TWI571620B - A template type vacuum absorbing device, and a material sheet detecting apparatus, a material sheet transfer apparatus comprising the same - Google Patents
A template type vacuum absorbing device, and a material sheet detecting apparatus, a material sheet transfer apparatus comprising the same Download PDFInfo
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- TWI571620B TWI571620B TW104104346A TW104104346A TWI571620B TW I571620 B TWI571620 B TW I571620B TW 104104346 A TW104104346 A TW 104104346A TW 104104346 A TW104104346 A TW 104104346A TW I571620 B TWI571620 B TW I571620B
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Description
本發明係有關於一種真空吸平裝置,尤指一種藉由模板控制吸附區域面積的真空吸平裝置。 The invention relates to a vacuum suction device, in particular to a vacuum suction device for controlling the area of an adsorption area by a template.
自動光學檢查(Automated Optical Inspection,AOI)泛指運用機器視覺做為檢測標準的技術,比起習知的人眼檢測具有高速高精密度的優點。應用層面可涵蓋至高科技產業之研發、製造品管,以至國防、民生、醫療、環保、電力...或其他的相關領域。 Automated Optical Inspection (AOI) refers to the use of machine vision as the detection standard technology, which has the advantages of high speed and high precision compared with the conventional human eye detection. The application level can cover the research and development, manufacturing quality management of high-tech industries, as well as national defense, people's livelihood, medical care, environmental protection, electric power... or other related fields.
在自動光學檢測的領域中,欲對料片進行檢測,常見的方式係藉由將料片裝設於載台上,藉由抽真空的手段對該載台提供負壓,藉由載台上之氣孔將料片吸附於載台上。然而,部分特殊材質的料片經由氣孔吸持後,於料片之邊緣常會產生翹曲之問題,導致影像偵測時所拍攝之料片影像常有失真的情形。 In the field of automatic optical inspection, in order to detect the web, a common method is to mount the material on the stage by vacuuming the negative pressure on the stage by means of vacuuming. The air holes adsorb the web on the stage. However, after the material of some special materials is sucked through the air hole, the problem of warpage often occurs at the edge of the material, which causes the image of the film taken during image detection to be often distorted.
是以,為解決上述問題,中華民國第M449343號專利係揭示一種用於平整料片的真空吸平裝置,該真空吸平裝置主要包含氣室、載台、及遮蔽治具。所述的氣室包含氣體導流面及 真空吸引單元,所述的載台包含複數第一吸孔。其中載台設置於氣室上而相鄰於氣體導流面,且第一吸孔連通於氣體導流面。所述的遮蔽治具包含承載區。其中遮蔽治具設置於載台上,承載區係對應料片之面積設置,而用以承載料片。遮蔽治具遮蔽一部分之第一吸孔,承載區包含複數第二吸孔,第二吸孔係對應於另一部份之第一吸孔而連通於氣體導流面,真空吸引單元對氣體導流面抽氣,而吸持承載區上之料片。藉由上述的配置,可增進真空吸附設備整平料片的效果,解決習知容易發生料片邊緣翹曲之問題。 Therefore, in order to solve the above problem, the Patent No. M449343 of the Republic of China discloses a vacuum suction device for flattening a web, the vacuum suction device mainly comprising a gas chamber, a stage, and a shadowing jig. The gas chamber includes a gas guiding surface and a vacuum suction unit, the stage comprising a plurality of first suction holes. The carrier is disposed on the air chamber adjacent to the gas guiding surface, and the first suction hole is connected to the gas guiding surface. The shielding fixture comprises a carrying area. The shielding fixture is disposed on the stage, and the carrying area is disposed corresponding to the area of the web to support the web. The shielding fixture shields a portion of the first suction hole, the bearing area includes a plurality of second suction holes, and the second suction hole corresponds to the first suction hole of the other portion and communicates with the gas guiding surface, and the vacuum suction unit controls the gas guide The flow surface is evacuated while holding the web on the load bearing area. With the above configuration, the effect of the flattening web of the vacuum adsorption device can be enhanced, and the problem that the edge of the web is warped is easily solved.
惟,上述的真空吸平裝置雖可有效的解決料片邊緣翹曲的問題,然而,所述的遮蔽治具常必需針對不同尺寸的料片個別進行客製化的設計,於開設遮蔽治具上的孔位時,孔位必須精確地對應至上述的部分第一吸孔,否則將導致真空吸附的能力變弱,因而造成料片不能被有效的吸附。 However, the above-mentioned vacuum suction device can effectively solve the problem of warpage of the edge of the web. However, the shielding jig is often required to be customized for different sizes of the blank, and the shielding fixture is opened. In the upper hole position, the hole position must correspond exactly to the above-mentioned partial first suction hole, otherwise the ability to cause vacuum adsorption will be weakened, thereby causing the material to be effectively adsorbed.
本發明的目的,在於解決習知技術中的真空吸平裝置常有孔位不能對準導致吸附能力不佳的問題。 The object of the present invention is to solve the problem that the vacuum suction device of the prior art often has a hole position which cannot be aligned, resulting in poor adsorption capacity.
為解決上述的問題,本發明係提供一種模板式真空吸平裝置,係用以吸附並整平料片。該真空吸平裝置包含一吸附載台,一真空氣室,以及一模板機構。該吸附載台具有一載台主體,一設置於該載台主體一側的真空吸附平面,以及複數個設置於該真空吸附平面上的吸孔。該真空氣室具有一設置於該吸附載 台相對該真空吸附平面的另一側的基座,一相鄰於該吸附載台的吸孔一側的氣體導流面,以及一或複數個設置於該基座一側對該氣體導流面提供負壓的真空吸引單元。該模板機構係設置於該吸附載台相應於該氣體導流面的一側。該模板機構係具有複數個分別對應至該吸孔的頂針,以及一設置於該頂針一側的圖形模板。其中,該圖形模板具有一主體部與設置於該主體部上的第一階段平面及第二階段平面。該第一階段平面係抵附於部分複數個該頂針的一側以令該頂針覆蓋於部分該吸孔上,以界定一料片吸附區域。 In order to solve the above problems, the present invention provides a template vacuum suction device for adsorbing and leveling a web. The vacuum suction device comprises an adsorption stage, a vacuum chamber, and a template mechanism. The adsorption stage has a stage main body, a vacuum adsorption plane disposed on one side of the stage main body, and a plurality of suction holes disposed on the vacuum adsorption plane. The vacuum chamber has a set in the adsorption load a pedestal on the other side of the vacuum adsorption plane, a gas flow guiding surface adjacent to the suction hole side of the adsorption stage, and one or more of the gas conducting flow disposed on the side of the susceptor The surface provides a vacuum suction unit with a negative pressure. The stencil mechanism is disposed on a side of the adsorption stage corresponding to the gas flow guiding surface. The stencil mechanism has a plurality of thimbles respectively corresponding to the suction holes, and a graphic template disposed on one side of the ejector pins. The graphic template has a main body portion and a first stage plane and a second stage plane disposed on the main body portion. The first stage plane is attached to a side of a portion of the plurality of thimbles to cover the ejector pins on a portion of the suction holes to define a web adsorption area.
進一步地,複數個該頂針係穿過該真空氣室的該基座以分別對應至複數個該吸孔相應於該氣體導流面的一側。 Further, a plurality of the ejector pins pass through the pedestal of the vacuum plenum to respectively correspond to a plurality of the suction holes corresponding to one side of the gas guiding surface.
進一步地,該第二階段平面係設置有一或複數個吸附該頂針的磁吸單元。 Further, the second stage plane is provided with one or a plurality of magnetic units that adsorb the thimble.
進一步地,該頂針係包含一略大於該吸孔的孔徑的平面部,以及一設置於該平面部一側並於一端抵觸於該第一階段平面的筒狀本體。 Further, the ejector pin includes a flat portion slightly larger than the aperture of the suction hole, and a cylindrical body disposed on one side of the flat portion and at one end against the plane of the first stage.
進一步地,該吸孔相互間係呈等間隔排列,該吸孔係由二側延伸而略呈狹長型。 Further, the suction holes are arranged at equal intervals with each other, and the suction holes are extended from the two sides and are slightly elongated.
本發明的另一目的在於提供一種料片檢測設備,係配置有如上所述的真空吸平裝置,該料片檢測設備包含一輸料履帶,以及一影像擷取裝置。該輸料履帶透過一轉動輥,用以將該料片沿一傳送路徑移動,且該輸料履帶的表面上形成複數個導風 孔。該影像擷取裝置係位於該輸料履帶的一側,並於該輸料履帶上決定一取像區域,用以拍攝該取像區域上的該料片。其中所述的真空吸平裝置於該料片透過該輸料履帶移動至該取像區域時,該真空吸平裝置係吸平該料片,以供該影像擷取裝置拍攝。 Another object of the present invention is to provide a web detecting apparatus which is provided with a vacuum applicator as described above, the web detecting apparatus comprising a feeding track and an image capturing device. The conveying track is transmitted through a rotating roller for moving the web along a conveying path, and a plurality of guiding winds are formed on the surface of the conveying crawler hole. The image capturing device is located on one side of the conveying track, and an image capturing area is determined on the conveying track for capturing the piece on the image capturing area. The vacuum flattening device is configured to suck the web for the image capturing device to shoot when the web is moved to the image capturing area through the feeding track.
進一步地,該轉動輥包括一供該輸料履帶繞設的滾輪,一設置於該滾輪中以帶動該滾輪旋轉的樞軸,以及一設置於該樞軸一側以帶動該樞軸旋轉的驅動裝置。 Further, the rotating roller includes a roller for winding the feeding track, a pivot disposed in the roller to drive the roller to rotate, and a driving device disposed on one side of the pivot to drive the pivoting Device.
進一步地,該吸孔的面積係大於該導風孔的面積;其中該吸孔的二側係沿該傳送路徑的方向延伸而略呈狹長型。 Further, the area of the suction hole is larger than the area of the air guiding hole; wherein the two sides of the suction hole extend in the direction of the conveying path and are slightly elongated.
進一步地,該吸孔相互間中心位置的間距係等於該導風孔相互間中心位置的間距。 Further, the distance between the center positions of the suction holes is equal to the distance between the center positions of the air guiding holes.
本發明的另一目的,在於提供一種料片移載設備,係配置有如上所述的真空吸平裝置。該料片移載設備包含一機座,複數個連接臂,以及一驅動裝置。該連接臂係藉由一樞轉手段、一多軸移動手段或一水平移動手段結合於該機座上。該驅動裝置連接於該樞轉手段、該多軸移動手段或該水平移動手段以操作該連接臂沿至少一傳送路徑移動。其中所述的真空吸平裝置係設置於該連接臂上,用以吸附該料片,該驅動裝置係帶動該連接臂將該料片沿該傳送路徑移載至目標位置。 Another object of the present invention is to provide a web transfer apparatus which is provided with a vacuum applicator as described above. The web transfer device comprises a base, a plurality of connecting arms, and a driving device. The connecting arm is coupled to the base by a pivoting means, a multi-axis moving means or a horizontal moving means. The driving device is coupled to the pivoting means, the multi-axis moving means or the horizontal moving means to operate the connecting arm to move along at least one of the conveying paths. The vacuum suction device is disposed on the connecting arm for adsorbing the web, and the driving device drives the connecting arm to transfer the web along the conveying path to a target position.
是以,本發明係比起習知技術具有以下之優勢效果: Therefore, the present invention has the following advantageous effects over the prior art:
1.本發明藉由圖形模板及依據陣列排序的頂針,可提高氣室腔體之真空度,進而有效地吸附料片。 1. The present invention can increase the vacuum degree of the gas chamber cavity by using the graphic template and the ejector pin sorted according to the array, thereby effectively adsorbing the material piece.
2.本發明的吸附載台上的吸孔係大於該輸料履帶上導風孔,且該吸孔呈狹長型的設計,使吸孔得以與該導風孔相互重合。 2. The suction hole on the adsorption stage of the present invention is larger than the air guiding hole on the conveying track, and the suction hole has a narrow design so that the suction hole and the air guiding hole overlap each other.
100‧‧‧真空吸平裝置 100‧‧‧Vacuum suction device
10‧‧‧吸附載台 10‧‧‧Adsorption platform
11‧‧‧載台主體 11‧‧‧The main body of the stage
12‧‧‧吸孔 12‧‧‧ suction holes
20‧‧‧真空氣室 20‧‧‧vacuum chamber
21‧‧‧基座 21‧‧‧Base
22‧‧‧抽真空區域 22‧‧‧vacuum area
23‧‧‧真空吸引單元 23‧‧‧vacuum suction unit
30‧‧‧模板機構 30‧‧‧Template agency
31‧‧‧頂針 31‧‧‧ thimble
311‧‧‧平面部 311‧‧‧Flat Department
312‧‧‧筒狀本體 312‧‧‧Cylinder body
32‧‧‧圖形模板 32‧‧‧ graphic template
321‧‧‧主體部 321‧‧‧ Main body
322‧‧‧磁吸單元 322‧‧‧Magnetic unit
K1‧‧‧第一階段平面 K1‧‧‧ first stage plane
K2‧‧‧第二階段平面 K2‧‧‧ second stage plane
T1‧‧‧真空吸附平面 T1‧‧‧ vacuum adsorption plane
T2‧‧‧氣體導流面 T2‧‧‧ gas guiding surface
P‧‧‧料片 P‧‧‧ piece
R‧‧‧料片吸附區域 R‧‧‧Material adsorption area
32a‧‧‧圖形模板 32a‧‧‧ graphic template
P1‧‧‧料片 P1‧‧‧ piece
OL‧‧‧料片開孔區域 OL‧‧‧ piece opening area
Kr‧‧‧突起區域 Kr‧‧‧ raised area
32b‧‧‧圖形模板 32b‧‧‧graphic template
P2‧‧‧料片 P2‧‧‧ material
Jr‧‧‧孔徑間距 Jr‧‧‧ aperture spacing
200‧‧‧料片檢測設備 200‧‧‧Material testing equipment
40‧‧‧輸料履帶 40‧‧‧Feed track
41‧‧‧轉動輥 41‧‧‧Rotating roller
411‧‧‧滾輪 411‧‧‧Roller
412‧‧‧樞軸 412‧‧‧ pivot
413‧‧‧驅動裝置 413‧‧‧ drive
42‧‧‧導風孔 42‧‧‧wind guide hole
50‧‧‧影像擷取裝置 50‧‧‧Image capture device
A1‧‧‧傳送路徑 A1‧‧‧ transmission path
B‧‧‧取像區域 B‧‧‧Image capture area
300‧‧‧料片移載設備 300‧‧‧Material transfer equipment
60‧‧‧機座 60‧‧‧ machine base
61‧‧‧連接臂 61‧‧‧Connecting arm
62‧‧‧驅動裝置 62‧‧‧ drive
63‧‧‧抽真空裝置 63‧‧‧ Vacuuming device
64‧‧‧氣流通道 64‧‧‧Air passage
65‧‧‧樞軸 65‧‧‧ pivot
A2‧‧‧傳送路徑 A2‧‧‧ transmission path
圖1,本發明真空吸平裝置的上側示意圖(一)。 Figure 1 is a schematic top view of a vacuum applicator of the present invention (I).
圖2,本發明真空吸平裝置的剖面示意圖(一)。 Figure 2 is a cross-sectional view (I) of the vacuum suction device of the present invention.
圖3,本發明真空吸平裝置的上側示意圖(二)。 Figure 3 is a schematic view of the upper side of the vacuum applicator of the present invention (2).
圖4,本發明真空吸平裝置的剖面示意圖(二)。 Figure 4 is a cross-sectional view (2) of the vacuum applicator of the present invention.
圖5,本發明真空吸平裝置的上側示意圖(三)。 Figure 5 is a schematic top view of the vacuum applicator of the present invention (3).
圖6,本發明真空吸平裝置的剖面示意圖(三)。 Figure 6 is a cross-sectional view (3) of the vacuum suction device of the present invention.
圖7,本發明第一實施態樣的上側示意圖。 Fig. 7 is a top plan view showing a first embodiment of the present invention.
圖8,本發明第一實施態樣的側面示意圖。 Figure 8 is a side elevational view of a first embodiment of the present invention.
圖9,本發明第二實施態樣的上側示意圖。 Figure 9 is a top plan view of a second embodiment of the present invention.
圖10,本發明第二實施態樣的側面示意圖。 Figure 10 is a side elevational view of a second embodiment of the present invention.
茲就本案之結構特徵暨操作方式舉一較佳實施態樣,並配合圖示說明,謹述於后,俾提供審查參閱。 For a better description of the structural features and operation methods of this case, and with the illustrations, please refer to it later.
為了說明方便,在此使用的用語,例如「上方」、「下方」、「左側」、「右側」係指相對於圖式中水平面的上、下、左、右方向來定義。 For convenience of explanation, terms used herein such as "above", "below", "left side", and "right side" are defined relative to the upper, lower, left, and right directions of the horizontal plane in the drawing.
本發明係提供一種模板式真空吸平裝置100,用以吸附並整平料片P。所述的真空吸平裝置100可應用於自動光學檢測 (Automated Optical Inspection,AOI)領域,配合傳送履帶及影像擷取裝置設置,亦或是可應用於料片P的移載裝置上,用於吸附料片P並將料片P移載至不同的平台上,於本發明中並不欲限制所述真空吸平裝置100應用的方式。所述的真空吸平裝置100較佳可用以吸附一般工業上的軟性料件,例如:軟性印刷電路板(Flexible Print Circuit,FPC)、軟性顯示器(Flexible Displays)、偏光片(polarizer)或其他軟性工業料片,於本發明中並不欲限制。以下係針對本發明真空吸平裝置的結構進行說明:有關於本發明的結構及細部技術特徵進行詳細的說明。請參閱「圖1」至「圖2」,係本發明真空吸平裝置的上側示意圖、及剖面示意圖,如圖所示:本發明的真空吸平裝置100主要包含一吸附載台10、一設置於該吸附載台10一側的真空氣室20、以及一設置於該吸附載台10一側的模板機構30。 The invention provides a template vacuum suction device 100 for adsorbing and leveling the web P. The vacuum applicator 100 can be applied to automatic optical inspection (Automated Optical Inspection, AOI), with the transmission track and image capture device, or can be applied to the transfer device of the material P, for absorbing the material P and transferring the material P to different On the platform, the manner in which the vacuum applicator 100 is applied is not intended to be limited in the present invention. The vacuum applanation device 100 is preferably used to adsorb soft materials in general industry, such as: Flexible Print Circuit (FPC), Flexible Displays, Polarizers or other softness. Industrial webs are not intended to be limiting in the present invention. Hereinafter, the structure of the vacuum suction device of the present invention will be described in detail: the structure and detailed technical features of the present invention will be described in detail. Please refer to FIG. 1 to FIG. 2 , which are schematic diagrams of the upper side and a cross-sectional view of the vacuum suction device of the present invention. As shown in the figure, the vacuum suction device 100 of the present invention mainly comprises an adsorption stage 10 and a setting. A vacuum chamber 20 on the side of the adsorption stage 10 and a template mechanism 30 disposed on the side of the adsorption stage 10.
所述的吸附載台10主要包含一載台主體11、一設置於該載台主體11一側表面上的真空吸附平面T1、以及複數個設置於該載台主體11上的吸孔12,分布於該真空吸附平面T1上。 The adsorption stage 10 mainly includes a stage main body 11, a vacuum adsorption plane T1 disposed on a surface of one side of the stage main body 11, and a plurality of suction holes 12 disposed on the stage main body 11, and distributed. On the vacuum adsorption plane T1.
所述的真空氣室20係設置於該吸附載台10的一側,用以供應該吸附載台10所需的真空吸引力。該真空氣室20主要包含有一基座21、一設置於該基座21內的抽真空區域22、以及一設置於該基座21一側以對該抽真空區域22施予負壓的真空吸引單元23。所述的基座21係設置於該吸附載台10相對該真 空吸附平面T1的另一側,於相鄰於該吸附載台10的吸孔12靠近該抽真空區域22的一側係具有氣體導流面T2,真空吸引單元23係連接至風鼓(圖未示)藉由該風鼓抽氣以對該抽真空區域22施予負壓,使得該抽真空區域22趨近於一真空狀態,藉此可對該吸孔12對應於該氣體導流面T2的一側提供負壓,將料片P(或工件)透過吸孔12吸附於該真空吸附平面T1上。於一較佳實施例中,所述的吸孔12相互間係呈等間隔排列,使吸孔12得以均勻的分布於該真空吸附平面T1上,藉此避免料片P邊緣翹曲。 The vacuum chamber 20 is disposed on one side of the adsorption stage 10 for supplying the vacuum suction force required for the adsorption stage 10. The vacuum chamber 20 mainly includes a base 21, an evacuated region 22 disposed in the base 21, and a vacuum suction disposed on the side of the base 21 to apply a negative pressure to the evacuated region 22. Unit 23. The base 21 is disposed on the adsorption stage 10 relative to the true The other side of the empty adsorption plane T1 has a gas guiding surface T2 on the side adjacent to the suction hole 22 adjacent to the suction hole 12 of the adsorption stage 10, and the vacuum suction unit 23 is connected to the wind drum (Fig. The vacuum pumping region 22 is subjected to a negative pressure by the air pumping, so that the vacuuming region 22 approaches a vacuum state, whereby the suction hole 12 can correspond to the gas guiding surface. A negative pressure is applied to one side of T2, and the web P (or workpiece) is adsorbed to the vacuum adsorption plane T1 through the suction hole 12. In a preferred embodiment, the suction holes 12 are arranged at equal intervals with each other so that the suction holes 12 are evenly distributed on the vacuum adsorption plane T1, thereby preventing the edge of the web P from warping.
所述的模板機構30係設置於該吸附載台10相應於該氣體導流面T2的一側。該模板機構30係包含有複數個分別對應至該吸孔12的頂針31,以及一設置於該頂針31一側的圖形模板32。該頂針31係包含一略大於該吸孔12的孔徑的平面部311,以及一設置於該平面部311一側並於一端抵觸於該圖形模板32上的筒狀本體312。於本實施例中,所述的複數個頂針31係設置於該真空氣室20的該基座21上並穿過該基座21,頂針31一端的平面部311係朝向於該氣體導流面T2的一側,頂針31另一端的筒狀本體312係朝向於該圖形模板32的一側,透過圖形模板32抵觸該頂針31的筒狀本體312的端部以推抵該頂針31使部分的頂針31覆蓋於該吸孔12靠近該氣體導流面T2的一側,以鎖住該吸孔12。 The template mechanism 30 is disposed on a side of the adsorption stage 10 corresponding to the gas guiding surface T2. The stencil mechanism 30 includes a plurality of ejector pins 31 respectively corresponding to the suction holes 12, and a graphic template 32 disposed on one side of the ejector pins 31. The ejector pin 31 includes a flat portion 311 slightly larger than the aperture of the suction hole 12, and a cylindrical body 312 disposed on one side of the flat portion 311 and abutting against the graphic template 32 at one end. In the embodiment, the plurality of thimbles 31 are disposed on the base 21 of the vacuum chamber 20 and pass through the base 21, and the flat portion 311 at one end of the ejector pin 31 faces the gas guiding surface. On one side of the T2, the cylindrical body 312 at the other end of the ejector pin 31 faces the side of the graphic template 32, and the end portion of the cylindrical body 312 of the ejector pin 31 is in contact with the graphic template 32 to push the thimble 31 to partially The thimble 31 covers the side of the suction hole 12 close to the gas guiding surface T2 to lock the suction hole 12.
該圖形模板32係包含有一主體部321,以及設置於該主體部321上相互間具有一階差的第一階段平面K1及第二階段 平面K2,該第一階段平面K1係抵附於部分複數個該頂針31的一側以令該頂針31覆蓋於部分該吸孔12上,使被遮蔽的部分該吸孔12與該抽真空區域22隔絕,未被遮蔽的吸孔12將持續提供真空吸引力,由該未被遮蔽的吸孔12所排列而成的區域即構成一料片吸附區域R。所述未被遮蔽的吸孔12係對應於該圖形模板32上的圖形(第二階段平面K2),藉以界定上述的料片吸附區域R。 The graphic template 32 includes a main body portion 321 and a first stage plane K1 and a second stage disposed on the main body portion 321 with a step difference therebetween a plane K2, the first stage plane K1 is attached to a side of the plurality of the ejector pins 31 such that the thimble 31 covers a portion of the suction holes 12, so that the shielded portion of the suction holes 12 and the vacuuming area 22, the unshielded suction holes 12 will continue to provide vacuum attraction, and the area formed by the unshielded suction holes 12 constitutes a web adsorption region R. The unshielded suction holes 12 correspond to the pattern on the graphic template 32 (second stage plane K2), thereby defining the above-mentioned web adsorption region R.
請一併參閱「圖3」至「圖6」,本發明可依據料片的形狀選擇設置於底下的模板,該模板較佳可配合料片的尺寸及形狀開模(或削銑)調整所需的料片吸附區域。 Please refer to FIG. 3 to FIG. 6 together. According to the shape of the web, the template can be selected according to the shape of the web. The template is preferably adapted to the size and shape of the web to open the mold (or mill). Required material adsorption area.
請先參閱「圖3」、及「圖4」,所述的模板可藉由開模(或削銑)的方式,在模板的第二階段平面K2上形成對應於料片P1形狀及尺寸的圖形,例如在料片吸附區域R的平面上形成一對應至料片開孔區域OL的突起區域Kr(與第一階段平面K1等高),將圖形模板32a設置於頂針31的下方時,所述的突起區域Kr將抵附部分頂針31,使設置於該突起區域Kr上方的頂針31向上移動覆蓋於該料片吸附區域R上的料片開孔區域OL上的吸孔12,藉此避免氣體由該料片開孔區域OL上的吸孔12導入而降低真空吸附的效果。 Please refer to "Fig. 3" and "Fig. 4" first. The template can be formed on the second stage plane K2 of the template by the mold opening (or milling) to correspond to the shape and size of the material P1. A pattern, for example, a projection area Kr corresponding to the opening area OL of the web (equivalent to the first stage plane K1) is formed on the plane of the web adsorption region R, and the graphic template 32a is disposed under the ejector 31. The protruding region Kr will abut the partial ejector pin 31, and the thimble 31 disposed above the protruding region Kr is moved upward to cover the suction hole 12 on the opening area OL of the tablet adsorption region R, thereby avoiding The gas is introduced from the suction holes 12 in the opening area OL of the web to reduce the effect of vacuum adsorption.
針對不規則形的料片P2,請參閱「圖5」及「圖6」,所述的料片P2形狀及尺寸若為不規則形,所述的圖形模板32b必須對應於所述的料片P2形狀及尺寸配置。由於不規則形的料片P2放置於料片吸附區域R時,容易於邊緣處與吸孔12之間形成 間隙,造成氣體由上述的間隙導入。是以,為避免上述的情況,所述的圖形模板32b必須對應於料片P2的尺寸至少抓取一閾值,由邊緣處起算須相對該料片P2的尺寸縮減該圖形模板32b約略為一個孔徑間距Jr的大小,以確保每一個吸孔12與該料片P2間不會形成間隙。於另一較佳實施態樣,圖形模板32b可依據料片P2的形狀及尺寸,先經由樣板比對可由該料片P2所覆蓋的吸孔12位置後,針對上述位置的吸孔12以陣列的方式開模出(或削銑)所述第二階段平面K2的形狀,使吸孔12與料片P2間不會形成間隙並增加吸附力。 For the irregularly shaped web P2, please refer to "Fig. 5" and "Fig. 6". If the shape and size of the web P2 are irregular, the graphic template 32b must correspond to the web. P2 shape and size configuration. Since the irregularly shaped web P2 is placed in the web adsorption region R, it is easy to form between the edge and the suction hole 12. The gap causes the gas to be introduced through the gap described above. Therefore, in order to avoid the above situation, the graphic template 32b must capture at least a threshold corresponding to the size of the web P2, and the size of the web P2 must be reduced from the edge to the size of the web P2 by approximately one aperture. The spacing Jr is sized to ensure that no gap is formed between each of the suction holes 12 and the web P2. In another preferred embodiment, the graphic template 32b can be aligned with the suction holes 12 at the above position by comparing the shape and size of the material P2 with the suction holes 12 covered by the material P2. The mode of the second stage plane K2 is opened (or milled) so that no gap is formed between the suction hole 12 and the web P2 and the adsorption force is increased.
其中於一較佳實施例中,該第二階段平面K2上(或其周側)係設置有一或複數個磁吸單元322,用以吸引並固定該頂針31,因此可於本發明的真空吸平裝置100倒置時,固定對應於料片吸附區域R上的頂針31,使其不會落下並覆蓋至該吸孔12上,確保對應於該料片吸附區域R的吸孔12得以暢通。所述的磁吸單元322可為具有磁性的金屬物質、抑或是藉由電能產生磁能的電磁裝置等。惟,上述的磁吸單元係可選擇地設置於本發明的真空吸平裝置上,本發明並不欲限制於上述的實施例。 In a preferred embodiment, the second stage plane K2 (or its peripheral side) is provided with one or more magnetic units 322 for attracting and fixing the ejector pins 31, so that the vacuum suction can be used in the present invention. When the flat device 100 is inverted, the ejector pin 31 corresponding to the suction region R of the web is fixed so as not to fall and cover the suction hole 12, ensuring that the suction hole 12 corresponding to the suction region R of the web is unblocked. The magnetic unit 322 can be a magnetic metal substance or an electromagnetic device that generates magnetic energy by electrical energy. However, the above-described magnetic unit is optionally provided on the vacuum suction device of the present invention, and the present invention is not intended to be limited to the above embodiments.
於另一較佳實施例中,所述的模板機構30可設置於該真空氣室20的內側。所述的頂針31可另外藉由頂針支架(圖未示)固定於該抽真空區域22內,並使該頂針31分別對應至複數個該吸孔12相應於氣體導流面T2的一側。所述的圖形模板32設置於該抽真空區域22內該頂針支架的下方以推頂該頂針31使 部分該頂針31覆蓋於該吸孔12靠近該氣體導流面T2的一側。本發明並不欲限制模板機構30及真空氣室20間相對應的配置關係,在此先行敘明。 In another preferred embodiment, the template mechanism 30 can be disposed inside the vacuum chamber 20. The thimble 31 can be additionally fixed in the vacuuming region 22 by a thimble bracket (not shown), and the ejector pins 31 respectively correspond to a plurality of the suction holes 12 corresponding to one side of the gas guiding surface T2. The graphic template 32 is disposed in the vacuuming area 22 below the thimble holder to push the thimble 31 to A portion of the ejector pin 31 covers a side of the suction hole 12 adjacent to the gas guiding surface T2. The present invention is not intended to limit the corresponding arrangement relationship between the stencil mechanism 30 and the vacuum plenum 20, and will be described first.
請參閱「圖7」及「圖8」,係本發明第一實施態樣的上側示意圖及側面示意圖,如圖所示:於本實施態樣中,所述的真空吸平裝置100係可配置於一料片檢測設備200上,用以吸附並整平料片P,以供影像擷取裝置50對該料片取像藉以對該料片P的表面進行檢測。所述的料片檢測設備200主要係包含有一輸料履帶40,一影像擷取裝置50,以及前述的真空吸平裝置100。 Please refer to FIG. 7 and FIG. 8 for an upper side view and a side view of the first embodiment of the present invention. As shown in the figure, in the embodiment, the vacuum suction device 100 is configurable. The material detecting device 200 is configured to adsorb and level the web P for the image capturing device 50 to take an image of the web to detect the surface of the web P. The web detecting device 200 mainly comprises a conveying crawler 40, an image capturing device 50, and the aforementioned vacuum suction device 100.
所述的輸料履帶40係供該料片P擺設並將該料片P沿一傳送路徑A1移動。該真空吸平裝置100係設置於該輸料履帶40的下側,該影像擷取裝置50則設置於該輸料履帶40的上側(該輸料履帶40相對該真空吸平裝置100的另一側),藉由該真空吸平裝置100決定一對應於該輸料履帶40表面的取像區域B,所述的影像擷取裝置50係對設置於該取像區域B的上方或一側,藉以拍攝該取像區域B上經整平後的料片P的表面影像。 The conveying track 40 is for the material P to be placed and the material P to be moved along a conveying path A1. The vacuum suction device 100 is disposed on the lower side of the delivery crawler 40, and the image capturing device 50 is disposed on the upper side of the delivery crawler 40 (the other of the delivery crawler 40 is opposite to the vacuum suction device 100) The image capturing area B corresponding to the surface of the feeding track 40 is determined by the vacuum suction device 100. The image capturing device 50 is disposed above or on one side of the image capturing area B. Thereby, a surface image of the flattened web P on the image capturing area B is taken.
該輸料履帶40係具有一設置於該輸料履帶40一或二側帶動該輸料履帶40前進的轉動輥41,並於該輸料履帶40的表面上係佈設有複數個導風孔42。該轉動輥41係包含有一供該輸料履帶40繞設的滾輪411,一設置於該滾輪411中以帶動該滾輪411旋轉的樞軸412,以及一設置於該樞軸412一側以帶動該樞軸 412旋轉的驅動裝置413。在此所述的驅動裝置413係可為同步馬達(synchronous motor)、感應馬達(induction motor)、可逆馬達(reversible motor)、步進馬達(stepping motor)、伺服馬達(servo motor)、線性馬達(linear motor)等,於本發明中並不欲予以限制所述驅動裝置的種類。 The conveying crawler 40 has a rotating roller 41 disposed on one or both sides of the conveying crawler 40 to drive the feeding crawler 40, and a plurality of air guiding holes 42 are disposed on the surface of the conveying crawler 40. . The rotating roller 41 includes a roller 411 for the feeding track 40, a pivot 412 disposed in the roller 411 to drive the roller 411 to rotate, and a side disposed on the pivot 412 to drive the roller 411. Pivot 412 rotating drive 413. The driving device 413 described herein may be a synchronous motor, an induction motor, a reversible motor, a stepping motor, a servo motor, a linear motor ( Linear motor) or the like is not intended to limit the type of the driving device in the present invention.
所述的真空吸平裝置100係設置於該輸料履帶40相對該取像區域B的另一側。於前側加工設備所取得的料片P將透過移載設備或作業員送至該輸料履帶40上,並藉由該輸料履帶40沿該傳送路徑A1輸送,藉以將該料片P移動至該取像區域B。當該料片P移動至該取像區域B時,所述的真空吸平裝置100將啟動並藉由複數個吸孔12將該料片P整平於該取像區域B上,使該料片P的表面趨於平整,以利另一側的該影像擷取裝置50拍攝取像。 The vacuum suction device 100 is disposed on the other side of the delivery crawler 40 relative to the image capturing area B. The web P obtained by the front side processing equipment will be sent to the delivery crawler 40 through the transfer equipment or the operator, and transported along the transport path A1 by the transport crawler 40, thereby moving the web P to The image capturing area B. When the web P is moved to the image capturing area B, the vacuuming device 100 is activated and the sheet P is leveled on the image capturing area B by a plurality of suction holes 12 to make the material The surface of the sheet P tends to be flat to facilitate the image capturing device 50 on the other side to take an image.
於檢測完成後,於輸料履帶40的另一端可設有一移載裝置(圖未示),將經檢測過後的料片P進行分類。例如將料片移載至OK類別、可修補類別、NG類別等。 After the detection is completed, a transfer device (not shown) may be disposed at the other end of the delivery crawler 40 to classify the detected web P. For example, the material is transferred to the OK category, the repairable category, the NG category, and the like.
為避免輸料履帶40於移動時,因組裝、製程、或長期使用產生公差的問題,導致導風孔42與吸孔12未能重合,本實施態樣中所述吸孔12的面積係大於該導風孔42的面積。於另一較佳實施例中,為避免導風孔42與導風孔42間的間隙與該吸孔12重疊,導致吸孔12堵塞,所述的吸孔12二側係沿該傳送路徑A1的方向延伸而略呈狹長型,藉此縮短吸孔12至吸孔12間的 間隙。所述的吸孔12相互間中心位置的間距係等於該導風孔42相互間中心位置的間距,使同一面積範圍內的每一導風孔42均能對應至一吸孔12。 In order to avoid the problem of tolerances caused by the assembly, the process, or the long-term use, the air guiding hole 42 and the suction hole 12 fail to overlap. In this embodiment, the area of the suction hole 12 is larger than The area of the air guiding hole 42. In another preferred embodiment, in order to prevent the gap between the air guiding hole 42 and the air guiding hole 42 from overlapping with the suction hole 12, the suction hole 12 is blocked, and the two sides of the suction hole 12 are along the conveying path A1. The direction of the extension is slightly elongated, thereby shortening the gap between the suction hole 12 and the suction hole 12. gap. The spacing between the center positions of the suction holes 12 is equal to the distance between the center positions of the air guiding holes 42 so that each of the air guiding holes 42 in the same area can correspond to a suction hole 12.
請一併參閱「圖9」及「圖10」,係本發明第二實施態樣的側面示意圖,如圖所示:於本實施態樣中,所述的真空吸平裝置100係可配置於一料片移載設備300上。所述的料片移載設備300包含有一機座60、一或複數個連接臂61、一設置於該機座60上的驅動裝置62、以及前述的真空吸平裝置100。該連接臂61係藉由一樞轉手段、一多軸移動手段或一水平移動手段結合於該機座60上。所述的真空吸平裝置100係設置於該連接臂61上,用以吸附該料片,於吸附該料片P時,經由該樞轉手段、多軸移動手段或水平移動手段,該驅動裝置62係可帶動該連接臂61將該料片P沿該傳送路徑A2移載至目標位置。 Please refer to FIG. 9 and FIG. 10 together, which are schematic side views of a second embodiment of the present invention. As shown in the figure, in the embodiment, the vacuum suction device 100 can be configured. A piece of material is transferred to the device 300. The web transfer device 300 includes a base 60, one or a plurality of connecting arms 61, a driving device 62 disposed on the housing 60, and the aforementioned vacuum drying device 100. The connecting arm 61 is coupled to the base 60 by a pivoting means, a multi-axis moving means or a horizontal moving means. The vacuuming device 100 is disposed on the connecting arm 61 for adsorbing the material piece, and the driving device is driven by the pivoting means, the multi-axis moving means or the horizontal moving means when the material P is adsorbed. The 62 series can drive the connecting arm 61 to transfer the web P along the transport path A2 to the target position.
上述的樞轉手段可為但不限定為例如用以固定連接臂並藉由驅動裝置帶動樞轉的樞軸。上述的多軸移動手段可為但不限定為例如多軸機械臂。上述的水平移動手段可為但不限定為例如具有軌道的皮帶輪、或傳送帶等。 The pivoting means described above may be, but is not limited to, a pivot for fixing the connecting arm and pivoting by the driving means. The above multi-axis moving means may be, but not limited to, a multi-axis robot arm, for example. The horizontal moving means described above may be, but not limited to, a pulley having a rail, a conveyor belt, or the like.
於本實施態樣中,所述的連接臂61上係設置有氣流通道64。於機座60上係設置有一連接至該氣流通道64的抽真空裝置63,用以連接至該真空吸平裝置100上的真空吸引單元23,藉以透過該氣流通道64對該真空吸平裝置100的吸附載台10提 供負壓。於另一較佳實施態樣中,可透過外接的管線連接該真空吸引單元23及機座60上的抽真空裝置63。藉此,可將料片由第一位置移動至第二位置。 In the embodiment, the connecting arm 61 is provided with an air flow passage 64. An evacuation device 63 connected to the air flow passage 64 is provided on the base 60 for connecting to the vacuum suction unit 23 on the vacuum suction device 100, and the vacuum suction device 100 is transmitted through the air flow passage 64. Adsorption platform 10 For negative pressure. In another preferred embodiment, the vacuum suction unit 23 and the vacuuming device 63 on the base 60 can be connected through an external line. Thereby, the web can be moved from the first position to the second position.
於本實施態樣中,係藉由樞軸65連接連接臂61及機座60。所述的驅動裝置62係設置於該樞軸65的一側。當驅動裝置62啟動時,該驅動裝置62係透過該樞軸65帶動該連接臂61以該樞軸65為中心翻轉,以控制該連接臂61沿傳送路徑A2移動,其中,所述的真空吸平裝置100係設置於該連接臂61上,用以吸附該料片P使該料片P固定於該真空吸平裝置100上。於該料片P經由該傳送路徑A2移載至目標位置時,該抽真空裝置63係可關閉氣閥以解除該料片P的吸附狀態。 In the present embodiment, the connecting arm 61 and the base 60 are connected by a pivot 65. The driving device 62 is disposed on one side of the pivot 65. When the driving device 62 is activated, the driving device 62 drives the connecting arm 61 to rotate around the pivot 65 through the pivot 65 to control the connecting arm 61 to move along the conveying path A2, wherein the vacuum suction The flat device 100 is disposed on the connecting arm 61 for adsorbing the web P to fix the web P to the vacuum flat device 100. When the web P is transferred to the target position via the transport path A2, the vacuuming device 63 can close the air valve to release the adsorption state of the web P.
綜上所述,本發明藉由圖形模板及依據陣列排序的頂針,可提高氣室腔體之真空度,進而有效地吸附料片。本發明的吸附載台上的吸孔係大於該輸料履帶上導風孔,且該吸孔呈狹長型的設計,使吸孔得以與該導風孔相互重合。 In summary, the present invention can improve the vacuum degree of the air chamber cavity by using the graphic template and the ejector pin sorted according to the array, thereby effectively adsorbing the material piece. The suction hole on the adsorption stage of the present invention is larger than the air guiding hole on the conveying track, and the suction hole has an elongated design so that the suction hole and the air guiding hole overlap each other.
本發明已藉上述較佳具體例進行更詳細說明,惟本發明並不限定於上述所舉例之實施態樣,凡在本發明所揭示之技術思想範圍內,對該等結構作各種變化及修飾,該等變化及修飾仍屬本發明之範圍。 The present invention has been described in more detail with reference to the preferred embodiments described above, but the present invention is not limited to the embodiments described above, and various changes and modifications may be made to the structures within the scope of the technical idea disclosed herein. Such changes and modifications are still within the scope of the invention.
100‧‧‧真空吸平裝置 100‧‧‧Vacuum suction device
10‧‧‧吸附載台 10‧‧‧Adsorption platform
11‧‧‧載台主體 11‧‧‧The main body of the stage
12‧‧‧吸孔 12‧‧‧ suction holes
20‧‧‧真空氣室 20‧‧‧vacuum chamber
21‧‧‧基座 21‧‧‧Base
22‧‧‧抽真空區域 22‧‧‧vacuum area
23‧‧‧真空吸引單元 23‧‧‧vacuum suction unit
30‧‧‧模板機構 30‧‧‧Template agency
31‧‧‧頂針 31‧‧‧ thimble
311‧‧‧平面部 311‧‧‧Flat Department
312‧‧‧筒狀本體 312‧‧‧Cylinder body
32‧‧‧圖形模板 32‧‧‧ graphic template
321‧‧‧主體部 321‧‧‧ Main body
322‧‧‧磁吸單元 322‧‧‧Magnetic unit
K1‧‧‧第一階段平面 K1‧‧‧ first stage plane
K2‧‧‧第二階段平面 K2‧‧‧ second stage plane
T1‧‧‧真空吸附平面 T1‧‧‧ vacuum adsorption plane
T2‧‧‧氣體導流面 T2‧‧‧ gas guiding surface
P‧‧‧料片 P‧‧‧ piece
R‧‧‧料片吸附區域 R‧‧‧Material adsorption area
Claims (10)
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TW104104346A TWI571620B (en) | 2015-02-10 | 2015-02-10 | A template type vacuum absorbing device, and a material sheet detecting apparatus, a material sheet transfer apparatus comprising the same |
CN201510126776.2A CN106153536A (en) | 2015-02-10 | 2015-03-23 | Template type vacuum absorbing and flattening device and material sheet detection and transferring equipment thereof |
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TW104104346A TWI571620B (en) | 2015-02-10 | 2015-02-10 | A template type vacuum absorbing device, and a material sheet detecting apparatus, a material sheet transfer apparatus comprising the same |
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TWI571620B true TWI571620B (en) | 2017-02-21 |
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CN2480870Y (en) * | 2001-05-09 | 2002-03-06 | 扬博企业股份有限公司 | Base board air floating type carrying platform |
CN202885848U (en) * | 2012-10-12 | 2013-04-17 | 由田新技股份有限公司 | Vacuum flat-absorbing device |
TWM468508U (en) * | 2013-05-17 | 2013-12-21 | Utechzone Co Ltd | Suction device and vacuum equipment to suck the soft articles |
TW201444753A (en) * | 2013-05-17 | 2014-12-01 | Utechzone Co Ltd | Working machine and a vacuum adsorption carrier means thereof |
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JPH0740276A (en) * | 1993-07-26 | 1995-02-10 | Fuji Hanki Seisakusho:Kk | Sucking device for transferring workpiece |
JPH11292342A (en) * | 1998-04-10 | 1999-10-26 | Ricoh Co Ltd | Sheet material-holding device |
JP2009057207A (en) * | 2007-08-07 | 2009-03-19 | Seiko Epson Corp | Sheet suction device, carrying device, and image forming apparatus |
CN101799431B (en) * | 2010-04-08 | 2012-01-04 | 湖南大学 | Machine visual on-line detection method and equipment for tank cover quality in high-speed production line |
CN104179781B (en) * | 2013-05-22 | 2016-03-16 | 由田新技股份有限公司 | The vacuum adsorption equipment of adsorbent equipment and adsorbable soft object |
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CN2480870Y (en) * | 2001-05-09 | 2002-03-06 | 扬博企业股份有限公司 | Base board air floating type carrying platform |
CN202885848U (en) * | 2012-10-12 | 2013-04-17 | 由田新技股份有限公司 | Vacuum flat-absorbing device |
TWM468508U (en) * | 2013-05-17 | 2013-12-21 | Utechzone Co Ltd | Suction device and vacuum equipment to suck the soft articles |
TW201444753A (en) * | 2013-05-17 | 2014-12-01 | Utechzone Co Ltd | Working machine and a vacuum adsorption carrier means thereof |
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