TWI576227B - Heat dissipation base and method of manufacturing same - Google Patents

Heat dissipation base and method of manufacturing same Download PDF

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Publication number
TWI576227B
TWI576227B TW101101593A TW101101593A TWI576227B TW I576227 B TWI576227 B TW I576227B TW 101101593 A TW101101593 A TW 101101593A TW 101101593 A TW101101593 A TW 101101593A TW I576227 B TWI576227 B TW I576227B
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Taiwan
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heat
heat conducting
component
dissipation base
fixing
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TW101101593A
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Chinese (zh)
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TW201331017A (en
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巫俊銘
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奇鋐科技股份有限公司
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Description

散熱基座及其製造方法 Heat sink base and manufacturing method thereof

一種散熱基座及其製造方法,尤指一種可節省製造成本並可大幅減少散熱基座整體重量的散熱基座及其製造方法。 A heat dissipation base and a manufacturing method thereof, in particular, a heat dissipation base capable of saving manufacturing cost and greatly reducing the overall weight of the heat dissipation base, and a manufacturing method thereof.

現行電子設備隨著運算速度越來越快,其內部電子元件所產生之熱量則相對產生較高之熱量,故需要散熱元件針對該等電子元件進行散熱,但由於部分散熱元件係被設置於電子設備內較中央之部位以受電子設備機殼保護,故其所產生之熱量容易聚集於電子設備機殼中無法向外擴散散熱,進而有業者透過利用熱管遠端傳導熱源之特性作為熱傳導元件,將熱量傳導至電子設備機殼外側進行散熱。 With the faster computing speed of current electronic devices, the heat generated by the internal electronic components generates relatively high heat, so the heat dissipating components are required to dissipate heat for the electronic components, but some of the heat dissipating components are disposed on the electronic components. The central part of the device is protected by the casing of the electronic device, so that the heat generated by the device is easily collected in the casing of the electronic device and cannot be diffused and dissipated, and the heat conduction element is transmitted as a heat conduction element by utilizing the characteristics of the heat source at the distal end of the heat pipe. Heat is transferred to the outside of the electronics housing for heat dissipation.

然而,目前習知技術之應用,該熱管係無法直接與電子元件作結合,當應用熱管作為熱傳元件時,仍必需透過至少一基座與熱源接觸或與熱源結合,方使熱管可穩固結合於該熱源上並得以傳導熱源所產生之熱量,而習知技術之基座主要由具有導熱性質之金屬材料如鋁材質及銅材質等材料所製成,再透過於該基座開設孔洞或溝槽以緊配、嵌接、膠黏及或焊接等方式與該熱管作結合傳遞熱量。 However, in the current application of the prior art, the heat pipe system cannot directly combine with the electronic component. When the heat pipe is used as the heat transfer component, it is still necessary to contact the heat source through at least one susceptor or combine with the heat source, so that the heat pipe can be firmly combined. The heat generated by the heat source is transmitted on the heat source, and the base of the prior art is mainly made of a metal material having a heat conductive property such as aluminum material and copper material, and then a hole or a groove is formed through the base. The trough is combined with the heat pipe to transfer heat in a tight fit, inlay, glue, or weld.

金屬材質之基座雖具有傳導熱量較佳及可快速大量製造之優點,但其材料成本較高,並且重量較重故搬運運輸上較不方便。 Although the base of the metal material has the advantages of better heat conduction and rapid mass production, the material cost is high, and the weight is heavy, so it is inconvenient to carry and transport.

故習知技術具有下列缺點:1.成本較高;2.重量較重; 3.搬運不便。 Therefore, the prior art has the following disadvantages: 1. The cost is high; 2. The weight is heavier; 3. Inconvenient to carry.

爰此,為解決上述習知技術之缺點,本發明係提供一種減輕整體重量的散熱基座。 Accordingly, in order to solve the above disadvantages of the prior art, the present invention provides a heat dissipation base that reduces the overall weight.

本發明次要目的係提供一種可降低生產成本的散熱基座之製造方法。 A secondary object of the present invention is to provide a method of manufacturing a heat dissipation base that can reduce production costs.

為達上述之目的,本發明係提供一種散熱基座,係包含:一導熱元件、一本體;所述導熱元件具有一第一側面及一第二側面;所述本體具有一槽部及一第一側部及一第二側部,該槽部連通該第一、二側部,該導熱元件嵌設於該本體之第一側部,並該導熱元件之第二側面與該槽部對應,所述本體係為高分子材質,並該導熱元件與該本體係採一體包射方式成型。 In order to achieve the above object, the present invention provides a heat dissipation base comprising: a heat conducting component, a body; the heat conductive component has a first side and a second side; the body has a groove and a first a first side portion and a second side portion, the groove portion communicates with the first and second side portions, the heat conducting element is embedded in the first side portion of the body, and the second side surface of the heat conducting element corresponds to the groove portion The system is made of a polymer material, and the heat-conducting element is molded in an integrated manner with the system.

為達上述之目的,本發明係提供一種散熱基座之製造方法,係包含下列步驟:提供一導熱元件及至少一熱管;於該導熱元件周側成型一基座本體;將前述熱管固定於前述導熱元件一側。 In order to achieve the above object, the present invention provides a method for manufacturing a heat dissipation base, comprising the steps of: providing a heat conduction element and at least one heat pipe; forming a base body on a circumference side of the heat conduction element; fixing the heat pipe to the foregoing One side of the heat conducting element.

透過本發明之散熱基座及其製造方法,不僅可減少散熱基座之重量,更可大幅降低生產成本;故本發明具有下列優點:1.減輕重量;2.降低生產成本。 The heat dissipation base and the manufacturing method thereof of the invention can not only reduce the weight of the heat dissipation base, but also greatly reduce the production cost; therefore, the invention has the following advantages: 1. lightening the weight; 2. reducing the production cost.

本發明之上述目的及其結構與功能上的特性,將依據所附圖 式之較佳實施例予以說明。 The above object of the present invention and its structural and functional characteristics will be based on the drawings The preferred embodiment of the formula is illustrated.

請參閱第1、2圖,係為本發明散熱基座之第一實施例立體分解及組合圖,如圖所示,本發明之散熱基座1,係包含:一導熱元件11、一本體12;所述導熱元件11具有一第一側面111及一第二側面112;所述本體12具有一槽部121及一第一側部122及一第二側部123,該槽部121連通該第一、二側部122、123,該導熱元件11嵌設於該本體12之第一側部122,並該導熱元件11之第二側面112與該槽部121對應,所述本體12係為高分子材質,並該導熱元件11與該本體12係採取一體包射方式成型。 1 and 2 are a perspective exploded view and a combination diagram of a first embodiment of the heat dissipation base of the present invention. As shown in the figure, the heat dissipation base 1 of the present invention comprises: a heat conducting component 11 and a body 12 The heat conducting component 11 has a first side surface 111 and a second side surface 112. The body 12 has a groove portion 121 and a first side portion 122 and a second side portion 123. The groove portion 121 communicates with the first portion. The first and second side portions 122 and 123 are disposed on the first side portion 122 of the body 12, and the second side 112 of the heat conducting member 11 corresponds to the groove portion 121. The body 12 is high. The molecular material is formed, and the heat conducting element 11 and the body 12 are integrally molded.

所述導熱元件11之材質係為銅材質及鋁材質及不銹鋼材質及石墨材質及具導熱之合金材質其中任一,本實施例係以銅材質作為說明,但並不引以為限。 The material of the heat conducting element 11 is made of a copper material, an aluminum material, a stainless steel material, a graphite material, and a heat conductive alloy material. The present embodiment is described by a copper material, but is not limited thereto.

請參閱第3、4圖,係為本發明散熱基座之第二實施例立體分解及組合圖,如圖所示,本實施例係與前述第一實施例部分結構相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述槽部121更具有一開放側1211及一底側1212,所述第二側部123與該開放側1211交界處設有至少一臂部13,該臂部13橫跨該開放側1211,所述臂部13係可對一熱管2作一徑向之壓制作用,令該熱管2與該導熱元件11得以更為緊密固定結合。 Please refer to FIGS. 3 and 4 , which are perspective exploded and combined views of the second embodiment of the heat dissipation base of the present invention. As shown in the figure, the embodiment has the same structure as that of the first embodiment, and therefore will not be used here. Further, the difference between the embodiment and the first embodiment is that the groove portion 121 further has an open side 1211 and a bottom side 1212, and the second side portion 123 and the open side 1211 are disposed at the boundary. There is at least one arm portion 13 which spans the open side 1211. The arm portion 13 can press a heat pipe 2 to make the heat pipe 2 and the heat conducting member 11 closer. Fixed bonding.

請參閱第5圖,係為本發明散熱基座之第三實施例立體圖,如圖所示,本實施例係與前述第一實施例部分結構相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述槽部121更具有一開放側1211及一底側1212及一固定元件14,該 固定元件14,與該本體12非為一體成型結構,並該固定元件14跨設於該槽部121之開放側1211上方,所述固定元件14係可對該熱管2之徑向方向施以壓力,令該熱管2得以與該本體12與該導熱元件11固定,並更加強該熱管2與該導熱元件11間之緊密結合度。 Referring to FIG. 5, it is a perspective view of a third embodiment of the heat dissipation base of the present invention. As shown in the figure, the embodiment is identical to the structure of the first embodiment, and therefore will not be described again, but the implementation is not described herein. The difference between the example and the foregoing first embodiment is that the groove portion 121 further has an open side 1211 and a bottom side 1212 and a fixing component 14 . The fixing member 14 is not integrally formed with the body 12, and the fixing member 14 is disposed above the open side 1211 of the groove portion 121, and the fixing member 14 is capable of applying pressure to the radial direction of the heat pipe 2. The heat pipe 2 is fixed to the body 12 and the heat conducting element 11 and the degree of tight coupling between the heat pipe 2 and the heat conducting element 11 is further enhanced.

請參閱第6圖,係為本發明散熱基座之第四實施例剖視圖,如圖所示,本實施例係與前述第一實施例部分結構相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述槽部121更具有一熱管2,所述熱管2設於該槽部121,該熱管2至少一側呈扁平狀並與該導熱元件11之第二側面112貼設,所述熱管2與該導熱元件11間具有一導熱介質3。 Please refer to FIG. 6 , which is a cross-sectional view of a fourth embodiment of the heat dissipation base of the present invention. As shown in the figure, the embodiment is identical to the structure of the first embodiment, and therefore will not be described herein again. The difference from the first embodiment is that the groove portion 121 further has a heat pipe 2, and the heat pipe 2 is disposed on the groove portion 121. The heat pipe 2 has a flat shape on at least one side and the heat conducting member 11 The second side 112 is attached, and the heat pipe 2 and the heat conducting element 11 have a heat conducting medium 3 therebetween.

請參閱第7圖,係為本發明散熱基座之第五實施例立體圖,如圖所示,本實施例係與前述第一實施例部分結構相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述本體12更具有一第三側部124及一第四側部125,所述第三、四側部124、125分別連接至少一固定部件4。 Please refer to FIG. 7 , which is a perspective view of a fifth embodiment of the heat dissipation base of the present invention. As shown in the figure, the embodiment is identical to the structure of the first embodiment, and therefore will not be described herein again, but the implementation is not described herein. The difference between the example and the first embodiment is that the body 12 further has a third side portion 124 and a fourth side portion 125. The third and fourth side portions 124 and 125 are respectively connected to the at least one fixing component 4 . .

請參閱第8圖,係為本發明散熱基座之第六實施例剖視圖,如圖所示,本實施例係與前述第一實施例部分結構相同,故在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述導熱元件11更具有一結合部113,該結合部113設於該導熱元件11周側,所述結合部113係可呈粗糙狀、凹凸狀、勾狀、波浪狀及鋸齒狀等可用以加強本體12及導熱元件11穩固結合之設計。 Referring to FIG. 8 , it is a cross-sectional view of a sixth embodiment of the heat dissipation base of the present invention. As shown in the figure, the embodiment is identical to the structure of the first embodiment, and therefore will not be described herein again, but the implementation is not described herein. The difference from the first embodiment is that the heat conducting component 11 further has a joint portion 113. The joint portion 113 is disposed on the circumferential side of the heat conducting component 11. The joint portion 113 can be rough and concave. , hook shape, wavy shape and zigzag shape can be used to strengthen the design of the solid body 12 and the heat conducting element 11 to be firmly combined.

請參閱第9圖,係為本發明散熱基座之第七實施例立體分解圖,如圖所示,本實施例係與前述第一實施例部分結構相同,故 在此將不再贅述,惟本實施例與前述第一實施例之不同處係為所述導熱元件11之第二側面112具有至少一凹部1123,所述熱管2係容設於該凹部1123內。 FIG. 9 is a perspective exploded view of a seventh embodiment of the heat dissipation base of the present invention. As shown in the figure, the embodiment has the same structure as that of the first embodiment. The second embodiment 112 of the heat conducting element 11 has at least one recess 1123, and the heat pipe 2 is received in the recess 1123. .

請參閱第10圖,係為本發明散熱基座之製造方法步驟流程圖,並一併參閱1~9圖,如圖所示,本發明之散熱基座之製造方法,係包含下列步驟:S1:提供一導熱元件及至少一熱管;係準備一導熱元件11及至少一熱管2,所述導熱元件11係為具有較佳導熱性質之材料,如銅材質及鋁材質等材料其中又以銅材質為較佳。 Please refer to FIG. 10 , which is a flow chart of the manufacturing method of the heat dissipation base of the present invention, and refer to FIG. 1 to FIG. 9 together. As shown in the figure, the manufacturing method of the heat dissipation base of the present invention comprises the following steps: S1 Providing a heat conducting component and at least one heat pipe; preparing a heat conducting component 11 and at least one heat pipe 2, wherein the heat conducting component 11 is a material having better heat conducting properties, such as copper material and aluminum material, wherein the material is made of copper. It is better.

S2:於該導熱元件周側成型一基座之本體;係透過以射出成型之方式於該導熱元件11周側成型一基座之本體12具有一槽部121,並該導熱元件11部分結構嵌設於該基座之本體12一側且對應該槽部121,該基座之本體12係為塑膠材質。另外,如第5圖所示,該固定元件14橫跨該槽部的上方,或是如第3、4圖所示,該臂部13橫跨該槽部121的開放側1211。 S2: forming a body of the base on the circumference of the heat-conducting element; the body 12 having a base formed on the circumference of the heat-conducting element 11 by injection molding has a groove portion 121, and the heat-conducting element 11 is partially embedded It is disposed on the side of the body 12 of the base and corresponds to the groove portion 121. The body 12 of the base is made of plastic material. Further, as shown in Fig. 5, the fixing member 14 spans over the groove portion, or as shown in Figs. 3 and 4, the arm portion 13 straddles the open side 1211 of the groove portion 121.

S3:將前述熱管固定於前述導熱元件一側。 S3: Fixing the heat pipe to the side of the heat conducting element.

將前述熱管2一側對應貼設於該導熱元件11一側,並透機械加工將兩者結合固定,所述機械加工可為緊配、嵌接、膠黏及或焊接其中任一。 The heat pipe 2 side is correspondingly attached to one side of the heat conducting element 11 and mechanically combined to fix the two. The machining may be any one of tight fitting, inlaying, gluing and welding.

1‧‧‧散熱基座 1‧‧‧heating base

11‧‧‧導熱元件 11‧‧‧thermal element

111‧‧‧第一側面 111‧‧‧ first side

112‧‧‧第二側面 112‧‧‧ second side

113‧‧‧結合部 113‧‧‧Combination Department

12‧‧‧本體 12‧‧‧Ontology

121‧‧‧槽部 121‧‧‧Slots

1211‧‧‧開放側 1211‧‧‧ open side

1212‧‧‧底側 1212‧‧‧ bottom side

1123‧‧‧凹部 1123‧‧‧ recess

122‧‧‧第一側部 122‧‧‧First side

123‧‧‧第二側部 123‧‧‧ second side

124‧‧‧第三側部 124‧‧‧ third side

125‧‧‧第四側部 125‧‧‧ fourth side

13‧‧‧臂部 13‧‧‧ Arms

14‧‧‧固定元件 14‧‧‧Fixed components

2‧‧‧熱管 2‧‧‧heat pipe

3‧‧‧導熱介質 3‧‧‧ Thermal medium

4‧‧‧固定部件 4‧‧‧Fixed parts

第1圖係為本發明散熱基座之第一實施例立體分解圖;第2圖係為本發明散熱基座之第一實施例立體組合圖;第3圖係為本發明散熱基座之第二實施例立體分解圖; 第4圖係為本發明散熱基座之第二實施例立體組合圖;第5圖係為本發明散熱基座之第三實施例立體圖;第6圖係為本發明散熱基座之第四實施例剖視圖;第7圖係為本發明散熱基座之第五實施例立體圖;第8圖係為本發明散熱基座之第六實施例剖視圖;第9圖係為本發明散熱基座之第七實施例立體分解圖;第10圖係為本發明散熱基座之製造方法步驟流程圖。 1 is a perspective exploded view of a first embodiment of a heat dissipation base of the present invention; FIG. 2 is a perspective view of a first embodiment of the heat dissipation base of the present invention; An exploded perspective view of two embodiments; 4 is a perspective view of a second embodiment of the heat dissipation base of the present invention; FIG. 5 is a perspective view of a third embodiment of the heat dissipation base of the present invention; and FIG. 6 is a fourth embodiment of the heat dissipation base of the present invention. FIG. 7 is a perspective view showing a fifth embodiment of the heat dissipation base of the present invention; FIG. 8 is a cross-sectional view showing a sixth embodiment of the heat dissipation base of the present invention; and FIG. 9 is a seventh embodiment of the heat dissipation base of the present invention. 3 is an exploded perspective view of the embodiment; FIG. 10 is a flow chart showing the steps of the method for manufacturing the heat dissipation base of the present invention.

1‧‧‧散熱基座 1‧‧‧heating base

11‧‧‧導熱元件 11‧‧‧thermal element

111‧‧‧第一側面 111‧‧‧ first side

112‧‧‧第二側面 112‧‧‧ second side

12‧‧‧本體 12‧‧‧Ontology

121‧‧‧槽部 121‧‧‧Slots

122‧‧‧第一側部 122‧‧‧First side

123‧‧‧第二側部 123‧‧‧ second side

Claims (8)

一種散熱基座,係包含:一導熱元件,具有一第一側面及一第二側面,所述導熱元件更具有一結合部,該結合部設於該導熱元件周側,所述結合部係呈粗糙面、凹凸狀、勾狀、波浪狀及鋸齒狀其中任一;一本體,具有一槽部及一第一側部及一第二側部,該槽部連通該第一、二側部,該導熱元件嵌設於該本體之第一側部,並該導熱元件之第二側面與該槽部對應,所述本體係為高分子材質,並該導熱元件與該本體一體包射成型,前述結合部用以加強本體及該導熱元件穩固結合;一熱管,設於該槽部內,該熱管至少一側呈扁平狀並與該導熱元件之第二側面貼設;一固定元件,該固定元件與該本體非為一體成型結構,並該固定元件跨設於該槽部之開放側上方,令該固定元件固定該熱管,並更加強該熱管與該導熱元件間之緊密結合度。 A heat dissipation base includes: a heat conducting component having a first side and a second side, wherein the heat conducting component further has a joint portion disposed on a circumference side of the heat conducting component, wherein the joint portion is a rough surface, a concave-convex shape, a hook shape, a wave shape, and a zigzag shape; a body having a groove portion and a first side portion and a second side portion, the groove portion connecting the first and second side portions, The heat conducting component is embedded in the first side of the body, and the second side of the heat conducting component corresponds to the groove. The system is made of a polymer material, and the heat conducting component is integrally formed with the body. The fixing portion is used for reinforcing the body and the heat conducting member to be firmly coupled; a heat pipe is disposed in the groove portion, the heat pipe is at least one side flat and is attached to the second side of the heat conducting component; and a fixing component, the fixing component is The body is not integrally formed, and the fixing component is disposed above the open side of the groove portion, so that the fixing component fixes the heat pipe and further strengthens the tight coupling between the heat pipe and the heat conducting component. 如申請專利範圍第1項所述之散熱基座,其中所述導熱元件之材質係為銅材質或鋁材質或不銹鋼材質或石墨材質其中任一。 The heat dissipation base according to claim 1, wherein the heat conductive element is made of copper or aluminum or stainless steel or graphite. 如申請專利範圍第1項所述之散熱基座,其中所述熱管與該導熱元件間具有一導熱介質。 The heat dissipation base of claim 1, wherein the heat pipe and the heat conductive element have a heat conducting medium. 如申請專利範圍第1項所述之散熱基座,其中所述本體更具有一第三側部及一第四側部,所述第三、四側部分別連接至少一固定部件。 The heat sink base of claim 1, wherein the body further has a third side portion and a fourth side portion, and the third and fourth side portions are respectively connected to the at least one fixing member. 如申請專利範圍第1項所述之散熱基座,其中所述導熱元件之第二側面具有至少一凹部。 The heat sink base of claim 1, wherein the second side of the heat conducting element has at least one recess. 一種散熱基座之製造方法,係包含下列步驟:提供一導熱元件及至少一熱管及一固定元件;於該導熱元件周側射出成型一基座本體具有一槽部,且該固定元件與該本體非為一體成型結構,並該固定元件跨設於該槽部之開放側上方,該導熱元件部分結構嵌設於該基座本體的一側且對應該槽部,並該基座本體為一塑膠材質;將前述熱管設置於前述導熱元件一側並由該固定元件固定,並更加強該熱管與該導熱元件間之緊密結合度。 A method for manufacturing a heat dissipation base includes the steps of: providing a heat conducting component and at least one heat pipe and a fixing component; forming a base portion on the circumferential side of the heat conducting component, and having a groove portion, and the fixing component and the body The non-integrally formed structure, and the fixing component is disposed above the open side of the groove portion, the heat conducting component portion is partially embedded on one side of the base body and corresponds to the groove portion, and the base body is a plastic The heat pipe is disposed on one side of the heat conducting component and fixed by the fixing component, and further strengthens the tight coupling between the heat pipe and the heat conducting component. 如申請專利範圍第6項所述之散熱基座之製造方法,其中將前述熱管固定於前述導熱元件一側此一步驟係以機械加工。 The method for manufacturing a heat dissipation base according to claim 6, wherein the step of fixing the heat pipe to the heat conduction element side is mechanically processed. 如申請專利範圍第7項所述之散熱基座之製造方法,其中於該機械加工可為緊配、嵌接、膠黏及或焊接其中任一。 The method of manufacturing the heat dissipation base according to claim 7, wherein the machining may be any of tight fitting, inlaying, gluing, or welding.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0698646B2 (en) * 1985-12-27 1994-12-07 カシオ計算機株式会社 Molding method for metal plate embedded case
TW410267B (en) * 1998-11-20 2000-11-01 Sumitomo Light Metal Ind Assembly including heat pipe and heat conductive member fixed to each other by plastic deformation of the latter, and method of manufacturing the assembly
TWM357183U (en) * 2008-12-12 2009-05-11 Asia Vital Components Co Ltd Heat-dissipation module
TWM362598U (en) * 2009-03-20 2009-08-01 Foxconn Tech Co Ltd Heat dissipation device
TW201109163A (en) * 2009-09-09 2011-03-16 Hon Hai Prec Ind Co Ltd Housing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0698646B2 (en) * 1985-12-27 1994-12-07 カシオ計算機株式会社 Molding method for metal plate embedded case
TW410267B (en) * 1998-11-20 2000-11-01 Sumitomo Light Metal Ind Assembly including heat pipe and heat conductive member fixed to each other by plastic deformation of the latter, and method of manufacturing the assembly
TWM357183U (en) * 2008-12-12 2009-05-11 Asia Vital Components Co Ltd Heat-dissipation module
TWM362598U (en) * 2009-03-20 2009-08-01 Foxconn Tech Co Ltd Heat dissipation device
TW201109163A (en) * 2009-09-09 2011-03-16 Hon Hai Prec Ind Co Ltd Housing

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