TW201903091A - Semiconductor processing tape - Google Patents

Semiconductor processing tape Download PDF

Info

Publication number
TW201903091A
TW201903091A TW107118976A TW107118976A TW201903091A TW 201903091 A TW201903091 A TW 201903091A TW 107118976 A TW107118976 A TW 107118976A TW 107118976 A TW107118976 A TW 107118976A TW 201903091 A TW201903091 A TW 201903091A
Authority
TW
Taiwan
Prior art keywords
adhesive layer
layer
semiconductor processing
processing tape
mass
Prior art date
Application number
TW107118976A
Other languages
Chinese (zh)
Other versions
TWI778070B (en
Inventor
大久保恵介
岩永有輝啓
山崎智陽
Original Assignee
日商日立化成股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=64455487&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=TW201903091(A) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by 日商日立化成股份有限公司 filed Critical 日商日立化成股份有限公司
Publication of TW201903091A publication Critical patent/TW201903091A/en
Application granted granted Critical
Publication of TWI778070B publication Critical patent/TWI778070B/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/52Mounting semiconductor bodies in containers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321Disposition
    • H01L2224/32151Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151Die mounting substrate
    • H01L2924/153Connection portion
    • H01L2924/1531Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/181Encapsulation

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)
  • Dicing (AREA)
  • Die Bonding (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Wire Bonding (AREA)
  • Liquid Deposition Of Substances Of Which Semiconductor Devices Are Composed (AREA)

Abstract

This tape for semiconductor processing includes a substrate layer, an adhesive layer, and a thermosetting adhesive layer, layered in this order. After being subjected to a curing treatment for 1 hour at 130 DEG C, the shrinkage rate of the adhesive layer is less than 2% and the elastic modulus of the adhesive layer under a heated environment is less than 5 MPa. The tape for semiconductor processing can be used as a dicing/die-bonding tape, and also can be used as a tape for temporary anchoring during semiconductor device production, for instance.

Description

半導體加工用帶Semiconductor processing tape

本發明是有關於一種半導體加工用帶。The present invention relates to a tape for semiconductor processing.

近年來,電子設備的小型化、輕量化、及高功能化的要求提高。根據該些要求,對構成電子設備的半導體裝置要求小型化、薄型化及高密度安裝化。 半導體裝置是經過如下步驟等而製造:利用樹脂對固定於基板、玻璃或暫時固定材上的半導體晶片進行密封的密封步驟;視需要對經密封的半導體晶片進行單片化的切割(dicing)步驟。於所述製造過程中,亦存在對實施對晶圓進行研磨的步驟的情況。 該些步驟多於利用保護用帶覆蓋晶片或基板等的狀態下實施。保護用帶通常是於特定的加工步驟前貼附於應進行保護的面上並於該加工步驟後剝離。In recent years, demands for miniaturization, weight reduction, and high functionality of electronic devices have increased. In accordance with these requirements, there is a demand for miniaturization, thickness reduction, and high-density mounting of semiconductor devices constituting electronic devices. A semiconductor device is manufactured through the following steps: a sealing step of sealing a semiconductor wafer fixed on a substrate, glass, or a temporary fixing material with a resin; and a dicing step of dicing the sealed semiconductor wafer as necessary . In the manufacturing process, there are cases where the step of polishing the wafer is performed. These steps are performed in a state where a wafer, a substrate, or the like is covered with a protective tape. The protective tape is usually attached to a surface to be protected before a specific processing step, and is peeled off after the processing step.

專利文獻1揭示有一種並不使用金屬製引線框架(lead frame)的無基板半導體封裝的製造中所使用的半導體製造用耐熱性黏著片材、該片材中使用的黏著劑、及使用該片材的半導體裝置的製造方法。 [現有技術文獻] [專利文獻]Patent Document 1 discloses a heat-resistant adhesive sheet for semiconductor manufacturing used in the manufacture of a substrateless semiconductor package without using a lead frame made of metal, an adhesive used in the sheet, and the use of the sheet Method of manufacturing a semiconductor device. [Prior Art Literature] [Patent Literature]

[專利文獻1]日本專利特開2011-129649號公報[Patent Document 1] Japanese Patent Laid-Open No. 2011-129649

[發明所欲解決之課題] 本發明者等人對如下情況進行了研究:於半導體裝置的製造過程中,使用先前所使用的切晶黏晶帶(dicing die bonding tape)作為各種步驟中所需的暫時固定用帶。若一種帶可於切晶黏晶帶及暫時固定用帶兩者的用途中應用,則帶的通用性提高,可有效率地製造半導體裝置。[Problems to be Solved by the Invention] The present inventors have studied a case in which a dicing die bonding tape previously used is used in various steps in the manufacturing process of a semiconductor device. Strap for temporary fixing. If one kind of tape can be used for both the die-cutting die-bonding tape and the temporarily fixing tape, the versatility of the tape can be improved, and a semiconductor device can be efficiently manufactured.

作為半導體裝置的製造過程中的各種步驟中可應用的帶(以下,稱為「半導體加工用帶」)所應具備的特性之一,可列舉耐熱性。根據本發明者等人的研究,專利文獻1中記載的黏著片材中的黏著劑層包含橡膠成分作為主成分,因此耐熱性並不充分,就該方面而言,存在改善的餘地。As one of the characteristics that a tape (hereinafter, referred to as a "semiconductor processing tape") that can be applied in various steps in the manufacturing process of a semiconductor device should include heat resistance. According to research by the present inventors, since the adhesive layer in the adhesive sheet described in Patent Document 1 contains a rubber component as a main component, heat resistance is not sufficient, and there is room for improvement in this respect.

作為半導體加工用帶所應具備的其他特性,可列舉優異的剝離性。先前,暫時固定中所使用的帶就確保適度的剝離性的觀點而言,以黏著劑層具有適度的柔軟性的方式進行設計。 然而,對黏著劑層僅賦予柔軟性未必可達成優異的剝離性。具體而言,於剝離步驟時,存在產生殘糊等問題。Examples of other characteristics that the semiconductor processing tape should have include excellent releasability. Conventionally, the tape used for temporary fixation is designed so that an adhesive layer may have moderate flexibility from a viewpoint of ensuring moderate peelability. However, merely providing flexibility to the adhesive layer may not necessarily achieve excellent peelability. Specifically, there is a problem that a residue is generated during the peeling step.

本發明是鑒於所述課題而成者,目的在於提供一種於半導體製造過程中具有優異的通用性的半導體加工用帶。 [解決課題之手段]The present invention has been made in view of the above problems, and an object thereof is to provide a semiconductor processing tape having excellent versatility in a semiconductor manufacturing process. [Means for solving problems]

本發明的半導體加工用帶依序積層有基材層、黏著層、以及具有熱硬化性的接著層,並且於在130℃下進行1小時硬化處理後,接著層的收縮率小於2%,且接著層的熱彈性係數小於5 MPa。藉由於在130℃下進行1小時硬化處理後的接著層滿足該些條件,半導體加工用帶可設為可於半導體裝置的製造過程中的各種加工步驟中應用者。具體而言,可對接著層賦予所述各種加工步驟中所要求的耐熱性及剝離性。The tape for semiconductor processing of the present invention is sequentially laminated with a base material layer, an adhesive layer, and a thermosetting adhesive layer, and after being cured at 130 ° C for 1 hour, the shrinkage of the adhesive layer is less than 2%, and The thermoelastic coefficient of the subsequent layer is less than 5 MPa. Since the adhesive layer that has been hardened at 130 ° C for 1 hour satisfies these conditions, the semiconductor processing tape can be applied to various processing steps in the manufacturing process of a semiconductor device. Specifically, heat resistance and peelability required in the various processing steps can be imparted to the adhesive layer.

於在130℃下進行1小時硬化處理後,接著層相對於晶圓的剝下剝離力較佳為15 N/m以上。藉由接著層滿足該要件,可充分確保相對於晶圓的密接性。After performing the hardening treatment at 130 ° C. for 1 hour, the peeling and peeling force of the adhesive layer from the wafer is preferably 15 N / m or more. When the adhesion layer satisfies this requirement, the adhesion to the wafer can be sufficiently ensured.

作為本發明的半導體加工用帶的切晶黏晶帶以外的用途,可列舉基板及晶圓的暫時固定。即,本發明的半導體加工用帶可於半導體裝置的製造過程中,用於將基板暫時固定於接著層的其中一個面上,並且用於在將基材層及接著層剝離後將晶圓暫時固定於接著層的另一個面上。例如,如上所述,於在暫時固定用途中使用半導體加工用帶的情況下,基材層、黏著層及接著層均不會殘存於最終製造的半導體裝置上。Examples of applications other than the die-bonding tape of the semiconductor processing tape of the present invention include temporary fixing of a substrate and a wafer. That is, the semiconductor processing tape of the present invention can be used for temporarily fixing a substrate to one surface of an adhesive layer in a manufacturing process of a semiconductor device, and for temporarily removing a wafer after peeling a substrate layer and an adhesive layer. It is fixed on the other side of the adhesive layer. For example, as described above, when a semiconductor processing tape is used for temporary fixed use, none of the base material layer, the adhesive layer, and the adhesive layer remain on the semiconductor device to be finally manufactured.

所述接著層較佳為包含熱塑性樹脂、熱硬化性樹脂、硬化促進劑、以及填料。該情況下,將接著層中的熱塑性樹脂的含量設為100質量份時的、接著層中的熱硬化性樹脂的含量較佳為1質量份~40質量份。另外,將接著層中的熱塑性樹脂的含量設為100質量份時的、接著層中的填料的含量較佳為1質量份~330質量份。 滿足該些要件的接著層於半導體裝置的製造過程中的各種加工步驟中,可更進一步穩定地提高耐熱性及剝離性。The adhesive layer preferably contains a thermoplastic resin, a thermosetting resin, a hardening accelerator, and a filler. In this case, when the content of the thermoplastic resin in the adhesive layer is 100 parts by mass, the content of the thermosetting resin in the adhesive layer is preferably 1 to 40 parts by mass. When the content of the thermoplastic resin in the adhesive layer is 100 parts by mass, the content of the filler in the adhesive layer is preferably 1 to 330 parts by mass. Adhesive layers satisfying these requirements are applied to various processing steps in the manufacturing process of a semiconductor device, and the heat resistance and peelability can be further improved stably.

所述黏著層可為紫外線(Ultra Violet,UV)型,亦可為非UV型。 [發明的效果]The adhesive layer may be an Ultra Violet (UV) type or a non-UV type. [Effect of the invention]

根據本發明,提供一種於半導體製造過程中具有優異的通用性的半導體加工用帶。According to the present invention, there is provided a semiconductor processing tape having excellent versatility in a semiconductor manufacturing process.

以下,一邊適宜參照圖式一邊對本發明的實施形態進行說明。再者,本發明並不限定於以下的實施形態。於本說明書中,所謂(甲基)丙烯酸基,是指丙烯酸基或甲基丙烯酸基。Hereinafter, embodiments of the present invention will be described with reference to drawings as appropriate. The present invention is not limited to the following embodiments. In this specification, a (meth) acryl group means an acryl group or a methacryl group.

<半導體加工用帶> 圖1是示意性表示本實施形態的半導體加工用帶的剖面圖。圖1所示的半導體加工用帶10依序積層有基材層1、黏著層2、以及具有熱硬化性的接著層3。半導體加工用帶10可於半導體裝置的製造過程中的切晶黏晶帶及暫時固定用帶兩者的用途中應用。為了將其實現,半導體加工用帶10於在130℃下進行1小時硬化處理後,接著層3的收縮率小於2%,且接著層3的熱彈性係數小於5 MPa。藉由於在130℃下進行1小時硬化處理後的接著層3滿足該些條件,半導體加工用帶10可對接著層3賦予半導體裝置的製造過程中的各種加工步驟中所要求的耐熱性及剝離性。<Semiconductor Processing Tape> FIG. 1 is a cross-sectional view schematically showing a semiconductor processing tape according to this embodiment. The semiconductor processing tape 10 shown in FIG. 1 is sequentially laminated with a base material layer 1, an adhesive layer 2, and a thermosetting adhesive layer 3. The semiconductor processing tape 10 can be applied to the use of both a dicing die-bonding tape and a temporary fixing tape in the manufacturing process of a semiconductor device. In order to achieve this, after the semiconductor processing tape 10 is hardened at 130 ° C. for 1 hour, the shrinkage of the layer 3 is less than 2%, and then the coefficient of thermal elasticity of the layer 3 is less than 5 MPa. Since the adhesive layer 3 which has been hardened at 130 ° C. for 1 hour satisfies these conditions, the semiconductor processing tape 10 can provide the adhesive layer 3 with heat resistance and peeling required in various processing steps in the manufacturing process of the semiconductor device. Sex.

如所述般,於在130℃下進行1小時硬化處理後,接著層3的收縮率小於2%。該值較佳為1.8%以下,更佳為1.6%以下。藉由該值小於2%,則於半導體裝置的製造過程中,即便於對接著層3暫時固定有晶圓或基板的狀態下對接著層3施加熱,亦可充分抑制位置偏移。As described above, after the hardening treatment was performed at 130 ° C. for 1 hour, the shrinkage ratio of the subsequent layer 3 was less than 2%. The value is preferably 1.8% or less, and more preferably 1.6% or less. With this value being less than 2%, in the manufacturing process of the semiconductor device, even if heat is applied to the adhesive layer 3 in a state where the wafer or substrate is temporarily fixed to the adhesive layer 3, positional displacement can be sufficiently suppressed.

接著層3的收縮率可如以下般進行求出。將半導體加工用帶10裁斷為規定尺寸(例如,100 mm×100 mm),自其剝下基材層1及黏著層2,藉此準備僅包含接著層3的試樣。將其於130℃下加熱1小時並使其硬化,測量硬化處理後的試樣的尺寸。將熱硬化前的試樣面積與熱硬化後的試樣面積代入以下的式子中並算出收縮率。 收縮率(%)=(硬化後的試樣面積)/(硬化前的試樣面積)×100The shrinkage of the layer 3 can be determined as follows. The semiconductor processing tape 10 is cut into a predetermined size (for example, 100 mm × 100 mm), and the base material layer 1 and the adhesive layer 2 are peeled off therefrom to prepare a sample including only the adhesive layer 3. This was heated at 130 ° C for 1 hour and hardened, and the size of the sample after the hardening treatment was measured. The area of the sample before thermal curing and the area of the sample after thermal curing are substituted into the following equations to calculate the shrinkage. Shrinkage (%) = (sample area after hardening) / (sample area before hardening) × 100

如所述般,於在130℃下進行1小時硬化處理後,接著層3的熱彈性係數小於5 MPa。該值較佳為4.5 MPa以下,更佳為4 MPa以下。藉由該值小於5 MPa,則於半導體裝置的製造過程中,即便於對接著層3暫時固定有晶圓或基板的狀態下對接著層3施加熱,接著層3亦具有適度的柔軟性,藉此可實現優異的剝離性。再者,接著層3的所述熱彈性係數的下限值例如為1 MPa。As described above, after performing the hardening treatment at 130 ° C. for 1 hour, the thermoelastic coefficient of the subsequent layer 3 is less than 5 MPa. The value is preferably 4.5 MPa or less, and more preferably 4 MPa or less. When the value is less than 5 MPa, even in a state where a wafer or a substrate is temporarily fixed to the bonding layer 3 during the manufacturing process of the semiconductor device, the bonding layer 3 has moderate flexibility, Thereby, excellent peelability can be achieved. The lower limit value of the thermoelastic coefficient of the layer 3 is, for example, 1 MPa.

接著層3的熱彈性係數可如以下般進行求出。將半導體加工用帶10裁斷為規定尺寸,自其剝下基材層1及黏著層2,藉此準備僅包含接著層3的試樣。將其於130℃下加熱1小時並使其硬化。將如此獲得的硬化處理後的接著層3裁斷為規定的尺寸(例如,4 mm×30 mm),藉此獲得試樣。使用該試樣的動態黏彈性測定裝置進行測定。即,對試樣施加拉伸負荷,並以頻率10 Hz、升溫速度10℃/分鐘的條件於-50℃至300℃內進行測定。將溫度100℃的彈性係數設為熱彈性係數。The thermoelastic coefficient of the layer 3 can be determined as follows. The semiconductor processing tape 10 is cut to a predetermined size, and the base material layer 1 and the adhesive layer 2 are peeled off therefrom, thereby preparing a sample including only the adhesive layer 3. It was heated at 130 ° C for 1 hour and hardened. The thus obtained hardened adhesive layer 3 is cut into a predetermined size (for example, 4 mm × 30 mm), thereby obtaining a sample. The measurement was performed using a dynamic viscoelasticity measuring device of this sample. That is, a tensile load is applied to the sample, and the measurement is performed at a frequency of 10 Hz and a temperature increase rate of 10 ° C / min within a range of -50 ° C to 300 ° C. The coefficient of elasticity at a temperature of 100 ° C was set as the coefficient of thermal elasticity.

就充分確保接著層3相對於晶圓的密接性的觀點而言,於在130℃下進行1小時硬化處理後,接著層3相對於晶圓的剝下剝離力較佳為15 N/m以上,更佳為20 N/m~200 N/m,進而佳為25 N/m~150 N/m。From the viewpoint of sufficiently securing the adhesiveness of the adhesive layer 3 to the wafer, the peeling and peeling force of the adhesive layer 3 to the wafer is preferably 15 N / m or more after curing at 130 ° C for 1 hour. , More preferably 20 N / m to 200 N / m, and even more preferably 25 N / m to 150 N / m.

接著層3較佳為包含熱塑性樹脂、熱硬化性樹脂、硬化促進劑、以及填料。若將接著層3中的熱塑性樹脂的含量設為100質量份,則接著層3中的熱硬化性樹脂的含量較佳為1質量份~40質量份,更佳為5質量份~39質量份,進而佳為10質量份~38質量份。接著層3中的硬化促進劑的含量較佳為0.01質量份~3質量份,更佳為0.02質量份~2質量份,進而佳為0.03質量份~1質量份。接著層3中的填料的含量較佳為1質量份~330質量份,更佳為1質量份~300質量份,進而佳為5質量份~200質量份,特佳為10質量份~100質量份。滿足該些要件的接著層3可更進一步穩定地提高半導體裝置的製造過程中的各種加工步驟中所要求的耐熱性及剝離性。The adhesive layer 3 preferably contains a thermoplastic resin, a thermosetting resin, a hardening accelerator, and a filler. When the content of the thermoplastic resin in the adhesive layer 3 is 100 parts by mass, the content of the thermosetting resin in the adhesive layer 3 is preferably 1 to 40 parts by mass, and more preferably 5 to 39 parts by mass. It is more preferably 10 parts by mass to 38 parts by mass. The content of the hardening accelerator in the next layer 3 is preferably 0.01 to 3 parts by mass, more preferably 0.02 to 2 parts by mass, and even more preferably 0.03 to 1 part by mass. The content of the filler in the next layer 3 is preferably 1 part by mass to 330 parts by mass, more preferably 1 part by mass to 300 parts by mass, still more preferably 5 parts by mass to 200 parts by mass, and particularly preferably 10 parts by mass to 100 parts by mass. Serving. The adhesive layer 3 that satisfies these requirements can further stably improve the heat resistance and peelability required in various processing steps in the manufacturing process of the semiconductor device.

接著層3與黏著層2較佳為以於加工步驟時不會產生剝離的方式充分地密接。接著層3與黏著層2的密接力可藉由兩者的T字剝離強度進行評價。接著層3與黏著層2的T字剝離強度(剝離速度:50 mm/分鐘)較佳為15 N/m以上,更佳為16 N/m~100 N/m。T字剝離強度可藉由以下方法進行。利用層壓機將接著層3與黏著層2貼合後,切入25 mm寬的切口,藉此準備測定用試樣。此時,於使用UV照射型的黏著劑的情況下,適宜進行UV照射。剝離速度為50 mm/分鐘而進行測定。The next layer 3 and the adhesive layer 2 are preferably sufficiently tightly adhered in such a manner that no peeling occurs during the processing step. Next, the adhesion between the layer 3 and the adhesive layer 2 can be evaluated by the T-peel strength of the two. The T-shaped peel strength (peeling speed: 50 mm / min) of the subsequent layer 3 and the adhesive layer 2 is preferably 15 N / m or more, and more preferably 16 N / m to 100 N / m. The T-shaped peeling strength can be performed by the following method. After bonding the adhesive layer 3 and the adhesive layer 2 with a laminator, a 25 mm wide incision was cut into the sample to prepare a measurement sample. In this case, when a UV-irradiation-type adhesive is used, UV irradiation is suitably performed. The peeling speed was measured at 50 mm / minute.

以下,對構成半導體加工用帶10的接著層3、黏著層2及基材層1進行說明。Hereinafter, the adhesive layer 3, the adhesive layer 2, and the base material layer 1 constituting the semiconductor processing tape 10 will be described.

[接著層] 如所述般,接著層3較佳為包含熱塑性樹脂、熱硬化性樹脂、硬化促進劑、以及填料。[Adhesive Layer] As described above, the adhesive layer 3 preferably contains a thermoplastic resin, a thermosetting resin, a hardening accelerator, and a filler.

(熱塑性樹脂) 作為熱塑性樹脂,可使用具有熱塑性的樹脂、或者至少於未硬化狀態下具有熱塑性且於加熱後形成交聯結構的樹脂。作為熱塑性樹脂,就作為半導體加工用帶而收縮性、耐熱性及剝離性優異的觀點而言,較佳為具有反應性基的(甲基)丙烯酸共聚物(以下,亦存在稱為「含有反應性基的(甲基)丙烯酸共聚物」的情況)。 作為熱塑性樹脂,於包含含有反應性基的(甲基)丙烯酸共聚物的情況下,接著層3亦可為不含熱硬化性樹脂的態樣。即,亦可為包含含有反應性基的(甲基)丙烯酸共聚物、硬化促進劑、以及填料的態樣。 熱塑性樹脂可單獨使用一種,或將兩種以上組合使用。(Thermoplastic resin) As the thermoplastic resin, a resin having a thermoplastic property or a resin having a thermoplastic property at least in an uncured state and forming a crosslinked structure after heating can be used. As the thermoplastic resin, a (meth) acrylic copolymer having a reactive group (hereinafter, also referred to as a "containing reaction") is preferred from the viewpoint of excellent shrinkage, heat resistance, and peelability as a tape for semiconductor processing. (Meth) acrylic copolymer ". When the thermoplastic resin contains a (meth) acrylic copolymer containing a reactive group, the adhesive layer 3 may be in a state not containing a thermosetting resin. That is, it may be the aspect including a (meth) acrylic copolymer containing a reactive group, a hardening accelerator, and a filler. The thermoplastic resin may be used singly or in combination of two or more kinds.

作為(甲基)丙烯酸共聚物,可列舉丙烯酸玻璃、丙烯酸橡膠等(甲基)丙烯酸酯共聚物等,較佳為丙烯酸橡膠。丙烯酸橡膠較佳為以丙烯酸酯為主成分且藉由選自(甲基)丙烯酸酯及丙烯腈中的單體的共聚而形成者。Examples of the (meth) acrylic copolymer include (meth) acrylate copolymers such as acrylic glass and acrylic rubber, and acrylic rubber is preferred. The acrylic rubber is preferably formed by copolymerizing a monomer selected from (meth) acrylate and acrylonitrile with acrylate as a main component.

作為(甲基)丙烯酸酯,可列舉:丙烯酸甲酯、丙烯酸乙酯、丙烯酸丙酯、丙烯酸異丙酯、丙烯酸丁酯、丙烯酸異丁酯、丙烯酸己酯、丙烯酸環己酯、丙烯酸2-乙基己酯、丙烯酸月桂酯、甲基丙烯酸甲酯、甲基丙烯酸乙酯、甲基丙烯酸丙酯、丙烯酸異丙酯、甲基丙烯酸丁酯、甲基丙烯酸異丁酯、甲基丙烯酸己酯、甲基丙烯酸環己酯、甲基丙烯酸2-乙基己酯、甲基丙烯酸月桂酯等。 作為(甲基)丙烯酸酯共聚物,較佳為包含丙烯酸丁酯及丙烯腈作為共聚成分的共聚物、包含丙烯酸乙酯及丙烯腈作為共聚成分的共聚物。Examples of the (meth) acrylate include methyl acrylate, ethyl acrylate, propyl acrylate, isopropyl acrylate, butyl acrylate, isobutyl acrylate, hexyl acrylate, cyclohexyl acrylate, and 2-ethyl acrylate Hexyl ester, lauryl acrylate, methyl methacrylate, ethyl methacrylate, propyl methacrylate, isopropyl acrylate, butyl methacrylate, isobutyl methacrylate, hexyl methacrylate, Cyclohexyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate, and the like. The (meth) acrylate copolymer is preferably a copolymer containing butyl acrylate and acrylonitrile as copolymerization components, and a copolymer containing ethyl acrylate and acrylonitrile as copolymerization components.

含有反應性基的(甲基)丙烯酸共聚物較佳為包含具有反應性基的(甲基)丙烯酸單體作為共聚成分的含有反應性基的(甲基)丙烯酸共聚物。此種含有反應性基的(甲基)丙烯酸共聚物可藉由使包含具有反應性基的(甲基)丙烯酸單體與所述單體的單量體組成物進行共聚而獲得。The (meth) acrylic copolymer containing a reactive group is preferably a (meth) acrylic copolymer containing a reactive group containing a (meth) acrylic monomer having a reactive group as a copolymerization component. Such a (meth) acrylic copolymer containing a reactive group can be obtained by copolymerizing a monomer composition containing a (meth) acrylic monomer having a reactive group and the monomer.

就提高耐熱性的觀點而言,反應性基較佳為環氧基、羧基、丙烯醯基、甲基丙烯醯基、羥基、環硫基,其中,就交聯性的方面而言,更佳為環氧基及羧基。From the standpoint of improving heat resistance, the reactive group is preferably an epoxy group, a carboxyl group, an acrylfluorenyl group, a methacrylfluorenyl group, a hydroxyl group, or an epithio group. Among these, the crosslinkability is more preferable. For epoxy and carboxyl.

於本實施形態中,含有反應性基的(甲基)丙烯酸共聚物較佳為包含具有環氧基的(甲基)丙烯酸單體作為共聚成分的含有環氧基的(甲基)丙烯酸共聚物。該情況下,作為具有環氧基的(甲基)丙烯酸單體,可列舉:丙烯酸縮水甘油酯、丙烯酸4-羥基丁酯縮水甘油醚、丙烯酸3,4-環氧環己基甲酯、甲基丙烯酸縮水甘油酯、甲基丙烯酸4-羥基丁酯縮水甘油醚、甲基丙烯酸3,4-環氧環己基甲酯等。就耐熱性的觀點而言,具有反應性基的(甲基)丙烯酸單體較佳為丙烯酸縮水甘油酯、甲基丙烯酸縮水甘油酯。In this embodiment, the (meth) acrylic copolymer containing a reactive group is preferably an epoxy-containing (meth) acrylic copolymer containing a (meth) acrylic monomer having an epoxy group as a copolymerization component. . In this case, examples of the (meth) acrylic monomer having an epoxy group include glycidyl acrylate, 4-hydroxybutyl acrylate glycidyl ether, 3,4-epoxycyclohexyl methyl acrylate, and methyl Glycidyl acrylate, 4-hydroxybutyl methacrylate glycidyl ether, 3,4-epoxycyclohexyl methyl methacrylate, and the like. From the viewpoint of heat resistance, the (meth) acrylic monomer having a reactive group is preferably glycidyl acrylate or glycidyl methacrylate.

熱塑性樹脂的Tg較佳為-50℃~50℃。若熱塑性樹脂的Tg為50℃以下,則容易確保接著層3的柔軟性。另外,於貼附於被黏體時存在凹凸的情況下,容易追隨且具有適度的接著性。另一方面,若熱塑性樹脂的Tg為-50℃以上,則容易抑制接著層3的柔軟性變得過高的情況,可達成優異的操作性及接著性、剝離性。The Tg of the thermoplastic resin is preferably -50 ° C to 50 ° C. When the Tg of the thermoplastic resin is 50 ° C. or lower, it is easy to ensure the flexibility of the adhesive layer 3. In addition, when unevenness is present when adhered to an adherend, it is easy to follow and has moderate adhesiveness. On the other hand, when the Tg of the thermoplastic resin is −50 ° C. or higher, it is easy to suppress the flexibility of the adhesive layer 3 from becoming too high, and excellent handleability, adhesiveness, and peelability can be achieved.

熱塑性樹脂的Tg是藉由示差掃描熱量測定(DSC(Differential Scanning Calorimetry))獲得的中間點玻璃轉移溫度值。熱塑性樹脂的Tg具體而言是以升溫速度10℃/分鐘、測定溫度:-80℃~80℃的條件測定熱量變化,並藉由依據日本工業標準(Japanese Industrial Standards,JIS)K 7121:1987的方法算出的中間點玻璃轉移溫度。The Tg of the thermoplastic resin is a midpoint glass transition temperature value obtained by differential scanning calorimetry (DSC (Differential Scanning Calorimetry)). The Tg of the thermoplastic resin is specifically measured under the conditions of a heating rate of 10 ° C / min and a measurement temperature of -80 ° C to 80 ° C. The Tg of the thermoplastic resin is measured in accordance with Japanese Industrial Standards (JIS) K 7121: 1987. The intermediate point glass transition temperature calculated by the method.

熱塑性樹脂的重量平均分子量較佳為10萬以上且200萬以下。若重量平均分子量為10萬以上,則於在暫時固定用途中使用的情況下,容易確保耐熱性。另一方面,若重量平均分子量為200萬以下,則於在暫時固定用途中使用的情況下,容易抑制流動的降低及貼附性的降低。就所述觀點而言,熱塑性樹脂的重量平均分子量更佳為50萬以上且200萬以下,進而佳為100萬以上且200萬以下。再者,重量平均分子量是藉由凝膠滲透層析法(Gel Permeation Chromatography,GPC)並使用利用標準聚苯乙烯的校準曲線而得的聚苯乙烯換算值。The weight average molecular weight of the thermoplastic resin is preferably from 100,000 to 2 million. When the weight average molecular weight is 100,000 or more, when it is used for temporary fixed use, it is easy to ensure heat resistance. On the other hand, when the weight average molecular weight is 2 million or less, when it is used for a temporary fixed use, it is easy to suppress the fall of a flow and the fall of adhesiveness. From this viewpoint, the weight average molecular weight of the thermoplastic resin is more preferably 500,000 or more and 2 million or less, and even more preferably 1 million or more and 2 million or less. The weight average molecular weight is a polystyrene conversion value obtained by gel permeation chromatography (GPC) using a calibration curve using standard polystyrene.

於具有反應性基的(甲基)丙烯酸共聚物包含丙烯酸縮水甘油酯或甲基丙烯酸縮水甘油酯作為共聚成分的情況下,以共聚成分總量為基準,該些的含量以合計計較佳為0.1質量%~20質量%,更佳為0.5質量%~15質量%,進而佳為1.0質量%~10質量%。若含量為所述範圍內,則可以更高的水準兼顧接著層3的柔軟性與接著性、剝離性。In the case where the (meth) acrylic copolymer having a reactive group contains glycidyl acrylate or glycidyl methacrylate as a copolymerization component, based on the total amount of the copolymerization component, the content thereof is preferably 0.1 in total. Mass% to 20% by mass, more preferably 0.5% to 15% by mass, and even more preferably 1.0% to 10% by mass. When the content is within the above range, a higher level of flexibility, adhesiveness, and peelability of the adhesive layer 3 can be achieved at a higher level.

作為所述般的具有反應性基的(甲基)丙烯酸共聚物,可使用藉由珠狀聚合、溶液聚合等聚合方法所獲得者。另外,亦可使用HTR-860P-3CSP(商品名,長瀨化學(nagase chemtex)(股)製造)等市售品。As the (meth) acrylic copolymer having a reactive group as described above, one obtained by a polymerization method such as bead polymerization and solution polymerization can be used. Alternatively, a commercially available product such as HTR-860P-3CSP (trade name, manufactured by Nagase Chemtex) can also be used.

(熱硬化性樹脂) 作為熱硬化性樹脂,若為藉由熱而硬化的樹脂,則可無特別限制地使用。作為熱硬化性樹脂,可列舉:環氧樹脂、丙烯酸樹脂、矽酮樹脂、酚樹脂、熱硬化型聚醯亞胺樹脂、聚胺基甲酸酯樹脂、三聚氰胺樹脂、脲樹脂等。該些可單獨使用一種,或將兩種以上組合使用。(Thermosetting resin) The thermosetting resin can be used without particular limitation as long as it is a resin that is cured by heat. Examples of the thermosetting resin include epoxy resin, acrylic resin, silicone resin, phenol resin, thermosetting polyimide resin, polyurethane resin, melamine resin, and urea resin. These can be used alone or in combination of two or more.

環氧樹脂若為進行硬化而具有耐熱作用者,則並無特別限定。環氧樹脂可使用雙酚A型環氧基等二官能環氧樹脂、苯酚酚醛清漆型環氧樹脂、甲酚酚醛清漆型環氧樹脂等酚醛清漆型環氧樹脂等。另外,環氧樹脂可使用多官能環氧樹脂、縮水甘油胺型環氧樹脂、含有雜環的環氧樹脂、脂環式環氧樹脂等現有公知者。The epoxy resin is not particularly limited as long as it has a heat-resistant effect for curing. As the epoxy resin, a bifunctional epoxy resin such as a bisphenol A epoxy group, a novolac epoxy resin such as a phenol novolac epoxy resin, a novolac epoxy resin, or the like can be used. As the epoxy resin, a conventionally known one such as a polyfunctional epoxy resin, a glycidylamine-type epoxy resin, a heterocyclic-containing epoxy resin, and an alicyclic epoxy resin can be used.

作為雙酚A型環氧樹脂,可列舉:愛皮克特(Epikote)807、愛皮克特(Epikote)815、愛皮克特(Epikote)825、愛皮克特(Epikote)827、愛皮克特(Epikote)828、愛皮克特(Epikote)834、愛皮克特(Epikote)1001、愛皮克特(Epikote)1004、愛皮克特(Epikote)1007、愛皮克特(Epikote)1009(均為三菱化學(mitsubishi chemical)(股)製造);DER-330、DER-301、DER-361(均為陶氏化學(Dow Chemical)公司製造);YD8125、YDF8170(均為東都化成(股)製造)等。 作為苯酚酚醛清漆型環氧樹脂,可列舉:愛皮克特(Epikote)152、愛皮克特(Epikote)154(均為三菱化學(mitsubishi chemical)(股)製造);EPPN-201(日本化藥(股)製造);DEN-438(陶氏化學(Dow Chemical)公司製造)等。 作為鄰甲酚酚醛清漆型環氧樹脂,可列舉:YDCN-700-10(新日鐵住金化學(股)製造);EOCN-102S、EOCN-103S、EOCN-104S、EOCN-1012、EOCN-1025、EOCN-1027(均為日本化藥(股)製造);YDCN701、YDCN702、YDCN703、YDCN704(均為東都化成(股)製造)等。 作為多官能環氧樹脂,可列舉:艾朋(Epon)1031S(三菱化學(mitsubishi chemical)(股)製造);艾牢達(Araldite)0163(日本巴斯夫(BASF Japan)公司製造);旦那考爾(Denacol)EX-611、EX-614、EX-614B、EX-622、EX-512、EX-521、EX-421、EX-411、EX-321(均為長瀨化學(nagase chemtex)(股)製造)等。 作為胺型環氧樹脂,可列舉:愛皮克特(Epikote)604(三菱化學(mitsubishi chemical)(股)製造);YH-434(東都化成(股)製造);泰特拉得(TETRAD)-X、泰特拉得(TETRAD)-C(均為三菱氣體化學(股)製造);ELM-120(住友化學(股)製造)等。 作為含有雜環的環氧樹脂,可列舉:艾牢達(Araldite)PT810(日本巴斯夫(BASF Japan)公司製造);ERL4234、ERL4299、ERL4221、ERL4206(均為聯合碳化物(Union Carbide)公司製造)等。該些環氧樹脂可單獨使用一種,或將兩種以上組合使用。Examples of the bisphenol A epoxy resin include: Epikote 807, Epikote 815, Epikote 825, Epikote 827, and Epiphan Epikote 828, Epikote 834, Epikote 1001, Epikote 1004, Epikote 1007, Epikote 1009 (all manufactured by Mitsubishi Chemical Co., Ltd.); DER-330, DER-301, DER-361 (all manufactured by Dow Chemical); YD8125, YDF8170 (both Dongdu Chemicals ( Shares) manufacturing) etc. Examples of the phenol novolac-type epoxy resin include Epikote 152 and Epikote 154 (both are manufactured by Mitsubishi Chemical Co., Ltd.); EPPN-201 (Japanese version) Pharmaceutical (stock) manufacturing); DEN-438 (made by Dow Chemical) Examples of o-cresol novolac epoxy resin include: YDCN-700-10 (manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd.); EOCN-102S, EOCN-103S, EOCN-104S, EOCN-1012, EOCN-1025 , EOCN-1027 (all manufactured by Nippon Kayaku Co., Ltd.); YDCN701, YDCN702, YDCN703, YDCN704 (all manufactured by Todo Chemical Co., Ltd.), etc. Examples of the polyfunctional epoxy resin include: Epon 1031S (manufactured by Mitsubishi Chemical Co., Ltd.); Araldite 0163 (manufactured by BASF Japan); Danacauer (Denacol) EX-611, EX-614, EX-614B, EX-622, EX-512, EX-521, EX-421, EX-411, EX-321 (all are nagase chemtex (shares ) Manufacturing) etc. Examples of the amine-type epoxy resin include Epikote 604 (manufactured by Mitsubishi Chemical Co., Ltd.); YH-434 (manufactured by Toto Kasei Co., Ltd.); and TETRAD. -X, TETRAD-C (all manufactured by Mitsubishi Gas Chemical Co., Ltd.); ELM-120 (made by Sumitomo Chemical Co., Ltd.), etc. Examples of the heterocyclic-containing epoxy resin include Araldite PT810 (manufactured by BASF Japan); ERL4234, ERL4299, ERL4221, and ERL4206 (all manufactured by Union Carbide) Wait. These epoxy resins can be used alone or in combination of two or more.

作為熱硬化樹脂成分的一部分的環氧樹脂硬化劑可使用通常所使用的公知的樹脂。具體而言可列舉:胺類;聚醯胺;酸酐;多硫化物;三氟化硼;雙酚A、雙酚F、雙酚S之類的於一分子中具有兩個以上的酚性羥基的雙酚類;苯酚酚醛清漆樹脂、雙酚A酚醛清漆樹脂、甲酚酚醛清漆樹脂等酚樹脂等。作為環氧樹脂硬化劑,特別是就吸濕時的耐電蝕性優異的觀點而言,較佳為苯酚酚醛清漆樹脂、雙酚A酚醛清漆樹脂、甲酚酚醛清漆樹脂等酚樹脂。 再者,環氧硬化劑可與環氧樹脂同時使用,亦可單獨使用。The epoxy resin hardener which is a part of a thermosetting resin component can use a well-known resin generally used. Specific examples include: amines; polyamines; acid anhydrides; polysulfides; boron trifluoride; bisphenol A, bisphenol F, bisphenol S and the like having two or more phenolic hydroxyl groups in one molecule Phenols; phenol novolac resin, bisphenol A novolac resin, cresol novolac resin and other phenol resins. As an epoxy resin hardener, a phenol resin, such as a phenol novolak resin, a bisphenol A novolak resin, and a cresol novolak resin, is especially preferable from a viewpoint of being excellent in the electric-resistance at the time of moisture absorption. Furthermore, the epoxy hardener may be used simultaneously with the epoxy resin, or may be used alone.

所述酚樹脂硬化劑中,較佳為使用:費恩利特(Phenolite)LF2882、費恩利特(Phenolite)LF2822、費恩利特(Phenolite)TD-2090、費恩利特(Phenolite)TD-2149、費恩利特(Phenolite)VH-4150、費恩利特(Phenolite)VH4170(均為迪愛生(DIC)(股)製造,商品名);H-1(明和化成(股)製造,商品名);艾匹庫(Epi-Cure)MP402FPY、艾匹庫(Epi-Cure)YL6065、艾匹庫(Epi-Cure)YLH129B65、美萊克(Milex)XL、美萊克(Milex)XLC、美萊克(Milex)XLC-LL、美萊克(Milex)RN、美萊克(Milex)RS、美萊克(Milex)VR(均為三菱化學(mitsubishi chemical)(股)製造,商品名)。Among the phenol resin hardeners, preferably used are: Phenolite LF2882, Phenolite LF2822, Phenolite TD-2090, Phenolite TD -2149, Phenolite VH-4150, Phenolite VH4170 (both manufactured by DIC (stock), trade name); H-1 (manufactured by Minghe Chemical Co., Ltd.), Commodity name); Epi-Cure MP402FPY, Epi-Cure YL6065, Epi-Cure YLH129B65, Milex XL, Milex XLC, Melex (Milex) XLC-LL, Milex RN, Milex RS, Milex VR (all manufactured by Mitsubishi Chemical Co., Ltd., trade names).

(硬化促進劑) 作為硬化促進劑,可列舉:咪唑類、雙氰胺衍生物、二羧酸二醯肼、三苯基膦、四苯基鏻四苯基硼酸鹽、2-乙基-4-甲基咪唑-四苯基硼酸鹽、1,8-二氮雜雙環[5.4.0]十一烯-7-四苯基硼酸鹽等。該些可單獨使用一種,或將兩種以上組合使用。(Hardening accelerator) Examples of the hardening accelerator include imidazoles, dicyandiamide derivatives, dihydrazine dicarboxylic acid, triphenylphosphine, tetraphenylphosphonium tetraphenylborate, and 2-ethyl-4 -Methylimidazole-tetraphenylborate, 1,8-diazabicyclo [5.4.0] undecene-7-tetraphenylborate, and the like. These can be used alone or in combination of two or more.

於接著層3含有具有環氧基的(甲基)丙烯酸共聚物的情況下,較佳為含有促進所述丙烯酸共聚物中所包含的環氧基的硬化的硬化促進劑。作為促進環氧基的硬化的硬化促進劑,可列舉:酚系硬化劑、酸酐系硬化劑、胺系硬化劑、咪唑系硬化劑、咪唑啉系硬化劑、三嗪系硬化劑及膦系硬化劑。該些中,就快速硬化性、耐熱性及剝離性的觀點而言,較佳為可期待步驟時間的縮短及作業性的提高的咪唑系硬化劑。該些化合物可單獨使用一種,或將兩種以上組合使用。When the adhesive layer 3 contains the (meth) acrylic copolymer which has an epoxy group, it is preferable to contain the hardening accelerator which accelerates hardening of the epoxy group contained in the said acrylic copolymer. Examples of the hardening accelerator that accelerates the hardening of epoxy groups include phenol-based hardeners, acid anhydride-based hardeners, amine-based hardeners, imidazole-based hardeners, imidazoline-based hardeners, triazine-based hardeners, and phosphine-based hardeners. Agent. Among these, from the viewpoints of rapid curing, heat resistance, and releasability, an imidazole-based curing agent that can be expected to reduce the step time and improve the workability. These compounds may be used singly or in combination of two or more kinds.

相對於熱塑性樹脂100質量份,接著層3中的硬化促進劑的含量較佳為0.02質量份~20質量份,更佳為0.025質量份~10質量份,進而佳為0.025質量份~3質量份,特佳為0.025~0.05。若硬化促進劑的含量為所述範圍內,則存在可一邊提高接著層3的硬化性一邊充分抑制保存穩定性的降低的傾向。The content of the hardening accelerator in the adhesive layer 3 is preferably 0.02 to 20 parts by mass, more preferably 0.025 to 10 parts by mass, and still more preferably 0.025 to 3 parts by mass based on 100 parts by mass of the thermoplastic resin. Particularly preferred is 0.025 to 0.05. When the content of the hardening accelerator is within the above range, there is a tendency that the decrease in storage stability can be sufficiently suppressed while improving the hardenability of the adhesive layer 3.

(無機填料) 於接著層3中可調配無機填料。作為無機填料,可列舉:銀粉、金粉、銅粉等金屬填料;二氧化矽(silica)、氧化鋁(alumina)、氮化硼、二氧化鈦(titania)、玻璃、氧化鐵、陶瓷(ceramic)等非金屬無機填料等。無機填料可根據所需的功能進行選擇。(Inorganic Filler) An inorganic filler can be blended in the adhesive layer 3. Examples of the inorganic filler include metal fillers such as silver powder, gold powder, and copper powder; non-silicon powders such as silica, alumina, boron nitride, titanium oxide, glass, iron oxide, and ceramics Metal inorganic filler and so on. The inorganic filler can be selected according to the required function.

所述無機填料較佳為於表面具有有機基。藉由利用有機基修飾無機填料的表面,而容易抑制製備用以形成接著層3的清漆時的於有機溶劑中的分散性以及接著層3的收縮性、提高彈性係數、提高剝離性。The inorganic filler preferably has an organic group on the surface. By modifying the surface of the inorganic filler with an organic group, it is easy to suppress the dispersibility in an organic solvent and the shrinkage of the adhesive layer 3 when preparing the varnish used to form the adhesive layer 3, improve the coefficient of elasticity, and improve the peelability.

於表面具有有機基的無機填料例如可藉由將下述式(B-1)所表示的矽烷偶合劑與無機填料混合,並於30℃以上的溫度下進行攪拌而獲得。無機填料的表面經有機基修飾可藉由UV測定、紅外線(Infrared Radiation,IR)測定、X射線光電子能譜(X-ray photoelectron spectroscopy,XPS)測定等進行確認。The inorganic filler having an organic group on the surface can be obtained, for example, by mixing a silane coupling agent represented by the following formula (B-1) with an inorganic filler and stirring the mixture at a temperature of 30 ° C or higher. The surface modification of the inorganic filler with an organic group can be confirmed by UV measurement, infrared radiation (IR) measurement, X-ray photoelectron spectroscopy (XPS) measurement, and the like.

[化1] [Chemical 1]

式(B-1)中,X表示選自由苯基、縮水甘油氧基、丙烯醯基、甲基丙烯醯基、巰基、胺基、乙烯基、異氰酸酯基及甲基丙烯醯氧基所組成的組群中的有機基,s表示0或1~10的整數,R11 、R12 及R13 分別獨立地表示碳數1~10的烷基。 作為碳數1~10的烷基,可列舉:甲基、乙基、丙基、丁基、戊基、己基、庚基、辛基、壬基、癸基、異丙基、異丁基等。 就容易獲取的觀點而言,碳數1~10的烷基較佳為甲基、乙基及戊基。就耐熱性的觀點而言,X較佳為胺基、縮水甘油氧基、巰基及異氰酸酯基,更佳為縮水甘油氧基及巰基。就抑制高熱時的膜流動性並提高耐熱性的觀點而言,式(B-1)中的s較佳為0~5,更佳為0~4。In the formula (B-1), X represents a member selected from the group consisting of a phenyl group, a glycidyloxy group, an acrylfluorenyl group, a methacrylfluorenyl group, a mercapto group, an amino group, a vinyl group, an isocyanate group, and a methacryloxy group. In the organic group in the group, s represents an integer of 0 or 1 to 10, and R 11 , R 12, and R 13 each independently represent an alkyl group having 1 to 10 carbon atoms. Examples of the alkyl group having 1 to 10 carbon atoms include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, isopropyl, and isobutyl. . From the viewpoint of easy availability, the alkyl group having 1 to 10 carbon atoms is preferably a methyl group, an ethyl group, and an pentyl group. From the viewpoint of heat resistance, X is preferably an amine group, a glycidyloxy group, a mercapto group, and an isocyanate group, and more preferably a glycidyloxy group and a mercapto group. From the viewpoint of suppressing the fluidity of the film during high heat and improving the heat resistance, s in the formula (B-1) is preferably 0 to 5, and more preferably 0 to 4.

作為矽烷偶合劑,可列舉:三甲氧基苯基矽烷、二甲基二甲氧基苯基矽烷、三乙氧基苯基矽烷、二甲氧基甲基苯基矽烷、乙烯基三甲氧基矽烷、乙烯基三乙氧基矽烷、乙烯基三(2-甲氧基乙氧基)矽烷、N-(2-胺基乙基)-3-胺基丙基甲基二甲氧基矽烷、N-(2-胺基乙基)-3-胺基丙基三甲氧基矽烷、3-胺基丙基三乙氧基矽烷、3-胺基丙基三甲氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-縮水甘油氧基丙基甲基二甲氧基矽烷、2-(3,4-環氧環己基)乙基三甲氧基矽烷、3-異氰酸酯基丙基三乙氧基矽烷、3-甲基丙烯醯氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷、3-脲基丙基三乙氧基矽烷、N-(1,3-二甲基亞丁基)-3-(三乙氧基矽烷基)-1-丙胺、N,N'-雙(3-(三甲氧基矽烷基)丙基)乙二胺、聚氧乙烯丙基三烷氧基矽烷、聚乙氧基二甲基矽氧烷等。 該些之中,較佳為3-胺基丙基三乙氧基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-異氰酸酯基丙基三乙氧基矽烷、3-巰基丙基三甲氧基矽烷,更佳為三甲氧基苯基矽烷、3-縮水甘油氧基丙基三甲氧基矽烷、3-巰基丙基三甲氧基矽烷。矽烷偶合劑可單獨使用一種,或將兩種以上組合使用。Examples of the silane coupling agent include trimethoxyphenylsilane, dimethyldimethoxyphenylsilane, triethoxyphenylsilane, dimethoxymethylphenylsilane, and vinyltrimethoxysilane , Vinyltriethoxysilane, vinyltri (2-methoxyethoxy) silane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane, N -(2-aminoethyl) -3-aminopropyltrimethoxysilane, 3-aminopropyltriethoxysilane, 3-aminopropyltrimethoxysilane, 3-glycidyloxy Propyltrimethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, 3-isocyanatepropyltriethyl Oxysilane, 3-methacryloxypropyltrimethoxysilane, 3-mercaptopropyltrimethoxysilane, 3-ureidopropyltriethoxysilane, N- (1,3-dimethyl Butylene) -3- (triethoxysilyl) -1-propylamine, N, N'-bis (3- (trimethoxysilyl) propyl) ethylenediamine, polyoxyethylenepropyltriane Oxysilane, polyethoxydimethylsiloxane, etc. Among these, 3-aminopropyltriethoxysilane, 3-glycidyloxypropyltrimethoxysilane, 3-isocyanatepropyltriethoxysilane, and 3-mercaptopropyl are preferred. The trimethoxysilane is more preferably trimethoxyphenylsilane, 3-glycidyloxypropyltrimethoxysilane, and 3-mercaptopropyltrimethoxysilane. The silane coupling agent may be used singly or in combination of two or more kinds.

關於所述偶合劑的含量,就謀求耐熱性與保存穩定性的平衡的觀點而言,相對於無機填料100質量份,較佳為0.01質量份~50質量份,更佳為0.05質量份~20質量份,就提高耐熱性的觀點而言,進而佳為0.5質量份~10質量份。The content of the coupling agent is preferably from 0.01 to 50 parts by mass, more preferably from 0.05 to 20 parts by mass, with respect to 100 parts by mass of the inorganic filler, from the viewpoint of achieving a balance between heat resistance and storage stability. From the viewpoint of improving the heat resistance, the mass parts are more preferably 0.5 parts by mass to 10 parts by mass.

相對於熱塑性樹脂100質量份,接著層3中的無機填料的含量較佳為330質量份以下,更佳為180質量份以下,進而佳為100質量份以下。無機填料的含量的下限並無特別限制,相對於熱塑性樹脂100質量份,較佳為1質量份以上,更佳為5質量份以上,進而佳為8質量份以上。藉由將無機填料的含量設為所述範圍,而容易抑制接著層3的收縮性、提高彈性係數、提高剝離性。The content of the inorganic filler in the adhesive layer 3 is preferably 330 parts by mass or less, more preferably 180 parts by mass or less, and even more preferably 100 parts by mass or less with respect to 100 parts by mass of the thermoplastic resin. The lower limit of the content of the inorganic filler is not particularly limited, but is preferably 1 part by mass or more, more preferably 5 parts by mass or more, and still more preferably 8 parts by mass or more with respect to 100 parts by mass of the thermoplastic resin. By setting the content of the inorganic filler to the above range, it is easy to suppress the shrinkage of the adhesive layer 3, increase the coefficient of elasticity, and improve the peelability.

(有機填料) 於接著層3中可調配有機填料。作為有機填料,可列舉:碳、橡膠系填料、矽酮系微粒子、聚醯胺微粒子、聚醯亞胺微粒子等。相對於熱塑性樹脂100質量份,有機填料的含量較佳為300質量份以下,更佳為200質量份以下,進而更佳為100質量份以下。有機填料的含量的下限並無特別限制,相對於熱塑性樹脂100質量份,較佳為5質量份以上。(Organic filler) An organic filler may be provided in the adhesive layer 3. Examples of the organic filler include carbon, rubber-based fillers, silicone-based fine particles, polyamidofine particles, polyamidofine particles, and the like. The content of the organic filler relative to 100 parts by mass of the thermoplastic resin is preferably 300 parts by mass or less, more preferably 200 parts by mass or less, and even more preferably 100 parts by mass or less. The lower limit of the content of the organic filler is not particularly limited, but is preferably 5 parts by mass or more with respect to 100 parts by mass of the thermoplastic resin.

(有機溶劑) 接著層3視需要亦可進而使用有機溶劑進行稀釋。有機溶劑並無特別限定,可自沸點考慮製膜時的揮發性等而決定。具體而言,就於製膜時難以進行膜的硬化的觀點而言,較佳為甲醇、乙醇、2-甲氧基乙醇、2-乙氧基乙醇、2-丁氧基乙醇、甲基乙基酮、丙酮、甲基異丁基酮、甲苯、二甲苯等沸點相對低的溶劑。另外,以提高製膜性等為目的,較佳為使用二甲基乙醯胺、二甲基甲醯胺、N-甲基吡咯啶酮、環己酮等沸點相對高的溶劑。該些溶劑可單獨使用一種,或將兩種以上組合使用。(Organic Solvent) Next, if necessary, the layer 3 may be diluted with an organic solvent. The organic solvent is not particularly limited, and can be determined from the boiling point in consideration of volatility and the like during film formation. Specifically, methanol, ethanol, 2-methoxyethanol, 2-ethoxyethanol, 2-butoxyethanol, and methylethyl are preferred from the viewpoint that it is difficult to harden the film during film formation. Relatively low-boiling solvents such as ketones, acetone, methyl isobutyl ketone, toluene, and xylene. In addition, for the purpose of improving film forming properties, it is preferable to use a solvent having a relatively high boiling point, such as dimethylacetamide, dimethylformamide, N-methylpyrrolidone, or cyclohexanone. These solvents may be used singly or in combination of two or more kinds.

[黏著層] 作為黏著層2,較佳為於室溫下具有黏著力且對於接著層3具有密接力者。黏著層2可為UV型(藉由紫外線或放射線等高能量線而硬化者),亦可為非UV型(例如,藉由熱而硬化者)。[Adhesive Layer] The adhesive layer 2 is preferably one having adhesive force at room temperature and having close contact with the adhesive layer 3. The adhesive layer 2 may be a UV type (hardened by high energy rays such as ultraviolet rays or radiation) or a non-UV type (eg, hardened by heat).

於使用UV型黏著劑的情況下,作為形成黏著層2的黏著劑,較佳為含有丙烯酸系共聚物、交聯劑、以及光聚合起始劑。 於使用非UV型黏著劑的情況下,為了調整黏著力,作為基體樹脂、藉由交聯反應而與基體樹脂的官能基反應的交聯劑,較佳為具有選自環氧基、異氰酸酯基、氮丙啶基及黑色素基中的至少一種官能基。該些交聯劑可單獨使用,亦可併用兩種以上。 作為基體樹脂,可列舉丙烯酸系樹脂、各種合成橡膠、天然橡膠、聚醯亞胺樹脂等。就黏著劑難以產生殘糊的觀點而言,基體樹脂較佳為具有可與其他添加劑反應的官能基、例如羥基、羧基等。 另外,於反應速度慢的情況下,可適宜使用胺或錫等觸媒。為了調整黏著特性,亦可以不對本發明的效果造成影響的程度適宜含有松香系、萜烯樹脂系等的膠黏劑(tackifier)、各種界面活性劑等任意成分。When a UV-type adhesive is used, it is preferable that the adhesive for forming the adhesive layer 2 contains an acrylic copolymer, a crosslinking agent, and a photopolymerization initiator. In the case of using a non-UV-type adhesive, in order to adjust the adhesive force, it is preferred that the matrix resin has a cross-linking agent that reacts with a functional group of the matrix resin through a cross-linking reaction. At least one functional group among aziridinyl and melanin. These crosslinking agents may be used alone or in combination of two or more. Examples of the matrix resin include acrylic resins, various synthetic rubbers, natural rubbers, and polyimide resins. From the viewpoint that it is difficult for the adhesive to produce a residue, the matrix resin preferably has a functional group capable of reacting with other additives, such as a hydroxyl group and a carboxyl group. When the reaction rate is slow, a catalyst such as amine or tin can be suitably used. In order to adjust the adhesive properties, it is also possible to appropriately contain an arbitrary component such as a tackifier such as a rosin-based resin, a terpene resin-based resin, and various surfactants to the extent that the effect of the present invention is not affected.

黏著層2的厚度較佳為1 μm~100 μm,更佳為2 μm~50 μm,進而佳為5 μm~40 μm。若黏著層2的厚度比1 μm薄,則難以確保與接著層的充分的黏著力,有難以進行加工之虞,另一方面,若比100 μm厚,則不經濟,亦無特性上的優點。The thickness of the adhesive layer 2 is preferably 1 μm to 100 μm, more preferably 2 μm to 50 μm, and even more preferably 5 μm to 40 μm. If the thickness of the adhesive layer 2 is thinner than 1 μm, it may be difficult to ensure sufficient adhesion to the adhesive layer and it may be difficult to process. On the other hand, if it is thicker than 100 μm, it is uneconomical and has no characteristic advantage. .

[基材層] 作為基材層1,可使用已知的聚合物片材或帶。作為具體例例,可列舉:結晶性聚丙烯、非晶性聚丙烯、高密度聚乙烯、中密度聚乙烯、低密度聚乙烯、超低密度聚乙烯、低密度直鏈聚乙烯、聚丁烯、聚甲基戊烯等聚烯烴、乙烯-乙酸乙烯酯共聚物、離子聚合物樹脂、乙烯-(甲基)丙烯酸共聚物、乙烯-(甲基)丙烯酸酯(無規、交替)共聚物、乙烯-丁烯共聚物、乙烯-己烯共聚物、聚胺基甲酸酯、聚對苯二甲酸乙二酯、聚萘二甲酸乙二酯等聚酯、聚碳酸酯、聚醯亞胺、聚醚醚酮、聚醯亞胺、聚醚醯亞胺、聚醯胺、全芳香族聚醯胺、聚苯基硫醚、芳族聚醯胺(aramid)(紙)、玻璃、玻璃布、氟樹脂、聚氯乙烯、聚偏二氯乙烯、纖維素系樹脂、矽酮樹脂。亦可使用對該些混合塑化劑、二氧化矽、防黏連材、滑劑、抗靜電劑等而成的混合物。[Base material layer] As the base material layer 1, a known polymer sheet or tape can be used. Specific examples include crystalline polypropylene, amorphous polypropylene, high density polyethylene, medium density polyethylene, low density polyethylene, ultra low density polyethylene, low density linear polyethylene, and polybutene. Polyolefins such as polymethylpentene, ethylene-vinyl acetate copolymers, ionic polymer resins, ethylene- (meth) acrylic copolymers, ethylene- (meth) acrylate (random, alternating) copolymers, Polyesters such as ethylene-butene copolymer, ethylene-hexene copolymer, polyurethane, polyethylene terephthalate, polyethylene naphthalate, polycarbonate, polyimide, Polyether ether ketone, polyimide, polyetherimide, polyimide, fully aromatic polyimide, polyphenylene sulfide, aromatic amidim (paper), glass, glass cloth, Fluoro resin, polyvinyl chloride, polyvinylidene chloride, cellulose resin, silicone resin. Mixtures of these plasticizers, silicon dioxide, anti-blocking materials, slip agents, antistatic agents, etc. can also be used.

所述中,較佳為選自聚丙烯、聚乙烯-聚丙烯無規共聚物、聚乙烯-聚丙烯嵌段共聚物、乙烯-乙酸乙烯酯共聚物、離子聚合物樹脂、乙烯-(甲基)丙烯酸共聚物中的至少一種為主成分的層與黏著層相接。該些樹脂就楊氏係數、應力緩和性、熔點等特性、以及價格方面、使用後的廢棄材料循環等觀點而言亦較佳,就容易獲得利用紫外線的表面改質效果的觀點而言亦較佳。Among the above, it is preferably selected from polypropylene, polyethylene-polypropylene random copolymer, polyethylene-polypropylene block copolymer, ethylene-vinyl acetate copolymer, ionic polymer resin, ethylene- (methyl ) At least one layer of the acrylic copolymer is mainly in contact with the adhesive layer. These resins are also better in terms of Young's coefficient, stress relaxation, melting point and other characteristics, as well as in terms of price and recycling of waste materials after use. They are also better in terms of easily obtaining the surface modification effect using ultraviolet rays. good.

基材層1可為單層,視需要亦可具有積層包含不同材質的層而成的多層結構。作為此種基材的製造方法,可藉由多層擠出法一次製作具有不同的層的基材層,亦可藉由如下方法獲得,所述方法是對藉由吹脹法(inflation method)、單層擠出法製作的帶使用接著劑進行貼合、或藉由熱熔接進行貼合等。另外,為了控制與黏著層2的密接性,亦可視需要對基材層1實施消光處理、電暈處理等表面粗糙化處理。The base material layer 1 may be a single layer, and may have a multilayer structure formed by laminating layers including different materials, if necessary. As a method for manufacturing such a base material, a base material layer having different layers can be produced at one time by a multilayer extrusion method, or can be obtained by a method that uses an inflation method, The tape produced by the single-layer extrusion method is bonded using an adhesive, or bonded by thermal fusion. In addition, in order to control the adhesion with the adhesive layer 2, a surface roughening treatment such as a matting treatment or a corona treatment may be performed on the base material layer 1 as necessary.

<半導體加工用帶的製作方法> 半導體加工用帶10例如可藉由以下所述的方法製作。即,首先,於脫模膜上,藉由刀片塗佈法、輥塗佈法、噴霧塗佈法、凹版塗佈法、棒塗佈法、簾幕塗佈法等塗敷將接著層3的原料樹脂組成物溶解於有機溶劑等溶媒中並加以清漆化而成者,去除溶媒而形成接著層3。其後,於常溫~60℃下積層另行製作的包含基材層1與黏著層2的積層體。藉此,可獲得於基材層1上依序積層有黏著層2、接著層3的半導體加工用帶10。<Method for Manufacturing Semiconductor Processing Tape> The semiconductor processing tape 10 can be manufactured by a method described below, for example. That is, first, the release film is coated by a blade coating method, a roll coating method, a spray coating method, a gravure coating method, a bar coating method, or a curtain coating method. The raw resin composition is dissolved in a solvent such as an organic solvent and varnished, and the solvent is removed to form the adhesive layer 3. Thereafter, a laminated body including a base material layer 1 and an adhesive layer 2 separately prepared is laminated at a normal temperature to 60 ° C. Thereby, the semiconductor processing tape 10 in which the adhesive layer 2 and the subsequent layer 3 are sequentially laminated on the base material layer 1 can be obtained.

<半導體加工用帶的用途> 半導體加工用帶10例如可作為切晶黏晶帶而使用,亦可作為基板及晶圓的暫時固定用帶而使用。以下,對各用途進行說明。<Application of Semiconductor Processing Tape> The semiconductor processing tape 10 can be used, for example, as a die-cut die-bond tape, or as a tape for temporarily fixing a substrate and a wafer. Each application will be described below.

[切晶黏晶帶] 圖2(a)~圖2(f)及圖3是用以說明使用半導體加工用帶10的半導體裝置(半導體封裝)的製造方法的一實施形態的剖面圖。本實施形態的半導體裝置的製造方法包括:將半導體加工用帶10的接著層3貼附於半導體晶圓上的貼附步驟(晶圓層壓步驟)、對半導體晶圓W及接著層3進行單片化的切割步驟、對黏著層2照射紫外線的紫外線照射步驟、自基材層1拾取接著層3所附著的半導體元件50的拾取步驟、以及經由接著層3將半導體元件50接著於半導體元件搭載用的支撐基板60上的接著步驟。以下,一邊參照圖式一邊對各步驟進行說明。[Cut Crystal Sticky Tape] FIGS. 2 (a) to 2 (f) and FIG. 3 are cross-sectional views illustrating an embodiment of a method for manufacturing a semiconductor device (semiconductor package) using the semiconductor processing tape 10. The method for manufacturing a semiconductor device according to this embodiment includes a step of attaching a bonding layer 3 of a semiconductor processing tape 10 to a semiconductor wafer (wafer lamination step), and performing a process on the semiconductor wafer W and the bonding layer 3. A singulation step, an ultraviolet irradiation step for irradiating the adhesive layer 2 with ultraviolet rays, a pickup step for picking up the semiconductor element 50 attached to the adhesive layer 3 from the substrate layer 1, and bonding the semiconductor element 50 to the semiconductor element via the adhesive layer 3 Next steps on the supporting substrate 60 for mounting. Hereinafter, each step will be described with reference to the drawings.

(貼附步驟) 首先,將半導體加工用帶10配置於規定的裝置上。繼而,如圖2(a)及圖2(b)所示,以接著層3與半導體晶圓W的其中一個面Ws相接的方式將半導體加工用帶10貼附於半導體晶圓W。半導體晶圓W的電路面Wc較佳為面Ws的相反側的面。(Attachment Step) First, the semiconductor processing tape 10 is placed on a predetermined device. Then, as shown in FIGS. 2 (a) and 2 (b), the semiconductor processing tape 10 is attached to the semiconductor wafer W such that the layer 3 is in contact with one surface Ws of the semiconductor wafer W. The circuit surface Wc of the semiconductor wafer W is preferably a surface opposite to the surface Ws.

(切割步驟) 其次,如圖2(c)所示,對半導體晶圓W、黏著層2及接著層3進行切割。此時,亦可於中途對基材層1進行切割。如此,半導體加工用帶10亦可作為切割片材發揮功能。(Cutting Step) Next, as shown in FIG. 2 (c), the semiconductor wafer W, the adhesive layer 2, and the bonding layer 3 are diced. In this case, the base material layer 1 may be cut in the middle. In this way, the semiconductor processing tape 10 can also function as a dicing sheet.

(紫外線照射步驟) 其次,如圖2(d)所示,於黏著層2為UV型的情況下,對黏著層2照射紫外線,藉此使黏著層2硬化,從而使黏著層2與接著層3之間的接著力降低。所照射的紫外線的波長較佳為200 nm~400 nm,作為其照射條件,較佳為於照度:30 mW/cm2 ~240 mW/cm2 下以照射量為200 mJ~500 mJ的方式進行照射。(Ultraviolet irradiation step) Next, as shown in FIG. 2 (d), when the adhesive layer 2 is of a UV type, the adhesive layer 2 is irradiated with ultraviolet rays to harden the adhesive layer 2, so that the adhesive layer 2 and the adhesive layer Adhesion between 3 is reduced. The wavelength of the ultraviolet rays to be irradiated is preferably 200 nm to 400 nm, and the irradiation conditions are preferably performed at a light intensity of 30 mW / cm 2 to 240 mW / cm 2 with an irradiation amount of 200 mJ to 500 mJ. Irradiation.

(拾取步驟) 於照射紫外線後,如圖2(e)所示,使基材層1擴張(expand),藉此使藉由切斷而獲得的各半導體元件50彼此分開,並且利用抽吸夾頭44抽吸並拾取自接著層3側由頂針42頂起的帶接著層的半導體元件50。再者,帶接著層的半導體元件50具有半導體元件Wa與接著層3a。另外,半導體元件Wa為對半導體晶圓W進行分割而獲得者,接著層3a為對接著層3進行分割而獲得者。拾取步驟中,亦可未必進行擴張,但藉由進行擴張,可進一步提高拾取性。(Pick-up step) After the ultraviolet rays are irradiated, as shown in FIG. 2 (e), the base material layer 1 is expanded, whereby the semiconductor elements 50 obtained by cutting are separated from each other, and a suction clip is used. The head 44 sucks and picks up the semiconductor element 50 with a bonding layer which is pushed up by the ejector 42 from the bonding layer 3 side. The semiconductor element 50 with an adhesive layer includes a semiconductor element Wa and an adhesive layer 3a. In addition, the semiconductor element Wa is obtained by dividing the semiconductor wafer W, and the adhesion layer 3 a is obtained by dividing the adhesion layer 3. In the picking step, the expansion may not necessarily be performed, but by performing the expansion, the picking property can be further improved.

另外,利用頂針42的頂起量可視需要進行選擇。進而,就亦對極薄晶圓確保充分的拾取性的觀點而言,例如,亦可進行兩階段或三階段拾取法。另外,亦可藉由抽吸夾頭44以外的方法進行半導體元件50的拾取。In addition, the ejection amount of the ejector pin 42 can be selected as required. Furthermore, from the viewpoint of ensuring sufficient pick-up property even for extremely thin wafers, for example, a two-stage or three-stage pick-up method may be performed. The semiconductor element 50 may be picked up by a method other than the suction chuck 44.

(接著步驟) 於拾取帶接著層的半導體元件50後,如圖2(f)所示,藉由熱壓接並經由接著層3a將帶接著層的半導體元件50接著於半導體元件搭載用的支撐基板60上。於經由接著層3a將帶接著層的半導體元件50搭載於支撐基板60上後,亦可再次藉由熱壓接並經由接著層3a將帶接著層的半導體元件50接著於半導體元件Wa上。藉此,可將多個半導體元件Wa更進一步確實地搭載於支撐基板60上。(Next step) After picking up the semiconductor element 50 with a tape bonding layer, as shown in FIG. 2 (f), the semiconductor element 50 with a tape bonding layer is bonded to the support for mounting the semiconductor element by thermocompression bonding through the bonding layer 3a. On the substrate 60. After the semiconductor element 50 with a bonding layer is mounted on the support substrate 60 via the bonding layer 3a, the semiconductor element 50 with a bonding layer may be bonded to the semiconductor element Wa again by thermocompression bonding and via the bonding layer 3a. Thereby, a plurality of semiconductor elements Wa can be mounted on the support substrate 60 more reliably.

繼而,如圖3所示,較佳為視需要利用打線接合線70將半導體元件Wa與支撐基板60電性連接。此時,對半導體元件Wa、接著層3a及支撐基板60例如於170℃下加熱15分鐘~60分鐘左右。進而,於利用打線接合(wire bonding)進行連接後,視需要亦可對半導體元件Wa進行樹脂密封。亦可將樹脂密封材80形成於支撐基板60的表面60a上,另一方面,亦可於支撐基板60的表面60a的相反側的面上形成焊球90作為與外部基板(母板(mother board))的電性連接用途。Next, as shown in FIG. 3, it is preferable to electrically connect the semiconductor element Wa and the support substrate 60 with a wire bonding wire 70 as necessary. At this time, the semiconductor element Wa, the adhesive layer 3a, and the support substrate 60 are heated at 170 ° C. for about 15 minutes to 60 minutes, for example. Furthermore, after connection by wire bonding, the semiconductor element Wa may be resin-sealed if necessary. The resin sealing material 80 may be formed on the surface 60a of the support substrate 60. On the other hand, a solder ball 90 may be formed on the surface of the support substrate 60 opposite to the surface 60a as an external substrate (mother board )) Electrical connection use.

再者,於進行樹脂密封時,接著層3a較佳為半硬化的狀態。藉此,於進行樹脂密封時,可將接著層3a更良好地填充至形成於支撐基板60的表面60a上的凹凸的凹部中。所謂半硬化的狀態,是指接著層3a並未完全硬化的狀態。半硬化的狀態的接著層3a可利用半導體裝置的製造過程中的一次或多次加熱處理而最終加熱硬化。When the resin is sealed, the adhesive layer 3a is preferably in a semi-hardened state. Thereby, during the resin sealing, the adhesive layer 3 a can be more satisfactorily filled into the concave-convex recessed portions formed on the surface 60 a of the support substrate 60. The semi-hardened state refers to a state where the adhesive layer 3a is not completely hardened. The adhesive layer 3a in a semi-hardened state can be finally heat-hardened by one or more heat treatments in the manufacturing process of the semiconductor device.

藉由經過以上步驟,可使用半導體加工用帶10製造半導體裝置100。By going through the above steps, the semiconductor device 100 can be manufactured using the semiconductor processing tape 10.

[暫時固定用帶] 半導體加工用帶10可於半導體裝置的製造過程中,用於將基板S暫時固定於接著層3的其中一個面上,並且用於在將基材層1及黏著層2剝離後將半導體晶圓W暫時固定於接著層3的另一個面上。[Temporary Fixing Tape] The semiconductor processing tape 10 can be used to temporarily fix the substrate S to one of the surfaces of the bonding layer 3 during the manufacturing process of the semiconductor device, and can also be used to fix the substrate layer 1 and the adhesive layer 2 After peeling, the semiconductor wafer W is temporarily fixed to the other surface of the bonding layer 3.

圖4(a)~圖4(f)是表示使用半導體加工用帶10作為暫時固定用帶而製造半導體裝置的步驟的剖面圖。於使用半導體加工用帶10作為暫時固定用帶的情況下,基材層1、黏著層2及接著層3均不會殘存於最終製造的半導體裝置上(參照圖4(f))。FIGS. 4 (a) to 4 (f) are cross-sectional views showing steps for manufacturing a semiconductor device using the semiconductor processing tape 10 as a temporary fixing tape. When the semiconductor processing tape 10 is used as a temporary fixing tape, none of the base material layer 1, the adhesive layer 2, and the adhesive layer 3 remain on the semiconductor device to be finally manufactured (see FIG. 4 (f)).

如圖4(a)所示,以接著層3與基板S的表面相接的方式將半導體加工用帶10貼附於基板S上。此時的溫度只要設為50℃~90℃左右即可。藉由在該溫度條件下貼合基板S與半導體加工用帶10,可將接著層3與基板S之間的接著力設為比接著層3與黏著層2之間的接著力大的狀態。 即,基板S用以於貼合有接著層3的狀態下對接著層3的接著性進行控制。再者,貼合於基板S的狀態的接著層3為藉由施加熱而控制接著性並且具有規定的耐熱性的層。As shown in FIG. 4A, the semiconductor processing tape 10 is attached to the substrate S such that the adhesive layer 3 is in contact with the surface of the substrate S. The temperature at this time may be set to about 50 ° C to 90 ° C. By bonding the substrate S and the semiconductor processing tape 10 under this temperature condition, the adhesive force between the adhesive layer 3 and the substrate S can be set to a state higher than the adhesive force between the adhesive layer 3 and the adhesive layer 2. That is, the substrate S is used to control the adhesiveness of the adhesive layer 3 in a state where the adhesive layer 3 is bonded. The adhesive layer 3 in a state of being bonded to the substrate S is a layer having a predetermined heat resistance while controlling adhesiveness by applying heat.

自圖4(a)所示的狀態剝離基材層1及黏著層2,藉此如圖4(b)所示般可獲得包含基板S與接著層3的積層體20。繼而,以半導體晶圓W的面Ws與接著層3相接的方式將半導體晶圓W貼附於接著層3上。再者,半導體晶圓W的面Ws的相反側的面為電路面Wc。藉此,如圖4(c)所示般,可獲得於接著層3的其中一個面F1上貼合有基材S、且於接著層3的另一個面F2上貼合有半導體晶圓W的積層體30。將接著層3與半導體晶圓W貼合時的溫度只要設為50℃~90℃左右即可。藉由在該溫度條件下貼合接著層3與半導體晶圓W,可將接著層3與半導體晶圓W之間的接著力設為比接著層3與基板S之間的接著力大的狀態。The substrate layer 1 and the adhesive layer 2 are peeled from the state shown in FIG. 4 (a), thereby obtaining a laminated body 20 including the substrate S and the adhesive layer 3 as shown in FIG. 4 (b). Then, the semiconductor wafer W is attached to the adhesion layer 3 so that the surface Ws of the semiconductor wafer W is in contact with the adhesion layer 3. The surface on the opposite side of the surface Ws of the semiconductor wafer W is the circuit surface Wc. Thereby, as shown in FIG. 4 (c), a substrate S can be bonded on one surface F1 of the bonding layer 3, and a semiconductor wafer W can be bonded on the other surface F2 of the bonding layer 3.的 层 体 30。 The laminated body 30. The temperature at the time of bonding the adhesive layer 3 to the semiconductor wafer W may be about 50 ° C to 90 ° C. By bonding the bonding layer 3 and the semiconductor wafer W under this temperature condition, the bonding force between the bonding layer 3 and the semiconductor wafer W can be set to a state greater than the bonding force between the bonding layer 3 and the substrate S. .

對圖4(c)所示的積層體30中的半導體晶圓W施加必要的加工(例如切割)後,藉由拾取剝離基板S。藉此,可獲得圖4(d)所示的包含接著層3a與半導體元件Wa的積層體40。繼而,於半導體元件Wa的電路面Wc朝向支撐基板60的狀態下將半導體元件Wa搭載於支撐基板60上(參照圖4(e))。只要於半導體元件Wa與支撐基板60之間介隔存在接著劑(未圖示)即可。其後,剝離接著層3a(參照圖4(f))。自圖4(f)所示的狀態,視需要利用例如打線接合線將半導體元件Wa與支撐基板60電性連接,藉此製造半導體裝置。 [實施例]After necessary processing (for example, dicing) is applied to the semiconductor wafer W in the multilayer body 30 shown in FIG. 4 (c), the substrate S is peeled off by picking up. Thereby, a laminated body 40 including the adhesive layer 3 a and the semiconductor element Wa as shown in FIG. 4 (d) can be obtained. Next, the semiconductor element Wa is mounted on the support substrate 60 with the circuit surface Wc of the semiconductor element Wa facing the support substrate 60 (see FIG. 4 (e)). An adhesive (not shown) may be interposed between the semiconductor element Wa and the support substrate 60. Thereafter, the adhesive layer 3a is peeled off (see FIG. 4 (f)). From the state shown in FIG. 4 (f), if necessary, the semiconductor element Wa is electrically connected to the support substrate 60 by a bonding wire, for example, thereby manufacturing a semiconductor device. [Example]

對本發明基於實施例進行說明。本發明並不限定於以下的實施例。The present invention will be described based on examples. The present invention is not limited to the following examples.

(黏著膜的製作) 作為黏著劑,使用以下的主單體與官能基單體,並藉由溶液聚合法而獲得丙烯酸共聚物。即,作為主單體,使用丙烯酸2-乙基己酯與甲基丙烯酸甲酯,作為官能基單體,使用丙烯酸羥基乙酯與丙烯酸酯。所述丙烯酸共聚物的重量平均分子量為40萬,玻璃轉移點為-38℃。製備對於該丙烯酸共聚物100質量份調配10質量份多官能異氰酸酯交聯劑(三菱化學(mitsubishi chemical)(股)製造,商品名麥太科(MITEC)NY730A-T)而成的黏著劑溶液。於表面脫模處理聚對苯二甲酸乙二酯(厚度25 μm)上以乾燥時的黏著劑厚度為10 μm的方式塗敷黏著劑溶液並進行乾燥。進而,將包含聚丙烯/乙酸乙烯酯/聚丙烯的聚烯烴基材(厚度100 μm)層壓於黏著劑面上。藉此,獲得包含黏著層、聚烯烴基材(基材層)的黏著膜。於室溫下將該黏著膜放置2週,充分進行老化。(Production of Adhesive Film) As the adhesive, the following main monomers and functional monomers were used, and an acrylic copolymer was obtained by a solution polymerization method. That is, as the main monomer, 2-ethylhexyl acrylate and methyl methacrylate are used, and as the functional group monomer, hydroxyethyl acrylate and acrylate are used. The weight average molecular weight of the acrylic copolymer was 400,000, and the glass transition point was -38 ° C. An adhesive solution prepared by mixing 10 parts by mass of a polyfunctional isocyanate cross-linking agent (manufactured by Mitsubishi Chemical Co., Ltd. with the trade name MITEC NY730A-T) to 100 parts by mass of the acrylic copolymer was prepared. An adhesive solution was applied on the surface release-treated polyethylene terephthalate (thickness: 25 μm) so that the thickness of the adhesive when dried was 10 μm, and dried. Furthermore, a polyolefin substrate (thickness: 100 μm) containing polypropylene / vinyl acetate / polypropylene was laminated on the adhesive surface. Thereby, an adhesive film including an adhesive layer and a polyolefin substrate (base material layer) was obtained. The adhesive film was left at room temperature for 2 weeks, and was sufficiently aged.

<實施例1> (接著劑清漆的製備) 將以下的材料混合並且進行真空脫氣,藉此獲得接著劑清漆。 ·熱塑性樹脂:HTR-860P-3(商品名,長瀨化學(nagase chemtex)(股)製造,含有縮水甘油基的丙烯酸橡膠,分子量100萬,Tg-7℃)100質量份 ·熱硬化成分:YDCN-700-10(商品名,新日鐵住金化學(股)製造,鄰甲酚酚醛清漆型環氧樹脂,環氧當量210)20質量份 ·熱硬化成分:美萊80克(Milex)XLC-LL(商品名,三井化學(股)製造,苯酚芳烷基樹脂)17質量份 ·硬化促進劑:2PZ-CN(商品名,四國化成工業(股)製造,咪唑化合物)0.04質量份 ·無機填料:艾羅西爾(Aerosil)R972(商品名,日本艾羅西爾(Aerosil)(股)製造,氧化矽)12質量份 ·矽烷偶合劑:A-189(商品名,日本尤尼卡(Nippon Unicar)(股)製造,γ-巰基丙基三甲氧基矽烷)0.6質量份 ·矽烷偶合劑:A-1170(商品名,日本尤尼卡(Nippon Unicar)(股)製造,γ-脲基丙基三乙氧基矽烷)1.7質量份<Example 1> (Preparation of Adhesive Varnish) The following materials were mixed and vacuum degassed to obtain an adhesive varnish. · Thermoplastic resin: 100 parts by mass of HTR-860P-3 (trade name, manufactured by Nagase chemtex (strand), glycidyl-containing acrylic rubber, molecular weight 1 million, Tg-7 ° C) · Thermosetting composition: YDCN-700-10 (trade name, manufactured by Nippon Steel & Sumitomo Chemical Co., Ltd., o-cresol novolac epoxy resin, epoxy equivalent 210) 20 parts by mass · Heat-curing composition: Milex 80 g -LL (trade name, manufactured by Mitsui Chemicals Co., Ltd., phenol aralkyl resin) 17 parts by mass · Hardening accelerator: 2PZ-CN (trade name, manufactured by Shikoku Chemical Industries, Ltd., imidazole compound) 0.04 part by mass · Inorganic filler: 12 parts by mass of Aerosil R972 (trade name, manufactured by Japan Aerosil (stock), silicon oxide) · Silane coupling agent: A-189 (trade name, Unica Japan (Manufactured by Nippon Unicar), 0.6 parts by mass of γ-mercaptopropyltrimethoxysilane; silane coupling agent: A-1170 (trade name, manufactured by Japan Nippon Unicar), γ-urea Propyltriethoxysilane) 1.7 parts by mass

(半導體加工用帶的製作) 將所述接著劑清漆塗佈於厚度75 μm的表面脫模處理聚對苯二甲酸乙二酯(帝人杜邦膜(Teijin DuPont Film)(股)製造,帝人特多龍膜(teijin tetoron film):A-31)上。藉此,獲得於樹脂膜的其中一個面上形成有接著層的接著片材。將該接著片材與所述黏著膜貼合,藉此獲得半導體加工用帶。再者,以接著片材的接著層與黏著膜的黏著層直接相接的方式貼合接著片材與黏著膜。對黏著層黏著接著層,藉此可確實地使形成於所述聚對苯二甲酸乙二酯上的接著層反轉至黏著層側。(Production of Semiconductor Processing Tape) The adhesive varnish was applied to a 75 μm-thick surface release-treated polyethylene terephthalate (manufactured by Teijin DuPont Film (Teijin DuPont Film), Teijin Teto Teijin tetoron film: A-31). Thereby, an adhesive sheet having an adhesive layer formed on one surface of the resin film was obtained. The adhesive sheet was bonded to the adhesive film to obtain a tape for semiconductor processing. In addition, the adhesive sheet and the adhesive film are laminated so that the adhesive layer of the adhesive sheet and the adhesive layer of the adhesive film are directly in contact with each other. The adhesive layer is adhered to the adhesive layer, whereby the adhesive layer formed on the polyethylene terephthalate can be reliably inverted to the adhesive layer side.

(實施例2) 將接著劑清漆的製備中使用的各材料設為表1的實施例2所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。(Example 2) A semiconductor processing tape was obtained in the same manner as in Example 1 except that the materials used in the preparation of the adhesive varnish were prepared as shown in Example 2 of Table 1.

(比較例1) 將接著劑清漆的製備中使用的各材料設為表1的比較例1所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。再者,表1中的「EXA-830CRP」為迪愛生(DIC)(股)製造的熱硬化性樹脂(雙酚F型環氧樹脂,環氧當量170)的商品名。(Comparative Example 1) A semiconductor processing tape was obtained in the same manner as in Example 1 except that the materials used in the preparation of the adhesive varnish were the formulations shown in Comparative Example 1 in Table 1. In addition, "EXA-830CRP" in Table 1 is a trade name of the thermosetting resin (bisphenol F-type epoxy resin, epoxy equivalent 170) manufactured by Dickson (DIC).

(比較例2) 將接著劑清漆的製備中使用的各材料設為表1的比較例2所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。再者,表1中的「LF-4871」為迪愛生(DIC)(股)製造的熱硬化性樹脂(雙酚F型環氧樹脂,環氧當量118)的商品名,「YDF-8170C」為新日鐵住金化學(股)製造的熱硬化性樹脂(雙酚F型環氧樹脂,環氧當量157)的商品名,「SC-2050-HLG」為阿德瑪科技(Admatechs)(股)製造的填料的商品名。(Comparative Example 2) A semiconductor processing tape was obtained in the same manner as in Example 1 except that each material used in the preparation of the adhesive varnish was a formulation shown in Comparative Example 2 of Table 1. In addition, "LF-4871" in Table 1 is a trade name of a thermosetting resin (bisphenol F-type epoxy resin, epoxy equivalent 118) manufactured by DIC Corporation, and "YDF-8170C" The trade name of the thermosetting resin (bisphenol F-type epoxy resin, epoxy equivalent 157) manufactured by Nippon Steel & Sumikin Chemical Co., Ltd., and "SC-2050-HLG" is Admatechs (shares ) Trade name of the manufactured filler.

(比較例3) 將接著劑清漆的製備中使用的各材料設為表1的比較例3所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。(Comparative Example 3) A semiconductor processing tape was obtained in the same manner as in Example 1 except that each material used in the preparation of the adhesive varnish was a formulation shown in Comparative Example 3 in Table 1.

(比較例4) 將接著劑清漆的製備中使用的各材料設為表1的比較例4所示的配方,除此以外,與實施例1同樣地獲得半導體加工用帶。(Comparative Example 4) A semiconductor processing tape was obtained in the same manner as in Example 1 except that the materials used in the preparation of the adhesive varnish were the formulations shown in Comparative Example 4 in Table 1.

藉由以下方法對實施例及比較例的半導體加工用帶進行評價。 (1)接著層的收縮性 將實施例及比較例的半導體加工用帶分別裁斷為100 mm×100 mm的尺寸。自各試樣剝下黏著膜(黏著層及基材層)、表面脫模處理聚對苯二甲酸乙二酯,藉此設為僅接著層,並將其設為測定用試樣。將實施例及比較例的測定用試樣於130℃下加熱1小時並使其硬化。測量該硬化處理後的試樣的尺寸,並利用以下式子算出收縮率。於表1中,將收縮率的值小於2%的試樣設為「A」,將為2%以上的試樣設為「B」。 收縮率(%)=(硬化後的試樣面積)/(硬化前的試樣面積)×100The semiconductor processing tapes of the examples and comparative examples were evaluated by the following methods. (1) Shrinkage of Adhesive Layer The semiconductor processing tapes of Examples and Comparative Examples were cut to a size of 100 mm × 100 mm, respectively. The adhesive film (adhesive layer and base material layer) and the surface release-treated polyethylene terephthalate were peeled from each sample, and it was set as the adhesion-only layer, and it was set as the sample for a measurement. The measurement samples of Examples and Comparative Examples were heated at 130 ° C. for 1 hour and hardened. The size of the sample after the hardening treatment was measured, and the shrinkage was calculated using the following formula. In Table 1, a sample having a shrinkage value of less than 2% is referred to as "A", and a sample having a value of 2% or more is referred to as "B". Shrinkage (%) = (sample area after hardening) / (sample area before hardening) × 100

(2)硬化處理後的接著層的熱彈性係數 將對所述收縮性的評價中使用的硬化後的試樣以4 mm×30 mm的尺寸進行裁斷而成者設為測定用試樣。對該試樣,使用動態黏彈性測定裝置DVE-V4(商品名,萊奧羅治(rheology)(股)製造)施加拉伸負荷,並以頻率10 Hz、升溫速度10℃/分鐘的條件於-50℃至300℃內進行測定。將溫度100℃的彈性係數設為熱彈性係數。於表1中,將熱彈性係數的值小於5 MPa的試樣設為「A」,將為5 MPa以上的試樣設為「B」。(2) Coefficient of Thermoelasticity of the Adhesive Layer After the Hardening Treatment The hardened sample used in the evaluation of the shrinkage was cut to a size of 4 mm × 30 mm as a measurement sample. This sample was subjected to a tensile load using a dynamic viscoelasticity measuring device DVE-V4 (trade name, manufactured by rheology (stock)), and was subjected to a condition of a frequency of 10 Hz and a heating rate of 10 ° C / min. Measurements are performed at -50 ° C to 300 ° C. The coefficient of elasticity at a temperature of 100 ° C was set as the coefficient of thermal elasticity. In Table 1, a sample having a value of the coefficient of thermal elasticity of less than 5 MPa is referred to as "A", and a sample having a value of 5 MPa or more is referred to as "B".

(3)接著層相對於晶圓的90°剝下剝離力(相對於晶圓的密接力的評價) 將對所述收縮性的評價中使用的硬化後的試樣以10 mm寬度進行切斷而成者設為測定用試樣。將測定用試樣貼附於矽晶圓的表面。其後,將黏著帶(輔助帶)貼附於測定用試樣上,並自晶圓以50 mm/分鐘且以90°的角度撕下測定用試樣。於表1中,將90°剝下剝離力的值為15 N/m以上的試樣設為「A」,將小於15 N/m的試樣設為「B」。(3) Peeling force of 90 ° peeling of the adhesive layer with respect to the wafer (evaluation of adhesion with respect to the wafer) The cured sample used for the evaluation of the shrinkage was cut with a width of 10 mm. The obtained sample was used as a measurement sample. The measurement sample is attached to the surface of a silicon wafer. After that, an adhesive tape (auxiliary tape) was attached to the measurement sample, and the measurement sample was peeled off from the wafer at an angle of 50 mm / min and 90 °. In Table 1, a sample having a peeling force value at 90 ° of 15 N / m or more is referred to as "A", and a sample having a value of less than 15 N / m is referred to as "B".

(4)剝離後的接著層的表面粗糙度 使用雷射顯微鏡(基恩士(Keyence)(股)製造)對所述「接著層相對於晶圓的密接力」的評價後(剝離後)的接著層的表面粗糙度(Tp)進行測定。於表1中,將表面粗糙度(Tp30的值為30以下的試樣設為「A」,將大於30的試樣設為「B」。(4) The surface roughness of the adhesive layer after peeling was evaluated using a laser microscope (manufactured by Keyence Co., Ltd.) on the "adhesion of the adhesive layer to the wafer" (after peeling). Then, the surface roughness (Tp) of the layer was measured. In Table 1, a sample having a surface roughness (Tp30 value of 30 or less) is referred to as "A", and a sample having a value greater than 30 is referred to as "B".

[表1] [產業上的可利用性][Table 1] [Industrial availability]

根據本發明,提供一種於半導體製造過程中具有優異的通用性的半導體加工用帶。According to the present invention, there is provided a semiconductor processing tape having excellent versatility in a semiconductor manufacturing process.

1‧‧‧基材層1‧‧‧ substrate layer

2‧‧‧黏著層2‧‧‧ Adhesive layer

3、3a‧‧‧接著層3, 3a‧‧‧ Adjacent layer

10‧‧‧半導體加工用帶10‧‧‧Semiconductor Processing Tape

20、30、40‧‧‧積層體20, 30, 40 ‧ ‧ ‧ laminated bodies

42‧‧‧頂針42‧‧‧ thimble

44‧‧‧抽吸夾頭44‧‧‧ Suction Chuck

50、Wa‧‧‧半導體元件50, Wa‧‧‧Semiconductor element

60‧‧‧支撐基板60‧‧‧Support substrate

60a‧‧‧支撐基板的表面60a‧‧‧ surface of supporting substrate

70‧‧‧打線接合線70‧‧‧Wire bonding wire

80‧‧‧樹脂密封材80‧‧‧resin sealing material

90‧‧‧焊球90‧‧‧ solder ball

100‧‧‧半導體裝置100‧‧‧ semiconductor device

F1‧‧‧接著層的其中一個面F1‧‧‧ Adhere to one of the layers

F2‧‧‧接著層的另一個面F2‧‧‧ continues on the other side of the layer

S‧‧‧基板S‧‧‧ substrate

W‧‧‧半導體晶圓W‧‧‧Semiconductor wafer

Wc‧‧‧電路面Wc‧‧‧Circuit Surface

Ws‧‧‧面Ws‧‧‧ noodles

圖1是示意性表示本發明的半導體加工用帶的一實施形態的剖面圖。 圖2(a)~圖2(f)是示意性表示使用圖1所示的半導體加工用帶作為切晶黏晶帶而製造半導體裝置的步驟的剖面圖。 圖3是示意性表示使用圖1所示的半導體加工用帶而製造的半導體裝置的一例的剖面圖。 圖4(a)~圖4(f)是示意性表示使用圖1所示的半導體加工用帶作為暫時固定用帶而製造半導體裝置的步驟的剖面圖。FIG. 1 is a cross-sectional view schematically showing an embodiment of a semiconductor processing tape according to the present invention. FIGS. 2 (a) to 2 (f) are cross-sectional views schematically showing a step of manufacturing a semiconductor device using the semiconductor processing tape shown in FIG. 1 as a die-cut die-bonding tape. 3 is a cross-sectional view schematically showing an example of a semiconductor device manufactured using the semiconductor processing tape shown in FIG. 1. FIGS. 4 (a) to 4 (f) are cross-sectional views schematically showing steps for manufacturing a semiconductor device using the semiconductor processing tape shown in FIG. 1 as a temporary fixing tape.

Claims (7)

一種半導體加工用帶,其為依序積層有基材層、黏著層、以及具有熱硬化性的接著層的半導體加工用帶,並且 於在130℃下進行1小時硬化處理後,所述接著層的收縮率小於2%,且所述接著層的熱彈性係數小於5 MPa。A semiconductor processing tape is a semiconductor processing tape having a substrate layer, an adhesive layer, and a thermosetting adhesive layer laminated in this order. The adhesive layer is cured at 130 ° C for 1 hour. The shrinkage ratio is less than 2%, and the thermoelastic coefficient of the adhesive layer is less than 5 MPa. 如申請專利範圍第1項所述的半導體加工用帶,其中於在130℃下進行1小時硬化處理後,所述接著層相對於晶圓的剝下剝離力為15 N/m以上。The semiconductor processing tape according to item 1 of the scope of patent application, wherein after the hardening treatment is performed at 130 ° C. for one hour, the peeling and peeling force of the adhesive layer with respect to the wafer is 15 N / m or more. 如申請專利範圍第1項或第2項所述的半導體加工用帶,其於半導體裝置的製造過程中,用於將基板暫時固定於所述接著層的其中一個面上,並且 用於在剝離所述基材層及所述接著層後將晶圓暫時固定於所述接著層的另一個面上。The semiconductor processing tape according to item 1 or 2 of the scope of patent application, which is used for temporarily fixing a substrate to one surface of the bonding layer during the manufacturing process of a semiconductor device, and is used for peeling After the substrate layer and the adhesive layer, a wafer is temporarily fixed on the other surface of the adhesive layer. 如申請專利範圍第1項至第3項中任一項所述的半導體加工用帶,其中所述基材層、所述黏著層及所述接著層均不會殘存於最終製造的半導體裝置上。The semiconductor processing tape according to any one of claims 1 to 3, wherein the base material layer, the adhesive layer, and the adhesive layer are not left on the semiconductor device to be finally manufactured. . 如申請專利範圍第1項至第4項中任一項所述的半導體加工用帶,其中所述接著層包含熱塑性樹脂、熱硬化性樹脂、硬化促進劑、以及填料,並且 將所述接著層中的所述熱塑性樹脂的含量設為100質量份時的、所述接著層中的所述熱硬化性樹脂的含量為1質量份~40質量份。The semiconductor processing tape according to any one of claims 1 to 4, wherein the adhesive layer includes a thermoplastic resin, a thermosetting resin, a hardening accelerator, and a filler, and the adhesive layer is When content of the said thermoplastic resin is 100 mass parts, content of the said thermosetting resin in the said adhesive layer is 1 mass part-40 mass parts. 如申請專利範圍第5項所述的半導體加工用帶,其中將所述接著層中的所述熱塑性樹脂的含量設為100質量份時的、所述接著層中的所述填料的含量為1質量份~330質量份。The semiconductor processing tape according to item 5 of the scope of patent application, wherein when the content of the thermoplastic resin in the adhesive layer is 100 parts by mass, the content of the filler in the adhesive layer is 1 Mass parts to 330 mass parts. 如申請專利範圍第1項至第6項中任一項所述的半導體加工用帶,其中所述黏著層是由非紫外線型黏著劑形成。The semiconductor processing tape according to any one of claims 1 to 6, wherein the adhesive layer is formed of a non-ultraviolet type adhesive.
TW107118976A 2017-06-01 2018-06-01 Use of tape for semiconductor processing and method for manufacturing semiconductor device TWI778070B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017-109398 2017-06-01
JP2017109398A JP7031141B2 (en) 2017-06-01 2017-06-01 Semiconductor processing tape

Publications (2)

Publication Number Publication Date
TW201903091A true TW201903091A (en) 2019-01-16
TWI778070B TWI778070B (en) 2022-09-21

Family

ID=64455487

Family Applications (1)

Application Number Title Priority Date Filing Date
TW107118976A TWI778070B (en) 2017-06-01 2018-06-01 Use of tape for semiconductor processing and method for manufacturing semiconductor device

Country Status (5)

Country Link
JP (1) JP7031141B2 (en)
KR (1) KR102442278B1 (en)
CN (1) CN110678966B (en)
TW (1) TWI778070B (en)
WO (1) WO2018221675A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI837290B (en) * 2019-01-31 2024-04-01 日商琳得科股份有限公司 Expansion method and method of manufacturing semiconductor device

Family Cites Families (24)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003086614A (en) 2001-09-12 2003-03-20 Hitachi Chem Co Ltd Method of manufacturing semiconductor device, semiconductor bonding/peeling film, lead frame using the same semiconductor device
JP5058428B2 (en) * 2003-01-15 2012-10-24 日立化成工業株式会社 Adhesive sheet, semiconductor device and manufacturing method thereof
MY138566A (en) * 2004-03-15 2009-06-30 Hitachi Chemical Co Ltd Dicing/die bonding sheet
JP4599983B2 (en) * 2004-10-19 2010-12-15 日立化成工業株式会社 Adhesive sheet
JP2007067245A (en) 2005-08-31 2007-03-15 Sumitomo Bakelite Co Ltd Film-like interconnect line tape and its manufacturing method, and method of manufacturing semiconductor device using the same
JP2008004751A (en) 2006-06-22 2008-01-10 Sekisui Chem Co Ltd Semiconductor device manufacturing method
JP2008056744A (en) * 2006-08-29 2008-03-13 Nitto Denko Corp Aqueous dispersion type acrylic adhesive sheet for repeeling
JP2008088411A (en) 2006-09-05 2008-04-17 Hitachi Chem Co Ltd Adhesive sheet
JP2011082480A (en) 2009-03-13 2011-04-21 Sekisui Chem Co Ltd Die attach film and dicing die attach film
JP4766180B2 (en) * 2009-05-13 2011-09-07 日立化成工業株式会社 Adhesive composition
JP5137937B2 (en) 2009-12-16 2013-02-06 日東電工株式会社 Heat-resistant pressure-sensitive adhesive sheet for manufacturing a semiconductor device, pressure-sensitive adhesive used for the sheet, and method for manufacturing a semiconductor device using the sheet
TWI431090B (en) * 2010-04-07 2014-03-21 Furukawa Electric Co Ltd Wafer processing tape
JP2012089630A (en) * 2010-10-18 2012-05-10 Sumitomo Bakelite Co Ltd Film for semiconductor and semiconductor device
JP5830250B2 (en) * 2011-02-15 2015-12-09 日東電工株式会社 Manufacturing method of semiconductor device
JP2014080542A (en) * 2012-10-18 2014-05-08 Sumitomo Bakelite Co Ltd Resin composition and electronic device
JP5379919B1 (en) * 2013-02-13 2013-12-25 古河電気工業株式会社 Adhesive tape for semiconductor processing
JP5855034B2 (en) 2013-02-18 2016-02-09 古河電気工業株式会社 Adhesive tape for semiconductor wafer processing and method for dividing semiconductor wafer
JP5991335B2 (en) * 2013-03-07 2016-09-14 住友ベークライト株式会社 Adhesive film, dicing sheet integrated adhesive film, back grind tape integrated adhesive film, back grind tape and dicing sheet integrated adhesive film, laminate, cured product of semiconductor laminate, semiconductor device, and method for manufacturing semiconductor device
JP6264917B2 (en) 2014-02-06 2018-01-24 日立化成株式会社 Dicing tape
JP6440291B2 (en) 2014-02-28 2018-12-19 国立大学法人東京工業大学 Semiconductor device and manufacturing method thereof
JP6272729B2 (en) * 2014-05-16 2018-01-31 日東電工株式会社 Dicing tape-integrated film for semiconductor back surface and method for manufacturing semiconductor device
TWI657510B (en) 2014-10-02 2019-04-21 日商住友電木股份有限公司 Method of manufacturing semiconductor device, and semiconductor device
JP6539336B2 (en) 2015-03-23 2019-07-03 リンテック株式会社 Semiconductor processing sheet and method of manufacturing semiconductor device
JP2017049574A (en) * 2015-09-01 2017-03-09 日東電工株式会社 Optical laminate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
TWI837290B (en) * 2019-01-31 2024-04-01 日商琳得科股份有限公司 Expansion method and method of manufacturing semiconductor device

Also Published As

Publication number Publication date
CN110678966B (en) 2024-02-27
JP2018206893A (en) 2018-12-27
WO2018221675A1 (en) 2018-12-06
KR102442278B1 (en) 2022-09-08
KR20200014292A (en) 2020-02-10
CN110678966A (en) 2020-01-10
JP7031141B2 (en) 2022-03-08
TWI778070B (en) 2022-09-21

Similar Documents

Publication Publication Date Title
KR100723980B1 (en) Dicing/die bonding sheet
JP2018203973A (en) Tape for semiconductor processing
TWI753200B (en) Adhesive film for semiconductor device manufacturing, method for manufacturing the same, and semiconductor device and method for manufacturing the same
TWI778070B (en) Use of tape for semiconductor processing and method for manufacturing semiconductor device
JP7035347B2 (en) Semiconductor processing tape
TW202105489A (en) Production method for semiconductor device, die-bonding film, and dicing/die-bonding integrated adhesive sheet
JP7272400B2 (en) Adhesive composition, adhesive film, and method for producing connected body
TWI827551B (en) Adhesive film for semiconductor device manufacturing, semiconductor device and manufacturing method thereof
TWI834006B (en) Resin composition for temporary fixation, support tape for substrate transportation, and method for manufacturing electronic equipment
WO2023085167A1 (en) Thermosetting adhesive composition, multilayer film, bonded body and method for producing same
KR102662018B1 (en) Resin composition for temporary fixation, support tape for substrate transfer, and manufacturing method of electronic device
CN113195668B (en) Resin composition for temporary fixation, resin film for temporary fixation, sheet for temporary fixation, and method for manufacturing semiconductor device
WO2023199845A1 (en) Heat-curable adhesive composition, layered film, connected structure, and production method therefor

Legal Events

Date Code Title Description
GD4A Issue of patent certificate for granted invention patent