US20030195109A1 - Catalytic systems for the polimerisation and copolimerisation of alpha-olefins - Google Patents

Catalytic systems for the polimerisation and copolimerisation of alpha-olefins Download PDF

Info

Publication number
US20030195109A1
US20030195109A1 US08/961,956 US96195697A US2003195109A1 US 20030195109 A1 US20030195109 A1 US 20030195109A1 US 96195697 A US96195697 A US 96195697A US 2003195109 A1 US2003195109 A1 US 2003195109A1
Authority
US
United States
Prior art keywords
group
catalyst component
groups
solution
polymerization
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US08/961,956
Other languages
English (en)
Inventor
Jose Sancho Royo
Gerardo Hidalgo Llinas
Antonio Munoz-Escalona Lafuente
M. Francisca Martinez Nunez
Carlos Martin Marcos
Pilar Lafuente Canas
Begona Pena Garcia
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Repsol Quimica SA
Original Assignee
Repsol Quimica SA
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Repsol Quimica SA filed Critical Repsol Quimica SA
Assigned to REPSOL QUIMICA S.A. reassignment REPSOL QUIMICA S.A. ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: CANAS, PILAR LAFUENTE, GARCIA, BEGONA PENA, LAFUENTE, ANTONIO MUNOZ-ESCALONA, LLINAS, GERARDO HIDALGO, MARCOS, CARLOS MARTIN, NUNEZ, M. FRANCISCA MARTINEZ, ROYO, JOSE SANCHO
Publication of US20030195109A1 publication Critical patent/US20030195109A1/en
Priority to US10/893,754 priority Critical patent/US7211538B2/en
Abandoned legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F17/00Metallocenes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F10/00Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F110/00Homopolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F110/02Ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F210/00Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
    • C08F210/16Copolymers of ethene with alpha-alkenes, e.g. EP rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/619Component covered by group C08F4/60 containing a transition metal-carbon bond
    • C08F4/61912Component covered by group C08F4/60 containing a transition metal-carbon bond in combination with an organoaluminium compound
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/619Component covered by group C08F4/60 containing a transition metal-carbon bond
    • C08F4/61916Component covered by group C08F4/60 containing a transition metal-carbon bond supported on a carrier, e.g. silica, MgCl2, polymer
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/42Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
    • C08F4/44Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
    • C08F4/60Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
    • C08F4/619Component covered by group C08F4/60 containing a transition metal-carbon bond
    • C08F4/6192Component covered by group C08F4/60 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring
    • C08F4/61922Component covered by group C08F4/60 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring containing at least two cyclopentadienyl rings, fused or not

Definitions

  • the present invention relates to new metallocene catalysts which can be easily heterogenized on an inorganic support.
  • hemogeneous catalytic systems present a disadvantage: when they are used in suspension polymerization processes, a part of the produced polymer adheres to the reactor walls; this effect is technically called “reactor fouling”. Besides, in most cases, the particle size of the obtained polymer is very small and the apparent density is low, thus the industrial production is reduced. In order to prevent the reactor from fouling and to control the size and the morphology of the polymer particles which are formed, the homogeneous system can be supported on an inorganic oxide.
  • U.S. Pat. No. 4,939,217 and U.S. Pat. No. 5,064,797 patents describe a heterogenization process based on the preparation “in situ” of aluminoxane on the support.
  • the method consists in bubbling, an inert humidified gas directly inside a solution of an aluminium alkyl in the presence of the support.
  • an organocomplex solution is added to this heterogenized cocatalyst, the catalyst is heterogenized.
  • Patents EP 323716, EP 361866, EP 336593, EP 367503, EP 368644 and U.S. Pat. No. 5,057,475 describe a different process from the previous one.
  • the cocatalyst is heterogenized through direct reaction of the aluminium alkyl with the superficial hydration water molecules of the support.
  • the organocomplex fixation is then obtained through close contact of an organocomplex solution with a suspension of the modified support.
  • EP 293815 describes the metallocene fixation according to the reactivity of the alcoxysilane functional group (Me 2 (EtO)Si) with superficial hydroxy groups of the inorganic oxide.
  • the activity in polymerization is not very high, probably because a high percentage of the organocomplex is deactivated.
  • An additional disadvantage are the low yields obtained in the preparation of this type of functionalized organometallic compounds.
  • the object of the present invention is to avoid these disadvantages through a process for synthesizing supported catalysts for (co)polymerization of ethylene and alpha-olefins with 3 or more carbon atoms, such as propene, 1-butene, 1-pentene, 1-hexene 4-methyl-1-pentene and 1-octene.
  • this heterogenization process is based on the reactivity of OSiR′′ 3 functional groups of the organo-complexes with the superficial reactive groups of the catalytic support.
  • the fixation of this type of metallocenes, functionalized with groups OSiR′′ 3 is due, as it is described in FIG. IV, to the reaction between the groups OSiR′′ 3 of the organometallic complexes and the reactive groups of the support.
  • Another object of the present invention is the use of the organometallic complexes of formula I and II and homogeneous catalysts for olefins homopolymerization and copolymerization.
  • heterogeneous catalysts can be obtained; they allow to effectively control the morphology and the distribution of particle sizes, with a regular growth of the polymer around the catalyst particles.
  • the present invention relates to homogeneous and heterogeneous catalytic systems containing metallocene complexes of transition metals with at least one group R-OSiR′′ 3 potentially reactive to support.
  • the catalytic system at least includes one metallocene complex of general formula I or II.
  • R is hydrogen or a radical which contains from 1 to 20 carbon atoms; this group optionally contains heteroatoms of groups 14 to 16 of the periodic table of the elements and boron; at least one group R contains a group OSiR′′ 3 ; preferably it is: hydrogen, C 1 -C 20 alkyl, C 3 -C 20 cycloalkyl, C 6 -C 20 aryl,C 7 -C 20 alkenyl, c 7 -C 20 arylalkyl, C 7 -C 20 arylalkenyl or alkylaryl, linear or branched or a group SiR′ 3 wherein R′ is C 1 -C 20 alkyl, C 3 -C 20 cycloalkyl, C 6 -C 20 aryl, C 7 -C 20 alkenyl, C 7 -C 20 arylalkyl, C 7 -C 20 arylalkenyl or alkylaryl, linear or banched or
  • Non limitative examples of R containing the group OSiR′′ 3 are:
  • the group R that contains OSiR′′ 3 is selected from the group comprising: —CH 2 —CH 2 —OSiMe 3 , —CH 2 —CH 2 —CH 2 —OSiMe 3 , —CH 2 —O—CH 2 —OSiMe 2 , —O—CH 2 —CH 2 —OSiMe 3 , —SiMe 2 —CH 2 —CH 2 —OSiMe 3 .
  • Q is selected from a group comprising: boron or an element from groups 14 or 16 of the periodic table; when m>1, the groups Q are qual to or different from each other; the free valences of every Q are filled with groups R according to the value of c index; two groups R are optionally united to form a ring from 5 to 8 atoms, m value can vary from 1 to 4 and it preferably is 1 or 2.
  • L is a cyclic organic group united to M through a ⁇ bond; it contains a cyclopentadienyl ring, that optionally is fused with one or more other rings to form for example: tetrahydroindenyl, indenyl, fluorenyl or octahidrofluorenyl group; or it is an atom from groups 15 or 16 of the periodic table; when it is an atom from groups 15 or 16 of the periodic table (heteroatom), it preferably is an oxygen or nitrogen atom, directly bonded to the metal.
  • L 1 and L 2 equal to or different from each other, have the same meaning of L;
  • M is a metal from groups 3, 4, 10 of the periodic table, lanthamide or actinide; preferably it is Ti, Zr or Hf;
  • X is selected from a group comprising: halogen, hydrogen, OR′′′, N(R′′′) , C 1 -C 20 alkyl or C -C aryl; wherein R′′′is selected from the group comprising: C -C 20 alkyl, C -C 20 cycloalkyl, C -C 20 aryl, C -C 20 alkenyl, C -C 20 arylalkyl, C 7 -C 20 arylalkenyl or alkylaryl, linear or branched;
  • x is 1 or 2
  • y is 2 or 3 in such a way that x+y 4
  • d ranges from 0 to 2;
  • a, b and c are integers from 0 to 10, in such a way that a+b+c>1, the maximum value for a and b depends on the available positions in or ; for example, for the cyclopentadiene, in general formula 1, 5 is the maximum value for a, on the contrary in nthe general formula II, for cyclopentadiene, 4 is the maximum value for a or b; for nitrogen in the general formula II, a or b is 1, for oxygen it is 0; the value of c index depends on the gree valences of group Q, for example, if Q is equal to a silicon atom or carbon atom the value of c is 2; if Q is a boron atom the value of c is 1.
  • Examples of [(R) c Q] m when m is equal to 2 and c is equal to 2 are: R 2 Si—CR 2 , R 2 C—CR 2 , R 2 Si—SiR 2 .
  • Examples of [(R) c Q] m when m is equal to 3 and c is equal to 2 or 1 are: R 2 Si—O—SiR 2 , R 2 Si—O—CR 2 , RB—O—BR.
  • M′ is an alkali metal, preferably Li, Na or K.
  • the preferred compound of the transition metal is tetrachloride and sometimes, when the metal is titanium, it is trichloride or its aduct with a cyclic ether such as tetrahydrofurane.
  • the reaction between the metal compound and the alkali metal derivative is preferably carried out in a dry nitrogen atomosphere, by using anhydrous solvents such as linear or cyclic ethers such as dietylether, tetrahydrofurane or dioxane, or aromatic hydrocarbon such as toluene.
  • anhydrous solvents such as linear or cyclic ethers such as dietylether, tetrahydrofurane or dioxane, or aromatic hydrocarbon such as toluene.
  • the alkali metal compound of formula [(L(r) a )]M′ can be prepared from the compound of formula L(R) a H ghrough reaction with a lithium alkyl, with a sodium or potassium hydride or directly with the metal.
  • the ligand L(r),H when L is or contains a cyclopentadienyl ring, can preferably be obtained from cyclopenadiene or indene through reaction of its sodium salts in the first case and potassium salt in the second case, with a compound R—S, where R has previously been defined and S is a proper leaving group such as halide or alkyl or aryl sulphonate.
  • R—S a proper leaving group such as halide or alkyl or aryl sulphonate.
  • the alkali metal compound [(R) —[(R) c Q] m —L (R) b ]M′ 2 can be obtained through reaction of two equivalents of a metallizing agent such as lithium alkyl, e.g. MeLi or BuLi, or alternatively sodium or potassium hydride, with a compound of formula ((R) a HL —[(R) c Q] m —L 2 H(R) b ).
  • a group L is an oxygen or nitrogen atom
  • the preferred metallizing agent is lithium alkyl.
  • the compound of formula [(R) a HL —((R) c Q) 2 (R) ] cand be obtained through reaction of the alkali metal compound [L H(R) a ]M′ or [L H(R) a ]M′ or mixtures thereof with a compound of formula S—[(R) c Q] m —S, where S is a proper leaving group, such as halogen (Cl, Br, l), or aryl or alkyl sulphonate.
  • S is a proper leaving group, such as halogen (Cl, Br, l), or aryl or alkyl sulphonate.
  • M is zirconium
  • R is C 1 -C 4 alkyl, wherein at least one hydrogen of one R is substituted with OSiR′′ 3 , wherein R′′ is selected from the group comprising: methyl, ethyl, propyl
  • L is a cyclopentadienyl or indenyl group
  • M is zirconium
  • L 1 and L 2 are cyclopentadienyl or indenyl groups
  • R is hydrogen, a C 1 -C 4 alkyl wherein at least one hydrogen of one R is substituted with group OSiR′′ 3 or a group SiR′ 2 —OSiR′′ 3 , wherein R′′ is selected from the group comprising: methyl, ethyl, propyl
  • [(R) c Q] m is selected from the group comprising: H 2 C—CH 2 , CRH—CH 2 , RHC—SiR′ 2 , R 2 C—SiR′ 2 or SiRR′.
  • the other group L 1 or L 2 is a cyclopentadienyl, indenyl or fluorenyl ring
  • M is titanium
  • —[(R) r Q] m is H 2 C—CH 2 , CRH—CH 2 ,R C—SiR′ R C—SiR′ or SiRR′.
  • the compounds of formula I or II can be supported on a proper inorganic support.
  • any type of inorganic oxides can be used, for example inorganic oxides, such as: silica, alumina, silica alumina, aluminium phosphates and mixtures thereof, obtaining supported catalysts with contents in transition metals between 0.01 and 10% by weight, preferably between 1 and 4%.
  • a method that can be fit for preparing supported catalysts according to this invention consists in the impregnation, under anhydrons conditions and inert atmosphere, of the solution of any metallocene of formula I or II, or a mixture thereof, on the supporting material at a proper temperature, preferably between ⁇ 20° C. and 90° C.
  • the supported catalyst that contains the metallocene can be obtained through filtration and washing with a proper solvent, preferably an aliphatic or aromatic hydrocarbon without polar groups.
  • Another method that can properly be used consists in depositing the metallocene on the support by using a solution of the compound that has to be heterogenized, eliminating the solvent through evaporation and then warming the solid residue at a temperature between 25 and 150° C. Besides, the resulting residue, obtained by this process, can be subjected to washing and subsequent filtration.
  • the process can also be carried out in the presence of a cocatalyst that for example can be mixed with a metallocene in a proper solvent and then the resulting solution can be put in contact with the support.
  • a cocatalyst that for example can be mixed with a metallocene in a proper solvent and then the resulting solution can be put in contact with the support.
  • the amount of the organometallic complex which can be anchored in these conditions directly depends on the concentration of the reactive groups present in the support. For this reason silica, for example, should preferably have been calcinated at a temperature between 600° C. and 800° C.
  • An advantageous aspect of this invention is that the fixation method, as a consequence of the reaction of groups R, which contain the —OSiR′′ 3 entity with reactive groups of the support surface, prevents the desorption of the supportedmetallocene complexes.
  • This type of interaction represents the main difference between the organocomplexes heterogenization mechanism and other conventional methods, where the metallocene complex generally remains physisorbed on the support surface.
  • the organocomplex fixation to the inorganic support is based on the reaction of the reactive groups of the support with the group —OSiR′′ 3 or groups of the metallocene, as it is described in FIG. IV.
  • Metallocene complexes of formula I or II can be used in the presence of a cocatlyst for olefins polymerization or copolymerization, either in solution or suspension process.
  • the preferred cocatalysts are alkylaluminoxane, especially methylaluminoxane compounds
  • X is hydrogen or alkyl
  • the preferred cocatalysts is a Lewis acid such as B(C F ) 3 .
  • mixtures of both aluminoxane and boron derivatives can be used as cocatalysts.
  • the most proper polymerization procedure can change according to the chosen type of polymerization process (solution, suspension or gas phase).
  • the cocatalyst can bemixed with a solution of a metallocene of formula I or II and a supplementary quantity of it can be added to the solution; or the catalyst can directly be added to the polymerization medium, which contains the cocatalyst.
  • the cocatalyst can previously be mixed with the supported solid catalyst, can be added to the polymerization medium before the supported catalyst, or both operations can be sequentially carried out.
  • the process consists in putting in contact the monomer, or, in certain cases, the monomer and the comonomer, with a catalytic composition according to the present invention, that includes at least one metallocene complex of formula I or II, at a proper temperature and pressure.
  • the alpha-olefins that can be used as comonomers to obtain ethylene copolymers can be propylene, butene, hexene, octene or branched ones such as the 4-methyl-1-pentene and can be used in proportions from 0,1 to 70% by weight of the total of the monomers.
  • the density of polymers range between 0,950 and 0,9565 g/cm 3 in the case of copolymerization of ethylene the density is as low as 0,900 g/cm .
  • hydrogen can optionally be used as chain transfer agent in such proportions that the hydrogen partial pressure, with respect to the olefin one, is from 0.01 to 50%.
  • the used temperature will be between 30° and 100° C., the same which is typically used in gas phase, while for the solution process the usual temperature will be between 120° and 250° C.
  • the used pressure changes according to the polymerization technique; it ranges from atmospheric pressure to 350 MPa.
  • FIG. I shows examples of compounds according to formula I;
  • FIG. II shows examples of compounds according to formula II, wherein both L 1 and L 2 contain a cyclopentadienyl derivative.
  • FIG. III there are examples of compounds according to formula II, wherein as group L is an oxygen or nitrogen atom and the other group contains a cyclopentadienyl derivative.
  • FIG. IV shows the reaction between the siloxane groups of the supports and the groups —OSiR′′ 3 of the organo-metallic complexes.
  • the solid is washed with various fractions of toluene, up to a total volume of 500 ml and dried under vacuum for 18 hours.
  • the Zr content in the sample was determined through ICP and resulted to be 1.7%.
  • reaction mixture was maintained under stirring at 25° C. for about 18 hours.
  • the solid was separated from the solution through filtration. Then, the resulting solid was washed with a total volume of 500 ml of toluene and dried under vacuum for 12 hours.
  • the zirconium analysis through ICP gave 1.7% in the sample.
  • the solid was washed with three different fractions of toluene, up to a total volume of 500 ml and dried under vacuum for 18 hours.
  • the Zr content in the sample was determined through ICP and gave 2.79% of zirconium.
  • the ethylene polymerization ractions were completed in a 1 litre-capacity Buchi reactor in anhydrous conditions.
  • the reactor charged with 600 ml of dry and degassed heptane, was conditioned at 70° C. Before pressurising the reactor with ethylene the cocatalyst was injected at a pressure of 1 atm. Then, the reactor was pressurised up to 3.75 atm. At the end, the catalyst was injected by using 0.25 atm of ethylene extra pressure. The polymerization reactions is maintained at these pressure (4 atm) and temperature (70° C.) conditions. The suspension was stirred with the help of a stirring bar at 1200 rpm for 15 or 30 minutes.
  • the copolymerization reaction is carried out in the same conditions as those described for ethylene polymerization, after the comonomer initial addition in the reactor.
  • Ethylene and 1-hexene were copolymerized. To do this, the same method as the previous example (numer 12) is used, but with the proviso that once the solvent is added and before pressurising the reactor, 4 ml of dry and recently distilled 1-hexene (12% of hexene in the feeding) is added. 13 ml of a MAO solution in toluene (1.5 M of total aluminium) and 0.1 g of catalyst catalyst prepared according to the description in example 8 are used. After 30 minutes of polymerization 1.47 g of polymer is obtained (1.65 ⁇ 10 g PE/mol Zr*h*atm). The 1-hexene content in the copolymer, determined by 13 C-RMN, was 0.49% molar, distributed at random.
  • Ethylene and 1-hexene were copolymerized. To do this, the same method as example n 12 was used, but with the proviso that once the solvent is added and before pressurising the reactor, 16 ml of dry and recently distilled 1-hexene (33.7% of hexene in the feeding) is added. 13 ml of a MAO solution in toluene (1.5 M of total aluminium) and 0.1 g of the catalyst are used. After 30 minutes of polymerization 1.80 g of polymer were obtained (2.02 ⁇ 10 8 g PE/mol Zr*h*atm). The 1-hexene content in the copolymer, determined by 13 C-NMR, was 1.33% molar, distributed at random.
  • the solid is separated through filtration and washed with consecutive fractions of toluene up to a total volume of 1 l.
  • the heterogeneous catalyst is finally dried under vacuum for 24 hours.
  • the Zr and Al content determined through ICP is 1.15% and 0.7% respectively.
  • the polymerization reaction is carried out according to the method and the conditions described in example 11, but the reactor temperature is 90° C. 10 ml of a 10% MAO solution in toluene (commercialized by Witco) (15 mmol of Al) and 0.079 g (0.01 mmol of Zr) of the heterogeneous catalyst prepared according to example 16 are injected in the reacor. The polymerization reaction is maintained at a temperature of 90° C. and at an ethylene pressure of 4 atm for 15 minutes. At the end of the reaction the reactor pressure is reduced and acdified methanol is added. 2.4 grams of polymer with Mw 165.600 is obtained.
  • the polymerization reaction is carried out according to the method and the conditions described in example 18. 10 ml of a 10% MAO solution in toluene (commercialized by Witco) (15 mmol of Al) and 0.075 g (0,01 mmol of Zr) of the heterogeneous catalyst prepared according to example 17 are injected in the reactor. The polymerization reaction is maintained at a temperature of 90° C. and at an ethylene pressure 4 atm for 15 minutes. At the end of the reaction the reactor pressure is reduced and acidified methanol is added. 2.8 g of polymer is obtained.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
US08/961,956 1996-10-31 1997-10-31 Catalytic systems for the polimerisation and copolimerisation of alpha-olefins Abandoned US20030195109A1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US10/893,754 US7211538B2 (en) 1996-10-31 2004-07-16 Catalytic systems for the polimerization and copolimerization of alpha-olefins

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ES9602310 1996-10-31
ESP9602310 1996-10-31

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US10/893,754 Division US7211538B2 (en) 1996-10-31 2004-07-16 Catalytic systems for the polimerization and copolimerization of alpha-olefins

Publications (1)

Publication Number Publication Date
US20030195109A1 true US20030195109A1 (en) 2003-10-16

Family

ID=8296555

Family Applications (2)

Application Number Title Priority Date Filing Date
US08/961,956 Abandoned US20030195109A1 (en) 1996-10-31 1997-10-31 Catalytic systems for the polimerisation and copolimerisation of alpha-olefins
US10/893,754 Expired - Fee Related US7211538B2 (en) 1996-10-31 2004-07-16 Catalytic systems for the polimerization and copolimerization of alpha-olefins

Family Applications After (1)

Application Number Title Priority Date Filing Date
US10/893,754 Expired - Fee Related US7211538B2 (en) 1996-10-31 2004-07-16 Catalytic systems for the polimerization and copolimerization of alpha-olefins

Country Status (8)

Country Link
US (2) US20030195109A1 (no)
EP (1) EP0839836B1 (no)
JP (1) JP3955140B2 (no)
AT (1) ATE198210T1 (no)
DE (1) DE69703728T2 (no)
ES (1) ES2154017T3 (no)
NO (1) NO318716B1 (no)
PT (1) PT839836E (no)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6723675B1 (en) * 2000-05-25 2004-04-20 Univation Technologies, Llc Catalyst for the production of olefin polymers
US20050065019A1 (en) * 1996-10-31 2005-03-24 Repsol Quimica S.A. Catalytic systems for the polimerisation and copolimerisation of alpha-olefins
US20050065018A1 (en) * 1998-04-29 2005-03-24 (1) Repsol Quimica S.A. Preparation and use of heterogeneous catalyst components for olefins polymerization
US20060052238A1 (en) * 2004-09-03 2006-03-09 Lee Eun J Supported metallocene catalyst, method of preparing the catalyst and method of preparing polyolefin using the catalyst

Families Citing this family (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1283010B1 (it) * 1996-05-15 1998-04-03 Enichem Spa Complesso metallocenico supportato e procedimento per la sua prepa- razione
EP0953581B1 (en) * 1998-04-27 2004-01-07 Repsol Quimica S.A. Catalytic systems for the polymerization and copolymerization of alpha-olefins
ATE257490T1 (de) 1998-04-27 2004-01-15 Repsol Quimica Sa Katalysatorsysteme für die polymerisation und copolymerisation von alpha-olefinen
ES2190187T3 (es) * 1998-04-29 2003-07-16 Repsol Quimica Sa Componentes de metaloceno funcionalizados, procedimiento de sintesis y uso.
KR100367463B1 (ko) * 1999-03-03 2003-01-14 주식회사 엘지화학 메탈로센 화합물 및 이를 이용한 올레핀 중합
US7041618B2 (en) * 1999-06-22 2006-05-09 Lg Chemical Ltd. Supported metallocene catalyst and olefin polymerization using the same
KR100354290B1 (ko) * 1999-06-22 2002-09-28 주식회사 엘지화학 담지 메탈로센 촉매 및 이를 이용한 올레핀 중합
US7247595B2 (en) 1999-06-22 2007-07-24 Lg Chem, Ltd. Supported metallocene catalyst and olefin polymerization using the same
PT1095944E (pt) 1999-10-26 2004-08-31 Repsol Quimica Sa Compostos de bis ciclopentadienilo com ponte por um atomo de carbono e complexos de metalogeno contendo-os
US6632770B2 (en) * 2000-12-22 2003-10-14 Univation Technologies, Llc Catalyst system and its use in a polymerization process
PT1225179E (pt) 2001-01-18 2004-08-31 Repsol Quimica Sa Catalisadores de polimerizacao de olefinas
FR2824066B1 (fr) 2001-04-30 2004-02-06 Atofina Composante catalytique solide de type metallocene et son procede d'obtention
KR101703274B1 (ko) * 2014-08-12 2017-02-22 주식회사 엘지화학 메탈로센 화합물, 이를 포함하는 촉매 조성물 및 이를 이용한 올레핀 중합체의 제조방법

Family Cites Families (70)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1022382B (de) 1956-04-12 1958-01-09 Hoechst Ag Verfahren zur Polymerisation von niederen Olefinen
US3440237A (en) * 1958-05-22 1969-04-22 Monsanto Co Production of polyethylene with water-modified ziegler catalyst
US3184416A (en) * 1958-05-22 1965-05-18 Monsanto Co Production of ziegler polymerization catalysts
GB1527598A (en) * 1974-11-12 1978-10-04 Dow Corning Ltd Catalysts and carriers therefor
DE2608863A1 (de) 1976-03-04 1977-09-08 Basf Ag Verfahren zum herstellen von polyaethylen
SU956003A1 (ru) * 1977-01-20 1982-09-07 Институт нефтехимического синтеза им.А.В.Топчиева Мембранный катализатор дл гидрировани органических соединений
SU828471A1 (ru) 1978-07-19 1983-11-30 Ленинградский Ордена Трудового Красного Знамени Технологический Институт Им.Ленсовета Способ приготовлени катализатора дл алкилировани фенола
GB2092017B (en) 1981-01-30 1985-05-22 Inst Neftechimicheskogo Sintez Membrane catalyst for hydrogenation of organic compounds and method of preparing the same
DE3127133A1 (de) * 1981-07-09 1983-01-27 Hoechst Ag, 6000 Frankfurt Verfahren zur herstellung von polyolefinen und deren copolymerisaten
CA1268754A (en) 1985-06-21 1990-05-08 Howard Curtis Welborn, Jr. Supported polymerization catalyst
US5077255A (en) 1986-09-09 1991-12-31 Exxon Chemical Patents Inc. New supported polymerization catalyst
WO1988008432A1 (en) 1987-04-20 1988-11-03 Mitsui Petrochemical Industries, Ltd. Olefin polymerization catalyst and process for polymerizing olefin
DE3789666T2 (de) 1986-12-30 1994-08-04 Mitsui Petrochemical Ind Fester katalysator für die olefinpolymerisation und verfahren zu dessen herstellung.
IL85097A (en) 1987-01-30 1992-02-16 Exxon Chemical Patents Inc Catalysts based on derivatives of a bis(cyclopentadienyl)group ivb metal compound,their preparation and their use in polymerization processes
US5055438A (en) * 1989-09-13 1991-10-08 Exxon Chemical Patents, Inc. Olefin polymerization catalysts
US4939217A (en) * 1987-04-03 1990-07-03 Phillips Petroleum Company Process for producing polyolefins and polyolefin catalysts
US5064797A (en) * 1987-04-03 1991-11-12 Phillips Petroleum Company Process for producing polyolefins and polyolefin catalysts
US5202398A (en) * 1987-06-05 1993-04-13 Hoechst Aktiengesellschaft Process for the preparation of a 1-olefin polymer
DE3718888A1 (de) 1987-06-05 1988-12-22 Hoechst Ag Verfahren zur herstellung eines 1-olefinpolymers
JPS6485141A (en) 1987-09-26 1989-03-30 Jgc Corp Manufacture of catalyst with surface layer of noble metal carried by silica
US4912075A (en) 1987-12-17 1990-03-27 Exxon Chemical Patents Inc. Method for preparing a supported metallocene-alumoxane catalyst for gas phase polymerization
US4925821A (en) 1987-12-17 1990-05-15 Exxon Chemical Patents Inc. Method for utilizing triethyaluminum to prepare an alumoxane support for an active metallocene catalyst
US4937217A (en) 1987-12-17 1990-06-26 Exxon Chemical Patents Inc. Method for utilizing triethylaluminum to prepare an alumoxane support for an active metallocene catalyst
US5008228A (en) 1988-03-29 1991-04-16 Exxon Chemical Patents Inc. Method for preparing a silica gel supported metallocene-alumoxane catalyst
US4935397A (en) 1988-09-28 1990-06-19 Exxon Chemical Patents Inc. Supported metallocene-alumoxane catalyst for high pressure polymerization of olefins and a method of preparing and using the same
DE3840772A1 (de) * 1988-12-03 1990-06-07 Hoechst Ag Verfahren zur herstellung einer heterogenen metallocenkatalysatorkomponente
NZ235032A (en) 1989-08-31 1993-04-28 Dow Chemical Co Constrained geometry complexes of titanium, zirconium or hafnium comprising a substituted cyclopentadiene ligand; use as olefin polymerisation catalyst component
US5057475A (en) * 1989-09-13 1991-10-15 Exxon Chemical Patents Inc. Mono-Cp heteroatom containing group IVB transition metal complexes with MAO: supported catalyst for olefin polymerization
US6825369B1 (en) * 1989-09-14 2004-11-30 The Dow Chemical Company Metal complex compounds
EP0426637B2 (en) 1989-10-30 2001-09-26 Fina Technology, Inc. Preparation of metallocene catalysts for polymerization of olefins
DE69114087T2 (de) 1990-08-21 1996-04-11 Nippon Oil Co Ltd Polyolefine.
US5312938A (en) * 1990-09-20 1994-05-17 The Dow Chemical Company Homogeneous catalysts and olefin polymerization process
US5466766A (en) 1991-05-09 1995-11-14 Phillips Petroleum Company Metallocenes and processes therefor and therewith
US5391789A (en) * 1991-08-08 1995-02-21 Hoechst Aktiengesellschaft Bridged, chiral metallocenes, processes for their preparation and their use as catalysts
US5416228A (en) * 1991-10-07 1995-05-16 Fina Technology, Inc. Process and catalyst for producing isotactic polyolefins
TW294669B (no) * 1992-06-27 1997-01-01 Hoechst Ag
EP0582195B1 (de) * 1992-08-03 2000-12-20 TARGOR GmbH Verfahren zur Herstellung eines Olefinpolymers unter Verwendung spezieller Metallocene
EP1110974B1 (en) 1992-08-05 2007-11-28 ExxonMobil Chemical Patents Inc. Method for preparing a supported activator component
CA2146012A1 (en) 1992-10-02 1994-04-14 Brian W. S. Kolthammer Supported homogenous catalyst complexes for olefin polymerization
US5332706A (en) * 1992-12-28 1994-07-26 Mobil Oil Corporation Process and a catalyst for preventing reactor fouling
US5602067A (en) * 1992-12-28 1997-02-11 Mobil Oil Corporation Process and a catalyst for preventing reactor fouling
IT1264680B1 (it) 1993-07-07 1996-10-04 Spherilene Srl Catalizzatori supportati per la polimerizzazione delle olefine
EP0668295B1 (en) 1994-02-17 1998-06-03 Union Carbide Chemicals & Plastics Technology Corporation Spray dried, filled metallocene catalyst composition for use in polyolefin manufacture
DE4406964A1 (de) * 1994-03-03 1995-09-07 Basf Ag Geträgerte Metalloxenkomplexe mit heterofunktionellen Gruppen am Cyclopentadienylsystem als Katalysatorsysteme
JP4026846B2 (ja) * 1994-04-11 2007-12-26 三井化学株式会社 プロピレン系重合体組成物の製造方法およびプロピレン系重合体組成物
EP0685494B1 (de) * 1994-06-03 1998-10-07 PCD Polymere AG Katalysatorträger, geträgerte Metallocenkatalysatoren und deren Verwendung für die Herstellung von Polyolefinen
AUPM632894A0 (en) * 1994-06-21 1994-07-14 Alldredge, Robert Louis Immobilised branched polyalkyleneimines
US5955625A (en) * 1995-01-31 1999-09-21 Exxon Chemical Patents Inc Monocyclopentadienyl metal compounds for ethylene-α-olefin-copolymer production catalysts
KR0151873B1 (ko) * 1994-10-13 1998-10-15 김영욱 메탈로센 화합물, 이의 제조방법 및 이를 촉매로 이용한 고분자의 제조방법
IT1272939B (it) * 1995-02-01 1997-07-01 Enichem Spa Catalizzatore metallocenico supportato per la (co)polimerizzazione delle olefine
US5731253A (en) * 1995-07-27 1998-03-24 Albemarle Corporation Hydrocarbylsilloxy - aluminoxane compositions
DE19527652A1 (de) 1995-07-28 1997-01-30 Hoechst Ag Metallocenverbindung
ES2120868B1 (es) * 1995-08-03 2000-09-16 Repsol Quimica Sa Sistema de catalizadores hetereogeneos tipo metalogeno, para procesos de obtencion de poliolefinas.
RU2178421C2 (ru) 1995-11-27 2002-01-20 Дзе Дау Кемикал Компани Катализатор на носителе, содержащий связанный активатор, образующий катион
FI104826B (fi) * 1996-01-30 2000-04-14 Borealis As Heteroatomilla substituoituja metalloseeniyhdisteitä olefiinipolymerointikatalyytti-systeemejä varten ja menetelmä niiden valmistamiseksi
US5780659A (en) * 1996-03-29 1998-07-14 Phillips Petroleum Company Substituted indenyl unbridged metallocenes
FI961511A (fi) 1996-04-03 1997-10-04 Mikrokemia Oy Menetelmä olefiinien polymerointikatalyyttien valmistamiseksi
ES2129323B1 (es) * 1996-04-18 2000-09-16 Repsol Quimica Sa Procedimiento para la obtencion de un sistema catalitico para la polimerizacion de alpha-olefinas en suspension en fase gas a bajas y altas temperaturas o en masa a altas presiones y altas o bajas temperaturas
IT1283010B1 (it) * 1996-05-15 1998-04-03 Enichem Spa Complesso metallocenico supportato e procedimento per la sua prepa- razione
US5747404A (en) * 1996-05-28 1998-05-05 Lyondell Petrochemical Company Polysiloxane supported metallocene catalysts
EP0837068A3 (de) * 1996-10-15 2002-04-17 Basell Polyolefine GmbH Stereorigide Metallocenverbindung
DE69705186T2 (de) * 1996-10-30 2002-03-14 Repsol Quimica S.A., Madrid Katalysatorsysteme für die (Co)Polymerisation von Alpha-Olefinen
PT839833E (pt) * 1996-10-30 2004-05-31 Repsol Quimica Sa Sistemas cataliticos para apolimerizacao e a copolimerizacao de alfa-olefinas
JP3955140B2 (ja) 1996-10-31 2007-08-08 レプソル・ケミカ・ソシエダ・アノニマ アルフアオレフインの重合及び共重合用触媒系
PT856518E (pt) * 1997-02-01 2003-08-29 Repsol Quimica Sa Compostos de metaloceno e respectivos processo de sintese e utilizacao
EP0914323B1 (en) * 1997-03-29 2003-08-06 Basell Polyolefine GmbH Metallocenes and catalysts for polymerization of olefins
US5892079A (en) * 1997-10-17 1999-04-06 Sri International Metallocene catalysts and associated methods of preparation and use
ATE257490T1 (de) * 1998-04-27 2004-01-15 Repsol Quimica Sa Katalysatorsysteme für die polymerisation und copolymerisation von alpha-olefinen
ES2216473T3 (es) * 1998-04-29 2004-10-16 Repsol Quimica S.A. Preparacion y uso de componentes de catalizador heterogeneos para polimerizacion de olefinas.
ES2190187T3 (es) * 1998-04-29 2003-07-16 Repsol Quimica Sa Componentes de metaloceno funcionalizados, procedimiento de sintesis y uso.

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050065019A1 (en) * 1996-10-31 2005-03-24 Repsol Quimica S.A. Catalytic systems for the polimerisation and copolimerisation of alpha-olefins
US7211538B2 (en) 1996-10-31 2007-05-01 Repsol Quimica S.A. Catalytic systems for the polimerization and copolimerization of alpha-olefins
US20050065018A1 (en) * 1998-04-29 2005-03-24 (1) Repsol Quimica S.A. Preparation and use of heterogeneous catalyst components for olefins polymerization
US6723675B1 (en) * 2000-05-25 2004-04-20 Univation Technologies, Llc Catalyst for the production of olefin polymers
US20060052238A1 (en) * 2004-09-03 2006-03-09 Lee Eun J Supported metallocene catalyst, method of preparing the catalyst and method of preparing polyolefin using the catalyst
US8124557B2 (en) * 2004-09-03 2012-02-28 Lg Chem, Ltd. Supported metallocene catalyst, method of preparing the catalyst and method of preparing polyolefin using the catalyst
CN1910207B (zh) * 2004-09-03 2013-03-27 Lg化学株式会社 载体茂金属催化剂、制备该催化剂的方法以及使用该催化剂制备聚烯烃的方法

Also Published As

Publication number Publication date
US20050065019A1 (en) 2005-03-24
US7211538B2 (en) 2007-05-01
JP3955140B2 (ja) 2007-08-08
JPH10226709A (ja) 1998-08-25
EP0839836B1 (en) 2000-12-20
EP0839836A1 (en) 1998-05-06
ATE198210T1 (de) 2001-01-15
DE69703728D1 (de) 2001-01-25
NO975049D0 (no) 1997-10-31
NO975049L (no) 1998-05-04
NO318716B1 (no) 2005-05-02
PT839836E (pt) 2001-06-29
ES2154017T3 (es) 2001-03-16
DE69703728T2 (de) 2001-06-28

Similar Documents

Publication Publication Date Title
US7211538B2 (en) Catalytic systems for the polimerization and copolimerization of alpha-olefins
CA2258267C (en) Catalyst for the production of olefin polymers
WO1993021238A2 (en) Tris(pentafluorophenyl)borane complexes and catalysts derived therefrom
EP0757992A1 (en) Heterogenous metallocene catalysts and use thereof in olefin polymerization process
EP0645393B1 (en) Aluminoxanes having increased catalytic activity
KR20010021888A (ko) 중합 촉매
WO1998041530A1 (en) Transition metal metallacyclopentadienyl compounds
EP0839835B1 (en) Organometallic catalysts for the polymerisation and copolymerisation of alpha-olefins
KR100223078B1 (ko) 올레핀 중합 촉매
JP2968499B2 (ja) アンカー鎖によってキャリアと連結したメタロセンを有する触媒系
US5565395A (en) Aluminoxanate compositions
US6723806B2 (en) Metal complex containing one or more silsesquioxane ligands
US20030144135A1 (en) Preparation and use of heterogeneous catalyst components for olefins polymerization
US6753436B2 (en) Olefin polymerization catalysts
WO1996023006A1 (en) Cyclopentadienyl group 6b metal-alkali metal alpha-olefin polymerization catalysts and their use in polymerization processes
EP0953580B1 (en) Preparation and use of heterogeneous catalyst components for olefins polymerization
JP4216431B2 (ja) エチレン系重合体製造用触媒、その製造方法及びエチレン系重合体の製造方法
EP0848715B1 (en) Catalyst compositions comprising organometallic compounds
JP3393985B2 (ja) オレフイン重合用不均一触媒成分その製造方法及び使用
KR100548614B1 (ko) 폴리에틸렌 제조용 메탈로센 촉매 및 이를 이용한 폴리에틸렌의제조방법
JP3946615B2 (ja) オレフィン重合触媒用遷移金属化合物、オレフィン重合用触媒ならびにポリオレフィンの製造方法
CN118475586A (zh) 金属-配体络合物,含有该络合物用于制备乙烯基聚合物的催化剂组合物以及使用该络合物制备乙烯聚合物的方法
KR100361087B1 (ko) 올레핀중합및공중합용촉매의제조방법
TW202330558A (zh) 金屬—配位基錯合物、含有該金屬—配位基錯合物之用於生產乙烯系聚合物之觸媒組成物、以及使用該觸媒組成物來生產乙烯系聚合物之方法
KR20030076671A (ko) 올레핀 중합에 유용한 지지된 단일-부위 촉매

Legal Events

Date Code Title Description
AS Assignment

Owner name: REPSOL QUIMICA S.A., SPAIN

Free format text: ASSIGNMENT OF ASSIGNORS INTEREST;ASSIGNORS:ROYO, JOSE SANCHO;LLINAS, GERARDO HIDALGO;LAFUENTE, ANTONIO MUNOZ-ESCALONA;AND OTHERS;REEL/FRAME:009268/0853

Effective date: 19980608

STCB Information on status: application discontinuation

Free format text: ABANDONED -- FAILURE TO RESPOND TO AN OFFICE ACTION