TWI778070B - Use of tape for semiconductor processing and method for manufacturing semiconductor device - Google Patents
Use of tape for semiconductor processing and method for manufacturing semiconductor device Download PDFInfo
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- TWI778070B TWI778070B TW107118976A TW107118976A TWI778070B TW I778070 B TWI778070 B TW I778070B TW 107118976 A TW107118976 A TW 107118976A TW 107118976 A TW107118976 A TW 107118976A TW I778070 B TWI778070 B TW I778070B
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- Prior art keywords
- adhesive layer
- tape
- semiconductor
- semiconductor processing
- mass
- Prior art date
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/52—Mounting semiconductor bodies in containers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J201/00—Adhesives based on unspecified macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
- H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
- H01L2224/321—Disposition
- H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
- H01L2224/48227—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
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- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/151—Die mounting substrate
- H01L2924/153—Connection portion
- H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
- H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
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- H—ELECTRICITY
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Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- General Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Adhesive Tapes (AREA)
- Die Bonding (AREA)
- Dicing (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Wire Bonding (AREA)
- Liquid Deposition Of Substances Of Which Semiconductor Devices Are Composed (AREA)
Abstract
本發明的半導體加工用帶依序積層有基材層、黏著層、以及具有熱硬化性的接著層,並且於在130℃下進行1小時硬化處理後,接著層的收縮率小於2%且接著層的熱彈性係數小於5MPa。該半導體加工用帶可作為切晶黏晶帶而使用,並且例如亦可作為半導體裝置的製造過程中的暫時固定用帶而使用。 The tape for semiconductor processing of the present invention has a base material layer, an adhesive layer, and an adhesive layer having thermosetting properties laminated in this order, and after curing treatment at 130° C. for 1 hour, the shrinkage rate of the adhesive layer is less than 2% and then The thermoelastic coefficient of the layer is less than 5 MPa. The tape for semiconductor processing can be used as a dicing tape and a tape for temporary fixation in the manufacturing process of a semiconductor device, for example.
Description
本發明是有關於一種半導體加工用帶。 The present invention relates to a belt for semiconductor processing.
近年來,電子設備的小型化、輕量化、及高功能化的要求提高。根據該些要求,對構成電子設備的半導體裝置要求小型化、薄型化及高密度安裝化。 In recent years, demands for miniaturization, weight reduction, and high functionality of electronic devices have increased. In response to these demands, miniaturization, thinning, and high-density packaging are required for semiconductor devices constituting electronic equipment.
半導體裝置是經過如下步驟等而製造:利用樹脂對固定於基板、玻璃或暫時固定材上的半導體晶片進行密封的密封步驟;視需要對經密封的半導體晶片進行單片化的切割(dicing)步驟。於所述製造過程中,亦存在對實施對晶圓進行研磨的步驟的情況。 The semiconductor device is manufactured through the following steps: a sealing step of sealing a semiconductor wafer fixed to a substrate, glass, or a temporary fixing material with a resin; a dicing step of singulating the sealed semiconductor wafer if necessary . In the manufacturing process, there is also a case where the step of grinding the wafer is performed.
該些步驟多於利用保護用帶覆蓋晶片或基板等的狀態下實施。保護用帶通常是於特定的加工步驟前貼附於應進行保護的面上並於該加工步驟後剝離。 These steps are performed more often than in a state where a wafer, a substrate, or the like is covered with a protective tape. The protective tape is usually attached to the surface to be protected before a specific processing step and peeled off after the processing step.
專利文獻1揭示有一種並不使用金屬製引線框架(lead frame)的無基板半導體封裝的製造中所使用的半導體製造用耐熱性黏著片材、該片材中使用的黏著劑、及使用該片材的半導體裝置的製造方法。
[現有技術文獻] [Prior Art Literature]
[專利文獻] [Patent Literature]
[專利文獻1]日本專利特開2011-129649號公報 [Patent Document 1] Japanese Patent Laid-Open No. 2011-129649
本發明者等人對如下情況進行了研究:於半導體裝置的製造過程中,使用先前所使用的切晶黏晶帶(dicing die bonding tape)作為各種步驟中所需的暫時固定用帶。若一種帶可於切晶黏晶帶及暫時固定用帶兩者的用途中應用,則帶的通用性提高,可有效率地製造半導體裝置。 The inventors of the present invention conducted research on a case where a dicing die tape bonding, which has been used previously, is used as a temporary fixing tape required in various steps in the manufacturing process of a semiconductor device. If a single tape can be used for both the dicing and bonding tapes and the tapes for temporary fixing, the versatility of the tapes is improved, and semiconductor devices can be efficiently manufactured.
作為半導體裝置的製造過程中的各種步驟中可應用的帶(以下,稱為「半導體加工用帶」)所應具備的特性之一,可列舉耐熱性。根據本發明者等人的研究,專利文獻1中記載的黏著片材中的黏著劑層包含橡膠成分作為主成分,因此耐熱性並不充分,就該方面而言,存在改善的餘地。
Heat resistance is mentioned as one of the properties that a tape (hereinafter, referred to as "tape for semiconductor processing") applicable to various steps in the manufacturing process of a semiconductor device should have. According to the study by the present inventors, the adhesive layer in the adhesive sheet described in
作為半導體加工用帶所應具備的其他特性,可列舉優異的剝離性。先前,暫時固定中所使用的帶就確保適度的剝離性的觀點而言,以黏著劑層具有適度的柔軟性的方式進行設計。 Excellent peelability is mentioned as another characteristic which the tape for semiconductor processing should have. Conventionally, the tape used for temporary fixation has been designed so that the adhesive layer has moderate flexibility from the viewpoint of ensuring moderate releasability.
然而,對黏著劑層僅賦予柔軟性未必可達成優異的剝離性。具體而言,於剝離步驟時,存在產生殘糊等問題。 However, merely imparting flexibility to the adhesive layer may not necessarily achieve excellent releasability. Specifically, in the peeling step, there are problems such as generation of sticking.
本發明是鑒於所述課題而成者,目的在於提供一種於半導體製造過程中具有優異的通用性的半導體加工用帶。 This invention is made in view of the said subject, and an object is to provide the tape for semiconductor processing which has excellent versatility in a semiconductor manufacturing process.
本發明的半導體加工用帶依序積層有基材層、黏著層、以及具有熱硬化性的接著層,並且於在130℃下進行1小時硬化處理後,接著層的收縮率小於2%,且接著層的熱彈性係數小於5MPa。藉由於在130℃下進行1小時硬化處理後的接著層滿足該些條件,半導體加工用帶可設為可於半導體裝置的製造過程中的各種加工步驟中應用者。具體而言,可對接著層賦予所述各種加工步驟中所要求的耐熱性及剝離性。 The tape for semiconductor processing of the present invention has a base material layer, an adhesive layer, and an adhesive layer having thermosetting properties laminated in sequence, and the shrinkage rate of the adhesive layer is less than 2% after being cured at 130° C. for 1 hour, and The thermoelastic coefficient of the subsequent layer is less than 5 MPa. Since the adhesive layer after the hardening treatment at 130° C. for 1 hour satisfies these conditions, the tape for semiconductor processing can be applied to various processing steps in the manufacturing process of a semiconductor device. Specifically, heat resistance and peelability required in the above-mentioned various processing steps can be imparted to the adhesive layer.
於在130℃下進行1小時硬化處理後,接著層相對於晶圓的剝下剝離力較佳為15N/m以上。藉由接著層滿足該要件,可充分確保相對於晶圓的密接性。 After the hardening treatment is performed at 130° C. for 1 hour, the peeling force of the adhesive layer with respect to the wafer is preferably 15 N/m or more. When the adhesive layer satisfies this requirement, the adhesiveness to the wafer can be sufficiently ensured.
作為本發明的半導體加工用帶的切晶黏晶帶以外的用途,可列舉基板及晶圓的暫時固定。即,本發明的半導體加工用帶可於半導體裝置的製造過程中,用於將基板暫時固定於接著層的其中一個面上,並且用於在將基材層及接著層剝離後將晶圓暫時固定於接著層的另一個面上。例如,如上所述,於在暫時固定用途中使用半導體加工用帶的情況下,基材層、黏著層及接著層均不會殘存於最終製造的半導體裝置上。 Applications other than the dicing tape of the semiconductor processing tape of the present invention include temporary fixing of substrates and wafers. That is, the tape for semiconductor processing of the present invention can be used for temporarily fixing a substrate to one surface of an adhesive layer and for temporarily detaching a wafer after peeling off the base material layer and the adhesive layer in the manufacturing process of a semiconductor device. fixed on the other side of the adhesive layer. For example, as described above, when the tape for semiconductor processing is used for temporary fixation, none of the base material layer, the adhesive layer, and the adhesive layer remains on the semiconductor device to be finally produced.
所述接著層較佳為包含熱塑性樹脂、熱硬化性樹脂、硬化促進劑、以及填料。該情況下,將接著層中的熱塑性樹脂的含量設為100質量份時的、接著層中的熱硬化性樹脂的含量較佳為1質量份~40質量份。另外,將接著層中的熱塑性樹脂的含量設為100質量份時的、接著層中的填料的含量較佳為1質量份~330質 量份。 The adhesive layer preferably contains a thermoplastic resin, a thermosetting resin, a hardening accelerator, and a filler. In this case, when the content of the thermoplastic resin in the adhesive layer is set to 100 parts by mass, the content of the thermosetting resin in the adhesive layer is preferably 1 part by mass to 40 parts by mass. In addition, when the content of the thermoplastic resin in the adhesive layer is set to 100 parts by mass, the content of the filler in the adhesive layer is preferably 1 part by mass to 330 parts by mass amount.
滿足該些要件的接著層於半導體裝置的製造過程中的各種加工步驟中,可更進一步穩定地提高耐熱性及剝離性。 The adhesive layer satisfying these requirements can further stably improve heat resistance and peelability in various processing steps in the manufacturing process of the semiconductor device.
所述黏著層可為紫外線(Ultra Violet,UV)型,亦可為非UV型。 The adhesive layer can be an ultraviolet (Ultra Violet, UV) type or a non-UV type.
根據本發明,提供一種於半導體製造過程中具有優異的通用性的半導體加工用帶。 According to the present invention, a tape for semiconductor processing having excellent versatility in a semiconductor manufacturing process is provided.
1:基材層 1: substrate layer
2:黏著層 2: Adhesive layer
3、3a:接著層 3, 3a: Next layer
10:半導體加工用帶 10: Tape for semiconductor processing
20、30、40:積層體 20, 30, 40: Laminate
42:頂針 42: Thimble
44:抽吸夾頭 44: Suction chuck
50、Wa:半導體元件 50. Wa: Semiconductor components
60:支撐基板 60: Support substrate
60a:支撐基板的表面 60a: The surface of the supporting substrate
70:打線接合線 70: Bonding wire
80:樹脂密封材 80: Resin sealant
90:焊球 90: Solder Ball
100:半導體裝置 100: Semiconductor Devices
F1:接著層的其中一個面 F1: One of the faces of the next layer
F2:接著層的另一個面 F2: The other side of the next layer
S:基板 S: substrate
W:半導體晶圓 W: semiconductor wafer
Wc:電路面 Wc: circuit surface
Ws:面 Ws: face
圖1是示意性表示本發明的半導體加工用帶的一實施形態的剖面圖。 FIG. 1 is a cross-sectional view schematically showing an embodiment of the tape for semiconductor processing of the present invention.
圖2(a)~圖2(f)是示意性表示使用圖1所示的半導體加工用帶作為切晶黏晶帶而製造半導體裝置的步驟的剖面圖。 FIGS. 2( a ) to 2 ( f ) are cross-sectional views schematically showing steps of manufacturing a semiconductor device using the tape for semiconductor processing shown in FIG. 1 as a dicing tape.
圖3是示意性表示使用圖1所示的半導體加工用帶而製造的半導體裝置的一例的剖面圖。 3 is a cross-sectional view schematically showing an example of a semiconductor device manufactured using the tape for semiconductor processing shown in FIG. 1 .
圖4(a)~圖4(f)是示意性表示使用圖1所示的半導體加工用帶作為暫時固定用帶而製造半導體裝置的步驟的剖面圖。 FIGS. 4( a ) to 4( f ) are cross-sectional views schematically showing the steps of manufacturing a semiconductor device using the tape for semiconductor processing shown in FIG. 1 as a tape for temporary fixing.
以下,一邊適宜參照圖式一邊對本發明的實施形態進行說明。再者,本發明並不限定於以下的實施形態。於本說明書中,所謂(甲基)丙烯酸基,是指丙烯酸基或甲基丙烯酸基。 Hereinafter, embodiments of the present invention will be described with reference to the drawings as appropriate. In addition, this invention is not limited to the following embodiment. In this specification, a (meth)acrylic group means an acrylic group or a methacrylic group.
<半導體加工用帶> <Semiconductor processing tape>
圖1是示意性表示本實施形態的半導體加工用帶的剖面圖。圖1所示的半導體加工用帶10依序積層有基材層1、黏著層2、以及具有熱硬化性的接著層3。半導體加工用帶10可於半導體裝置的製造過程中的切晶黏晶帶及暫時固定用帶兩者的用途中應用。為了將其實現,半導體加工用帶10於在130℃下進行1小時硬化處理後,接著層3的收縮率小於2%,且接著層3的熱彈性係數小於5MPa。藉由於在130℃下進行1小時硬化處理後的接著層3滿足該些條件,半導體加工用帶10可對接著層3賦予半導體裝置的製造過程中的各種加工步驟中所要求的耐熱性及剝離性。
FIG. 1 is a cross-sectional view schematically showing a tape for semiconductor processing according to the present embodiment. The
如所述般,於在130℃下進行1小時硬化處理後,接著層3的收縮率小於2%。該值較佳為1.8%以下,更佳為1.6%以下。藉由該值小於2%,則於半導體裝置的製造過程中,即便於對接著層3暫時固定有晶圓或基板的狀態下對接著層3施加熱,亦可充分抑制位置偏移。
As mentioned, the shrinkage of the
接著層3的收縮率可如以下般進行求出。將半導體加工用帶10裁斷為規定尺寸(例如,100mm×100mm),自其剝下基材層1及黏著層2,藉此準備僅包含接著層3的試樣。將其於130℃下加熱1小時並使其硬化,測量硬化處理後的試樣的尺寸。將熱硬化前的試樣面積與熱硬化後的試樣面積代入以下的式子中並算出收縮率。
The shrinkage rate of the
收縮率(%)=(硬化後的試樣面積)/(硬化前的試樣面積)×100 Shrinkage rate (%)=(Sample area after hardening)/(Sample area before hardening)×100
如所述般,於在130℃下進行1小時硬化處理後,接著層3的熱彈性係數小於5MPa。該值較佳為4.5MPa以下,更佳為4MPa以下。藉由該值小於5MPa,則於半導體裝置的製造過程中,即便於對接著層3暫時固定有晶圓或基板的狀態下對接著層3施加熱,接著層3亦具有適度的柔軟性,藉此可實現優異的剝離性。再者,接著層3的所述熱彈性係數的下限值例如為1MPa。
As described, the thermoelastic coefficient of the
接著層3的熱彈性係數可如以下般進行求出。將半導體加工用帶10裁斷為規定尺寸,自其剝下基材層1及黏著層2,藉此準備僅包含接著層3的試樣。將其於130℃下加熱1小時並使其硬化。將如此獲得的硬化處理後的接著層3裁斷為規定的尺寸(例如,4mm×30mm),藉此獲得試樣。使用該試樣的動態黏彈性測定裝置進行測定。即,對試樣施加拉伸負荷,並以頻率10Hz、升溫速度10℃/分鐘的條件於-50℃至300℃內進行測定。將溫度100℃的彈性係數設為熱彈性係數。
The thermoelastic coefficient of the
就充分確保接著層3相對於晶圓的密接性的觀點而言,於在130℃下進行1小時硬化處理後,接著層3相對於晶圓的剝下剝離力較佳為15N/m以上,更佳為20N/m~200N/m,進而佳為25N/m~150N/m。
From the viewpoint of sufficiently securing the adhesiveness of the
接著層3較佳為包含熱塑性樹脂、熱硬化性樹脂、硬化
促進劑、以及填料。若將接著層3中的熱塑性樹脂的含量設為100質量份,則接著層3中的熱硬化性樹脂的含量較佳為1質量份~40質量份,更佳為5質量份~39質量份,進而佳為10質量份~38質量份。接著層3中的硬化促進劑的含量較佳為0.01質量份~3質量份,更佳為0.02質量份~2質量份,進而佳為0.03質量份~1質量份。接著層3中的填料的含量較佳為1質量份~330質量份,更佳為1質量份~300質量份,進而佳為5質量份~200質量份,特佳為10質量份~100質量份。滿足該些要件的接著層3可更進一步穩定地提高半導體裝置的製造過程中的各種加工步驟中所要求的耐熱性及剝離性。
The
接著層3與黏著層2較佳為以於加工步驟時不會產生剝離的方式充分地密接。接著層3與黏著層2的密接力可藉由兩者的T字剝離強度進行評價。接著層3與黏著層2的T字剝離強度(剝離速度:50mm/分鐘)較佳為15N/m以上,更佳為16N/m~100N/m。T字剝離強度可藉由以下方法進行。利用層壓機將接著層3與黏著層2貼合後,切入25mm寬的切口,藉此準備測定用試樣。此時,於使用UV照射型的黏著劑的情況下,適宜進行UV照射。剝離速度為50mm/分鐘而進行測定。
The
以下,對構成半導體加工用帶10的接著層3、黏著層2及基材層1進行說明。
Hereinafter, the
[接著層] [the next layer]
如所述般,接著層3較佳為包含熱塑性樹脂、熱硬化性樹脂、
硬化促進劑、以及填料。
As described above, the
(熱塑性樹脂) (thermoplastic resin)
作為熱塑性樹脂,可使用具有熱塑性的樹脂、或者至少於未硬化狀態下具有熱塑性且於加熱後形成交聯結構的樹脂。作為熱塑性樹脂,就作為半導體加工用帶而收縮性、耐熱性及剝離性優異的觀點而言,較佳為具有反應性基的(甲基)丙烯酸共聚物(以下,亦存在稱為「含有反應性基的(甲基)丙烯酸共聚物」的情況)。 As the thermoplastic resin, a resin having thermoplasticity, or a resin having thermoplasticity in an uncured state at least and forming a cross-linked structure after heating can be used. The thermoplastic resin is preferably a (meth)acrylic copolymer having a reactive group (hereinafter, also referred to as "reaction containing (meth)acrylic copolymer”).
作為熱塑性樹脂,於包含含有反應性基的(甲基)丙烯酸共聚物的情況下,接著層3亦可為不含熱硬化性樹脂的態樣。即,亦可為包含含有反應性基的(甲基)丙烯酸共聚物、硬化促進劑、以及填料的態樣。
As a thermoplastic resin, when a reactive group-containing (meth)acrylic copolymer is contained, the
熱塑性樹脂可單獨使用一種,或將兩種以上組合使用。 The thermoplastic resins may be used alone or in combination of two or more.
作為(甲基)丙烯酸共聚物,可列舉丙烯酸玻璃、丙烯酸橡膠等(甲基)丙烯酸酯共聚物等,較佳為丙烯酸橡膠。丙烯酸橡膠較佳為以丙烯酸酯為主成分且藉由選自(甲基)丙烯酸酯及丙烯腈中的單體的共聚而形成者。 Examples of the (meth)acrylic copolymer include (meth)acrylic acid ester copolymers such as acrylic glass and acrylic rubber, and acrylic rubber is preferred. The acrylic rubber is preferably formed by the copolymerization of monomers selected from (meth)acrylates and acrylonitrile, mainly composed of acrylates.
作為(甲基)丙烯酸酯,可列舉:丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸異丙酯、丙烯酸丁酯、丙烯酸異丁酯、丙烯酸己酯、丙烯酸環己酯、丙烯酸2-乙基己酯、丙烯酸月桂酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、甲基丙烯酸異丙酯、甲基丙烯酸丁酯、甲基丙烯酸異丁酯、甲基丙烯酸己酯、甲基丙烯酸環己酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸月 桂酯等。 Examples of (meth)acrylates include methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, hexyl acrylate, cyclohexyl acrylate, 2-ethyl acrylate Hexyl methacrylate, lauryl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl methacrylate, butyl methacrylate, isobutyl methacrylate, hexyl methacrylate ester, cyclohexyl methacrylate, 2-ethylhexyl methacrylate, methacrylate Cinnamomum et al.
作為(甲基)丙烯酸酯共聚物,較佳為包含丙烯酸丁酯及丙烯腈作為共聚成分的共聚物、包含丙烯酸乙酯及丙烯腈作為共聚成分的共聚物。 As a (meth)acrylate copolymer, the copolymer containing butyl acrylate and acrylonitrile as a copolymerization component, and the copolymer containing ethyl acrylate and acrylonitrile as a copolymerization component are preferable.
含有反應性基的(甲基)丙烯酸共聚物較佳為包含具有反應性基的(甲基)丙烯酸單體作為共聚成分的含有反應性基的(甲基)丙烯酸共聚物。此種含有反應性基的(甲基)丙烯酸共聚物可藉由使包含具有反應性基的(甲基)丙烯酸單體與所述單體的單量體組成物進行共聚而獲得。 The reactive group-containing (meth)acrylic copolymer is preferably a reactive group-containing (meth)acrylic copolymer containing a (meth)acrylic monomer having a reactive group as a copolymerization component. Such a reactive group-containing (meth)acrylic copolymer can be obtained by copolymerizing a monomer composition containing a reactive group-containing (meth)acrylic monomer and the monomer.
就提高耐熱性的觀點而言,反應性基較佳為環氧基、羧基、丙烯醯基、甲基丙烯醯基、羥基、環硫基,其中,就交聯性的方面而言,更佳為環氧基及羧基。 From the viewpoint of improving heat resistance, the reactive group is preferably an epoxy group, a carboxyl group, an acryl group, a methacryloyl group, a hydroxyl group, and an epithio group, and among them, in terms of crosslinkability, more preferred For epoxy and carboxyl.
於本實施形態中,含有反應性基的(甲基)丙烯酸共聚物較佳為包含具有環氧基的(甲基)丙烯酸單體作為共聚成分的含有環氧基的(甲基)丙烯酸共聚物。該情況下,作為具有環氧基的(甲基)丙烯酸單體,可列舉:丙烯酸縮水甘油酯、丙烯酸4-羥基丁酯縮水甘油醚、丙烯酸3,4-環氧環己基甲酯、甲基丙烯酸縮水甘油酯、甲基丙烯酸4-羥基丁酯縮水甘油醚、甲基丙烯酸3,4-環氧環己基甲酯等。就耐熱性的觀點而言,具有反應性基的(甲基)丙烯酸單體較佳為丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯。 In the present embodiment, the reactive group-containing (meth)acrylic copolymer is preferably an epoxy group-containing (meth)acrylic copolymer containing a (meth)acrylic monomer having an epoxy group as a copolymerization component . In this case, examples of the (meth)acrylic monomer having an epoxy group include glycidyl acrylate, 4-hydroxybutyl acrylate glycidyl ether, 3,4-epoxycyclohexyl acrylate, methyl acrylate, and methyl acrylate. Glycidyl acrylate, 4-hydroxybutyl methacrylate glycidyl ether, 3,4-epoxycyclohexyl methyl methacrylate, etc. From the viewpoint of heat resistance, the (meth)acrylic monomer having a reactive group is preferably glycidyl acrylate and glycidyl methacrylate.
熱塑性樹脂的Tg較佳為-50℃~50℃。若熱塑性樹脂的Tg為50℃以下,則容易確保接著層3的柔軟性。另外,於貼附於
被黏體時存在凹凸的情況下,容易追隨且具有適度的接著性。另一方面,若熱塑性樹脂的Tg為-50℃以上,則容易抑制接著層3的柔軟性變得過高的情況,可達成優異的操作性及接著性、剝離性。
The Tg of the thermoplastic resin is preferably -50°C to 50°C. When the Tg of the thermoplastic resin is 50° C. or lower, the flexibility of the
熱塑性樹脂的Tg是藉由示差掃描熱量測定(DSC(Differential Scanning Calorimetry))獲得的中間點玻璃轉移溫度值。熱塑性樹脂的Tg具體而言是以升溫速度10℃/分鐘、測定溫度:-80℃~80℃的條件測定熱量變化,並藉由依據日本工業標準(Japanese Industrial Standards,JIS)K 7121:1987的方法算出的中間點玻璃轉移溫度。 The Tg of the thermoplastic resin is an intermediate point glass transition temperature value obtained by differential scanning calorimetry (DSC (Differential Scanning Calorimetry)). Specifically, the Tg of the thermoplastic resin is determined by measuring the calorific change under the conditions of a temperature increase rate of 10°C/min and a measurement temperature of -80°C to 80°C, and is determined by a method based on Japanese Industrial Standards (JIS) K 7121:1987. Method calculated midpoint glass transition temperature.
熱塑性樹脂的重量平均分子量較佳為10萬以上且200萬以下。若重量平均分子量為10萬以上,則於在暫時固定用途中使用的情況下,容易確保耐熱性。另一方面,若重量平均分子量為200萬以下,則於在暫時固定用途中使用的情況下,容易抑制流動的降低及貼附性的降低。就所述觀點而言,熱塑性樹脂的重量平均分子量更佳為50萬以上且200萬以下,進而佳為100萬以上且200萬以下。再者,重量平均分子量是藉由凝膠滲透層析法(Gel Permeation Chromatography,GPC)並使用利用標準聚苯乙烯的校準曲線而得的聚苯乙烯換算值。 The weight average molecular weight of the thermoplastic resin is preferably 100,000 or more and 2,000,000 or less. When the weight average molecular weight is 100,000 or more, it is easy to ensure heat resistance when used for temporary fixation. On the other hand, when the weight average molecular weight is 2,000,000 or less, when it is used for temporary fixation, it is easy to suppress the fall of the flow and the fall of the adhesiveness. From this viewpoint, the weight average molecular weight of the thermoplastic resin is more preferably 500,000 or more and 2,000,000 or less, and still more preferably 1,000,000 or more and 2,000,000 or less. In addition, the weight average molecular weight is a polystyrene conversion value obtained by gel permeation chromatography (Gel Permeation Chromatography, GPC) and using the calibration curve using standard polystyrene.
於具有反應性基的(甲基)丙烯酸共聚物包含丙烯酸縮水甘油酯或甲基丙烯酸縮水甘油酯作為共聚成分的情況下,以共聚成分總量為基準,該些的含量以合計計較佳為0.1質量%~20質量
%,更佳為0.5質量%~15質量%,進而佳為1.0質量%~10質量%。若含量為所述範圍內,則可以更高的水準兼顧接著層3的柔軟性與接著性、剝離性。
When the (meth)acrylic copolymer having a reactive group contains glycidyl acrylate or glycidyl methacrylate as a copolymer component, the total content of these components is preferably 0.1 based on the total amount of the copolymer component. mass%~20 mass
%, more preferably 0.5% by mass to 15% by mass, still more preferably 1.0% by mass to 10% by mass. When the content is within the above range, the flexibility of the
作為所述般的具有反應性基的(甲基)丙烯酸共聚物,可使用藉由珠狀聚合、溶液聚合等聚合方法所獲得者。另外,亦可使用HTR-860P-3CSP(商品名,長瀨化學(nagase chemtex)(股)製造)等市售品。 As the above-mentioned general reactive group-containing (meth)acrylic copolymer, those obtained by polymerization methods such as bead polymerization and solution polymerization can be used. In addition, commercially available products such as HTR-860P-3CSP (trade name, manufactured by Nagase Chemtex Co., Ltd.) can also be used.
(熱硬化性樹脂) (thermosetting resin)
作為熱硬化性樹脂,若為藉由熱而硬化的樹脂,則可無特別限制地使用。作為熱硬化性樹脂,可列舉:環氧樹脂、丙烯酸樹脂、矽酮樹脂、酚樹脂、熱硬化型聚醯亞胺樹脂、聚胺基甲酸酯樹脂、三聚氰胺樹脂、脲樹脂等。該些可單獨使用一種,或將兩種以上組合使用。 As a thermosetting resin, if it is a resin hardened by heat, it can be used without a restriction|limiting in particular. As a thermosetting resin, an epoxy resin, an acrylic resin, a silicone resin, a phenol resin, a thermosetting polyimide resin, a polyurethane resin, a melamine resin, a urea resin, etc. are mentioned. These can be used alone or in combination of two or more.
環氧樹脂若為進行硬化而具有耐熱作用者,則並無特別限定。環氧樹脂可使用雙酚A型環氧樹脂等二官能環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂等酚醛清漆型環氧樹脂等。另外,環氧樹脂可使用多官能環氧樹脂、縮水甘油胺型環氧樹脂、含有雜環的環氧樹脂、脂環式環氧樹脂等現有公知者。 The epoxy resin is not particularly limited as long as it is cured and has a heat-resistant effect. As the epoxy resin, bifunctional epoxy resins such as bisphenol A-type epoxy resins, and novolak-type epoxy resins such as phenol novolak-type epoxy resins and cresol novolak-type epoxy resins can be used. As the epoxy resin, conventionally known ones such as a polyfunctional epoxy resin, a glycidylamine-type epoxy resin, a heterocyclic ring-containing epoxy resin, and an alicyclic epoxy resin can be used.
作為雙酚A型環氧樹脂,可列舉:愛皮克特(Epikote)807、愛皮克特(Epikote)815、愛皮克特(Epikote)825、愛皮克特(Epikote)827、愛皮克特(Epikote)828、愛皮克特(Epikote) 834、愛皮克特(Epikote)1001、愛皮克特(Epikote)1004、愛皮克特(Epikote)1007、愛皮克特(Epikote)1009(均為三菱化學(mitsubishi chemical)(股)製造);DER-330、DER-301、DER-361(均為陶氏化學(Dow Chemical)公司製造);YD8125、YDF8170(均為東都化成(股)製造)等。 Examples of bisphenol A epoxy resins include Epikote 807, Epikote 815, Epikote 825, Epikote 827, Epikote 827 Epikote 828, Epikote 834, Epikote 1001, Epikote 1004, Epikote 1007, Epikote 1009 (all manufactured by mitsubishi chemical (stock) ); DER-330, DER-301, DER-361 (all manufactured by Dow Chemical); YD8125, YDF8170 (all manufactured by Todo Chemical Co., Ltd.), etc.
作為苯酚酚醛清漆型環氧樹脂,可列舉:愛皮克特(Epikote)152、愛皮克特(Epikote)154(均為三菱化學(mitsubishi chemical)(股)製造);EPPN-201(日本化藥(股)製造);DEN-438(陶氏化學(Dow Chemical)公司製造)等。 Examples of phenol novolac epoxy resins include: Epikote 152, Epikote 154 (both are manufactured by Mitsubishi Chemical Co., Ltd.); EPPN-201 (Japan Chemical Co., Ltd.) Medicine (stock) manufacture); DEN-438 (Dow Chemical (Dow Chemical) company manufacture) and so on.
作為鄰甲酚酚醛清漆型環氧樹脂,可列舉:YDCN-700-10(新日鐵住金化學(股)製造);EOCN-102S、EOCN-103S、EOCN-104S、EOCN-1012、EOCN-1025、EOCN-1027(均為日本化藥(股)製造);YDCN701、YDCN702、YDCN703、YDCN704(均為東都化成(股)製造)等。 Examples of o-cresol novolak epoxy resins include: YDCN-700-10 (manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd.); EOCN-102S, EOCN-103S, EOCN-104S, EOCN-1012, EOCN-1025 , EOCN-1027 (all manufactured by Nippon Chemical Co., Ltd.); YDCN701, YDCN702, YDCN703, YDCN704 (all manufactured by Todo Chemical Co., Ltd.), etc.
作為多官能環氧樹脂,可列舉:艾朋(Epon)1031S(三菱化學(mitsubishi chemical)(股)製造);艾牢達(Araldite)0163(日本巴斯夫(BASF Japan)公司製造);旦那考爾(Denacol)EX-611、EX-614、EX-614B、EX-622、EX-512、EX-521、EX-421、EX-411、EX-321(均為長瀨化學(nagase chemtex)(股)製造)等。 Examples of polyfunctional epoxy resins include: Epon 1031S (manufactured by Mitsubishi Chemical Co., Ltd.); Araldite 0163 (manufactured by BASF Japan); Danakaur (Denacol) EX-611, EX-614, EX-614B, EX-622, EX-512, EX-521, EX-421, EX-411, EX-321 (all are Nagase chemtex (stock) ) manufacture) etc.
作為胺型環氧樹脂,可列舉:愛皮克特(Epikote)604(三菱化學(mitsubishi chemical)(股)製造);YH-434(東都化成(股) 製造);泰特拉得(TETRAD)-X、泰特拉得(TETRAD)-C(均為三菱氣體化學(股)製造);ELM-120(住友化學(股)製造)等。 Examples of amine-type epoxy resins include Epikote 604 (manufactured by Mitsubishi Chemical Co., Ltd.); YH-434 (Toto Chemical Co., Ltd.) Manufacturing); Tetrad (TETRAD)-X, Tetrad (TETRAD)-C (both are manufactured by Mitsubishi Gas Chemical (stock)); ELM-120 (Sumitomo Chemical (stock) Manufacturing) and so on.
作為含有雜環的環氧樹脂,可列舉:艾牢達(Araldite)PT810(日本巴斯夫(BASF Japan)公司製造);ERL4234、ERL4299、ERL4221、ERL4206(均為聯合碳化物(Union Carbide)公司製造)等。該些環氧樹脂可單獨使用一種,或將兩種以上組合使用。 Examples of the epoxy resin containing a heterocycle include: Araldite PT810 (manufactured by BASF Japan); ERL4234, ERL4299, ERL4221, and ERL4206 (all manufactured by Union Carbide) Wait. These epoxy resins may be used alone or in combination of two or more.
作為熱硬化樹脂成分的一部分的環氧樹脂硬化劑可使用通常所使用的公知的樹脂。具體而言可列舉:胺類;聚醯胺;酸酐;多硫化物;三氟化硼;雙酚A、雙酚F、雙酚S之類的於一分子中具有兩個以上的酚性羥基的雙酚類;苯酚酚醛清漆樹脂、雙酚A酚醛清漆樹脂、甲酚酚醛清漆樹脂等酚樹脂等。作為環氧樹脂硬化劑,特別是就吸濕時的耐電蝕性優異的觀點而言,較佳為苯酚酚醛清漆樹脂、雙酚A酚醛清漆樹脂、甲酚酚醛清漆樹脂等酚樹脂。 As the epoxy resin hardener as a part of the thermosetting resin component, commonly used known resins can be used. Specifically, amines; polyamides; acid anhydrides; polysulfides; boron trifluoride; bisphenol A, bisphenol F, bisphenol S and the like having two or more phenolic hydroxyl groups in one molecule phenolic resins such as phenol novolac resin, bisphenol A novolac resin, cresol novolac resin, etc. As an epoxy resin hardener, phenol resins, such as a phenol novolak resin, a bisphenol A novolak resin, and a cresol novolak resin, are especially preferable from the viewpoint of being excellent in galvanic corrosion resistance at the time of moisture absorption.
再者,環氧硬化劑可與環氧樹脂同時使用,亦可單獨使用。 Furthermore, the epoxy hardener may be used together with the epoxy resin, or may be used alone.
所述酚樹脂硬化劑中,較佳為使用:費恩利特(Phenolite)LF2882、費恩利特(Phenolite)LF2822、費恩利特(Phenolite)TD-2090、費恩利特(Phenolite)TD-2149、費恩利特(Phenolite)VH-4150、費恩利特(Phenolite)VH4170(均為迪愛生(DIC)(股)製造,商品名);H-1(明和化成(股)製造,商品名);艾匹庫(Epi-Cure)MP402FPY、艾匹庫(Epi-Cure) YL6065、艾匹庫(Epi-Cure)YLH129B65、美萊克(Milex)XL、美萊克(Milex)XLC、美萊克(Milex)XLC-LL、美萊克(Milex)RN、美萊克(Milex)RS、美萊克(Milex)VR(均為三菱化學(mitsubishi chemical)(股)製造,商品名)。 Among the phenol resin hardeners, it is preferable to use: Phenolite LF2882, Phenolite LF2822, Phenolite TD-2090, Phenolite TD -2149, Phenolite VH-4150, Phenolite VH4170 (all manufactured by DIC (stock), trade name); H-1 (manufactured by Minghe Chemicals (stock), brand name); Epi-Cure MP402FPY, Epi-Cure YL6065, Epi-Cure YLH129B65, Milex XL, Milex XLC, Milex XLC-LL, Milex RN, Milex RS, American Milex VR (both are manufactured by Mitsubishi Chemical (stock), trade name).
(硬化促進劑) (hardening accelerator)
作為硬化促進劑,可列舉:咪唑類、雙氰胺衍生物、二羧酸二醯肼、三苯基膦、四苯基鏻四苯基硼酸鹽、2-乙基-4-甲基咪唑-四苯基硼酸鹽、1,8-二氮雜雙環[5.4.0]十一烯-7-四苯基硼酸鹽等。該些可單獨使用一種,或將兩種以上組合使用。 Examples of curing accelerators include imidazoles, dicyandiamide derivatives, dihydrazine dicarboxylate, triphenylphosphine, tetraphenylphosphonium tetraphenyl borate, 2-ethyl-4-methylimidazole- Tetraphenylborate, 1,8-diazabicyclo[5.4.0]undecene-7-tetraphenylborate, etc. These can be used alone or in combination of two or more.
於接著層3含有具有環氧基的(甲基)丙烯酸共聚物的情況下,較佳為含有促進所述丙烯酸共聚物中所包含的環氧基的硬化的硬化促進劑。作為促進環氧基的硬化的硬化促進劑,可列舉:酚系硬化劑、酸酐系硬化劑、胺系硬化劑、咪唑系硬化劑、咪唑啉系硬化劑、三嗪系硬化劑及膦系硬化劑。該些中,就快速硬化性、耐熱性及剝離性的觀點而言,較佳為可期待步驟時間的縮短及作業性的提高的咪唑系硬化劑。該些化合物可單獨使用一種,或將兩種以上組合使用。
When the
相對於熱塑性樹脂100質量份,接著層3中的硬化促進劑的含量較佳為0.02質量份~20質量份,更佳為0.025質量份~10質量份,進而佳為0.025質量份~3質量份,特佳為0.025質量份~0.05質量份。若硬化促進劑的含量為所述範圍內,則存在可一邊提高接著層3的硬化性一邊充分抑制保存穩定性的降低的傾
向。
With respect to 100 parts by mass of the thermoplastic resin, the content of the hardening accelerator in the
(無機填料) (inorganic filler)
於接著層3中可調配無機填料。作為無機填料,可列舉:銀粉、金粉、銅粉等金屬填料;二氧化矽(silica)、氧化鋁(alumina)、氮化硼、二氧化鈦(titania)、玻璃、氧化鐵、陶瓷(ceramic)等非金屬無機填料等。無機填料可根據所需的功能進行選擇。
In the
所述無機填料較佳為於表面具有有機基。藉由利用有機基修飾無機填料的表面,而容易提高製備用以形成接著層3的清漆時的於有機溶劑中的分散性,以及容易抑制接著層3的收縮性、提高彈性係數、提高剝離性。
The inorganic filler preferably has an organic group on the surface. By modifying the surface of the inorganic filler with an organic group, it is easy to improve the dispersibility in an organic solvent when preparing a varnish for forming the
於表面具有有機基的無機填料例如可藉由將下述式(B-1)所表示的矽烷偶合劑與無機填料混合,並於30℃以上的溫度下進行攪拌而獲得。無機填料的表面經有機基修飾可藉由UV測定、紅外線(Infrared Radiation,IR)測定、X射線光電子能譜(X-ray photoelectron spectroscopy,XPS)測定等進行確認。 The inorganic filler having an organic group on the surface can be obtained, for example, by mixing the silane coupling agent represented by the following formula (B-1) with the inorganic filler, and stirring at a temperature of 30° C. or higher. The surface modification of the inorganic filler with organic groups can be confirmed by UV measurement, infrared (Infrared Radiation, IR) measurement, X-ray photoelectron spectroscopy (X-ray photoelectron spectroscopy, XPS) measurement and the like.
式(B-1)中,X表示選自由苯基、縮水甘油氧基、丙 烯醯基、甲基丙烯醯基、巰基、胺基、乙烯基、異氰酸酯基及甲基丙烯醯氧基所組成的組群中的有機基,s表示0或1~10的整數,R11、R12及R13分別獨立地表示碳數1~10的烷基。 In formula (B-1), X represents a group selected from the group consisting of phenyl, glycidyloxy, acryloxy, methacryloyl, mercapto, amine, vinyl, isocyanate and methacryloyloxy In the organic group in the group, s represents 0 or an integer of 1 to 10, and R 11 , R 12 and R 13 each independently represent an alkyl group having 1 to 10 carbon atoms.
作為碳數1~10的烷基,可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、異丙基、異丁基等。 Examples of the alkyl group having 1 to 10 carbon atoms include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, isopropyl, isobutyl and the like .
就容易獲取的觀點而言,碳數1~10的烷基較佳為甲基、乙基及戊基。就耐熱性的觀點而言,X較佳為胺基、縮水甘油氧基、巰基及異氰酸酯基,更佳為縮水甘油氧基及巰基。就抑制高熱時的膜流動性並提高耐熱性的觀點而言,式(B-1)中的s較佳為0~5,更佳為0~4。 From the viewpoint of easy availability, the alkyl group having 1 to 10 carbon atoms is preferably a methyl group, an ethyl group, and a pentyl group. From the viewpoint of heat resistance, X is preferably an amine group, a glycidyloxy group, a mercapto group and an isocyanate group, and more preferably a glycidyloxy group and a mercapto group. From the viewpoint of suppressing film fluidity at high heat and improving heat resistance, s in formula (B-1) is preferably 0 to 5, more preferably 0 to 4.
作為矽烷偶合劑,可列舉:三甲氧基苯基矽烷、二甲基二甲氧基苯基矽烷、三乙氧基苯基矽烷、二甲氧基甲基苯基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧基乙氧基)矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-胺基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-異氰酸酯基丙基三乙氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷、3-脲基丙基三乙氧基矽烷、N-(1,3-二甲基亞丁基)-3-(三乙氧基矽烷基)-1-丙胺、N,N'-雙(3-(三甲氧基矽烷基)丙基)乙二胺、聚氧乙烯丙基三烷氧基矽烷、聚乙氧基二甲基矽氧烷等。 Examples of the silane coupling agent include trimethoxyphenylsilane, dimethyldimethoxyphenylsilane, triethoxyphenylsilane, dimethoxymethylphenylsilane, vinyltrimethoxysilane , vinyltriethoxysilane, vinyltris(2-methoxyethoxy)silane, N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane, N -(2-aminoethyl)-3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-glycidoxy Propyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, 3-isocyanatopropyltriethyl Oxysilane, 3-Methacryloyloxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, N-(1,3-dimethyl butylene)-3-(triethoxysilyl)-1-propylamine, N,N'-bis(3-(trimethoxysilyl)propyl)ethylenediamine, polyoxyethylenepropyltrioxane Oxysilane, polyethoxydimethylsiloxane, etc.
該些之中,較佳為3-胺基丙基三乙氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-異氰酸酯基丙基三乙氧基矽烷、3-巰基丙基三甲氧基矽烷,更佳為三甲氧基苯基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷。矽烷偶合劑可單獨使用一種,或將兩種以上組合使用。 Among these, 3-aminopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-isocyanatopropyltriethoxysilane, 3-mercaptopropyl Trimethoxysilane, more preferably trimethoxyphenylsilane, 3-glycidoxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane. A silane coupling agent may be used individually by 1 type, or may be used in combination of 2 or more types.
關於所述偶合劑的含量,就謀求耐熱性與保存穩定性的平衡的觀點而言,相對於無機填料100質量份,較佳為0.01質量份~50質量份,更佳為0.05質量份~20質量份,就提高耐熱性的觀點而言,進而佳為0.5質量份~10質量份。 The content of the coupling agent is preferably 0.01 parts by mass to 50 parts by mass, more preferably 0.05 parts by mass to 20 parts by mass, relative to 100 parts by mass of the inorganic filler, from the viewpoint of achieving a balance between heat resistance and storage stability. From the viewpoint of improving heat resistance, the mass part is more preferably 0.5 to 10 parts by mass.
相對於熱塑性樹脂100質量份,接著層3中的無機填料的含量較佳為330質量份以下,更佳為180質量份以下,進而佳為100質量份以下。無機填料的含量的下限並無特別限制,相對於熱塑性樹脂100質量份,較佳為1質量份以上,更佳為5質量份以上,進而佳為8質量份以上。藉由將無機填料的含量設為所述範圍,而容易抑制接著層3的收縮性、提高彈性係數、提高剝離性。
The content of the inorganic filler in the
(有機填料) (organic filler)
於接著層3中可調配有機填料。作為有機填料,可列舉:碳、橡膠系填料、矽酮系微粒子、聚醯胺微粒子、聚醯亞胺微粒子等。相對於熱塑性樹脂100質量份,有機填料的含量較佳為300質量份以下,更佳為200質量份以下,進而更佳為100質量份以下。有機填料的含量的下限並無特別限制,相對於熱塑性樹脂100質
量份,較佳為5質量份以上。
Organic fillers can be adjusted in the
(有機溶劑) (Organic solvents)
接著層3視需要亦可進而使用有機溶劑進行稀釋。有機溶劑並無特別限定,可自沸點考慮製膜時的揮發性等而決定。具體而言,就於製膜時難以進行膜的硬化的觀點而言,較佳為甲醇、乙醇、2-甲氧基乙醇、2-乙氧基乙醇、2-丁氧基乙醇、甲基乙基酮、丙酮、甲基異丁基酮、甲苯、二甲苯等沸點相對低的溶劑。另外,以提高製膜性等為目的,較佳為使用二甲基乙醯胺、二甲基甲醯胺、N-甲基吡咯啶酮、環己酮等沸點相對高的溶劑。該些溶劑可單獨使用一種,或將兩種以上組合使用。
Next, the
[黏著層] [adhesive layer]
作為黏著層2,較佳為於室溫下具有黏著力且對於接著層3具有密接力者。黏著層2可為UV型(藉由紫外線或放射線等高能量線而硬化者),亦可為非UV型(例如,藉由熱而硬化者)。
The
於使用UV型黏著劑的情況下,作為形成黏著層2的黏著劑,較佳為含有丙烯酸系共聚物、交聯劑、以及光聚合起始劑。
In the case of using a UV-type adhesive, it is preferable that the adhesive for forming the
於使用非UV型黏著劑的情況下,為了調整黏著力,作為藉由交聯反應而與基體樹脂的官能基反應的交聯劑,較佳為具有選自環氧基、異氰酸酯基、氮丙啶基及三聚氰胺基中的至少一種官能基。該些交聯劑可單獨使用,亦可併用兩種以上。 In the case of using a non-UV type adhesive, in order to adjust the adhesive force, as a cross-linking agent that reacts with the functional group of the base resin by a cross-linking reaction, it is preferable to have an epoxy group, an isocyanate group, an aziridine group. At least one functional group in the pyridyl group and the melamine group. These crosslinking agents may be used alone or in combination of two or more.
作為基體樹脂,可列舉丙烯酸系樹脂、各種合成橡膠、天然橡膠、聚醯亞胺樹脂等。就黏著劑難以產生殘糊的觀點而言,基 體樹脂較佳為具有可與其他添加劑反應的官能基、例如羥基、羧基等。 Examples of the matrix resin include acrylic resins, various synthetic rubbers, natural rubbers, polyimide resins, and the like. From the viewpoint that adhesives are difficult to produce residues, the base The bulk resin preferably has functional groups that can react with other additives, such as hydroxyl groups, carboxyl groups, and the like.
另外,於反應速度慢的情況下,可適宜使用胺或錫等觸媒。為了調整黏著特性,亦可以不對本發明的效果造成影響的程度適宜含有松香系、萜烯樹脂系等的膠黏劑(tackifier)、各種界面活性劑等任意成分。 In addition, when the reaction rate is slow, a catalyst such as amine or tin can be suitably used. Arbitrary components such as tackifiers such as rosin-based and terpene-based resins, and various surfactants may be appropriately contained in order to adjust the adhesive properties to such an extent that the effects of the present invention are not affected.
黏著層2的厚度較佳為1μm~100μm,更佳為2μm~50μm,進而佳為5μm~40μm。若黏著層2的厚度比1μm薄,則難以確保與接著層的充分的黏著力,有難以進行加工之虞,另一方面,若比100μm厚,則不經濟,亦無特性上的優點。
The thickness of the
[基材層] [Substrate layer]
作為基材層1,可使用已知的聚合物片材或帶。作為具體例例,可列舉:結晶性聚丙烯、非晶性聚丙烯、高密度聚乙烯、中密度聚乙烯、低密度聚乙烯、超低密度聚乙烯、低密度直鏈聚乙烯、聚丁烯、聚甲基戊烯等聚烯烴、乙烯-乙酸乙烯酯共聚物、離子聚合物樹脂、乙烯-(甲基)丙烯酸共聚物、乙烯-(甲基)丙烯酸酯(無規、交替)共聚物、乙烯-丁烯共聚物、乙烯-己烯共聚物、聚胺基甲酸酯、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等聚酯、聚碳酸酯、聚醯亞胺、聚醚醚酮、聚醚醯亞胺、聚醯胺、全芳香族聚醯胺、聚苯基硫醚、芳族聚醯胺(aramid)(紙)、玻璃、玻璃布、氟樹脂、聚氯乙烯、聚偏二氯乙烯、纖維素系樹脂、矽酮樹脂。亦可使用對該些混合塑化劑、二氧化矽、防黏連材、滑劑、
抗靜電劑等而成的混合物。
As the
所述中,較佳為選自聚丙烯、聚乙烯-聚丙烯無規共聚物、聚乙烯-聚丙烯嵌段共聚物、乙烯-乙酸乙烯酯共聚物、離子聚合物樹脂、乙烯-(甲基)丙烯酸共聚物中的至少一種為主成分的層與黏著層相接。該些樹脂就楊氏係數、應力緩和性、熔點等特性、以及價格方面、使用後的廢棄材料循環等觀點而言亦較佳,就容易獲得利用紫外線的表面改質效果的觀點而言亦較佳。 Among the above, preferably selected from polypropylene, polyethylene-polypropylene random copolymer, polyethylene-polypropylene block copolymer, ethylene-vinyl acetate copolymer, ionomer resin, ethylene-(methyl) ) The layer containing at least one of the acrylic copolymers as a main component is in contact with the adhesive layer. These resins are also preferable from the viewpoints of Young's coefficient, stress relaxation properties, melting point and other properties, as well as from the viewpoint of price, recycling of waste materials after use, etc., and from the viewpoint of easily obtaining the effect of surface modification by ultraviolet rays. good.
基材層1可為單層,視需要亦可具有積層包含不同材質的層而成的多層結構。作為此種基材的製造方法,可藉由多層擠出法一次製作具有不同的層的基材層,亦可藉由如下方法獲得,所述方法是對藉由吹脹法(inflation method)、單層擠出法製作的帶使用接著劑進行貼合、或藉由熱熔接進行貼合等。另外,為了控制與黏著層2的密接性,亦可視需要對基材層1實施消光處理、電暈處理等表面粗糙化處理。
The
<半導體加工用帶的製作方法> <Production method of tape for semiconductor processing>
半導體加工用帶10例如可藉由以下所述的方法製作。即,首先,於脫模膜上,藉由刀片塗佈法、輥塗佈法、噴霧塗佈法、凹版塗佈法、棒塗佈法、簾幕塗佈法等塗敷將接著層3的原料樹脂組成物溶解於有機溶劑等溶媒中並加以清漆化而成者,去除溶媒而形成接著層3。其後,於常溫~60℃下積層另行製作的包含基材層1與黏著層2的積層體。藉此,可獲得於基材層1上依序積層有黏著層2、接著層3的半導體加工用帶10。
The
<半導體加工用帶的用途> <Application of tape for semiconductor processing>
半導體加工用帶10例如可作為切晶黏晶帶而使用,亦可作為基板及晶圓的暫時固定用帶而使用。以下,對各用途進行說明。
The
[切晶黏晶帶] [Cut crystal sticky tape]
圖2(a)~圖2(f)及圖3是用以說明使用半導體加工用帶10的半導體裝置(半導體封裝)的製造方法的一實施形態的剖面圖。本實施形態的半導體裝置的製造方法包括:將半導體加工用帶10的接著層3貼附於半導體晶圓上的貼附步驟(晶圓層壓步驟)、對半導體晶圓W及接著層3進行單片化的切割步驟、對黏著層2照射紫外線的紫外線照射步驟、自基材層1拾取接著層3所附著的半導體元件50的拾取步驟、以及經由接著層3將半導體元件50接著於半導體元件搭載用的支撐基板60上的接著步驟。以下,一邊參照圖式一邊對各步驟進行說明。
FIGS. 2( a ) to 2 ( f ) and FIG. 3 are cross-sectional views for explaining one embodiment of a method of manufacturing a semiconductor device (semiconductor package) using the
(貼附步驟) (Attach step)
首先,將半導體加工用帶10配置於規定的裝置上。繼而,如圖2(a)及圖2(b)所示,以接著層3與半導體晶圓W的其中一個面Ws相接的方式將半導體加工用帶10貼附於半導體晶圓W。半導體晶圓W的電路面Wc較佳為面Ws的相反側的面。
First, the
(切割步驟) (cutting step)
其次,如圖2(c)所示,對半導體晶圓W、黏著層2及接著層3進行切割。此時,亦可於中途對基材層1進行切割。如此,半導體加工用帶10亦可作為切割片材發揮功能。
Next, as shown in FIG. 2( c ), the semiconductor wafer W, the
(紫外線照射步驟) (Ultraviolet irradiation step)
其次,如圖2(d)所示,於黏著層2為UV型的情況下,對黏著層2照射紫外線,藉此使黏著層2硬化,從而使黏著層2與接著層3之間的接著力降低。所照射的紫外線的波長較佳為200nm~400nm,作為其照射條件,較佳為於照度:30mW/cm2~240mW/cm2下以照射量為200mJ~500mJ的方式進行照射。
Next, as shown in FIG. 2( d ), when the
(拾取步驟) (picking step)
於照射紫外線後,如圖2(e)所示,使基材層1擴張(expand),藉此使藉由切斷而獲得的各半導體元件50彼此分開,並且利用抽吸夾頭44抽吸並拾取自接著層3側由頂針42頂起的帶接著層的半導體元件50。再者,帶接著層的半導體元件50具有半導體元件Wa與接著層3a。另外,半導體元件Wa為對半導體晶圓W進行分割而獲得者,接著層3a為對接著層3進行分割而獲得者。拾取步驟中,亦可未必進行擴張,但藉由進行擴張,可進一步提高拾取性。
After irradiation with ultraviolet rays, as shown in FIG. 2( e ), the
另外,利用頂針42的頂起量可視需要進行選擇。進而,就亦對極薄晶圓確保充分的拾取性的觀點而言,例如,亦可進行兩階段或三階段拾取法。另外,亦可藉由抽吸夾頭44以外的方法進行半導體元件50的拾取。
In addition, the lifting amount of the
(接著步驟) (Next step)
於拾取帶接著層的半導體元件50後,如圖2(f)所示,藉由熱壓接並經由接著層3a將帶接著層的半導體元件50接著於半
導體元件搭載用的支撐基板60上。於經由接著層3a將帶接著層的半導體元件50搭載於支撐基板60上後,亦可再次藉由熱壓接並經由接著層3a將帶接著層的半導體元件50接著於半導體元件Wa上。藉此,可將多個半導體元件Wa更進一步確實地搭載於支撐基板60上。
After picking up the
繼而,如圖3所示,較佳為視需要利用打線接合線70將半導體元件Wa與支撐基板60電性連接。此時,對半導體元件Wa、接著層3a及支撐基板60例如於170℃下加熱15分鐘~60分鐘左右。進而,於利用打線接合(wire bonding)進行連接後,視需要亦可對半導體元件Wa進行樹脂密封。亦可將樹脂密封材80形成於支撐基板60的表面60a上,另一方面,亦可於支撐基板60的表面60a的相反側的面上形成焊球90作為與外部基板(母板(mother board))的電性連接用途。
Then, as shown in FIG. 3 , it is preferable to electrically connect the semiconductor element Wa and the
再者,於進行樹脂密封時,接著層3a較佳為半硬化的狀態。藉此,於進行樹脂密封時,可將接著層3a更良好地填充至形成於支撐基板60的表面60a上的凹凸的凹部中。所謂半硬化的狀態,是指接著層3a並未完全硬化的狀態。半硬化的狀態的接著層3a可利用半導體裝置的製造過程中的一次或多次加熱處理而最終加熱硬化。
Furthermore, when resin sealing is performed, the
藉由經過以上步驟,可使用半導體加工用帶10製造半導體裝置100。
By going through the above steps, the
[暫時固定用帶] [Temporary fixing belt]
半導體加工用帶10可於半導體裝置的製造過程中,用於將基板S暫時固定於接著層3的其中一個面上,並且用於在將基材層1及黏著層2剝離後將半導體晶圓W暫時固定於接著層3的另一個面上。
The
圖4(a)~圖4(f)是表示使用半導體加工用帶10作為暫時固定用帶而製造半導體裝置的步驟的剖面圖。於使用半導體加工用帶10作為暫時固定用帶的情況下,基材層1、黏著層2及接著層3均不會殘存於最終製造的半導體裝置上(參照圖4(f))。
FIGS. 4( a ) to 4 ( f ) are cross-sectional views showing steps of manufacturing a semiconductor device using the
如圖4(a)所示,以接著層3與基板S的表面相接的方式將半導體加工用帶10貼附於基板S上。此時的溫度只要設為50℃~90℃左右即可。藉由在該溫度條件下貼合基板S與半導體加工用帶10,可將接著層3與基板S之間的接著力設為比接著層3與黏著層2之間的接著力大的狀態。
As shown in FIG.4(a), the
即,基板S用以於貼合有接著層3的狀態下對接著層3的接著性進行控制。再者,貼合於基板S的狀態的接著層3為藉由施加熱而控制接著性並且具有規定的耐熱性的層。
That is, the substrate S is used to control the adhesiveness of the
自圖4(a)所示的狀態剝離基材層1及黏著層2,藉此如圖4(b)所示般可獲得包含基板S與接著層3的積層體20。繼而,以半導體晶圓W的面Ws與接著層3相接的方式將半導體晶圓W貼附於接著層3上。再者,半導體晶圓W的面Ws的相反側的面為電路面Wc。藉此,如圖4(c)所示般,可獲得於接著層3
的其中一個面F1上貼合有基板S、且於接著層3的另一個面F2上貼合有半導體晶圓W的積層體30。將接著層3與半導體晶圓W貼合時的溫度只要設為50℃~90℃左右即可。藉由在該溫度條件下貼合接著層3與半導體晶圓W,可將接著層3與半導體晶圓W之間的接著力設為比接著層3與基板S之間的接著力大的狀態。
From the state shown in FIG.4(a), the
對圖4(c)所示的積層體30中的半導體晶圓W施加必要的加工(例如切割)後,藉由拾取剝離基板S。藉此,可獲得圖4(d)所示的包含接著層3a與半導體元件Wa的積層體40。繼而,於半導體元件Wa的電路面Wc朝向支撐基板60的狀態下將半導體元件Wa搭載於支撐基板60上(參照圖4(e))。只要於半導體元件Wa與支撐基板60之間介隔存在接著劑(未圖示)即可。其後,剝離接著層3a(參照圖4(f))。自圖4(f)所示的狀態,視需要利用例如打線接合線將半導體元件Wa與支撐基板60電性連接,藉此製造半導體裝置。
After necessary processing (eg, dicing) is applied to the semiconductor wafer W in the laminate 30 shown in FIG. 4( c ), the substrate S is peeled off by pick-up. Thereby, the
[實施例] [Example]
對本發明基於實施例進行說明。本發明並不限定於以下的實施例。 This invention is demonstrated based on an Example. The present invention is not limited to the following examples.
(黏著膜的製作) (production of adhesive film)
作為黏著劑,使用以下的主單體與官能基單體,並藉由溶液聚合法而獲得丙烯酸共聚物。即,作為主單體,使用丙烯酸2-乙基己酯與甲基丙烯酸甲酯,作為官能基單體,使用丙烯酸羥基乙酯與丙烯酸酯。所述丙烯酸共聚物的重量平均分子量為40萬,玻
璃轉移點為-38℃。製備對於該丙烯酸共聚物100質量份調配10質量份多官能異氰酸酯交聯劑(三菱化學(mitsubishi chemical)(股)製造,商品名麥太科(MITEC)NY730A-T)而成的黏著劑溶液。於表面脫模處理聚對苯二甲酸乙二酯(厚度25μm)上以乾燥時的黏著劑厚度為10μm的方式塗敷黏著劑溶液並進行乾燥。進而,將包含聚丙烯/乙酸乙烯酯/聚丙烯的聚烯烴基材(厚度100μm)層壓於黏著劑面上。藉此,獲得包含黏著層、聚烯烴基材(基材層)的黏著膜。於室溫下將該黏著膜放置2週,充分進行老化。
As the adhesive, an acrylic copolymer was obtained by a solution polymerization method using the following main monomers and functional group monomers. That is, 2-ethylhexyl acrylate and methyl methacrylate were used as main monomers, and hydroxyethyl acrylate and acrylate were used as functional group monomers. The weight-average molecular weight of the acrylic copolymer is 400,000, glass
The glass transition point is -38°C. An adhesive solution prepared by blending 10 parts by mass of a polyfunctional isocyanate crosslinking agent (manufactured by Mitsubishi Chemical Co., Ltd., trade name MITEC NY730A-T) to 100 parts by mass of the acrylic copolymer was prepared. The adhesive agent solution was apply|coated to the surface release process polyethylene terephthalate (thickness 25 micrometers) so that the adhesive agent thickness at the time of drying might be 10 micrometers, and it dried. Furthermore, the polyolefin base material (
<實施例1> <Example 1>
(接著劑清漆的製備) (Preparation of Adhesive Varnish)
將以下的材料混合並且進行真空脫氣,藉此獲得接著劑清漆。 The following materials were mixed and vacuum degassed, whereby an adhesive varnish was obtained.
熱塑性樹脂:HTR-860P-3(商品名,長瀨化學(nagase chemtex)(股)製造,含有縮水甘油基的丙烯酸橡膠,分子量100萬,Tg-7℃)100質量份
Thermoplastic resin: HTR-860P-3 (trade name, manufactured by Nagase Chemtex Co., Ltd., glycidyl group-containing acrylic rubber,
.熱硬化成分:YDCN-700-10(商品名,新日鐵住金化學(股)製造,鄰甲酚酚醛清漆型環氧樹脂,環氧當量210)20質量份 . Thermosetting component: YDCN-700-10 (trade name, manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd., o-cresol novolac epoxy resin, epoxy equivalent 210) 20 parts by mass
.熱硬化成分:美萊80克(Milex)XLC-LL(商品名,三井化學(股)製造,苯酚芳烷基樹脂)17質量份 . Thermosetting component: 80 g of Milex (Milex) XLC-LL (trade name, manufactured by Mitsui Chemicals Co., Ltd., phenol aralkyl resin) 17 parts by mass
.硬化促進劑:2PZ-CN(商品名,四國化成工業(股)製造,咪唑化合物)0.04質量份 . Hardening accelerator: 2PZ-CN (trade name, manufactured by Shikoku Chemical Industry Co., Ltd., imidazole compound) 0.04 parts by mass
.無機填料:艾羅西爾(Aerosil)R972(商品名,日本艾羅西爾(Aerosil)(股)製造,氧化矽)12質量份 . Inorganic filler: 12 parts by mass of Aerosil R972 (trade name, manufactured by Aerosil Co., Ltd., Japan, silicon oxide)
.矽烷偶合劑:A-189(商品名,日本尤尼卡(Nippon Unicar)(股)製造,γ-巰基丙基三甲氧基矽烷)0.6質量份 . Silane coupling agent: A-189 (trade name, manufactured by Nippon Unicar Co., Ltd., γ-mercaptopropyltrimethoxysilane) 0.6 parts by mass
.矽烷偶合劑:A-1170(商品名,日本尤尼卡(Nippon Unicar)(股)製造,γ-脲基丙基三乙氧基矽烷)1.7質量份 . Silane coupling agent: A-1170 (trade name, manufactured by Nippon Unicar Co., Ltd., γ-ureidopropyltriethoxysilane) 1.7 parts by mass
(半導體加工用帶的製作) (Production of tape for semiconductor processing)
將所述接著劑清漆塗佈於厚度75μm的表面脫模處理聚對苯二甲酸乙二酯(帝人杜邦膜(Teijin DuPont Film)(股)製造,帝人特多龍膜(teijin tetoron film):A-31)上。藉此,獲得於樹脂膜的其中一個面上形成有接著層的接著片材。將該接著片材與所述黏著膜貼合,藉此獲得半導體加工用帶。再者,以接著片材的接著層與黏著膜的黏著層直接相接的方式貼合接著片材與黏著膜。對黏著層黏著接著層,藉此可確實地使形成於所述聚對苯二甲酸乙二酯上的接著層反轉至黏著層側。 The adhesive varnish was applied to a surface of 75 μm in thickness. Release-treated polyethylene terephthalate (manufactured by Teijin DuPont Film Co., Ltd., Teijin tetoron film: A) -31) on. Thereby, the adhesive sheet in which the adhesive layer was formed on one surface of the resin film was obtained. By bonding this adhesive sheet to the above-mentioned adhesive film, a tape for semiconductor processing is obtained. Furthermore, the adhesive sheet and the adhesive film are bonded together so that the adhesive layer of the adhesive sheet and the adhesive layer of the adhesive film are in direct contact with each other. By adhering the adhesive layer to the adhesive layer, the adhesive layer formed on the polyethylene terephthalate can be surely reversed to the adhesive layer side.
(實施例2) (Example 2)
將接著劑清漆的製備中使用的各材料設為表1的實施例2所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。 A tape for semiconductor processing was obtained in the same manner as in Example 1, except that each material used for the preparation of the adhesive varnish was the formulation shown in Example 2 of Table 1.
(比較例1) (Comparative Example 1)
將接著劑清漆的製備中使用的各材料設為表1的比較例1所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。再者,表1中的「EXA-830CRP」為迪愛生(DIC)(股)製造的熱硬化性樹脂(雙酚F型環氧樹脂,環氧當量170)的商品名。 A tape for semiconductor processing was obtained in the same manner as in Example 1, except that each material used for the preparation of the adhesive varnish was set to the formulation shown in Comparative Example 1 of Table 1. In addition, "EXA-830CRP" in Table 1 is the trade name of the thermosetting resin (bisphenol F-type epoxy resin, epoxy equivalent 170) manufactured by DIC Corporation.
(比較例2) (Comparative Example 2)
將接著劑清漆的製備中使用的各材料設為表1的比較例2所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。再者,表1中的「LF-4871」為迪愛生(DIC)(股)製造的熱硬化性樹脂(雙酚F型環氧樹脂,環氧當量118)的商品名,「YDF-8170C」為新日鐵住金化學(股)製造的熱硬化性樹脂(雙酚F型環氧樹脂,環氧當量157)的商品名,「SC-2050-HLG」為阿德瑪科技(Admatechs)(股)製造的填料的商品名。 A tape for semiconductor processing was obtained in the same manner as in Example 1, except that each material used for the preparation of the adhesive varnish was set to the formulation shown in Comparative Example 2 of Table 1. In addition, "LF-4871" in Table 1 is the trade name of the thermosetting resin (bisphenol F type epoxy resin, epoxy equivalent 118) manufactured by DIC Corporation, "YDF-8170C" It is the trade name of the thermosetting resin (bisphenol F-type epoxy resin, epoxy equivalent 157) manufactured by Nippon Steel & Sumitomo Metal Chemical Co., Ltd. "SC-2050-HLG" is Admatechs (Co., Ltd.) ) is the trade name of the filler manufactured by .
(比較例3) (Comparative Example 3)
將接著劑清漆的製備中使用的各材料設為表1的比較例3所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。 A tape for semiconductor processing was obtained in the same manner as in Example 1, except that each material used for the preparation of the adhesive varnish was set to the formulation shown in Comparative Example 3 of Table 1.
(比較例4) (Comparative Example 4)
將接著劑清漆的製備中使用的各材料設為表1的比較例4所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。 A tape for semiconductor processing was obtained in the same manner as in Example 1, except that each material used in the preparation of the adhesive varnish was set to the formulation shown in Comparative Example 4 of Table 1.
藉由以下方法對實施例及比較例的半導體加工用帶進行評價。 The tapes for semiconductor processing of Examples and Comparative Examples were evaluated by the following methods.
(1)接著層的收縮性 (1) Shrinkage of adhesive layer
將實施例及比較例的半導體加工用帶分別裁斷為100mm×100mm的尺寸。自各試樣剝下黏著膜(黏著層及基材層)、表面脫模處理聚對苯二甲酸乙二酯,藉此設為僅接著層,並將其設為測定用試樣。將實施例及比較例的測定用試樣於130℃下加熱1小時並使其硬化。測量該硬化處理後的試樣的尺寸,並利用以下式子算出收縮率。於表1中,將收縮率的值小於2%的試樣設為 「A」,將為2%以上的試樣設為「B」。 The tapes for semiconductor processing of the examples and the comparative examples were each cut to a size of 100 mm×100 mm. The adhesive film (the adhesive layer and the base material layer) was peeled off from each sample, and polyethylene terephthalate was subjected to surface mold release treatment to make it only the adhesive layer, and this was used as a sample for measurement. The measurement samples of Examples and Comparative Examples were heated and hardened at 130° C. for 1 hour. The size of the sample after the hardening treatment was measured, and the shrinkage rate was calculated by the following formula. In Table 1, the value of shrinkage ratio is less than 2% of the sample as "A" will be set to "B" for samples with 2% or more.
收縮率(%)=(硬化後的試樣面積)/(硬化前的試樣面積)×100 Shrinkage rate (%)=(Sample area after hardening)/(Sample area before hardening)×100
(2)硬化處理後的接著層的熱彈性係數 (2) Thermoelastic coefficient of adhesive layer after hardening treatment
將對所述收縮性的評價中使用的硬化後的試樣以4mm×30mm的尺寸進行裁斷而成者設為測定用試樣。對該試樣,使用動態黏彈性測定裝置DVE-V4(商品名,萊奧羅治(rheology)(股)製造)施加拉伸負荷,並以頻率10Hz、升溫速度10℃/分鐘的條件於-50℃至300℃內進行測定。將溫度100℃的彈性係數設為熱彈性係數。於表1中,將熱彈性係數的值小於5MPa的試樣設為「A」,將為5MPa以上的試樣設為「B」。 The sample after hardening used for the evaluation of the said shrinkage was cut|disconnected by the size of 4 mm x 30 mm, and it was set as the sample for measurement. To this sample, a tensile load was applied using a dynamic viscoelasticity measuring device DVE-V4 (trade name, manufactured by Rheology Co., Ltd.), and the temperature was adjusted to − The measurement is carried out at 50°C to 300°C. Let the elastic coefficient at a temperature of 100°C be the thermoelastic coefficient. In Table 1, the sample whose value of the thermoelastic coefficient is less than 5 MPa is referred to as "A", and the sample whose value is 5 MPa or more is referred to as "B".
(3)接著層相對於晶圓的90°剝下剝離力(相對於晶圓的密接力的評價) (3) 90° peeling force of the adhesive layer with respect to the wafer (evaluation of the adhesion force with respect to the wafer)
將對所述收縮性的評價中使用的硬化後的試樣以10mm寬度進行切斷而成者設為測定用試樣。將測定用試樣貼附於矽晶圓的表面。其後,將黏著帶(輔助帶)貼附於測定用試樣上,並自晶圓以50mm/分鐘且以90°的角度撕下測定用試樣。於表1中,將90°剝下剝離力的值為15N/m以上的試樣設為「A」,將小於15N/m的試樣設為「B」。 The sample after hardening used for the evaluation of the said shrinkage was cut|disconnected by 10 mm width|variety, and it was set as the sample for measurement. The sample for measurement is attached to the surface of the silicon wafer. Then, an adhesive tape (auxiliary tape) was attached to the sample for measurement, and the sample for measurement was torn off from the wafer at an angle of 90° at 50 mm/min. In Table 1, the value of the 90° peeling peeling force was set to "A" for a sample having a value of 15 N/m or more, and a sample of less than 15 N/m was set to "B".
(4)剝離後的接著層的表面粗糙度 (4) Surface roughness of adhesive layer after peeling
使用雷射顯微鏡(基恩士(Keyence)(股)製造)對所述「接著層相對於晶圓的密接力」的評價後(剝離後)的接著層的表面粗糙度(Tp)進行測定。於表1中,將表面粗糙度(Tp)的值為30以下的試樣設為「A」,將大於30的試樣設為「B」。 The surface roughness (Tp) of the adhesive layer after the evaluation of the "adhesion force of the adhesive layer with respect to the wafer" (after peeling) was measured using a laser microscope (manufactured by Keyence Corporation). In Table 1, the sample whose surface roughness (Tp) value is 30 or less is designated as "A", and the sample whose surface roughness (Tp) is more than 30 is designated as "B".
[產業上的可利用性] [Industrial Availability]
根據本發明,提供一種於半導體製造過程中具有優異的通用性的半導體加工用帶。 According to the present invention, a tape for semiconductor processing having excellent versatility in a semiconductor manufacturing process is provided.
1:基材層 1: substrate layer
2:黏著層 2: Adhesive layer
3:接著層 3: Next layer
10:半導體加工用帶 10: Tape for semiconductor processing
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- 2018-05-31 WO PCT/JP2018/021034 patent/WO2018221675A1/en active Application Filing
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CN110678966B (en) | 2024-02-27 |
JP7031141B2 (en) | 2022-03-08 |
KR102442278B1 (en) | 2022-09-08 |
CN110678966A (en) | 2020-01-10 |
TW201903091A (en) | 2019-01-16 |
JP2018206893A (en) | 2018-12-27 |
KR20200014292A (en) | 2020-02-10 |
WO2018221675A1 (en) | 2018-12-06 |
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