US20030219527A1 - Cup shaped baked confectionary and manufacturing method thereof - Google Patents

Cup shaped baked confectionary and manufacturing method thereof Download PDF

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Publication number
US20030219527A1
US20030219527A1 US10/437,225 US43722503A US2003219527A1 US 20030219527 A1 US20030219527 A1 US 20030219527A1 US 43722503 A US43722503 A US 43722503A US 2003219527 A1 US2003219527 A1 US 2003219527A1
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Prior art keywords
cup shaped
dough
shaped baked
baked confectionary
confectionary
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Abandoned
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US10/437,225
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English (en)
Inventor
Katsuma Sasaki
Yoko Usami
Masanori Ito
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Lotte Co Ltd
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Individual
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Assigned to LOTTE CO., LTD. reassignment LOTTE CO., LTD. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: ITO, MASANORI, SASAKI, KATSUMA, USAMI, YOKO
Publication of US20030219527A1 publication Critical patent/US20030219527A1/en
Priority to US12/457,077 priority Critical patent/US8252357B2/en
Abandoned legal-status Critical Current

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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23G—COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00—Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B3/00—Parts or accessories of ovens
    • A21B3/13—Baking-tins; Baking forms
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21B—BAKERS' OVENS; MACHINES OR EQUIPMENT FOR BAKING
    • A21B5/00—Baking apparatus for special goods; Other baking apparatus
    • A21B5/02—Apparatus for baking hollow articles, waffles, pastry, biscuits, or the like

Definitions

  • the present invention relates to a cup shaped baked confectionary and a manufacturing method thereof.
  • the dough 6 of the cup shaped baked confectionary can slack during baking to cause difference between a central portion 12 of the cup and the edge portion 13 of the peripheral wall to cause difficulty in forming the cup shaped baked confectionary with uniform thickness. Furthermore, releasing of the die becomes difficult.
  • the baked cup shaped confectionary can penetrate into the mesh of the metal wire netting 9 to cause difficulty to release from the die.
  • difficulty is caused in releasing of the cup shaped baked confectionary after baking. Therefore, in order to prevent the baked confectionary from cracking or breakage upon releasing from the die, thickness of dough inherently becomes thick. Therefore, it has been difficult to manufacture thin and small cup shaped baked confectionary, and efficiency in production of the cup shaped baked confectionary is inherently low.
  • the present invention has been worked out in view of the defects in the prior art. It is therefore an object of the present invention to obtain a cup shaped baked confectionary which has light texture, uniform thickness and easy to release from the die.
  • a producing method of a cup shaped baked confectionary comprises the steps of:
  • the outer peripheral surface of the three-dimensional baking die may be formed into hemi-sphere shape, semi-elliptic ball shape, campanulate shape, semi-elliptic ball shape having leaf shaped bottom surface, semi-cylindrical shape or rectangular parallelepiped shape. Also, it is preferred that the three-dimensional baking die is formed with a flat portion at the top thereof.
  • a sheet dough maybe prepared by rolling a dough mass containing 5 to 15 Wt % of protein, 15 to 28 Wt % of fat and 60 to 78 Wt % of sugar, preferably 5 to 10 Wt % of protein, 18 to 26 Wt % of fat and 63 to 75 Wt % of sugar in solid component, and is formed into desired shape by punching.
  • the thickness of the dough of the cup shaped baked confectionary is preferably in a range of 1 to 6 mm.
  • the thickness of the dough becomes less than 1 mm, dough of the cup shaped baked confectionary is easily cause rupture. Also, after baking the cup shaped baked confectionary, it is easily broken upon releasing from the three-dimensional baking die.
  • the dough of the cup shaped baked confectionary can slack excessively during baking, or can slack irregularly to cause difficulty in baking the cup shaped baked confectionary with good appearance.
  • the cup shaped baked confectionary according to the present invention has substantially uniform thickness entirely.
  • the cup shaped baked confectionary may contain 5 to 15 Wt % of protein, 15 to 28 Wt % of fat and 60 to 78 Wt % of sugar, preferably 5 to 10 Wt % of protein, 18 to 26 Wt % of fat and 63 to 75 Wt % of sugar in solid component.
  • FIG. 1 is a perspective view of a three-dimensional baking die having hemi-spherical outer peripheral surface and a dough of a cup shaped baked confectionary;
  • FIG. 2 is a perspective view showing a condition where the dough of the cup shaped baked confectionary is mounted on the three-dimensional baking die;
  • FIG. 3 is a perspective view showing a condition where the outer periphery of the dough of the cup shaped baked confectionary slacks during baking;
  • FIG. 4 is a partially cut-away perspective view showing a baked condition of the cup shaped baked confectionary
  • FIG. 5 is a partially cut-away perspective view showing the cup shaped baked confectionary in a condition released from the three-dimensional die
  • FIG. 6 is a perspective view of a three-dimensional baking die having hemi-spherical outer peripheral surface with a flat portion and a dough of a cup shaped baked confectionary;
  • FIG. 7 is a perspective view showing a condition where the dough of the cup shaped baked confectionary is mounted on the three-dimensional baking die;
  • FIG. 8 is a perspective view showing a condition where the outer periphery of the dough of the cup shaped baked confectionary slacks during baking;
  • FIG. 9 is a partially cut-away perspective view showing the cup shaped baked confectionary in a condition released from the three-dimensional die;
  • FIGS. 10 ( a ) to 10 ( d ) are perspective views showing three-dimensional dies of other shapes
  • FIGS. 11 ( a ) and 11 ( b ) are plan view showing the dough of the cup shaped baked confectionary formed with indentation and perspective views of the cup shaped baked confectionary obtained by baking;
  • FIGS. 12 ( a ) to 12 ( c ) are sections showing the conventional production method of the baked confectionary, in which FIG. 12( a ) shows a condition where the dough of the cup shaped baked confectionary is mounted on a concave baking plate, FIG. 12( b ) shows a condition where the dough of the cup shaped baked confectionary is sandwiched between the concave shaped baking plate and the convex shaped baking plate, and FIG. 12( c ) shows a condition where the convex shaped baking plate is lifted up after baking;
  • FIGS. 13 ( a ) to 13 ( d ) are sections showing another conventional production method of the cup shaped baked confectionary, in which FIG. 13( a ) shows a condition where the dough of the cup shaped baked confectionary is mounted on the concave baking plate, FIG. 13( b ) shows a condition where the dough is pressed and shaped by a convex shaped baking plate, FIG. 13( c ) shows a condition where the dough of the cup shaped baked confectionary is baked with removing the convex shaped baking plate, and FIG. 13( d ) shows the baked cut shaped baked confectionary; and
  • FIG. 14 is a section showing a further conventional production process of the cup shaped baked confectionary.
  • a manufacturing method of cup shaped baked confectionary according to the present invention is performed in the following manner with a metallic three-dimensional baking die 14 having necessary shape of the outer peripheral surface 15 , such as hemi-spherical shape and so forth, and a dough prepared by mixing and stirring necessary materials, rolled into a sheet dough by a rolling sheeter or the like and then punched or cut into a dough 16 for the cup shaped baked confectionary with a desired contour, such as circular shape or the like (FIG. 1).
  • the dough 16 of the cup shaped baked confectionary is mounted horizontally on a top of the three-dimensional baking die 14 without shaping it along the outer peripheral surface 15 of the three-dimensional baking die 14 (FIG. 2). Then, the dough 16 of the cup shaped baked confectionary is placed within an oven together with the three-dimensional baking die 14 for baking for a necessary period.
  • the dough 16 of the cup shaped baking confectionary is soften associating with melting of internal solid fact to cause slacking in the outer periphery 17 by its own weight to contact with the outer peripheral surface 15 of the three-dimensional baking die 14 (FIG. 3).
  • evaporation of moisture content and expansion are caused to bake the cup shaped baked confectionary having the inner wall surface 18 extending along the outer peripheral surface 15 (FIG. 4).
  • the baked cup-shaped baked confectionary can be easily released from the three-dimensional baking die by turning the three-dimensional die up side down or upwardly picking up.
  • the cup shaped baked confectionary 16 is shaped into the shape of the three-dimensional baking die 14 by its own weight during baking, it becomes unnecessary to forcedly pressing onto the three-dimensional baking die for preliminary shaping. Furthermore, since the dough is baked without pressing onto the outer peripheral surface of the three-dimensional baking die, the baked cup shaped baked confectionary 19 is easy to release from the die. Accordingly, even when the dough 16 punched from thin rolled sheet or the dough formed by punching into small pieces and then shaped, is used, the baked confectionary 19 based as set forth above can be released from the three-dimensional baking die 14 without cracking of the cup shaped baked confectionary 19 . By this, it becomes possible to manufacture even thin and small cup shaped baked confectionary. Furthermore, by adjusting thickness of the sheet dough, the thickness of the dough of the cup shaped baked confectionary can be easily controlled.
  • various baked confectionary can be produced by filling gustatory agent adjusted with viscosity, such as cream, chocolate, mayonnaise, jam and so forth or solid substance, such as almond and so forth.
  • Raw materials consisted of 100 Wt parts of soft flour, 30 Wt parts of sugar, 45 Wt parts of margarine, 5 Wt parts of skim milk, 5 Wt parts of whole egg, 20 Wt parts of liquid sugar, 0.6 Wt parts of salt, 1 Wt parts of baking soda, 1 Wt parts of ammonium carbonate, 0.5 Wt parts of vanilla flavoring agent are blended and stirred, and foaming adjustment is performed until a specific gravity becomes about 0.9 to obtain a dough mass containing 7.4 Wt % of protein, 24.5 Wt % of fat, and 65.0 Wt % of sugar in solid component. Then, the dough mass is rolled to form a sheet dough having 2 mm of thickness.
  • a circular dough of the cup shaped baked confectionary having diameter of 4 cm is formed.
  • the dough is placed on the top of the three dimensional baking die 14 having hemi-sphere outer peripheral surface 15 and 3 cm of bottom diameter aligning centers thereof.
  • the center of the dough 16 of the cup shaped baked confectionary contacts with the top of the three dimensional baking die 14 .
  • the outer periphery 17 of the dough 16 slightly slacks downwardly, it does not contact with the outer peripheral surface 15 and held in a condition extending outward of the three dimensional baking die. In this condition, the dough 16 of the cup shaped baking confectionary is baked for 7 minutes at 180° C.
  • the cup shaped baked confectionary 19 After backing for seven minutes, thickness of the center portion of the obtained cup shaped baked confectionary 19 is about 3 mm, and thickness of the edge portion 21 of the peripheral wall is about 3.4 mm. Therefore, the cup shaped baked confectionary 19 has substantially uniform thickness over the entire portion. On the other hand, the cup shaped baked confectionary 19 contains 7.5 Wt % of protein, 24.9 Wt % of fat and 66.2 Wt % of sugar in solid component and provides crispy, light texture and good taste similarly to the case where the dough 16 of the cup shaped baked confectionary on a flat baking plate.
  • raw materials consisted of 60 Wt parts of hard flour, 40 Wt parts of soft flour, 5 Wt parts of margarine, 1 Wt parts of salt, 0.5 Wt parts of vanilla flavor agent and 50 Wt parts of water were blended and stirred, and aging was affected at low temperature. Subsequently, 47 Wt parts of roll-in margarine was wrapped to obtain a dough mass containing 7.8 Wt % of protein, 35.7 Wt % of fat and 55.2 Wt % of sugar in solid component. Then, by using a folding machine and sheeter, sheet dough of multi-layer structure in 3 mm thick was formed.
  • the sheet dough is punched into circular dough for cup shaped baked confectionary having a diameter of 4 cm, put on the three dimensional baking die 14 used in the embodiment 1 and baked for 20 minutes at 200° C.
  • the dough 16 of the cup shaped baked confectionary has large expansion during baking and can slack off the three-dimensional baking die 14 , or cavity surrounded by the peripheral wall can be substantially filled to cause difficulty in baking the cup shaped confectionary. It should be noted that the confectionary thus baked contained 7.8 Wt % of protein, 35.7 Wt % of fat, 55.2 Wt % of sugar in solid component.
  • Raw materials consisted of 100 Wt parts of medium flour, 10 Wt parts of butter, 8 Wt parts of shortening, 30 Wt parts of sugar, 2 Wt parts of skim milk, 5 Wt parts of whole egg, 1 Wt part of salt, 0.1 Wt parts of baking powder, 0.2 Wt parts of ammonium carbonate, 0.5 Wt parts of vanilla flavor agent and 15 Wt parts of water were blended and stirred according to common procedure to obtain dough mass containing 6.8 Wt % of protein, 13.4 Wt % of fat, 77.8 Wt % of sugar in solid component.
  • the dough mass is formed into sheet form, and punched into circular shape with 4 cm diameter.
  • the punched dough sheet is mounted on the three-dimensional baking plate 14 and baked for twelve minutes at 120° C.
  • the dough of the cup shaped baked confectionary was less flexible for small amount of fat to cause cracking during baking and was broken upon removing from the three-dimensional baking plate 14 . It should be noted that the baked cup shaped baked confectionary contains 6.8 Wt % of protein, 13.4 Wt % of fat and 77.9 Wt % of sugar.
  • Raw materials consisted of 60 Wt parts of hard flour, 40 Wt parts of soft flour, 5 Wt parts of margarine, 1 Wt parts of salt, 0.5 Wt parts of vanilla flavor agent and 50 Wt parts of water were blended and stirred, and aging was affected at low temperature. Subsequently, 36 Wt parts of roll-in margarine was wrapped to obtain a dough mass containing 8.4 Wt % of protein, 30.7 Wt % of fat and 59.5 Wt % of sugar in solid component. Then, by using a folding machine and sheeter, sheet dough of multi-layer structure in 3 mm thick was formed.
  • the sheet dough is punched into circular dough for cup shaped baked confectionary having a diameter of 4 cm, put on the three dimensional baking die 14 used in the embodiment 1 and baked for 20 minutes at 200° C.
  • the dough 16 of the cup shaped baked confectionary has large expansion during baking and can slack off the three-dimensional baking die 14 , or cavity surrounded by the peripheral wall can be substantially filled to cause difficulty in baking the cup shaped confectionary. It should be noted that the confectionary thus baked contained 8.4 Wt % of protein, 30.7 Wt % of fat, 59.5 Wt % of sugar in solid component.
  • Raw materials consisted of 100 Wt parts of medium flour, 10 Wt parts of butter, 9 Wt parts of shortening, 45 Wt parts of sugar, 2 Wt parts of skim milk, 5 Wt parts of whole egg, 1 Wt part of salt, 0.1 Wt parts of baking powder, 0.2 Wt parts of ammonium carbonate, 0.5 Wt parts of vanilla flavor agent and 15 Wt parts of water were blended and stirred according to common procedure to obtain dough mass containing 6.1 Wt % of protein, 12.6 Wt % of fat, 79.4 Wt % of sugar in solid component.
  • the dough mass is formed into sheet form, and punched into circular shape with 4 cm diameter.
  • the punched dough sheet is mounted on the three-dimensional baking plate 14 and baked for twelve minutes at 150° C.
  • the dough of the cup shaped baked confectionary was less flexible for small amount of fat to cause cracking during baking and was broken upon removing from the three-dimensional baking plate 14 . It should be noted that the baked cup shaped baked confectionary contains 6.1 Wt % of protein, 12.7 Wt % of fat and 79.6 Wt % of sugar in solid component.
  • a three-dimensional baking die 24 having substantially hemi-sphere outer periphery as a whole with a flat portion 22 at the top thereof, and having 3 cm of diameter in a bottom surface (FIG. 6) was used.
  • raw materials consisted of 100 Wt parts of hard flour, 30 Wt parts of wheat starch, 40 Wt parts of shortening, 40 Wt parts of sugar, 5 Wt parts of liquid sugar, 5 Wt parts of condensed milk, 1.3 Wt parts of salt, 1 Wt part of baking powder, 1 Wt part of ammonium carbonate, 0.5 Wt parts of vanilla flavor agent and 60 Wt parts of water were blended and stirred to prepare a dough mass containing 6.0 Wt % of protein, 20.8 Wt % of fat and 70.5 Wt % of sugar in solid component.
  • the circular dough 16 for the cup shaped baked confectionary having diameter of 4 cm is formed. Then, the dough 16 of the cup shaped baked confectionary was placed on the top portion of the three-dimensional baking die 24 with aligning the center thereof with the center of the flat portion 22 (FIG. 7).
  • the cup shaped baked confectionary 16 is mounted in a condition where the dough is contacted to only flat portion 22 of the three-dimensional baking die 24 .
  • the outer periphery 17 slacks little and extends outwardly of the three-dimensional baking die 14 horizontally.
  • the dough 16 of the cup shaped baked confectionary is put into the oven together with the three-dimensional baking die 24 for baking for 7 minutes at 180° C. Temperature of the dough 16 of the cup shaped baked confectionary which was 20° C. before initiation of baking, is elevated to about 55° C. at one minutes from initiation of baking. The dough 16 of the cup shaped baked confectionary is then softened associating with melting of internal solid fats to cause slacking of the outer periphery 17 by its own weight (FIG. 8). Subsequently, temperature of the dough 16 is elevated at about 75° C. after two minutes, about 80° C. after three minutes, about 87° C. after four minutes and about 94° C. after five minutes. Then, evaporation of the moisture component and expansion are caused during baking. After seven minutes, the cup shaped baked confectionary is baked with the inner wall surface 18 extending along the shape of the outer peripheral surface 23 of the three-dimensional baking die 24 .
  • the thickness of the center portion 20 and the thickness of the edge portion 21 of the peripheral wall were both about 3 mm.
  • the cup shaped baked confectionary 19 has uniform thickness over entirely.
  • the cup shaped baked confectionary 18 contains 6.0 Wt % of protein, 21.1 Wt % of fat and 71.6 Wt % of sugar in solid component and provides crispy, light texture and good taste similarly to the case where the dough 16 of the cup shaped baked confectionary on a flat baking plate.
  • Raw materials consisted of 100 Wt parts of medium flour, 10 Wt parts of butter, 20 Wt parts of shortening, 30 Wt parts of sugar, 2 Wt parts of skim milk, 5 Wt parts of whole egg, 1 Wt part of salt, 0.1 Wt parts of baking powder, 0.2 Wt parts of ammonium carbonate, 0.5 Wt parts of vanilla flavor agent and 15 Wt parts of water were blended and stirred to obtain the dough mass containing 6.3 Wt % of protein, 20.3 Wt % of fat and 71.5 Wt % of sugar in sold component was obtained. The dough mass is rolled to obtain a sheet dough in a thickness of 3 mm.
  • the 4 cm diameter circular dough of the cup shaped baked confectionary obtained by punching of the sheet dough was mounted on the hemi-sphere three-dimensional baking die having the bottomsurface of 3 cm diameter similar to that employed in the embodiment 1 and baked for 12 minutes at 180° C.
  • the baked cup shaped baked confectionary 19 had uniform thickness of about 5 mm entirely, contained 6.3 Wt % of protein, 20.4 Wt % of fat and 71.7 Wt % of sugar and provides crispy, light texture and good taste similarly to the case where the dough 16 of the cup shaped baked confectionary on a flat baking plate.
  • contents of protein, fat and sugar are values relative to the weight of the solid component removing moisture content. It should be appreciated that in the cup shaped baked confectionary of the type in question, the moisture content is in an extent of 15 to 32 Wt % relative to the weight of the dough before baking, and about 0.5 to 2.0 Wt % after baking, typically.
  • the shape of the three-dimensional baking die may be selected arbitrary, such as a three-dimensional baking die 25 a having semi-cylindrical outer peripheral surface 25 a ′, a three-dimensional baking die 25 b having a quadrangular parallelepiped outer peripheral surface 25 b ′, a three-dimensional baking die 26 having a semi-elliptical ball shaped outer peripheral surface 26 ′, a three-dimensional baking die 27 having a generally semi-elliptical ball shaped outer peripheral surface 27 ′, a three-dimensional baking die 28 having campanulate shaped outer peripheral surface 28 ′, for obtaining desired shape of the cup shaped baked confectionary, as shown in FIGS. 10 ( a ) to 10 ( d ).
  • cup shaped baked confectionary 16 is formed into circular shape, it is possible to obtain the cup shaped baked confectionary of any desired contour configuration to obtain various shapes of cup shaped baked confectionary.
  • the dough may be square shape.
  • FIG. 11( a ) by baking the dough of the cup shaped baked confectionary formed with indentation on the outer peripheral edge, the cup shaped baked confectionary 30 with indented outer peripheral edge.
  • the baked cup shaped baked confectionary can be easily released. Accordingly, even when the dough formed by punching from the sheet dough rolled with small thickness or small punched dough of the cup shaped baked confectionary are used, the baked cup shaped baked confectionary can be removed from the three-dimensional baking die without causing breakage.
  • cup shaped baked confectionary can be easily produced to enable manufacturing of the cup shaped baked confectionary by mechanization and automation.
  • the cup shaped baked confectionary according to the present invention can be produced by the foregoing method, it can be easily released from the die, have light texture, and has more uniform thickness in comparison with the prior art.

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US20090274801A1 (en) 2009-11-05
US8252357B2 (en) 2012-08-28

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