TWI593118B - Method for increasing the electrical conductivity of metal oxide semiconductor layers - Google Patents

Method for increasing the electrical conductivity of metal oxide semiconductor layers Download PDF

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TWI593118B
TWI593118B TW102115340A TW102115340A TWI593118B TW I593118 B TWI593118 B TW I593118B TW 102115340 A TW102115340 A TW 102115340A TW 102115340 A TW102115340 A TW 102115340A TW I593118 B TWI593118 B TW I593118B
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metal oxide
oxide semiconductor
semiconductor layer
layer
metal
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TW201403828A (en
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羅伯特 牧樂
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愛美科公司
荷蘭應用自然科學研究組織
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66969Multistep manufacturing processes of devices having semiconductor bodies not comprising group 14 or group 13/15 materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/7869Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising an oxide semiconductor material, e.g. zinc oxide, copper aluminium oxide, cadmium stannate
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof  ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/78606Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device
    • H01L29/78618Thin film transistors, i.e. transistors with a channel being at least partly a thin film with supplementary region or layer in the thin film or in the insulated bulk substrate supporting it for controlling or increasing the safety of the device characterised by the drain or the source properties, e.g. the doping structure, the composition, the sectional shape or the contact structure

Description

增加金屬氧化物半導體層之導電性的方法 Method of increasing conductivity of a metal oxide semiconductor layer

所揭示之技術係關於局部增加金屬氧化物半導體層之導電性的方法,基於金屬氧化物半導體之薄膜電晶體及製造基於金屬氧化物半導體之薄膜電晶體的方法。 The disclosed technology relates to a method of locally increasing the conductivity of a metal oxide semiconductor layer, a thin film transistor based on a metal oxide semiconductor, and a method of manufacturing a thin film transistor based on a metal oxide semiconductor.

當製造金屬氧化物半導體薄膜電晶體(諸如鎵-銦-鋅-氧化物(縮寫字:GIZO或IGZO)薄膜電晶體)時,需要較特定言之在對應於源極及汲極接觸區之位置處局部增加半導體材料之導電性,以便改良電荷注入且降低接觸電阻。 When manufacturing a metal oxide semiconductor thin film transistor such as a gallium-indium-zinc-oxide (abbreviation: GIZO or IGZO) thin film transistor, it is required to be more specifically located at a position corresponding to the source and drain contact regions. The conductivity of the semiconductor material is locally increased to improve charge injection and reduce contact resistance.

(局部)增加GIZO之導電性的若干方法為此項技術中已知的,諸如藉由離子植入或雜質擴散來摻雜或執行氬電漿處理或NH3電漿處理。 (Local) increase in conductivity GIZO several methods known in the art it is, such as by ion implantation or diffusion of an impurity or doping as argon plasma process or NH 3 plasma process.

在US 2012/0001167中,描述製造金屬氧化物半導體薄膜電晶體之方法,其中使用替代方法來局部增加金屬氧化物半導體層之導電性。在沈積金屬氧化物半導體層、閘極絕緣體及閘電極之後,提供一種由諸如Ti、Al或In之金屬製成之金屬薄膜,該金屬薄膜之厚度為10nm或小於10nm。接著例如在300℃之溫度下在含氧氛圍中執行熱處理。由於此熱處理,故金屬薄膜得以氧化。在金屬薄膜之氧化反應中,包括於金屬氧化物半導體層之源極區及汲極區中之氧氣的一部分轉移至金屬薄膜。因此, 源極區及汲極區中之氧氣濃度降低,使得在金屬氧化物半導體層之上部形成低電阻區。金屬薄膜之厚度較佳為10nm或小於10nm,使得金屬薄膜在於含氧氛圍中熱處理期間可完全氧化。此消除了對於執行蝕刻步驟以移除未氧化金屬之需要。US 2012/0001167中所述之方法需要至少200℃之溫度,例如約300℃。因此,此方法與一些低成本可撓性基板(諸如PET(聚對苯二甲酸伸乙酯)、PEN(聚萘二甲酸伸乙酯)及PC(聚碳酸酯))不相容,且可能需要具有增加之熱穩定性及/或化學穩定性的價值較高之塑膠箔片,諸如PI(聚醯亞胺)、PES(聚醚碸)或PEEK(聚醚醚酮)。該方法亦需要良好地控制金屬層之厚度,以便避免對執行蝕刻步驟以移除未氧化金屬之需要。 In US 2012/0001167, a method of manufacturing a metal oxide semiconductor thin film transistor is described in which an alternative method is used to locally increase the conductivity of the metal oxide semiconductor layer. After depositing the metal oxide semiconductor layer, the gate insulator, and the gate electrode, a metal thin film made of a metal such as Ti, Al or In is provided, the metal thin film having a thickness of 10 nm or less. The heat treatment is then carried out in an oxygen-containing atmosphere, for example, at a temperature of 300 °C. Due to this heat treatment, the metal thin film is oxidized. In the oxidation reaction of the metal thin film, a part of oxygen included in the source region and the drain region of the metal oxide semiconductor layer is transferred to the metal thin film. therefore, The oxygen concentration in the source region and the drain region is lowered, so that a low resistance region is formed on the upper portion of the metal oxide semiconductor layer. The thickness of the metal thin film is preferably 10 nm or less, so that the metal thin film can be completely oxidized during heat treatment in an oxygen-containing atmosphere. This eliminates the need to perform an etching step to remove unoxidized metal. The process described in US 2012/0001167 requires a temperature of at least 200 ° C, for example about 300 ° C. Therefore, this method is incompatible with some low-cost flexible substrates such as PET (polyethylene terephthalate), PEN (polyethylene naphthalate) and PC (polycarbonate), and may There is a need for higher value plastic foils with increased thermal and/or chemical stability, such as PI (polyimide), PES (polyether oxime) or PEEK (polyether ether ketone). The method also requires good control of the thickness of the metal layer in order to avoid the need to perform an etching step to remove unoxidized metal.

某些本發明態樣係關於一種局部增加金屬氧化物半導體層 之導電性的方法,其中該方法可在不超過200℃或不超過約200℃或小於200℃之溫度下執行,且其中與先前技術方法相比該方法複雜性降低。 Some aspects of the invention relate to a locally increased metal oxide semiconductor layer A method of electrical conductivity, wherein the method can be performed at a temperature of no more than 200 ° C or no more than about 200 ° C or less than 200 ° C, and wherein the method is less complex than prior art methods.

根據本發明之第一態樣,揭示一種在預定位置處增加金屬氧 化物半導體層之導電性的方法,其中該方法包含:在預定位置處提供與金屬氧化物半導體層物理接觸之還原劑且誘導還原劑與金屬氧化物半導體層之間的化學還原反應,從而影響在預定位置處金屬氧化物半導體層之化學組成。 According to a first aspect of the present invention, there is disclosed an increase in metal oxygen at a predetermined position A method of conducting conductivity of a semiconductor layer, wherein the method comprises: providing a reducing agent in physical contact with the metal oxide semiconductor layer at a predetermined position and inducing a chemical reduction reaction between the reducing agent and the metal oxide semiconductor layer, thereby affecting The chemical composition of the metal oxide semiconductor layer at a predetermined position.

本發明第一子態樣係關於一種在預定位置處增加金屬氧化 物半導體層之導電性的方法,其中該方法包含:在預定位置處提供與金屬氧化物半導體層物理接觸之包含鹼金屬(例如Li、Na、K、Rb、Cs或Fr中之任一者或任何組合)或鹼土金屬(例如Be、Mg、Ca、Sr、Ba或Ra中之任一者或任何組合)之還原層;誘導還原層與金屬氧化物半導體層之間的化學還原反應,從而影響在預定位置處金屬氧化物半導體層之化學組成, 例如降低在預定位置處金屬氧化物半導體層之氧含量;且執行漂洗步驟以便移除還原層或過量之還原層及還原反應之反應產物或副產物。 The first sub-state of the invention relates to an increase in metal oxidation at a predetermined position A method of electrical conductivity of a semiconductor layer, wherein the method comprises: providing an alkali metal (eg, Li, Na, K, Rb, Cs, or Fr) in physical contact with the metal oxide semiconductor layer at a predetermined location or a reduction layer of any combination) or an alkaline earth metal (for example, any one or any combination of Be, Mg, Ca, Sr, Ba or Ra); inducing a chemical reduction reaction between the reduction layer and the metal oxide semiconductor layer, thereby affecting The chemical composition of the metal oxide semiconductor layer at a predetermined position, For example, reducing the oxygen content of the metal oxide semiconductor layer at the predetermined position; and performing a rinsing step to remove the reduction layer or the excess reduction layer and the reaction product or by-product of the reduction reaction.

漂洗步驟為藉由在液體(例如水)中輕輕地洗滌來移除之步 驟。 The rinsing step is a step of removing by gently washing in a liquid such as water. Step.

在一個態樣中,誘導還原層與金屬氧化物半導體層之間的化 學還原反應可包含在約20℃與200℃之間範圍內的溫度下執行退火步驟。退火步驟可在惰性氛圍下或在真空中(例如在約10-6托與10-8托之間範圍內、亦即在約1.33 10-4Pa與1.33 10-6Pa之間範圍內之壓力下)執行。 In one aspect, the chemical reduction reaction between the induced reduction layer and the metal oxide semiconductor layer can include performing an annealing step at a temperature ranging between about 20 ° C and 200 ° C. The annealing step can be carried out under an inert atmosphere or in a vacuum (for example, in the range between about 10 -6 Torr and 10 -8 Torr, that is, between about 1.33 10 -4 Pa and 1.33 10 -6 Pa). Next) Execution.

在另一態樣中,誘導還原層與金屬氧化物半導體層之間的化 學還原反應可包含在提供還原層之後等待預定時段,例如約1分鐘與5小時之間範圍內之時段,例如在約15分鐘與2小時之間。等待步驟可例如包含使樣品保持於已提供還原層之腔室中。等待步驟可在真空下、在約10-6托與10-8托之間範圍內(亦即在約1.33 10-4Pa與1.33 10-6Pa之間範圍內)之壓力下執行。等待步驟可例如在約-50℃與+50℃之間範圍內之溫度下進行。 In another aspect, the chemical reduction reaction between the induced reduction layer and the metal oxide semiconductor layer can include waiting for a predetermined period of time after providing the reduction layer, for example, a period ranging between about 1 minute and 5 hours, such as at about Between 15 minutes and 2 hours. The waiting step can, for example, comprise holding the sample in a chamber in which the reducing layer has been provided. The waiting step can be carried out under vacuum at a pressure in the range between about 10 -6 Torr and 10 -8 Torr (i.e., in the range between about 1.33 10 -4 Pa and 1.33 10 -6 Pa). The waiting step can be carried out, for example, at a temperature in the range between about -50 ° C and +50 ° C.

誘導還原層與金屬氧化物半導體層之間的化學還原反應可 包含根據本發明之一態樣執行等待步驟,隨後根據本發明之一態樣執行退火步驟。 Inducing a chemical reduction reaction between the reduction layer and the metal oxide semiconductor layer A step of performing a wait in accordance with an aspect of the present invention is performed, followed by performing an annealing step in accordance with an aspect of the present invention.

在一個態樣中,增加金屬氧化物半導體層之導電性可包含增 加金屬氧化物半導體層之表面部分(例如厚度為約10nm至數十nm(諸如厚度為約10nm至40nm,例如厚度在10nm與40nm之間)之表面部分)的導電性。在另一態樣中,增加金屬氧化物半導體層之導電性可包含增加貫穿金屬氧化物半導體層之整個厚度的導電性。 In one aspect, increasing the conductivity of the metal oxide semiconductor layer may include increasing The surface portion of the metal oxide semiconductor layer (for example, a surface portion having a thickness of about 10 nm to several tens of nm (such as a thickness of about 10 nm to 40 nm, for example, a thickness of between 10 nm and 40 nm) is added. In another aspect, increasing the conductivity of the metal oxide semiconductor layer can include increasing conductivity throughout the thickness of the metal oxide semiconductor layer.

在一個態樣中,該方法可有利地用於具有金屬氧化物半導體 作用層之薄膜電晶體之製造方法中,用於局部增加對應於源極區及汲極區之預定位置處的導電性,從而改良源極接點及汲極接點之電荷注入。在一 個態樣中,該方法可用於自對準頂部閘極薄膜電晶體之製造方法中。 In one aspect, the method can be advantageously used with a metal oxide semiconductor In the method for fabricating a thin film transistor of an active layer, it is used to locally increase the conductivity at a predetermined position corresponding to the source region and the drain region, thereby improving charge injection of the source contact and the drain contact. In a In one aspect, the method can be used in a method of fabricating a self-aligned top gate thin film transistor.

在一個態樣中,該方法亦可用於基於其他金屬氧化物半導體 之器件(例如二極體或電晶體-二極體)的製造方法中,用於改良接點之電荷注入。 In one aspect, the method can also be used based on other metal oxide semiconductors. In the method of fabricating a device such as a diode or a transistor-diode, it is used to improve charge injection of a contact.

金屬氧化物半導體層可例如包含鎵-銦-鋅-氧化物(GIZO) 或例如具有以下組成(未指示化學計算量)之基於其他金屬氧化物之半導體:ZnO、ZnSnO、InO、InZnO、InZnSnO、LaInZnO、GaInO、HfInZnO、MgZnO、LaInZnO、TiO、TiInSnO、ScInZnO、SiInZnO及ZrInZnO、ZrZnSnO。然而,本發明不限於此,且在一個態樣中,該方法可與熟習此項技術者已知之其他適合之金屬氧化物半導體一起使用。具有在5nm與50nm之間之典型厚度的此等半導體層可藉由多種方法來提供,諸如濺鍍、熱蒸發、脈衝雷射沈積及前驅物溶液之旋轉澆鑄、噴墨印刷或滴鑄(drop casting)。 The metal oxide semiconductor layer may, for example, comprise gallium-indium-zinc-oxide (GIZO) Or, for example, a semiconductor based on other metal oxides having the following composition (not indicating stoichiometry): ZnO, ZnSnO, InO, InZnO, InZnSnO, LaInZnO, GaInO, HfInZnO, MgZnO, LaInZnO, TiO, TiInSnO, ScInZnO, SiInZnO, and ZrInZnO , ZrZnSnO. However, the invention is not limited thereto, and in one aspect, the method can be used with other suitable metal oxide semiconductors known to those skilled in the art. Such semiconductor layers having a typical thickness between 5 nm and 50 nm can be provided by a variety of methods such as sputtering, thermal evaporation, pulsed laser deposition, and spin casting of precursor solutions, ink jet printing or drop casting (drop Casting).

包含鹼金屬或鹼土金屬之還原層可為連續層。在一個態樣 中,還原層可為非連續層,例如其可為由複數個(奈米)島狀物形成之層。 The reducing layer comprising an alkali metal or alkaline earth metal may be a continuous layer. In one aspect The reducing layer may be a discontinuous layer, for example, it may be a layer formed of a plurality of (nano) islands.

包含鹼金屬或鹼土金屬之還原層可例如由鹼金屬或鹼土金 屬組成。或者,還原層可包含含有鹼金屬或鹼土金屬之合金。 A reducing layer comprising an alkali metal or an alkaline earth metal may be, for example, an alkali metal or an alkaline earth gold Is a component. Alternatively, the reducing layer may comprise an alloy containing an alkali metal or an alkaline earth metal.

在一個態樣中,化學還原反應可藉由使金屬氧化物半導體層 在預定位置處與溶解於液體中之化學還原劑(諸如硫代硫酸鈉(Na2S2O3)或肼之水溶液、或萘鈉(sodium naphthalenide)或苊鈉(sodium acenaphthenide)於有機溶劑(諸如醚溶劑)中之溶液)或呈氣相之化學還原劑(例如肼)物理接觸來誘導。 In one aspect, the chemical reduction reaction can be carried out by causing the metal oxide semiconductor layer to be at a predetermined position with a chemical reducing agent dissolved in the liquid, such as an aqueous solution of sodium thiosulfate (Na 2 S 2 O 3 ) or hydrazine, Or a physical contact of sodium naphthalenide or sodium acenaphthenide in an organic solvent such as an ether solvent or a chemical reducing agent such as hydrazine in the gas phase.

包含鹼金屬或鹼土金屬之層的厚度可例如在約1nm與100nm之間的範圍內,諸如在約5nm與50nm之間或約5nm與25nm之間。 The thickness of the layer comprising an alkali metal or alkaline earth metal may, for example, be in the range between about 1 nm and 100 nm, such as between about 5 nm and 50 nm or between about 5 nm and 25 nm.

退火步驟可在約20℃與200℃之間範圍內之溫度下執行,且例如退火時間在約1分鐘與1小時之間範圍內。在一個態樣中,為避免鹼 金屬或鹼土金屬由該氛圍下不希望的反應消耗,在惰性氛圍下執行退火步驟,使得防止例如因來自殘餘水或濕氣之氧而氧化。退火可例如在氬氣或氮氣(或氦氣、氖氣、氪氣、氙氣)填充之具有濕氣及氧氣吸收劑之手套工作箱中執行。其他氣體(諸如氦氣)亦可用於形成惰性氛圍。在使用包含化學反應性較小之金屬(諸如鈣)之還原層的具體實例中,亦可使用氮氣作為惰性氛圍。在另一態樣中,為避免鹼金屬或鹼土金屬由該氛圍(例如氧氣、濕氣、水)下之不希望的反應消耗,可使樣品保持在真空中(等待步驟)在約1.33 10-4Pa與1.33 10-6Pa之間範圍內之壓力下且在約-50℃與+50℃之間範圍內之溫度下持續預定時段(例如約1分鐘與5小時之間,例如約15分鐘與2小時之間)。 The annealing step can be performed at a temperature in the range between about 20 ° C and 200 ° C, and for example, the annealing time is in the range between about 1 minute and 1 hour. In one aspect, to avoid consumption of an alkali or alkaline earth metal by an undesired reaction in the atmosphere, an annealing step is performed under an inert atmosphere such that oxidation, for example, due to oxygen from residual water or moisture is prevented. Annealing can be performed, for example, in a glove box filled with moisture and an oxygen absorber filled with argon or nitrogen (or helium, neon, xenon, xenon). Other gases, such as helium, can also be used to form an inert atmosphere. In a specific example using a reducing layer containing a chemically less reactive metal such as calcium, nitrogen gas may also be used as an inert atmosphere. In another aspect, to avoid consumption of an alkali or alkaline earth metal by an undesired reaction under the atmosphere (e.g., oxygen, moisture, water), the sample can be held in a vacuum (waiting step) at about 1.33 10 - 4 Pa and a pressure in the range between 1.33 10 -6 Pa and at a temperature in the range between about -50 ° C and +50 ° C for a predetermined period of time (for example between about 1 minute and 5 hours, for example about 15 minutes) Between 2 hours).

在一個態樣中,漂洗製程可使用漂洗工具(例如漂洗工具為 水)進行。然而,本發明不限於此且漂洗製程可使用其他液體(諸如醇)進行。 In one aspect, the rinsing process can use a rinsing tool (eg, a rinsing tool Water). However, the invention is not limited thereto and the rinsing process can be carried out using other liquids such as alcohols.

一個本發明態樣之優勢在於在低於約200℃之溫度下(例如 在約150℃或小於150℃下)金屬氧化物半導體層之導電性可顯著提高例如至少約三個數量級。因此,在一個態樣中,該方法與使用低成本可撓性基板(諸如PET、PEN或PC)相容。 An advantage of an aspect of the invention is that at temperatures below about 200 ° C (eg The conductivity of the metal oxide semiconductor layer at about 150 ° C or less can be significantly increased, for example, by at least about three orders of magnitude. Thus, in one aspect, the method is compatible with the use of low cost flexible substrates such as PET, PEN or PC.

一個本發明態樣之優勢在於未反應之金屬可藉由執行漂洗 步驟(例如用水)容易地移除。一個本發明態樣之優勢在於可避免對在包含氧氣或臭氧之氛圍中執行氧化步驟或蝕刻步驟以移除未反應之金屬的需要。 An advantage of an aspect of the invention is that unreacted metal can be rinsed by The steps (eg water) are easily removed. An advantage of an aspect of the invention is that the need to perform an oxidation step or an etching step in an atmosphere containing oxygen or ozone to remove unreacted metal can be avoided.

一個本發明態樣之優勢在於反應產物(例如已反應之金屬) 亦可藉由執行漂洗步驟來移除。在一些具體實例中,反應產物(例如已反應之金屬)可藉由用水執行漂洗步驟容易地移除。舉例而言,當使用包含Ca之還原層時,還原層與金屬氧化物層之間的化學還原反應使得形成氧化 鈣,其在水中具有良好溶解性。在其他具體實例中,諸如當使用包含Mg之還原層時,反應產物(例如氧化鎂)可藉由用酸執行漂洗步驟移除。 An advantage of an aspect of the invention is the reaction product (eg, reacted metal) It can also be removed by performing a rinsing step. In some embodiments, the reaction product (eg, the reacted metal) can be easily removed by performing a rinsing step with water. For example, when a reducing layer containing Ca is used, a chemical reduction reaction between the reducing layer and the metal oxide layer causes oxidation to form Calcium, which has good solubility in water. In other embodiments, such as when a reducing layer comprising Mg is used, the reaction product (eg, magnesium oxide) can be removed by performing a rinsing step with an acid.

一優勢在於用於一個態樣之方法中的金屬在還原層之金屬 與金屬氧化物半導體之間的界面處不形成緻密氧化物層,其可阻斷或阻止與下層金屬氧化物半導體層進一步反應。因此,不需要對包含金屬之層進行良好地厚度控制。 One advantage is that the metal used in the method of the reduction layer is metal A dense oxide layer is not formed at the interface with the metal oxide semiconductor, which can block or prevent further reaction with the underlying metal oxide semiconductor layer. Therefore, it is not necessary to perform good thickness control on the layer containing metal.

一個本發明態樣之優勢在於還原層與金屬氧化物半導體層 之間的化學還原反應可能不具自限制性(不形成可阻斷或阻止進一步反應之緻密氧化物層),因此與其他方法相比允許在較大部分中(進入深層,亦即在實質上正交於金屬氧化物半導體層之表面平面之方向上)增加金屬氧化物半導體層之導電性。此較大部分可包含進入深度大於50%、或大於60%、或大於70%、或大於80%、或大於90%、或100%之部分。 An advantage of the aspect of the invention is that the reduction layer and the metal oxide semiconductor layer The chemical reduction reaction between them may not be self-limiting (does not form a dense oxide layer that blocks or prevents further reactions), and thus allows for a larger portion (into the deeper, ie, substantially positive) compared to other methods. The conductivity of the metal oxide semiconductor layer is increased in the direction of the surface plane of the metal oxide semiconductor layer. This larger portion may comprise an entry depth greater than 50%, or greater than 60%, or greater than 70%, or greater than 80%, or greater than 90%, or 100%.

在本發明之第二子態樣中,可避免使用還原層。則該方法可 如此進行:在預定位置處提供與金屬氧化物半導體層物理接觸之還原劑且誘導還原劑與金屬氧化物半導體層之間的化學還原反應包含在預定位置處使金屬氧化物半導體層與溶解於液體中之化學還原劑物理接觸。效果可與關於第一子態樣所述之效果類似。 In a second sub-embodiment of the invention, the use of a reducing layer can be avoided. Then the method can This is performed by providing a reducing agent in physical contact with the metal oxide semiconductor layer at a predetermined position and inducing a chemical reduction reaction between the reducing agent and the metal oxide semiconductor layer, comprising: dissolving the metal oxide semiconductor layer and the liquid at a predetermined position The chemical reducing agent in the physical contact. The effect can be similar to that described with respect to the first sub-state.

在第三子態樣中,亦不使用還原層,在預定位置處提供與金 屬氧化物半導體層物理接觸之還原劑且誘導還原劑與金屬氧化物半導體層之間的化學還原反應包含在預定位置處使金屬氧化物半導體層與呈氣相之化學還原劑物理接觸。效果可與關於第一子態樣所述之效果類似。 In the third sub-state, the reduction layer is also not used, and the gold is provided at the predetermined position. The reducing agent that is in physical contact with the oxide semiconductor layer and inducing a chemical reduction reaction between the reducing agent and the metal oxide semiconductor layer includes physically contacting the metal oxide semiconductor layer with a chemical reducing agent in a gas phase at a predetermined position. The effect can be similar to that described with respect to the first sub-state.

在一個本發明態樣中,化學還原反應可增加貫穿金屬氧化物半導體層之整個厚度的導電性,且另外其可增加金屬氧化物半導體層下層之(一部分)絕緣層(例如介電層,諸如氧化矽層或氧化鋁層)之導電性。在頂部閘極電晶體組態之情況下,氧化物半導體層下層之絕緣層(例如介 電層,例如氧化矽層或氧化鋁層)之該種還原反應可為有利的,因為其可產生源極接點及汲極接點之較高導電性且其可允許製備自對準之底部接點。 In one aspect of the invention, the chemical reduction reaction can increase the conductivity throughout the thickness of the metal oxide semiconductor layer, and in addition it can increase the (part of) the insulating layer (eg, a dielectric layer, such as a dielectric layer, such as a lower layer of the metal oxide semiconductor layer Conductivity of a cerium oxide layer or an aluminum oxide layer). In the case of a top gate transistor configuration, the underlying layer of the oxide semiconductor layer (eg, Such a reduction reaction of an electrical layer, such as a hafnium oxide layer or an aluminum oxide layer, can be advantageous because it can produce higher conductivity of the source and drain contacts and can allow for the fabrication of a self-aligned bottom contact.

在本發明之第二態樣中,揭示使用根據第一態樣之方法用於 製造具有金屬氧化物半導體作用層之薄膜電晶體,用於在對應於源極區及汲極區之預定位置處局部增加導電性,從而改良源極接點及汲極接點之電荷注入,後者典型地提供於源極區及汲極區上。 In a second aspect of the invention, the use of the method according to the first aspect is disclosed Manufacturing a thin film transistor having a metal oxide semiconductor active layer for locally increasing conductivity at predetermined positions corresponding to the source region and the drain region, thereby improving charge injection of the source contact and the drain contact, the latter Typically provided on the source and drain regions.

根據第一態樣之方法可用於製造自對準之頂部閘極薄膜電 晶體。 According to the first aspect, the method can be used to manufacture a self-aligned top gate film Crystal.

各種本發明態樣之某些目標及優勢在上文中已加以描述。當 然,應瞭解未必所有此等目標或優勢均可根據本發明之任何特定具體實例實現。因此,舉例而言,熟習此項技術者應認識到,可以達成或最佳化如本文中教示之一個優勢或一組優勢之方式實施或進行本發明,而不必達成可如本文中教示或建議之其他目標或優勢。此外,應瞭解此概述僅為實例且不欲限制本發明之範疇。本發明(關於組織與操作方法)以及其特徵及優勢可參考以下實施方式結合閱讀隨附圖式最佳地理解。 Certain objects and advantages of various aspects of the invention have been described above. when It should be understood, however, that not all such objects or advantages may be practiced in accordance with any particular embodiment of the invention. Thus, for example, those skilled in the art will recognize that the present invention can be implemented or carried out in a manner that achieves or optimizes an advantage or a group of advantages as disclosed herein without necessarily achieving a teaching or suggestion as herein. Other goals or advantages. In addition, it should be understood that this summary is only an example and is not intended to limit the scope of the invention. The invention (with respect to the organization and method of operation) as well as its features and advantages can be best understood by reference to the following embodiments in conjunction with the accompanying drawings.

10‧‧‧基板 10‧‧‧Substrate

11‧‧‧作用層 11‧‧‧Working layer

12‧‧‧閘極絕緣體 12‧‧‧ gate insulator

13‧‧‧閘電極 13‧‧‧ gate electrode

14‧‧‧還原層 14‧‧‧Reducing layer

110‧‧‧通道區 110‧‧‧Channel area

111‧‧‧源極區 111‧‧‧ source area

112‧‧‧汲極區 112‧‧‧Bungee Area

151‧‧‧具有增加之導電性的區域 151‧‧‧ areas with increased conductivity

152‧‧‧具有增加之導電性的區域 152‧‧‧Area with increased conductivity

圖1展示在150℃下進行不同處理且持續不同退火時間之後所量測之GIZO層的電阻。 Figure 1 shows the electrical resistance of a GIZO layer measured after different treatments at 150 °C and for different annealing times.

圖2展示在蒸發Ca層之前及之後所量測之GIZO層的電阻與退火溫度之函數關係。 Figure 2 shows the resistance of the GIZO layer as measured as a function of annealing temperature before and after evaporation of the Ca layer.

圖3至圖7說明根據一個具體實例中之方法進行金屬氧化物半導體薄膜電晶體之製造方法的步驟。 3 to 7 illustrate the steps of a method of manufacturing a metal oxide semiconductor thin film transistor according to a method in one embodiment.

圖8展示根據一個具體實例在鈣處理之後基板(GIZO於SiO2上)之光 學顯微照片。經由陰影遮罩蒸發鈣。較暗區域對應於陰影遮罩之開口。 Figure 8 shows an optical micrograph of a substrate (GIZO on SiO 2 ) after calcium treatment according to a specific example. Calcium is evaporated through a shadow mask. The darker area corresponds to the opening of the shadow mask.

圖9展示對具有經Ca處理之GIZO源極/汲極接點之電晶體執行的電學量測結果。頂部圖:轉移特性;底部圖:輸出特性。 Figure 9 shows the results of electrical measurements performed on a transistor having a Ca-treated GIZO source/drain junction. Top graph: Transfer characteristics; bottom graph: Output characteristics.

圖10展示在兩個金頂部接觸襯墊之間的經Ca處理之GIZO(於SiO2介電質上)電阻率與GIZO厚度及接觸襯墊之間的間隙的函數關係。 Figure 10 shows the Ca-treated GIZO (on SiO 2 dielectric) resistivity as a function of the gap between the GIZO thickness and the contact pad between the two gold top contact pads.

圖11展示經Ca處理之GIZO基板(60nm GIZO於SiO2介電質上)中銦、鎵、鋅及鈣之元素深度分佈(藉由飛行時間次級離子質譜分析)。 Figure 11 shows the elemental depth distribution of indium, gallium, zinc and calcium in a Ca-treated GIZO substrate (60 nm GIZO on SiO 2 dielectric) (by time-of-flight secondary ion mass spectrometry).

圖12展示由經微影圖案化之具有經Ca處理之GIZO源極/汲極接點之電晶體產生的五種轉移曲線。 Figure 12 shows five transfer curves produced by lithographically patterned transistors with Ca-treated GIZO source/drain contacts.

任何參考符號均不應理解為限制本發明之範疇。 Any reference signs should not be construed as limiting the scope of the invention.

在不同圖式中,相同參考符號指代相同或類似元件。 In the different figures, the same reference symbols refer to the same or similar elements.

在以下實施方式中,闡述許多特定細節以便提供對本發明及其可於特定具體實例中如何實施之全面理解。然而,應瞭解本發明可在無此等特定細節情況下實施。在其他情況下,未詳細描述熟知方法、程序及技術,以便不使本發明晦澀難懂。雖然將關於特定具體實例並參考某些圖式來描述本發明,但本發明並不限於此。本文中包括及描述之圖式為示意性的且並不限制本發明之範疇。亦應注意,在圖式中,一些元件之大小可能被誇示,且因此,為了說明性目的,未按比例繪製。 In the following embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the invention and its embodiments. However, it is understood that the invention may be practiced without such specific details. In other instances, well-known methods, procedures, and techniques have not been described in detail so as not to obscure the invention. Although the invention will be described with respect to particular embodiments and with reference to certain drawings, the invention is not limited thereto. The drawings included and described herein are illustrative and not limiting of the scope of the invention. It is also noted that the size of some of the elements may be exaggerated in the drawings and, therefore, are not drawn to scale for illustrative purposes.

此外,在本說明書中,術語第一、第二、第三及其類似術語用於區分類似元件且未必用於以時間、空間、等級或以任何其他方式描述一種順序。應瞭解,如此使用之術語在適當情況下可互換,且本文中描述之本發明具體實例能夠以除本文中所描述或說明之順序以外之順序操作。 In addition, in the present specification, the terms first, second, third and similar terms are used to distinguish similar elements and are not necessarily used to describe a sequence in time, space, grade or in any other manner. It is understood that the terms so used are interchangeable under appropriate circumstances and the specific embodiments of the invention described herein are capable of operation other than the sequence described or illustrated herein.

此外,在本說明書中,術語頂部、底部、上方、下方及其類似術語用於描述性目的且未必用於描述相對位置。應瞭解,如此使用之術 語在適當情況下可互換,且本文中描述之本發明具體實例能夠以除本文中所描述或說明之位向以外之位向操作。 Moreover, in this specification, the terms top, bottom, over, under, and the like are used for descriptive purposes and are not necessarily used to describe relative positions. It should be understood that the use of such a technique The language is interchangeable under appropriate circumstances, and the specific embodiments of the invention described herein can be practiced in other aspects than those described or illustrated herein.

應注意到,術語「包含(comprising)」不應被解釋為限於其 後列出之構件;其不排除其他元件或步驟。因此,其應解釋為指定所提及之所述特徵、整數、步驟或組件之存在,但不排除一或多個其他特徵、整數、步驟或組件或其群組之存在或添加。因此,表述「一器件包含構件A及B」之範疇應不限於器件僅由組件A及B組成。 It should be noted that the term "comprising" should not be construed as being limited to Components listed later; it does not exclude other components or steps. Therefore, it should be interpreted as indicating the existence of the described features, integers, steps or components, but does not exclude the presence or addition of one or more other features, integers, steps or components or groups thereof. Therefore, the expression "a device includes components A and B" is not limited to the device consisting of only components A and B.

根據一個具體實例用於在預定位置處增加金屬氧化物半導 體層之導電性之方法包含:在預定位置處提供與金屬氧化物半導體層物理接觸之包含鹼金屬(Li、Na、K、Rb、Cs或Fr)或鹼土金屬(Be、Mg、Ca、Sr、Ba或Ra)之還原層;誘導還原層與金屬氧化物半導體層之間的化學還原反應,從而影響金屬氧化物半導體層之化學組成,例如在預定位置處,降低金屬氧化物半導體層之氧含量,或降低金屬氧化物半導體層之金屬離子的氧化態;且執行漂洗步驟以便移除還原層(從另一角度看為可能過量之還原層)及還原反應之反應產物(從另一角度看為反應副產物)。 According to a specific example for increasing metal oxide semiconductivity at a predetermined location The method of electrical conductivity of a bulk layer comprises: providing an alkali metal (Li, Na, K, Rb, Cs or Fr) or an alkaline earth metal (Be, Mg, Ca, Sr, in physical contact with a metal oxide semiconductor layer at a predetermined position) a reducing layer of Ba or Ra); inducing a chemical reduction reaction between the reducing layer and the metal oxide semiconductor layer, thereby affecting the chemical composition of the metal oxide semiconductor layer, for example, reducing the oxygen content of the metal oxide semiconductor layer at a predetermined position Or reducing the oxidation state of the metal ion of the metal oxide semiconductor layer; and performing a rinsing step to remove the reduction layer (a reducing layer which may be excessively increased from another angle) and a reaction product of the reduction reaction (from another point of view Reaction by-product).

在一個態樣中,誘導還原層與金屬氧化物半導體層之間的化 學還原反應可包含在約20℃與200℃之間範圍內的溫度下執行退火步驟。退火步驟可在惰性氛圍下或在真空中(例如在約10-6托與10-8托之間範圍內、尤其在約1.33 10-4Pa與1.33 10-6Pa之間範圍內之壓力下)執行。退火步驟之持續時間可例如在5分鐘與30分鐘之間。 In one aspect, the chemical reduction reaction between the induced reduction layer and the metal oxide semiconductor layer can include performing an annealing step at a temperature ranging between about 20 ° C and 200 ° C. The annealing step can be carried out under an inert atmosphere or in a vacuum (for example, at a pressure in the range between about 10 -6 Torr and 10 -8 Torr, especially between about 1.33 10 -4 Pa and 1.33 10 -6 Pa) )carried out. The duration of the annealing step can be, for example, between 5 minutes and 30 minutes.

在另一態樣中,誘導還原層與金屬氧化物半導體層之間的化 學還原反應可包含在提供還原層之後等待預定時段,例如約1分鐘與5小時之間範圍內之時段,例如在約15分鐘與2小時之間。等待步驟可例如包含使樣品保持於已提供還原層之腔室中。等待步驟可在真空下、在約10-6托與10-8托之間範圍內或在約1.33 10-4Pa與1.33 10-6Pa之間範圍內之壓力下 執行。等待步驟可例如在約-50℃與+50℃之間範圍內之溫度下進行。 In another aspect, the chemical reduction reaction between the induced reduction layer and the metal oxide semiconductor layer can include waiting for a predetermined period of time after providing the reduction layer, for example, a period ranging between about 1 minute and 5 hours, such as at about Between 15 minutes and 2 hours. The waiting step can, for example, comprise holding the sample in a chamber in which the reducing layer has been provided. The waiting step can be performed under vacuum, between about 10 -6 Torr and 10 -8 Torr, or at a pressure in the range between about 1.33 10 -4 Pa and 1.33 10 -6 Pa. The waiting step can be carried out, for example, at a temperature in the range between about -50 ° C and +50 ° C.

誘導還原層與金屬氧化物半導體層之間的化學還原反應可 包含根據本發明之一態樣執行等待步驟,隨後根據本發明之一態樣執行退火步驟。 Inducing a chemical reduction reaction between the reduction layer and the metal oxide semiconductor layer A step of performing a wait in accordance with an aspect of the present invention is performed, followed by performing an annealing step in accordance with an aspect of the present invention.

在一個具體實例中,該方法可有利地用於具有金屬氧化物半 導體作用層之薄膜電晶體之製造方法中,用於在例如對應於源極區及汲極區之預定位置處局部增加導電性,從而改良電荷注入。 In one embodiment, the method can be advantageously used with a metal oxide half In the method of manufacturing a thin film transistor of a conductor action layer, it is used to locally increase conductivity at a predetermined position corresponding to, for example, a source region and a drain region, thereby improving charge injection.

在一個具體實例中,進一步描述該方法用於金屬氧化物半導體層為鎵-銦-鋅-氧化物(GIZO或IGZO)層且還原層為Ca層之具體實例。然而,本發明不限於此且可使用其他金屬氧化物半導體層及/或還原層。 In one embodiment, the method is further described as a specific example in which the metal oxide semiconductor layer is a gallium-indium-zinc-oxide (GIZO or IGZO) layer and the reduction layer is a Ca layer. However, the invention is not limited thereto and other metal oxide semiconductor layers and/or reduction layers may be used.

執行實驗,其中在2cm×2cm正方形基板上在100nm厚氧化矽層上由1:1:1比率之Ga:In:Zn靶材濺鍍標稱15nm厚之GIZO層。發現所沈積之GIZO層之電阻(在基板之一個角與基板之對角之間量測)高於200兆歐,為所用萬用錶之標度上限。圖1展示在氮氣填充之手套工作箱內部在熱板上在150℃下進行不同連續處理且持續不同退火時間(0min=無退火)之後所量測之GIZO層的電阻:在熱蒸發20nm厚Ca層(蒸發速率:1埃/秒)之後,隨後在水中進行短暫漂洗且在氮氣中乾燥;在水中再漂洗5分鐘且用氮氣乾燥之後;在空氣中再儲存1夜之後;在70℃水中再處理2小時且用氮氣乾燥之後;及在空氣中儲存多種時間(6天、12天及19天)之後。結果顯示在Ca沈積之後電阻即刻急劇降低。然而,延長之空氣儲存再次引起導電性之顯著損失。退火時間愈長,導電性損失愈小。 An experiment was performed in which a nominal 15 nm thick GIZO layer was sputtered on a 100 nm thick yttria layer on a 100 nm thick yttrium oxide layer from a 1:1:1 ratio Ga:In:Zn target. It was found that the resistance of the deposited GIZO layer (measured between one corner of the substrate and the opposite of the substrate) was higher than 200 megohms, which is the upper limit of the scale of the multimeter used. Figure 1 shows the resistance of a GIZO layer measured after a different continuous treatment at 150 ° C on a hot plate inside a nitrogen-filled glove box and continued for different annealing times (0 min = no annealing): 20 nm thick Ca in thermal evaporation After the layer (evaporation rate: 1 angstrom/second), it was then briefly rinsed in water and dried under nitrogen; rinsed again in water for 5 minutes and dried with nitrogen; stored in air for another night; in water at 70 °C After 2 hours of treatment and drying with nitrogen; and after storage in air for various times (6 days, 12 days and 19 days). The results show that the resistance is rapidly reduced immediately after Ca deposition. However, extended air storage again causes a significant loss of electrical conductivity. The longer the annealing time, the smaller the conductivity loss.

圖2展示在2cm×2cm正方形基板上在100nm厚氧化矽層上由1:1:1比率之Ga:In:Zn靶材濺鍍之標稱15nm厚之GIZO層的電阻量測值。實線顯示未進行Ca蒸發之初始電阻。填充正方形顯示在蒸發(在25℃)20nm厚Ca層(以1埃/秒之速率藉由熱蒸發獲得)且接著在氮氣填充之手 套工作箱內部在熱板上在不同溫度下退火15分鐘,隨後用水漂洗且在氮氣流下乾燥之後的電阻。在25℃之退火溫度下已觀測到電阻降低。在100℃下及在150℃下退火之後觀測到更低電阻。 2 shows the measured resistance values of a nominal 15 nm thick GIZO layer sputtered on a 100 nm thick yttrium oxide layer on a 100 nm thick yttrium oxide layer by a 1:1:1 ratio Ga:In:Zn target. The solid line shows the initial resistance without Ca evaporation. The filled square shows a 20 nm thick Ca layer (obtained by thermal evaporation at a rate of 1 angstrom/second) at evaporation (at 25 ° C) and then filled with nitrogen. The inside of the work box was annealed on a hot plate at different temperatures for 15 minutes, followed by rinsing with water and drying after drying under a stream of nitrogen. A decrease in electrical resistance has been observed at an annealing temperature of 25 °C. Lower resistance was observed after annealing at 100 ° C and at 150 ° C.

在一個具體實例中,在源極區及汲極區與閘極自對準(自對 準之頂部閘極結構)之薄膜電晶體的製造方法之情形中進一步描述該方法。該種製造方法之優勢在於其允許降低閘極與源極/汲極區之間的寄生電容。然而,本發明不限於此且該方法可用於製造其他薄膜電晶體及/或其他基於金屬氧化物半導體之器件。 In a specific example, the gate and the drain are self-aligned with the gate (self-aligned) The method is further described in the context of a method of fabricating a thin film transistor of a quasi-top gate structure. An advantage of this fabrication method is that it allows for a reduction in parasitic capacitance between the gate and source/drain regions. However, the invention is not limited thereto and the method can be used to fabricate other thin film transistors and/or other metal oxide semiconductor based devices.

圖3至圖7說明根據一個具體實例製造金屬氧化物半導體薄 膜電晶體之方法的製程步驟。 3 to 7 illustrate the fabrication of a metal oxide semiconductor thin film according to a specific example. Process steps of the method of film transistor.

在圖3中所說明之第一步驟中,金屬氧化物半導體層(諸如GIZO層)例如藉由自前驅體溶液濺鍍、雷射剝蝕或旋塗提供於基板10上。GIZO層之厚度可例如為大概約10nm或約15nm至20nm,例如在10nm與20nm之間,但亦可使用其他適合厚度。在圖3中所示之實施例中,GIZO層在製造方法之此階段經圖案化以形成電晶體之作用層11。然而,本發明不限於此。舉例而言,GIZO層亦可在製造方法之後一階段中(諸如在形成源極及汲極接點之後)經圖案化。 In the first step illustrated in FIG. 3, a metal oxide semiconductor layer (such as a GIZO layer) is provided on the substrate 10, for example, by sputtering, laser ablation or spin coating from a precursor solution. The thickness of the GIZO layer can be, for example, about 10 nm or about 15 nm to 20 nm, such as between 10 nm and 20 nm, although other suitable thicknesses can be used. In the embodiment shown in Figure 3, the GIZO layer is patterned at this stage of the fabrication process to form the active layer 11 of the transistor. However, the invention is not limited thereto. For example, the GIZO layer can also be patterned in a stage after the fabrication process, such as after forming the source and drain contacts.

接著,在基板10及作用層11之上依次提供閘極絕緣層及閘電極層。閘電極層及閘極絕緣層隨後經圖案化以形成閘電極13及閘極絕緣體12,從而界定在作用層11中閘極下面之通道區110(圖4)、源極區111及汲極區112。 Next, a gate insulating layer and a gate electrode layer are sequentially provided on the substrate 10 and the active layer 11. The gate electrode layer and the gate insulating layer are then patterned to form the gate electrode 13 and the gate insulator 12, thereby defining the channel region 110 (FIG. 4), the source region 111, and the drain region under the gate in the active layer 11. 112.

接著,使用一個具體實例之方法處理金屬氧化物半導體層11之源極區111及汲極區112。如圖5中所說明,在基板10、源極區111、汲極區112及閘電極13之上提供包含鹼金屬或鹼土金屬(諸如Ca)之還原層14。接著,在約20℃與200℃之間範圍內之溫度下執行退火步驟,在金 屬氧化物半導體層11中與還原層14直接物理接觸處(亦即在金屬氧化物半導體層11之源極區111及汲極區112中)引起局部化學還原。此還原使得在源極區111及汲極區112中金屬氧化物半導體層11(之表面部分)中形成具有增加之導電性的區域151、152(圖6)。此等具有增加之導電性的區域自動地對準(自對準)閘極區。 Next, the source region 111 and the drain region 112 of the metal oxide semiconductor layer 11 are processed by a specific example. As illustrated in FIG. 5, a reduction layer 14 comprising an alkali metal or an alkaline earth metal such as Ca is provided over the substrate 10, the source region 111, the drain region 112, and the gate electrode 13. Next, an annealing step is performed at a temperature in the range between about 20 ° C and 200 ° C, in gold The direct chemical contact between the oxide semiconductor layer 11 and the reduction layer 14 (i.e., in the source region 111 and the drain region 112 of the metal oxide semiconductor layer 11) causes local chemical reduction. This reduction causes regions 151, 152 (Fig. 6) having increased conductivity in the source region 111 and the drain region 112 in the surface portion of the metal oxide semiconductor layer 11. These regions of increased electrical conductivity automatically align (self-align) the gate regions.

在下一步驟中,例如在水中漂洗掉還原層14(圖7)(從另 一角度看為未反應部分或過量之還原層材料),且可執行其他製程步驟以完成薄膜電晶體。舉例而言,可在圖7中所示之結構之上提供介電層或封裝層,隨後在需要形成接點之位置處形成進入此介電層或封裝層之通孔,且用適合之金屬填充通孔以形成例如源極接點及汲極接點(未描繪)。然而,亦可使用其他適合之製程步驟來完成電晶體結構。 In the next step, for example, the reducing layer 14 is rinsed off in water (Fig. 7) (from another One point of view is the unreacted portion or excess of the reducing layer material), and other processing steps can be performed to complete the thin film transistor. For example, a dielectric layer or an encapsulation layer may be provided over the structure shown in FIG. 7, and then a via hole into the dielectric layer or encapsulation layer may be formed at a location where a contact is required to be formed, and a suitable metal is used. The vias are filled to form, for example, source contacts and drain contacts (not depicted). However, other suitable processing steps can be used to complete the transistor structure.

說明一個具體實例之方法對GIZO電晶體之有用性的實驗係 在具有鋁背閘(backgate)之摻雜矽裸片上使用包括位於約120nm厚熱SiO2介電層之上的半導體GIZO層的基板來進行。首先藉由用丙酮及異丙醇連續漂洗清潔基板,然後在氮氣流下乾燥。在高真空下(約10-7托)在半導體GIZO(藉由自1:1:1 Ga:In:Zn靶材濺鍍獲得)之上經由陰影遮罩以1埃/秒之速率蒸發金屬鈣(約20nm厚)。在蒸發金屬之後,使基板在高真空腔室內部再保持約30分鐘以便使化學還原反應發生。接著,自手套工作箱移除基板且直接(無退火步驟)置放於漂洗去離子水浴中持續約10分鐘。在用氮氣流乾燥之後,已可藉由肉眼在基板中已與金屬鈣接觸之區域與未暴露於金屬之彼等區域之間觀測到明顯差異。此說明於圖8中,展示在完成鈣處理之後基板(GIZO於SiO2上)的光學顯微照片。較暗區域對應於陰影遮罩之開口,Ca經由該陰影遮罩蒸發。 An experiment illustrating the usefulness of a method of a specific example for a GIZO transistor is to use a substrate comprising a semiconductor GIZO layer over a thick thermal SiO 2 dielectric layer of about 120 nm on a doped germanium die having an aluminum backgate. Come on. The substrate was first cleaned by continuous rinsing with acetone and isopropanol and then dried under a stream of nitrogen. Evaporation of metal calcium at a rate of 1 angstrom/second via a shadow mask over a high-vacuum vacuum (approximately 10 -7 Torr) over a semiconductor GIZO (obtained by sputtering from a 1:1:1 Ga:In:Zn target) (about 20nm thick). After evaporating the metal, the substrate was held for an additional 30 minutes inside the high vacuum chamber to allow a chemical reduction reaction to occur. Next, the substrate was removed from the glove box and placed directly (without annealing step) in a rinsed deionized water bath for about 10 minutes. After drying with a stream of nitrogen, significant differences have been observed by the naked eye between the areas of the substrate that have been in contact with the metal calcium and those that have not been exposed to the metal. This is illustrated in FIG 8, shows the optical micrograph of calcium after completion of processing a substrate (GIZO on SiO 2) of the. The darker region corresponds to the opening of the shadow mask through which Ca evaporates.

相應電晶體之電學量測係在受控氛圍下在氧氣及水含量低 於約1ppm之氮氣填充之手套工作箱中執行。共用背閘與量測夾盤接觸, 且充當源極及汲極接點之鈣處理區由不鏽鋼探針直接接觸。在氮氣填充之手套工作箱中,在100℃下再進行熱板烘烤45分鐘,以便自基板移除例如由上述漂洗步驟產生之任何水痕跡。如圖9中所說明,標稱通道長度為200微米之電晶體達成高達約19cm2/(V.s)之表觀飽和遷移率。圖9之頂部圖顯示電晶體轉移特性,而底部圖顯示電晶體輸出特性。具有相同基板之若干電晶體的遷移率以及臨限電壓之再現性良好。 The electrical measurements of the respective transistors were performed under controlled atmosphere in a nitrogen filled glove box with oxygen and water levels below about 1 ppm. The common back gate is in contact with the measurement chuck, and the calcium treatment zone serving as the source and drain contacts is in direct contact with the stainless steel probe. Hot plate baking was further carried out at 100 ° C for 45 minutes in a nitrogen-filled glove box to remove any water marks such as those produced by the above-described rinsing step from the substrate. As illustrated in Figure 9, a transistor having a nominal channel length of 200 microns achieves an apparent saturation mobility of up to about 19 cm 2 /(Vs). The top view of Figure 9 shows the transistor transfer characteristics, while the bottom view shows the transistor output characteristics. The mobility of a plurality of transistors having the same substrate and the reproducibility of the threshold voltage are good.

進行其他實驗以便研究視情況選用之在高真空下之靜置或 等待時間的影響。對在130nm厚SiO2介電質上之具有多種標稱厚度(13nm、26nm、40nm及60nm)之GIZO(由1:1:1比率之Ga:In:Zn靶材濺鍍)基板進行Ca處理(以1埃/秒之速率蒸發20nm)。在Ca沈積之後,直接將一種操作之基板自真空腔室中取出,且在氮氣填充之手套工作箱內部在熱板上加熱至150℃持續30分鐘。以不同方式,第二種操作使基板在高真空下保持30分鐘,且不在熱板上進行熱處理。將兩種操作之基板隨後以類似方式在去離子水浴中藉由十分鐘漂洗步驟處理且隨後在氮氣流下乾燥。藉由光學顯微鏡(100倍放大倍數物鏡)檢驗顯示基板在真空下保持30分鐘之情況下存在暗點,而在Ca沈積之後直接進行熱處理之基板未能觀測到類似點。藉由掃描電子顯微鏡對基板之研究顯示,與經Ca沈積直接進行熱處理之基板相比,保持於真空下之基板存在大量小丘及孔隙。對於操作涉及在Ca沈積之後直接熱處理之基板而言,藉由接觸萬用錶(在歐姆錶位置)之探針端部量測之電阻率亦較低。對涉及藉由沈積矩形金接觸襯墊(經蒸發之50nm厚之金,2毫米長,且襯墊之間的標稱間隙長度為100μm或200μm)至經Ca處理之具有不同GIZO厚度之基板上經熱處理之操作進行更精確之電阻量測。如圖10中所說明,自13nm GIZO基板至26nm GIZO基板電阻大大降低,而對於較厚GIZO層而言僅觀測到電阻極小變化。 Additional experiments were conducted to investigate the effects of standing or waiting time under high vacuum, as appropriate. Ca treatment of GIZO (sprayed by 1:1:1 ratio Ga:In:Zn target) substrate with various nominal thicknesses (13 nm, 26 nm, 40 nm, and 60 nm) on a 130 nm thick SiO 2 dielectric (Evaporation of 20 nm at a rate of 1 angstrom/second). After Ca deposition, an operating substrate was taken directly from the vacuum chamber and heated to 150 ° C on a hot plate inside a nitrogen filled glove box for 30 minutes. In a different manner, the second operation allowed the substrate to be held under high vacuum for 30 minutes and was not heat treated on a hot plate. The two operating substrates were then treated in a similar manner in a deionized water bath by a ten minute rinse step and then dried under a stream of nitrogen. A dark spot was observed by an optical microscope (100-fold magnification objective lens) showing that the substrate was kept under vacuum for 30 minutes, and a similar point was not observed in the substrate directly subjected to heat treatment after Ca deposition. Investigation of the substrate by scanning electron microscopy revealed that a large number of hillocks and pores existed in the substrate held under vacuum as compared with the substrate directly subjected to heat treatment by Ca deposition. For substrates that involve direct heat treatment after Ca deposition, the resistivity measured by the end of the probe in contact with the multimeter (at the ohmmeter position) is also low. For involving deposition of rectangular gold contact pads (evaporated 50 nm thick gold, 2 mm long with a nominal gap length between pads of 100 μm or 200 μm) onto a Ca-treated substrate having a different GIZO thickness The heat treatment operation performs a more accurate resistance measurement. As illustrated in Figure 10, the resistance from the 13 nm GIZO substrate to the 26 nm GIZO substrate was greatly reduced, while for the thicker GIZO layer only minimal changes in resistance were observed.

此外,對經Ca處理之具有標稱60nm厚GIZO層之基板進 行飛行時間次級離子質譜(TOF-SIMS)分析。如圖11中所示之TOF-SIMS曲線所示,鈣存在於GIZO層中,且其濃度自GIZO之頂部至約20至30nm之深度快速降低。 In addition, the Ca-treated substrate with a nominal 60 nm thick GIZO layer is introduced. Time-of-flight secondary ion mass spectrometry (TOF-SIMS) analysis. As shown by the TOF-SIMS curve shown in Fig. 11, calcium is present in the GIZO layer, and its concentration rapidly decreases from the top of GIZO to a depth of about 20 to 30 nm.

說明一個具體實例之方法對GIZO電晶體之有用性的實驗係 在具有鋁背閘之摻雜矽裸片上使用包括位於約130nm厚熱SiO2介電層之上的半導體GIZO層(藉由自1:1:1 Ga:In:Zn靶材濺鍍獲得)的基板來進行。首先藉由用丙酮及異丙醇連續漂洗清潔基板,然後在氮氣流下乾燥。接著,藉由旋轉澆鑄將光阻劑沈積至基板上且在120℃下烘烤2分鐘。接著,藉由光微影術使光阻劑圖案化且在顯影劑中顯影,使得對應於源極及汲極指及接觸襯墊之區域變為敞開的。接著,在高真空下(約10-7托)經由充當陰影遮罩之光阻劑以1埃/秒之速率在基板上蒸發鈣(約20nm厚)。在蒸發金屬之後,直接將基板自真空腔室中取出且在氮氣填充之手套工作箱內部在熱板上在30分鐘內加熱至120℃。接著,將基板自手套工作箱中移出且在去離子水浴中漂洗約10分鐘。在用氮氣流乾燥之後,在氮氣填充之手套工作箱內部在熱板上在100分鐘內在100℃下加熱基板,以便自基板移除例如由上述漂洗步驟產生之任何水痕跡。雖然出於實際目的經圖案化之光阻劑此刻仍存在以便鑑別基板背部之源極及汲極接點,但對於具有經Ca處理之GIZO源極及汲極接點之GIZO電晶體之操作而言不需要其存在。相應電晶體之電學量測係在受控氛圍下在氧氣及水含量低於約1ppm之氮氣填充之手套工作箱中執行。共用背閘與量測夾盤接觸,且對應於源極及汲極接點之鈣處理區由不鏽鋼探針直接接觸。標稱通道長度為5微米之電晶體達成1.2cm2/(V.s)範圍內之表觀飽和遷移率。如圖12中關於5種不同電晶體所說明,具有相同基板之若干電晶體的遷移率以及臨限電壓之再現性良好。 An experiment illustrating the usefulness of a method of a specific example for a GIZO transistor is performed on a doped germanium die having an aluminum back gate using a semiconductor GIZO layer over a about 130 nm thick thermal SiO 2 dielectric layer (by 1 : 1:1 Ga: In: Zn target is obtained by sputtering the substrate. The substrate was first cleaned by continuous rinsing with acetone and isopropanol and then dried under a stream of nitrogen. Next, a photoresist was deposited on the substrate by spin casting and baked at 120 ° C for 2 minutes. Next, the photoresist is patterned by photolithography and developed in the developer such that the regions corresponding to the source and drain fingers and the contact pads become open. Next, calcium (about 20 nm thick) was evaporated on the substrate at a rate of 1 angstrom/second via a photoresist acting as a shadow mask under high vacuum (about 10 -7 Torr). After evaporating the metal, the substrate was taken directly from the vacuum chamber and heated to 120 ° C on a hot plate within 30 minutes in a nitrogen filled glove box. Next, the substrate was removed from the glove box and rinsed in a deionized water bath for about 10 minutes. After drying with a stream of nitrogen, the substrate was heated at 100 ° C for 100 minutes on a hot plate inside a nitrogen filled glove box to remove any traces of water, such as produced by the rinsing step described above, from the substrate. Although the patterned photoresist is still present for practical purposes to identify the source and drain contacts on the back of the substrate, it operates for GIZO transistors with Ca-treated GIZO source and drain contacts. Words do not need to exist. The electrical measurements of the respective transistors were performed under controlled atmosphere in a nitrogen filled glove box with oxygen and water levels below about 1 ppm. The common back gate is in contact with the measurement chuck, and the calcium treatment zone corresponding to the source and drain contacts is in direct contact with the stainless steel probe. A transistor with a nominal channel length of 5 microns achieves an apparent saturation mobility in the range of 1.2 cm 2 /(Vs). As illustrated with respect to five different transistors in Fig. 12, the mobility of a plurality of transistors having the same substrate and the reproducibility of the threshold voltage are good.

上文描述詳述本發明之某些具體實例。然而,應瞭解,不管 上述內容在正文中如何詳細地呈現,本發明可以許多方式實施。應注意, 在描述本發明之某些特徵或態樣時使用特定術語,不應認為暗示該術語在本文中再定義以侷限於包括與該術語相關之本發明特徵或態樣之任何特定特徵。 The above description details some specific examples of the invention. However, it should be understood that regardless of How the above is presented in detail in the text, the invention can be implemented in many ways. It should be noted that The use of a particular term in the description of certain features or aspects of the invention is not intended to be construed as being limited to the specific features of the features or aspects of the invention.

雖然上述實施方式已展示、描述並指出適用於各種具體實例的本發明的新穎特徵,但應瞭解,熟習此項技術者可在不悖離本發明的情況下對所說明之器件或方法的形式及細節作出各種省略、替換及改變。 While the above-described embodiments have shown, described and illustrated the novel features of the invention in the various embodiments of the present invention, it will be understood by those skilled in the art And the details are omitted, replaced and changed.

10‧‧‧基板 10‧‧‧Substrate

11‧‧‧金屬氧化物半導體層/作用層 11‧‧‧Metal Oxide Semiconductor Layer/Working Layer

12‧‧‧閘極絕緣體 12‧‧‧ gate insulator

13‧‧‧閘電極 13‧‧‧ gate electrode

14‧‧‧還原層 14‧‧‧Reducing layer

110‧‧‧通道區 110‧‧‧Channel area

111‧‧‧源極區 111‧‧‧ source area

112‧‧‧汲極區 112‧‧‧Bungee Area

151‧‧‧區域 151‧‧‧Area

152‧‧‧區域 152‧‧‧ area

Claims (23)

一種在預定位置處增加金屬氧化物半導體層之導電性的方法,其中該方法包含:在該等預定位置處提供與該金屬氧化物半導體層物理接觸之還原劑且誘導該還原劑與該金屬氧化物半導體層之間的化學還原反應,從而影響在該等預定位置處該金屬氧化物半導體層之化學組成,以及執行一漂洗步驟以便移除該還原劑及該化學還原反應之反應副產物。 A method of increasing conductivity of a metal oxide semiconductor layer at a predetermined location, wherein the method comprises: providing a reducing agent in physical contact with the metal oxide semiconductor layer at the predetermined locations and inducing oxidation of the reducing agent with the metal A chemical reduction reaction between the semiconductor layers, thereby affecting the chemical composition of the metal oxide semiconductor layer at the predetermined positions, and performing a rinsing step to remove the reducing agent and reaction by-products of the chemical reduction reaction. 如申請專利範圍第1項之方法,其中該金屬氧化物半導體層包含鎵-銦-鋅-氧化物(GIZO)或例如具有以下組成之基於其他金屬氧化物之半導體:ZnO、ZnSnO、InO、InZnO、InZnSnO、LaInZnO、GaInO、HfInZnO、MgZnO、LaInZnO、TiO、TiInSnO、ScInZnO、SiInZnO及ZrInZnO、ZrZnSnO。 The method of claim 1, wherein the metal oxide semiconductor layer comprises gallium-indium-zinc-oxide (GIZO) or a semiconductor based on other metal oxides having the following composition: ZnO, ZnSnO, InO, InZnO InZnSnO, LaInZnO, GaInO, HfInZnO, MgZnO, LaInZnO, TiO, TiInSnO, ScInZnO, SiInZnO, and ZrInZnO, ZrZnSnO. 如申請專利範圍第1項之方法,其中該金屬氧化物半導體層之厚度在5nm與50nm之間。 The method of claim 1, wherein the metal oxide semiconductor layer has a thickness between 5 nm and 50 nm. 如申請專利範圍第1項之方法,其中在該等預定位置處提供與該金屬氧化物半導體層物理接觸之還原劑包含在該等預定位置處提供與該金屬氧化物半導體層物理接觸之包含鹼金屬、鹼土金屬或兩種類型金屬之合金的還原層;且其中誘導該還原劑與該金屬氧化物半導體層之間的化學還原反應包含誘導該還原層與該金屬氧化物半導體層之間的化學還原反應。 The method of claim 1, wherein providing a reducing agent in physical contact with the metal oxide semiconductor layer at the predetermined locations comprises providing a base in physical contact with the metal oxide semiconductor layer at the predetermined locations a reducing layer of a metal, an alkaline earth metal or an alloy of two types of metals; and wherein inducing a chemical reduction reaction between the reducing agent and the metal oxide semiconductor layer comprises inducing a chemistry between the reducing layer and the metal oxide semiconductor layer Reduction reaction. 如申請專利範圍第4項之方法,其中該還原層包含Ca。 The method of claim 4, wherein the reducing layer comprises Ca. 如申請專利範圍第4項之方法,其中該還原層之厚度在約1nm與100nm之間的範圍內。 The method of claim 4, wherein the thickness of the reduced layer is in a range between about 1 nm and 100 nm. 如申請專利範圍第4項之方法,其中對該等預定位置處該金屬氧化物半導體層之化學組成的該影響包含將該金屬氧化物半導體層之金屬離 子以化學方式還原至該還原層中。 The method of claim 4, wherein the effect of the chemical composition of the metal oxide semiconductor layer at the predetermined position comprises removing the metal of the metal oxide semiconductor layer The child is chemically reduced to the reduced layer. 如申請專利範圍第4項之方法,其中誘導該還原層與該金屬氧化物半導體層之間的化學還原反應可包含在約20℃與200℃之間範圍內之溫度下執行退火步驟持續1分鐘與60分鐘之間的持續時間。 The method of claim 4, wherein inducing a chemical reduction reaction between the reduction layer and the metal oxide semiconductor layer comprises performing an annealing step at a temperature in a range between about 20 ° C and 200 ° C for 1 minute. Duration between 60 minutes. 如申請專利範圍第8項之方法,其中該退火步驟在惰性氛圍下或在真空中執行。 The method of claim 8, wherein the annealing step is performed under an inert atmosphere or in a vacuum. 如申請專利範圍第4項之方法,其中誘導該還原層與該金屬氧化物半導體層之間的化學還原反應包含在提供該還原層之後等待預定時段,該預定時段在1分鐘與5小時之間的範圍內。 The method of claim 4, wherein inducing a chemical reduction reaction between the reduction layer and the metal oxide semiconductor layer comprises waiting for a predetermined period of time after providing the reduction layer, the predetermined period of time being between 1 minute and 5 hours In the range. 如申請專利範圍第10項之方法,其中等待包含使樣品保持於已提供該還原層之腔室中。 The method of claim 10, wherein the waiting comprises holding the sample in a chamber in which the reducing layer has been provided. 如申請專利範圍第10項之方法,其中該等待步驟在真空下或在約1.33 10-4Pa與1.33 10-6Pa之間的範圍內且在約-50℃與+50℃之間範圍內之溫度下執行。 The method of claim 10, wherein the waiting step is in a vacuum or in a range between about 1.33 10 -4 Pa and 1.33 10 -6 Pa and in a range between about -50 ° C and +50 ° C Executed at the temperature. 如申請專利範圍第10項之方法,其中該等待步驟隨後為在約20℃與200℃之間範圍內之溫度下持續1分鐘與60分鐘之間的持續時間的退火步驟。 The method of claim 10, wherein the waiting step is followed by an annealing step of a duration between 1 minute and 60 minutes at a temperature in the range between about 20 ° C and 200 ° C. 如申請專利範圍第4項之方法,其中該漂洗步驟包含在水或醇中漂洗。 The method of claim 4, wherein the rinsing step comprises rinsing in water or alcohol. 如申請專利範圍第1項之方法,其中在該等預定位置處提供與該金屬氧化物半導體層物理接觸之還原劑及誘導該還原劑與該金屬氧化物半導體層之間的化學還原反應包含在該等預定位置處使該金屬氧化物半導體層與溶解於液體中之化學還原劑物理接觸。 The method of claim 1, wherein providing a reducing agent in physical contact with the metal oxide semiconductor layer at the predetermined positions and inducing a chemical reduction reaction between the reducing agent and the metal oxide semiconductor layer are included in The metal oxide semiconductor layer is in physical contact with the chemical reducing agent dissolved in the liquid at the predetermined positions. 如申請專利範圍第1項之方法,其中在該等預定位置處提供與該金屬氧化物半導體層物理接觸之還原劑及誘導該還原劑與該金屬氧化物半導體層之間的化學還原反應包含在該等預定位置處使該金屬氧化物半 導體層與呈氣相之化學還原劑物理接觸。 The method of claim 1, wherein providing a reducing agent in physical contact with the metal oxide semiconductor layer at the predetermined positions and inducing a chemical reduction reaction between the reducing agent and the metal oxide semiconductor layer are included in The metal oxide is half at the predetermined positions The conductor layer is in physical contact with a chemical reducing agent in the gas phase. 如申請專利範圍第1項之方法,其在PET型、PEN型或PC型之低成本可撓性基板上執行。 The method of claim 1, which is carried out on a low-cost flexible substrate of PET type, PEN type or PC type. 如申請專利範圍第1項之方法,其中對該等預定位置處該金屬氧化物半導體層之化學組成的該影響包含降低該金屬氧化物半導體層之氧含量。 The method of claim 1, wherein the effect of the chemical composition of the metal oxide semiconductor layer at the predetermined locations comprises reducing the oxygen content of the metal oxide semiconductor layer. 如申請專利範圍第1項之方法,其中增加該金屬氧化物半導體層之導電性包含增加該金屬氧化物半導體層之表面部分的導電性,該表面部分之厚度為約10nm至40nm。 The method of claim 1, wherein increasing the conductivity of the metal oxide semiconductor layer comprises increasing the conductivity of a surface portion of the metal oxide semiconductor layer, the surface portion having a thickness of about 10 nm to 40 nm. 如申請專利範圍第1項之方法,其中增加該金屬氧化物半導體層之導電性包含增加貫穿該金屬氧化物半導體層之整個厚度的導電性。 The method of claim 1, wherein increasing the conductivity of the metal oxide semiconductor layer comprises increasing conductivity throughout the thickness of the metal oxide semiconductor layer. 如申請專利範圍第1項之方法,其進一步包含在絕緣層上提供該金屬氧化物半導體層,且其中增加該金屬氧化物半導體層之導電性包含增加貫穿該金屬氧化物半導體層之整個厚度及該絕緣層之至少一部分的導電性。 The method of claim 1, further comprising providing the metal oxide semiconductor layer on the insulating layer, and wherein increasing the conductivity of the metal oxide semiconductor layer comprises increasing the entire thickness of the metal oxide semiconductor layer and Conductivity of at least a portion of the insulating layer. 一種如申請專利範圍第1項之方法的用途,其用於製造具有金屬氧化物半導體作用層之薄膜電晶體,用於在對應於源極區及汲極區之預定位置處局部增加導電性,從而改良源極及汲極接點之電荷注入。 Use of the method of claim 1, for producing a thin film transistor having a metal oxide semiconductor active layer for locally increasing conductivity at predetermined positions corresponding to the source region and the drain region, Thereby improving the charge injection of the source and the drain contacts. 如申請專利範圍第22項之用途,其用於製造自對準之頂部閘極薄膜電晶體。 For use in the scope of claim 22, it is used to fabricate a self-aligned top gate thin film transistor.
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