WO2022126878A1 - Crack detection device for curved screen - Google Patents

Crack detection device for curved screen Download PDF

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WO2022126878A1
WO2022126878A1 PCT/CN2021/080549 CN2021080549W WO2022126878A1 WO 2022126878 A1 WO2022126878 A1 WO 2022126878A1 CN 2021080549 W CN2021080549 W CN 2021080549W WO 2022126878 A1 WO2022126878 A1 WO 2022126878A1
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curved screen
detection mechanism
detection
long side
inner arc
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PCT/CN2021/080549
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French (fr)
Chinese (zh)
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周春雪
陶玉龙
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苏州精濑光电有限公司
武汉精测电子集团股份有限公司
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Publication of WO2022126878A1 publication Critical patent/WO2022126878A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/917Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers control arrangements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

A crack detection device for a curved screen, comprising: a first detection apparatus, comprising an outer arc detection mechanism (1) configured to detect outer arc cracks of the curved screen, an inner arc detection mechanism (2) configured to detect inner arc cracks of the curved screen, and a hole area detection mechanism (3) configured to detect cracks around a hole on the curved screen; and a first conveying apparatus for carrying the curved screen and separately conveying the curved screen to the outer arc detection mechanism (1), the inner arc detection mechanism (2), and the hole area detection mechanism (3) of the first detection apparatus.

Description

曲面屏幕裂纹检测设备Curved screen crack detection equipment
本申请要求在2020年12月18日提交中国专利局、申请号为202011506199.7的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese Patent Application No. 202011506199.7 filed with the China Patent Office on December 18, 2020, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及检测技术领域,例如涉及一种曲面屏幕裂纹检测设备。The present application relates to the field of detection technology, for example, to a curved screen crack detection device.
背景技术Background technique
显示屏幕包括从上到下依次叠加设置的保护玻璃、触摸屏及显示屏,这三个部分是需要进行贴合的,按贴合方式可以分为全贴合和框贴合两种方式。高端显示品牌采用全贴合方式,全贴合方式即是利用水胶将显示屏与触摸屏无缝隙完全粘贴在一起。虽然这种全贴合方式具有减噪、轻薄及优良显示效果等优点,但是工艺较复杂,且良品率低。The display screen includes a protective glass, a touch screen and a display screen that are stacked in sequence from top to bottom. These three parts need to be bonded. According to the bonding method, it can be divided into two methods: full bonding and frame bonding. The high-end display brand adopts the full lamination method, which is to use water glue to completely stick the display screen and the touch screen together without any gaps. Although this full lamination method has the advantages of noise reduction, thinness and excellent display effect, etc., the process is complicated and the yield is low.
随着客户生产工艺的进步和生产规模的扩大,显示屏幕逐渐从平面屏幕向曲面屏幕转化,以保证用户越来越高的需求,屏幕裂纹检测设备无法完全检测曲面屏幕的裂纹,检测准确性较低,且检测效率较低。With the progress of the customer's production process and the expansion of the production scale, the display screen is gradually transformed from a flat screen to a curved screen to meet the higher and higher demands of users. The screen crack detection equipment cannot completely detect the crack of the curved screen, and the detection accuracy is relatively high low, and the detection efficiency is low.
发明内容SUMMARY OF THE INVENTION
本申请提供一种曲面屏幕裂纹检测设备,以解决对曲面屏幕的检测准确性低,以及检测效率低的问题。The present application provides a curved screen crack detection device to solve the problems of low detection accuracy and low detection efficiency for the curved screen.
提供一种曲面屏幕裂纹检测设备,包括:Provided is a curved screen crack detection device, including:
第一检测装置,包括设置为检测曲面屏幕的外弧裂纹的外弧检测机构、设置为检测所述曲面屏幕的内弧裂纹的内弧检测机构以及设置为检测所述曲面屏幕上的孔周围的裂纹的孔区检测机构;The first detection device includes an outer arc detection mechanism configured to detect an outer arc crack of the curved screen, an inner arc detection mechanism configured to detect an inner arc crack of the curved screen, and an inner arc detection mechanism configured to detect around the hole on the curved screen. Crack hole detection mechanism;
第一输送装置,设置为承载所述曲面屏幕并将所述曲面屏幕分别输送至所述第一检测装置的所述外弧检测机构、所述内弧检测机构及所述孔区检测机构。The first conveying device is configured to carry the curved screen and transport the curved screen to the outer arc detection mechanism, the inner arc detection mechanism and the hole area detection mechanism of the first detection device respectively.
附图说明Description of drawings
图1是本申请实施例提供的曲面屏幕裂纹检测设备的结构示意图;1 is a schematic structural diagram of a curved screen crack detection device provided by an embodiment of the present application;
图2是本申请实施例提供的入料机构的结构示意图;2 is a schematic structural diagram of a feeding mechanism provided by an embodiment of the present application;
图3是本申请实施例提供的入料搬运补正双机械手的结构示意图;3 is a schematic structural diagram of a dual manipulator for feeding and handling correction provided by an embodiment of the present application;
图4是本申请实施例提供的入料补正机械手的结构示意图;Fig. 4 is the structural representation of the feeding correction manipulator provided by the embodiment of the present application;
图5是本申请实施例提供的外弧长边检测机构的结构示意图;5 is a schematic structural diagram of an outer arc long side detection mechanism provided by an embodiment of the present application;
图6是本申请实施例提供的旋转机构的结构示意图;6 is a schematic structural diagram of a rotating mechanism provided by an embodiment of the present application;
图7是本申请实施例提供的第一输送机构的结构示意图;7 is a schematic structural diagram of a first conveying mechanism provided by an embodiment of the present application;
图8是图7中A处的局部放大图;Fig. 8 is the partial enlarged view of A place in Fig. 7;
图9是本申请实施例提供的对位机构的结构示意图;9 is a schematic structural diagram of an alignment mechanism provided by an embodiment of the present application;
图10是本申请实施例提供的翻转机构的结构示意图;10 is a schematic structural diagram of a turning mechanism provided by an embodiment of the present application;
图11是本申请实施例提供的搬运机械手的结构示意图;11 is a schematic structural diagram of a handling manipulator provided by an embodiment of the present application;
图12是本申请实施例提供的内弧长边检测机构的结构示意图;12 is a schematic structural diagram of an inner arc long side detection mechanism provided by an embodiment of the present application;
图13是本申请实施例提供的第二输送机构的结构示意图;13 is a schematic structural diagram of a second conveying mechanism provided by an embodiment of the present application;
图14是本申请实施例提供的搬运补正单机械手的结构示意图;14 is a schematic structural diagram of a single manipulator for handling correction provided by an embodiment of the present application;
图15是本申请实施例提供的孔区检测机构的结构示意图;15 is a schematic structural diagram of a hole region detection mechanism provided in an embodiment of the present application;
图16是本申请实施例提供的出料搬运双机械手的结构示意图;16 is a schematic structural diagram of a dual manipulator for discharging and handling provided by an embodiment of the present application;
图17是本申请实施例提供的出料机构的结构示意图。FIG. 17 is a schematic structural diagram of a discharging mechanism provided by an embodiment of the present application.
图中:In the picture:
1、外弧检测机构;11、外弧长边检测机构;111、外弧长边检测组件;112、外弧长边调节组件;1121、外弧长边检测支架;1122、外弧长边移动驱动源;1123、外弧长边移动平台;1124、外弧长边调节板;1125、第一弧形孔;113、光源组件;1131、光源支架;1132、光源;1133、光源驱动源;12、外弧短边检测机构;1. Outer arc detection mechanism; 11. Outer arc long side detection mechanism; 111, Outer arc long side detection component; 112, Outer arc long side adjustment component; 1121, Outer arc long side detection bracket; 1122, Outer arc long side movement Drive source; 1123, outer arc long side moving platform; 1124, outer arc long side adjustment plate; 1125, first arc hole; 113, light source assembly; 1131, light source bracket; 1132, light source; 1133, light source drive source; 12 , Outer arc short side detection mechanism;
2、内弧检测机构;21、内弧长边检测机构;211、内弧长边调节组件;2111、内弧长边检测支架;2112、内弧长边移动驱动源;2113、内弧长边移动平台;2114、内弧长边调节板;2115、第二弧形孔;212、内弧长边检测组件;22、内弧短边检测机构;2. Inner arc detection mechanism; 21. Inner arc long side detection mechanism; 211, Inner arc long side adjustment component; 2111, Inner arc long side detection bracket; 2112, Inner arc long side moving drive source; 2113, Inner arc long side Mobile platform; 2114, inner arc long side adjustment plate; 2115, second arc hole; 212, inner arc long side detection component; 22, inner arc short side detection mechanism;
3、孔区检测机构;31、孔区检测组件;32、孔区移动组件;321、孔区移动驱动源;322、孔区移动平台;323、孔区Z向驱动源;3. Hole area detection mechanism; 31, Hole area detection component; 32, Hole area moving component; 321, Hole area moving drive source; 322, Hole area moving platform; 323, Hole area Z-direction drive source;
4、第一输送机构;41、第一驱动源;42、第一补正平台;421、补正连接板;422、补正Y向驱动源;423、补正旋转驱动源;424、补正承载板;4, the first conveying mechanism; 41, the first drive source; 42, the first correction platform; 421, the correction connection plate; 422, the correction Y-direction drive source; 423, the correction rotation drive source;
5、旋转机构;51、旋转支架;52、旋转Z轴驱动源;53、旋转驱动源;54、旋转吸附组件;5. Rotating mechanism; 51. Rotating bracket; 52. Rotating Z-axis driving source; 53. Rotating driving source; 54. Rotating adsorption assembly;
6、翻转机构;61、翻转支架;62、翻转Z向驱动源;63、翻转驱动源;64、翻转吸附组件;6. Turning mechanism; 61. Turning bracket; 62. Turning Z-direction driving source; 63. Turning driving source; 64. Turning adsorption assembly;
7、搬运补正单机械手;71、搬运驱动源;72、搬运补正机械手;7. Handling and correction single manipulator; 71. Handling drive source; 72. Handling and correction manipulator;
8、入料装置;81、入料机构;811、入料支架;812、入料驱动源;813、入料皮带;82、入料搬运补正双机械手;821、入料搬运驱动源;822、入料补正机械手;8221、入料X向驱动源;8222、入料旋转驱动源;8223、入料Z向驱动源;8224、入料吸附组件;83、定位机构;84、除尘机构;8. Feeding device; 81. Feeding mechanism; 811, Feeding support; 812, Feeding drive source; 813, Feeding belt; 82, Feeding handling correction double manipulator; 821, Feeding handling drive source; 822, Feed correction manipulator; 8221, feed X-direction drive source; 8222, feed rotation drive source; 8223, feed Z-direction drive source; 8224, feed adsorption component; 83, positioning mechanism; 84, dust removal mechanism;
9、出料装置;91、出料机构;911、出料支架;912、出料皮带驱动源;913、出料皮带;914、静电棒;92、出料搬运双机械手;921、出料搬运驱动源;922、出料机械手;9221、出料Z向驱动源;9222、出料吸附组件;9. Discharge device; 91, Discharge mechanism; 911, Discharge bracket; 912, Discharge belt drive source; 913, Discharge belt; 914, Electrostatic bar; 92, Discharge handling double manipulator; 921, Discharge handling Drive source; 922, Discharge manipulator; 9221, Discharge Z-direction drive source; 9222, Discharge adsorption assembly;
10、第二输送机构;101、第二驱动源;102、第二补正平台;10. The second conveying mechanism; 101, the second driving source; 102, the second correction platform;
20、搬运机械手;201、搬运支架;202、搬运Y向驱动源;203、搬运Z向驱动源;204、搬运吸附组件;20. Handling manipulator; 201, handling bracket; 202, handling Y-direction drive source; 203, handling Z-direction drive source; 204, handling adsorption component;
30、提升机械手;40、第三输送机构;50、基台;30. Lifting manipulator; 40. Third conveying mechanism; 50. Abutment;
60、对位机构;601、对位支架;602、对位驱动源;603、对位相机。60, alignment mechanism; 601, alignment bracket; 602, alignment drive source; 603, alignment camera.
具体实施方式Detailed ways
下面结合附图并通过实施方式来说明本申请的技术方案。此处所描述的实施例仅仅用于解释本申请,而非对本申请的限定。为了便于描述,附图中仅示出了与本申请相关的部分而非全部。此外,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。The technical solutions of the present application will be described below with reference to the accompanying drawings and through embodiments. The embodiments described here are only used to explain the present application, but not to limit the present application. For the convenience of description, only a part but not the whole related to the present application is shown in the drawings. Furthermore, the embodiments in this application and features in the embodiments may be combined with each other without conflict.
本申请中限定了一些方位词,在未作出相反说明的情况下,所使用的方位词如“上”、“下”、“左”、“右”、“内”、“外”这些方位词是为了便于理解而采用的,因而不构成对本申请保护范围的限制。This application defines some orientation words, and unless otherwise stated, the orientation words used are such as "up", "down", "left", "right", "inner", "outer". It is adopted for the convenience of understanding, and thus does not constitute a limitation on the protection scope of the present application.
在本申请中,第一特征在第二特征之“上”或之“下”可以包括第一特征和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第 二特征。In this application, a first feature "on" or "under" a second feature may include the first feature and the second feature in direct contact, or the first feature and the second feature are not in direct contact but through them Additional feature contacts between. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature is directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
在本申请的描述中,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。可以根据具体情况理解上述术语在本申请中的具体含义。In the description of this application, the terms "connected", "connected" and "fixed" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integrated body; it may be a mechanical connection or a Electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. The specific meanings of the above terms in this application can be understood according to specific situations.
本实施例提供了一种曲面屏幕裂纹检测设备,用于曲面屏幕的裂纹检测,对于曲面屏幕的检测质量,可以通过通孔周围裂纹、外弧裂纹及内弧裂纹这三个参数进行评定。曲面屏幕并不是指整个屏幕都是曲面的,曲面屏幕的整体外形类似于长方体结构,以曲面屏幕为曲面的手机屏幕为例进行说明,曲面屏幕包括屏幕本体、两个短边及两个长边,两个短边设置于屏幕本体沿屏幕本体的长度方向的两侧,两个长边设置于屏幕本体沿屏幕本体的宽度方向的两侧,长边的截面和短边的截面均为弧形结构,也可以理解为屏幕本体的四个侧边的圆角形成短边和长边。其中,曲面屏幕的外弧是指长边和短边中的凸面,内弧是指长边和短边中的凹面。另外,在曲面屏幕上一般会设置摄像头孔,设置为对摄像头进行避让,孔周围裂纹指在曲面屏幕上摄像头孔周围的裂纹。This embodiment provides a curved screen crack detection device, which is used for crack detection of a curved screen. The detection quality of a curved screen can be evaluated by three parameters: cracks around through holes, outer arc cracks and inner arc cracks. The curved screen does not mean that the entire screen is curved. The overall shape of the curved screen is similar to the cuboid structure. Taking the curved screen as an example of a mobile phone screen, the curved screen includes the screen body, two short sides and two long sides. , the two short sides are arranged on both sides of the screen body along the length direction of the screen body, the two long sides are arranged on both sides of the screen body along the width direction of the screen body, and the cross-section of the long side and the short side are arc-shaped It can also be understood that the rounded corners of the four sides of the screen body form short sides and long sides. The outer arc of the curved screen refers to the convex surface in the long side and the short side, and the inner arc refers to the concave surface in the long side and the short side. In addition, a camera hole is generally set on the curved screen to avoid the camera, and the crack around the hole refers to the crack around the camera hole on the curved screen.
如图1所示,该曲面屏幕裂纹检测设备包括基台50、第一检测装置及第一输送装置,在基台50上设置第一检测装置及第一输送装置,基台50起到了整体支撑的作用。基台50的外形类似于长方体结构,定义基台50的长度方向为X向,基台50的宽度方向为Y向,基台50的高度方向为Z向(图中未示出),X向、Y向及Z向两两相互垂直,其中X向、Y向及Z向只是代表空间方向,并没有实质意义。As shown in FIG. 1 , the curved screen crack detection equipment includes a base 50, a first detection device and a first conveying device. The base 50 is provided with a first detection device and a first conveying device, and the base 50 serves as an integral support effect. The shape of the base 50 is similar to the cuboid structure, and the length direction of the base 50 is defined as the X direction, the width direction of the base 50 is the Y direction, the height direction of the base 50 is the Z direction (not shown in the figure), and the X direction is , Y-direction and Z-direction are perpendicular to each other, wherein X-direction, Y-direction and Z-direction only represent spatial directions and have no substantial meaning.
第一检测装置包括设置为检测曲面屏幕的外弧裂纹的外弧检测机构1、设置为检测曲面屏幕的内弧裂纹的内弧检测机构2以及设置为检测曲面屏幕上的孔周围的裂纹的孔区检测机构3。第一输送装置设置为承载曲面屏幕并将曲面屏幕分别输送至第一检测装置的外弧检测机构1、内弧检测机构2及孔区检测机构3。The first detection device includes an outer arc detection mechanism 1 configured to detect outer arc cracks of the curved screen, an inner arc detection mechanism 2 configured to detect inner arc cracks of the curved screen, and a hole configured to detect cracks around the holes on the curved screen. District Inspection Agency 3. The first conveying device is configured to carry the curved screen and convey the curved screen to the outer arc detection mechanism 1 , the inner arc detection mechanism 2 and the hole region detection mechanism 3 of the first detection device respectively.
对于外弧检测机构1、内弧检测机构2和孔区检测机构3的设置位置并不作限定,即外弧检测机构1、内弧检测机构2和孔区检测机构3这三者的检测顺序可以根据实际需要进行调整。可选的,外弧检测机构1、内弧检测机构2和孔区检测机构3依次设置,第一输送装置依次将曲面屏幕输送至第一检测装置的外弧检测机构1、内弧检测机构2及孔区检测机构3。The setting positions of the outer arc detection mechanism 1, the inner arc detection mechanism 2 and the hole region detection mechanism 3 are not limited, that is, the detection sequence of the outer arc detection mechanism 1, the inner arc detection mechanism 2 and the hole region detection mechanism 3 can be Adjust according to actual needs. Optionally, the outer arc detection mechanism 1, the inner arc detection mechanism 2 and the hole area detection mechanism 3 are arranged in sequence, and the first conveying device sequentially conveys the curved screen to the outer arc detection mechanism 1 and the inner arc detection mechanism 2 of the first detection device. And hole area detection mechanism 3.
本申请提供的曲面屏幕裂纹检测设备,通过第一输送装置承载曲面屏幕并将曲面屏幕分别输送至外弧检测机构1、内弧检测机构2及孔区检测机构3,使得曲面屏幕可以在多个检测工位之间进行切换,输送效率高。外弧检测机构1 设置为检测曲面屏幕的外弧裂纹,内弧检测机构2设置为检测曲面屏幕的内弧裂纹,孔区检测机构3设置为检测曲面屏幕上的孔周围的裂纹,外弧检测机构1、内弧检测机构2和孔区检测机构3实现曲面屏幕外弧裂纹、内弧裂纹及孔周围的裂纹的分步检测,降低了设备整体的复杂程度,增强了设备的稳定性,提高设备的检测效率和检测精度。The curved screen crack detection device provided by the present application carries the curved screen through the first conveying device and transports the curved screen to the outer arc detection mechanism 1, the inner arc detection mechanism 2 and the hole area detection mechanism 3 respectively, so that the curved screen can be used in multiple Switch between detection stations, with high conveying efficiency. The outer arc detection mechanism 1 is set to detect the outer arc crack of the curved screen, the inner arc detection mechanism 2 is set to detect the inner arc crack of the curved screen, and the hole area detection mechanism 3 is set to detect the crack around the hole on the curved screen. Mechanism 1, inner arc detection mechanism 2 and hole area detection mechanism 3 realize step-by-step detection of outer arc cracks, inner arc cracks and cracks around holes on the curved screen, which reduces the overall complexity of the equipment, enhances the stability of the equipment, and improves the The detection efficiency and detection accuracy of the equipment.
为了进一步提高检测效率,曲面屏幕裂纹检测设备还包括第二检测装置和第二输送装置,第二检测装置与第一检测装置的结构相同,且沿Y向对称设置,可选的,第二输送装置与第一输送装置的结构相同,且沿Y向对称设置,第二输送装置设置为将曲面屏幕分别输送至第二检测装置的外弧检测机构1、内弧检测机构2及孔区检测机构3。In order to further improve the detection efficiency, the curved screen crack detection equipment also includes a second detection device and a second conveying device. The second detection device has the same structure as the first detection device and is symmetrically arranged along the Y direction. Optionally, the second conveying device The structure of the device is the same as that of the first conveying device, and is arranged symmetrically along the Y direction. The second conveying device is set to convey the curved screen to the outer arc detection mechanism 1, inner arc detection mechanism 2 and hole area detection mechanism of the second detection device respectively. 3.
可选的,曲面屏幕裂纹检测设备还包括:第二检测装置,与所述第一检测装置的结构相同,且与所述第一检测装置对称设置;Optionally, the curved screen crack detection device further includes: a second detection device, which has the same structure as the first detection device and is symmetrically arranged with the first detection device;
第二输送装置,设置为将所述曲面屏幕分别输送至所述第二检测装置的外弧检测机构1、内弧检测机构2及孔区检测机构3;The second conveying device is configured to convey the curved screen to the outer arc detection mechanism 1, the inner arc detection mechanism 2 and the hole area detection mechanism 3 of the second detection device respectively;
入料装置8,设置为分别为所述第一输送装置和所述第二输送装置输送所述曲面屏幕。The feeding device 8 is configured to convey the curved screen to the first conveying device and the second conveying device respectively.
曲面屏幕裂纹检测设备还包括入料装置8,入料装置8设置为分别为第一输送装置和第二输送装置输送曲面屏幕。The curved screen crack detection apparatus further includes a feeding device 8, and the feeding device 8 is configured to transport the curved screen to the first conveying device and the second conveying device respectively.
曲面屏幕裂纹检测设备还包括出料装置9,出料装置9设置为分别将第一输送装置和第二输送装置上检测完毕的曲面屏幕输出。The curved screen crack detection device further includes a discharging device 9, and the discharging device 9 is configured to output the detected curved screens on the first conveying device and the second conveying device respectively.
下面将简单介绍曲面屏幕裂纹检测设备的可选布局,曲面屏幕裂纹检测设备整体关于与X向平行的轴线对称,入料装置8和第一检测装置(第二检测装置)沿X向设置,第一检测装置(第二检测装置)中的外弧检测机构1和内弧检测机构2沿X向设置,内弧检测机构2与孔区检测机构3沿Y向设置,出料装置9位于第一检测装置和第二检测装置的孔区检测机构3之间,即内弧检测机构2、孔区检测机构3和出料装置9沿Y向设置。第一输送装置(第二输送装置)大致沿X向延伸,并大致位于每个第一检测装置(第二检测装置)的主体的下侧。本实施例提供的曲面屏幕裂纹检测设备的可选布局结构紧凑,占用空间小。The optional layout of the curved screen crack detection device will be briefly introduced below. The curved screen crack detection device as a whole is symmetrical about an axis parallel to the X direction. The feeding device 8 and the first detection device (second detection device) are arranged along the X direction. In a detection device (second detection device), the outer arc detection mechanism 1 and the inner arc detection mechanism 2 are arranged along the X direction, the inner arc detection mechanism 2 and the hole area detection mechanism 3 are arranged along the Y direction, and the discharging device 9 is located in the first Between the detection device and the hole region detection mechanism 3 of the second detection device, that is, the inner arc detection mechanism 2 , the hole region detection mechanism 3 and the discharge device 9 are arranged along the Y direction. The first conveying means (second conveying means) extend substantially in the X direction and are located substantially on the underside of the main body of each first detection means (second detection means). The optional layout of the curved screen crack detection device provided in this embodiment has a compact structure and occupies a small space.
由于第二检测装置可选与第一检测装置的结构相同,且对称设置,第一检测装置可选和第二检测装置的结构相同,且沿X向对称设置,下面以第一检测装置和第一输送装置为例进行说明。Since the second detection device can optionally have the same structure as the first detection device and be symmetrically arranged, the first detection device can optionally have the same structure as the second detection device and be symmetrically arranged along the X direction. An example of a conveying device will be described.
如图1所示,入料装置8包括入料搬运补正双机械手82和入料机构81,入 料机构81设置为将曲面屏幕传送至等待区,入料搬运补正双机械手82设置为抓取等待区内的曲面屏幕,并调整曲面屏幕的位置,以及将曲面屏幕分别放置于第一输送装置和第二输送装置上。入料搬运补正双机械手82能够同时为两组输送装置上料,同时还能够将曲面屏幕调整至合适的位置,从而方便后续的检测。As shown in FIG. 1 , the feeding device 8 includes a feeding, conveying and correcting double manipulator 82 and a feeding mechanism 81. The feeding mechanism 81 is set to transfer the curved screen to the waiting area, and the feeding and transporting and correcting double manipulators 82 are set to grab and wait. The curved screen in the area is adjusted, the position of the curved screen is adjusted, and the curved screen is placed on the first conveying device and the second conveying device respectively. The feeding, handling and correction double manipulator 82 can simultaneously feed two sets of conveying devices, and can also adjust the curved screen to an appropriate position, so as to facilitate subsequent inspections.
如图1和图2所示,入料机构81设置为沿X向输送曲面屏幕,本实施例提供的入料机构81包括入料支架811、入料驱动源812和入料皮带813,入料驱动源812设置于入料支架811上,入料皮带813转动设置于入料支架811上,入料驱动源812与入料皮带813驱动连接,入料驱动源812设置为驱动入料皮带813旋转。入料皮带813通过上游工序或人工将曲面屏幕放置于入料皮带813上,在入料皮带813的摩擦力作用下便可以实现曲面屏幕的输送。入料驱动源812可以为马达等,由于马达驱动的入料皮带813转动的传送机构的结构和工作原理为相关技术,因此在此不再赘述。As shown in FIG. 1 and FIG. 2 , the feeding mechanism 81 is configured to convey the curved screen along the X direction. The feeding mechanism 81 provided in this embodiment includes a feeding bracket 811, a feeding driving source 812 and a feeding belt 813. The driving source 812 is arranged on the feeding bracket 811, the feeding belt 813 is rotatably arranged on the feeding bracket 811, the feeding driving source 812 is drivingly connected with the feeding belt 813, and the feeding driving source 812 is set to drive the feeding belt 813 to rotate . The feeding belt 813 places the curved screen on the feeding belt 813 through the upstream process or manually, and the curved screen can be conveyed under the action of the frictional force of the feeding belt 813 . The feeding driving source 812 may be a motor or the like. Since the structure and working principle of the conveying mechanism for the rotation of the feeding belt 813 driven by the motor are related technologies, details are not described here.
如图2所示,为使得曲面屏幕被入料机构81输送至等待区后,曲面屏幕停止运动,可选地,入料机构81的下游端设置有定位机构83,曲面屏幕的端部抵接于定位机构83后,曲面屏幕位于等待区。在一实施例中,定位机构83为定位板。As shown in FIG. 2 , in order to make the curved screen stop moving after the curved screen is transported to the waiting area by the feeding mechanism 81, optionally, a positioning mechanism 83 is provided at the downstream end of the feeding mechanism 81, and the end of the curved screen abuts against After the positioning mechanism 83, the curved screen is located in the waiting area. In one embodiment, the positioning mechanism 83 is a positioning plate.
如图2所示,入料机构81在长时间运行后,入料皮带813可能会附着灰尘,为了保证显示屏幕的洁净,可选地,入料皮带813的下侧设置有除尘机构84,除尘机构84设置为粘附入料皮带813上的灰尘。在一实施例中,除尘机构84包括粘尘滚轮和滚轮支架,滚轮支架连接于入料支架811上,粘尘滚轮转动连接于滚轮支架,并与入料皮带813接触。As shown in FIG. 2 , after the feeding mechanism 81 runs for a long time, the feeding belt 813 may have dust attached to it. In order to ensure the cleanliness of the display screen, optionally, a dust removal mechanism 84 is provided on the lower side of the feeding belt 813 to remove dust. The mechanism 84 is arranged to adhere to the dust on the infeed belt 813 . In one embodiment, the dust removal mechanism 84 includes a dust sticking roller and a roller support, the roller support is connected to the feeding support 811 , and the dust sticking roller is rotatably connected to the roller support and is in contact with the feeding belt 813 .
如图3所示,入料搬运补正双机械手82包括入料搬运驱动源821和两组入料补正机械手822,入料搬运驱动源821沿Y向延伸,两组入料补正机械手822连接于入料搬运驱动源821的输出端,两组入料补正机械手822能够分别将入料机构81上等待区内的曲面屏幕放置于两组输送装置上。入料搬运驱动源821可以为直线模组,直线模组的两个输出端沿Y向向相反的方向移动,以将曲面屏幕放置于两组输送装置上。As shown in FIG. 3 , the feed handling and correction double manipulator 82 includes a feed handling drive source 821 and two sets of feed correction manipulators 822 , the feed handling drive source 821 extends along the Y direction, and the two sets of feed correction manipulators 822 are connected to the feeder At the output end of the material handling drive source 821, two sets of feeding correction manipulators 822 can respectively place the curved screens in the waiting area on the feeding mechanism 81 on the two sets of conveying devices. The feeding and handling driving source 821 can be a linear module, and the two output ends of the linear module move in opposite directions along the Y direction, so as to place the curved screen on the two sets of conveying devices.
如图4所示,为了使得入料搬运补正双机械手82能够取放曲面屏幕,入料搬运补正双机械手82还包括入料Z向驱动源8223和入料吸附组件8224,入料Z向驱动源8223的输出端与入料吸附组件8224连接,以驱动入料吸附组件8224沿Z向升降,入料搬运驱动源821与入料Z向驱动源8223连接,以驱动入料Z向驱动源8223沿Y向移动。在一实施例中,当入料吸附组件8224沿Z向下降,入料吸附组件8224吸附位于入料机构81上的曲面屏幕,或将吸附的曲面屏幕 放置于输送装置。当入料吸附组件8224沿Z向上升,入料搬运补正双机械手82可以在负载或空载的情况下,在入料搬运驱动源821的驱动下沿Y向移动。As shown in FIG. 4 , in order to enable the feeding and handling correction double manipulator 82 to pick up and place the curved screen, the feeding and handling correction double manipulator 82 also includes a feeding Z-direction drive source 8223 and a feeding adsorption component 8224. The feeding Z-direction drive source The output end of 8223 is connected to the feed adsorption component 8224 to drive the feed adsorption component 8224 to rise and fall along the Z direction, and the feed handling drive source 821 is connected to the feed Z direction drive source 8223 to drive the feed Z direction drive source 8223 along the Move in the Y direction. In one embodiment, when the feeding adsorption component 8224 descends along the Z direction, the feeding adsorption component 8224 adsorbs the curved screen located on the feeding mechanism 81, or places the adsorbed curved screen on the conveying device. When the feeding adsorption assembly 8224 rises along the Z direction, the feeding and transporting correction double manipulator 82 can move along the Y direction under the driving of the feeding and transporting drive source 821 under the condition of load or no load.
为了使得入料搬运补正双机械手82调整曲面屏幕的位置,入料补正机械手822包括入料X向驱动源8221和入料旋转驱动源8222,其中,入料Z向驱动源8223与入料X向驱动源8221连接,入料Z向驱动源8223设置为驱动入料X向驱动源8221升降,入料X向驱动源8221与入料旋转驱动源8222连接,入料X向驱动源8221设置为驱动入料旋转驱动源8222沿X向移动,入料旋转驱动源8222与入料吸附组件8224连接,入料旋转驱动源8222设置为驱动入料吸附组件8224在X向和Y向所在的A面内旋转。入料搬运驱动源821、入料X向驱动源8221和入料旋转驱动源8222配合补正曲面屏幕的位置,并在入料Z向驱动源8223的配合下将曲面屏幕放置于输送装置上。In order to adjust the position of the curved screen by the feeding and handling correction double manipulator 82, the feeding correction manipulator 822 includes a feeding X-direction drive source 8221 and a feeding rotation drive source 8222, wherein the feeding Z-direction drive source 8223 and the feeding X-direction drive source 8222 The drive source 8221 is connected, the feed Z-direction drive source 8223 is set to drive the feed X-direction drive source 8221 to rise and fall, the feed X-direction drive source 8221 is connected to the feed rotation drive source 8222, and the feed X-direction drive source 8221 is set to drive The feed rotary drive source 8222 moves along the X direction, the feed rotary drive source 8222 is connected with the feed adsorption component 8224, and the feed rotary drive source 8222 is set to drive the feed adsorption component 8224 in the A plane where the X and Y directions are located. rotate. The feed conveying drive source 821, the feed X-direction drive source 8221 and the feed rotation drive source 8222 cooperate to correct the position of the curved screen, and the curved screen is placed on the conveying device under the cooperation of the feed Z-direction drive source 8223.
入料搬运驱动源821、入料Z向驱动源8223和入料X向驱动源8221可以均为直线模组,入料旋转驱动源8222可以为伺服马达。The feed handling drive source 821 , the feed Z-direction drive source 8223 and the feed X-direction drive source 8221 may all be linear modules, and the feed rotation drive source 8222 may be a servo motor.
为了便于入料搬运补正双机械手82确定对曲面屏幕的调整量,可以在入料皮带813上方设置大视野相机,根据入料皮带813上放的大视野相机获取位于等待区内的曲面屏幕的位置信息。In order to facilitate the feeding, handling and correction of the double manipulator 82 to determine the adjustment amount for the curved screen, a large-view camera can be set above the feeding belt 813, and the position of the curved screen in the waiting area can be obtained according to the large-field camera placed on the feeding belt 813 information.
如图1所示,外弧检测机构1包括外弧长边检测机构11和外弧短边检测机构12,外弧长边检测机构11设置为检测曲面屏幕的外弧的长边裂纹,外弧短边检测机构12设置为检测曲面屏幕的外弧的短边裂纹。可选地,外弧长边检测机构11和外弧短边检测机构12沿X向间隔设置,以使两者互不干涉。As shown in FIG. 1, the outer arc detection mechanism 1 includes an outer arc long side detection mechanism 11 and an outer arc short side detection mechanism 12. The outer arc long side detection mechanism 11 is configured to detect the long side cracks of the outer arc of the curved screen. The short-side detection mechanism 12 is configured to detect short-side cracks of the outer arc of the curved screen. Optionally, the outer arc long side detection mechanism 11 and the outer arc short side detection mechanism 12 are arranged at intervals along the X direction, so that the two do not interfere with each other.
可选地,外弧长边检测机构11和外弧短边检测机构12的结构相同,下面以外弧长边检测机构11的结构为例进行说明。如图5所示,外弧长边检测机构11包括外弧长边检测组件111和外弧长边调节组件112,外弧长边检测组件111设置为检测曲面屏幕的外弧长边裂纹,外弧长边调节组件112连接于外弧长边检测组件111,外弧长边调节组件112能够调节外弧长边检测组件111相对于曲面屏幕的外弧长边位置。通过设置外弧长边调节组件112,以对外弧长边检测组件111进行位置调整,保证曲面屏幕裂纹检测设备检测的准确性以及使曲面屏幕裂纹检测设备能够适用于不同尺寸的曲面屏幕。Optionally, the structures of the outer arc long side detection mechanism 11 and the outer arc short side detection mechanism 12 are the same, and the structure of the outer arc long side detection mechanism 11 is described below as an example. As shown in FIG. 5 , the outer arc long side detection mechanism 11 includes an outer arc long side detection component 111 and an outer arc long side adjustment component 112. The outer arc long side detection component 111 is configured to detect cracks on the outer arc long side of the curved screen. The arc length adjustment component 112 is connected to the outer arc length detection component 111 , and the outer arc length adjustment component 112 can adjust the position of the outer arc length detection component 111 relative to the curved screen. By setting the outer arc long side adjustment component 112 to adjust the position of the outer arc long side detection component 111, the detection accuracy of the curved screen crack detection device is ensured and the curved screen crack detection device can be applied to curved screens of different sizes.
可选地,在Y向上对称设置有两组外弧长边检测组件111和外弧长边调节组件112,上述两组外弧长边检测组件111和外弧长边调节组件112共同检测曲面屏幕的其中一条长边。在X向上,与上述两组外弧长边检测组件111和外弧长边调节组件112对称设置有两组外弧长边检测组件111和外弧长边调节组件112,以检测曲面屏幕的另一条长边,即外弧长边检测机构11共设置有四组外弧长边检测组件111和外弧长边调节组件112。由于弧边有一定的弯曲方向,在 X向上对称设置的两个长边分别通过在X向上对称设置两组外弧长边检测组件111和外弧长边调节组件112进行检测,可以使检测结果更加准确。Optionally, two sets of outer arc long edge detection components 111 and outer arc long edge adjustment components 112 are symmetrically arranged in the Y direction, and the above two sets of outer arc long edge detection components 111 and outer arc long edge adjustment components 112 jointly detect the curved screen. one of the long sides. In the X direction, two sets of outer arc long edge detection components 111 and outer arc long edge adjustment components 112 are symmetrically arranged with the above-mentioned two sets of outer arc long edge detection components 111 and outer arc long edge adjustment components 112 to detect the other side of the curved screen. One long side, that is, the outer arc long side detection mechanism 11 is provided with four sets of outer arc long side detection components 111 and outer arc long side adjustment components 112 in total. Since the arc side has a certain bending direction, the two long sides symmetrically arranged in the X direction are respectively detected by arranging two sets of outer arc long side detection components 111 and outer arc long side adjustment components 112 symmetrically in the X direction, so that the detection results can be improved. more precise.
在一实施例中,外弧长边调节组件112包括外弧长边检测支架1121、外弧长边移动驱动源1122、外弧长边移动平台1123及外弧长边调节板1124,外弧长边检测支架1121为龙门架结构,外弧长边检测支架1121设置于基台50上,设置为承载外弧长边移动驱动源1122。外弧长边移动驱动源1122可为移动电机或者移动气缸,外弧长边移动驱动源1122沿Y向设置,外弧长边移动驱动源1122的输出端连接于外弧长边移动平台1123,在外弧长边移动平台1123上设置有外弧长边检测组件111,外弧长边移动驱动源1122能够通过驱动外弧长边移动平台1123,并带动外弧长边调节板1124和外弧长边检测组件111向靠近曲面屏幕的外弧长边方向移动,外弧长边移动驱动源1122能够通过外弧长边移动平台1123带动外弧长边检测组件111沿Y向移动,实现外弧长边检测组件111沿Y向相对于曲面屏幕中外弧长边进行位置调整。In one embodiment, the outer arc long side adjustment component 112 includes an outer arc long side detection bracket 1121, an outer arc long side moving drive source 1122, an outer arc long side moving platform 1123 and an outer arc long side adjusting plate 1124. The edge detection bracket 1121 is a gantry structure, and the outer arc long edge detection bracket 1121 is disposed on the base 50 and is configured to carry the outer arc long edge moving driving source 1122 . The outer arc long side moving drive source 1122 can be a moving motor or a moving cylinder, the outer arc long side moving drive source 1122 is arranged along the Y direction, and the output end of the outer arc long side moving drive source 1122 is connected to the outer arc long side moving platform 1123, The outer arc long side moving platform 1123 is provided with the outer arc long side detection component 111. The outer arc long side moving drive source 1122 can drive the outer arc long side moving platform 1123 and drive the outer arc long side adjusting plate 1124 and the outer arc length. The edge detection component 111 moves in the direction of the outer arc long side close to the curved screen, and the outer arc long side moving drive source 1122 can drive the outer arc long side detection component 111 to move along the Y direction through the outer arc long side moving platform 1123 to realize the outer arc length. The edge detection component 111 adjusts the position relative to the long edge of the outer arc in the curved screen along the Y direction.
在外弧长边调节板1124上开设有第一弧形孔1125,外弧长边检测组件111穿过第一弧形孔1125并能够与第一弧形孔1125滑动配合,设置为调节外弧长边检测组件111的角度。由于外弧长边是曲面屏幕沿长度方向两侧的圆角,圆角为弧形结构,通过外弧长边检测组件111穿过第一弧形孔1125并能够与第一弧形孔1125滑动配合,第一弧形孔1125的直径、设置位置与外弧长边的直径和位置相匹配,使得外弧长边检测组件111能够更好的检测外弧长边的裂纹。在一实施例中,在外弧长边检测组件111上设置有外弧长边锁定件,放松外弧长边锁定件,使得外弧长边检测组件111可以沿第一弧形孔1125的内壁进行滑动,当外弧长边检测组件111移动到外弧长边的预设位置后,拧紧外弧长边锁定件,以对外弧长边检测组件111进行固定,固定效果好,避免在检测过程中外弧长边检测组件111出现位置移动而影响检测结果的准确性。A first arc-shaped hole 1125 is formed on the outer-arc long-side adjusting plate 1124, and the outer-arc long-side detection component 111 passes through the first arc-shaped hole 1125 and can be slidably matched with the first arc-shaped hole 1125, and is configured to adjust the outer arc length The angle of the edge detection assembly 111 . Since the long sides of the outer arc are rounded corners on both sides of the curved screen along the length direction, and the rounded corners are arc-shaped structures, the detection component 111 of the outer arc long side passes through the first arc-shaped hole 1125 and can slide with the first arc-shaped hole 1125 Matching, the diameter and setting position of the first arc-shaped hole 1125 match the diameter and position of the long side of the outer arc, so that the long side of the outer arc detection component 111 can better detect cracks on the long side of the outer arc. In one embodiment, the outer arc long side detection component 111 is provided with an outer arc long side locking member, and the outer arc long side locking member is released, so that the outer arc long side detection component 111 can be detected along the inner wall of the first arc hole 1125. Sliding, when the outer arc long side detection component 111 moves to the preset position of the outer arc long side, tighten the outer arc long side locking piece to fix the outer arc long side detection component 111. The positional movement of the arc-length edge detection component 111 affects the accuracy of the detection result.
在一实施例中,每组外弧长边检测组件111包括两个外弧长边检测相机,两个外弧长边检测相机均沿第一弧形孔1125滑动,两个外弧长边检测相机之间的距离可调,用于满足不同尺寸的曲面屏幕的检测需求,通用性较强。两个外弧长边检测相机共同可以对曲面屏幕中外弧长边的裂纹进行拍照,检测精度高。In one embodiment, each set of outer arc long side detection components 111 includes two outer arc long side detection cameras, both of which slide along the first arc hole 1125, and the two outer arc long side detection cameras slide along the first arc hole 1125. The distance between the cameras is adjustable, which is used to meet the detection requirements of curved screens of different sizes, and has strong versatility. The two outer arc long side detection cameras can jointly take pictures of the cracks on the outer arc long side in the curved screen, and the detection accuracy is high.
可选地,外弧长边检测机构11还包括光源组件113,光源组件113设置为提高检测环境的亮度,以提高检测精度。在一实施例中,光源组件113包括光源支架1131和连接于光源支架1131上的光源1132,可选的,光源支架1131连接于外弧长边移动平台1123的下侧。Optionally, the outer arc long side detection mechanism 11 further includes a light source assembly 113, and the light source assembly 113 is configured to improve the brightness of the detection environment to improve the detection accuracy. In one embodiment, the light source assembly 113 includes a light source bracket 1131 and a light source 1132 connected to the light source bracket 1131 . Optionally, the light source bracket 1131 is connected to the lower side of the outer arc long side moving platform 1123 .
为使得光源1132的位置适应曲面屏幕的位置,光源组件113还包括光源驱动源1133,光源支架1131和光源1132通过光源驱动源1133连接,光源驱动源 1133设置为驱动光源1132沿Y向移动。可选地,光源组件113沿Y向设置有两个光源1132。In order to make the position of the light source 1132 adapt to the position of the curved screen, the light source assembly 113 further includes a light source driving source 1133, the light source bracket 1131 and the light source 1132 are connected through the light source driving source 1133, and the light source driving source 1133 is arranged to drive the light source 1132 to move along the Y direction. Optionally, the light source assembly 113 is provided with two light sources 1132 along the Y direction.
可选的,还包括:旋转机构5,设置于所述外弧长边检测机构11和所述外弧短边检测机构12之间,并设置为将所述曲面屏幕在平面内旋转预设角度。Optionally, it also includes: a rotation mechanism 5, which is arranged between the outer arc long side detection mechanism 11 and the outer arc short side detection mechanism 12, and is arranged to rotate the curved screen by a preset angle in the plane .
外弧长边检测机构11和外弧短边检测机构12的先后顺序不作限定,但为了便于说明,在本实施例中,以外弧长边检测机构11位于外弧短边检测机构12的上游为例进行说明。外弧长边检测机构11和外弧短边检测机构12布置方向相同,因此,为使得外弧短边检测机构12检测曲面屏幕的短边,外弧长边检测机构11和外弧短边检测机构12之间还设置有旋转机构5,旋转机构5设置为将第一输送装置上输送的曲面屏幕在A面内旋转预设角度,在该实施例中,该预设角度为90°,当曲面屏幕的形状发生变化时,如为六边形时,该预设角度可以为60°。The sequence of the outer arc long side detection mechanism 11 and the outer arc short side detection mechanism 12 is not limited, but for convenience of description, in this embodiment, the outer arc long side detection mechanism 11 is located upstream of the outer arc short side detection mechanism 12 as follows. example to illustrate. The outer arc long side detection mechanism 11 and the outer arc short side detection mechanism 12 are arranged in the same direction. Therefore, in order for the outer arc short side detection mechanism 12 to detect the short side of the curved screen, the outer arc long side detection mechanism 11 and the outer arc short side detection mechanism 11 A rotation mechanism 5 is also arranged between the mechanisms 12, and the rotation mechanism 5 is set to rotate the curved screen conveyed on the first conveying device by a preset angle in the A plane. In this embodiment, the preset angle is 90°. When the shape of the curved screen changes, such as a hexagon, the preset angle can be 60°.
在一实施例中,如图6所示,旋转机构5包括旋转支架51、旋转Z轴驱动源52、旋转驱动源53和旋转吸附组件54,旋转支架51为L型结构,旋转支架51包括竖杆和水平杆,竖杆的下端连接于基台50上,水平杆连接于竖杆的上端,旋转Z轴驱动源52连接于水平杆远离竖杆的一端,旋转驱动源53连接于旋转Z轴驱动源52上,以实现旋转Z轴驱动源52沿Z向上的升降,旋转Z轴驱动源52的输出端与旋转吸附组件54连接,以实现旋转吸附组件54在A面内旋转90°。旋转Z轴驱动源52可以为直线模组,旋转吸附组件54可以为伺服马达。In one embodiment, as shown in FIG. 6 , the rotating mechanism 5 includes a rotating bracket 51 , a rotating Z-axis drive source 52 , a rotating drive source 53 and a rotating adsorption assembly 54 , the rotating support 51 is an L-shaped structure, and the rotating support 51 includes a vertical Rod and horizontal rod, the lower end of the vertical rod is connected to the base 50, the horizontal rod is connected to the upper end of the vertical rod, the rotary Z-axis drive source 52 is connected to the end of the horizontal rod away from the vertical rod, and the rotary drive source 53 is connected to the rotary Z-axis. On the driving source 52, the rotary Z-axis driving source 52 can be lifted and lowered along the Z direction, and the output end of the rotary Z-axis driving source 52 is connected to the rotary adsorption assembly 54, so that the rotary adsorption assembly 54 can rotate 90° in the A plane. The rotary Z-axis drive source 52 can be a linear module, and the rotary adsorption component 54 can be a servo motor.
可选的,所述第一输送装置包括第一输送机构4,所述第一输送机构4包括:Optionally, the first conveying device includes a first conveying mechanism 4, and the first conveying mechanism 4 includes:
第一驱动源41,沿所述外弧长边检测机构11、所述旋转机构5和所述外弧短边检测机构12设置的方向延伸;The first driving source 41 extends along the direction in which the outer arc long side detection mechanism 11 , the rotation mechanism 5 and the outer arc short side detection mechanism 12 are arranged;
两个第一补正平台42,设置为承载所述曲面屏幕以及在平面内调整所述曲面屏幕的位置,所述第一驱动源41设置为驱动所述两个第一补正平台42中的一个将所述曲面屏幕输送至所述外弧长边检测机构11,并驱动所述两个第一补正平台42中的另一个将所述曲面屏幕输送至所述外弧短边检测机构12。Two first correction platforms 42 are arranged to carry the curved screen and adjust the position of the curved screen in the plane, and the first drive source 41 is arranged to drive one of the two first correction platforms 42 to The curved screen is transported to the outer arc long side detection mechanism 11 , and the other one of the two first correction platforms 42 is driven to transport the curved screen to the outer arc short side detection mechanism 12 .
如图7所示,为使得第一输送装置将曲面屏幕输送至外弧检测机构1和旋转机构5,第一输送装置包括第一输送机构4。在一实施例中,第一输送机构4设置在基台50上,并位于旋转吸附组件54和外弧长边检测组件111的下侧,第一输送机构4包括第一驱动源41和两个第一补正平台42。第一驱动源41沿外弧长边检测机构11、旋转机构5和外弧短边检测机构12设置的方向延伸,第一驱动源41可以为直线模组。两个第一补正平台42设置为承载所述曲面屏幕以及在A面内调整曲面屏幕的位置,第一驱动源41设置为驱动两个第一补正平 台42中的一个将曲面屏幕输送至外弧长边检测机构11,并驱动两个第一补正平台42中的另一个将曲面屏幕输送至外弧短边检测机构12。As shown in FIG. 7 , in order for the first conveying device to convey the curved screen to the outer arc detection mechanism 1 and the rotation mechanism 5 , the first conveying device includes a first conveying mechanism 4 . In one embodiment, the first conveying mechanism 4 is disposed on the base 50 and is located on the lower side of the rotating adsorption assembly 54 and the outer arc long side detection assembly 111 , and the first conveying mechanism 4 includes a first driving source 41 and two The first correction platform 42 . The first driving source 41 extends along the direction in which the outer arc long side detection mechanism 11 , the rotation mechanism 5 and the outer arc short side detection mechanism 12 are arranged, and the first driving source 41 may be a linear module. The two first correction platforms 42 are arranged to carry the curved screen and adjust the position of the curved screen in the A surface, and the first drive source 41 is arranged to drive one of the two first correction platforms 42 to transport the curved screen to the outer arc. The long side detection mechanism 11 drives the other one of the two first correction platforms 42 to transport the curved screen to the outer arc short side detection mechanism 12 .
于本实施例而言,第一驱动源41驱动位于上游的第一补正平台42在入料搬运补正双机械手82和旋转机构5之间往复移动,以使该第一补正平台42承接入料搬运补正双机械手82提供的曲面屏幕、将曲面屏幕输送至外弧长边检测机构11的下侧,以及将曲面屏幕输送至旋转机构5的下侧,以使旋转吸附组件54吸附曲面屏幕。第一驱动源41驱动位于下游的第一补正平台42在旋转机构5和外弧短边检测机构12之间往复移动,以使该第一补正平台42承接旋转吸附组件54旋转后的曲面屏幕,以及将曲面屏幕输送至外弧短边检测机构12的下侧。In this embodiment, the first driving source 41 drives the first correction platform 42 located upstream to move back and forth between the feeding and transporting and correcting double manipulators 82 and the rotating mechanism 5, so that the first correction platform 42 accepts the feeding and transporting. The curved screen provided by the dual manipulators 82 is corrected, the curved screen is conveyed to the underside of the outer arc long side detection mechanism 11, and the curved screen is conveyed to the underside of the rotating mechanism 5, so that the rotating adsorption component 54 can adsorb the curved screen. The first drive source 41 drives the first correction platform 42 located downstream to move back and forth between the rotating mechanism 5 and the outer arc short side detection mechanism 12, so that the first correction platform 42 receives the curved screen after the rotation of the rotating suction assembly 54, And convey the curved screen to the lower side of the outer arc short side detection mechanism 12 .
在一实施例中,如图8所示,第一补正平台42包括补正连接板421、补正Y向驱动源422、补正旋转驱动源423以及补正承载板424,补正连接板421连接于第一驱动源41的输出端,补正Y向驱动源422连接于补正连接板421上,补正Y向驱动源422的输出端与补正旋转驱动源423连接,以驱动补正旋转驱动源423沿Y向移动,补正旋转驱动源423的输出端与补正承载板424连接,以驱动补正承载板424旋转。补正Y向驱动源422可以为动子和定子形成的电磁驱动机构,也可以为丝杆螺母机构,补正旋转驱动源423可以为直接驱动电机。In one embodiment, as shown in FIG. 8 , the first correction platform 42 includes a correction connection plate 421, a correction Y-direction drive source 422, a correction rotation drive source 423 and a correction bearing plate 424, and the correction connection plate 421 is connected to the first drive. The output terminal of the source 41, the correction Y-direction drive source 422 is connected to the correction connection plate 421, and the output terminal of the correction Y-direction drive source 422 is connected with the correction rotation drive source 423 to drive the correction rotation drive source 423 to move along the Y direction, and the correction The output end of the rotation driving source 423 is connected to the correction carrier plate 424 to drive the correction carrier plate 424 to rotate. The correction Y-direction drive source 422 may be an electromagnetic drive mechanism formed by a mover and a stator, or a screw-nut mechanism, and the correction rotation drive source 423 may be a direct drive motor.
如图1和图9所示,为了使第一补正平台42精确地补正曲面屏幕的位置,曲面屏幕裂纹检测设备还包括对位机构60,其中,沿X向且在入料搬运补正双机械手82和外弧长边检测机构11之间设置有对位机构60,在旋转机构5的一侧也设置有对位机构60。对位机构60设置为检测曲面屏幕的位置,以使第一补正平台42准确的调整曲面屏幕的位置,从而保证检测精度。As shown in FIG. 1 and FIG. 9 , in order to make the first correction platform 42 correct the position of the curved screen accurately, the curved screen crack detection device further includes an alignment mechanism 60 , wherein the dual manipulators 82 are corrected along the X direction and in the feeding and conveying process. A positioning mechanism 60 is provided between the outer arc long side detection mechanism 11 , and a positioning mechanism 60 is also provided on one side of the rotating mechanism 5 . The alignment mechanism 60 is configured to detect the position of the curved screen, so that the first correction platform 42 can accurately adjust the position of the curved screen, thereby ensuring the detection accuracy.
在一实施例中,如图9所示,对位机构60包括对位支架601、对位驱动源602及对位相机603,对位支架601为龙门架结构,对位支架601设置于基台50上,设置为承载对位驱动源602。根据检测需要,对位驱动源602沿X向或Y向设置于对位支架601上,对位驱动源602可为伺服马达,对位驱动源602的输出端通过对位安装板连接于对位相机603,利用对位支架601将对位相机603进行架设,使曲面屏幕在穿过对位支架601的同时,对位相机603可以对曲面屏幕进行对位。对位驱动源602通过对位安装板驱动对位相机603移动,实现对对位相机603的位置调整,使对位相机603的位置和待检测曲面的定位点正对设置,调整完成之后,输送机构可以将曲面屏幕输送至外弧长边检测机构11或外弧短边检测机构12。In one embodiment, as shown in FIG. 9 , the alignment mechanism 60 includes an alignment bracket 601 , an alignment drive source 602 and an alignment camera 603 , the alignment bracket 601 is a gantry structure, and the alignment bracket 601 is disposed on the base. 50, is set to carry the alignment drive source 602. According to the detection needs, the alignment drive source 602 is arranged on the alignment bracket 601 along the X direction or the Y direction. The alignment drive source 602 can be a servo motor. The camera 603 uses the alignment bracket 601 to erect the alignment camera 603 , so that the alignment camera 603 can align the curved screen while the curved screen passes through the alignment bracket 601 . The alignment drive source 602 drives the alignment camera 603 to move through the alignment mounting plate to realize the position adjustment of the alignment camera 603, so that the position of the alignment camera 603 and the positioning point of the curved surface to be detected are directly set. The mechanism can transport the curved screen to the outer arc long side detection mechanism 11 or the outer arc short side detection mechanism 12 .
在一实施例中,对位相机603的数量可以为多个,多个对位相机603平行 间隔设置,可选的,本实施例对位相机603的数量为两个,对位相机603的数量可以根据实际生产需要进行调整。In one embodiment, the number of alignment cameras 603 may be multiple, and the plurality of alignment cameras 603 are arranged in parallel and spaced apart. Optionally, in this embodiment, the number of alignment cameras 603 is two, and the number of alignment cameras 603 It can be adjusted according to actual production needs.
本实施例提供的曲面屏幕裂纹检测设备的外弧检测的工作过程为:The working process of the outer arc detection of the curved screen crack detection device provided in this embodiment is as follows:
1、位于上游的第一补正平台42承接入料搬运补正双机械手82提供的曲面屏幕,并根据对位机构60检测的曲面屏幕的位置,对曲面屏幕的位置进行补正以及将曲面屏幕输送至外弧长边检测组件111的下侧。1. The first correction platform 42 located in the upstream accepts the curved screen provided by the feeding and handling correction double manipulator 82, and according to the position of the curved screen detected by the alignment mechanism 60, the position of the curved screen is corrected and the curved screen is transported to the outside The lower side of the arc length edge detection assembly 111 .
2、外弧长边检测组件111对曲面屏幕的外弧长边裂纹进行检测。2. The outer arc long side detection component 111 detects the outer arc long side crack of the curved screen.
3、位于上游的第一补正平台42将曲面屏幕搬运至旋转机构5的旋转吸附组件54的下侧。3. The first correction platform 42 located upstream transports the curved screen to the lower side of the rotation suction assembly 54 of the rotation mechanism 5 .
4、旋转机构5吸附位于上游的第一补正平台42上的曲面屏幕、将曲面屏幕在A面内旋转90°以及将旋转后的曲面屏幕;同时位于上游的第一补正平台42向入料搬运补正双机械手82所在侧移动,位于下游的第一补正平台42运动至旋转吸附组件54的下侧,并承接旋转吸附组件54吸附的旋转后的曲面屏幕。4. The rotating mechanism 5 absorbs the curved screen on the upstream first correction platform 42, rotates the curved screen by 90° in the A plane, and rotates the curved screen; at the same time, the upstream first correction platform 42 is transported to the feeding material The side where the correction double manipulator 82 is located moves, and the first correction platform 42 located downstream moves to the lower side of the rotary adsorption assembly 54 and receives the rotated curved screen adsorbed by the rotary adsorption assembly 54 .
5、位于下游的第一补正平台42运动至外弧短边检测机构12的下侧,外弧短边检测机构12对曲面屏幕的外弧短边裂纹进行检测。5. The first correction platform 42 located downstream moves to the lower side of the outer arc short side detection mechanism 12, and the outer arc short side detection mechanism 12 detects the outer arc short side crack of the curved screen.
如图1和图10所示,外弧检测完毕后,曲面屏幕进入内弧检测阶段,由于内弧和外弧位于曲面屏幕的相对两面,因此在进入内弧检测阶段之前需要将曲面屏幕翻转180°。为此,曲面屏幕裂纹检测设备还包括翻转机构6,翻转机构6设置于外弧检测机构1和内弧检测机构2之间,并设置为将输送装置上输送的曲面屏幕翻转180°。As shown in Figure 1 and Figure 10, after the outer arc detection is completed, the curved screen enters the inner arc detection stage. Since the inner arc and the outer arc are located on opposite sides of the curved screen, the curved screen needs to be flipped 180 degrees before entering the inner arc detection stage. °. To this end, the curved screen crack detection device further includes a turning mechanism 6, which is arranged between the outer arc detection mechanism 1 and the inner arc detection mechanism 2, and is configured to turn the curved screen conveyed on the conveying device by 180°.
在一实施例中,如图10所示,翻转机构6包括翻转支架61、翻转Z向驱动源62、翻转驱动源63以及翻转吸附组件64,翻转支架61的下端连接于基台50,翻转Z向驱动源62的缸体连接于翻转支架61,翻转Z向驱动源62的输出端与翻转驱动源63连接,以驱动翻转驱动源63升降,翻转驱动源63的输出端与翻转吸附组件64连接,可选地,翻转驱动源63沿Y向延伸,以驱动翻转吸附组件64绕Y向旋转。翻转机构6工作时,翻转Z向驱动源62驱动翻转驱动源63和翻转吸附组件64向下运动,翻转吸附组件64吸附位于第一输送机构4上的曲面屏幕,之后,翻转驱动源63驱动翻转吸附组件64翻转180°,曲面屏幕原本朝下的面现在变为朝上设置,即实现曲面屏幕的180°翻转,最后,等待下游机构吸附翻转吸附组件64吸附的曲面屏幕。In one embodiment, as shown in FIG. 10 , the turning mechanism 6 includes a turning bracket 61 , a turning Z-direction driving source 62 , a turning driving source 63 and a turning adsorption assembly 64 , the lower end of the turning bracket 61 is connected to the base 50 , and the turning Z The cylinder to the driving source 62 is connected to the inversion bracket 61 , the output end of the inversion Z-direction driving source 62 is connected to the inversion driving source 63 to drive the inversion driving source 63 to rise and fall, and the output end of the inversion driving source 63 is connected to the inversion adsorption assembly 64 , Optionally, the inversion driving source 63 extends along the Y direction to drive the inversion adsorption assembly 64 to rotate around the Y direction. When the inversion mechanism 6 is working, the inversion Z-direction driving source 62 drives the inversion driving source 63 and the inversion adsorption assembly 64 to move downward, the inversion adsorption assembly 64 adsorbs the curved screen located on the first conveying mechanism 4, and then the inversion driving source 63 drives the inversion The adsorption assembly 64 is turned 180°, and the originally downward facing surface of the curved screen is now set upward, that is, the 180° inversion of the curved screen is realized.
如图1和图11所示,根据曲面屏幕裂纹检测设备的布局,内弧检测机构2位于外弧检测机构1沿Y向的一侧,因此为将曲面屏幕输送至内弧检测机构2处,曲面屏幕裂纹检测设备还包括搬运机械手20,搬运机械手20设置为吸附翻 转吸附组件64上的曲面屏幕,并将曲面屏幕放置于第二输送机构10上,其中,第二输送机构10为第一输送装置的一部分,第二输送机构10设置为为内弧检测机构2运输曲面屏幕。As shown in Figures 1 and 11, according to the layout of the curved screen crack detection equipment, the inner arc detection mechanism 2 is located on the side of the outer arc detection mechanism 1 along the Y direction, so in order to transport the curved screen to the inner arc detection mechanism 2, The curved screen crack detection device further includes a handling manipulator 20, the handling manipulator 20 is configured to adsorb the curved screen on the flipping adsorption assembly 64, and place the curved screen on the second conveying mechanism 10, wherein the second conveying mechanism 10 is the first conveying mechanism Part of the device, the second conveying mechanism 10 is arranged to transport the curved screen for the inner arc detection mechanism 2 .
搬运机械手20包括搬运支架201、搬运Y向驱动源202、搬运Z向驱动源203和搬运吸附组件204,搬运支架201的下端与基台50连接,并可选为龙门架,搬运Y向驱动源202连接于搬运支架201上,搬运Y向驱动源202的输出端与搬运Z向驱动源203连接,设置为驱动搬运Z向驱动源203沿Y向往复移动,搬运Z向驱动源203的输出端与搬运吸附组件204连接,以驱动搬运吸附组件204升降,实现对放置于第一输送机构4上的曲面屏幕的吸附或将吸附的曲面屏幕放置于第二输送机构10上。The conveying manipulator 20 includes a conveying bracket 201, a Y-direction drive source 202, a Z-direction drive source 203, and a conveying suction assembly 204. The lower end of the conveying bracket 201 is connected to the base 50, and can be optionally a gantry, and the Y-direction drive source is conveyed. 202 is connected to the conveying bracket 201, the output end of the conveying Y-direction drive source 202 is connected to the conveying Z-direction drive source 203, and is set to drive the conveying Z-direction drive source 203 to reciprocate along the Y direction, and the output end of the conveying Z-direction drive source 203 It is connected with the conveying suction assembly 204 to drive the conveying suction assembly 204 to rise and fall to realize the adsorption of the curved screen placed on the first conveying mechanism 4 or placing the adsorbed curved screen on the second conveying mechanism 10 .
如图1所示,在曲面屏幕位于第二输送机构10上之后,便可以进入内弧检测阶段,执行内弧检测的机构为内弧检测机构2。为了分别检测内弧的长边和短边,可选地,内弧检测机构2包括内弧长边检测机构21和内弧短边检测机构22,内弧长边检测机构21设置为检测曲面屏幕的内弧的长边裂纹,内弧短边检测机构22设置为检测曲面屏幕的内弧的短边裂纹。As shown in FIG. 1 , after the curved screen is positioned on the second conveying mechanism 10 , the inner arc detection stage can be entered, and the mechanism for performing the inner arc detection is the inner arc detection mechanism 2 . In order to detect the long side and the short side of the inner arc, optionally, the inner arc detection mechanism 2 includes an inner arc long side detection mechanism 21 and an inner arc short side detection mechanism 22, and the inner arc long side detection mechanism 21 is configured to detect the curved screen The long-side crack of the inner arc, the inner-arc short-side detection mechanism 22 is set to detect the short-side crack of the inner arc of the curved screen.
可选地,内弧长边检测机构21和内弧短边检测机构22的结构相同,下面以内弧长边检测机构21的结构为例进行说明。如图12所示,内弧长边检测机构21包括内弧长边检测组件212和内弧长边调节组件211,内弧长边检测组件212设置为检测曲面屏幕的内弧长边裂纹,内弧长边调节组件211连接于内弧长边检测组件212,内弧长边调节组件211能够调节内弧长边检测组件212相对于曲面屏幕的内弧长边位置。通过设置内弧长边调节组件211,以对内弧长边检测组件212进行位置调整,保证曲面屏幕裂纹检测设备检测的准确性以及使曲面屏幕裂纹检测设备能够适用于不同尺寸的曲面屏幕。Optionally, the structures of the inner arc long side detection mechanism 21 and the inner arc short side detection mechanism 22 are the same, and the structure of the inner arc long side detection mechanism 21 is described as an example below. As shown in FIG. 12, the inner arc long side detection mechanism 21 includes an inner arc long side detection component 212 and an inner arc long side adjustment component 211. The inner arc long side detection component 212 is configured to detect the inner arc long side crack of the curved screen. The arc length adjustment component 211 is connected to the inner arc length detection component 212, and the inner arc length adjustment component 211 can adjust the position of the inner arc length detection component 212 relative to the curved screen. By setting the inner arc long side adjustment component 211 to adjust the position of the inner arc long side detection component 212, the detection accuracy of the curved screen crack detection device is ensured and the curved screen crack detection device can be applied to curved screens of different sizes.
可选地,在X向上设置有两组内弧长边检测组件212和内弧长边调节组件211,且两组内弧长边检测组件212和内弧长边调节组件211镜像设置,两组内弧长边检测组件212分别检测曲面屏幕的内弧长边。由于内弧长边有一定的弯曲方向,两个对称设置的内弧长边通过镜像设置的两组内弧长边检测组件212和内弧长边调节组件211可以使检测结果更加准确。Optionally, two sets of inner arc long edge detection components 212 and inner arc long edge adjustment components 211 are provided in the X direction, and the two sets of inner arc long edge detection components 212 and the inner arc long edge adjustment components 211 are mirror image settings, and two sets of The inner arc long side detection components 212 respectively detect the inner arc long sides of the curved screen. Since the long side of the inner arc has a certain bending direction, the two symmetrically arranged long sides of the inner arc can make the detection result more accurate by mirroring the two sets of the detecting components 212 and adjusting components 211 of the long side of the inner arc.
以下以其中一组内弧长边检测组件212和内弧长边调节组件211为例进行说明,如图12所示,内弧长边调节组件211包括内弧长边检测支架2111、内弧长边移动驱动源2112、内弧长边移动平台2113及内弧长边调节板2114,内弧长边检测支架2111为龙门架结构,内弧长边检测支架2111设置于基台50上,设置为承载内弧长边移动驱动源2112。内弧长边移动驱动源2112可为移动电机、移动气缸或通过操作者手动驱动,内弧长边移动驱动源2112的输出端连接于内 弧长边移动平台2113,在内弧长边移动平台2113上设置有内弧长边检测组件212,内弧长边移动驱动源2112能够通过驱动内弧长边移动平台2113,并带动内弧长边调节板2114和内弧长边检测组件212向靠近曲面屏幕的内弧长边方向移动,内弧长边移动驱动源2112能够通过内弧长边移动平台2113带动内弧长边检测组件212沿Y向移动,实现内弧长边检测组件212沿Y向相对于曲面屏幕中内弧长边进行位置调整。In the following, a set of inner arc long side detection components 212 and inner arc long side adjustment components 211 are used as an example for description. As shown in FIG. The side moving drive source 2112, the inner arc long side moving platform 2113 and the inner arc long side adjusting plate 2114, the inner arc long side detection bracket 2111 is a gantry structure, the inner arc long side detection bracket 2111 is arranged on the base 50, and is arranged as The drive source 2112 is moved on the long side of the carrying inner arc. The inner arc long side moving drive source 2112 can be a moving motor, a moving cylinder or manually driven by an operator. 2113 is provided with an inner arc long side detection component 212, the inner arc long side moving drive source 2112 can drive the inner arc long side moving platform 2113, and drive the inner arc long side adjustment plate 2114 and the inner arc long side detection component 212 to approach. The inner arc long side of the curved screen moves in the direction of the inner arc long side, and the inner arc long side moving drive source 2112 can drive the inner arc long side detection component 212 to move along the Y direction through the inner arc long side moving platform 2113, so as to realize the inner arc long side detection component 212 along the Y direction Adjusts the position relative to the long edge of the inner arc in the surface screen.
在内弧长边调节板2114上开设有第二弧形孔2115,内弧长边检测组件212穿过第二弧形孔2115并能够与第二弧形孔2115滑动配合,设置为调节内弧长边检测组件212的角度。由于内弧长边是曲面屏幕沿长度方向两侧的圆角,圆角为弧形结构,通过内弧长边检测组件212穿过第二弧形孔2115并能够与第二弧形孔2115滑动配合,第二弧形孔2115的直径、设置位置与内弧长边的直径和位置相匹配,使得内弧长边检测组件212能够更好的检测内弧长边的裂纹。在一实施例中,在内弧长边检测组件212上设置有内弧长边锁定件,放松内弧长边锁定件,使得内弧长边检测组件212可以沿第二弧形孔2115的内壁进行滑动,当内弧长边检测组件212移动到内弧长边预设位置后,拧紧内弧长边锁定件,以对内弧长边检测组件212进行固定,固定效果好,避免在检测过程中内弧长边检测组件212出现位置移动而影响检测结果的准确性。A second arc hole 2115 is opened on the inner arc long side adjusting plate 2114, and the inner arc long side detection component 212 passes through the second arc hole 2115 and can be slidably matched with the second arc hole 2115, and is configured to adjust the inner arc The angle of the long edge detection assembly 212 . Since the long sides of the inner arc are rounded corners on both sides of the curved screen along the length direction, and the rounded corners are arc-shaped structures, the long-side detection component 212 of the inner arc passes through the second arc-shaped hole 2115 and can slide with the second arc-shaped hole 2115 In cooperation, the diameter and setting position of the second arc-shaped hole 2115 match the diameter and position of the long side of the inner arc, so that the inner arc long side detection component 212 can better detect cracks on the long side of the inner arc. In one embodiment, the inner arc long side detection component 212 is provided with an inner arc long side locking member, and the inner arc long side locking member is released, so that the inner arc long side detection component 212 can follow the inner wall of the second arc hole 2115 Sliding, when the inner arc long side detection assembly 212 moves to the preset position of the inner arc long side, tighten the inner arc long side locking member to fix the inner arc long side detection assembly 212, the fixing effect is good, and avoids the detection process. The positional movement of the long-side detection component 212 of the middle inner arc affects the accuracy of the detection result.
在一实施例中,每组内弧长边检测组件212包括三个内弧长边检测相机,三个内弧长边检测相机均沿第二弧形孔2115滑动,三个内弧长边检测相机之间的距离可调,用于满足不同尺寸的曲面屏幕的检测需求,通用性较强。三个内弧长边检测相机共同可以对曲面屏幕中内弧长边的裂纹进行拍照,检测精度高。In one embodiment, each group of inner arc long side detection components 212 includes three inner arc long side detection cameras, and the three inner arc long side detection cameras all slide along the second arc hole 2115, and the three inner arc long side detection cameras all slide along the second arc hole 2115. The distance between the cameras is adjustable, which is used to meet the detection requirements of curved screens of different sizes, and has strong versatility. The three inner arc long side detection cameras can jointly take pictures of the cracks on the inner arc long side in the curved screen, and the detection accuracy is high.
可选的,所述第一输送装置包括第二输送机构10和提升机械手30;Optionally, the first conveying device includes a second conveying mechanism 10 and a lifting robot 30;
所述第二输送机构10包括:The second conveying mechanism 10 includes:
第二驱动源101,沿所述内弧长边检测机构21、所述提升机械手30和所述内弧短边检测机构22设置的方向延伸;The second driving source 101 extends along the direction in which the inner arc long side detection mechanism 21 , the lifting manipulator 30 and the inner arc short side detection mechanism 22 are arranged;
两个第二补正平台102,设置为承载所述曲面屏幕以及在平面内调整所述曲面屏幕的位置,所述第二驱动源101设置为驱动所述两个第二补正平台102中的一个将所述曲面屏幕输送至所述内弧长边检测机构21,并驱动所述两个第二补正平台102中的另一个将所述曲面屏幕输送至所述内弧短边检测机构22;Two second correction platforms 102 are arranged to carry the curved screen and adjust the position of the curved screen in the plane, and the second driving source 101 is arranged to drive one of the two second correction platforms 102 to The curved screen is transported to the inner arc long side detection mechanism 21, and the other of the two second correction platforms 102 is driven to transport the curved screen to the inner arc short side detection mechanism 22;
所述提升机械手30设置于所述内弧长边检测机构21和所述内弧短边检测机构22之间,并设置为使所述曲面屏幕在所述两个第二补正平台102之间切换。The lifting manipulator 30 is arranged between the inner arc long side detection mechanism 21 and the inner arc short side detection mechanism 22, and is arranged to switch the curved screen between the two second correction platforms 102 .
如图13所示,第二输送机构10包括第二驱动源101和第二补正平台102,第二补正平台102连接于第二驱动源101的输出端,第二补正平台102设置为 承载曲面屏幕以及在A面内调整曲面屏幕的位置,以使第二补正平台102上的曲面屏幕适应内弧长边检测机构21或内弧短边检测机构22。为了提高检测效率,在检测过程中,内弧长边检测机构21和内弧短边检测机构22同时工作。为使得内弧长边检测机构21和内弧短边检测机构22同时工作,将第二补正平台102的数量设置为两个。As shown in FIG. 13 , the second conveying mechanism 10 includes a second driving source 101 and a second correction platform 102 , the second correction platform 102 is connected to the output end of the second driving source 101 , and the second correction platform 102 is configured to carry a curved screen And adjust the position of the curved screen in the A plane, so that the curved screen on the second correction platform 102 is adapted to the inner arc long side detection mechanism 21 or the inner arc short side detection mechanism 22 . In order to improve the detection efficiency, during the detection process, the inner arc long side detection mechanism 21 and the inner arc short side detection mechanism 22 work simultaneously. In order to make the inner arc long side detection mechanism 21 and the inner arc short side detection mechanism 22 work simultaneously, the number of the second correction platforms 102 is set to two.
为了使得曲面屏幕由位于上游的第二补正平台102传输至位于下游的第二补正平台102。第一输送装置还包括提升机械手30,提升机械手30设置于内弧长边检测机构21和内弧短边检测机构22之间,并设置为使曲面屏幕在两个第二补正平台102之间切换。In order to make the curved screen transfer from the second correction platform 102 located upstream to the second correction platform 102 located downstream. The first conveying device also includes a lifting robot 30, which is arranged between the inner arc long side detection mechanism 21 and the inner arc short side detection mechanism 22, and is configured to switch the curved screen between the two second correction platforms 102. .
在一实施例中,第二驱动源101沿内弧长边检测机构21、提升机械手30和内弧短边检测机构22设置的方向延伸,两个第二补正平台102分别与第二驱动源101的两个输出端连接。位于上游的第二补正平台102能够依次移动至搬运机械手20、内弧长边检测机构21和提升机械手30的下侧,位于下游的第二补正平台102能够依次移动至提升机械手30、内弧短边检测机构22和下游机构。由于提升机械手30不具有旋转曲面屏幕的作用,因此,本实施例中,第二补正平台102能够旋转预设角度,以使曲面屏幕由内弧长边检测机构21输送至内弧短边检测机构22后,能够适应内弧短边检测机构22。在该实施例中,该预设角度为90°。上述内弧检测机构2中,内弧长边检测机构21位于内弧短边检测机构22的上游,在其他实施例中,也可以是,内弧长边检测机构21位于内弧短边检测机构22的下游。In one embodiment, the second driving source 101 extends along the direction in which the inner arc long side detection mechanism 21 , the lifting manipulator 30 and the inner arc short side detection mechanism 22 are arranged, and the two second correction platforms 102 are respectively connected to the second driving source 101 . the two outputs are connected. The second correction platform 102 located upstream can be moved to the lower side of the conveying robot 20, the inner arc long side detection mechanism 21 and the lifting robot 30 in sequence, and the second correction platform 102 located downstream can be sequentially moved to the lifting robot 30, the inner arc short side. Edge detection mechanism 22 and downstream mechanism. Since the lifting manipulator 30 does not have the function of rotating the curved screen, in this embodiment, the second correction platform 102 can be rotated by a preset angle, so that the curved screen is transported from the inner arc long side detection mechanism 21 to the inner arc short side detection mechanism After 22, the inner arc short side detection mechanism 22 can be adapted. In this embodiment, the preset angle is 90°. In the above-mentioned inner arc detection mechanism 2, the inner arc long side detection mechanism 21 is located upstream of the inner arc short side detection mechanism 22. In other embodiments, the inner arc long side detection mechanism 21 may be located in the inner arc short side detection mechanism 22. Downstream of 22.
第二输送机构10可选与第一输送机构4的结构相同,因此,第二补正平台102的结构不作赘述。The structure of the second conveying mechanism 10 can be optionally the same as that of the first conveying mechanism 4 . Therefore, the structure of the second correction platform 102 is not described in detail.
提升机械手30的结构不作限制,只要能够取放并升降曲面屏幕即可。为了方便两个第二补正平台102调整曲面屏幕的位置,在内弧长边检测机构21和内弧短边检测机构22的上游均设置有定位机构83。The structure of the lifting robot 30 is not limited, as long as it can pick, place and lift the curved screen. In order to facilitate the adjustment of the position of the curved screen by the two second correction platforms 102 , a positioning mechanism 83 is provided upstream of the inner arc long side detection mechanism 21 and the inner arc short side detection mechanism 22 .
本实施例提供的曲面屏幕裂纹检测设备对内弧进行检测的过程为:The process of detecting the inner arc by the curved screen crack detection device provided in this embodiment is as follows:
1、第二驱动源101驱动位于上游的第二补正平台102移动至搬运机械手20下,并承接搬运机械手20吸附的曲面屏幕。1. The second driving source 101 drives the second correction platform 102 located upstream to move under the conveying robot 20 , and accepts the curved screen adsorbed by the conveying robot 20 .
2、位于上游的第二补正平台102根据定位机构83检测的数据调整曲面屏幕的位置,并将曲面屏幕输送至内弧长边检测机构21处。2. The second correction platform 102 located upstream adjusts the position of the curved screen according to the data detected by the positioning mechanism 83 , and transports the curved screen to the inner arc long side detection mechanism 21 .
3、内弧长边检测机构21检测内弧长边的裂纹情况。3. The inner arc long side detection mechanism 21 detects the crack condition of the inner arc long side.
4、第二驱动源101驱动位于上游的第二补正平台102运动至提升机械手30的下侧,提升机械手30吸附并提升曲面屏幕。4. The second driving source 101 drives the second correction platform 102 located upstream to move to the lower side of the lifting robot 30, and the lifting robot 30 absorbs and lifts the curved screen.
5、第二驱动源101驱动位于下游的第二补正平台102移动至提升机械手30下,并承接提升机械手30吸附的曲面屏幕。5. The second driving source 101 drives the second correction platform 102 located downstream to move under the lifting robot 30 , and undertakes the curved screen adsorbed by the lifting robot 30 .
6、位于下游的第二补正平台102补正曲面屏幕的位置,同时使曲面屏幕在A面内旋转90°,以适应内弧短边检测机构22。6. The second correction platform 102 located downstream corrects the position of the curved screen, and at the same time rotates the curved screen by 90° in the A plane, so as to adapt to the short side detection mechanism 22 of the inner arc.
7、第二驱动源101驱动位于下游的第二补正平台102移动至内弧短边检测机构22处。7. The second drive source 101 drives the second correction platform 102 located downstream to move to the inner arc short side detection mechanism 22 .
8、内弧短边检测机构22检测内弧短边的裂纹情况。8. The inner arc short side detection mechanism 22 detects the crack condition of the inner arc short side.
9、第二驱动源101驱动位于下游的第二补正平台102移动至下游机构。9. The second drive source 101 drives the second correction platform 102 located downstream to move to the downstream mechanism.
如图1和图14所示,上述的下游机构为搬运补正单机械手7,搬运补正单机械手7设置为吸附位于下游的第二补正平台102上的曲面屏幕,并沿Y向将曲面屏幕输送至第三输送机构40,第三输送机构40沿X向将曲面屏幕输送至孔区检测机构3。As shown in FIG. 1 and FIG. 14 , the above-mentioned downstream mechanism is the conveying and correcting single manipulator 7, and the conveying and correcting single manipulator 7 is arranged to adsorb the curved screen on the second correction platform 102 located downstream, and convey the curved screen along the Y direction to the The third conveying mechanism 40, the third conveying mechanism 40 conveys the curved screen to the hole area detection mechanism 3 along the X direction.
如图14所示,搬运补正单机械手7包括搬运驱动源71和搬运补正机械手72,搬运补正机械手72设置为吸附曲面屏幕以及对曲面屏幕的位置进行补正,搬运驱动源71沿Y向延伸,搬运驱动源71的输出端连接于搬运补正机械手72,以驱动搬运补正机械手72沿Y向移动并搬运曲面屏幕。搬运补正机械手72的结构与搬运补正单机械手7的结构相同,因此,在此不再赘述其结构。As shown in FIG. 14 , the transport correction single manipulator 7 includes a transport drive source 71 and a transport correction manipulator 72. The transport correction manipulator 72 is arranged to adsorb the curved screen and correct the position of the curved screen. The transport drive source 71 extends along the Y direction, and the transport The output end of the driving source 71 is connected to the transport correction robot 72 to drive the transport correction robot 72 to move along the Y direction and transport the curved screen. The structure of the conveying and correcting robot 72 is the same as that of the conveying and correcting single manipulator 7 , and therefore, its structure will not be repeated here.
第三输送机构40包括第三驱动源和移动平台,移动平台连接于第三驱动源的输出端,第三驱动源可以为沿X向延伸的直线模组。The third conveying mechanism 40 includes a third driving source and a moving platform, the moving platform is connected to the output end of the third driving source, and the third driving source may be a linear module extending along the X direction.
在一实施例中,如图15所示,孔区检测机构3包括孔区检测组件31和孔区移动组件32,孔区检测组件31设置为检测曲面屏幕中摄像头孔周边的裂纹,孔区移动组件32连接于孔区检测组件31,孔区移动组件32能够驱动孔区检测组件31向靠近摄像头孔的方向移动。通过设置孔区移动组件32,以对孔区检测组件31进行位置调整,保证曲面屏幕检测的准确性。In one embodiment, as shown in FIG. 15 , the hole area detection mechanism 3 includes a hole area detection component 31 and a hole area moving component 32. The hole area detection component 31 is configured to detect cracks around the camera hole in the curved screen, and the hole area moves. The component 32 is connected to the hole area detection component 31, and the hole area moving component 32 can drive the hole area detection component 31 to move toward the direction close to the camera hole. By setting the hole area moving component 32, the position of the hole area detection component 31 is adjusted to ensure the accuracy of the curved screen detection.
在一实施例中,孔区移动组件32包括孔区移动驱动源321及孔区移动平台322,孔区移动驱动源321可为移动电机或者移动气缸,孔区移动驱动源321沿Y向设置,孔区移动驱动源321的输出端连接于孔区移动平台322,在孔区移动平台322上设置有孔区检测组件31,孔区移动驱动源321能够通过孔区移动平台322带动孔区检测组件31沿Y向移动,实现孔区检测组件31相对于曲面屏幕中摄像头孔的位置沿Y向调整。In one embodiment, the hole area moving component 32 includes a hole area moving driving source 321 and a hole area moving platform 322, the hole area moving driving source 321 can be a moving motor or a moving cylinder, and the hole area moving driving source 321 is arranged along the Y direction, The output end of the hole area moving driving source 321 is connected to the hole area moving platform 322, and the hole area moving platform 322 is provided with a hole area detecting component 31, and the hole area moving driving source 321 can drive the hole area detecting component through the hole area moving platform 322. 31 moves along the Y direction, so that the position of the hole area detection component 31 relative to the camera hole in the curved screen is adjusted along the Y direction.
可选地,孔区移动组件32还包括孔区Z向驱动源323,孔区移动平台322通过孔区Z向驱动源323连接于孔区检测组件31,孔区Z向驱动源323能够调节孔区检测组件31沿Z向的位置,实现孔区检测组件31相对于曲面屏幕中摄 像头孔的位置沿Z向调整。在一实施例中,孔区Z向驱动源323可以通过人工手动的方式直接调节,还可以沿Z向设置驱动电机或驱动气缸,具体形式可以根据实际生产需要进行调整。Optionally, the hole area moving assembly 32 further includes a hole area Z-direction drive source 323, the hole area moving platform 322 is connected to the hole area detection component 31 through the hole area Z-direction drive source 323, and the hole area Z-direction drive source 323 can adjust the hole. The position of the area detection component 31 along the Z direction realizes the adjustment of the position of the hole area detection component 31 relative to the camera hole in the curved screen along the Z direction. In one embodiment, the Z-direction driving source 323 in the hole area can be directly adjusted manually, and a driving motor or driving cylinder can also be arranged along the Z-direction, and the specific form can be adjusted according to actual production needs.
由于曲面屏幕的摄像头孔为通孔结构,使曲面屏幕的两个侧面在摄像头孔周边都有可能出现裂纹,为此,孔区检测组件31和孔区移动组件32均设置有两个,两个孔区移动组件32分别设置于曲面屏幕的相对的两侧,使得两个孔区检测组件31正对设置,两个孔区检测组件31可以对曲面屏幕的两个侧面在摄像头孔的周边裂纹都进行检测,从而实现一次性双面检测,检测效率高,检测结果准确。Since the camera hole of the curved screen is a through-hole structure, cracks may occur on both sides of the curved screen around the camera hole. Therefore, two hole area detection components 31 and two hole area moving components 32 are provided. The hole area moving components 32 are respectively arranged on opposite sides of the curved screen, so that the two hole area detection components 31 are arranged facing each other. In order to realize one-time double-sided detection, the detection efficiency is high and the detection result is accurate.
可选的,还包括出料装置9,所述出料装置9包括出料机构91和出料搬运双机械手92;Optionally, a discharging device 9 is also included, and the discharging device 9 includes a discharging mechanism 91 and a discharging and handling double manipulator 92;
所述出料搬运双机械手92设置为分别将所述第一输送装置和所述第二输送装置上的所述曲面屏幕搬运至所述出料机构91;The discharging and transporting double manipulators 92 are configured to transport the curved screens on the first conveying device and the second conveying device to the discharging mechanism 91 respectively;
所述出料机构91设置为承接和输送所述曲面屏幕。The discharging mechanism 91 is configured to receive and transport the curved screen.
如图16和图17所示,出料装置9包括出料机构91和出料搬运双机械手92,出料搬运双机械手92位于出料机构91的上游的一端,出料搬运双机械手92设置为分别将两个第三输送机构40输送的曲面屏幕搬运至出料机构91,两个第三输送机构40分别为与第一输送装置对应的第三输送机构40和第二输送装置对应的第三输送机构40。出料机构91设置为承接和输送曲面屏幕,以将曲面屏幕输送至下游设备。As shown in FIG. 16 and FIG. 17 , the discharging device 9 includes a discharging mechanism 91 and a discharging and conveying double manipulator 92 . The discharging and conveying double manipulator 92 is located at the upstream end of the discharging mechanism 91 , and the discharging and conveying double manipulator 92 is set as The curved screens conveyed by the two third conveying mechanisms 40 are respectively conveyed to the discharging mechanism 91, and the two third conveying mechanisms 40 are respectively the third conveying mechanism 40 corresponding to the first conveying device and the third conveying mechanism corresponding to the second conveying device. conveying mechanism 40 . The discharging mechanism 91 is configured to receive and transport the curved screen, so as to transport the curved screen to the downstream equipment.
如图16所示,出料搬运双机械手92包括出料搬运驱动源921和两个出料机械手922,出料机械手922设置为吸附曲面屏幕,出料搬运驱动源921的输出端与出料机械手922连接,并沿Y向驱动出料机械手922在第三输送机构40和出料机构91之间往复移动。出料搬运驱动源921可以为直线模组。出料机械手922包括出料Z向驱动源9221和出料吸附组件9222,出料Z向驱动源9221的输出端与出料吸附组件9222连接,设置为驱动出料吸附组件9222沿Z向升降,出料吸附组件9222设置为吸附曲面屏幕。出料搬运驱动源921的输出端连接于出料Z向驱动源9221,以驱动出料搬运机械手20沿Y向移动。出料Z向驱动源9221可以为直线模组,出料吸附组件9222可以通过真空吸附的方式吸附曲面屏幕。As shown in FIG. 16 , the discharging and handling dual manipulators 92 include a discharging and conveying drive source 921 and two discharging manipulators 922 . The discharging manipulators 922 are set to adsorb the curved screen, and the output end of the discharging and conveying drive source 921 is connected to the discharging manipulators. 922 is connected, and drives the discharging manipulator 922 to move back and forth between the third conveying mechanism 40 and the discharging mechanism 91 along the Y direction. The discharging and conveying driving source 921 may be a linear module. The discharge manipulator 922 includes a discharge Z-direction drive source 9221 and a discharge adsorption assembly 9222. The output end of the discharge Z-direction drive source 9221 is connected to the discharge adsorption assembly 9222, and is configured to drive the discharge adsorption assembly 9222 to rise and fall along the Z direction. The discharge adsorption component 9222 is set to adsorb the curved screen. The output end of the discharging and conveying driving source 921 is connected to the discharging Z-direction driving source 9221 to drive the discharging and conveying manipulator 20 to move along the Y direction. The discharge Z-direction drive source 9221 can be a linear module, and the discharge adsorption component 9222 can absorb the curved screen by vacuum adsorption.
如图17所示,出料机构91设置为沿X向输送曲面屏幕,本实施例提供的出料机构91包括出料支架911、出料皮带驱动源912和出料皮带913,出料皮带驱动源912设置于出料支架911上,出料皮带913转动设置于出料支架911 上,出料皮带驱动源912与出料皮带913驱动连接,设置为驱动出料皮带913旋转。出料机械手922将曲面屏幕放置于出料皮带913上,在出料皮带913的摩擦力作用下便可以实现曲面屏幕的输送。出料皮带驱动源912可以为马达等,由于马达驱动的出料皮带913转动的传送机构的结构和工作原理为相关技术,因此在此不再赘述。As shown in FIG. 17 , the discharging mechanism 91 is configured to convey the curved screen along the X direction. The discharging mechanism 91 provided in this embodiment includes a discharging bracket 911, a discharging belt drive source 912 and a discharging belt 913. The discharging belt drives The source 912 is disposed on the discharge bracket 911, the discharge belt 913 is rotatably disposed on the discharge support 911, and the discharge belt driving source 912 is drivingly connected with the discharge belt 913, and is configured to drive the discharge belt 913 to rotate. The discharging manipulator 922 places the curved screen on the discharging belt 913 , and the curved screen can be conveyed under the action of the frictional force of the discharging belt 913 . The discharge belt driving source 912 may be a motor or the like. Since the structure and working principle of the conveying mechanism for the rotation of the discharge belt 913 driven by the motor are related technologies, details are not described here.
可选地,为了去除曲面屏幕上的静电,在出料支架911上还连接有静电棒914,静电棒914位于出料皮带913的上侧,从而消除曲面屏幕上的静电。Optionally, in order to remove the static electricity on the curved screen, an electrostatic bar 914 is also connected to the discharging bracket 911, and the static bar 914 is located on the upper side of the discharging belt 913, so as to eliminate the static electricity on the curved screen.
本实施例提供的曲面屏幕裂纹检测设备的工作过程为:The working process of the curved screen crack detection device provided in this embodiment is as follows:
1、上游工序将需要检测的曲面屏幕放置于入料机构81,入料机构81将曲面屏幕输送至等待区,入料搬运补正双机械手82的两组入料补正机械手822分别将位于等待区的曲面屏幕放置于第一输送机构4的位于上游的第一补正平台42上。1. The upstream process places the curved screen to be detected on the feeding mechanism 81, and the feeding mechanism 81 transports the curved screen to the waiting area. The curved screen is placed on the first correction platform 42 located upstream of the first conveying mechanism 4 .
2、第一输送机构4输送曲面屏幕,外弧检测机构1检测外弧长边和外弧短边处的裂纹。2. The first conveying mechanism 4 conveys the curved screen, and the outer arc detection mechanism 1 detects the cracks at the long side of the outer arc and the short side of the outer arc.
3、翻转机构6吸附位于第一输送机构4上的曲面屏幕,并将该曲面屏幕翻转180°。3. The turning mechanism 6 adsorbs the curved screen located on the first conveying mechanism 4 and turns the curved screen 180°.
4、翻转机构6将曲面屏幕放置于搬运机械手20上,搬运机械手20将曲面屏幕放置于第二输送机构10上。4. The turning mechanism 6 places the curved screen on the conveying robot 20 , and the conveying robot 20 places the curved screen on the second conveying mechanism 10 .
5、第二输送机构10输送曲面屏幕,内弧检测机构2检测内弧长边和内弧短边处的裂纹。5. The second conveying mechanism 10 conveys the curved screen, and the inner arc detection mechanism 2 detects the cracks at the long sides of the inner arc and the short sides of the inner arc.
6、搬运补正单机械手7吸附位于第二输送机构10上的曲面屏幕,并将曲面屏幕放置于第三输送机构40上,第三输送机构40将曲面屏幕输送至孔区检测机构3。6. The conveying and correcting single manipulator 7 adsorbs the curved screen on the second conveying mechanism 10 , and places the curved screen on the third conveying mechanism 40 , and the third conveying mechanism 40 conveys the curved screen to the hole area detection mechanism 3 .
7、孔区检测机构3检测摄像头孔周围的裂纹。7. The hole area detection mechanism 3 detects cracks around the camera hole.
8、出料搬运双机械手92的两个出料机械手922分别将两个第三输送机构40上的曲面屏幕吸附,并搬运至出料机构91,出料机构91将曲面屏幕输出。8. The two discharging manipulators 922 of the dual manipulators 92 for discharging and transporting adsorb the curved screens on the two third conveying mechanisms 40 respectively, and transport them to the discharging mechanism 91, and the discharging mechanism 91 outputs the curved screens.

Claims (10)

  1. 一种曲面屏幕裂纹检测设备,包括:A curved screen crack detection device, comprising:
    第一检测装置,包括设置为检测曲面屏幕的外弧裂纹的外弧检测机构(1)、设置为检测所述曲面屏幕的内弧裂纹的内弧检测机构(2)以及设置为检测所述曲面屏幕上的孔周围的裂纹的孔区检测机构(3);A first detection device, comprising an outer arc detection mechanism (1) configured to detect an outer arc crack of a curved screen, an inner arc detection mechanism (2) configured to detect an inner arc crack of the curved screen, and an inner arc detection mechanism (2) configured to detect the curved screen A hole area detection mechanism (3) for cracks around the holes on the screen;
    第一输送装置,设置为承载所述曲面屏幕并将所述曲面屏幕分别输送至所述第一检测装置的所述外弧检测机构(1)、所述内弧检测机构(2)及所述孔区检测机构(3)。A first conveying device configured to carry the curved screen and transport the curved screen to the outer arc detection mechanism (1), the inner arc detection mechanism (2) and the first detection device respectively A hole area detection mechanism (3).
  2. 根据权利要求1所述的曲面屏幕裂纹检测设备,其中,所述外弧检测机构(1)包括:The curved screen crack detection device according to claim 1, wherein the outer arc detection mechanism (1) comprises:
    外弧长边检测机构(11),设置为检测所述曲面屏幕的外弧的长边裂纹;an outer arc long side detection mechanism (11), configured to detect long side cracks of the outer arc of the curved screen;
    外弧短边检测机构(12),设置为检测所述曲面屏幕的所述外弧的短边裂纹。An outer arc short side detection mechanism (12) is configured to detect short side cracks of the outer arc of the curved screen.
  3. 根据权利要求2所述的曲面屏幕裂纹检测设备,还包括:The curved screen crack detection device according to claim 2, further comprising:
    旋转机构(5),设置于所述外弧长边检测机构(11)和所述外弧短边检测机构(12)之间,并设置为将所述曲面屏幕在平面内旋转预设角度。A rotation mechanism (5) is arranged between the outer arc long side detection mechanism (11) and the outer arc short side detection mechanism (12), and is arranged to rotate the curved screen by a preset angle in a plane.
  4. 根据权利要求3所述的曲面屏幕裂纹检测设备,其中,所述第一输送装置包括第一输送机构(4),所述第一输送机构(4)包括:The curved screen crack detection device according to claim 3, wherein the first conveying device comprises a first conveying mechanism (4), and the first conveying mechanism (4) comprises:
    第一驱动源(41),沿所述外弧长边检测机构(11)、所述旋转机构(5)和所述外弧短边检测机构(12)设置的方向延伸;a first driving source (41) extending along the direction in which the outer arc long side detection mechanism (11), the rotation mechanism (5) and the outer arc short side detection mechanism (12) are arranged;
    两个第一补正平台(42),设置为承载所述曲面屏幕以及在平面内调整所述曲面屏幕的位置,所述第一驱动源(41)设置为驱动所述两个第一补正平台(42)中的一个将所述曲面屏幕输送至所述外弧长边检测机构(11),并驱动所述两个第一补正平台(42)中的另一个将所述曲面屏幕输送至所述外弧短边检测机构(12)。Two first correction platforms (42) are arranged to carry the curved screen and adjust the position of the curved screen in a plane, and the first drive source (41) is arranged to drive the two first correction platforms ( 42) one of the curved screen is conveyed to the outer arc long side detection mechanism (11), and the other one of the two first correction platforms (42) is driven to convey the curved screen to the An outer arc short side detection mechanism (12).
  5. 根据权利要求1所述的曲面屏幕裂纹检测设备,还包括:The curved screen crack detection device according to claim 1, further comprising:
    翻转机构(6),设置于所述外弧检测机构(1)和所述内弧检测机构(2)之间,并设置为将所述曲面屏幕翻转180°。A turning mechanism (6) is arranged between the outer arc detection mechanism (1) and the inner arc detection mechanism (2), and is arranged to turn the curved screen by 180°.
  6. 根据权利要求1所述的曲面屏幕裂纹检测设备,其中,所述内弧检测机构(2)包括:The curved screen crack detection device according to claim 1, wherein the inner arc detection mechanism (2) comprises:
    内弧长边检测机构(21),设置为检测所述曲面屏幕的内弧的长边裂纹;an inner arc long side detection mechanism (21), configured to detect long side cracks of the inner arc of the curved screen;
    内弧短边检测机构(22),设置为检测所述曲面屏幕的所述内弧的短边裂 纹。An inner arc short side detection mechanism (22) is configured to detect short side cracks of the inner arc of the curved screen.
  7. 根据权利要求6所述的曲面屏幕裂纹检测设备,其中,所述第一输送装置包括第二输送机构(10)和提升机械手(30);The curved screen crack detection device according to claim 6, wherein the first conveying device comprises a second conveying mechanism (10) and a lifting robot (30);
    所述第二输送机构(10)包括:The second conveying mechanism (10) includes:
    第二驱动源(101),沿所述内弧长边检测机构(21)、所述提升机械手(30)和所述内弧短边检测机构(22)设置的方向延伸;A second driving source (101) extends along the direction in which the inner arc long side detection mechanism (21), the lifting robot (30) and the inner arc short side detection mechanism (22) are arranged;
    两个第二补正平台(102),设置为承载所述曲面屏幕以及在平面内调整所述曲面屏幕的位置,所述第二驱动源(101)设置为驱动所述两个第二补正平台(102)中的一个将所述曲面屏幕输送至所述内弧长边检测机构(21),并驱动所述两个第二补正平台(102)中的另一个将所述曲面屏幕输送至所述内弧短边检测机构(22);Two second correction platforms (102) are arranged to carry the curved screen and adjust the position of the curved screen in a plane, and the second drive source (101) is arranged to drive the two second correction platforms ( 102) to deliver the curved screen to the inner arc long side detection mechanism (21), and drive the other of the two second correction platforms (102) to deliver the curved screen to the An inner arc short side detection mechanism (22);
    所述提升机械手(30)设置于所述内弧长边检测机构(21)和所述内弧短边检测机构(22)之间,并设置为使所述曲面屏幕在所述两个第二补正平台(102)之间切换。The lifting manipulator (30) is arranged between the inner arc long side detection mechanism (21) and the inner arc short side detection mechanism (22), and is arranged so that the curved screen is positioned between the two second sides. Switch between correction platforms (102).
  8. 根据权利要求1-7中任意一项所述的曲面屏幕裂纹检测设备,还包括:The curved screen crack detection device according to any one of claims 1-7, further comprising:
    第二检测装置,与所述第一检测装置的结构相同,且与所述第一检测装置对称设置;The second detection device has the same structure as the first detection device and is symmetrically arranged with the first detection device;
    第二输送装置,设置为将所述曲面屏幕分别输送至所述第二检测装置的外弧检测机构(1)、内弧检测机构(2)及孔区检测机构(3);a second conveying device, configured to convey the curved screen to the outer arc detection mechanism (1), inner arc detection mechanism (2) and hole area detection mechanism (3) of the second detection device, respectively;
    入料装置(8),设置为分别为所述第一输送装置和所述第二输送装置输送所述曲面屏幕。A feeding device (8) is configured to convey the curved screen for the first conveying device and the second conveying device respectively.
  9. 根据权利要求8所述的曲面屏幕裂纹检测设备,其中,所述入料装置(8)包括:The curved screen crack detection device according to claim 8, wherein the feeding device (8) comprises:
    入料机构(81),设置为将所述曲面屏幕传送至等待区;a feeding mechanism (81), configured to transfer the curved screen to the waiting area;
    入料搬运补正双机械手(82),设置为抓取所述等待区内的所述曲面屏幕,并调整所述曲面屏幕的位置,以及将所述曲面屏幕分别放置于所述第一输送装置和所述第二输送装置上。The feeding and handling correction double manipulators (82) are configured to grab the curved screen in the waiting area, adjust the position of the curved screen, and place the curved screen on the first conveying device and the curved screen respectively. on the second conveying device.
  10. 根据权利要求8所述的曲面屏幕裂纹检测设备,还包括出料装置(9),所述出料装置(9)包括出料机构(91)和出料搬运双机械手(92);The curved screen crack detection device according to claim 8, further comprising a discharging device (9), the discharging device (9) comprising a discharging mechanism (91) and a discharging and handling double manipulator (92);
    所述出料搬运双机械手(92)设置为分别将所述第一输送装置和所述第二输送装置上的所述曲面屏幕搬运至所述出料机构(91);The discharging and handling double manipulators (92) are configured to respectively transport the curved screens on the first conveying device and the second conveying device to the discharging mechanism (91);
    所述出料机构(91)设置为承接和输送所述曲面屏幕。The discharging mechanism (91) is configured to receive and transport the curved screen.
PCT/CN2021/080549 2020-12-18 2021-03-12 Crack detection device for curved screen WO2022126878A1 (en)

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