind the light source 3 shaped to more efficiently reflect and/or refract and focus the light emitted from the light source 3 that impinges on these surfaces back through the light transition area 6 at an acceptable angle for entering the light input surface 18 at one end of the light emitting panel 7 .
- a suitable reflective material or coating 10 may be provided on the portions of the sides of the light transition areas of the panel assemblies of FIGS. 1 and 2 on which a portion of the light impinges for maximizing the amount of light or otherwise changing the light that is reflected back through the light transition areas and into the light emitting panels.
- FIGS. 1 and 2 include a single light source 3
- FIG. 3 shows another light emitting panel assembly 11 in accordance with this invention including two light sources 3 .
- the panel assemblies of the present invention may be provided with any number of light sources as desired, depending on the particular application.
- the panel assembly 11 of FIG. 3 includes a light transition area 12 at one end of the light emitting panel 14 having reflective and/or refractive surfaces 15 around and behind each light source 3 .
- These surfaces 15 may be appropriately shaped including for example curved, straight and/or faceted surfaces, and if desired, suitable reflective materials or coatings may be provided on portions of these surfaces to more efficiently reflect and/or refract and focus a portion of the light emitted for example from an incandescent light source which emits light in a 360° pattern through the light transition areas 12 into the light input surface 19 of the light emitting panel 14 .
- the light sources 3 may be mechanically held in any suitable manner in slots, cavities or openings 16 machined, molded or otherwise formed in the light transition areas of the panel assemblies. However, preferably the light sources 3 are embedded, potted or bonded in the light transition areas in order to eliminate any air gaps or air interface surfaces between the light sources and surrounding light transition areas, thereby reducing light loss and increasing the light output emitted by the light emitting panels.
- Such mounting of the light sources may be accomplished, for example, by bonding the light sources 3 in the slots, cavities or openings 16 in the light transition areas using a sufficient quantity of a suitable embedding, potting or bonding material 17 .
- the slots, cavities or openings 16 may be on the top, bottom, sides or back of the light transition areas. Bonding can also be accomplished by a variety of methods that do not incorporate extra material, for example, thermal bonding, heat staking, ultrasonic or plastic welding or the like. Other methods of bonding include insert molding and casting around the light source(s).
- a transparent light emitting material of any suitable type for example acrylic or polycarbonate, may be used for the light emitting panels.
- the panels may be substantially flat, or curved, may be a single layer or multi-layers, and may have different thicknesses and shapes.
- the panels may be flexible, or rigid, and may be made out of a variety of compounds.
- the panels may be hollow, filled with liquid, air, or be solid, and may have holes or ridges in the panels.
- Each light source 3 may also be of any suitable type including, for example, any of the types disclosed in U.S. Pat. Nos. 4,897,771 and 5,005,108, assigned to the same assignee as the present application, the entire disclosures of which are incorporated herein by reference.
- the light sources 3 may be an arc lamp, an incandescent bulb which also may be colored, filtered or painted, a lens end bulb, a line light, a halogen lamp, a light emitting diode (LED), a chip from an LED, a neon bulb, a fluorescent tube, a fiber optic light pipe transmitting from a remote source, a laser or laser diode, or any other suitable light source.
- the light sources 3 may be a multiple colored LED, or a combination of multiple colored radiation sources in order to provide a desired colored or white light output distribution.
- a plurality of colored lights such as LEDs of different colors (red, blue, green) or a single LED with multiple colored chips may be employed to create white light or any other colored light output distribution by varying the intensities of each individual colored light.
- a pattern of light extracting deformities or disruptions may be provided on one or both sides of the panel members or on one or more selected areas on one or both sides of the panel members, as desired.
- FIG. 4 a schematically shows one such light surface area 20 on which a pattern of light extracting deformities or disruptions 21 is provided.
- deformities or disruptions are used interchangeably to mean any change in the shape or geometry of the panel surface and/or coating or surface treatment that causes a portion of the light to be emitted.
- 4 a includes a variable pattern which breaks up the light rays such that the internal angle of reflection of a portion of the light rays will be great enough to cause the light rays either to be emitted out of the panel through the side or sides on which the light extracting deformities 21 are provided or reflected back through the panel and emitted out the other side.
- deformities or disruptions 21 can be produced in a variety of manners, for example, by providing a painted pattern, an etched pattern, a machined pattern, a printed pattern, a hot stamped pattern, or a molded pattern or the like on selected light output areas of the panel members.
- An ink or printed pattern may be applied for example by pad printing, silk screening, ink jet, heat transfer film process or the like.
- the deformities may also be printed on a sheet or film which is used to apply the deformities to the panel member. This sheet or film may become a permanent part of the light panel assembly for example by attaching or otherwise positioning the sheet or film against one or both sides of the panel member similar to the sheet or film 27 shown in FIGS. 3 and 5 in order to produce a desired effect.
- the light output of the panels can be controlled.
- the deformities or disruptions may be used to control the percent of light emitted from any area of the panels. For example, less and/or smaller size deformities 21 may be placed on panel areas where less light output is wanted. Conversely, a greater percentage of and/or larger deformities may be placed on areas of the panels where greater light output is desired.
- Varying the percentages and/or size of deformities in different areas of the panel is necessary in order to provide a uniform light output distribution.
- the amount of light traveling through the panels will ordinarily be greater in areas closer to the light source than in other areas further removed from the light source.
- a pattern of light extracting deformities 21 may be used to adjust for the light variances within the panel members, for example, by providing a denser concentration of light extracting deformities with increased distance from the light source 3 thereby resulting in a more uniform light output distribution from the light emitting panels.
- the deformities 21 may also be used to control the output ray angle distribution of the emitted light to suit a particular application. For example, if the panel assemblies are used to provide a liquid crystal display backlight, the light output will be more efficient if the deformities 21 cause the light rays to emit from the panels at predetermined ray angles such that they will pass through the liquid crystal display with low loss.
- the pattern of light extracting deformities may be used to adjust for light output variances attributed to light extractions of the panel members.
- the pattern of light extracting deformities 21 may be printed on the light output areas utilizing a wide spectrum of paints, inks, coatings, epoxies, or the like, ranging from glossy to opaque or both, and may employ half-tone separation techniques to vary the deformity 21 coverage.
- the pattern of light extracting deformities 21 may be multiple layers or vary in index of refraction.
- Print patterns of light extracting deformities 21 may vary in shapes such as dots, squares, diamonds, ellipses, stars, random shapes, and the like, and are desirably 0.006 square inch per deformity/element or less. Also, print patterns that are 60 lines per inch or finer are desirably employed, thus making the deformities or shapes 21 in the print patterns nearly invisible to the human eye in a particular application thereby eliminating the detection of gradient or banding lines that are common to light extracting patterns utilizing larger elements. Additionally, the deformities may vary in shape and/or size along the length and/or width of the panel members. Also, a random placement pattern of the deformities may be utilized throughout the length and/or width of the panel members.
- the deformities may have shapes or a pattern with no specific angles to reduce moire or other interference effects. Examples of methods to create these random patterns are printing a pattern of shapes using stochastic print pattern techniques, frequency modulated half tone patterns, or random dot half tones. Moreover, the deformities may be colored in order to effect color correction in the panel members. The color of the deformities may also vary throughout the panel members, for example to provide different colors for the same or different light output areas.
- FIGS. 4 b and 4 c show panel areas 22 on which prismatic surfaces 23 or depressions 24 are formed in the panel areas
- FIG. 4 d shows prismatic or other reflective or refractive surfaces 25 formed on the exterior of the panel area. The prismatic surfaces, depressions or raised surfaces will cause a portion of the light rays contacted thereby to be emitted from the panel member.
- angles of the prisms, depressions or other surfaces may be varied to direct the light in different directions to produce a desired light output distribution or effect.
- the reflective or refractive surfaces may have shapes or a pattern with no specific angles to reduce moire or other interference effects.
- a back reflector (including trans reflectors) 26 may be attached or positioned against one side of the panel member 14 of FIG. 3 using a suitable adhesive 28 or other method in order to improve light output efficiency of the panel assembly 11 by reflecting the light emitted from that side back through the panel for emission through the opposite side.
- a pattern of light extracting deformities 21 , 23 , 24 and/or 25 may be provided on one or both sides of the panel member in order to change the path of the light so that the internal critical angle is exceeded and a portion of the light is emitted from one or both sides of the panel.
- a transparent film, sheet or plate 27 may be attached or positioned against the side or sides of the panel member from which light is emitted using a suitable adhesive 28 or other method in order to produce a desired effect.
- the member 27 may be used to further improve the uniformity of the light output distribution.
- the member 27 may be a colored film, a diffuser, or a label or display, a portion of which may be a transparent overlay that may be colored and/or have text or an image thereon.
- the adhesive is preferably applied only along the side edges of the panel, and if desired the end edge opposite the light transition areas 12 , but not over the entire surface area or areas of the panel because of the difficulty in consistently applying a uniform coating of adhesive to the panel. Also, the adhesive changes the internal critical angle of the light in a less controllable manner than the air gaps 30 (see FIG. 5 ) which are formed between the respective panel surfaces and the back reflector 26 and/or film 27 when only adhered along the peripheral edges. Additionally, longer panel members are achievable when air gaps 30 are used. If adhesive were to be used over the entire surface, the pattern of deformities could be adjusted to account for the additional attenuation in the light caused by the adhesive.
- the panel assembly 5 shown therein also includes molded posts 31 at one or more corners of the panel 7 (four such posts being shown) which may be used to facilitate mounting of the panel assembly and providing structural support for other parts or components, for example, a display panel such as a liquid crystal display panel as desired.
- FIG. 6 shows another form of light emitting panel assembly 32 in accordance with this invention including a panel member 33 , one or more light sources 3 , and one or more light output areas 34 .
- the panel assembly 32 includes a tray 35 having a cavity or recess 36 in which the panel assembly 32 is received.
- the tray 35 may act as a back reflector as well as end edge and/or side edge reflectors for the panel 33 and side and/or back reflectors 37 for the light sources 3 .
- one or more secondary reflective or refractive surfaces 38 may be provided on the panel member 33 and/or tray 35 to reflect a portion of the light around one or more corners or curves in a non-rectangular shaped panel member 33 .
- FIG. 6 also shows multiple light output areas 34 on the panel member that emit light from one or more light sources 3 .
- FIG. 7 is a schematic illustration of still another form of light emitting panel assembly 40 in accordance with this invention including a panel member 41 having one or more light output areas 42 and one or more light transition areas (mixing areas) 43 containing a plurality of light sources 3 at one or both ends of the panel.
- Each transition area mixes the light from one or more light sources having different colors and/or intensities.
- each of the light sources 3 desirably employs three colored LEDs (red, blue, green) in each transition mixing area 43 so that the light from the three LEDs can be mixed to produce a desired light output color that will be emitted from the light output area 42 .
- each light source may be a single LED having multiple colored chips bonded to the lead film.
- two colored LEDs or a single LED having two colored chips may be used for a particular application. By varying the intensities of the individual respective LEDs, virtually any colored light output or white light distribution can be achieved.
- FIG. 8 shows yet another form of light emitting panel assembly 45 in accordance with this invention including a light emitting panel member 46 and a light source 3 in a light transition area 48 integral with one end of the panel member.
- the panel member 46 is three-dimensionally curved, for example, such that light rays may be emitted in a manner that facilitates aesthetic design of a lighted display.
- FIG. 9 schematically shows another form of light emitting panel assembly 50 in accordance with this invention, including a panel member 51 having multiple light output areas 52 , and mounting posts and/or mounting tabs 53 .
- This particular panel assembly 50 may serve as a structural member to support other parts or components as by providing holes or cavities 54 , 55 in the panel member 51 which allow for the insertion of modular components or other parts into the panel member.
- a separate cavity or recess 56 may be provided in the panel member 51 for receipt of a correspondingly shaped light transition area 57 having one or more light sources 3 embedded, bonded, cast, insert molded, epoxied, or otherwise mounted or positioned therein and a curved reflective or refractive surface 58 on the transition area 57 and/or wall of the cavity or recess 56 to redirect a portion of the light in a predetermined manner.
- the light transition area 57 and/or panel member may be in the form of a separate insert which facilitates the easy placement of the light source in a modular manner.
- a reflector 58 may be placed on the reflective or refractive surface of the cavity or recess 56 or insert 57 . Where the reflector 58 is placed on the reflective or refractive surface of the cavity or recess 56 , the cavity or recess may act as a mold permitting transparent material from which the transition area 57 is made to be cast around one or more light sources 3 .
- FIGS. 10 and 11 schematically show another form of light emitting panel assembly 60 in accordance with this invention including a panel member 61 having one or more light output areas 62 .
- an off-axis light transition area 63 is provided that is thicker in cross section than the panel member to permit use of one or more light sources 3 embedded or otherwise mounted in the light transition area that are dimensionally thicker than the panel member.
- a three-dimensional reflective surface 64 FIG. 11
- a prism 65 FIG. 11
- tapered, rounded, or otherwise shaped end 66 FIG. 11 a
- the light sources 3 may be oriented at different angles relative to each other and offset to facilitate better mixing of the light rays 67 in the transition area 63 as schematically shown in FIG. 10 and/or to permit a shorter length transition area 63 to be used.
- FIGS. 12 and 13 schematically show still another form of light emitting panel assembly 70 in accordance with this invention which includes one or more light transition areas 71 at one or both ends of the panel member 72 each containing a single light source 73 .
- the transition area or areas 71 shown in FIGS. 12 and 13 collect light with multiple or three-dimensional surfaces and/or collect light in more than one plane.
- each transition area 71 shown in FIGS. 12 and 13 has elliptical and parabolic shape surfaces 74 and 75 in different planes for directing the light rays 76 into the panel member at a desired angle.
- the panel members of the present invention may be made very thin, i.e., 0.125 inch thick or less.
- FIG. 14 schematically illustrates still another form of light emitting panel assembly 80 in accordance with this invention including a light emitting panel 81 and one or more light sources 3 positioned, embedded, potted, bonded or otherwise mounted in a light transition area 82 that is at an angle relative to the panel member 81 to permit more efficient use of space.
- An angled or curved reflective or refractive surface 83 is provided at the junction of the panel member 81 with the transition area 82 in order to reflect/refract light from the light source 3 into the body of the panel member 81 for emission of light from one or more light emitting areas 84 along the length of the panel member.
- FIG. 15 schematically illustrates still another form of light emitting panel assembly 90 in accordance with this invention including a light transition area 91 at one or both ends of a light emitting panel member 92 containing a slot 93 for sliding receipt of an LED or other suitable light source 3 .
- the slot 93 extends into the transition area 91 from the back edge 94 , whereby the light source 3 may be slid and/or snapped in place in the slot from the back, thus allowing the transition area to be made shorter and/or thinner.
- the light source 3 may be provided with wings, tabs or other surfaces 95 for engagement in correspondingly shaped recesses or grooves 96 or the like in the transition area 91 for locating and, if desired, securing the light source in place.
- the light source 3 may be embedded, potted, bonded or otherwise secured within the slot 93 in the light transition area 91 of the panel member 92 .
- Light from a secondary light source 97 may be projected through the panel member 92 for indication or some other effect
- the various light emitting panel assemblies disclosed herein may be used for a great many different applications including for example LCD back lighting or lighting in general, decorative and display lighting, automotive lighting, dental lighting, phototherapy or other medical lighting, membrane switch lighting, and sporting goods and apparel lighting or the like.
- the panel assemblies may be made such that the panel members and deformities are transparent without a back reflector. This allows the panel assemblies to be used for example to front light an LCD or other display such that the display is viewed through the transparent panel members.
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Abstract
Light emitting panel assemblies include a panel member having a sheet or film with light extracting deformities attached or otherwise positioned against the panel member. The light extracting deformities are configured to cause light entering the panel member to be emitted from at least one output region of the panel member. A pattern of light extracting deformities may also be provided on or in at least one side of the panel member.
Description
- This application is a continuation of U.S. patent application Ser. No. 10/784,527, filed Feb. 23, 2004, which is a division of U.S. patent application Ser. No. 09/256,275, filed Feb. 23, 1999, now U.S. Pat. No. 6,712,481, dated Mar. 30, 2004, which is a continuation-in-part of U.S. patent application Ser. No. 08/778,089, filed Jan. 2, 1997, now U.S. Pat. No. 6,079,838, dated Jun. 27, 2000, which is a division of U.S. patent application Ser. No. 08/495,176, filed Jun. 27, 1995, now U.S. Pat. No. 5,613,751, dated Mar. 25, 1997.
- This invention relates generally, as indicated, to light emitting panel assemblies each including a transparent panel member for efficiently conducting light, and controlling the light conducted by the panel member to be emitted from one or more light output areas along the length thereof.
- Light emitting panel assemblies are generally known. However, the present invention relates to several different light emitting panel assembly configurations which provide for better control of the light output from the panel assemblies and for more efficient utilization of light, which results in greater light output from the panel assemblies.
- In accordance with one aspect of the invention, the light emitting panel assemblies include a light emitting panel member having a light transition area in which at least one light source is suitably mounted for transmission of light to the light input surface of the panel member.
- In accordance with another aspect of the invention, the light source is desirably embedded, potted or bonded to the light transition area to eliminate any air gaps, decrease surface reflections and/or eliminate any lens effect between the light source and light transition area, thereby reducing light loss and increasing the light output from the panel assembly.
- In accordance with another aspect of the invention, the panel assemblies may include reflective or refractive surfaces for changing the path of a portion of the light, emitted from the light source, that would not normally enter the panel members at an acceptable angle that allows the light to remain in the panel members for a longer period of time and/or increase the efficiency of the panel members.
- In accordance with another aspect of the invention, the light emitting panel members include a pattern of light extracting deformities or disruptions which provide a desired light output distribution from the panel members by changing the angle of refraction of a portion of the light from one or more light output areas of the panel members.
- In accordance with still another aspect of the invention, the light source may include multiple colored light sources for supplying light to one or more light output areas, and for providing a colored or white light output distribution.
- In accordance with yet another aspect of the invention, the panel assemblies include a transition area for mixing the multiple colored lights, prior to the light entering the panel members, in order to effect a desired colored or white light output distribution.
- The various light emitting panel assemblies of the present invention are very efficient panel assemblies that may be used to produce increased uniformity and higher light output from the panel members with lower power requirements, and allow the panel members to be made thinner and/or longer, and/or of various shapes and sizes.
- To the accomplishment of the foregoing and related ends, the invention then comprises the features hereinafter fully described and particularly pointed out in the claims, the following description and the annexed drawings setting forth in detail certain illustrative embodiments of the invention, these being indicative, however, of but several of the various ways in which the principles of the invention may be employed.
- In the annexed drawings:
-
FIGS. 1 through 3 are schematic perspective views of three different forms of light emitting panel assemblies in accordance with this invention; -
FIG. 4 a is an enlarged plan view of a portion of a light output area of a panel assembly showing one form of pattern of light extracting deformities on the light output area; -
FIGS. 4 b, c and d are enlarged schematic perspective views of a portion of a light output area of a panel assembly showing other forms of light extracting deformities formed in or on the light output area; -
FIG. 5 is an enlarged transverse section through the light emitting panel assembly ofFIG. 3 taken generally on the plane of the line 5-5 thereof; -
FIG. 6 is a schematic perspective view of another form of light emitting panel assembly in accordance with this invention; -
FIG. 7 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention; -
FIG. 8 is a schematic perspective view of another form of light emitting panel assembly in accordance with this invention; -
FIG. 9 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention; -
FIG. 10 is a schematic top plan view of still another form of light emitting panel assembly in accordance with this invention; -
FIG. 11 is a side elevation view of the light emitting panel assembly ofFIG. 10 ; -
FIG. 11 a is a fragmentary side elevation view showing a tapered or rounded end on the panel member in place of the prismatic surface shown inFIGS. 10 and 11 ; -
FIG. 12 is a schematic top plan view of another form of light emitting panel assembly in accordance with this invention; -
FIG. 13 is a schematic side elevation view of the light emitting panel assembly ofFIG. 12 ; and -
FIGS. 14 and 15 are schematic perspective views of still other forms of light emitting panel assemblies in accordance with this invention. - Referring now in detail to the drawings, and initially to
FIG. 1 , there is schematically shown one form of lightemitting panel assembly 1 in accordance with this invention including a transparentlight emitting panel 2 and one ormore light sources 3 which emit light in a predetermined pattern in a light transition member orarea 4 used to make the transition from thelight source 3 to thelight emitting panel 2, as well known in the art. The light that is transmitted by thelight transition area 4 to the transparentlight emitting panel 2 may be emitted along the entire length of the panel or from one or more light output areas along the length of the panel as desired to produce a desired light output distribution to fit a particular application. - In
FIG. 1 thelight transition area 4 is shown as an integral extension of one end of thelight emitting panel 2 and as being generally rectangular in shape. However, the light transition area may be of other shapes suitable for embedding, potting, bonding or otherwise mounting the light source. Also, reflective or refractive surfaces may be provided to increase efficiency. Moreover, thelight transition area 4 may be a separate piece suitably attached to thelight input surface 13 of the panel member if desired. Also, the sides of the light transition area may be curved to more efficiently reflect or refract a portion of the light emitted from the light source through the light emitting panel at an acceptable angle. -
FIG. 2 shows another form of lightemitting panel assembly 5 in accordance with this invention including a panellight transition area 6 at one end of thelight emitting panel 7 withsides light source 3 shaped to more efficiently reflect and/or refract and focus the light emitted from thelight source 3 that impinges on these surfaces back through thelight transition area 6 at an acceptable angle for entering thelight input surface 18 at one end of thelight emitting panel 7. Also, a suitable reflective material orcoating 10 may be provided on the portions of the sides of the light transition areas of the panel assemblies ofFIGS. 1 and 2 on which a portion of the light impinges for maximizing the amount of light or otherwise changing the light that is reflected back through the light transition areas and into the light emitting panels. - The panel assemblies shown in
FIGS. 1 and 2 include asingle light source 3, whereasFIG. 3 shows another light emitting panel assembly 11 in accordance with this invention including twolight sources 3. Of course, it will be appreciated that the panel assemblies of the present invention may be provided with any number of light sources as desired, depending on the particular application. - The panel assembly 11 of
FIG. 3 includes alight transition area 12 at one end of thelight emitting panel 14 having reflective and/orrefractive surfaces 15 around and behind eachlight source 3. Thesesurfaces 15 may be appropriately shaped including for example curved, straight and/or faceted surfaces, and if desired, suitable reflective materials or coatings may be provided on portions of these surfaces to more efficiently reflect and/or refract and focus a portion of the light emitted for example from an incandescent light source which emits light in a 360° pattern through thelight transition areas 12 into thelight input surface 19 of thelight emitting panel 14. - The
light sources 3 may be mechanically held in any suitable manner in slots, cavities oropenings 16 machined, molded or otherwise formed in the light transition areas of the panel assemblies. However, preferably thelight sources 3 are embedded, potted or bonded in the light transition areas in order to eliminate any air gaps or air interface surfaces between the light sources and surrounding light transition areas, thereby reducing light loss and increasing the light output emitted by the light emitting panels. Such mounting of the light sources may be accomplished, for example, by bonding thelight sources 3 in the slots, cavities oropenings 16 in the light transition areas using a sufficient quantity of a suitable embedding, potting or bondingmaterial 17. The slots, cavities oropenings 16 may be on the top, bottom, sides or back of the light transition areas. Bonding can also be accomplished by a variety of methods that do not incorporate extra material, for example, thermal bonding, heat staking, ultrasonic or plastic welding or the like. Other methods of bonding include insert molding and casting around the light source(s). - A transparent light emitting material of any suitable type, for example acrylic or polycarbonate, may be used for the light emitting panels. Also, the panels may be substantially flat, or curved, may be a single layer or multi-layers, and may have different thicknesses and shapes. Moreover, the panels may be flexible, or rigid, and may be made out of a variety of compounds. Further, the panels may be hollow, filled with liquid, air, or be solid, and may have holes or ridges in the panels.
- Each
light source 3 may also be of any suitable type including, for example, any of the types disclosed in U.S. Pat. Nos. 4,897,771 and 5,005,108, assigned to the same assignee as the present application, the entire disclosures of which are incorporated herein by reference. In particular, thelight sources 3 may be an arc lamp, an incandescent bulb which also may be colored, filtered or painted, a lens end bulb, a line light, a halogen lamp, a light emitting diode (LED), a chip from an LED, a neon bulb, a fluorescent tube, a fiber optic light pipe transmitting from a remote source, a laser or laser diode, or any other suitable light source. Additionally, thelight sources 3 may be a multiple colored LED, or a combination of multiple colored radiation sources in order to provide a desired colored or white light output distribution. For example, a plurality of colored lights such as LEDs of different colors (red, blue, green) or a single LED with multiple colored chips may be employed to create white light or any other colored light output distribution by varying the intensities of each individual colored light. - A pattern of light extracting deformities or disruptions may be provided on one or both sides of the panel members or on one or more selected areas on one or both sides of the panel members, as desired.
FIG. 4 a schematically shows one suchlight surface area 20 on which a pattern of light extracting deformities ordisruptions 21 is provided. As used herein, the term deformities or disruptions are used interchangeably to mean any change in the shape or geometry of the panel surface and/or coating or surface treatment that causes a portion of the light to be emitted. The pattern of light extractingdeformities 21 shown inFIG. 4 a includes a variable pattern which breaks up the light rays such that the internal angle of reflection of a portion of the light rays will be great enough to cause the light rays either to be emitted out of the panel through the side or sides on which the light extractingdeformities 21 are provided or reflected back through the panel and emitted out the other side. - These deformities or
disruptions 21 can be produced in a variety of manners, for example, by providing a painted pattern, an etched pattern, a machined pattern, a printed pattern, a hot stamped pattern, or a molded pattern or the like on selected light output areas of the panel members. An ink or printed pattern may be applied for example by pad printing, silk screening, ink jet, heat transfer film process or the like. The deformities may also be printed on a sheet or film which is used to apply the deformities to the panel member. This sheet or film may become a permanent part of the light panel assembly for example by attaching or otherwise positioning the sheet or film against one or both sides of the panel member similar to the sheet orfilm 27 shown inFIGS. 3 and 5 in order to produce a desired effect. - By varying the density, opaqueness or translucence, shape, depth, color, area, index of refraction, or type of
deformities 21 on an area or areas of the panels, the light output of the panels can be controlled. The deformities or disruptions may be used to control the percent of light emitted from any area of the panels. For example, less and/orsmaller size deformities 21 may be placed on panel areas where less light output is wanted. Conversely, a greater percentage of and/or larger deformities may be placed on areas of the panels where greater light output is desired. - Varying the percentages and/or size of deformities in different areas of the panel is necessary in order to provide a uniform light output distribution. For example, the amount of light traveling through the panels will ordinarily be greater in areas closer to the light source than in other areas further removed from the light source. A pattern of light extracting
deformities 21 may be used to adjust for the light variances within the panel members, for example, by providing a denser concentration of light extracting deformities with increased distance from thelight source 3 thereby resulting in a more uniform light output distribution from the light emitting panels. - The
deformities 21 may also be used to control the output ray angle distribution of the emitted light to suit a particular application. For example, if the panel assemblies are used to provide a liquid crystal display backlight, the light output will be more efficient if thedeformities 21 cause the light rays to emit from the panels at predetermined ray angles such that they will pass through the liquid crystal display with low loss. - Additionally, the pattern of light extracting deformities may be used to adjust for light output variances attributed to light extractions of the panel members. The pattern of light extracting
deformities 21 may be printed on the light output areas utilizing a wide spectrum of paints, inks, coatings, epoxies, or the like, ranging from glossy to opaque or both, and may employ half-tone separation techniques to vary thedeformity 21 coverage. Moreover, the pattern of light extractingdeformities 21 may be multiple layers or vary in index of refraction. - Print patterns of light extracting
deformities 21 may vary in shapes such as dots, squares, diamonds, ellipses, stars, random shapes, and the like, and are desirably 0.006 square inch per deformity/element or less. Also, print patterns that are 60 lines per inch or finer are desirably employed, thus making the deformities or shapes 21 in the print patterns nearly invisible to the human eye in a particular application thereby eliminating the detection of gradient or banding lines that are common to light extracting patterns utilizing larger elements. Additionally, the deformities may vary in shape and/or size along the length and/or width of the panel members. Also, a random placement pattern of the deformities may be utilized throughout the length and/or width of the panel members. The deformities may have shapes or a pattern with no specific angles to reduce moire or other interference effects. Examples of methods to create these random patterns are printing a pattern of shapes using stochastic print pattern techniques, frequency modulated half tone patterns, or random dot half tones. Moreover, the deformities may be colored in order to effect color correction in the panel members. The color of the deformities may also vary throughout the panel members, for example to provide different colors for the same or different light output areas. - In addition to or in lieu of the patterns of light extracting
deformities 21 shown inFIG. 4 a, other light extracting deformities including prismatic surfaces, depressions or raised surfaces of various shapes using more complex shapes in a mold pattern may be molded, etched, stamped, thermoformed, hot stamped or the like into or on one or more areas of the panel member.FIGS. 4 b and 4 cshow panel areas 22 on whichprismatic surfaces 23 ordepressions 24 are formed in the panel areas, whereasFIG. 4 d shows prismatic or other reflective orrefractive surfaces 25 formed on the exterior of the panel area. The prismatic surfaces, depressions or raised surfaces will cause a portion of the light rays contacted thereby to be emitted from the panel member. Also, the angles of the prisms, depressions or other surfaces may be varied to direct the light in different directions to produce a desired light output distribution or effect. Moreover, the reflective or refractive surfaces may have shapes or a pattern with no specific angles to reduce moire or other interference effects. - As best seen in the cross sectional view of
FIG. 5 , a back reflector (including trans reflectors) 26 may be attached or positioned against one side of thepanel member 14 ofFIG. 3 using asuitable adhesive 28 or other method in order to improve light output efficiency of the panel assembly 11 by reflecting the light emitted from that side back through the panel for emission through the opposite side. Additionally, a pattern of light extractingdeformities plate 27 may be attached or positioned against the side or sides of the panel member from which light is emitted using asuitable adhesive 28 or other method in order to produce a desired effect. - The
member 27 may be used to further improve the uniformity of the light output distribution. For example, themember 27 may be a colored film, a diffuser, or a label or display, a portion of which may be a transparent overlay that may be colored and/or have text or an image thereon. - If adhesive 28 is used to adhere the
back reflector 26 and/orfilm 27 to the panel, the adhesive is preferably applied only along the side edges of the panel, and if desired the end edge opposite thelight transition areas 12, but not over the entire surface area or areas of the panel because of the difficulty in consistently applying a uniform coating of adhesive to the panel. Also, the adhesive changes the internal critical angle of the light in a less controllable manner than the air gaps 30 (seeFIG. 5 ) which are formed between the respective panel surfaces and theback reflector 26 and/orfilm 27 when only adhered along the peripheral edges. Additionally, longer panel members are achievable whenair gaps 30 are used. If adhesive were to be used over the entire surface, the pattern of deformities could be adjusted to account for the additional attenuation in the light caused by the adhesive. - Referring further to
FIG. 2 , thepanel assembly 5 shown therein also includes moldedposts 31 at one or more corners of the panel 7 (four such posts being shown) which may be used to facilitate mounting of the panel assembly and providing structural support for other parts or components, for example, a display panel such as a liquid crystal display panel as desired. -
FIG. 6 shows another form of light emittingpanel assembly 32 in accordance with this invention including apanel member 33, one or morelight sources 3, and one or morelight output areas 34. In addition, thepanel assembly 32 includes atray 35 having a cavity orrecess 36 in which thepanel assembly 32 is received. Thetray 35 may act as a back reflector as well as end edge and/or side edge reflectors for thepanel 33 and side and/orback reflectors 37 for thelight sources 3. Additionally, one or more secondary reflective orrefractive surfaces 38 may be provided on thepanel member 33 and/ortray 35 to reflect a portion of the light around one or more corners or curves in a non-rectangular shapedpanel member 33. These secondary reflective/refractive surfaces 38 may be flat, angled, faceted or curved, and may be used to extract a portion of the light away from the panel member in a predetermined pattern.FIG. 6 also shows multiplelight output areas 34 on the panel member that emit light from one or morelight sources 3. -
FIG. 7 is a schematic illustration of still another form of light emittingpanel assembly 40 in accordance with this invention including apanel member 41 having one or morelight output areas 42 and one or more light transition areas (mixing areas) 43 containing a plurality oflight sources 3 at one or both ends of the panel. Each transition area mixes the light from one or more light sources having different colors and/or intensities. In this particular embodiment, each of thelight sources 3 desirably employs three colored LEDs (red, blue, green) in eachtransition mixing area 43 so that the light from the three LEDs can be mixed to produce a desired light output color that will be emitted from thelight output area 42. Alternatively, each light source may be a single LED having multiple colored chips bonded to the lead film. Also, two colored LEDs or a single LED having two colored chips may be used for a particular application. By varying the intensities of the individual respective LEDs, virtually any colored light output or white light distribution can be achieved. -
FIG. 8 shows yet another form of light emittingpanel assembly 45 in accordance with this invention including a light emittingpanel member 46 and alight source 3 in a light transition area 48 integral with one end of the panel member. In this particular embodiment, thepanel member 46 is three-dimensionally curved, for example, such that light rays may be emitted in a manner that facilitates aesthetic design of a lighted display. -
FIG. 9 schematically shows another form of light emittingpanel assembly 50 in accordance with this invention, including apanel member 51 having multiplelight output areas 52, and mounting posts and/or mountingtabs 53. Thisparticular panel assembly 50 may serve as a structural member to support other parts or components as by providing holes orcavities panel member 51 which allow for the insertion of modular components or other parts into the panel member. Moreover, a separate cavity orrecess 56 may be provided in thepanel member 51 for receipt of a correspondingly shapedlight transition area 57 having one or morelight sources 3 embedded, bonded, cast, insert molded, epoxied, or otherwise mounted or positioned therein and a curved reflective orrefractive surface 58 on thetransition area 57 and/or wall of the cavity orrecess 56 to redirect a portion of the light in a predetermined manner. In this way thelight transition area 57 and/or panel member may be in the form of a separate insert which facilitates the easy placement of the light source in a modular manner. Areflector 58 may be placed on the reflective or refractive surface of the cavity orrecess 56 orinsert 57. Where thereflector 58 is placed on the reflective or refractive surface of the cavity orrecess 56, the cavity or recess may act as a mold permitting transparent material from which thetransition area 57 is made to be cast around one or morelight sources 3. -
FIGS. 10 and 11 schematically show another form of light emittingpanel assembly 60 in accordance with this invention including apanel member 61 having one or morelight output areas 62. In this particular embodiment, an off-axislight transition area 63 is provided that is thicker in cross section than the panel member to permit use of one or morelight sources 3 embedded or otherwise mounted in the light transition area that are dimensionally thicker than the panel member. Also, a three-dimensional reflective surface 64 (FIG. 11 ) may be provided on thetransition area 63. Moreover, a prism 65 (FIG. 11 ) or tapered, rounded, or otherwise shaped end 66 (FIG. 11 a) may be provided at the end of the panel opposite thelight sources 3 to perform the function of an end reflector. Thelight sources 3 may be oriented at different angles relative to each other and offset to facilitate better mixing of the light rays 67 in thetransition area 63 as schematically shown inFIG. 10 and/or to permit a shorterlength transition area 63 to be used. -
FIGS. 12 and 13 schematically show still another form of light emittingpanel assembly 70 in accordance with this invention which includes one or morelight transition areas 71 at one or both ends of thepanel member 72 each containing a singlelight source 73. The transition area orareas 71 shown inFIGS. 12 and 13 collect light with multiple or three-dimensional surfaces and/or collect light in more than one plane. For example eachtransition area 71 shown inFIGS. 12 and 13 has elliptical and parabolic shape surfaces 74 and 75 in different planes for directing the light rays 76 into the panel member at a desired angle. - Providing one or more transition areas at one or both ends of the panel member of any desired dimension to accommodate one or more light sources, with reflective and/or refractive surfaces on the transition areas for redirecting the light rays into the panel member at relatively low angles allows the light emitting panel member to be made much longer and thinner than would otherwise be possible. For example the panel members of the present invention may be made very thin, i.e., 0.125 inch thick or less.
-
FIG. 14 schematically illustrates still another form of light emittingpanel assembly 80 in accordance with this invention including alight emitting panel 81 and one or morelight sources 3 positioned, embedded, potted, bonded or otherwise mounted in alight transition area 82 that is at an angle relative to thepanel member 81 to permit more efficient use of space. An angled or curved reflective orrefractive surface 83 is provided at the junction of thepanel member 81 with thetransition area 82 in order to reflect/refract light from thelight source 3 into the body of thepanel member 81 for emission of light from one or morelight emitting areas 84 along the length of the panel member. -
FIG. 15 schematically illustrates still another form of light emittingpanel assembly 90 in accordance with this invention including alight transition area 91 at one or both ends of a light emittingpanel member 92 containing aslot 93 for sliding receipt of an LED or other suitablelight source 3. Preferably theslot 93 extends into thetransition area 91 from theback edge 94, whereby thelight source 3 may be slid and/or snapped in place in the slot from the back, thus allowing the transition area to be made shorter and/or thinner. Thelight source 3 may be provided with wings, tabs orother surfaces 95 for engagement in correspondingly shaped recesses orgrooves 96 or the like in thetransition area 91 for locating and, if desired, securing the light source in place. Also, thelight source 3 may be embedded, potted, bonded or otherwise secured within theslot 93 in thelight transition area 91 of thepanel member 92. Light from a secondarylight source 97 may be projected through thepanel member 92 for indication or some other effect. - The various light emitting panel assemblies disclosed herein may be used for a great many different applications including for example LCD back lighting or lighting in general, decorative and display lighting, automotive lighting, dental lighting, phototherapy or other medical lighting, membrane switch lighting, and sporting goods and apparel lighting or the like. Also the panel assemblies may be made such that the panel members and deformities are transparent without a back reflector. This allows the panel assemblies to be used for example to front light an LCD or other display such that the display is viewed through the transparent panel members.
- Although the invention has been shown and described with respect to certain preferred embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of the specification. The present invention includes all such equivalent alterations and modifications, and is limited only by the scope of the claims.
Claims (41)
1. A light emitting panel assembly comprising,
an optical panel member having a greater cross-sectional width than thickness and at least one input edge for receiving light from a light source, and at least one sheet or film overlying at least one side of the panel member, the sheet or film having light extracting deformities configured to cause light to be emitted from at least one output region of the panel member.
2. The assembly of claim 1 wherein the sheet or film is used to apply the deformities to the panel member.
3. The assembly of claim 1 wherein the sheet or film is attached or otherwise positioned against the one side of the panel member.
4. The assembly of claim 3 wherein another sheet or film is attached or otherwise positioned against the other side of the panel member.
5. The assembly of claim 1 wherein the deformities vary along the length of the output region.
6. The assembly of claim 1 wherein the deformities vary along the width of the output region.
7. The assembly of claim 1 wherein the deformities vary along the width and length of the output region.
8. The assembly of claim 1 further comprising a film, sheet or substrate overlying the one sheet or film for redirecting the light emitted from the output region to suit a particular application.
9. The assembly of claim 1 wherein at least some of the deformities vary in at least one of the following characteristics: density, opaqueness or translucence, shape, depth, color, area, index of refraction, or type of deformities to control the light output.
10. The assembly of claim 1 wherein at least some of the deformities vary randomly in at least one of the following characteristics: density, opaqueness or translucence, shape, depth, color, area, index of refraction, or type of deformities to control the light output.
11. The assembly of claim 1 wherein the deformities are on a side of the sheet or film closest to the panel member.
12. The assembly of claim 1 wherein the deformities are on a side of the sheet or film farthest from the panel member.
13. The assembly of claim 1 wherein the sheet or film has deformities of well defined shape that redirect light to fit a particular application.
14. The assembly of claim 1 where there are deformities on both sides of the sheet or film.
15. The assembly of claim 14 wherein at least some of the deformities on a side of the sheet or film closest to the panel member are different from the deformities on a side of the sheet or film farthest from the panel member.
16. The assembly of claim 1 wherein the sheet or film is adhesively attached to the panel member.
17. The assembly of claim 1 wherein the sheet or film is attached to the panel member with paint or a coating.
18. The assembly of claim 1 wherein the sheet or film is attached so as to cause light to be extracted from the panel member.
19. The assembly of claim 1 wherein the deformities are a painted pattern, an etched pattern, a machined pattern, a printed pattern, a hot stamped pattern or a molded pattern on at least one side of the sheet or film.
20. The assembly of claim 1 wherein the deformities are a paint, ink or coating on at least one side of the sheet or film.
21. The assembly of claim 1 wherein the sheet or film has a paint, ink or coating on a side opposite the deformities.
22. The assembly of claim 1 wherein the sheet or film has a paint, ink or coating on the same side or sides as the deformities.
23. The assembly of claim 1 wherein the sheet or film has multiple layers.
24. The assembly of claim 23 wherein at least one of the layers has a different index of refraction than at least one other layer.
25. The assembly of claim 23 wherein the index of refraction of at least one of the layers varies.
26. The assembly of claim 1 wherein the index of refraction of the sheet or film varies.
27. The assembly of claim 1 which has at least one layer that has deformities of well defined shape that redirect light to fit a particular application.
28. The assembly of claim 1 wherein the deformities vary in position on the sheet or film.
29. The assembly of claim 1 wherein the deformities vary in position randomly on the sheet or film.
30. A light emitting panel assembly comprising,
a panel member and a sheet or film with light extracting deformities, the deformities being a change in the shape or geometry of a surface of the sheet or film or a coating or surface treatment,
the sheet or film being attached to the panel member so as to produce a desired effect.
31. The assembly of claim 30 wherein the deformities on the sheet or film cause light to be emitted from the panel member.
32. A multi-layer light emitting panel assembly comprising,
a panel member having a greater cross-sectional width than thickness and at least one input edge for receiving light from a light source, and
at least one layer having a pattern of light extracting deformities attached or otherwise positioned against the panel member,
the light extracting deformities being configured to cause light to be emitted from at least one output region of the panel member.
33. A multi-layer light emitting panel assembly comprising,
an optical panel member having a greater cross-sectional width than thickness and at least one input edge for receiving light from a light source, an adhesive or coating layer and a sheet or film layer having a pattern of light extracting deformities configured to cause light to be emitted from at least one output region of the panel member.
34. The assembly of claim 33 wherein the deformities are the adhesive or coating layer.
35. A light emitting panel assembly comprising,
an optical panel member having at least one input edge for receiving light from a light source and a pattern of light extracting deformities on or in at least one side of the panel member; at least one sheet or film overlying at least one side of the panel member and attached to the panel member, the sheet or film having light extracting deformities configured to cause light to be emitted from at least one output region of the panel member, and the light extracting deformities on the panel member are configured to cause the light output distribution from the panel assembly to be generally uniform.
36. The assembly of claim 35 wherein the sheet or film has deformities of well defined shape that redirect light to fit a particular application.
37. A light emitting panel assembly comprising,
an optical panel member having at least one input edge for receiving light from a light source and a pattern of light extracting deformities on or in at least one side of the panel member; at least one sheet or film having optical deformities overlying at least one side of the panel member and attached to the panel member, and an adhesive or coating, wherein at least one of the panel member, the sheet or film, and the adhesive or coating has a different index of refraction.
38. The assembly of claim 37 wherein the adhesive or coating covers an entire light output area of the panel member.
39. The assembly of claim 37 wherein the adhesive or coating covers selective areas of the panel member.
40. The assembly of claim 37 wherein the adhesive or coating covers an area of the panel member between the optical deformities on the sheet or film.
41. The assembly of claim 37 wherein the sheet or film has deformities of well defined shape that redirect light to fit a particular application.
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US10/915,575 Expired - Fee Related US7322730B2 (en) | 1995-06-27 | 2004-08-10 | Light emitting panel assemblies |
US11/013,833 Expired - Fee Related US7178965B2 (en) | 1995-06-27 | 2004-12-16 | Light emitting panel assemblies having LEDs of multiple colors |
US11/014,420 Abandoned US20050111238A1 (en) | 1995-06-27 | 2004-12-16 | Light emitting panel assemblies |
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US11/454,822 Expired - Fee Related US7404660B2 (en) | 1995-06-27 | 2006-06-16 | Light emitting panel assemblies |
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US12/724,039 Expired - Fee Related US7963687B2 (en) | 1995-06-27 | 2010-03-15 | Light emitting panel assemblies |
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