TWI656948B - Resin bond grinding wheel, manufacturing method and processing device of resin bond grinding wheel - Google Patents
Resin bond grinding wheel, manufacturing method and processing device of resin bond grinding wheel Download PDFInfo
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- TWI656948B TWI656948B TW107108505A TW107108505A TWI656948B TW I656948 B TWI656948 B TW I656948B TW 107108505 A TW107108505 A TW 107108505A TW 107108505 A TW107108505 A TW 107108505A TW I656948 B TWI656948 B TW I656948B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
- B24D3/28—Resins or natural or synthetic macromolecular compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0027—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for by impregnation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
本發明提供一種樹脂結合劑砂輪、樹脂結合劑砂輪的製造方法及加工裝置。藉由在硬化樹脂內混入來源於生物的纖維狀部件而提高樹脂結合劑砂輪的親水性。樹脂結合劑砂輪(1A、1B)具備:樹脂部(5),該樹脂部(5)為由樹脂材料硬化而成型的硬化樹脂;磨粒(6),被混入到樹脂部(5)內;以及纖維素奈米纖維(Cellulose nanofiber:CNF),該纖維素奈米纖維為混入到樹脂部(5)內的來源於生物的纖維狀部件(7)。 The invention provides a resin bond grinding wheel, a method for manufacturing the resin bond grinding wheel, and a processing device. By mixing bio-derived fibrous components in the hardened resin, the hydrophilicity of the resin-bonded grinding wheel is improved. The resin-bond grinding wheel (1A, 1B) includes a resin portion (5), which is a hardened resin formed by curing a resin material; abrasive particles (6) are mixed into the resin portion (5); And cellulose nanofiber (CNF), which is a bio-derived fibrous member (7) mixed into the resin portion (5).
Description
本發明涉及一種樹脂結合劑砂輪、樹脂結合劑砂輪的製造方法及加工裝置。 The invention relates to a resin-bond grinding wheel, a method for manufacturing the resin-bond grinding wheel, and a processing device.
作為習知技術,例如在專利文獻1中公開了如下內容:一種樹脂結合劑超硬磨粒砂輪(與本申請案中使用的“樹脂結合劑砂輪”的含義相同),在樹脂結合劑中分散有CBN粒(立方晶氮化硼粒子)或金剛石粒,該樹脂結合劑超硬磨粒砂輪藉由在CBN粒或金剛石粒的外表面附近設置單纖維而成。作為單纖維,公開了例如具有玻璃纖維、碳纖維及各種晶須等纖維(fiber)組織的單纖維(關於上述內容參照專利文獻1的第2頁左上欄第7~16行)。 As a conventional technique, for example, Patent Document 1 discloses the following: a resin-bonded superhard abrasive wheel (which has the same meaning as the “resin-bond grinding wheel” used in this application) is dispersed in the resin-bonded There are CBN grains (cubic boron nitride grains) or diamond grains, and the resin-bonded super-hard abrasive grinding wheel is formed by providing single fibers near the outer surface of the CBN grains or diamond grains. As the single fiber, for example, a single fiber having a fiber structure such as glass fiber, carbon fiber, and various whiskers is disclosed (for the above, refer to lines 7 to 16 in the upper left column of page 2 of Patent Document 1).
專利文獻1:日本專利公開平4-87776號公報 Patent Document 1: Japanese Patent Publication No. Hei 4-87776
專利文獻1中公開的樹脂結合劑超硬磨粒砂輪取得抑制超硬磨粒的脫落這一效果(參照專利文獻1的第3頁左上欄第5~8行)。因此,所公開的樹脂結合劑超硬磨粒砂輪具有長壽命。對於樹脂結合劑超硬磨粒砂輪而言要求進一步的長壽命化。 The resin-bonded superabrasive abrasive wheel disclosed in Patent Document 1 has an effect of suppressing the shedding of superabrasive particles (refer to lines 5 to 8 in the upper left column on page 3 of Patent Document 1). Therefore, the disclosed resin-bonded superhard abrasive wheel has a long life. The resin-bonded super-hard abrasive grinding wheel is required to have a longer life.
本發明係為了解決上述問題而提出的,其目的在於提供一種進一步長壽命化的樹脂結合劑砂輪、樹脂結合劑砂輪的製造方法及加工裝置。 The present invention has been made in order to solve the above-mentioned problems, and an object thereof is to provide a resin-bond grinding wheel, a method for manufacturing the resin-bond grinding wheel, and a processing device that have a longer life.
為了解決上述問題,本發明所涉及的樹脂結合劑砂輪包括:硬化樹脂,由樹脂材料硬化而成型;磨粒,被混入到該硬化樹脂內;以及來源於生物的纖維狀部件,被混入到硬化樹脂內。 In order to solve the above problems, the resin-bond grinding wheel according to the present invention includes: a hardened resin, which is hardened and molded from a resin material; abrasive particles are mixed into the hardened resin; and fibrous components derived from a living body are mixed into hardening Resin.
為了解決上述問題,本發明所涉及的樹脂結合劑砂輪的製造方法包括以下製程:藉由混合磨粒、來源於生物的纖維狀部件和樹脂材料而製備混合材料;將該混合材料裝入成型模中並對該混合材料進行加壓的同時加熱;以及藉由使該樹脂材料硬化而成型硬化樹脂。 In order to solve the above problems, the method for manufacturing a resin-bonded grinding wheel according to the present invention includes the following processes: preparing a mixed material by mixing abrasive particles, bio-derived fibrous parts, and a resin material; and loading the mixed material into a molding die Heating the mixed material under pressure; and molding a hardened resin by hardening the resin material.
為了解決上述問題,本發明所涉及的樹脂結合劑砂輪的製造方法包括以下製程:藉由混合磨粒、來源於生物的纖維狀部件和溶劑而製備混合材料;在使該混合材料乾燥之後,藉由使具有流動性的樹脂材料浸漬到該混合材料中而製備浸漬材料;將該浸漬材料裝入成型模並對該浸漬材料進行加壓的同時加熱;以及藉由使該樹脂材料硬化而成型硬化樹脂。 In order to solve the above problems, the method for manufacturing a resin-bonded grinding wheel according to the present invention includes the following processes: preparing a mixed material by mixing abrasive particles, bio-derived fibrous components, and a solvent; after the mixed material is dried, borrowing An impregnated material is prepared by impregnating a fluid resin material into the mixed material; the impregnated material is charged into a molding die and heated while the impregnated material is pressurized; and the resin material is hardened to form and harden Resin.
為了解決上述問題,本發明所涉及的加工裝置使用樹脂結合劑砂輪對加工對象進行研磨,其中,該樹脂結合劑砂輪包括:硬化樹脂,由樹脂材料硬化而成型;磨粒,被混入到該硬化樹脂內;以及來源於生物的纖維狀部件,被混入到該硬化樹脂內。 In order to solve the above-mentioned problems, the processing device according to the present invention uses a resin-bond grinding wheel to grind the object to be processed. The resin-bond grinding wheel includes: a hardening resin, which is hardened and molded from a resin material; The resin; and the fibrous member derived from the living body are mixed into the hardened resin.
根據本發明,能實現樹脂結合劑砂輪的長壽命化。 According to the present invention, it is possible to increase the life of a resin-bonded grinding wheel.
1A、1B‧‧‧樹脂結合劑砂輪 1A, 1B ‧ ‧ ‧ resin bond grinding wheel
2‧‧‧圓孔 2‧‧‧ round hole
3‧‧‧側面部 3‧‧‧ side
4‧‧‧周面部 4‧‧‧ week facial
5‧‧‧樹脂部(硬化樹脂) 5‧‧‧Resin Department (hardened resin)
6‧‧‧磨粒 6‧‧‧ abrasive grain
7‧‧‧纖維狀部件 7‧‧‧ Fibrous parts
8‧‧‧氣孔 8‧‧‧ Stomata
9A、9B‧‧‧圓板狀混合材料 9A, 9B ‧‧‧ Disc-shaped hybrid material
10‧‧‧成型模 10‧‧‧Forming Mould
11‧‧‧下模 11‧‧‧ lower mold
12‧‧‧上模 12‧‧‧ Upper mold
13‧‧‧凹部 13‧‧‧ recess
14‧‧‧朝上的凸部 14‧‧‧ upward convex
15‧‧‧朝下的凸部 15‧‧‧ downward convex
16‧‧‧加熱爐 16‧‧‧Heating furnace
17‧‧‧週邊部 17‧‧‧ Peripheral
18‧‧‧加熱部 18‧‧‧ heating section
19‧‧‧台 19‧‧‧ units
20‧‧‧支撐部 20‧‧‧ support
21‧‧‧升降部 21‧‧‧ Lifting Department
22‧‧‧加熱器 22‧‧‧heater
23‧‧‧開口 23‧‧‧ opening
24‧‧‧上部部件 24‧‧‧ Upper Parts
25‧‧‧加工裝置 25‧‧‧Processing equipment
26‧‧‧接收模組 26‧‧‧Receiving module
27、41、45‧‧‧接收模組 27, 41, 45‧‧‧‧ receiving module
28‧‧‧送出模組 28‧‧‧ Submit Module
29‧‧‧加工對象 29‧‧‧Processing object
30‧‧‧產品組 30‧‧‧ Product Group
31‧‧‧托盤 31‧‧‧tray
32‧‧‧照相機 32‧‧‧ Camera
33‧‧‧心軸(旋轉機構) 33‧‧‧ mandrel (rotating mechanism)
34‧‧‧旋轉軸 34‧‧‧rotation axis
35、39‧‧‧伺服電動機 35, 39‧‧‧Servo motor
36‧‧‧工作台(固定機構) 36‧‧‧Workbench (fixed mechanism)
37‧‧‧旋轉部 37‧‧‧Rotating part
38‧‧‧移動機構 38‧‧‧ Mobile agency
40‧‧‧滾珠螺桿 40‧‧‧ball screw
42‧‧‧清洗乾燥機構 42‧‧‧Cleaning and drying mechanism
43‧‧‧清洗部 43‧‧‧Cleaning Department
44‧‧‧乾燥部 44‧‧‧ Drying section
46‧‧‧研磨機構 46‧‧‧Grinding mechanism
47‧‧‧研磨砂輪 47‧‧‧ grinding wheel
48‧‧‧厚度測量機構 48‧‧‧thickness measuring mechanism
49‧‧‧變位感測器 49‧‧‧ displacement sensor
C‧‧‧中心 C‧‧‧ Center
CTL‧‧‧控制部 CTL‧‧‧Control Department
P‧‧‧產品 P‧‧‧ Products
t‧‧‧厚度 t‧‧‧thickness
第1a圖係本發明所涉及的樹脂結合劑砂輪的主視圖及側視圖,第1b圖及第1c圖分別係與不同的實施例相關的、第1a圖所示的A部分的放大示意圖。 Fig. 1a is a front view and a side view of the resin-bond grinding wheel according to the present invention, and Figs. 1b and 1c are enlarged schematic diagrams of part A shown in Fig. 1a, which are related to different embodiments, respectively.
第2a圖至第2e圖係按製程順序表示本發明所涉及的樹脂結合劑砂輪的製造方法的示意圖。 Figures 2a to 2e are schematic diagrams showing the manufacturing method of the resin-bond grinding wheel according to the present invention in the order of manufacturing processes.
第3a圖係表示本發明所涉及的加工裝置的示意性俯視圖,第3b圖及第3c圖分別係表示研磨模組以外的功能模組的例的示意性俯視圖。 Fig. 3a is a schematic plan view showing a processing device according to the present invention, and Figs. 3b and 3c are schematic plan views showing examples of functional modules other than the polishing module, respectively.
(實施例1) (Example 1)
(樹脂結合劑砂輪的結構) (Structure of Resin Bonding Wheel)
參照第1a圖至第1c圖,對本發明的實施例1所涉及的樹脂結合劑砂輪的結構進行說明。樹脂結合劑砂輪為在作為構造砂輪的要素之一的結合材(結合劑)中使用樹脂(resin)的砂輪的總稱。樹脂結合劑砂輪根據其目的在切斷加工、磨削加工及研磨加工中使用。在對加工對象進行加工時,通常向加工部位供給加工水等的加工液。 The structure of the resin-bond grinding wheel according to Embodiment 1 of the present invention will be described with reference to FIGS. 1a to 1c. The resin-bonded grinding wheel is a general term for a grinding wheel that uses a resin (resin) as a bonding material (bonding agent) that is one of the elements of the structure of the grinding wheel. Resin-bond grinding wheels are used in cutting, grinding, and polishing processes depending on their purpose. When processing a processing object, a processing fluid such as processing water is usually supplied to the processing site.
在本申請案中,“研磨”這一表述以“磨削和研磨的總稱”這一含義使用(JIS工業術語大詞典第4版,(財)日本標準協會,1995年11月20日,第533頁)。在本申請案中,“對加工對象(work piece)進行研磨”這一表述係指“對加工對象的厚度方向的一部分進行研磨(從加工對象的表面削掉一部 分)”及“對加工對象的厚度方向的所有部分進行研磨(完全切斷加工對象)”這兩個含義。 In this application, the expression "grinding" is used with the meaning of "general name of grinding and grinding" (JIS Industrial Terminology Dictionary 4th Edition, (Finance) Japan Standards Association, November 20, 1995, No. Page 533). In the present application, the expression "grinding a work object" means "grinding a part of the thickness direction of the work object (cutting off a part from the surface of the work object) Minus "and" polishing all parts in the thickness direction of the processing target (completely cutting the processing target) ".
第1a圖係本發明所涉及的樹脂結合劑砂輪的主視圖及側視圖。樹脂結合劑砂輪1A為本發明的實施例1所涉及的樹脂結合劑砂輪,樹脂結合劑砂輪1B為本發明的另一實施例(後述)所涉及的樹脂結合劑砂輪。 Fig. 1a is a front view and a side view of a resin-bond grinding wheel according to the present invention. The resin bond grinding wheel 1A is a resin bond grinding wheel according to Example 1 of the present invention, and the resin bond grinding wheel 1B is a resin bond grinding wheel according to another embodiment (described later) of the present invention.
本申請案中的所有圖式以易於理解為目的,進行適當省略或誇張以示意性地繪製。對相同的結構要素使用相同的符號,並適當省略說明。 All the drawings in this application are for ease of understanding, and are appropriately omitted or exaggerated for schematic drawing. The same symbols are used for the same structural elements, and descriptions thereof are appropriately omitted.
如第1圖所示,樹脂結合劑砂輪1A具有圓板狀(圓形)的外形和與該圓形為同心圓狀的圓孔2。加工裝置的旋轉軸(未圖示)嵌入圓孔2中。樹脂結合劑砂輪1A具有兩側的側面部3和周面部4。樹脂結合劑砂輪1A在旋轉軸嵌入圓孔2中的狀態下,藉由兩個相對的夾具(未圖示)來夾住兩側的側面部3中的圓孔2的外側部分。藉由螺絲固定兩個相對的夾具,樹脂結合劑砂輪1A被固定在加工裝置的旋轉軸上。一般而言,在將樹脂結合劑砂輪1A用作研磨用砂輪的情況下使用具有較大的厚度t的樹脂結合劑砂輪,在將樹脂結合劑砂輪1A用作切斷用砂輪的情況下使用具有較小的厚度t的樹脂結合劑砂輪。 As shown in FIG. 1, the resin-bond grinding wheel 1A has a disc-shaped (circular) outer shape and a circular hole 2 that is concentric with the circle. A rotary shaft (not shown) of the processing device is fitted into the circular hole 2. The resin-bond grinding wheel 1A has a side surface portion 3 and a peripheral surface portion 4 on both sides. In a state where the rotation axis of the resin-bond grinding wheel 1A is embedded in the circular hole 2, the outer portions of the circular hole 2 in the side portions 3 on both sides are clamped by two opposing jigs (not shown). The two opposite jigs are fixed by screws, and the resin-bonded grinding wheel 1A is fixed on the rotation axis of the processing apparatus. Generally, a resin bond grinding wheel having a large thickness t is used when the resin bond grinding wheel 1A is used as a grinding wheel, and a resin bond grinding wheel 1A is used when the resin bond grinding wheel 1A is used as a cutting wheel. Resin bond grinding wheel with smaller thickness t.
樹脂結合劑砂輪1A的假想中心C與加工裝置的旋轉軸的中心線一致。加工裝置的旋轉軸與例如伺服電動機等電動機(未圖示)的旋轉軸聯結。藉由電動機的旋轉軸旋轉,加工裝置的旋轉軸旋轉。由此,固定在加工裝置的旋轉軸上的樹脂結合劑砂輪1A以規定的轉數(例如,15000~30000rpm)旋轉。藉由由旋轉的樹脂結合劑砂輪1A的周面部4接觸加工對象,從而對加工對象進行研磨。 The imaginary center C of the resin-bond grinding wheel 1A coincides with the center line of the rotation axis of the processing apparatus. The rotating shaft of the processing device is connected to a rotating shaft of a motor (not shown) such as a servo motor. The rotation axis of the motor rotates the rotation axis of the processing device. As a result, the resin-bond grinding wheel 1A fixed on the rotation axis of the processing device is rotated at a predetermined number of revolutions (for example, 15,000 to 30,000 rpm). The peripheral surface portion 4 of the rotating resin-bond grinding wheel 1A comes into contact with the object to be processed, thereby polishing the object to be processed.
參照第1b圖,對本發明的實施例1所涉及的樹脂結合劑砂輪1A所具有的微觀結構進行說明。如第1b圖所示,樹脂結合劑砂輪1A包括由硬化樹脂形成的樹脂部5、磨粒6和來源於生物的纖維狀部件7。換言之,藉由磨粒6和來 源於生物的纖維狀部件7被分散到(被混入到)由硬化樹脂形成的樹脂部5中而構造樹脂結合劑砂輪1A。較佳為均勻地混合樹脂部5、磨粒6和來源於生物的纖維狀部件7。根據樹脂結合劑砂輪1A的用途,有時在樹脂部5中形成有氣孔8。 The microstructure of the resin-bond grinding wheel 1A according to Example 1 of the present invention will be described with reference to FIG. 1b. As shown in Fig. 1b, the resin-bond grinding wheel 1A includes a resin portion 5 made of a hardened resin, abrasive grains 6, and a fibrous member 7 derived from a living body. In other words, with abrasive particles 6 and The bio-derived fibrous member 7 is dispersed (mixed into) a resin portion 5 formed of a hardened resin to construct a resin-bond grinding wheel 1A. It is preferable to uniformly mix the resin part 5, the abrasive grain 6, and the bio-derived fibrous member 7. Depending on the application of the resin-bond grinding wheel 1A, air holes 8 may be formed in the resin portion 5.
樹脂部5為合成樹脂,例如藉由由苯酚樹脂、環氧樹脂或聚醯亞胺樹脂等構成的熱硬化性樹脂來構造。 The resin portion 5 is a synthetic resin, and is configured of, for example, a thermosetting resin made of a phenol resin, an epoxy resin, or a polyimide resin.
磨粒6大致被分類為普通磨粒和超硬磨粒。普通磨粒例如可使用氧化鋁類、碳化矽類等的陶瓷類硬質物質。超硬磨粒例如可使用作為比普通磨粒更硬的物質的金剛石、cBN(立方晶氮化硼)等。 The abrasive grains 6 are roughly classified into ordinary abrasive grains and super-hard abrasive grains. As the ordinary abrasive grain, for example, a ceramic-based hard substance such as alumina-based or silicon carbide-based can be used. As the superabrasive particles, for example, diamond, cBN (cubic boron nitride), and the like, which are harder than ordinary abrasive particles, can be used.
來源於生物的纖維狀部件7例如為具有親水性的植物性纖維狀部件。植物性纖維狀部件7較佳包含纖維素。纖維狀部件7更佳為具有高親水性的纖維素奈米纖維(Cellulose nanofiber:CNF)。纖維素奈米纖維係指“以包含在植物纖維中的纖維素為原料,藉由機械解纖製備的奈米纖維”(“日本首次大量生產及銷售生物質奈米纖維!”、[線上(online)]、杉野機械有限公司(株式会社)、[平成28年9月16日檢索]、互聯網<URL:http://www.sugino.com/site/biomass-nanofiber/guidance.html>)。 The bio-derived fibrous member 7 is, for example, a plant-based fibrous member having hydrophilic properties. The plant-based fibrous member 7 preferably contains cellulose. The fibrous member 7 is more preferably a cellulose nanofiber (CNF) having high hydrophilicity. Cellulose nanofiber refers to "nano fiber produced by mechanical defibration using cellulose contained in plant fibers as a raw material"("Japan's first mass production and sale of biomass nanofibers!", [Online ( online)], Sugino Machinery Co., Ltd. ), [Search on September 16, 2008], Internet <URL: http://www.sugino.com/site/biomass-nanofiber/guidance.html>).
纖維素奈米纖維具有以下特徵(日本政策投資銀行株式會社產業調查部、“本月話題NO.254-2”)、2016年3月17日、圖表2~3,纖維素奈米纖維的特徵及所期待的用途):(1)輕量(鋼鐵的5分之1)且高強度(鋼鐵的5倍以上);(2)熱變形較少(玻璃的50分之1左右);(3)比表面積較大(250m2/g以上)。 Cellulose nanofibers have the following characteristics (Industrial Survey Department, Japan Policy Investment Bank Co., Ltd., "This month's topic No. 254-2"), March 17, 2016, Figures 2 to 3, characteristics of cellulose nanofiber And expected use): (1) light weight (1/5 of steel) and high strength (more than 5 times of steel); (2) less thermal deformation (about 1/50 of glass); (3) ) Has a large specific surface area (250 m 2 / g or more).
在實施例1中使用的纖維素奈米纖維例如具有以下直徑(與長度方向垂直的剖面的直徑)值和長度值。纖維素奈米纖維的直徑值Φ為數10(數十)nm~200nm左右,長度值為1~10μm左右或其以上。因此,所使用的纖維素奈米 纖維的縱橫比(長度值/直徑值)為數10(數十)~數100(數百)或數10~數100以上。 The cellulose nanofiber used in Example 1 has, for example, the following diameter (diameter of a cross section perpendicular to the longitudinal direction) value and length value. The diameter value Φ of cellulose nanofibers is about several tens (tens) to 200 nm, and the length value is about 1 to 10 μm or more. Therefore, the used cellulose nano The aspect ratio (length value / diameter value) of the fiber is several tens (tens) to several hundreds (hundreds) or more than several tens to several hundreds.
第1b圖、第1c圖表示在使用前進行修整(dressing,目直)後的樹脂結合劑砂輪1A、1B中,纖維狀部件7的前端的一部分從樹脂部5的表面突出的狀態。在樹脂部5的內部,彼此纏繞存在從由樹脂部5的表面突出的各個纖維狀部件7延伸的部分。在樹脂部5的內部,在彼此纏繞存在的多個纖維狀部件7之間存在磨粒6。藉由該結構,增加樹脂結合劑砂輪1A的機械強度例如彈性模量、彎曲強度和拉伸強度等。 Figures 1b and 1c show dressing before use. In the following resin binder grinding wheels 1A and 1B, a part of the tip of the fibrous member 7 protrudes from the surface of the resin portion 5. Inside the resin portion 5, portions extending from the respective fibrous members 7 protruding from the surface of the resin portion 5 are wound around each other. Inside the resin portion 5, there are abrasive grains 6 between a plurality of fibrous members 7 that are entangled with each other. With this structure, mechanical strength such as elastic modulus, flexural strength, tensile strength, and the like of the resin-bonded grinding wheel 1A are increased.
在實施例1所涉及的樹脂結合劑砂輪1A中,磨粒6和來源於生物的纖維狀部件7(例如,纖維素奈米纖維)被分散(混入)到由硬化樹脂構成的樹脂部5中。由於來源於生物的纖維狀部件7具有親水性,因此在樹脂結合劑砂輪1A的周面部4及側面部3中的表面附近易於保持水分。因此,能夠降低樹脂結合劑砂輪1A的周面部4及側面部3與加工對象之間的摩擦。由此,能夠降低使用樹脂結合劑砂輪對加工對象進行研磨時產生的摩擦熱。因此,能提高樹脂結合劑砂輪的研磨能力,並且能延長樹脂結合劑砂輪的壽命。 In the resin-bond grinding wheel 1A according to Example 1, the abrasive grains 6 and the bio-derived fibrous member 7 (for example, cellulose nanofibers) are dispersed (mixed) into the resin portion 5 made of hardened resin. . Since the bio-derived fibrous member 7 is hydrophilic, it is easy to retain moisture near the surfaces in the peripheral surface portion 4 and the side surface portion 3 of the resin-bond grinding wheel 1A. Therefore, it is possible to reduce the friction between the peripheral surface portion 4 and the side surface portion 3 of the resin-bond grinding wheel 1A and the processing target. This makes it possible to reduce frictional heat generated when a processing object is polished using a resin-bond grinding wheel. Therefore, the grinding ability of the resin-bonded grinding wheel can be improved, and the life of the resin-bonded grinding wheel can be extended.
在實施例1所涉及的樹脂結合劑砂輪1A中,纖維狀部件7的比率(配合率)較佳為0.5體積%以上。這是因為,藉由以0.5體積%左右的配合率包含纖維狀部件7,開始產生降低樹脂結合劑砂輪1A的周面部4及側面部3與加工對象之間的摩擦的效果。該效果被推定為起因於樹脂結合劑砂輪1A中包含具有高親水性的纖維狀部件7。在本申請案中推定的內容不會對申請專利範圍的解釋帶來影響。 In the resin-bond grinding wheel 1A according to Example 1, the ratio (blending ratio) of the fibrous member 7 is preferably 0.5% by volume or more. This is because, by including the fibrous member 7 at a compounding ratio of about 0.5% by volume, the effect of reducing the friction between the peripheral surface portion 4 and the side surface portion 3 of the resin-bond grindstone 1A and the object to be processed begins. This effect is presumed to be caused by the inclusion of the fibrous member 7 having high hydrophilicity in the resin-bond grinding wheel 1A. The content presumed in this application will not affect the interpretation of the scope of patent application.
在實施例1所涉及的樹脂結合劑砂輪1A中,纖維狀部件7的配合率更佳為3體積%以上。這是因為,藉由以3體積%左右的配合率包含纖維狀部件7, 開始顯著地產生增加樹脂結合劑砂輪1A的機械強度這一效果。藉由構成包含纖維素奈米纖維的複合材料,提高樹脂結合劑砂輪1A的機械強度。 In the resin-bond grinding wheel 1A according to Example 1, the blending ratio of the fibrous member 7 is more preferably 3% by volume or more. This is because by including the fibrous member 7 at a compounding ratio of about 3% by volume, The effect of significantly increasing the mechanical strength of the resin-bonded grinding wheel 1A began to occur. By forming a composite material containing cellulose nanofibers, the mechanical strength of the resin-bonded grinding wheel 1A is improved.
在實施例1所涉及的樹脂結合劑砂輪1A中,纖維狀部件7的配合率較佳為30體積%以下。這是因為,根據樹脂結合劑砂輪1A的製造方法(後述的實施例2),在纖維狀部件7的配合率大於30體積%的情況下,難以攪拌混煉磨粒6、來源於生物的纖維狀部件7和樹脂材料。上述樹脂材料為構造樹脂部5的硬化樹脂的原材料。該樹脂材料在常溫下呈粉狀、粒狀或液狀。“在常溫下呈液狀”此描述係指在常溫下具有流動性,與黏度的高低無關。 In the resin-bond grinding wheel 1A according to Example 1, the blending ratio of the fibrous member 7 is preferably 30% by volume or less. This is because, according to the method for manufacturing a resin-bonded grinding wheel 1A (Example 2 described later), when the blending ratio of the fibrous member 7 is greater than 30% by volume, it is difficult to stir and knead the abrasive grains 6 and the fibers derived from the organism Like member 7 and resin material. The resin material is a raw material of a hardened resin constituting the resin portion 5. The resin material is powdery, granular, or liquid at normal temperature. "Liquid at normal temperature" This description refers to fluidity at normal temperature, regardless of the level of viscosity.
(作用效果) (Effect)
根據實施例1所涉及的樹脂結合劑砂輪1A,能夠得到以下效果。第一,與磨粒6一同分散到(混入到)樹脂部5中的、來源於生物且具有親水性的纖維狀部件7在樹脂結合劑砂輪1A的周面部4的表面附近以及側面部3的表面附近易於保持水分。在這些表面附近保持的水分降低樹脂結合劑砂輪1A的周面部4的表面及側面部3的表面與加工對象之間的摩擦。由此,能夠降低使用樹脂結合劑砂輪1A對磨削對象進行研磨時產生的摩擦熱。因此,能提高樹脂結合劑砂輪1A的研磨能力,並能延長樹脂結合劑砂輪的壽命。此外,由於能增加樹脂結合劑砂輪1A的轉數,因此提高對加工對象的研磨效率。此外,在使用樹脂結合劑砂輪1A對加工對象進行研磨時,能保持良好的研磨品質。藉由使用具有高親水性的植物性纖維狀部件7(例如,纖維素奈米纖維),這些效果更顯著。 According to the resin-bond grinding wheel 1A according to Example 1, the following effects can be obtained. First, the fibrous member 7 which is biologically derived and has hydrophilicity dispersed (mixed into) the resin portion 5 together with the abrasive grains 6 is near the surface of the peripheral surface portion 4 of the resin-bond grinding wheel 1A and the side surface portion 3 It is easy to retain moisture near the surface. The moisture retained near these surfaces reduces the friction between the surface of the peripheral surface portion 4 and the side surface portion 3 of the resin-bonded grinding wheel 1A and the processing object. Accordingly, it is possible to reduce the frictional heat generated when the object to be ground is polished using the resin-bond grinding wheel 1A. Therefore, the grinding ability of the resin-bonded grinding wheel 1A can be improved, and the life of the resin-bonded grinding wheel can be extended. In addition, since the number of revolutions of the resin-bond grinding wheel 1A can be increased, the polishing efficiency of the object to be processed can be improved. In addition, when the object to be processed is polished using the resin-bond grinding wheel 1A, good polishing quality can be maintained. By using a plant-like fibrous member 7 having high hydrophilicity (for example, cellulose nanofibers), these effects are more remarkable.
第二,藉由在樹脂結合劑砂輪1A中包含來源於生物的纖維狀部件7,增加樹脂結合劑砂輪1A的機械強度例如彈性模量、彎曲強度和拉伸強度等。由此,在使用樹脂結合劑砂輪1A對板狀部件進行研磨時,能夠降低樹脂結合劑砂輪1A的振動、曲折(蛇行)和變形等,因此能延長樹脂結合劑砂輪1A的壽命。在使用形成得較薄的樹脂結合劑砂輪1A對板狀部件進行切斷時,該效果特別顯 著。此外,由於能抑制樹脂結合劑砂輪1A的振動、曲折和變形等,因此能保持良好的研磨品質(切斷品質)。 Second, by including the bio-derived fibrous member 7 in the resin-bond grinding wheel 1A, the mechanical strength such as elastic modulus, bending strength, and tensile strength of the resin-bond grinding wheel 1A is increased. Accordingly, when the plate-shaped member is polished using the resin-bond grinding wheel 1A, vibration, tortuousness, and distortion of the resin-bond grinding wheel 1A can be reduced, and thus the life of the resin-bond grinding wheel 1A can be extended. This effect is particularly noticeable when cutting a plate-shaped member using a thinly formed resin-bonded grinding wheel 1A. With. In addition, since the vibration, tortuosity, deformation, and the like of the resin-bond grinding wheel 1A can be suppressed, good polishing quality (cutting quality) can be maintained.
此外,起因於樹脂結合劑砂輪1A的機械強度增加,能夠進一步降低樹脂結合劑砂輪1A的厚度。由此能縮減作為加工對象的切口的切縫(kerf)的寬度。因此能增加從一個加工對象生產出的產品數量(獲取數)。 In addition, the increase in the mechanical strength of the resin-bond grinding wheel 1A can further reduce the thickness of the resin-bond grinding wheel 1A. This makes it possible to reduce the width of the kerf of the cut to be processed. Therefore, the number of products (acquisitions) produced from one processing object can be increased.
此外,即使在減薄樹脂結合劑砂輪1A的厚度的情況下,也能藉由增加樹脂結合劑砂輪1A的機械強度而加大樹脂結合劑砂輪1A的外徑,從而得到以下效果。首先,能延長樹脂結合劑砂輪1A的壽命。接著,由於樹脂結合劑砂輪1A的圓周速度增加,能提高樹脂結合劑砂輪1A對加工對象的研磨效率。接著,能夠沿厚度方向完全研磨(切斷)具有較大厚度的加工對象。作為具有較大厚度的加工對象,可列舉樹脂封裝有功率控制用半導體元件(IC、電晶體等)、以輸送設備為對象的內燃機控制用IC、電動機控制用IC、驅動系統控制用IC或制動系統控制用IC等的封裝後基板。 In addition, even when the thickness of the resin bond grinding wheel 1A is reduced, the outer diameter of the resin bond grinding wheel 1A can be increased by increasing the mechanical strength of the resin bond grinding wheel 1A, thereby obtaining the following effects. First, the life of the resin-bonded grinding wheel 1A can be extended. Next, as the peripheral speed of the resin-bonded grinding wheel 1A increases, the grinding efficiency of the resin-bonded grinding wheel 1A to the processing object can be improved. Then, a processing object having a large thickness can be completely ground (cut) in the thickness direction. Examples of processing objects with a large thickness include resin-encapsulated power control semiconductor elements (ICs, transistors, etc.), ICs for internal combustion engine control, ICs for motor control, ICs for drive system control, or brakes for conveying equipment. A post-package substrate such as a system control IC.
第三,藉由在樹脂結合劑砂輪1A中包含具有高親水性的來源於生物的纖維狀部件7,從而增加樹脂結合劑砂輪1A的周面部4及側面部3中所包含的水分。因此,由於藉由該水分提高樹脂結合劑砂輪1A和加工對象的冷卻效果,因此能減少因加工導致的熱積存。起因於這些效果,在使用樹脂結合劑砂輪1A對加工對象進行研磨的情況下,能夠提高樹脂結合劑砂輪1A的研磨能力,並能延長樹脂結合劑砂輪1A的壽命。此外,能保持良好的研磨品質。 Third, the resin-bonded grinding wheel 1A includes a bio-derived fibrous member 7 having high hydrophilicity, thereby increasing the moisture contained in the peripheral surface portion 4 and the side surface portion 3 of the resin-bonded grinding wheel 1A. Therefore, since the cooling effect of the resin-bond grindstone 1A and the object to be processed is enhanced by this moisture, heat accumulation due to processing can be reduced. Because of these effects, when the object to be processed is ground using the resin binder grinding wheel 1A, the grinding ability of the resin binder grinding wheel 1A can be improved, and the life of the resin binder grinding wheel 1A can be extended. In addition, good polishing quality can be maintained.
第四,藉由在樹脂結合劑砂輪1A中包含纖維狀部件7,從而伴隨樹脂結合劑砂輪1A對加工對象進行研磨而從樹脂結合劑砂輪1A的周面部4的表面及側面部3的表面依次脫落多個纖維狀部件7(包含纖維狀部件7的一部分)。在使用具有高親水性的植物性纖維狀部件7的情況下,推定為還有可能存在包含彼此纏繞的多個纖維狀部件7和樹脂部5的塊狀部分脫落的情況。由此,在周面 部4的表面及側面部3的表面上易於出現新的磨粒6。因此,由於新的磨粒6容易代替已磨損的磨粒6而對研磨作出貢獻,因此提高對加工對象的研磨效率。此外,在使用樹脂結合劑砂輪1A對加工對象進行研磨的情況下,能保持良好的研磨品質。 Fourthly, by including the fibrous member 7 in the resin-bond grinding wheel 1A, the surface of the peripheral surface 4 and the surface of the side 3 of the resin-bond grinding wheel 1A are sequentially processed along with the grinding process of the resin-bond grinding wheel 1A. The plurality of fibrous members 7 (including a part of the fibrous members 7) are detached. When the plant-like fibrous member 7 having high hydrophilicity is used, it is estimated that the block-like portion including the plurality of fibrous members 7 and the resin portion 5 entangled with each other may fall off. Thus, on the periphery New abrasive grains 6 tend to appear on the surface of the portion 4 and the surface of the side portion 3. Therefore, since the new abrasive grains 6 easily replace the worn abrasive grains 6 and contribute to the polishing, the polishing efficiency of the processing target is improved. In addition, when the object to be processed is polished using the resin-bond grinding wheel 1A, good polishing quality can be maintained.
此外,在將樹脂結合劑砂輪1A用作切削用砂輪的情況下,也可以在樹脂部5形成氣孔8。藉由形成氣孔8,能夠將樹脂結合劑砂輪1A的內部構成為多孔質。藉由形成氣孔8,能夠得到以下效果。第一,在對加工對象進行切削的過程中切屑容易進入到氣孔8的內部。由此,在樹脂結合劑砂輪1A的表面中的磨粒6彼此之間難以蓄積切屑。因此,能抑制因切屑導致的砂輪的篩眼堵塞。 When the resin-bonded grinding wheel 1A is used as a cutting wheel, air holes 8 may be formed in the resin portion 5. By forming the pores 8, the inside of the resin-bond grinding wheel 1A can be made porous. By forming the air holes 8, the following effects can be obtained. First, the chips easily enter the inside of the air holes 8 during cutting of the processing object. This makes it difficult for the abrasive grains 6 on the surface of the resin-bond grinding wheel 1A to accumulate chips. Therefore, clogging of the mesh of the grinding wheel due to chips can be suppressed.
第二,加工水容易進入到氣孔8的內部。進入到氣孔8內部的加工水在加工對象的研磨過程中抑制樹脂結合劑砂輪1A的表面溫度上升。因此,能夠進一步減少在樹脂結合劑砂輪1A的周面部4的表面及側面部3的表面與加工對象之間產生的摩擦熱。氣孔8在對加工對象進行粗切削時特別有用。 Second, the processing water easily enters the inside of the air hole 8. The processing water entering the air holes 8 suppresses the surface temperature of the resin-bond grinding wheel 1A from rising during the grinding process of the processing object. Therefore, it is possible to further reduce the frictional heat generated between the surface of the peripheral surface portion 4 and the side surface portion 3 of the resin-bond grinding wheel 1A and the processing object. The air hole 8 is particularly useful when rough cutting a processing object.
另外,在將樹脂結合劑砂輪1A用作切斷用砂輪的情況下,也可以在樹脂部5添加骨料。在樹脂結合劑砂輪1A的厚度較薄的情況下,藉由添加骨料而提高樹脂結合劑砂輪1A的強度。作為骨料,可使用碳化鎢(WC)、氧化鋁(Al2O3)或碳化矽(SiC)等材料。根據目的,樹脂結合劑砂輪1A也可以包含其他添加劑。作為其他添加劑,可使用碳黑或矽烷偶聯劑材等的材料。 When the resin-bonded grinding wheel 1A is used as a cutting wheel, aggregate may be added to the resin portion 5. When the thickness of the resin-bonded grinding wheel 1A is thin, the strength of the resin-bonded grinding wheel 1A is increased by adding aggregate. As the aggregate, materials such as tungsten carbide (WC), alumina (Al 2 O 3 ), or silicon carbide (SiC) can be used. Depending on the purpose, the resin bond grinding wheel 1A may contain other additives. As other additives, materials such as carbon black or a silane coupling agent can be used.
(實施例2) (Example 2)
(樹脂結合劑砂輪的製造方法) (Manufacturing method of resin bond grinding wheel)
參照第1b圖及第2a圖至第2e圖,對製造本發明的實施例1所涉及的樹脂結合劑砂輪1A、樹脂結合劑砂輪的製造方法進行說明。本申請案中記載的製造條件為一個示例。樹脂結合劑砂輪的製造方法中的製造條件並不限定於本申請案中記載的製造條件。 Referring to FIG. 1b and FIGS. 2a to 2e, a method of manufacturing the resin-bond grinding wheel 1A and the resin-bond grinding wheel according to the first embodiment of the present invention will be described. The manufacturing conditions described in this application are examples. The manufacturing conditions in the manufacturing method of a resin bond grinding wheel are not limited to the manufacturing conditions described in this application.
首先,準備第1b圖所示的磨粒6、來源於生物的纖維狀部件(例如,纖維素奈米纖維)7和樹脂材料。也可以根據需要準備包含骨料等的其他添加劑。樹脂材料較佳在常溫下呈粉狀、粒狀或液狀。樹脂材料為合成樹脂,例如為將苯酚樹脂、環氧樹脂或聚醯亞胺樹脂等作為主材料包含的熱硬化性樹脂。 First, the abrasive grains 6 shown in FIG. 1b, a fibrous member (for example, cellulose nanofiber) 7 derived from a living body, and a resin material are prepared. If necessary, other additives including aggregates may be prepared. The resin material is preferably powdery, granular, or liquid at normal temperature. The resin material is a synthetic resin, for example, a thermosetting resin containing a phenol resin, an epoxy resin, or a polyimide resin as a main material.
接著,分別計量磨粒6、纖維狀部件7、骨料、其他添加劑和樹脂材料。使用擂潰機磨碎分別計量出的磨粒6、纖維狀部件7、骨料、其他添加劑和樹脂材料的同時進行混合。之後,使用混煉機對磨粒6、纖維狀部件7、骨料、其他添加劑和樹脂材料施加剪切力的同時,混煉這些材料。由此,將磨粒6、纖維狀部件7、骨料和其他添加劑混入到樹脂材料中。較佳盡可能均勻地混合磨粒6、纖維狀部件7、骨料、其他添加劑和樹脂材料而製備混合材料。使該混合材料乾燥。之後,藉由軋製混合材料而製備板狀混合材料。為了進行適當的軋製,也可以在經混煉的材料(混煉物)中適當加入醇等溶劑,並且進一步混煉之後,進行適當乾燥而調整混煉物的硬度。 Next, the abrasive particles 6, the fibrous member 7, the aggregate, other additives, and the resin material were measured. The grit 6, the fibrous member 7, the aggregate, other additives, and the resin material, which were measured separately, were pulverized with a mash crusher and mixed at the same time. After that, using a kneader, these materials are kneaded while applying a shearing force to the abrasive grains 6, the fibrous member 7, the aggregate, other additives, and the resin material. As a result, the abrasive particles 6, the fibrous member 7, the aggregate, and other additives are mixed into the resin material. It is preferable to prepare the mixed material by mixing the abrasive particles 6, the fibrous member 7, the aggregate, other additives, and the resin material as uniformly as possible. The mixed material is dried. After that, a plate-like mixed material is prepared by rolling the mixed material. In order to perform appropriate rolling, a solvent such as alcohol may be appropriately added to the kneaded material (kneaded product), and after further kneading, appropriate drying may be performed to adjust the hardness of the kneaded product.
接著,藉由衝壓板狀混合材料,製備如第2a圖、第2b圖所示的具有圓孔2的圓板狀混合材料9A。第2a、2b圖分別表示圓板狀混合材料9A的俯視圖及主視圖。圓板狀混合材料9A具有圓孔2、側面部3和周面部4。圓板狀混合材料9B為本發明的另一實施例(後述的實施例4)所涉及的樹脂結合劑砂輪1B的原材料,具有與混合材料9A不同的成分。 Next, a plate-shaped mixed material 9A having a circular hole 2 as shown in Figs. 2a and 2b is prepared by punching the plate-shaped mixed material. Figures 2a and 2b show a plan view and a front view of the disc-shaped mixed material 9A, respectively. The disc-shaped mixed material 9A includes a circular hole 2, a side surface portion 3, and a peripheral surface portion 4. The disc-shaped mixed material 9B is a raw material of the resin-bond grinding wheel 1B according to another embodiment of the present invention (Example 4 described later), and has a component different from that of the mixed material 9A.
接著,如第2c圖所示,準備一組成型模10。成型模10具有下模11和上模12。構造成型模10的材料可以係由工具鋼等構成的金屬類材料,也可以係陶瓷類材料。可藉由在由金屬類材料或陶瓷類材料構成的母材上塗覆包含氧化釔(Y2O3)的陶瓷類材料而構造成型模10。 Next, as shown in Fig. 2c, a set of molding dies 10 is prepared. The molding die 10 includes a lower die 11 and an upper die 12. The material for forming the mold 10 may be a metal material made of tool steel or the like, or may be a ceramic material. The molding die 10 can be constructed by coating a base material composed of a metal-based material or a ceramic-based material with a ceramic-based material containing yttrium oxide (Y 2 O 3 ).
在下模11中設置有用於收容圓板狀混合材料9A的凹部13。在構造下模11的凹部13的底面的下模11的內底面上設置有與混合材料9A的圓孔2對應 的朝上的凸部14。在上模12的底面(下表面)上設置有與混合材料9A的平面形狀對應的朝下的凸部15。 The lower mold 11 is provided with a recessed portion 13 for accommodating a disc-shaped mixed material 9A. On the inner bottom surface of the lower mold 11 constituting the bottom surface of the recessed portion 13 of the lower mold 11, a circular hole 2 corresponding to the mixed material 9A is provided. Of upward convex portion 14. A lower surface (lower surface) of the upper mold 12 is provided with a downward-facing convex portion 15 corresponding to the planar shape of the mixed material 9A.
接著,如第2c圖所示,將圓板狀混合材料9A收容在成型模10中。第2c圖表示將兩個圓板狀混合材料9A收容在成型模10中的例。也可以在圖的縱深方向上收容多個(例如,在沿圖的縱深方向的每一列上收容三個)圓板狀混合材料9A。在該情況下,可藉由使用一組成型模10經由一次成型製程一併製造六(=2×3)個樹脂結合劑砂輪1A。也可以將能夠經由一次成型製程一併製造的數量設定為更多。 Next, as shown in FIG. 2C, the disc-shaped mixed material 9A is housed in the molding die 10. FIG. 2C shows an example in which two disk-shaped mixed materials 9A are accommodated in the mold 10. A plurality of disc-shaped mixed materials 9A may be accommodated in the depth direction of the drawing (for example, three in each row in the depth direction of the drawing). In this case, six (= 2 × 3) resin-bond grinding wheels 1A can be manufactured together by using a set of molding dies 10 through a single molding process. It is also possible to set a larger number that can be manufactured together through a single molding process.
接著,在第2c圖所示的狀態下,對下模11和上模12進行合模。藉由凹部13中的下模11的內底面和上模12中的朝下的凸部15的下表面來夾持圓板狀混合材料9A。 Next, in the state shown in Fig. 2c, the lower mold 11 and the upper mold 12 are clamped. The disc-shaped mixed material 9A is sandwiched by the inner bottom surface of the lower mold 11 in the recessed portion 13 and the lower surface of the downward convex portion 15 in the upper mold 12.
接著,準備第2d圖所示的加熱爐16。以下,對加熱爐16的結構進行說明。 Next, the heating furnace 16 shown in FIG. 2d is prepared. Hereinafter, the structure of the heating furnace 16 is demonstrated.
加熱爐16具有週邊部17和加熱部18。此外,加熱爐16具有:台19,用於放置成型模10;支撐部20,用於支撐台19;和升降部21,用於使支撐部20升降。台19較佳由具有高導熱性的材料(例如,金屬類材料)構造。支撐部20較佳由具有低導熱性的材料(例如,水泥類材料)構造。在加熱部18設置有多個加熱器22。在第2d圖中,作為一例圖示了筒狀的多個加熱器22。作為加熱器22,可使用利用電磁感應加熱的加熱器。 The heating furnace 16 includes a peripheral portion 17 and a heating portion 18. In addition, the heating furnace 16 includes a table 19 for placing the molding die 10, a support section 20 for supporting the table 19, and a lifting section 21 for lifting and lowering the support section 20. The stage 19 is preferably constructed of a material having high thermal conductivity (for example, a metal-based material). The support portion 20 is preferably made of a material having low thermal conductivity (for example, a cement-based material). The heater 18 is provided with a plurality of heaters 22. In Fig. 2d, a plurality of tubular heaters 22 are shown as an example. As the heater 22, a heater heated by electromagnetic induction can be used.
加熱部18具有在下方具有開口23的蓋狀形狀。較佳為在加熱爐16中設置有用於開閉開口23的擋板(未圖示)。藉由升降部21的升降,由支撐部20支撐的台19經由加熱部18的開口23相對於加熱部18的內部空間進退。 The heating portion 18 has a lid-like shape having an opening 23 below. A baffle (not shown) for opening and closing the opening 23 is preferably provided in the heating furnace 16. As the elevating portion 21 rises and lowers, the stage 19 supported by the supporting portion 20 advances and retreats with respect to the internal space of the heating portion 18 through the opening 23 of the heating portion 18.
接著,在第2d圖所示的加熱爐16中,藉由升降部21的下降,台19和支撐部20位於開口23的下方。藉由向多個加熱器22供電,將加熱部18的內部空間加熱至規定的溫度(例如,150℃~160℃)。 Next, in the heating furnace 16 shown in FIG. 2d, the table 19 and the support portion 20 are positioned below the opening 23 by the lowering of the lifting portion 21. By supplying power to the plurality of heaters 22, the internal space of the heating section 18 is heated to a predetermined temperature (for example, 150 ° C. to 160 ° C.).
接著,如第2d圖所示,將收容有兩個圓板狀混合材料9A的成型模10收容在加熱爐16中。具體而言,首先在由支撐部20支撐的台19上放置收容有兩個圓板狀混合材料9A的成型模10。 Next, as shown in FIG. 2D, the molding die 10 containing the two disk-shaped mixed materials 9A is stored in the heating furnace 16. Specifically, first, a molding die 10 containing two disc-shaped mixed materials 9A is placed on a table 19 supported by a support portion 20.
接著,如第2d圖所示,使用升降部21使成型模10進入加熱部18的內部空間,進而將成型模10按壓到加熱部18的上部部件24。使用升降部21以恆定的壓力將成型模10按壓到加熱部18的上部部件24,並且保持該狀態。由加熱部18生成的熱經由成型模10傳遞到兩個圓板狀混合材料9A中。在該狀態下,利用規定的壓力(例如,800kgf/cm2)對兩個圓板狀混合材料9A進行加壓的同時,利用規定的溫度(例如,155℃)來加熱該兩個圓板狀混合材料9A。在一系列製程中,台19作為導熱部件來發揮功能,支撐部20作為絕熱部件來發揮功能。 Next, as shown in FIG. 2d, the forming mold 10 is caused to enter the internal space of the heating portion 18 using the lifting portion 21, and the molding mold 10 is further pressed against the upper member 24 of the heating portion 18. The lifting die 21 is used to press the molding die 10 against the upper member 24 of the heating section 18 at a constant pressure, and this state is maintained. The heat generated by the heating portion 18 is transmitted to the two disc-shaped mixed materials 9A through the molding die 10. In this state, while pressing the two disc-shaped mixed materials 9A with a predetermined pressure (for example, 800 kgf / cm 2 ), the two disc-shaped materials are heated at a predetermined temperature (for example, 155 ° C.). Mixed material 9A. In a series of processes, the stage 19 functions as a heat conducting member, and the support portion 20 functions as a heat insulating member.
接著,將第2d圖所示的狀態在規定的溫度(例如,155℃)下保持規定的時間(例如,3~5分鐘)。由此,包含在兩個圓板狀混合材料9A中的樹脂材料硬化,成型由硬化樹脂構成的樹脂部5(參照第1b圖)。 Next, the state shown in FIG. 2d is maintained at a predetermined temperature (for example, 155 ° C) for a predetermined time (for example, 3 to 5 minutes). Thereby, the resin material contained in the two disk-shaped mixed materials 9A is hardened, and the resin portion 5 made of hardened resin is molded (see FIG. 1b).
接著,在第2d圖所示的狀態下,使用升降部21將成型模10從加熱部18的內部空間取出到加熱部18的下方。將取出的成型模10轉移到處理室(未圖示)。處理室可設置在加熱爐16的內部,也可以設置在加熱爐16的外部。 Next, in the state shown in FIG. 2d, the mold 10 is taken out from the internal space of the heating section 18 using the lifting section 21 and below the heating section 18. The removed molding die 10 is transferred to a processing chamber (not shown). The processing chamber may be provided inside the heating furnace 16 or may be provided outside the heating furnace 16.
接著,將收容有兩個圓板狀混合材料9A的成型模10在200℃或其以下的適當的處理溫度和規定的氣氛下放置規定的時間。例如,將成型模10在180℃的處理溫度下放置兩個小時之後,在200℃的處理溫度下放置一個小時。藉由如此進行熱處理(後硬化),充分進行包含在圓板狀混合材料9A中的樹脂 材料硬化的硬化反應。藉由使包含在圓板狀混合材料9A中的樹脂材料硬化以成型硬化樹脂,製備樹脂結合劑砂輪1A(參照第2e圖)。 Next, the molding die 10 containing the two disk-shaped mixed materials 9A is left at a suitable processing temperature of 200 ° C. or lower and a predetermined atmosphere for a predetermined time. For example, after the molding die 10 is left at the processing temperature of 180 ° C for two hours, it is left at the processing temperature of 200 ° C for one hour. By performing the heat treatment (post-hardening) in this manner, the resin contained in the disc-shaped mixed material 9A is sufficiently performed. A hardening reaction in which a material hardens. A resin binder grinding wheel 1A is prepared by hardening a resin material contained in the disc-shaped mixed material 9A to mold a hardened resin (see FIG. 2e).
作為熱處理中的氣氛,可採用以下氣氛。在處理溫度包含在構造樹脂部(硬化樹脂)5(參照第1b圖)的樹脂材料變差的溫度範圍內的情況下,可採用惰性氣體(例如,氮氣)氣氛(惰性氣氛)。在該情況下,也可以採用低氧氣氛(減壓氣氛)。在處理溫度未包含在構造樹脂部5的樹脂材料變差的溫度範圍內的情況下,可採用大氣氣氛。 As the atmosphere during the heat treatment, the following atmospheres can be used. In a case where the processing temperature is within a temperature range in which the resin material of the structural resin portion (hardened resin) 5 (see FIG. 1b) deteriorates, an inert gas (for example, nitrogen) atmosphere (inert atmosphere) may be used. In this case, a low-oxygen atmosphere (a reduced-pressure atmosphere) may be used. When the processing temperature is not included in the temperature range in which the resin material of the structural resin portion 5 is deteriorated, an atmospheric atmosphere may be used.
接著,從處理室取出並放置收容有兩個樹脂結合劑砂輪1A的成型模10。由此,自然冷卻成型模10和收容在成型模10的內部的兩個樹脂結合劑砂輪1A。也可以在處理室的外部向成型模10吹送冷卻用低溫氣體。由此,能夠強制冷卻成型模10和收容在成型模10的內部的兩個樹脂結合劑砂輪1A。因此,能夠縮短樹脂結合劑砂輪1A的製造時間。 Next, the molding die 10 in which two resin-bond grinding wheels 1A are housed is taken out and placed from the processing chamber. Thereby, the molding die 10 and the two resin-bond grinding wheels 1A housed inside the molding die 10 are naturally cooled. The low-temperature gas for cooling may be blown to the molding die 10 outside the processing chamber. As a result, the mold 10 and the two resin-bond grinding wheels 1A housed inside the mold 10 can be forcedly cooled. Therefore, the manufacturing time of the resin-bond grinding wheel 1A can be shortened.
接著,如第2e圖所示,對下模11和上模12進行開模。從設置於下模11的兩個凹部13中取出兩個樹脂結合劑砂輪1A。也可以根據需要對各個樹脂結合劑砂輪1A實施精加工(研磨或磨削等機械加工)。例如,使用車床或磨床等對第2e圖所示的樹脂結合劑砂輪1A的周面部4及內周部(圓孔2的外側部分)進行機械加工。藉由目前為止的製程,最終完成兩個樹脂結合劑砂輪1A。 Next, as shown in FIG. 2e, the lower mold 11 and the upper mold 12 are opened. The two resin-bond grinding wheels 1A are taken out of the two recessed portions 13 provided in the lower mold 11. Finishing (mechanical processing such as grinding or grinding) may be performed on each resin-bond grinding wheel 1A as necessary. For example, the peripheral surface portion 4 and the inner peripheral portion (outer portion of the circular hole 2) of the resin bond grinding wheel 1A shown in FIG. With the processes so far, two resin-bonded grinding wheels 1A are finally completed.
(作用效果) (Effect)
根據實施例2所涉及的樹脂結合劑砂輪的製造方法,能製造實施例1所涉及的樹脂結合劑砂輪1A。藉由將成型模10設為多腔(多数個取)結構,能夠經由一次成型製程一併製造多個樹脂結合劑砂輪1A。 According to the manufacturing method of the resin bond grinding wheel which concerns on Example 2, the resin bond grinding wheel 1A which concerns on Example 1 can be manufactured. By setting the mold 10 to a multi-cavity ) Structure, a plurality of resin-bond grinding wheels 1A can be manufactured together through a single molding process.
此外,在加熱爐16中設置有升降部21,該升降部21經由加熱部18的開口23相對於加熱部18的內部空間進退。由此,能夠實現在製造樹脂結合劑 砂輪1A時的加壓的同時加熱的製程的自動化。關於這些效果。在與樹脂結合劑砂輪的製造方法有關的其他實施例中也相同。 In addition, the heating furnace 16 is provided with a lifting portion 21 that advances and retreats with respect to the internal space of the heating portion 18 through the opening 23 of the heating portion 18. Thereby, it is possible to realize the production of the resin binder Automation of the simultaneous pressurization and heating process for the grinding wheel 1A. About these effects. The same applies to other embodiments related to the method for manufacturing a resin-bonded grinding wheel.
在實施例2所涉及的樹脂結合劑砂輪的製造方法中,使用具有圓孔2的圓板狀混合材料9A。代替此,也可以使用不具有圓孔2的圓板狀混合材料。在該情況下,藉由對經由加壓的同時加熱而硬化的圓板狀成型品進行機械加工,來形成圓孔2。關於這一點,在其他實施例中也相同。 In the method for manufacturing a resin-bond grinding wheel according to Example 2, a disc-shaped hybrid material 9A having a circular hole 2 was used. Instead of this, a disc-shaped hybrid material having no circular hole 2 may be used. In this case, the circular hole 2 is formed by machining a disk-shaped molded article that is hardened by heating while pressing. This point is the same in other embodiments.
(實施例3) (Example 3)
本發明的實施例3所涉及的樹脂結合劑砂輪1B所具有的總體結構與實施例1所涉及的樹脂結合劑砂輪1A所具有的總體結構相同。因此,省略與樹脂結合劑砂輪1B所具有的總體結構有關的說明。 The overall structure of the resin-bond grinding wheel 1B according to Example 3 of the present invention is the same as that of the resin-bond grinding wheel 1A according to Example 1. Therefore, descriptions regarding the overall structure of the resin-bonded grinding wheel 1B are omitted.
參照第1c圖,對樹脂結合劑砂輪1B所具有的微觀結構進行說明。如第1c圖所示,樹脂結合劑砂輪1B包括由硬化樹脂構成的樹脂部5、磨粒6和來源於生物的纖維狀部件7(例如,纖維素奈米纖維)。在構造樹脂結合劑砂輪1B的材料種類這一點上,樹脂結合劑砂輪1B與樹脂結合劑砂輪1A相同。 The microstructure of the resin-bond grinding wheel 1B will be described with reference to Fig. 1c. As shown in FIG. 1c, the resin-bond grinding wheel 1B includes a resin portion 5 made of a hardened resin, abrasive grains 6, and a fibrous member 7 (for example, cellulose nanofiber) derived from a living body. The resin binder grinding wheel 1B is the same as the resin binder grinding wheel 1A in terms of the material types of the resin binder grinding wheel 1B.
在樹脂結合劑砂輪1B中,較佳纖維狀部件7的比率(配合率)為30體積%以上。這是因為,在纖維狀部件7的配合率小於30體積%的情況下,在樹脂結合劑砂輪的製造方法(後述的實施例4)中,難以藉由抄出磨粒6和纖維狀部件7混合到溶劑中的混合材料而製備圓板狀混合材料。 In the resin-bond grinding wheel 1B, the ratio (blending ratio) of the fibrous member 7 is preferably 30% by volume or more. This is because when the blending ratio of the fibrous member 7 is less than 30% by volume, it is difficult to mix the fibrous member 7 and the fibrous member 7 by copying out the abrasive grains 6 in the method for manufacturing a resin-bonded grinding wheel (Example 4 described later). A disk-shaped mixed material is prepared by mixing the materials into a solvent.
在樹脂結合劑砂輪1B中,較佳纖維狀部件7的配合率為80體積%以下。在使用纖維狀部件7的配合率大於80體積%的混合材料的情況下,包含在樹脂結合劑砂輪中的磨粒6的配合率降低。因此,樹脂結合劑砂輪1B對加工對象進行研磨的效率降低,故不佳。 In the resin bond grinding wheel 1B, the blending ratio of the fibrous member 7 is preferably 80% by volume or less. When a mixed material having a blending ratio of the fibrous member 7 of more than 80% by volume is used, the blending ratio of the abrasive grains 6 included in the resin-bond grinding wheel is reduced. For this reason, the resin-bonded grinding wheel 1B is not effective because it is less efficient in polishing the object to be processed.
根據實施例3所涉及的樹脂結合劑砂輪1B,能夠得到與由樹脂結合劑砂輪1A帶來的效果同樣的效果。此外,鑒於以下理由,由樹脂結合劑砂輪 1B得到的各種效果大於由樹脂結合劑砂輪1A得到的各種效果。在樹脂結合劑砂輪1B中,纖維狀部件7的配合率為30體積%以上且80體積%以下。在樹脂結合劑砂輪1A中,纖維狀部件7的配合率為0.5體積%以上且30體積%以下。與樹脂結合劑砂輪1A相比較,樹脂結合劑砂輪1B具有較大的纖維狀部件7的配合率值。因此,由樹脂結合劑砂輪1B得到的各種效果大於由樹脂結合劑砂輪1A得到的各種效果。 According to the resin-bond grinding wheel 1B according to Example 3, the same effects as those obtained by the resin-bond grinding wheel 1A can be obtained. In addition, for the following reasons, The various effects obtained by 1B are larger than those obtained by the resin-bond grinding wheel 1A. In the resin-bond grinding wheel 1B, the blending ratio of the fibrous member 7 is 30% by volume or more and 80% by volume or less. In the resin-bond grinding wheel 1A, the blending ratio of the fibrous member 7 is 0.5% by volume or more and 30% by volume or less. Compared with the resin-bonded grinding wheel 1A, the resin-bonded grinding wheel 1B has a larger blending ratio value of the fibrous member 7. Therefore, various effects obtained by the resin-bond grinding wheel 1B are larger than those obtained by the resin-bond grinding wheel 1A.
(實施例4) (Example 4)
參照第1c圖及第2a圖至第2e圖,對製造本發明的實施例3所涉及的樹脂結合劑砂輪1B的、樹脂結合劑砂輪的製造方法進行說明。從準備磨粒6、來源於生物的纖維狀部件(例如,纖維素奈米纖維)7和樹脂材料的製程到計量這些材料的製程與實施例2的情況相同。 A manufacturing method of the resin-bond grinding wheel for manufacturing the resin-bond grinding wheel 1B according to the third embodiment of the present invention will be described with reference to FIGS. The process from preparation of the abrasive grains 6, bio-derived fibrous components (for example, cellulose nanofibers) 7 and resin materials to the measurement of these materials is the same as in the case of Example 2.
接著,藉由將磨粒6和纖維狀部件7溶解於溶劑中而製備混合材料。換言之,藉由將樹脂材料以外的材料溶解於溶劑中而製備混合材料。較佳盡可能均勻地混合磨粒6和纖維狀部件7而製備混合材料。作為溶劑,可使用水類溶劑、醇類溶劑等。作為溶解於溶劑中的材料,可以加入黏合劑和分散劑,也可以加入少量的粉末狀樹脂材料。在製備出的混合材料中,較佳纖維狀部件7的比率(配合率)為30體積%以上且80體積%以下。在製備出的混合材料中,纖維狀部件7所具有的纖維成為纏繞於磨粒6、黏合劑等材料上的狀態。 Next, a mixed material is prepared by dissolving the abrasive grains 6 and the fibrous member 7 in a solvent. In other words, a mixed material is prepared by dissolving a material other than the resin material in a solvent. It is preferable to prepare the mixed material by mixing the abrasive grains 6 and the fibrous member 7 as uniformly as possible. As the solvent, an aqueous solvent, an alcohol solvent, or the like can be used. As a material dissolved in a solvent, a binder and a dispersant may be added, and a small amount of a powdery resin material may be added. In the prepared mixed material, the ratio (blending ratio) of the fibrous member 7 is preferably 30% by volume or more and 80% by volume or less. In the prepared mixed material, the fibers of the fibrous member 7 are in a state of being entangled with materials such as the abrasive grains 6 and the adhesive.
接著,抄出製備出的混合材料。在該製程中,使用具有與抄紙機同樣的功能的機器。由此,將混合材料成型為圓形。藉由使成型為圓形的混合材料乾燥,製備圓板狀混合材料。 Next, the prepared mixed material was copied. In this process, a machine having the same function as a papermaking machine is used. Thereby, the mixed material is molded into a circle. A disk-shaped mixed material is prepared by drying the mixed material shaped into a circle.
接著,使用樹脂浸漬機使流動性樹脂(具有流動性的樹脂材料)浸漬到圓板狀混合材料中。在該製程中,較佳對圓板狀混合材料所包含的空間 進行減壓。由此,使流動性樹脂浸漬到圓板狀混合材料中而製備圓板狀混合材料。 Next, a resin impregnating machine was used to impregnate a fluid resin (resin material having fluidity) into the disc-shaped mixed material. In this process, it is preferable to adjust the space included in the disc-shaped mixed material. Reduce the pressure. Thereby, the fluid resin was immersed in the disc-shaped mixed material to prepare a disc-shaped mixed material.
接著,如第2c圖所示,將圓板狀混合材料9B收容在成型模10中。由於以下製程與實施例2中說明的製程相同,因此省略與這些製程有關的說明。 Next, as shown in FIG. 2C, the disc-shaped mixed material 9B is accommodated in the molding die 10. Since the following processes are the same as those described in Example 2, descriptions related to these processes are omitted.
根據實施例4所涉及的樹脂結合劑砂輪的製造方法,能夠製造實施例3所涉及的樹脂結合劑砂輪1B。此外,能夠得到與由實施例2所涉及的樹脂結合劑砂輪的製造方法帶來的效果同樣的效果。 According to the manufacturing method of the resin bond grinding wheel which concerns on Example 4, the resin bond grinding wheel 1B which concerns on Example 3 can be manufactured. In addition, the same effects as those obtained by the method for manufacturing a resin-bond grinding wheel according to Example 2 can be obtained.
(實施例5) (Example 5)
(加工裝置的結構) (Structure of processing device)
參照第3a圖至第3c圖,對本發明的實施例5所涉及的加工裝置進行說明。第3a圖至第3c圖所示的加工裝置為使用樹脂結合劑砂輪1A、1B的周面部對加工對象中的厚度方向的所有部分進行研磨(完全切斷加工對象)的加工裝置。因此,作為樹脂結合劑砂輪,可使用厚度薄的樹脂結合劑砂輪。 A processing device according to a fifth embodiment of the present invention will be described with reference to FIGS. 3a to 3c. The processing apparatus shown in FIGS. 3a to 3c is a processing apparatus that grinds (completely cuts the processing target) all parts in the thickness direction of the processing target using the peripheral surfaces of the resin-bond grinding wheels 1A and 1B. Therefore, as the resin bond grinding wheel, a thin resin bond grinding wheel can be used.
加工裝置25至少具有接收模組26、具有研磨功能的功能模組27和送出模組28。接收模組26、功能模組27和送出模組28沿第3a圖所示的X方向排列,並且彼此固定。 The processing device 25 has at least a receiving module 26, a functional module 27 having a grinding function, and a sending module 28. The receiving module 26, the function module 27, and the sending module 28 are arranged along the X direction shown in FIG. 3a and are fixed to each other.
接收模組26和功能模組27能夠裝卸。功能模組27和送出模組28能夠裝卸。其他功能模組相對於功能模組27能夠裝卸。因此,第一,在接收模組26與功能模組27之間能夠裝卸其他功能模組。第二,在功能模組27與送出模組28之間能夠裝卸其他功能模組。 The receiving module 26 and the function module 27 can be attached and detached. The functional module 27 and the sending module 28 can be attached and detached. The other functional modules can be attached to and detached from the functional module 27. Therefore, first, other functional modules can be attached and detached between the receiving module 26 and the functional module 27. Second, other function modules can be attached and detached between the function module 27 and the sending module 28.
接收模組26從加工裝置25的外部接收加工對象29。功能模組27對由接收模組26接收到的加工對象29進行研磨。功能模組27能夠執行沿厚度方向對加工對象29進行的局部研磨和沿厚度方向對加工對象29進行的完全研磨(切 斷)這兩個研磨。在該情況下,示出沿厚度方向完全研磨(切斷)加工對象29而對加工對象29進行單片化的一例。 The receiving module 26 receives a processing object 29 from the outside of the processing device 25. The function module 27 polishes the processing object 29 received by the receiving module 26. The function module 27 can perform local grinding of the processing object 29 in the thickness direction and complete grinding (cutting) of the processing object 29 in the thickness direction. (Off) These two grinds. In this case, an example is shown in which the processing object 29 is completely ground (cut) in the thickness direction and the processing object 29 is singulated.
送出模組28從功能模組27接收產品組30,該產品組30為對加工對象29進行單片化而製備的產品P的集合體。產品組30被收納在托盤31中。收納有產品組30的托盤31被送出到加工裝置25的外部。也可以在送出模組28中設置用於對各產品P進行光學檢查的照相機32。 The sending module 28 receives a product group 30 from the function module 27, and the product group 30 is an assembly of the product P prepared by singulating the processing object 29. The product group 30 is stored in a tray 31. The tray 31 containing the product group 30 is sent out to the outside of the processing device 25. A camera 32 for optically inspecting each product P may be provided in the delivery module 28.
功能模組27具有心軸(旋轉機構)33。心軸33具有持有旋轉軸34的伺服電動機35。在旋轉軸34上安裝有樹脂結合劑砂輪1A或樹脂結合劑砂輪1B中的任一砂輪。樹脂結合劑砂輪1A、1B在包含圖中的Y方向和Z方向的面內旋轉。 The function module 27 includes a spindle (rotation mechanism) 33. The mandrel 33 includes a servo motor 35 that holds a rotation shaft 34. Either a resin-bond grinding wheel 1A or a resin-bond grinding wheel 1B is mounted on the rotation shaft 34. The resin-bond grinding wheels 1A and 1B rotate in a plane including the Y direction and the Z direction in the figure.
功能模組27具有作為固定加工對象29的台的工作台(固定機構)36。作為暫時固定加工對象29的機構的一例,可採用黏貼在工作台36的上表面上的黏合片。 The functional module 27 includes a table (fixing mechanism) 36 as a table on which the processing object 29 is fixed. As an example of a mechanism for temporarily fixing the processing object 29, an adhesive sheet adhered to the upper surface of the table 36 can be used.
功能模組27具有用於使工作台36旋轉的旋轉部37。工作台36被安裝在旋轉部37上。在旋轉部37的下方設置有例如由直接驅動電動機(DD電動機)構成的電動機(未圖示)。旋轉部37被固定在電動機的旋轉軸上。藉由DD電動機的旋轉,安裝在旋轉部37上的工作台36沿θ方向旋轉。 The function module 27 includes a rotating portion 37 for rotating the table 36. The table 36 is attached to the rotating portion 37. A motor (not shown) including, for example, a direct drive motor (DD motor) is provided below the rotating portion 37. The rotating portion 37 is fixed to a rotating shaft of the motor. By the rotation of the DD motor, the table 36 mounted on the rotating portion 37 rotates in the θ direction.
功能模組27具有用於使工作台36和心軸33相對移動的移動機構38。功能模組27例如具有伺服電動機39、被連接到伺服電動機的旋轉軸上的滾珠螺桿40和嚙合於滾珠螺桿40的滾珠螺母(未圖示)。移動機構38被安裝在滾珠螺母上。藉由驅動伺服電動機,工作台36沿Y方向移動。藉由使工作台36和心軸33相對移動,對加工對象29進行研磨。 The function module 27 includes a moving mechanism 38 for relatively moving the table 36 and the spindle 33. The function module 27 includes, for example, a servo motor 39, a ball screw 40 connected to a rotation shaft of the servo motor, and a ball nut (not shown) meshed with the ball screw 40. The moving mechanism 38 is mounted on a ball nut. By driving the servo motor, the table 36 moves in the Y direction. By moving the table 36 and the spindle 33 relatively, the processing object 29 is polished.
加工裝置25具有控制部CTL。控制部CTL設置在接收模組26中。也可以在其他模組中設置控制部CTL。控制部CTL至少控制樹脂結合劑砂輪1A 或樹脂結合劑砂輪1B的旋轉方向和轉數、以及工作台36與心軸33之間的相對的移動方向和移動速度(移動中包含旋轉。以下相同)。 The processing device 25 includes a control unit CTL. The control unit CTL is provided in the receiving module 26. The control section CTL may be provided in another module. The control unit CTL controls at least the resin bond grinding wheel 1A Or the rotation direction and number of rotations of the resin-bonded grinding wheel 1B, and the relative movement direction and movement speed between the table 36 and the mandrel 33 (the movement includes rotation. The same applies hereinafter).
在接收模組26與功能模組27之間或者在功能模組27與送出模組28之間能夠裝卸具有特定功能的功能模組。特定功能為除上述的研磨之外的針對產品組30進行的清洗、乾燥、產品P的測量或檢查等。特定功能也可以係針對研磨前的加工對象29或研磨後的加工對象(作為產品P的集合體的產品組30)進行的研磨或切斷(以下適當稱作“切削等”)。功能模組可執行這些多個功能中的至少一個功能。接收模組26、功能模組27和送出模組28也可以包含在功能模組中。 A functional module having a specific function can be attached and detached between the receiving module 26 and the functional module 27 or between the functional module 27 and the sending module 28. The specific functions are cleaning, drying, measurement or inspection of the product P for the product group 30 in addition to the above-mentioned grinding. The specific function may be grinding or cutting (hereinafter referred to as “cutting or the like” as appropriate) the processing object 29 before polishing or the processing object (product group 30 as an assembly of product P) after polishing. The function module may perform at least one of these multiple functions. The receiving module 26, the function module 27, and the sending module 28 may also be included in the function module.
特定功能還可以係使用樹脂結合劑砂輪1A、1B以外的機構進行的研磨功能。藉由使用具有這些研磨功能的研磨機構,能夠進行例如利用水射流的研磨、利用使用磨粒的噴砂的研磨等。 The specific function may be a grinding function using a mechanism other than the resin-bond grinding wheels 1A and 1B. By using a polishing mechanism having these polishing functions, for example, polishing by a water jet, polishing by sandblasting using abrasive grains, and the like can be performed.
在特定功能為切削等的情況下,能夠進行利用旋轉砂輪的切削、使用鋼絲鋸的切削、利用鐳射的切削等。藉由組合這些切削機構等和樹脂結合劑砂輪1A、1B,能夠沿由線段和曲線組合而成的線來對加工對象29進行切削。這種切削等在製造例如SD存儲卡等具有由線段和曲線組合而成的形狀的產品時有用。 When the specific function is cutting or the like, cutting with a rotary grinding wheel, cutting with a wire saw, cutting with laser, or the like can be performed. By combining these cutting mechanisms and the resin-bond grinding wheels 1A and 1B, the machining object 29 can be cut along a line formed by combining line segments and curves. Such cutting and the like are useful when manufacturing a product having a shape composed of a line segment and a curve, such as an SD memory card.
第3b圖表示具有清洗功能和乾燥功能的功能模組41。功能模組41較佳被插入並安裝在功能模組27與送出模組28之間。 Fig. 3b shows a functional module 41 having a cleaning function and a drying function. The function module 41 is preferably inserted and installed between the function module 27 and the sending module 28.
功能模組41具有清洗乾燥機構42。清洗乾燥機構42具有清洗部43及乾燥部44。在清洗部43中設置有用於噴射清洗液的清洗液噴射機構。在清洗部43中也可以設置有擦洗機構,該擦洗機構使用含有清洗液的海綿來擦拭產品組的上表面。在清洗部43中還可以並行設置噴射機構和擦洗機構。在乾燥部44 中設置有用於噴射清潔氣體的氣體噴射機構。第3b圖所示的功能模組41在清洗部43的清洗功能和乾燥部44的乾燥功能的基礎上還具有照相機32的檢查功能。 The functional module 41 includes a washing and drying mechanism 42. The washing and drying mechanism 42 includes a washing section 43 and a drying section 44. The cleaning unit 43 is provided with a cleaning liquid spraying mechanism for spraying a cleaning liquid. The cleaning unit 43 may be provided with a scrubbing mechanism that wipes the upper surface of the product group using a sponge containing a cleaning solution. The cleaning unit 43 may be provided with a spraying mechanism and a scrubbing mechanism in parallel. In the dry section 44 A gas injection mechanism for injecting a cleaning gas is provided therein. The function module 41 shown in FIG. 3b has an inspection function of the camera 32 in addition to the cleaning function of the cleaning section 43 and the drying function of the drying section 44.
第3c圖表示具有研磨功能的功能模組45,該功能模組45與具有研磨功能的功能模組27不同。功能模組45被插入並安裝在接收模組26與功能模組27之間或者功能模組27與送出模組28之間。為了縮短功能模組27中的切削時間,較佳在接收模組26與功能模組27之間插入並安裝有功能模組45。根據該結構,加工對象29在經由功能模組45中的研磨而薄型化之後,經由功能模組27中的切削而單片化。 Fig. 3c shows a functional module 45 having a polishing function, which is different from the functional module 27 having a polishing function. The functional module 45 is inserted and installed between the receiving module 26 and the functional module 27 or between the functional module 27 and the sending module 28. In order to shorten the cutting time in the functional module 27, it is preferable to insert and install a functional module 45 between the receiving module 26 and the functional module 27. According to this configuration, the processing object 29 is thinned by grinding in the function module 45 and then singulated by cutting in the function module 27.
在功能模組45中設置有研磨機構46。研磨機構46具有能夠旋轉的研磨砂輪47。研磨砂輪47為與樹脂結合劑砂輪1A、1B同樣的砂輪,研磨砂輪47也可以係使用側面部3對加工對象29進行研磨的砂輪。藉由使用研磨機構46所具有的旋轉的研磨砂輪47,能夠對封裝後基板所具有的封裝樹脂的上表面或半導體晶片等的上表面進行研磨。由此,能夠減薄由電子部件等構成的產品P。在功能模組45中也可以設置有厚度測量機構48。在研磨加工過程中或研磨加工之後,能夠利用厚度測量機構48所具有的變位感測器49來測量待研磨的封裝樹脂的上表面或半導體晶片的上表面等的高度方向(Z方向)的位置。功能模組45同時具有研磨砂輪47的研磨功能和變位感測器49的厚度測量功能。 The function module 45 is provided with a polishing mechanism 46. The polishing mechanism 46 includes a rotatable grinding wheel 47. The grinding wheel 47 is the same wheel as the resin-bond grinding wheels 1A and 1B. The grinding wheel 47 may be a grinding wheel that grinds the object 29 using the side portion 3. By using the rotating grinding wheel 47 included in the polishing mechanism 46, the upper surface of the encapsulation resin included in the substrate after encapsulation, or the upper surface of a semiconductor wafer or the like can be polished. Thereby, the product P which consists of an electronic component etc. can be made thin. The function module 45 may be provided with a thickness measurement mechanism 48. During or after the grinding process, the displacement sensor 49 of the thickness measuring mechanism 48 can be used to measure the height direction (Z direction) of the upper surface of the packaging resin to be polished or the upper surface of the semiconductor wafer. position. The function module 45 has both the grinding function of the grinding wheel 47 and the thickness measurement function of the displacement sensor 49.
第3c圖所示的功能模組27也可以具有研磨功能。功能模組45被插入並安裝在接收模組26與功能模組27之間或者功能模組27與送出模組28之間。安裝在接收模組26中的研磨模組進行粗磨,安裝在送出模組28中的研磨模組進行精磨。此時使用的樹脂結合劑砂輪1A、1B也可以係使用側面部3對加工對象29進行研磨的砂輪。 The function module 27 shown in FIG. 3c may have a polishing function. The functional module 45 is inserted and installed between the receiving module 26 and the functional module 27 or between the functional module 27 and the sending module 28. The grinding module installed in the receiving module 26 performs rough grinding, and the grinding module installed in the sending module 28 performs fine grinding. The resin-bond grinding wheels 1A and 1B used at this time may be grinding wheels that grind the processing object 29 using the side surface portion 3.
(作用效果) (Effect)
實施例5所涉及的加工裝置25使用樹脂結合劑砂輪1A或樹脂結合劑砂輪1B中的任一砂輪來對加工對象29進行研磨。因此,能夠得到與實施例1中說明的效果同樣的效果。 The processing device 25 according to the fifth embodiment uses any one of the resin-bond grinding wheel 1A or the resin-bond grinding wheel 1B to grind the processing object 29. Therefore, the same effects as those described in the first embodiment can be obtained.
此外,根據實施例5所涉及的加工裝置25,能夠得到以下效果。第一,在製造加工裝置25之後或者在加工裝置25安裝到使用者工廠之後,可根據需要在加工裝置25中事後增設具有研磨功能的功能模組。也可以在使用者開始使用加工裝置25之後,在加工裝置25中事後增設具有研磨功能的功能模組。因此,能夠事後增加加工裝置25中的對加工對象29進行研磨的能力。 In addition, according to the processing device 25 according to the fifth embodiment, the following effects can be obtained. First, after the processing device 25 is manufactured or after the processing device 25 is installed in a user's factory, a functional module having a polishing function can be added to the processing device 25 afterwards as needed. After the user starts using the processing device 25, a functional module having a polishing function may be added to the processing device 25 afterwards. Therefore, the ability to polish the processing object 29 in the processing device 25 can be increased afterwards.
第二,在製造加工裝置25之後或者在加工裝置25安裝到使用者工廠之後,可根據需要在加工裝置25中事後增加具有研磨以外功能的功能模組。也可以在使用者開始使用加工裝置25之後,在加工裝置25中事後增加具有研磨以外功能的功能模組。因此,能夠在加工裝置25中事後增加加工裝置25中的研磨以外的功能。 Second, after the processing device 25 is manufactured or after the processing device 25 is installed in a user's factory, a functional module having functions other than polishing can be added to the processing device 25 afterwards as needed. After the user starts using the processing device 25, a functional module having functions other than polishing may be added to the processing device 25 afterwards. Therefore, functions other than polishing in the processing device 25 can be added to the processing device 25 afterwards.
此外,目前為止所說明的實施例1~5中記載的加工對象29包括電路板,該電路板中形成有分別內含電路的格子狀的多個區域。電路板可以係由矽或碳化矽等構成的半導體基板(semiconductor wafer)。這些加工對象具有實質上圓形的平面形狀。 In addition, the processing objects 29 described in the embodiments 1 to 5 described so far include a circuit board in which a plurality of grid-shaped regions each containing a circuit are formed. The circuit board may be a semiconductor wafer made of silicon, silicon carbide, or the like. These processing objects have a substantially circular planar shape.
加工對象29包括半導體晶圓(semiconductor wafer),該半導體晶圓中形成有分別內含電路的格子狀的多個區域,該半導體晶圓的一面被樹脂封裝。在該半導體晶圓的一面上也可以形成有突起狀電極或電氣佈線等。 The processing object 29 includes a semiconductor wafer in which a plurality of grid-shaped regions each containing a circuit are formed, and one side of the semiconductor wafer is encapsulated with a resin. Protruded electrodes, electrical wiring, and the like may be formed on one surface of the semiconductor wafer.
加工對象29包括板狀部件,該板狀部件中形成有分別具有功能的格子狀的多個區域。板狀部件也可以係在多個區域分別形成有微透鏡陣列的板狀部件。板狀部件還可以係在多個區域分別形成有導光板的板狀部件。在這些情況下,多個區域分別具有的功能為光的聚光、擴散和導光等的光學功能。 The processing object 29 includes a plate-shaped member in which a plurality of regions each having a function of a grid shape are formed. The plate-shaped member may be a plate-shaped member in which a microlens array is formed in each of a plurality of regions. The plate-shaped member may be a plate-shaped member in which a light guide plate is formed in each of a plurality of regions. In these cases, the respective regions have functions such as optical functions of condensing, diffusing, and guiding light.
作為加工對象29的一例的封裝後基板具有:電路板;多個晶片狀部件,被安裝在電路板所具有的格子狀的多個區域中;和封裝樹脂,以一併覆蓋多個區域的方式形成為板狀。電路板包含由銅、鐵類合金等構成的引線框(lead frame)、將玻璃環氧層壓板或覆銅聚醯亞胺薄膜等為基材的印刷基板(印刷電路板;Printed Wiring Board)。電路板包含以氧化鋁、碳化矽或藍寶石等為基材的陶瓷基板、以銅或鋁等金屬為基材的金屬基基板、以聚醯亞胺薄膜為基材的膜基基板等。 The packaged substrate, which is an example of the processing object 29, includes: a circuit board; a plurality of wafer-shaped components mounted in a plurality of grid-shaped regions of the circuit board; and a packaging resin to cover the plurality of regions together. Formed into a plate shape. The circuit board includes a lead frame made of copper, an iron-based alloy, or the like, and a printed substrate (printed wiring board) using a glass epoxy laminate or a copper-clad polyimide film as a base material. The circuit board includes a ceramic substrate based on alumina, silicon carbide or sapphire, a metal-based substrate based on a metal such as copper or aluminum, a film-based substrate based on a polyimide film, and the like.
作為加工對象29的一例的封裝後基板的總體形狀,代表性的是製造IC、表面安裝型電晶體或表面安裝型電容器等時的板狀(平板狀)。不限於此,樹脂封裝體的總體形狀也可以係製造光學半導體元件時的具有作為凸透鏡發揮功能的多個突起的形狀等。 The overall shape of the packaged substrate as an example of the processing object 29 is typically a plate shape (flat plate shape) when an IC, a surface mount transistor, or a surface mount capacitor is manufactured. Not limited to this, the overall shape of the resin package may be a shape having a plurality of protrusions functioning as a convex lens when the optical semiconductor element is manufactured, or the like.
晶片狀部件包含分別為晶片狀的、半導體積體電路(semiconductor integrated circuit;IC)、光學半導體元件、電晶體、二極體、晶體振子、濾波器、電容器、電感器、電阻、熱敏電阻和感測器等的電子部件。晶片狀部件包含微電子機械系統(MEMS:Micro Electro Mechanical Systems)等機構部件。在基板中的一個區域中可以安裝有一個晶片狀部件,也可以安裝有多個晶片狀部件。安裝在一個區域中的多個晶片狀部件可以係相同種類,也可以係不同種類。作為封裝樹脂,例如可使用環氧樹脂或矽酮樹脂等的由樹脂結合劑硬化而成的硬化樹脂。 Wafer-like components include wafer-like, semiconductor integrated circuit (IC), optical semiconductor components, transistors, diodes, crystal oscillators, filters, capacitors, inductors, resistors, thermistors, and Electronic components such as sensors. The wafer-shaped component includes a mechanical component such as a micro electro mechanical system (MEMS: Micro Electro Mechanical Systems). One wafer-shaped component may be mounted in one area in the substrate, or a plurality of wafer-shaped components may be mounted. The plurality of wafer-shaped components mounted in one area may be the same type or different types. As the sealing resin, for example, a hardened resin hardened by a resin binder such as an epoxy resin or a silicone resin can be used.
在各實施例中,使工作台36沿圖中的X方向、Y方向及Z方向移動。代替此,也可以使安裝有樹脂結合劑砂輪1A、1B的心軸33沿圖中的X方向、Y方向及Z方向移動。此外,還可以使工作台36和心軸33這兩個沿圖中的X方向、Y方向及Z方向移動。根據這些形式,可以使工作台36和心軸33沿X方向、Y方向及Z方向相對移動。 In each embodiment, the table 36 is moved in the X, Y, and Z directions in the figure. Instead of this, the mandrel 33 on which the resin-bond grinding wheels 1A and 1B are mounted may be moved in the X direction, the Y direction, and the Z direction in the drawing. In addition, both the table 36 and the mandrel 33 can be moved in the X direction, the Y direction, and the Z direction in the figure. According to these forms, the table 36 and the mandrel 33 can be relatively moved in the X direction, the Y direction, and the Z direction.
還可以根據構造加工對象29的材料或者根據構造加工對象29的材料的組合,改變工作台36和心軸33沿X方向、Y方向及Z方向相對移動的速度。 The speed of the relative movement of the table 36 and the mandrel 33 in the X direction, the Y direction, and the Z direction may also be changed according to the material of the structure processing object 29 or the combination of the materials of the structure processing object 29.
作為將加工對象29暫時固定在工作台36上的方式,可在不使用膠帶的情況下將加工對象29吸附在工作台36的上表面上。在該情況下,以俯視時與作為待切斷的部分的各邊界線重疊的方式,在工作台36的上部形成有收容樹脂結合劑砂輪1A、1B的周面部4的槽。 As a method of temporarily fixing the processing object 29 on the table 36, the processing object 29 can be adsorbed on the upper surface of the table 36 without using tape. In this case, a groove for accommodating the peripheral surface portion 4 of the resin-bond grinding wheels 1A, 1B is formed on the upper portion of the table 36 so as to overlap the respective boundary lines of the portion to be cut in a plan view.
在目前為止說明的實施例中,使用包含纖維素的來源於植物的纖維狀部件7,以作為混入到由硬化樹脂構成的樹脂部5內的來源於生物的纖維狀部件7。可使用來源於動物的具有親水性的纖維狀部件7來代替來源於植物的纖維狀部件,以作為來源於生物的纖維狀部件7。換言之,在樹脂結合劑砂輪1A、1B中,纖維狀部件也可以係來源於動物的纖維狀部件。 In the embodiments described so far, the plant-derived fibrous member 7 containing cellulose was used as the bio-derived fibrous member 7 mixed into the resin portion 5 made of hardened resin. An animal-derived fibrous member 7 having hydrophilicity may be used instead of a plant-derived fibrous member as the biologically-derived fibrous member 7. In other words, in the resin-bonded grinding wheels 1A and 1B, the fibrous member may be a fibrous member derived from an animal.
作為混入到由硬化樹脂構成的樹脂部5內的來源於動物的纖維狀部件7的一例,可列舉包含甲殼素或殼聚糖的材料。甲殼素或殼聚糖為包含在蟹或蝦的甲殼或者烏賊的器官等諸多生物中的天然多糖類(參照前述的杉野機械有限公司的網頁)。根據目前為止說明的製造方法,能夠使用來源於動物的纖維狀部件7來製造與實施例1、3中說明的樹脂結合劑砂輪1A、1B同樣的樹脂結合劑砂輪。 As an example of the animal-derived fibrous member 7 mixed into the resin portion 5 made of a hardened resin, a material containing chitin or chitosan may be mentioned. Chitin or chitosan is a natural polysaccharide contained in many organisms, such as crab or shrimp crustaceans or squid organs (see the website of Sugiye Machinery Co., Ltd.). According to the manufacturing method explained so far, the resin-bond grinding wheel similar to the resin-bond grinding wheel 1A, 1B demonstrated in Example 1, 3 can be manufactured using the animal-derived fibrous member 7.
本發明並不限定於上述的各實施例。在不脫離本發明主旨的範圍內,本發明可根據需要任意且適當組合而進行變更或選擇性地採用各結構要素。例如,也可以採用在加工裝置25所具有的功能模組27中對一個工作台36組合兩個心軸(旋轉機構)33的結構。也可以對一個工作台36組合一個心軸(旋轉機構)33而構造研磨機構,並在一台加工裝置25所具有的一個功能模組27中設置多組(例如,兩組)研磨機構。 The invention is not limited to the embodiments described above. Within the scope not departing from the gist of the present invention, the present invention may be arbitrarily and appropriately combined to change or selectively adopt each constituent element as necessary. For example, a configuration in which two spindles (rotating mechanisms) 33 are combined with one table 36 in the functional module 27 of the processing device 25 may be adopted. It is also possible to construct a grinding mechanism by combining one mandrel (rotation mechanism) 33 with one table 36, and a plurality of sets (for example, two groups) of grinding mechanisms may be provided in one function module 27 of one processing device 25.
樹脂結合劑砂輪的形狀並不限定於圓板狀。也可以在準備具有細長的長方體形狀的多個樹脂結合劑砂輪之後,沿圓板狀旋轉夾具的外周安裝多個樹脂結合劑砂輪。藉由使旋轉夾具在加工對象和樹脂結合劑砂輪接觸的狀態下旋轉,對加工對象進行研磨。也可以在具有長方體形狀的樹脂結合劑砂輪和加工對象接觸的狀態下,藉由操作者的手動操作來使樹脂結合劑砂輪和加工對象相對移動。 The shape of the resin-bond grinding wheel is not limited to a disc shape. After preparing a plurality of resin-bond grinding wheels having an elongated rectangular parallelepiped shape, a plurality of resin-bond grinding wheels may be mounted along the outer periphery of the disc-shaped rotating jig. The object to be processed is ground by rotating the rotary jig in a state where the object to be processed is in contact with the resin-bond grinding wheel. In a state where the resin-bond grinding wheel having a rectangular parallelepiped shape is in contact with the processing object, the resin-bonding grinding wheel and the processing object may be relatively moved by a manual operation by an operator.
專利文獻1所記載的單纖維中的玻璃纖維被指出有可能對人體帶來不良影響(例如,參照日本專利公開平3-287381號公報的第2頁左上欄第16行~右上欄第5行)。本發明所涉及的樹脂結合劑砂輪代替玻璃纖維包含來源於生物的纖維狀部件。因此,可以推定本發明對人體帶來不良影響的可能性較小。 The glass fiber in the single fiber described in Patent Document 1 has been pointed out that it may have an adverse effect on the human body (for example, refer to Japanese Patent Publication No. Hei 3-287381, page 2, upper left column, line 16 to upper right column, line 5 ). The resin-bond grinding wheel according to the present invention includes a bio-derived fibrous member instead of glass fiber. Therefore, it is presumed that the possibility that the present invention has an adverse effect on the human body is small.
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