TWM445127U - LED heat dissipation structure - Google Patents

LED heat dissipation structure Download PDF

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Publication number
TWM445127U
TWM445127U TW101217530U TW101217530U TWM445127U TW M445127 U TWM445127 U TW M445127U TW 101217530 U TW101217530 U TW 101217530U TW 101217530 U TW101217530 U TW 101217530U TW M445127 U TWM445127 U TW M445127U
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Taiwan
Prior art keywords
substrate
led
heat
heat conducting
dissipation structure
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TW101217530U
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Chinese (zh)
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zhao-qin Ye
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zhao-qin Ye
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Priority to TW101217530U priority Critical patent/TWM445127U/en
Priority to RU2012156192/07U priority patent/RU139707U1/en
Publication of TWM445127U publication Critical patent/TWM445127U/en

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  • Cooling Or The Like Of Semiconductors Or Solid State Devices (AREA)

Description

LED散熱結構LED heat dissipation structure

本創作係與LED有關,特別是一種LED散熱結構。This creation is related to LEDs, especially an LED heat dissipation structure.

如第一圖所示為目前常見的LED燈的基本結構,包含有一基板1,通常都是印刷電路板,該基板上設有電路2,再將LED 3設置於該基板1上並與該基板的電路2導通即可形成一般常用的LED燈結構。在此結構中散熱一直是一個很大的問題,因為LED 3在發光時會產生熱可是印刷電路板1是塑膠材質所以並不是一個很好的熱傳導材料,LED所產生的熱就無法快速有效的向外擴散。As shown in the first figure, the basic structure of a conventional LED lamp comprises a substrate 1 which is usually a printed circuit board. The substrate is provided with a circuit 2, and the LED 3 is disposed on the substrate 1 and the substrate. The circuit 2 is turned on to form a commonly used LED lamp structure. Heat dissipation in this structure has always been a big problem, because LED 3 generates heat when it is illuminated, but printed circuit board 1 is made of plastic material, so it is not a good heat conduction material, and the heat generated by LED cannot be fast and effective. Spread out.

如第二圖所示為另一種目前常見的LED燈的基本結構,包含有一基板1,該基板是以鋁合金所製成,一般通稱為鋁基板,該基板1上設有絕緣層4,該絶緣層4上設有電路2,LED 3則設置於絶緣層4上並與電路2連通。此種結構雖然將傳統的印刷電路板換成導熱係數較高的鋁基板以求能有較佳的散熱效果可是因為鋁會導電,所以在鋁基板1與電路2之間就必須再加設一絶緣層4才能使電路2正常運作。絶緣層4一般都是不導電也不導熱的材料所形成,所以在達到絶緣的效果時也阻隔了熱的傳導,所以鋁基板對於LED熱的傳導幫助效果也不大。As shown in the second figure, the basic structure of another conventional LED lamp comprises a substrate 1 which is made of an aluminum alloy and is generally referred to as an aluminum substrate. The substrate 1 is provided with an insulating layer 4, A circuit 2 is disposed on the insulating layer 4, and the LED 3 is disposed on the insulating layer 4 and communicates with the circuit 2. Although such a structure replaces a conventional printed circuit board with an aluminum substrate having a high thermal conductivity to obtain a better heat dissipation effect, since aluminum is electrically conductive, an additional one must be added between the aluminum substrate 1 and the circuit 2. The insulating layer 4 can make the circuit 2 operate normally. The insulating layer 4 is generally formed of a material that is not electrically conductive or thermally conductive, so that the heat conduction is also blocked when the insulating effect is achieved, so that the aluminum substrate does not contribute much to the conduction of the LED heat.

有鑑於上述缺失,本創作之主要目的在於提供一種可以快速有效的導熱與散熱的LED散熱結構。In view of the above shortcomings, the main purpose of this creation is to provide an LED heat dissipation structure that can quickly and effectively conduct heat and heat.

為達成上述目的,本創作所提供之LED散熱結構包含有:一基板,該基板上設有電路以及至少一穿孔,該穿孔貫穿該基板的頂底面,該穿孔內設有一導熱柱,該基板上並設有至少一導熱片,該導熱片的一端與該導熱柱連接。至少一LED設於該基板上並且與該基板上的電路連通,該LED的底面設於該導熱片上使LED發光時所產生的熱可以由該導熱片向外傳導出去。In order to achieve the above object, the LED heat dissipation structure provided by the present invention comprises: a substrate having a circuit and at least one through hole, the through hole penetrating the top bottom surface of the substrate, wherein the through hole is provided with a heat conducting column on the substrate And at least one thermal conductive sheet is disposed, and one end of the thermal conductive sheet is connected to the heat conducting column. At least one LED is disposed on the substrate and is in communication with a circuit on the substrate, and a heat generated by the bottom surface of the LED on the heat conducting sheet to cause the LED to emit light can be conducted outward from the heat conductive sheet.

其中該基板為鋁基板,該導熱柱可以與該鋁基板一體成型。The substrate is an aluminum substrate, and the heat conducting column can be integrally formed with the aluminum substrate.

其中該基板的一側設有一金屬板,該導熱柱與該金屬板一體成型。One side of the substrate is provided with a metal plate, and the heat conducting column is integrally formed with the metal plate.

其中該基板上的多個LED分別連接一導熱片,該等導熱片共用一穿孔與一導熱柱。The plurality of LEDs on the substrate are respectively connected to a heat conducting sheet, and the heat conducting sheets share a perforation and a heat conducting column.

為能詳細說明本創作之特徵及功效,以下茲舉二實施例並配合圖式說明如下。In order to explain the features and functions of the present invention in detail, the following embodiments are described below with reference to the drawings.

如第三圖及第四圖所示,本創作LED散熱結構包含有:一基板10,該基板可以是印刷電路板或是鋁基板,在本實施例中為印刷電路板。該基板上設有電路11以及至少一穿孔12,該穿孔12貫穿該基板10的頂底面。該穿孔12內設有一導熱柱13,該導熱柱可以是鉚釘、銅柱或鐵柱。該基板10上並設有至少一導熱片14,該導熱片14的一端與該導熱柱13連接。該導熱片14由金屬材料所製成,可以是一銅片或鐵片,該導熱片14可以在印刷電路板製成時一併製成。該導熱柱13 與導熱片14的連接方式可以是黏合、焊接或是鉚接。As shown in the third and fourth figures, the LED heat dissipation structure of the present invention comprises: a substrate 10, which may be a printed circuit board or an aluminum substrate, which in this embodiment is a printed circuit board. The substrate is provided with a circuit 11 and at least one through hole 12 extending through the top surface of the substrate 10. A heat conducting column 13 is disposed in the through hole 12, and the heat conducting column may be a rivet, a copper column or an iron column. At least one heat conducting sheet 14 is disposed on the substrate 10, and one end of the heat conducting sheet 14 is connected to the heat conducting column 13. The heat conductive sheet 14 is made of a metal material and may be a copper sheet or an iron sheet. The heat conductive sheet 14 may be formed together when the printed circuit board is made. The heat conducting column 13 The connection to the heat conductive sheet 14 may be adhesion, welding or riveting.

至少一LED 20設於該基板10上並且與該基板上的電路11連通,該LED 20的底面設於該導熱片14上使LED發光時所產生的熱可以由該導熱片14向外傳導出去。At least one LED 20 is disposed on the substrate 10 and communicates with the circuit 11 on the substrate. The bottom surface of the LED 20 is disposed on the heat conducting sheet 14 to cause the heat generated by the LED to be conducted out from the heat conducting sheet 14. .

一金屬板30,由銅或鐵等導熱效能好的金屬材料所製成。該金屬板30設於該基材10的下面,該導熱柱13則與該金屬板30連接。該導熱柱13與金屬板30的連接方式可以是黏合、焊接或是鉚接。該導熱柱13也可以由該金屬板30直接沖壓成型。A metal plate 30 is made of a metal material having good heat conductivity such as copper or iron. The metal plate 30 is disposed under the substrate 10, and the heat transfer column 13 is connected to the metal plate 30. The heat conducting column 13 and the metal plate 30 may be connected by bonding, welding or riveting. The heat conducting column 13 can also be directly stamped and formed from the metal plate 30.

藉由本創作第一實施例的結構由於LED的底部係直接與導熱片14貼接所以當LED發光產生熱時,與LED底面貼接的導熱片14可以將LED所產生的熱傳導出去,並且藉著該導熱片14與導熱柱13的連接,該導熱柱13與該金屬板30的連接,透過熱的傳導效應將LED所產生的熱傳導到金屬板上來達到快速而有效的散熱效果,而且在該基板上該穿孔與導熱柱的設置位置最好接近於LED設置的位置,以使該導熱柱能發揮最好的效果。According to the structure of the first embodiment of the present invention, since the bottom of the LED is directly attached to the heat conductive sheet 14, when the LED emits heat, the heat conductive sheet 14 attached to the bottom surface of the LED can conduct the heat generated by the LED, and The heat conducting sheet 14 is connected to the heat conducting column 13, and the heat conducting column 13 is connected to the metal plate 30, and the heat generated by the LED is transmitted to the metal plate through a heat conduction effect to achieve a fast and effective heat dissipation effect, and the substrate is The position of the perforation and the heat conducting column is preferably close to the position where the LED is disposed, so that the heat conducting column can exert the best effect.

如第五圖所示,為本創作LED散熱結構之第二實施例,包含有:一基板10,該基板可以是印刷電路板或是鋁基板,在本實施例中為鋁基板。該基板10上設有一絶緣層15,該絶緣層15上設有電路11。該基板10設有至少一穿孔12,該穿孔12貫穿該基板10的頂底面。該基板10上並設有至少一導熱片14,該導熱片14可以是一金屬片例如銅片。該穿孔12內設有一導 熱柱13,該導熱柱13與該導熱片14的一端連接,該導熱柱13的另一端與基板10連接。該導熱柱13與導熱片14的連接方式可以是黏合、焊接或是鉚接。As shown in the fifth figure, the second embodiment of the LED heat dissipation structure of the present invention comprises: a substrate 10, which may be a printed circuit board or an aluminum substrate, which is an aluminum substrate in this embodiment. An insulating layer 15 is disposed on the substrate 10, and the circuit 11 is provided with an electric circuit 11. The substrate 10 is provided with at least one through hole 12 penetrating through the top bottom surface of the substrate 10. The substrate 10 is provided with at least one heat conducting sheet 14, and the heat conducting sheet 14 may be a metal sheet such as a copper sheet. a guide is arranged in the through hole 12 The heat column 13 is connected to one end of the heat conducting sheet 14 , and the other end of the heat conducting column 13 is connected to the substrate 10 . The heat conducting column 13 and the heat conducting sheet 14 can be connected by bonding, welding or riveting.

至少一LED 20設於該基板10上並且與該基板10上的電路11連通,該LED的底面設於該導熱片14上使LED發光時所產生的熱可以由該導熱片14向外傳導出去。At least one LED 20 is disposed on the substrate 10 and communicates with the circuit 11 on the substrate 10. The heat generated by the bottom surface of the LED on the heat conducting sheet 14 to cause the LED to emit light can be conducted out from the heat conducting sheet 14. .

以本創作第二實施例之結構,因為該基板是以鋁合金所製成所也就是目前所通用的鋁基板以該基板本身就可以是一導熱散熱效果很好的金屬板。當LED 20發光而產生熱時,熱能便可以繞過絶緣層15的阻隔,由導熱片14傳導到導熱柱13再由該導熱柱13傳導到該鋁基板10而達到快速有效的散熱效果。According to the structure of the second embodiment of the present invention, since the substrate is made of an aluminum alloy, that is, the aluminum substrate which is currently used, the substrate itself can be a metal plate which is excellent in heat dissipation and heat dissipation. When the LED 20 emits heat to generate heat, the thermal energy can bypass the barrier of the insulating layer 15, and is conducted by the heat conducting sheet 14 to the heat conducting column 13 and then conducted to the aluminum substrate 10 by the heat conducting column 13 to achieve a fast and effective heat dissipation effect.

另外需再加以說明的是在本創作第二實施例中該導熱柱13可以與該鋁基板10一體成型。而不論是第一實施例或是第二實施例的結構,若該基板上設有多個LED這些LED可以藉由多個導熱片的設置將這些LED所產生的熱傳導到導熱柱。至於穿孔與導熱柱設置的數量可以依實際的需求來設置,例如二個LED共用一個穿孔與一導熱柱或是三個LED共用一個穿孔與一導熱柱等等方式,該等LED則是環繞該穿孔與該導熱柱設置It should be further noted that in the second embodiment of the present invention, the heat conducting column 13 can be integrally formed with the aluminum substrate 10. Regardless of the structure of the first embodiment or the second embodiment, if a plurality of LEDs are provided on the substrate, the LEDs can conduct heat generated by the LEDs to the heat conducting column by the arrangement of the plurality of heat conducting sheets. As for the number of perforations and heat-conducting columns, the number can be set according to actual needs. For example, two LEDs share a perforation with a heat-conducting column or three LEDs share a perforation and a heat-conducting column, etc., and the LEDs surround the Perforation and the heat pole setting

1‧‧‧基板1‧‧‧Substrate

2‧‧‧電路2‧‧‧ Circuitry

3‧‧‧LED3‧‧‧LED

4‧‧‧絶緣層4‧‧‧Insulation

10‧‧‧基板10‧‧‧Substrate

11‧‧‧電路11‧‧‧ Circuitry

12‧‧‧穿孔12‧‧‧Perforation

13‧‧‧導熱柱13‧‧‧ Thermal column

14‧‧‧導熱片14‧‧‧ Thermal sheet

20‧‧‧LED20‧‧‧LED

30‧‧‧金屬板30‧‧‧Metal plates

第一圖為一種昔用LED燈剖面示意圖;第二圖為另一種昔用LED燈剖面示意圖;第三圖為本創作第一實施例之剖面示意圖;第四圖為本創作第一實施例之頂面示意圖;第五圖為本創作第二實施例之剖面示意圖。The first figure is a schematic view of a conventional LED lamp; the second figure is a schematic view of another conventional LED lamp; the third figure is a schematic cross-sectional view of the first embodiment of the creation; The top view is a schematic view of the second embodiment of the present invention.

10‧‧‧基板10‧‧‧Substrate

11‧‧‧電路11‧‧‧ Circuitry

12‧‧‧穿孔12‧‧‧Perforation

13‧‧‧導熱柱13‧‧‧ Thermal column

14‧‧‧導熱片14‧‧‧ Thermal sheet

20‧‧‧LED20‧‧‧LED

30‧‧‧金屬板30‧‧‧Metal plates

Claims (10)

一種LED散熱結構,包含有:一基板,該基板上設有電路以及至少一穿孔,該穿孔貫穿該基板的頂底面,該穿孔內設有一導熱柱,該基板上並設有至少一導熱片,該導熱片的一端與該導熱柱連接;至少一LED設於該基板上並且與該基板上的電路連通,該LED的底面設於該導熱片上使LED發光時所產生的熱可以由該導熱片向外傳導出去。An LED heat dissipation structure includes: a substrate having a circuit and at least one through hole, the through hole penetrating through a top surface of the substrate, wherein the through hole is provided with a heat conducting column, and the substrate is provided with at least one heat conducting piece, One end of the heat conducting sheet is connected to the heat conducting column; at least one LED is disposed on the substrate and communicates with the circuit on the substrate, and the bottom surface of the LED is disposed on the heat conducting sheet to enable heat generated by the LED to be illuminated by the heat conducting sheet Conducted out. 依據申請專利範圍第1項所述LED散熱結構,其中該基板的一側設有一金屬板,該導熱柱則與該金屬板連接。According to the LED heat dissipation structure of claim 1, wherein one side of the substrate is provided with a metal plate, and the heat conducting column is connected to the metal plate. 依據申請專利範圍第1項所述LED散熱結構,其中該基板為印刷電路板。The LED heat dissipation structure according to claim 1, wherein the substrate is a printed circuit board. 依據申請專利範圍第1項所述LED散熱結構,其中該導熱片為銅片。The LED heat dissipation structure according to claim 1, wherein the heat conductive sheet is a copper sheet. 依據申請專利範圍第2項所述LED散熱結構,其中該導熱柱與該金屬板一體成型。According to the LED heat dissipation structure of claim 2, wherein the heat conducting column is integrally formed with the metal plate. 依據申請專利範圍第2項所述LED散熱結構,其中該導熱柱為一鉚釘與金屬板鉚接。According to the LED heat dissipation structure of claim 2, wherein the heat conducting column is riveted to the metal plate by a rivet. 一種LED散熱結構,包含有:一基板,該基板上設有一絶緣層,該絶緣層上設有電路,該基板設有至少一穿孔,該穿孔貫穿該基板的頂底面,該基板上並設有至少一導熱片,該穿孔內設有一導熱柱,該導熱柱與該導熱片的一端連接,該導熱柱的另一端與基板連接;至少一LED設於該基板上並且與該基板上的電路連通, 該LED的底面設於該導熱片上使LED發光時所產生的熱可以由該導熱片向外傳導出去。An LED heat dissipation structure comprises: a substrate; an insulating layer disposed on the substrate; the insulating layer is provided with a circuit, the substrate is provided with at least one through hole, the through hole penetrating through a top surface of the substrate, and the substrate is provided with At least one heat conducting sheet, the heat conducting column is connected to one end of the heat conducting sheet, and the other end of the heat conducting column is connected to the substrate; at least one LED is disposed on the substrate and is connected to the circuit on the substrate , The heat generated by the bottom surface of the LED on the heat conducting sheet to cause the LED to emit light can be conducted out from the heat conducting sheet. 依據申請專利範圍第7項所述LED散熱結構,其中該導熱柱與該基板一體成型。The LED heat dissipation structure according to Item 7 of the patent application, wherein the heat conduction column is integrally formed with the substrate. 依據申請專利範圍第8項所述LED散熱結構,其中該基板為鋁基板。The LED heat dissipation structure according to Item 8 of the patent application, wherein the substrate is an aluminum substrate. 依據申請專利範圍第7項所述LED散熱結構,其中該導熱柱為一鉚釘與鋁基板鉚接。According to the LED heat dissipation structure of claim 7, wherein the heat conducting column is riveted to the aluminum substrate by a rivet.
TW101217530U 2012-09-11 2012-09-11 LED heat dissipation structure TWM445127U (en)

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TW101217530U TWM445127U (en) 2012-09-11 2012-09-11 LED heat dissipation structure
RU2012156192/07U RU139707U1 (en) 2012-09-11 2012-12-24 LIGHT-Emitting Diode COOLING STRUCTURE

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI552395B (en) * 2014-01-22 2016-10-01 胡文松 Heat dissipation structure for a high illuminancesurface mount(smd) led

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2654203C1 (en) * 2014-07-24 2018-05-17 Филипс Лайтинг Холдинг Б.В. Lamp and lighting device
RU2586620C1 (en) * 2015-02-24 2016-06-10 Юрий Иванович Сакуненко Device for heat removal from fuel components

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI552395B (en) * 2014-01-22 2016-10-01 胡文松 Heat dissipation structure for a high illuminancesurface mount(smd) led

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