TWI687361B - Magnetic levitation system, vacuum system, and method of transporting a carrier - Google Patents
Magnetic levitation system, vacuum system, and method of transporting a carrier Download PDFInfo
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- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
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Abstract
Description
本揭露之多個實施例係有關於一種用以運輸載體之磁浮系統。更具體地,描述一種磁浮系統裝配以沿著運輸路徑進行非接觸式載體運輸。另外的多個實施例有關於一種真空系統,真空系統包含磁浮系統與在真空系統中運輸載體的方法。更具體地,描述一種磁浮系統裝配以通過真空系統非接觸地運輸載體,其中載體可運送物體,特別是於實質垂直方位,物體例如基板或遮罩。 Various embodiments of the present disclosure relate to a magnetic levitation system for transporting carriers. More specifically, a magnetic levitation system assembly is described for non-contact carrier transportation along a transportation path. Various other embodiments relate to a vacuum system including a magnetic levitation system and a method of transporting a carrier in the vacuum system. More specifically, a magnetic levitation system assembly is described to transport a carrier in a non-contact manner through a vacuum system, where the carrier can transport objects, especially in a substantially vertical orientation, such as substrates or shields.
一種可用以沿著磁浮系統之運輸軌道非接觸式運輸載體的磁浮系統,例如在低大氣壓力(sub-atmospheric pressure)的真空系統中。以載體運送之物體(例如基板或遮罩)可從真空系統中的第一位置運輸至真空系統中的第二位置,第一位置例如裝載模組,第二位置例如沉積模組。磁浮系統可使載體非接觸且因此無摩擦地運輸,且可減少真空系統中小粒子的產生。真空系統中的小粒子可對真空系統中沉積於基板上的層的品質有負面影響。 A magnetic levitation system that can be used as a non-contact transport carrier along the transport track of a magnetic levitation system, for example, in a vacuum system with low atmospheric pressure (sub-atmospheric pressure). Objects (such as substrates or masks) transported by the carrier can be transported from a first position in the vacuum system to a second position in the vacuum system, such as a loading module and a second position such as a deposition module. The magnetic levitation system allows the carrier to be transported without contact and therefore without friction, and can reduce the generation of small particles in the vacuum system. Small particles in the vacuum system can have a negative effect on the quality of the layers deposited on the substrate in the vacuum system.
磁浮系統典型地包含一或多個主動控制磁性軸承,一或多個主動控制磁性軸承裝配以使載體非接觸地固持於磁浮系統之基底 結構。載體可被非接觸地固持及/或運輸於載體運輸空間中,載體運輸空間可藉由基底結構加以定義。 The magnetic levitation system typically includes one or more actively controlled magnetic bearings, the one or more actively controlled magnetic bearings are assembled so that the carrier is held in a non-contact manner on the base of the magnetic levitation system structure. The carrier can be held and/or transported in a non-contact manner in the carrier transport space, which can be defined by the base structure.
磁浮系統可於運輸方向上沿著運輸路徑非接觸式運輸載體。然而,使載體於垂直於運輸方向之橫向方向上移動離開運輸路徑可能是困難的,例如因為磁浮系統之磁場使載體固持運輸路徑上。 然而,在一些運用中,載體移動離開運輸路徑可為有益的,例如為了使載體移動至第二運輸路徑,第二運輸路徑自運輸路徑橫向偏移。載體自第一運輸路徑切換至第二運輸路徑,此處亦表示為「軌道切換」。 The magnetic levitation system can be a non-contact transportation carrier along the transportation path in the transportation direction. However, it may be difficult to move the carrier away from the transport path in a lateral direction perpendicular to the transport direction, for example, because the magnetic field of the magnetic levitation system holds the carrier on the transport path. However, in some applications, it may be beneficial for the carrier to move away from the transport path, for example, in order to move the carrier to the second transport path, the second transport path is laterally offset from the transport path. The carrier switches from the first transportation path to the second transportation path, which is also referred to herein as "track switching".
因此,增加磁浮系統提供之運輸靈活性係為有益的。尤其,使載體得以移動於垂直於磁浮系統之運輸方向的橫向方向係為有益的。進一步地,以有彈性且可靠的方式提供真空系統中非接觸地運輸載體之方法係為有益的。 Therefore, it is beneficial to increase the transportation flexibility provided by the maglev system. In particular, it is beneficial to enable the carrier to move in a lateral direction perpendicular to the transport direction of the maglev system. Further, it is beneficial to provide a method of non-contact transportation of carriers in a vacuum system in a flexible and reliable manner.
鑑於以上,提供一種磁浮系統、一種真空系統、還有運輸載體之方法。 In view of the above, a magnetic levitation system, a vacuum system, and a method of transporting a carrier are provided.
根據本揭露之一方面提供一種用以在運輸方向上沿著運輸路徑運輸載體之磁浮系統。磁浮系統包含一或多個主動磁性軸承與至少一被動磁鐵的側穩定裝置,一或多個主動磁性軸承裝配以於磁浮系統提供的載體運輸空間中非接觸地固持載體,具有至少一被動磁鐵的側穩定裝置裝配以在橫向方向上施加回復力於載體上,橫向方向橫切於運輸方向。磁浮系統更包含調整裝置裝配以調整由(i)至少一被動磁鐵之磁場強度、(ii)至少一被動磁鐵相對於載體運輸空間之位置、 (iii)至少一被動磁鐵之方位或角位置、及(iv)磁屏蔽元件相對於至少一被動磁鐵之位置所構成的群組中的一或多者。 According to one aspect of the present disclosure, there is provided a magnetic levitation system for transporting a carrier along a transport path in a transport direction. The magnetic levitation system includes one or more active magnetic bearings and at least one passive magnet side stabilization device. The one or more active magnetic bearings are assembled to hold the carrier in a non-contact manner in the carrier transportation space provided by the magnetic levitation system, with at least one passive magnet The side stabilizers are assembled to exert a restoring force on the carrier in the lateral direction, which is transverse to the transport direction. The magnetic levitation system further includes an adjustment device to adjust the magnetic field strength of (i) at least one passive magnet, (ii) the position of at least one passive magnet relative to the carrier transportation space, (iii) one or more of the group consisting of the azimuth or angular position of at least one passive magnet, and (iv) the position of the magnetic shielding element relative to the at least one passive magnet.
側穩定裝置可藉由施加回復力於載體上使載體穩定於預定橫向位置,施加回復力於載體上驅使載體於橫向方向上朝向預定橫向位置。在載體於橫向方向上離開載體運輸空間產生位移之情況下,調整裝置可裝配以藉由側穩定裝置調整施加於載體上的回復力。 The side stabilizing device can stabilize the carrier at a predetermined lateral position by applying a restoring force to the carrier, and apply a restoring force to the carrier to drive the carrier toward the predetermined lateral position in the lateral direction. In the case where the carrier is displaced from the carrier transport space in the lateral direction, the adjustment device can be equipped to adjust the restoring force applied to the carrier by the side stabilizer device.
尤其,調整裝置可裝配以減少回復力,以使載體可於橫向方向上更容易移動離開側穩定裝置,例如為了進行軌道切換。 In particular, the adjustment device can be fitted to reduce the restoring force, so that the carrier can be moved away from the side stabilizing device more easily in the lateral direction, for example for track switching.
根據本揭露之另一方面,提供一種真空系統。真空系統包含根據此處描述之任意實施例之用以在運輸方向上沿著運輸路徑運輸載體之磁浮系統。真空系統更包含第二磁浮系統與軌道切換組件,第二磁浮系統裝配以沿著第二運輸路徑運輸載體,第二運輸路徑自運輸路徑水平偏移,軌道切換組件裝配以使載體於橫向方向上從運輸路徑移動至第二運輸路徑。 According to another aspect of this disclosure, a vacuum system is provided. The vacuum system includes a magnetic levitation system for transporting carriers along a transport path in the transport direction according to any of the embodiments described herein. The vacuum system further includes a second magnetic levitation system and a track switching component. The second magnetic levitation system is assembled to transport the carrier along the second transport path, the second transport path is horizontally offset from the transport path, and the rail switching component is assembled to make the carrier in the lateral direction Move from the transport path to the second transport path.
根據此處描述之另一方向,提供一種運輸載體之方法。 方法包含以包含一或多個主動磁性軸承的磁浮系統在運輸方向上沿著運輸路徑運輸載體,以及以側穩定裝置使載體穩定於橫切於運輸方向之橫向方向上,一或多個主動磁性軸承在載體運輸空間中非接觸地固持載體,側穩定裝置包含至少一被動磁鐵,至少一被動磁鐵適於在橫向方向上施加回復力於載體上。方法更包含在載體於橫向方向上離開載體運輸空間產生位移的情況下,減少或關閉施加於載體上的回復力。 According to another direction described here, a method of transporting a carrier is provided. The method includes transporting a carrier along a transport path in a transport direction with a magnetic suspension system including one or more active magnetic bearings, and stabilizing the carrier in a lateral direction transverse to the transport direction with a side stabilizing device, one or more active magnetic The bearing holds the carrier in a non-contact manner in the carrier transportation space, and the side stabilization device includes at least one passive magnet, and the at least one passive magnet is adapted to exert a restoring force on the carrier in the lateral direction. The method further includes reducing or closing the restoring force applied to the carrier when the carrier is displaced from the carrier transportation space in the lateral direction.
在減少或關閉回復力後,載體可在橫向方向上移動離開運輸路徑,例如朝向第二磁浮系統之第二運輸路徑,第二磁浮系統定位於自磁浮系統水平偏移的位置。 After reducing or closing the restoring force, the carrier can move away from the transport path in the lateral direction, for example, toward the second transport path of the second magnetic levitation system, which is positioned horizontally offset from the magnetic levitation system.
透過敘述與附圖,本揭露之其他方面、益處與特徵將是顯而易見的。 Other aspects, benefits, and features of this disclosure will be apparent through the description and drawings.
10:載體 10: Carrier
11:基板 11: substrate
13:載體磁鐵 13: Carrier magnet
15:載體運輸空間 15: Carrier transportation space
20:線 20: line
100、200、300、400、500、600:磁浮系統 100, 200, 300, 400, 500, 600: Maglev system
110:基底結構 110: base structure
112:上軌道部 112: Upper rail department
114:下軌道部 114: Lower Track Department
121:主動磁性軸承 121: Active magnetic bearing
130:側穩定裝置 130: side stabilizer
131:被動磁鐵 131: Passive magnet
132:第二側穩定裝置 132: Second side stabilizer
150:調整裝置 150: adjusting device
250、450、550、651:致動器 250, 450, 550, 651: actuator
331:電磁鐵 331: Electromagnet
350:電源供應 350: Power supply
650:磁屏蔽元件 650: magnetic shielding element
700:真空系統 700: Vacuum system
701:真空腔室 701: vacuum chamber
705:處理工具 705: Processing tool
710:第二磁浮系統 710: The second maglev system
750:軌道切換組件 750: track switching component
751:載體固持部 751: Carrier holding part
810、820、830:方塊 810, 820, 830: block
A:軸 A: axis
F:回復力 F: Resilience
L:橫向方向 L: horizontal direction
N:北極 N: Arctic
S:南極 S: Antarctic
T:運輸方向 T: transportation direction
為了使本揭露的上述特徵可被詳細了解,參照多個實施例可更具體敘述以上簡要概述之本揭露。附圖係有關於本揭露之實施例,且說明如下。附圖繪示典型之多個實施例,且以下將詳細說明這些實施例。。 In order to make the above-mentioned features of the present disclosure comprehensible, the present disclosure briefly summarized above can be described more specifically with reference to various embodiments. The drawings are related to the embodiments of the present disclosure, and are described as follows. The drawings illustrate typical embodiments, and these embodiments will be described in detail below. .
第1圖繪示根據此處描述之多個實施例的磁浮系統100的剖視示意圖,磁浮系統100裝配以沿著運輸軌道運輸載體;第2A圖與第2B圖繪示根據此處描述之多個實施例的磁浮系統200於運輸狀態(第2A圖)與軌道切換狀態(第2B圖)之剖視示意圖;第3A圖與第3B圖繪示根據此處描述之多個實施例的磁浮系統300之示意圖,第3A圖為剖視圖,第3B圖為透視圖;第4A圖與第4B圖繪示根據此處描述之多個實施例的磁浮系統400於運輸狀態(第4A圖)與軌道切換狀態(第4B圖)之剖視示意圖;第5A圖與第5B圖繪示根據此處描述之多個實施例的磁浮系統500於運輸狀態(第5A圖)與軌道切換狀態(第5B圖)之俯視示意圖;第6A圖與第6B圖繪示根據此處描述之多個實施例的磁浮系統600於運輸狀態(第6A圖)與軌道切換狀態(第6B圖)之剖面示意圖;
第7圖繪示根據此處描述之多個實施例的包含磁浮系統的真空系統700之剖面示意圖;以及
第8圖繪示根據此處描述之多個實施例的運輸載體之方法流程圖。
FIG. 1 shows a schematic cross-sectional view of a
現在將詳細說明本揭露之各種實施例,其一或多個舉例描繪於圖式中。提供的每個舉例用以解釋本揭露,且並不為本揭露之侷限。例如,所描繪或敘述而做為一實施例之部分之特徵可用於其他實施例或與其他實施例結合。本揭露意欲包含此些調整及變動。 Various embodiments of the present disclosure will now be described in detail, one or more examples of which are depicted in the drawings. Each example provided is intended to explain this disclosure and is not intended to be a limitation of this disclosure. For example, features depicted or described as part of an embodiment can be used in or combined with other embodiments. This disclosure is intended to include these adjustments and changes.
以下對圖式之敘述中,相同的元件符號代表相同或相似的元件。大體上僅描述個別實施例之差異處。除非另外具體說明,否則對一實施例之一部分或一方面的敘述也可用於其他實施例之對應部分或方面。 In the following description of the drawings, the same element symbols represent the same or similar elements. Generally, only the differences of the individual embodiments are described. Unless specifically stated otherwise, the description of one part or one aspect of an embodiment can also be applied to the corresponding part or aspect of other embodiments.
第1圖繪示用以在運輸方向T上沿著運輸路徑運輸載體10之磁浮系統100的剖視示意圖。運輸方向T垂直於第1圖之紙面。
FIG. 1 shows a schematic cross-sectional view of a
磁浮系統100可包含基底結構110,基底結構110可包含靜止運輸軌道或運輸鐵軌。基底結構110可於載體運輸空間15中非接觸地固持載體10。載體運輸空間15可理解為一區域相鄰於基底結構110,在沿著運輸路徑運輸載體之期間,載體配置於基底結構110中。例如,載體運輸空間15可為介於基底結構110之上軌道部112與下軌道部114之間的一空間,在載體於運輸方向上沿著運輸路徑運輸之期間,此空間裝配以接收載體。
The
載體10可相對於基底結構110在運輸方向T上非接觸地沿著運輸路徑移動。
The
磁浮系統100包含一或多個主動磁性軸承121,一或多個主動磁性軸承121裝配以在載體運輸空間15中相對於基底結構110以非接觸地方式固持載體。如第1圖所示,載體10非接觸地固持於載體運輸空間15中,載體運輸空間15介於基底結構110之上軌道部112與下軌道部114之間。在一些實施例中,一或多個主動磁性軸承121提供於基底結構110之上軌道部112。用以在運輸方向T上移動載體之驅動單元,例如線性馬達(linear motor),可提供於下軌道部114。
The
在第1圖繪示之實施例中,基底結構110包含配置於載體10上方之上軌道部112,其中載體10可固持於上軌道部112下方。
或者或此外,基底結構可包含配置於載體下方之下軌道部114,其中載體可固持於下軌道部114上方。載體運輸空間15可配置於上軌道部112與下軌道部114之間,載體10非接觸地固持與運輸於載體運輸空間中。
In the embodiment shown in FIG. 1, the
磁浮系統100包含一或多個主動磁性軸承121裝配以於載體運輸空間15中使載體10非接觸地固持於基底結構。可提供複數個主動磁性軸承。一或多個主動磁性軸承121可裝配以產生作用於基底結構110與載體10之間的磁力,以使載體非接觸地固持為和基底結構110隔開一預定距離。在一些實施例中,一或多個主動磁性軸承121裝配以產生作用於實質垂直方向上的磁力,以使上軌道部112與載體10之間的間隙之垂直寬度可維持實質固定。
The
在一些實施例中,一或多個主動磁性軸承121包含致動器,致動器配置於基底結構110,特別是於上軌道部112。致動器可包含可控磁鐵,例如電磁鐵。可主動控制致動器以使基底結構110與載體10之間維持預定距離。磁性對應部可配置於載體10,特別是於載體之頭部。載體之磁性對應部可與多個主動磁性軸承之多個致動器磁性地互動。
In some embodiments, the one or more active
例如,施加於致動器之輸出參數可視輸入參數來控制,輸出參數例如電流,輸入參數例如載體與基底結構110之間的距離。
尤其,上軌道部112與載體之間的距離可藉由距離感測器加以測量,且致動器之磁場強度可視測量到的距離來設定。尤其,在距離高於預定極限值的情況下,可增加磁場強度,且在距離低於極限值的情況下,可降低磁場強度。致動器可以閉環(closed loop)或反饋控制(feedback control)加以控制。
For example, the output parameters applied to the actuator can be controlled according to input parameters, such as current, and input parameters such as the distance between the carrier and the
磁浮系統100更包含具有至少一被動磁鐵131的側穩定裝置130,側穩定裝置130裝配以於橫向方向L上施加回復力F於載體10上,橫向方向L橫切於運輸方向T。在就載體之橫向位移而言,側穩定裝置130可藉由施加回復力於載體10上使載體穩定於預定之橫向位置。回復力F將載體10推或拉回預定橫向位置。
The
運輸方向T可為實質水平方向,且橫向方向L可為實質水平方向橫切於運輸方向T。尤其,橫向方向L可為實質垂直於磁浮系統100之運輸軌道之延伸方向的方向。
The transport direction T may be a substantially horizontal direction, and the lateral direction L may be a substantially horizontal direction transverse to the transport direction T. In particular, the lateral direction L may be a direction substantially perpendicular to the extending direction of the transportation track of the
側穩定裝置130可包含側導引軌,側導引軌沿著磁浮系統之運輸路徑延伸,例如在上軌道部112旁邊及/或在下軌道部114旁邊。至少一被動磁鐵131可附接於側導引軌,以使沿著運輸路徑運輸之載體10可相對於基底結構110穩定於預定之橫向位置。尤其,側穩定裝置130可產生穩定力裝配以抵銷載體在橫向方向L上離開載體運輸空間15之一位移。
The
尤其,當載體於橫向方向L上離開預定之橫向位置或第1圖所示之平衡位置時,側穩定裝置130可裝配以產生回復力F,回復力F將載體推回及/或拉回載體運輸空間15。當載體配置於平衡位置,一或多個主動磁性軸承121可與載體互動以相對於基底結構110非接觸地固持載體。
In particular, when the carrier leaves the predetermined lateral position or the equilibrium position shown in FIG. 1 in the lateral direction L, the
朝向第1圖之左側與朝向第1圖之右側的載體之橫向位移可引起回復力,此回復力係藉由側穩定裝置施加於載體上,以驅使載體回到第1圖所示之平衡位置。換言之,側穩定裝置可為雙向作動側穩定裝置。 The lateral displacement of the carrier facing the left side of Figure 1 and the right side of Figure 1 can cause a restoring force, which is applied to the carrier by the side stabilizer to drive the carrier back to the equilibrium position shown in Figure 1 . In other words, the side stabilizer can be a two-way actuation side stabilizer.
如第1圖所示之放大部分,側穩定裝置130可包含至少一被動磁鐵131,具有北極N與南極S。在一些實施例中,可提供複數個被動磁鐵131,複數個被動磁鐵131可在運輸方向上一個接一個配置。從至少一被動磁鐵131之南極S延伸至北極N的線20可實質延伸於橫向方向L上。換言之,至少一被動磁鐵內部的磁力線(magnetic field lines)之方向(在磁鐵內部為由南極到北極)可實質相當於橫向方向。
As shown in the enlarged part of FIG. 1, the
至少一載體磁鐵13可附接於載體10以使載體10在橫向方向L上離開載體運輸空間15之位移引起至少一被動磁鐵131與至少一載體磁鐵13之間的排斥磁力,排斥磁力抵銷位移。因此,在固持與沿著運輸路徑運輸載體的期間,載體維持於第1圖繪示之平衡位置。
At least one
在一些可與此處描述之其他多個實施例結合的實施例中,從至少一被動磁鐵131之南極S延伸至北極N(即磁鐵內部的磁力線方向)的線20實質延伸於橫向方向L上。進一步地,附接於載體10之至少一載體磁鐵13具有北極N與南極S,其中從南極S延伸至北極N的一線實質延伸於橫向方向L上。至少一載體磁鐵13相較於至少一被動磁鐵131配置於相反方位,如此一來當載體配置於平衡位置時,至少一載體磁鐵13之北極N配置為接近至少一被動磁鐵131之南極且被至少一被動磁鐵131之南極吸引,且至少一載體磁鐵13之南極S配置為接近至少一被動磁鐵131之北極N且被至少一被動磁鐵131之北極N吸引。當載體於第一橫向方向上(例如朝向第1圖之左側)離開平衡位置,至少一載體磁鐵13之北極N接近至少一被動磁鐵131之北極N,引起驅使載體回到平衡位置的回復力。當載體於第二(相反)橫向方向上(例如朝向第1圖之右側)離開平衡位置,至少一載體磁鐵13之南極S接近至少一被動磁鐵131之南極S,引起驅使載體回到平衡位置的回復力。因此,側穩定裝置130使載體穩定於預定橫向位置,以使相對於基底結構的載體之橫向運動可被減少或避免。
In some embodiments that can be combined with other embodiments described herein, the
在一些實施例中,至少一被動磁鐵131配置於載體運輸空間15的上方及/或下方。換言之,當載體10配置於載體運輸空間15
中,例如於平衡位置,至少一被動磁鐵131裝配為在垂直方向上與至少一載體磁鐵13保持間隔。如第1圖示例性繪示,當載體10配置於載體運輸空間15中,側穩定裝置130之至少一被動磁鐵131配置於載體之至少一載體磁鐵13的上方。
In some embodiments, at least one
側穩定裝置130可附接於磁浮系統100的基底結構110之上軌道部112及/或下軌道部114。
The
如此處使用的被動磁鐵可理解為非經由反饋控制來主動控制的磁鐵。例如,沒有被動磁鐵之輸出參數是視輸入參數來控制,輸出參數例如磁場強度,輸入參數例如距離。反而,被動磁鐵可在沒有任何回饋控制下提供載體之側穩定。例如,至少一被動磁鐵可包含一或多個永久磁鐵。或者或此外,至少一被動磁鐵可包含一或多個電磁鐵,一或多個電磁鐵可能非主動控制。 A passive magnet as used herein can be understood as a magnet that is not actively controlled via feedback control. For example, the output parameters without passive magnets are controlled depending on the input parameters, such as the magnetic field strength and the input parameters such as distance. Instead, passive magnets can provide carrier side stability without any feedback control. For example, at least one passive magnet may include one or more permanent magnets. Alternatively or in addition, at least one passive magnet may include one or more electromagnets, which may not be actively controlled.
側穩定裝置130可使載體10相對於基底結構110穩定於預定橫向位置,且可避免載體於橫向方向上之實質位移。然而,在一些應用上,使載體於橫向方向L上移動離開運輸路徑可為有益的。
例如,載體10自運輸路徑橫向偏移之軌道切換,離開運輸路徑朝向第二運輸路徑,可為有益的。或者或此外,用以使載體對齊之橫向方向上的載體位移可為有益的。或者或此外,將載體於橫向方向上插入運輸路徑或自運輸路徑取出可為有益的,例如為了維修理由。
The
此處描述的多個實施例使側穩定裝置130施加於載體10上的回復力F得以調整,使載體於橫向方向L上移動離開運輸路徑,特別是於實質垂直於運輸方向T的方向上。
The various embodiments described herein allow the restoring force F exerted by the
根據此處描述之多個實施例的磁浮系統100包含調整裝置150,調整裝置150裝配以在載體於橫向方向L上離開載體運輸空間15有一位移的情況下,調整側穩定裝置130施加於載體10上回復力F。
The
調整裝置150可裝配以調整由(i)至少一被動磁鐵131之磁場強度、(ii)至少一被動磁鐵131相對於載體運輸空間15之位置、(iii)至少一被動磁鐵131之方位或角位置、及(iv)磁屏蔽元件相對於至少一被動磁鐵131之位置所構成的群組中的一或多者。
The adjusting
換言之,此處描述的磁浮系統之多個實施例包含調整裝置150,調整裝置150可改動側穩定裝置130的狀態,使側穩定裝置130施加於載體10上的回復力F改變,特別是降低或完全關閉。在側穩定裝置130施加於載體上的回復力F降低或去活化後,載體可於橫向方向上從側穩定裝置130移開,例如朝向第二運輸路徑或朝向處理裝置。
In other words, various embodiments of the magnetic levitation system described herein include an
相似地,當載體已於橫向方向上移入磁浮系統100之載體運輸空間15中,例如從第二運輸軌道,藉由側穩定裝置施加的回復力F可經由調整裝置150加以活化或增加。載體10然後相對於基底結構110確實地穩定於橫向方向L上。此後,磁浮系統可沿著運輸軌道非接觸地運輸載體10,同時側穩定裝置130橫向穩定載體10。
Similarly, when the carrier has been moved into the
因此,藉由以調整裝置150調整回復力F,在側穩定裝置之運輸狀態下,載體可確實地固持且沿著運輸路徑被導引,且在側穩定裝置之軌道切換狀態下,載體可於橫向方向L上移動離開運輸路
徑。進一步地,在載體於橫向方向L上有一位移的情況下,施加於載體上的回復力F可被調整,例如以使磁浮系統適於特定載體之性質。
Therefore, by adjusting the restoring force F with the
根據多個可與此處描述之其他多個實施例結合的實施例中,磁浮系統100可更包含軌道切換組件,裝配以使載體在橫向方向L上移動離開運輸路徑。軌道切換組件可沿著運輸路徑配置於軌道切換位置,側穩定裝置之可調整部亦配置於運輸路徑。因此,側穩定裝置130施加於載體上的回復力F可藉由調整裝置150來降低,於是藉由軌道切換組件於橫向方向L上移動載體,載體可於橫向方向L上離開運輸路徑。第7圖示例性繪示包含軌道切換組件750的真空系統。
According to multiple embodiments that can be combined with other multiple embodiments described herein, the
在一些實施方式中,側穩定裝置130係為可切換於至少兩狀態之間,包含運輸狀態與軌道切換狀態,運輸狀態裝配以藉由磁浮系統沿著運輸路徑非接觸式運輸載體,軌道切換狀態裝配以使載體於橫向方向L上移動離開側穩定裝置。在運輸狀態,在載體有位移的情況下,側穩定裝置施加於載體上的回復力F可藉由調整裝置設定為第一值。在軌道切換狀態,在載體有位移的情況下,施加於載體上的回復力F可藉由調整裝置設定為第二值。第二值低於第一值。尤其,在軌道切換狀態,側穩定裝置130可完全去活化,如此一來沒有回復力施加於載體上。因此,載體可於橫向方向L上輕易地轉移離開運輸路徑。
In some embodiments, the
在一些實施例中,載體運輸空間15配置於基底結構110之上軌道部112與下軌道部114之間。側穩定裝置130可附接於上軌道部112。或者,側穩定裝置可附接於下軌道部114。在一些實施例中,
側穩定裝置130附接於上軌道部112,且第二側穩定裝置132附接於下軌道部114,如第1圖所示例性繪示。
In some embodiments, the
側穩定裝置130與第二側穩定裝置132可以相似或相同方式裝配。尤其,藉由提供側穩定裝置130與第二側穩定裝置132,載體之上部與下部可穩定於橫向方向L,如此一來可提供穩定的載體運輸。調整裝置150可裝配以調整側穩定裝置130提供之回復力,且第二調整裝置可裝配以調整第二側穩定裝置132提供之回復力。在此處描述之許多實施例中,側穩定裝置130附接於上軌道部112。然而,應理解的是,側穩定裝置可改為附接於下軌道部114或額外附接於下軌道部114,如第1圖所示例性繪示。
The
在一些實施方式中,載體10可為基板載體,裝配以於實質垂直方位上固持與搬運基板。或者,載體10可裝配以搬運不同物體,例如遮罩。
In some embodiments, the
在一些實施方式中,載體可裝配以固持與搬運物體,例如在實質水平方位上固持與搬運基板。尤其,當載體被定向為實質水平時,磁浮系統可裝配以運輸載體。 In some embodiments, the carrier may be assembled to hold and carry objects, such as holding and carrying substrates in a substantially horizontal orientation. In particular, when the carrier is oriented at a substantially horizontal level, the magnetic levitation system can be equipped to transport the carrier.
此處使用的詞「基板載體」有關於裝配以在真空腔室內沿著運輸路徑搬運基板之載體。在使塗佈材料沉積於基板上的期間,基板載體可固持基板。在一些實施例中,基板可以非水平方位固持於基板載體,特別是以實質垂直方位,例如在運輸及/或沉積期間。 The term "substrate carrier" as used herein relates to a carrier that is assembled to carry a substrate along a transportation path within a vacuum chamber. During the deposition of the coating material on the substrate, the substrate carrier may hold the substrate. In some embodiments, the substrate may be held on the substrate carrier in a non-horizontal orientation, especially in a substantially vertical orientation, such as during transportation and/or deposition.
在運輸通過真空系統的期間、在使基板定位於真空系統內的期間,例如相對於遮罩、及/或在使塗佈材料沉積於基板上的期 間,基板可固持於載體之固持表面。尤其,基板可經由安裝裝置固持於載體,例如安裝裝置包含靜電卡盤(electrostatic chuck)或磁性卡盤(magnetic chuck)。 During transportation through the vacuum system, during positioning of the substrate within the vacuum system, for example relative to the mask, and/or during deposition of the coating material on the substrate In the meantime, the substrate can be held on the holding surface of the carrier. In particular, the substrate can be held on the carrier via a mounting device, for example, the mounting device includes an electrostatic chuck or a magnetic chuck.
此處使用的詞「遮罩載體」有關於裝配以搬運遮罩之載體。在運輸期間、在對準基板的期間、及/或在沉積於基板上的期間,遮罩載體可搬運遮罩。在一些實施例中,遮罩可以非水平方位固持於遮罩載體,特別是在運輸及/或沉積期間以實質垂直方位固持於遮罩載體。遮罩可藉由安裝裝置固持於載體,例如機械安裝件,機械安裝件例如是夾子(clamp)、靜電卡盤或磁性卡盤。可使用多種其他類型的安裝裝置,這些安裝裝置可連接載體或可整合於載體。 The term "mask carrier" used herein refers to a carrier that is assembled to carry the mask. The mask carrier may carry the mask during transportation, during alignment of the substrate, and/or during deposition on the substrate. In some embodiments, the mask may be held on the mask carrier in a non-horizontal orientation, especially during transportation and/or deposition in a substantially vertical orientation. The shield can be held on the carrier by a mounting device, such as a mechanical mounting member, such as a clamp, electrostatic chuck, or magnetic chuck. Various other types of mounting devices can be used, which can be connected to the carrier or can be integrated into the carrier.
載體可包含具有一開孔的板主體,其中遮罩可固持於開孔之環狀邊緣,以使遮罩覆蓋開孔。因此,塗佈材料可被導向通過遮罩朝著基板。遮罩可為邊緣排除遮罩(edge exclusion mask)或遮蔽遮罩(shadow mask)。邊緣排除遮罩係為裝配以遮蓋一或多個基板之邊緣區域的遮罩,如此一來在塗佈基板期間,沒有材料沉積於一或多個邊緣區域上。遮蔽遮罩係為裝配以遮蓋將要沉積於基板上的複數個特徵的遮罩。例如,遮蔽遮罩可包含複數個小開孔,例如小開孔網格。 The carrier may include a plate body having an opening, wherein the cover may be held on the ring-shaped edge of the opening so that the cover covers the opening. Therefore, the coating material can be directed toward the substrate through the mask. The mask may be an edge exclusion mask or a shadow mask. The edge exclusion mask is a mask assembled to cover the edge area of one or more substrates, so that no material is deposited on the one or more edge areas during coating of the substrate. A shadow mask is a mask assembled to cover a plurality of features to be deposited on a substrate. For example, the shadow mask may include a plurality of small openings, such as a grid of small openings.
此處使用的詞「實質垂直方位」應理解為載體之方位,在此載體之方位上,重力向量與裝配以固持物體的載體之固持表面之間的角度係為20°或更少,特別是10°或更少,更特別是5°或更少。因此,基板或另一物體可以實質垂直方位固持於固持表面。 The term "substantially vertical orientation" as used herein should be understood as the orientation of the carrier. In this orientation, the angle between the gravity vector and the holding surface of the carrier equipped to hold the object is 20° or less, especially 10° or less, more particularly 5° or less. Therefore, the substrate or another object can be held on the holding surface in a substantially vertical orientation.
載體10可裝配以搬運具有1平方公尺(m2)或更大的一尺寸之物體,特別是具有2平方公尺或更大的一尺寸之物體。尤其,載體10可裝配以搬運具有1平方公尺或更大或5平方公尺或更大的一尺寸之大面積基板。
The
第2A圖與第2B圖繪示根據此處描述之多個實施例的磁浮系統200之剖視示意圖。第2A圖繪示磁浮系統於運輸狀態,運輸狀態裝配以於運輸方向T上非接觸地運輸載體10,且第2B圖繪示磁浮系統於軌道切換狀態,軌道切換狀態裝配以使載體於橫向方向L上移動離開載體運輸空間。
2A and 2B are schematic cross-sectional views of the
固持載體10之磁浮系統200之上部係分別繪示於第2A圖與第2B圖中。尤其,繪示磁浮系統200之基底結構110之上軌道部112。如同即將顯而易見的,在一些實施例中,磁浮系統200可更包含下軌道部114,類似第1圖之磁浮系統100。
The upper part of the
磁浮系統200可包含第1圖之磁浮系統100的一些特徵或全部特徵,如此一來可參照以上敘述,此處不再重複。
The
磁浮系統200可包含側穩定裝置130,側穩定裝置130包含至少一被動磁鐵131,至少一被動磁鐵131裝配以於橫向方向L上施加回復力F於載體10上,橫向方向L垂直於運輸方向T。因此,載體10可穩定於預定橫向位置或相對於基底結構110之平衡位置。
The
磁浮系統200更包含調整裝置150,調整裝置150裝配以調整側穩定裝置130之至少一被動磁鐵131相對於載體運輸空間15
的位置。尤其,調整裝置150可包含致動器250,致動器250裝配以調整至少一被動磁鐵131相對於載體運輸空間15的位置。
The
在一些實施例中,致動器250可裝配使側穩定裝置130移動朝向載體運輸空間15及/或離開載體運輸空間15,特別是於實質垂直方向上。藉由使至少一被動磁鐵131移動離開載體運輸空間15,可降低至少一被動磁鐵131施加於載體10上之磁力,載體10配置於載體運輸空間15中。因此,在有橫向位移的情況下,可降低施加於載體10上的回復力F。藉由使至少一被動磁鐵131移動朝向載體運輸空間,可增加至少一被動磁鐵131施加於載體10上之磁力,載體10配置於載體運輸空間15中。因此,在有橫向位移的情況下,可增加施加於載體10上的回復力F。
In some embodiments, the
在一些實施方式中,致動器可裝配以使至少一被動磁鐵131於實質垂直方向上移動朝向載體運輸空間15及/或離開載體運輸空間15。
In some embodiments, the actuator may be equipped to move at least one
在一些可與此處描述之其他多個實施例結合的實施例中,側穩定裝置130包含側導引軌,其中複數個被動磁鐵附接於側導引軌。藉由致動器250,側導引於實質垂直方向上可為可移動的。因此,可調整施加於載體上的回復力F。側導引軌可附接於上軌道部112以配置於載體運輸空間15上方。因此,當如第2A圖示例性繪示之載體配置於載體運輸空間15中時,附接於側導引軌之複數個被動磁鐵可與至少一載體磁鐵13磁性地互動,至少一載體磁鐵13附接於載體10。
In some embodiments that can be combined with other embodiments described herein, the
在第2A圖與第2B圖繪示之實施例中,側穩定裝置130提供於基底結構110之上軌道部112。致動器250提供以於實質垂直方向上相對於上軌道部112移動側穩定裝置130。例如,致動器250可包含驅動,特別是馬達,裝配以移動側穩定裝置130,例如相對於上軌道部112以向上及向下的方向移動,馬達例如是電動馬達。
In the embodiment shown in FIGS. 2A and 2B, the
在第2A圖中,側穩定裝置130提供為運輸狀態,運輸狀態裝配以在運輸方向T上沿著運輸路徑允輸載體10。在運輸狀態中,側穩定裝置130配置為接近載體運輸空間15,以使回復力F可藉由至少一被動磁鐵131施加於載體上,此回復力F之強度足以使載體確實穩定於橫向方向上。例如,當載體配置於載體運輸空間中且藉由側穩定裝置來穩定時,至少一載體磁鐵13與至少一被動磁鐵131之間的距離可為10毫米(mm)或更少,特別是5毫米(mm)或更少。
In FIG. 2A, the
在第2B圖中,側穩定裝置130提供為軌道切換狀態,軌道切換狀態裝配以使載體於橫向方向上移動離開運輸路徑。在軌道切換狀態中,側穩定裝置130配置為與載體運輸空間15之距離較大,以使至少一被動磁鐵131施加於載體上的回復力F是小的或可忽略的。例如,相較於運輸狀態,側穩定裝置130可能已移動2公分(cm)或更多的一距離,特別是3公分或更多的一距離,或4公分或更多的一距離。因此,載體可在橫向方向L上移動離開側穩定裝置130,例如為了進行軌道切換。
In FIG. 2B, the
在一些可與此處描述之其他多個實施例結合的實施例中,至少一被動磁鐵包含一或多個永久磁鐵。永久磁鐵適合用來在沒 有任何外部電源供應時確實產生高的回復力。相較於主動控制磁性軸承,永久磁鐵之益處在於尺寸小、價格低、溫度穩定性(temperature stability)較高、氣隙(airgap)較大、容易實現且具失效保全(fail-safe operation)操作。 In some embodiments that can be combined with other embodiments described herein, at least one passive magnet includes one or more permanent magnets. Permanent magnets are suitable for There is indeed a high resilience when there is any external power supply. Compared with actively controlled magnetic bearings, the benefits of permanent magnets are small size, low price, high temperature stability, high airgap, easy implementation, and fail-safe operation. .
在多個實施方式中,複數個永久磁鐵可附接於側穩定裝置130之側導引軌,其中側導引軌裝配為藉由致動器250相對於載體運輸空間15可移動的。
In various embodiments, a plurality of permanent magnets may be attached to the side guide rail of the
應注意的是,在一些實施例中,第二側穩定裝置可附接於基底結構110之下軌道部,其中第二側穩定裝置可包含至少一被動磁鐵,至少一被動磁鐵裝配為永久磁鐵。可提供包含致動器之第二調整裝置,致動器用以使側穩定裝置相對於載體運輸空間15移動。尤其,第二側穩定裝置可以是在實質垂直方向上朝向載體運輸空間(運輸狀態)及/或離開載體運輸空間(軌道切換狀態)可移動的。
It should be noted that in some embodiments, the second side stabilization device may be attached to the track portion under the
第3A圖與第3B圖繪示根據此處描述之多個實施例的磁浮系統300之示意圖。第3A圖繪示磁浮系統300之剖視圖,且第3B圖繪示磁浮系統300之透視圖。
3A and 3B are schematic diagrams of the
固持載體10的磁浮系統300之上部係分別繪示於第3A圖與第3B圖中。尤其,繪示磁浮系統300之基底結構110之上軌道部112。如同即將顯而易見的,磁浮系統300可更包含下軌道部110與提供於下軌道部之第二側穩定裝置,類似第1圖之磁浮系統100。
The upper part of the
磁浮系統300可包含第1圖之磁浮系統100的一些特徵或全部特徵,如此一來可參照以上敘述,此處不再重複。
The
磁浮系統300包含側穩定裝置130,側穩定裝置130包含至少一被動磁鐵,至少一被動磁鐵裝配以在橫向方向L上施加回復力F於載體10上,橫向方向L橫切於運輸方向T。因此,載體10可穩定於預定橫向位置或相對於基底結構110之平衡位置。
The
在一些可與此處描述之其他多個實施例結合的實施例中,至少一被動磁鐵可包含一或多個電磁鐵331。一或多個電磁鐵331可包含一或多個繞組(windings)或線圈(coils),其中電源供應350可提供以供應電流給一或多個電磁鐵331。
In some embodiments that can be combined with other embodiments described herein, at least one passive magnet may include one or
在第3A圖與第3B圖繪示之實施例中,磁浮系統300包含調整裝置150,調整裝置150裝配以調整至少一被動磁鐵之磁場強度。尤其,至少一被動磁鐵包含一或多個電磁鐵331,且調整裝置150包含控制器,控制器裝配以調整供應給一或多個電磁鐵331之電流。
In the embodiments shown in FIGS. 3A and 3B, the
調整裝置150可包含連接至一或多的電磁鐵331之電源供應350。控制器可裝配以調整電源供應350供應給一或多個電磁鐵331之電流。藉由降低供應給一或多個電磁鐵331之電流,可降低側穩定裝置施加於載體上的回復力F,且藉由增加供應給一或多個電磁鐵331之電流,可增加側穩定裝置施加於載體上的回復力。在降低回復力F之後,載體可於橫向方向上移動離開側穩定裝置130,例如為了進行軌道切換。為了達到使載體確實穩定於橫向方向L上,可增加供應給一或多個電磁鐵之電流。
The
在一些實施例中,一或多個電磁鐵331之一或多個線圈(coils)繞著捲繞軸(winding axis)延伸,捲繞軸延伸於橫向方向上,如第3A圖放大部分所示例性繪示。尤其,一或多個電磁鐵331可配置以使側穩定裝置產生的磁場具有一方位相當於第1圖之側穩定裝置130產生的磁場。因此,具有至少一載體磁鐵13之載體可穩定於橫向方向,載體磁鐵13附接於載體。
In some embodiments, one or more coils of one or
在一些實施例中,側穩定裝置130可包含至少一永久磁鐵與至少一電磁鐵。
In some embodiments, the
例如,至少一永久磁鐵可產生回復力,回復力裝配以使載體穩定於橫向方向L。至少一電磁鐵提供之電場強度可藉由調整裝置150加以調整。尤其,至少一電磁鐵可為在運輸狀態與軌道切換狀態之間可切換的。在運輸狀態中,至少一電磁鐵產生的磁場之方位可實質相當於至少一永久磁鐵產生的磁場之方位。因此,至少一電磁鐵與至少一永久磁鐵皆可適用於施加回復力於載體上,以使載體穩定於平衡位置。在軌道切換狀態中,至少一電磁鐵產生的磁場之方位可與至少一永久磁鐵產生的磁場之方位實質相反。因此,就橫向載體位移而言,作用於載體上的淨回復力可降低或關閉,或者作用於載體上的淨回復力可變為位移力,位移力主動推或拉載體,使載體在橫向方向上離開載體運輸空間。
For example, at least one permanent magnet can generate a restoring force that is assembled to stabilize the carrier in the lateral direction L. The electric field strength provided by at least one electromagnet can be adjusted by the adjusting
在一些可與此處描述之其他多個實施例結合的實施例中,側穩定裝置130可為在運輸狀態與軌道切換狀態之間可切換的。
在運輸狀態中,供應給一或多個電磁鐵之電流可調整以產生使載體穩
定於橫向方向L之回復力。在軌道切換狀態,供應給一或多個電磁鐵之電流可調整以產生位移力,位移力推或拉載體使載體在橫向方向上離開載體運輸空間。尤其,在橫向方向L上的載體之軌道切換移動可藉由調整裝置來發動。
In some embodiments that can be combined with other multiple embodiments described herein, the
在一些可與此處描述之其他多個實施例結合的實施例中,至少一被動磁鐵131可包含至少一電永磁(electropermanent magnet,EPM)。調整裝置150可裝配以在載體運輸空間中調整至少一電永磁產生的磁場強度,特別是藉由施加電流脈衝至電永磁。
In some embodiments that can be combined with other embodiments described herein, at least one
電永磁可包含至少永久磁鐵與至少電磁鐵,其中永久磁鐵之外部磁場可藉由施加於至少一電磁鐵之電流脈衝來切換於兩狀態之間。尤其,至少一部分永久磁鐵之磁化方向(direction of magnetization)可藉由施加於電磁鐵之電流脈衝來改變。例如,永久磁鐵可包含由具有低保磁力(coercivity)之軟磁材料(soft magnetic material)製成的一部分,如此一來可改變所述部分之磁化(magnetization)。電永磁可為在運輸狀態與軌道切換狀態之間可切換的。 The electro-permanent magnet may include at least a permanent magnet and at least an electromagnet, wherein the external magnetic field of the permanent magnet can be switched between two states by a current pulse applied to at least one electromagnet. In particular, the direction of magnetization of at least a part of the permanent magnet can be changed by the current pulse applied to the electromagnet. For example, the permanent magnet may include a part made of a soft magnetic material with low coercivity, so that the magnetization of the part can be changed. The electric permanent magnet may be switchable between the transportation state and the track switching state.
第4A圖與第4B圖繪示根據此處描述之多個實施例的磁浮系統400之剖視示意圖。第4A圖繪示磁浮系統於運輸狀態,運輸狀態裝配以在運輸方向T上運輸載體10,且第4B圖繪示磁浮系統於軌道切換狀態,軌道切換狀態裝配以在橫向方向L上使載體移動離開載體運輸空間。
4A and 4B are schematic cross-sectional views of a
固持載體10之磁浮系統400之上部係分別繪示於第4A圖與第4B圖中。尤其,繪示磁浮系統400之基底結構110之上軌道部112。如同即將顯而易見的,磁浮系統400可更包含下軌道部114,類似第1圖之磁浮系統100。
The upper part of the
磁浮系統400可包含第1圖之磁浮系統100的一些特徵或全部特徵,如此一來可參照以上敘述,此處不再重複。
The
磁浮系統400包含側穩定裝置130,側穩定裝置130包含至少一被動磁鐵131,至少一被動磁鐵131裝配以在橫向方向L上施加回復力F於載體10上,橫向方向L橫切於運輸方向T。因此,載體10可穩定於預定橫向位置或相對於基底結構110之平衡位置。
The
在一些實施例中,至少一被動磁鐵131包含一或多個永久磁鐵。在第4A圖繪示之運輸狀態中,至少一被動磁鐵131可定向以使從至少一被動磁鐵131之南極S延伸至北極N的線延伸於橫向方向L上。因此,載體可在橫向方向L上穩定於載體運輸空間15中。
In some embodiments, at least one
磁浮系統400更包含調整裝置,調整裝置裝配以調整至少一被動磁鐵131之方位。尤其,調整裝置可包含致動器450,致動器450裝配以使至少一被動磁鐵131旋轉或傾斜。
The
致動器450可裝配以使至少一被動磁鐵131相對於一軸旋轉或傾斜,特別是相對於實質延伸於運輸方向之一軸A。至少一被動磁鐵可從第4A圖所示之第一方位旋轉或傾斜至第4B圖所示之第二方位,例如旋轉或傾斜45°或更大與135°或更小的一角度,特別是實質
90°的一角度。第一方位可相當於運輸狀態,且第二方位可相當於側穩定裝置之軌道切換狀態。
The
尤其,至少一被動磁鐵131可為從第一方位至第二方位可旋轉或可傾斜的,第一方位中,至少一被動磁鐵131之北極N與南極S水平配置為相鄰彼此(請見第4A圖),第二方位中,至少一被動磁鐵131之北極N與南極S垂直配置為相鄰彼此(請見第4B圖)。在運輸狀態中,至少一被動磁鐵131可定向以使從至少一被動磁鐵131之南極S延伸至北極N的線20延伸於橫向方向L上。在軌道切換狀態中,至少一被動磁鐵131可定向以使從至少一被動磁鐵之南極S延伸至北極N的線延伸於實質垂直方向上。
In particular, the at least one
如第4B圖所示例性繪示,在軌道切換狀態中,至少一被動磁鐵之北極N(或者南極)可指向載體運輸空間。當側穩定裝置130已被傾斜至第4B圖繪示之方位時,在橫向方向L上將沒有淨力或僅有可忽略的淨力藉由側穩定裝置130施加於載體上。
As exemplarily shown in FIG. 4B, in the track switching state, the north pole N (or south pole) of at least one passive magnet may be directed to the carrier transportation space. When the
在一些實施例中,至少一被動磁鐵131裝配為具有延伸於運輸方向之縱軸的磁棒。致動器450可裝配以使磁棒繞著磁棒之縱軸旋轉。
In some embodiments, at least one
在第4A圖與第4B圖繪示之實施例中,側穩定裝置130提供於基底結構110之上軌道部112。致動器450提供以使至少一被動磁鐵相對於一軸A旋轉或傾斜,軸A實質延伸於運輸方向T。例如,致動器450可包含驅動,特別是馬達,裝配以使至少一被動磁鐵131
從地一方位旋轉至第二方位,例如旋轉約90°的一角度,馬達例如是電動馬達。
In the embodiment shown in FIGS. 4A and 4B, the
第4A圖中,側穩定裝置130提供為運輸狀態,運輸狀態裝配以在運輸方向T上沿著運輸路徑運輸載體10。在運輸狀態中,側穩定裝置130配置於第一方位,以使橫向方向L上的回復力F可藉由至少一被動磁鐵131施加於載體上,載體配置於載體運輸空間15中。回復力之強度可足以使載體確實穩定於橫向方向L上。
In FIG. 4A, the
第4B圖中,側穩定裝置130提供為軌道切換狀態,軌道切換狀態裝配以使載體於橫向方向L上移動離開運輸路徑。在軌道切換狀態中,側穩定裝置130配置於第二方位,如此一來,在橫向方向L上,小的或可忽略的回復力F藉由至少一被動磁鐵131施加於載體上。因此,載體可在橫向方向L上移動離開側穩定裝置130,例如為了進行軌道切換。
In FIG. 4B, the
應注意的是,此處用於磁鐵的詞「旋轉」包含磁鐵之運動,磁鐵之運動導致磁鐵產生的磁場方位由第一方位改變為第二方位,即包含旋轉、傾斜、扭轉(pivoting)、擺動(swinging)及/或轉向運動(turning movement)。 It should be noted that the word "rotation" used here for magnets includes the movement of the magnets. The movement of the magnets causes the orientation of the magnetic field generated by the magnets to change from the first orientation to the second orientation, which includes rotation, tilt, pivoting, pivoting, Swinging and/or turning movement.
更應注意的是,在一些實施例中,第二側穩定裝置可附接於基底結構110之下軌道部,其中第二側穩定裝置可包含至少一被動磁鐵,至少一被動磁鐵裝配為永久磁鐵。可提供包含致動器之第二調整裝置,致動器用以改變第二側穩定裝置之至少一被動磁鐵的方位。第二調整裝置可提供致動器裝配以使至少一被動磁鐵旋轉,特別
是繞著延伸於運輸方向T之旋轉軸。尤其,第二側穩定裝置可從第一方位旋轉實質90°至第二方位,及/或反之亦然。
It should be further noted that, in some embodiments, the second side stabilization device may be attached to the track portion under the
第5A圖與第5B圖繪示根據此處描述之多個實施例的磁浮系統500之俯視示意圖。第5A圖繪示磁浮系統於運輸狀態,運輸狀態裝配以於運輸方向T上運輸載體10,且第5B圖繪示磁浮系統於軌道切換狀態,軌道切換狀態裝配以在橫向方向L上使載體移動離開載體運輸空間。
5A and 5B are schematic top views of the
磁浮系統500類似第4A圖與第4B圖之磁浮系統400,如此一來可參照以上敘述,此處不再重複。
The
調整裝置150包含致動器550,致動器550裝配以調整至少一被動磁鐵131之方位或角位置。致動器550可裝配以使至少一被動磁鐵131相對於一軸旋轉或傾斜,其中該軸可實質延伸於垂直方向。
The adjusting
在一些可與此處描述之其他多個實施例結合的實施例中,致動器550可裝配以使至少一被動磁鐵131相對於實質垂直旋轉軸旋轉或傾斜,以使至少一被動磁鐵之第一部分與至少一被動磁鐵之第二部分移往橫向方向L的反向。例如,第5B圖所示之實施例中,複數個被動磁鐵之第一端部移動於第一橫向方向上,且複數個被動磁鐵之另一端部移動於第二橫向方向上,第二橫向方向與第一橫向方向相反。
In some embodiments that may be combined with other embodiments described herein, the
在實施方式中,當側穩定裝置提供為運輸狀態,如第5A圖所示,側穩定裝置之至少一被動磁鐵可提供為磁棒之外型,磁棒延 伸於運輸方向T。換言之,磁棒之縱向方向可相當於運輸方向T。磁棒之北極N與南極S可於橫向方向L上相鄰於彼此。藉由使磁棒繞著實質垂直軸從第5A圖所示之運輸狀態旋轉向第5B圖所示之軌道切換狀態,可降低施加於載體上的淨穩定力,載體提供於載體運輸空間中。 例如,藉由使磁棒旋轉30°度或更大且150°或更小的一旋轉角,特別是約90°,可降低或關閉施加於載體上的淨穩定力。 In an embodiment, when the side stabilization device is provided in a transport state, as shown in FIG. 5A, at least one passive magnet of the side stabilization device may be provided as a magnetic bar, the magnetic bar extends Stretching in the transport direction T. In other words, the longitudinal direction of the magnetic bar may correspond to the transport direction T. The north pole N and south pole S of the magnet bar may be adjacent to each other in the lateral direction L. By rotating the magnetic rod about the substantially vertical axis from the transportation state shown in FIG. 5A to the track switching state shown in FIG. 5B, the net stabilizing force applied to the carrier can be reduced, and the carrier is provided in the carrier transportation space. For example, by rotating the magnet bar by 30° or more and a rotation angle of 150° or less, especially about 90°, the net stabilizing force applied to the carrier can be reduced or turned off.
側穩定裝置130可包含二、三或更多個被動磁鐵,這些被動磁鐵在運輸方向T上配置為緊接著彼此。
The
在一些實施例中,側穩定裝置130包含二、三或更多個磁棒,這些磁棒可各自旋轉於運輸狀態與軌道切換狀態之間。尤其,此二、三或更多個磁棒可同時繞著一旋轉軸旋轉30°度或更大且150°或更小的一旋轉角,特別是90°的一旋轉角。
In some embodiments, the
在一些可與此處描述之其他多個實施例結合的實施例中,側穩定裝置130可包含至少一支撐件,例如支撐棒,其中複數個被動磁鐵附接於支撐棒。致動器可裝配以使支撐棒旋轉或傾斜,例如繞著一延伸於運輸方向之旋轉軸(請參見第4B圖)或繞著一延伸於實質垂直方向之旋轉軸(請參見第5B圖)。
In some embodiments that can be combined with other embodiments described herein, the
在輸狀態中,支撐棒之縱軸可相當於運輸方向T,且複數個被動磁鐵可在運輸方向T上相繼附接於支撐棒。在軌道切換狀態中,支撐棒之縱軸可橫切於運輸方向(請參見第5B圖)。在一些實施例中,支撐棒可具有10公分(cm)或更大且100公分或更小的一長度,特別是從30公分至50公分。 In the transport state, the longitudinal axis of the support rod may correspond to the transport direction T, and a plurality of passive magnets may be successively attached to the support rod in the transport direction T. In the track switching state, the longitudinal axis of the support rod may be transverse to the transport direction (see Figure 5B). In some embodiments, the support rod may have a length of 10 cm (cm) or more and 100 cm or less, especially from 30 cm to 50 cm.
三、四、五或更多個永久磁鐵可附接於側穩定裝置之支撐棒。在一些實施例中,側穩定裝置之二、三或更多個支撐棒可在運輸方向上配置為緊接著彼此。 Three, four, five or more permanent magnets can be attached to the support bar of the side stabilizer. In some embodiments, the two, three, or more support bars of the side stabilization device may be configured next to each other in the direction of transportation.
例如,側穩定裝置130之至少一第一被動磁鐵與至少一第二被動磁鐵可附接於支撐棒。藉由使支撐棒繞著一垂直軸旋轉,此垂直軸位於至少一第一被動磁鐵與至少一第二被動磁鐵之間,至少一第一被動磁鐵與至少一第二被動磁鐵移往橫向方向L的反向。可降低作用於載體上的淨穩定力。
For example, at least one first passive magnet and at least one second passive magnet of the
第6A圖與第6B圖繪示根據此處描述之多個實施例的磁浮系統600之剖面示意圖。第6A圖繪示磁浮系統於運輸狀態,運輸狀態裝配以於運輸方向T上非接觸地運輸載體,且第6B圖繪示磁浮系統於軌道切換狀態,軌道切換狀態裝配以在橫向方向L上使載體移動離開載體運輸空間。
6A and 6B are schematic cross-sectional views of a
在一些實施例中,磁浮系統600可包含磁屏蔽元件650,磁屏蔽元件650可為可移動的。尤其,調整裝置150可包含致動器651,致動器651裝配以使磁屏蔽元件650移動至屏蔽位置,在屏蔽位置上,側穩定裝置130於橫向方向L上施加於載體10上的回復力F降低。
In some embodiments, the magnetic floating
例如,致動器651可裝配以使磁屏蔽元件650移動於運輸狀態與軌道切換狀態之間。在第6B圖所示之軌道切換狀態中,磁屏蔽元件650可為至少部分配置於側穩定裝置130與載體運輸空間15之間。如第6B圖所示例性繪示,為了降低側穩定裝置施加於載體上的磁
場,磁屏蔽元件650可配置於側穩定裝置130之至少一被動磁鐵131與載體10之至少一載體磁鐵13之間。
For example, the
在第6A圖所示之運輸狀態中,磁屏蔽元件650可移出一間隙,間隙介於至少一被動磁鐵131與載體運輸空間15之間,以使側穩定裝置130施加於載體之磁場不會被磁屏蔽元件650實質遮蔽。
In the transport state shown in FIG. 6A, the
磁屏蔽元件650可包含具有高磁導率(magnetic permeability)的材料。在一些實施例中,磁屏蔽元件可包含鐵磁性(ferromagnetic)材料,鐵磁性材料裝配以使至少一被動磁鐵131與至少一載體磁鐵13互相遮蔽。在軌道切換狀態中,磁屏蔽元件650可裝配為扁平元件,扁平元件例如是薄片元件,扁平元件裝配以配合至少一載體磁鐵13與至少一被動磁鐵131之間的間隙。
The
致動器651可裝配以使磁屏蔽元件650移入及移出側穩定裝置與載體運輸空間的垂直間隙。
The
第7圖繪示根據此處描述之多個實施例的包含磁浮系統100的真空系統700之剖面示意圖,磁浮系統100用以於運輸方向上沿著運輸路徑運輸載體10。載體10可搬運物體,例如可為大面積基板之基板11。載體10可裝配以搬運具有1平方公尺(m2)或更大的一尺寸之物體。
FIG. 7 illustrates a schematic cross-sectional view of a
磁浮系統100可依據此處所述之任意磁浮系統加以裝配。尤其,磁浮系統包含具有一或多個主動磁性軸承121的基底結構110,一或多個主動磁性軸承121裝配以在載體運輸空間中以非接觸的方式相對於基底結構110固持載體。磁浮系統更包含具有至少一被動
磁鐵131之側穩定裝置130,至少一被動磁鐵131裝配以在橫向方向L上施加回復力F於載體上,橫向方向L垂直於運輸方向。提供調整裝置150,裝配以調整回復力。
The
在一些實施例中,基底結構110包含上軌道部112與下軌道部114,上軌道部112配置於載體運輸空間的上方,下軌道部114配置於載體運輸空間的下方。一或多個主動磁性軸承121可提供餘上軌道部,且用以使載體移動於運輸方向上的一或多個驅動單元可提供於下軌道部。
In some embodiments, the
側穩定裝置130可提供於上軌道部112,及/或第二側穩定裝置132可提供於下軌道部114。調整裝置可提供以調整藉由側穩定裝置130及/或第二側穩定裝置132施加於載體上的回復力。
The
真空系統700更包含第二磁浮系統710,第二磁浮系統710裝配以沿著第二運輸路徑運輸載體,第二運輸路徑自第一運輸路徑水平偏移。第二磁浮系統710可以相似或相同於磁浮系統100的方式裝配,如此一來可參照以上敘述,此處不再重複。
The
真空系統700更包含軌道切換組件750,軌道切換組件750裝配以使載體於橫向方向L上從運輸路徑移動至第二運輸路徑。
例如,軌道切換組件750包含載體固持部751,載體固持部751裝配以於橫向方向L上運輸配置於磁浮系統100之載體運輸空間中的載體,使載體朝向第二磁浮系統710之第二載體運輸空間。
The
在載體有位移的情況下,於橫向方向L上施加於載體上的回復力F可經由調整裝置150來降低或關閉,且載體可然後於橫向方向上輕易地移動離開運輸路徑,朝向第二運輸路徑。
In the case of a displacement of the carrier, the restoring force F applied to the carrier in the lateral direction L can be lowered or closed by the adjusting
在一些實施例中,真空系統700包含真空腔室701,其中運輸路徑與第二運輸路徑在真空腔室701中相鄰彼此延伸。進一步地,一或多個處理工具705可配置於真空腔室701中,其中一或多個處理工具可選自由沉積源、蒸鍍源(evaporation source)與濺鍍源(sputter source)所構成之群組。在一些實施例中,軌道切換組件750可裝配以使載體在運輸路徑之軌道切換位置、第二運輸路徑之軌道切換位置、及/或處理位置之間轉移,在處理位置中,藉由載體搬運的基板可被處理工具705處理。
In some embodiments, the
搬運基板11的載體10可藉由磁浮系統沿著運輸路徑非接觸地運輸,同時穩定於橫向方向上。在如此處所述般側穩定裝置之調整後,載體可於橫向方向L上移動離開運輸路徑,抵達第二運輸路徑或朝向處理位置,基板可被處理於處理位置。
The
第8圖繪示根據此處描述之多個實施例的運輸載體之方法流程圖。 FIG. 8 shows a flowchart of a method of transporting a carrier according to various embodiments described herein.
在方塊810中,磁浮系統在運輸方向T上沿著運輸路徑運輸載體,磁浮系統包含一或多個主動磁性軸承121,一或多個主動磁性軸承121於載體運輸空間15中非接觸地固持載體。在運輸期間,載體可以側穩定裝置130穩定於橫向方向L上,橫向方向L橫切於運輸方向T。側穩定裝置包含至少一被動磁鐵131,至少一被動磁鐵131
適用於在橫向方向L上施加回復力F於載體上。至少一被動磁鐵可包含一或多個永久磁鐵及/或一或多個電磁鐵。
In
在一些實施例中,載體搬運物體,物體例如是真空系統中的基板。物體可藉由吸附裝置固持於載體,例如藉由靜電或磁性卡盤。物體可以實質垂直方位固持於載體。 In some embodiments, the carrier carries an object, such as a substrate in a vacuum system. The object can be held on the carrier by the adsorption device, for example by electrostatic or magnetic chuck. The object can be held on the carrier in a substantially vertical orientation.
載體可停止於運輸路徑之一位置,在此位置中,側穩定裝置之至少一被動磁鐵131與附接於載體之至少一載體磁鐵13磁性互動。所述磁性互動可使載體穩定於預定橫向位置。介於至少一被動磁鐵131與至少一載體磁鐵13之間的最小距離可為10毫米(mm)或更小,尤其是5毫米或更小。至少一被動磁鐵131可在垂直方向上配置於至少一載體磁鐵13的上方或下方。
The carrier may stop at a position in the transport path where at least one
在方塊810中,側穩定裝置130可提供為運輸狀態,運輸狀態裝配以於運輸方向上非接觸地運輸載體。
At
在方塊820中,在載體在橫向方向L上有位移的情況下,側穩定裝置施加於載體之回復力F被調整,特別是降低或關閉。
尤其,側穩定裝置可切換為軌道切換狀態,在軌道切換狀態中,回復力F降低或去活化。
In
更具體地,回復力F可藉由調整由(i)至少一被動磁鐵之磁場強度、(ii)至少一被動磁鐵相對於載體運輸空間之一位置、(iii)至少一被動磁鐵之方位或轉動狀態、及(iv)磁屏蔽元件相對於至少一被動磁鐵的一位置所構成之群組中的一或多個來較低或關閉。參照上述多個實施例。 More specifically, the restoring force F can be adjusted by (i) the magnetic field strength of at least one passive magnet, (ii) a position of the at least one passive magnet relative to the carrier transportation space, (iii) the orientation or rotation of the at least one passive magnet The state, and (iv) the magnetic shielding element is lowered or turned off relative to one or more of the group consisting of a position of at least one passive magnet. Refer to the above multiple embodiments.
在(可選的)方塊830中,載體可然後於橫向方向L上移動離開運輸路徑。尤其,因為回復力降低,可使載體快速且輕易地從側穩定裝置轉移。或者,載體可於橫向方向L上對齊,例如藉由使載體於橫向方向L上相對於第二載體或沉積源移動。 In (optional) block 830, the carrier may then move away from the transport path in the lateral direction L. In particular, because the restoring force is reduced, the carrier can be quickly and easily transferred from the side stabilizer. Alternatively, the carriers can be aligned in the lateral direction L, for example, by moving the carriers relative to the second carrier or the deposition source in the lateral direction L.
在多個實施方式中,載體在橫向方向上從運輸路徑轉移向第二磁浮系統提供之第二運輸路徑。在轉移至第二運輸路徑後,第二磁浮系統之第二側穩定裝置可從軌道切換狀態切換為運輸狀態,在運輸狀態下,載體可沿著第二運輸路徑非接觸地運輸,同時穩定於橫向方向上。 In various embodiments, the carrier is transferred from the transport path in the lateral direction to the second transport path provided by the second maglev system. After being transferred to the second transport path, the second side stabilizer of the second magnetic levitation system can be switched from the track switching state to the transport state. In the transport state, the carrier can be transported along the second transport path in a non-contact manner while being Horizontally.
綜上所述,雖然本發明已以實施例揭露如上,然其並非用以定義本發明。本發明所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾。因此,本發明之保護範圍當視後附之申請專利範圍所界定者為準。 In summary, although the present invention has been disclosed as above with embodiments, it is not intended to define the present invention. Those with ordinary knowledge in the technical field to which the present invention belongs can make various modifications and retouching without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention shall be deemed as defined by the scope of the attached patent application.
10:載體 10: Carrier
13:載體磁鐵 13: Carrier magnet
15:載體運輸空間 15: Carrier transportation space
20:線 20: line
100:磁浮系統 100: Maglev system
110:基底結構 110: base structure
112:上軌道部 112: Upper rail department
114:下軌道部 114: Lower Track Department
121:主動磁性軸承 121: Active magnetic bearing
130:側穩定裝置 130: side stabilizer
131:被動磁鐵 131: Passive magnet
132:第二側穩定裝置 132: Second side stabilizer
150:調整裝置 150: adjusting device
F:回復力 F: Resilience
L:橫向方向 L: horizontal direction
N:北極 N: Arctic
S:南極 S: Antarctic
T:運輸方向 T: transportation direction
Claims (20)
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??PCT/EP2017/079801 | 2017-11-20 |
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JP3544208B2 (en) * | 1992-07-07 | 2004-07-21 | 株式会社荏原製作所 | Magnetic levitation transfer device |
TW201206806A (en) * | 2010-05-27 | 2012-02-16 | Ulvac Inc | Traverse apparatus and substrate processing apparatus |
KR20140056699A (en) * | 2012-10-31 | 2014-05-12 | 한국전기연구원 | Magnetically levitated transportation system for display manufacturing equipment |
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TW201206806A (en) * | 2010-05-27 | 2012-02-16 | Ulvac Inc | Traverse apparatus and substrate processing apparatus |
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