WO2024087709A1 - Double-half-cell efficiency testing device - Google Patents

Double-half-cell efficiency testing device Download PDF

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Publication number
WO2024087709A1
WO2024087709A1 PCT/CN2023/104075 CN2023104075W WO2024087709A1 WO 2024087709 A1 WO2024087709 A1 WO 2024087709A1 CN 2023104075 W CN2023104075 W CN 2023104075W WO 2024087709 A1 WO2024087709 A1 WO 2024087709A1
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WO
WIPO (PCT)
Prior art keywords
transfer
transmission
adjustment mechanism
battery
station
Prior art date
Application number
PCT/CN2023/104075
Other languages
French (fr)
Chinese (zh)
Inventor
左国军
唐洪湘
胡永涛
张亚运
赵宇
Original Assignee
常州捷佳创智能装备有限公司
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Application filed by 常州捷佳创智能装备有限公司 filed Critical 常州捷佳创智能装备有限公司
Publication of WO2024087709A1 publication Critical patent/WO2024087709A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/10Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface
    • B65G15/12Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration comprising two or more co-operating endless surfaces with parallel longitudinal axes, or a multiplicity of parallel elements, e.g. ropes defining an endless surface with two or more endless belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/80Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/302Contactless testing
    • G01R31/308Contactless testing using non-ionising electromagnetic radiation, e.g. optical radiation
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S50/00Monitoring or testing of PV systems, e.g. load balancing or fault identification
    • H02S50/10Testing of PV devices, e.g. of PV modules or single PV cells
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/36Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
    • G01R31/385Arrangements for measuring battery or accumulator variables

Definitions

  • the utility model relates to the field of mechanical technology design in the photovoltaic industry, and in particular to a double-half-cell battery efficiency detection device.
  • the existing testing equipment publication number CN209071287U, is named a multi-station cell efficiency testing device, which includes a main conveying mechanism, the main conveying mechanism includes a rotating worktable and multiple working platforms arranged on the rotating worktable, and the track on which the rotating worktable drives each of the working platforms to rotate is sequentially provided with a loading station, a testing station and an unloading station, and the rotating worktable can drive each of the working platforms to rotate sequentially to the loading station, the testing station and the unloading station.
  • the multi-station cell efficiency testing device has a simple structure, and the main conveying mechanism adopts a multi-station turntable mechanism, so that the working efficiency is high when the cell efficiency is tested, and it is not easy to cause fragments. However, the equipment tests one cell at a time, and the efficiency is low.
  • the utility model aims to overcome the defects of the prior art and provide a double half-cell battery efficiency detection device.
  • a double half-cell battery efficiency detection device comprising a first transmission mechanism, a loading and transferring mechanism, and a rotating mechanism arranged in sequence;
  • the first transmission mechanism comprises two first transmission lines arranged side by side, each used for transmitting the battery sheet;
  • the loading and transferring mechanism comprises a first transferring component
  • the rotating mechanism comprises a rotating table which is rotatably arranged, wherein the rotating table has a plurality of work surfaces distributed along the circumference and can drive each of the work surfaces to rotate sequentially to a loading station, a testing station and an unloading station;
  • the first transfer assembly simultaneously transfers the battery cells located on the two first transmission lines to the work surface at the loading station.
  • the work surface described in the above technical solution is provided with two support frames, each independently carrying the battery cells; the loading station is also provided with two sets of adjustment mechanisms, which are correspondingly arranged under the support frames and are respectively used to adjust the positions of the battery cells.
  • the adjustment mechanism described in the above technical solution includes: a support table, used to receive the battery cells on the support frame; a Z-axis adjustment mechanism, connected to the support table, and used to drive the support table to rise and fall along the Z-axis direction; an angle adjustment mechanism, connected to the support table, and used to adjust the angle of the support table; a Y-axis adjustment mechanism, connected to the support table, and used to drive the support table to move horizontally along the Y-axis direction; an X-axis adjustment structure, connected to the support table, and used to drive the support table to move horizontally along the X-axis direction.
  • the Y-direction adjustment mechanism is located below the X-direction adjustment structure, the angle adjustment mechanism is connected to the top of the X-direction adjustment structure, the Z-direction adjustment mechanism is connected to the top of the angle adjustment mechanism, and the support platform is located above the Z-direction adjustment mechanism.
  • the above technical solution also includes: a patch transfer mechanism, which includes two transmission guide rails arranged side by side, and a transverse movement component located above the transmission guide rails, and the transmission direction of the transmission guide rails intersects with the movement direction of the transverse movement component; the transmission guide rails are arranged corresponding to the first transmission line, and are used to transfer the battery cells from the patch transfer mechanism to the first transmission mechanism.
  • the transverse shifting assembly described in the above technical solution includes a transfer patch suction cup and a transfer motor, and the transfer motor drives the transfer patch suction cup to move so as to pick up and place the battery sheet on the transmission guide rail.
  • the above technical solution also includes: a detection mechanism, located at the test station, the detection mechanism includes an upper probe row and a lower probe row arranged in parallel, the work table is located between the upper probe row and the lower probe row, and the upper probe row and the lower probe row are respectively provided with two groups of probes arranged discontinuously, which are respectively used to detect two battery cells.
  • the above technical solution also includes: a material unloading and transferring mechanism, which is arranged near the unloading station, and the material unloading and transferring mechanism includes a second transferring component; a second transmission mechanism, which includes two second transmission lines arranged side by side, respectively used to transmit battery cells; the second transferring component simultaneously transfers the battery cells on the work surface located at the unloading station to the second transmission line.
  • the first transfer assembly includes a first driving part and two first transfer parts connected to the first driving part, and the first driving part drives the two first transfer parts to move toward or away from each other.
  • the second transfer assembly of the above technical solution includes a second driving part and two second transfer parts connected to the second driving part, and the second driving part drives the two second transfer parts to move toward or away from each other.
  • the two battery cells in the above technical solution can be two half-cell battery cells or two whole-cell battery cells.
  • the utility model includes a first transmission mechanism, a loading and transferring mechanism, and a rotating mechanism.
  • the working table of the rotating table can be rotated to the loading station, the testing station, and the unloading station in sequence, and two battery cells can be tested at the same time.
  • the utility model is provided with an adjustment mechanism, which can adjust the position of the battery cell in multiple directions along the X-axis, Y-axis, and Z-axis to facilitate detection.
  • the utility model is provided with a transfer and patching mechanism, which can suck up the battery sheet when only one battery sheet is transferred, so that it temporarily does not enter the test station for inspection; when there is a single battery sheet next time, it forms a pair with it for inspection.
  • FIG1 is a schematic diagram of the structure of an embodiment of the present utility model
  • FIG2 is an exploded schematic diagram of FIG1 ;
  • FIG3 is a schematic structural diagram of a patch transfer mechanism in an embodiment of the present invention.
  • FIG4 is a schematic diagram of the structure of a first transmission component and a second transmission component in an embodiment of FIG2 ;
  • FIG5 is a partial structural diagram of an adjustment assembly in one embodiment of the utility model
  • FIG6 is a schematic structural diagram of a loading and transferring assembly in an embodiment of the present invention.
  • FIG7 is a schematic diagram of the structure of a detection mechanism in an embodiment of FIG2;
  • FIG8 is a schematic diagram of the loading station, the testing station and the unloading station.
  • the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inside”, “outside”, etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model.
  • the terms “first”, “second”, “third”, etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
  • horizontal does not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted.
  • “horizontal” only means that its direction is more horizontal than “vertical”, and does not mean that the structure must be completely horizontal, but can be slightly tilted.
  • the terms “set”, “install”, “connect”, and “connect” should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components.
  • the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
  • the utility model provides a double half-cell battery efficiency detection device, comprising a first transmission mechanism 1, a loading and transferring mechanism, and a rotating mechanism 3 arranged in sequence; and also comprising a machine platform, which is a base platform formed by welding or bolting a plurality of steel frames, for installing the first transmission mechanism 1, the loading and transferring mechanism, and the rotating mechanism 3.
  • the first transmission mechanism 1 includes two first transmission lines 11 arranged side by side, which are used to transmit battery cells respectively. Therefore, the first transmission mechanism 1 can simultaneously transmit two battery cells; the first transmission line 11 is composed of a guide rail block, and the first transmission line 11 can also be provided with a first laser positioning device 12 and a first clamping plate device 13.
  • the first laser positioning device 12 is used to detect whether the battery cell is in a preset position, and the first clamping plate device 13 is used to correct the position of the battery cell.
  • the loading and transferring mechanism includes a first transfer assembly 2; the loading and transferring mechanism is used to transfer the battery cell to the rotating mechanism 3.
  • the rotating mechanism 3 includes a rotating table 31 which is rotatably arranged, and the rotating table 31 has a plurality of working surfaces 32 distributed along the circumference, and It can drive each work surface 32 to rotate to the loading station 100, the testing station 200 and the unloading station 300 in sequence;
  • the rotating table 31 is a DD motor rotating table, which is equipped with four work surfaces 32, three of which correspond to the loading station 100, the testing station 200 and the unloading station 300, and one is on standby.
  • Each work surface 32 is equipped with an air groove connecting the air path, and the air groove is evacuated by the vacuum generator so that the battery cell is firmly sucked and will not be thrown out.
  • the first transfer assembly 2 simultaneously transfers the battery cells on the two first transmission lines 11 to the work surface 32 on the rotating mechanism 3 , specifically, to the work surface 32 at the loading station 100 .
  • This embodiment also includes: a second transmission mechanism 5, including two second transmission lines 51 arranged side by side, respectively used to transmit the battery cells, so that the second transmission mechanism 5 can simultaneously and synchronously transmit two battery cells; the second transmission mechanism 5 can also be provided with a second laser positioning device 52.
  • the second transmission line 51 and the first transmission line 11 are both composed of guide rail blocks.
  • the second laser positioning device 52 is the same as the first laser positioning device 12, and is used to detect whether the battery cell is at a preset position.
  • This embodiment also includes: a material unloading and transferring mechanism, which is arranged near the unloading station 300, and the material unloading and transferring mechanism includes a second transferring component 4; at the unloading station 300, the second transferring component 4 can simultaneously transfer the battery cells on the work table 32 on the rotating mechanism 3 to the second transmission line 51.
  • the first transfer assembly 2 includes a driving part 21 and two transfer parts 22 connected to the driving part 21, and the driving part 21 drives the two transfer parts 22 to move toward or away from each other.
  • the transfer part 22 is a vacuum suction cup for adsorbing battery cells.
  • the two transfer parts 22 between the driving part 21 also include a first bracket 23, a second bracket 24 and a first transfer cylinder 25.
  • the driving part 21 is connected to the first bracket 23, the first bracket 23 is vertically connected to the second bracket 24, the second bracket 24 is connected to the first transfer cylinder 25, and the two ends of the first transfer cylinder 25 are telescopically connected to the transfer part 22, and the adjustment of the center distance between the two battery cells is achieved by telescoping.
  • the second transfer assembly 4 includes a driving part 41 and two transfer parts 42 connected to the driving part 41.
  • the driving part 41 drives the two transfer parts 42 to move toward or away from each other.
  • the second transfer assembly 4 has the same structural configuration as the first transfer assembly 2.
  • the transfer part 42 is a vacuum suction cup for adsorbing the battery cell.
  • the battery cells are transported to the loading station 100 by the two first transmission lines 11 of the first transmission mechanism 1, and then the driving part 41 on the first transfer component 2 of the loading transfer mechanism drives the two transfer parts 22 to move the two battery cells to the working table 32 of the rotating mechanism 3 respectively; the rotating mechanism 3 transfers the two battery cells on the working table 32 to the testing station 200 for testing; after the test is completed, it is rotated to the unloading station 300, and the driving part 41 on the second transfer component 4 of the unloading transfer mechanism drives the two transfer parts 42 to transfer the two tested battery cells to the second transmission line 51 respectively, and the unloading and transportation are completed by the second transmission line 51.
  • the loading station 100 , the testing station 200 , and the unloading station 300 refer to the division of the spatial position of the area where the battery cells are located.
  • two support frames 33 are provided on the work surface 32, each independently carrying the battery cells; at the loading station 100, two groups of adjustment mechanisms 7 are also provided, and the adjustment mechanisms 7 are correspondingly arranged under the support frames 33, respectively used to adjust the position of the battery cells.
  • the adjustment mechanism 7 includes: a support table 77 for receiving the battery cell on the support frame 33; a Z-axis adjustment mechanism 75 connected to the support table 77, and the Z-axis adjustment mechanism 75 is used to drive the support table 77 to rise and fall along the Z-axis direction; an angle adjustment mechanism 76 connected to the support table 77, and the angle adjustment mechanism 76 is used to adjust the angle of the support table 77; specifically, one of the ways is: the angle adjustment mechanism 76 is connected to the Z-axis adjustment mechanism 75, the Z-axis adjustment mechanism 75 is connected to the support table 77, and the angle adjustment mechanism 76 simultaneously adjusts the angle position of the Z-axis adjustment mechanism 75 and the support table 76; the Y-axis adjustment mechanism 74 is connected to the support table 77, and the Y-axis adjustment mechanism 76 is used to adjust the angle of the support table 77.
  • Mechanism 74 is used to drive the support table 77 to move horizontally along the Y-axis direction; the X-axis adjustment structure 73 is connected to the support table 77, and the X-axis adjustment mechanism 73 is used to drive the support table 77 to move horizontally along the X-axis direction.
  • a visual inspection camera is also provided, which takes photos of the two battery cells for inspection. According to the position of the photos, the system calculates the coordinates that need to be adjusted; then, the support table 77, the angle adjustment mechanism 76, the Z-axis adjustment mechanism 75, the Y-axis adjustment mechanism 74, and the X-axis adjustment mechanism 73 will make accurate position corrections to the battery cells through adjustments of four degrees of freedom.
  • the preset position is the position of the battery cells when the detection mechanism 8 is suitable for testing the battery cells, so an adjustment mechanism needs to be set to adjust the two battery cells.
  • the Y-adjustment mechanism 74 is located below the X-adjustment structure 73, the rotation mechanism 76 is connected to the top of the X-adjustment structure 73, the Z-adjustment mechanism 75 is connected to the top of the rotation mechanism 76, and the support platform 77 is located above the Z-adjustment mechanism 75.
  • the support platform 77 is adapted to the support frame 33 on the work surface 32, and can support the battery cell to be separated from the support member 33 so as to facilitate the adjustment of the battery cell.
  • the utility model also includes: a patch transfer mechanism 6, the patch transfer mechanism 6 includes two transmission guide rails 65 arranged side by side, and a transverse movement component located above the transmission guide rails 65, and the transmission direction of the transmission guide rails 65 intersects with the moving direction of the transverse movement component; the transmission guide rails 65 are arranged corresponding to the first transmission line 11, and are used to transfer the battery cells from the patch transfer mechanism 6 to the first transmission mechanism 1.
  • the lateral movement assembly includes a transfer patch suction cup 64 and a transfer motor 61.
  • the transfer motor 61 drives the transfer patch suction cup 64 to move so as to pick up and place the battery sheet on the transmission rail 65.
  • the transfer motor 61 is connected to the transfer module 62, the transfer module 62 is connected to the rotating motor 63, the rotating motor 63 is connected to the transfer patch suction cup 64, and the transmission rail 65 is also equipped with a sensor 66.
  • One end of the transmission rail 65 is arranged corresponding to the first transmission line 11, and the other end is arranged corresponding to the loading rail (not shown in the figure).
  • the loading rail (also includes two transmission lines, each of which transmits a battery cell) transmits the battery cell to the transmission rail 65, and the transmission rail 65 then transmits the battery cell to the first transmission line 11.
  • the loading rail transmits two battery cells to the transmission rail 65 at the same time, when the sensor 66 on the transmission rail 65 senses the battery cell, the transverse movement module maintains the current position state and does not move.
  • the loading rail transmits a battery cell (at this time, there is no battery cell on the other transmission line of the loading rail), the battery cell is transferred to the transmission rail 65.
  • the sensor 66 on one of the transmission rails 65 cannot sense the battery cell, and the transverse movement module will move to the top of the battery cell to absorb the battery cell.
  • the loading rail continues to transfer the battery cell to the transmission rail 65. Under normal circumstances, two battery cells are transferred.
  • the transverse movement module drives the battery cell adsorbed on the suction cup 64 to move to the transmission rail 65 where no battery cell is placed.
  • both transmission rails 65 are placed with battery cells, and the two transmission rails 65 simultaneously transfer the two battery cells to the first transmission line 11.
  • the transfer module 62 can be displaced horizontally and vertically, and the rotary motor 63 can be used to rotate the battery cell so that it is correctly placed on the transmission rail 65 where no battery cell is placed.
  • the battery cell needs to be transferred by the transfer module 62 and the rotary motor 63 needs to be rotated to ensure that the chamfer position of the battery cell remains consistent.
  • the battery cells on the first transmission line 11 can be replenished in time to achieve simultaneous testing of two battery cells.
  • This embodiment also includes: a detection mechanism 8, located at the test station 200, the detection mechanism 8 includes an upper probe row 81 and a lower probe row 82 arranged in parallel, the work table 32 is located between the upper probe row 81 and the lower probe row 82, and two groups of probes 83 arranged discontinuously are respectively provided on the upper probe row 81 and the lower probe row 82, and two groups of probes 83 are respectively provided on the probe row 81 and the lower probe row 82, with a gap between the two groups of probes, and the size of the gap is consistent with the size of the gap between the two battery cells, and are respectively used to detect the two battery cells.
  • a detection mechanism 8 located at the test station 200, the detection mechanism 8 includes an upper probe row 81 and a lower probe row 82 arranged in parallel, the work table 32 is located between the upper probe row 81 and the lower probe row 82, and two groups of probes 83 arranged discontinuously are respectively provided on the upper probe row 81 and the lower probe row 82, and two groups of probe
  • the detection mechanism 8 includes two support seats 84 disposed opposite to each other.
  • the vertical lifting device 85, the upper probe row support frame 86 and the lower probe row support frame 87 are arranged in parallel and located between the two support seats 84, and are connected to the vertical lifting device 85.
  • the upper probe row support frame 86 is used to place the upper probe row 81
  • the lower probe row support frame 87 is used to install the lower probe row 82.
  • the vertical lifting device 85 is used to drive the upper probe row support frame 86 and the lower probe row support frame 87 to move relative to or away from each other, so as to drive the upper probe row 81 and the lower probe row 82 to approach each other or move away from each other.
  • the work table 32 is located between the upper probe row support frame 86 and the lower probe row support frame 87, that is, between the upper probe row 81 and the lower probe row 82. Two battery cells are placed on the work table 32 to realize simultaneous detection of the two battery cells.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Electromagnetism (AREA)
  • Toxicology (AREA)
  • General Engineering & Computer Science (AREA)
  • General Physics & Mathematics (AREA)
  • Specific Conveyance Elements (AREA)
  • Secondary Cells (AREA)

Abstract

A double-half-cell efficiency testing device, comprising a first conveying mechanism (1), a feeding and transferring mechanism and a rotating mechanism (3) which are arranged in sequence. The first conveying mechanism (1) comprises two first conveying lines (11) arranged side by side and respectively used for conveying cells; the feeding and transferring mechanism comprises a first transfer assembly (2); the rotating mechanism (3) comprises a rotating table (31) which is rotatably provided; the rotating table (31) is circumferentially provided with a plurality of working surfaces (32), and can drive the working surfaces (32) to sequentially rotate to a feeding station (100), a testing station (200) and a discharging station (300); the first transfer assembly (2) simultaneously transfers cells on the two first conveying lines (11) to the working surface (32) at the rotating mechanism (3), so as to simultaneously test the two cells.

Description

一种双半片电池片效率检测装置A double half-cell battery efficiency detection device 技术领域Technical Field
本实用新型涉及光伏行业机械技术设计领域,具体涉及一种双半片电池片效率检测装置。The utility model relates to the field of mechanical technology design in the photovoltaic industry, and in particular to a double-half-cell battery efficiency detection device.
背景技术Background technique
太阳能电池片在制成之后,要根据自身光电转换效率区分等级,以此来实现效益最大化。现有检测设备,公开号CN209071287U,名称为一种多工位电池片效率检测装置,该设备包括主传送机构,所述主传送机构包括旋转工作台和设置在所述旋转工作台上的多个工作平台,所述旋转工作台带动各个所述工作平台转动的轨迹上顺序设有上料工位、测试工位和下料工位,所述旋转工作台能够带动各个所述工作平台顺序转动至所述上料工位、所述测试工位和所述下料工位。该多工位电池片效率检测装置结构简单,主传送机构采用多工位的转台机构,从而使得对电池片效率进行检测时工作效率高,而且不容易造成碎片。但是该设备为一次测试一张电池片,效率较低。After the solar cells are manufactured, they must be graded according to their own photoelectric conversion efficiency in order to maximize the benefits. The existing testing equipment, publication number CN209071287U, is named a multi-station cell efficiency testing device, which includes a main conveying mechanism, the main conveying mechanism includes a rotating worktable and multiple working platforms arranged on the rotating worktable, and the track on which the rotating worktable drives each of the working platforms to rotate is sequentially provided with a loading station, a testing station and an unloading station, and the rotating worktable can drive each of the working platforms to rotate sequentially to the loading station, the testing station and the unloading station. The multi-station cell efficiency testing device has a simple structure, and the main conveying mechanism adopts a multi-station turntable mechanism, so that the working efficiency is high when the cell efficiency is tested, and it is not easy to cause fragments. However, the equipment tests one cell at a time, and the efficiency is low.
实用新型内容Utility Model Content
本实用新型的目的是克服现有技术的缺陷,提供一种双半片电池片效率检测装置。The utility model aims to overcome the defects of the prior art and provide a double half-cell battery efficiency detection device.
实现本实用新型目的的技术方案是:一种双半片电池片效率检测装置,包括依次设置的第一传输机构、上料移载机构、旋转机构;The technical solution to achieve the purpose of the utility model is: a double half-cell battery efficiency detection device, comprising a first transmission mechanism, a loading and transferring mechanism, and a rotating mechanism arranged in sequence;
所述第一传输机构,包括并排设置的两条第一传输线,分别用于传输电池片;The first transmission mechanism comprises two first transmission lines arranged side by side, each used for transmitting the battery sheet;
所述上料移载机构,包括第一移载组件;The loading and transferring mechanism comprises a first transferring component;
所述旋转机构,包括转动设置的旋转台,所述旋转台沿圆周分布多个工作台面,且能够带动各个所述工作台面顺序转动至上料工位、测试工位和下料工位;The rotating mechanism comprises a rotating table which is rotatably arranged, wherein the rotating table has a plurality of work surfaces distributed along the circumference and can drive each of the work surfaces to rotate sequentially to a loading station, a testing station and an unloading station;
其中,所述第一移载组件同时将位于两个所述第一传输线上的电池片转移至所述上料工位处的所述工作台面上。Wherein, the first transfer assembly simultaneously transfers the battery cells located on the two first transmission lines to the work surface at the loading station.
上述技术方案所述工作台面上设有两处支撑架,分别独立承载电池片;所述上料工位处还设有两组调整机构,所述调整机构对应设置于所述支撑架下方,分别用于调整电池片的位置。The work surface described in the above technical solution is provided with two support frames, each independently carrying the battery cells; the loading station is also provided with two sets of adjustment mechanisms, which are correspondingly arranged under the support frames and are respectively used to adjust the positions of the battery cells.
上述技术方案所述调整机构包括:支撑台,用于承接所述支撑架上的电池片;Z向调节机构,与所述支撑台连接,所述Z向调节机构用于带动所述支撑台沿Z轴方向升降;角度调节机构,与所述支撑台连接,所述角度调节机构用于调节所述支撑台的角度;Y向调节机构,与所述支撑台连接,所述Y向调节机构用于带动所述支撑台沿Y轴方向水平移动;X向调节结构,与所述支撑台连接,所述X向调节机构用于带动所述支撑台沿X轴方向水平移动。The adjustment mechanism described in the above technical solution includes: a support table, used to receive the battery cells on the support frame; a Z-axis adjustment mechanism, connected to the support table, and used to drive the support table to rise and fall along the Z-axis direction; an angle adjustment mechanism, connected to the support table, and used to adjust the angle of the support table; a Y-axis adjustment mechanism, connected to the support table, and used to drive the support table to move horizontally along the Y-axis direction; an X-axis adjustment structure, connected to the support table, and used to drive the support table to move horizontally along the X-axis direction.
上述技术方案所述Y向调节机构位于所述X向调节结构的下方,所述角度调节机构连接于所述X向调节结构的上方,所述Z向调节机构连接于所述角度调节机构的上方,所述支撑台位于所述Z向调节机构的上方。 In the above technical solution, the Y-direction adjustment mechanism is located below the X-direction adjustment structure, the angle adjustment mechanism is connected to the top of the X-direction adjustment structure, the Z-direction adjustment mechanism is connected to the top of the angle adjustment mechanism, and the support platform is located above the Z-direction adjustment mechanism.
上述技术方案还包括:移载补片机构,所述移载补片机构包括并排设置的两个传输导轨,位于所述传输导轨上方的横移组件,所述传输导轨传输方向与横移组件的移动方向相交;所述传输导轨与所述第一传输线对应设置,用于使电池片从所述移载补片机构传送至所述第一传输机构上。The above technical solution also includes: a patch transfer mechanism, which includes two transmission guide rails arranged side by side, and a transverse movement component located above the transmission guide rails, and the transmission direction of the transmission guide rails intersects with the movement direction of the transverse movement component; the transmission guide rails are arranged corresponding to the first transmission line, and are used to transfer the battery cells from the patch transfer mechanism to the first transmission mechanism.
上述技术方案所述横移组件包括移载补片吸盘和移载电机,所述移载电机带动所述移载补片吸盘移动,以在所述传输导轨上取放电池片。The transverse shifting assembly described in the above technical solution includes a transfer patch suction cup and a transfer motor, and the transfer motor drives the transfer patch suction cup to move so as to pick up and place the battery sheet on the transmission guide rail.
上述技术方案还包括:检测机构,位于所述测试工位处,所述检测机构包括并行设置的上探针排和下探针排,所述工作台面位于所述上探针排和所述下探针排之间,所述上探针排和所述下探针排上分别设有不连续排列的两组探针,分别用于检测两个电池片。The above technical solution also includes: a detection mechanism, located at the test station, the detection mechanism includes an upper probe row and a lower probe row arranged in parallel, the work table is located between the upper probe row and the lower probe row, and the upper probe row and the lower probe row are respectively provided with two groups of probes arranged discontinuously, which are respectively used to detect two battery cells.
上述技术方案还包括:下料移载机构,靠近所述下料工位设置,所述下料移载机构包括第二移载组件;第二传输机构,包括并排设置的两条第二传输线,分别用于传输电池片;所述第二移载组件同时将位于下料工位处的所述工作台面上的电池片转运至第二传输线。The above technical solution also includes: a material unloading and transferring mechanism, which is arranged near the unloading station, and the material unloading and transferring mechanism includes a second transferring component; a second transmission mechanism, which includes two second transmission lines arranged side by side, respectively used to transmit battery cells; the second transferring component simultaneously transfers the battery cells on the work surface located at the unloading station to the second transmission line.
上述技术方案所述第一移载组件包括第一驱动部和与所述第一驱动部连接的两个第一移载部,所述第一驱动部驱动两个所述第一移载部相向运动或相背运动。In the above technical solution, the first transfer assembly includes a first driving part and two first transfer parts connected to the first driving part, and the first driving part drives the two first transfer parts to move toward or away from each other.
上述技术方案所述第二移载组件包括第二驱动部和与所述第二驱动部连接的两个第二移载部,所述第二驱动部驱动两个所述第二移载部相向运动或相背运动。The second transfer assembly of the above technical solution includes a second driving part and two second transfer parts connected to the second driving part, and the second driving part drives the two second transfer parts to move toward or away from each other.
上述技术方案中的两个电池片,可以使两个半片电池片或者是两个整片电池片。The two battery cells in the above technical solution can be two half-cell battery cells or two whole-cell battery cells.
采用上述技术方案后,本实用新型具有以下积极的效果:After adopting the above technical solution, the utility model has the following positive effects:
(1)本实用新型包括第一传输机构、上料移载机构、旋转机构,旋转台的工作台面能够顺序转动至上料工位、测试工位和下料工位,能同时进行两张电池片的测试。(1) The utility model includes a first transmission mechanism, a loading and transferring mechanism, and a rotating mechanism. The working table of the rotating table can be rotated to the loading station, the testing station, and the unloading station in sequence, and two battery cells can be tested at the same time.
(2)本实用新型设置调整机构,可以从X轴、Y轴、Z轴多向调整电池片的位置便于进行检测。(2) The utility model is provided with an adjustment mechanism, which can adjust the position of the battery cell in multiple directions along the X-axis, Y-axis, and Z-axis to facilitate detection.
(3)本实用新型设置移载补片机构,可以在仅有一张电池片被传输的情况下,将此电池片吸起,使其暂时不进入测试工位进行检测;待下一次再有单个电池片的时,与其组成一对进入检测。(3) The utility model is provided with a transfer and patching mechanism, which can suck up the battery sheet when only one battery sheet is transferred, so that it temporarily does not enter the test station for inspection; when there is a single battery sheet next time, it forms a pair with it for inspection.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本实用新型一实施例中的结构示意图;FIG1 is a schematic diagram of the structure of an embodiment of the present utility model;
图2为图1的爆炸示意图;FIG2 is an exploded schematic diagram of FIG1 ;
图3为本实用新型一实施例中的移载补片机构的结构示意图;FIG3 is a schematic structural diagram of a patch transfer mechanism in an embodiment of the present invention;
图4为图2中一实施例中的第一传输组件和第二传输组件的结构示意图;FIG4 is a schematic diagram of the structure of a first transmission component and a second transmission component in an embodiment of FIG2 ;
图5为本实用新型一实施例中的一个调整组件的部分结构示意图;FIG5 is a partial structural diagram of an adjustment assembly in one embodiment of the utility model;
图6为本实用新型一实施例中的上料移载组件的结构示意图;FIG6 is a schematic structural diagram of a loading and transferring assembly in an embodiment of the present invention;
图7为如2中一实施例中的检测机构的结构示意图;FIG7 is a schematic diagram of the structure of a detection mechanism in an embodiment of FIG2;
图8为上料工位、测试工位和下料工位的示意简图。FIG8 is a schematic diagram of the loading station, the testing station and the unloading station.
图中:第一传输机构1、旋转机构3、第一传输线11、第一移载组件2、旋转台31、工作台面32、上料工位100、测试工位200、下料工位300、支撑架33、调整机构7、支撑台77、Z向调节机构75、角度调节机构76、Y向调节机构74、X向调节结构73、移载补片机构6、传输导轨65、 移载补片吸盘64、移载电机61、检测机构8、上探针排81、下探针排82、探针8、第二移载组件4、第二传输机构5、第二传输线51、第一驱动部21、第一移载部22、第二驱动部41、第二移载部42。In the figure: first transmission mechanism 1, rotating mechanism 3, first transmission line 11, first transfer assembly 2, rotating table 31, work table 32, loading station 100, testing station 200, unloading station 300, support frame 33, adjustment mechanism 7, support table 77, Z-direction adjustment mechanism 75, angle adjustment mechanism 76, Y-direction adjustment mechanism 74, X-direction adjustment structure 73, transfer patch mechanism 6, transmission guide rail 65, Transfer patch suction cup 64, transfer motor 61, detection mechanism 8, upper probe row 81, lower probe row 82, probe 8, second transfer assembly 4, second transmission mechanism 5, second transmission line 51, first drive unit 21, first transfer unit 22, second drive unit 41, second transfer unit 42.
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Generally, the components of the embodiment of the utility model described and shown in the drawings here can be arranged and designed in various different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition and explanation in the subsequent drawings.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the utility model product is usually placed when in use, which are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
此外,术语“水平”、“竖直”、“悬垂”等术语并不表示要求部件绝对水平或悬垂,而是可以稍微倾斜。如“水平”仅仅是指其方向相对“竖直”而言更加水平,并不是表示该结构一定要完全水平,而是可以稍微倾斜。In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过之间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
实施例1Example 1
见图1至图8,本实用新型提供一种双半片电池片效率检测装置,包括依次设置的第一传输机构1、上料移载机构、旋转机构3;还包括机台,机台为多个钢架通过焊接或螺栓连接而成的基座台,用以安装第一传输机构1、上料移载机构、旋转机构3。1 to 8 , the utility model provides a double half-cell battery efficiency detection device, comprising a first transmission mechanism 1, a loading and transferring mechanism, and a rotating mechanism 3 arranged in sequence; and also comprising a machine platform, which is a base platform formed by welding or bolting a plurality of steel frames, for installing the first transmission mechanism 1, the loading and transferring mechanism, and the rotating mechanism 3.
第一传输机构1,包括并排设置的两条第一传输线11,分别用于传输电池片,因此,第一传输机构1可以同时同步传输两个电池片;第一传输线11由导轨块组成,第一传输线11上还可以设有第一激光定位装置12和第一夹板装置13,第一激光定位装置12用以检测电池片是否在预设的位置,第一夹板装置13用以校正电池片的位置。上料移载机构,包括第一移载组件2;上料移载机构用以将电池片移载至旋转机构3上。The first transmission mechanism 1 includes two first transmission lines 11 arranged side by side, which are used to transmit battery cells respectively. Therefore, the first transmission mechanism 1 can simultaneously transmit two battery cells; the first transmission line 11 is composed of a guide rail block, and the first transmission line 11 can also be provided with a first laser positioning device 12 and a first clamping plate device 13. The first laser positioning device 12 is used to detect whether the battery cell is in a preset position, and the first clamping plate device 13 is used to correct the position of the battery cell. The loading and transferring mechanism includes a first transfer assembly 2; the loading and transferring mechanism is used to transfer the battery cell to the rotating mechanism 3.
旋转机构3,包括转动设置的旋转台31,旋转台31沿圆周分布多个工作台面32,且 能够带动各个工作台面32顺序转动至上料工位100、测试工位200和下料工位300;旋转台31为DD马达转台,设有四个工作台面32,其中三个分别对应上料工位100、测试工位200和下料工位300,还有一个待机。各工作台面32设有气槽连通气路,通过真空发生器将气槽抽真空,使电池片被牢牢吸住,不会被甩出。The rotating mechanism 3 includes a rotating table 31 which is rotatably arranged, and the rotating table 31 has a plurality of working surfaces 32 distributed along the circumference, and It can drive each work surface 32 to rotate to the loading station 100, the testing station 200 and the unloading station 300 in sequence; the rotating table 31 is a DD motor rotating table, which is equipped with four work surfaces 32, three of which correspond to the loading station 100, the testing station 200 and the unloading station 300, and one is on standby. Each work surface 32 is equipped with an air groove connecting the air path, and the air groove is evacuated by the vacuum generator so that the battery cell is firmly sucked and will not be thrown out.
在本实施例中,其中,第一移载组件2同时将位于两个第一传输线11上的电池片转移至旋转机构3上的工作台面32上,具体地,为在上料工位100处的工作台面32上。In this embodiment, the first transfer assembly 2 simultaneously transfers the battery cells on the two first transmission lines 11 to the work surface 32 on the rotating mechanism 3 , specifically, to the work surface 32 at the loading station 100 .
本实施例还包括:第二传输机构5,包括并排设置的两条第二传输线51,分别用于传输电池片,因此,第二传输机构5可以同时同步传输两个电池片;第二传输机构5还可以设有第二激光定位装置52。第二传输线51与第一传输线11,同为导轨块组成。第二激光定位装置52与第一激光定位装置12相同,用以检测电池片是否在预设的位置。This embodiment also includes: a second transmission mechanism 5, including two second transmission lines 51 arranged side by side, respectively used to transmit the battery cells, so that the second transmission mechanism 5 can simultaneously and synchronously transmit two battery cells; the second transmission mechanism 5 can also be provided with a second laser positioning device 52. The second transmission line 51 and the first transmission line 11 are both composed of guide rail blocks. The second laser positioning device 52 is the same as the first laser positioning device 12, and is used to detect whether the battery cell is at a preset position.
本实施例还包括:下料移载机构,靠近下料工位300设置,下料移载机构包括第二移载组件4;在下料工位300处,第二移载组件4可以同时将位于旋转机构3上的工作台面32上的电池片转运至第二传输线51。This embodiment also includes: a material unloading and transferring mechanism, which is arranged near the unloading station 300, and the material unloading and transferring mechanism includes a second transferring component 4; at the unloading station 300, the second transferring component 4 can simultaneously transfer the battery cells on the work table 32 on the rotating mechanism 3 to the second transmission line 51.
具体地,第一移载组件2包括驱动部21和与驱动部21连接的两个移载部22,驱动部21驱动两个移载部22相向运动或相背运动。移载部22为真空吸盘,用以吸附电池片。驱动部21之间两个移载部22还包括第一支架23,第二支架24以及第一移载气缸25。驱动部21连接第一支架23,第一支架23垂直连接第二支架24,第二支架24连接第一移载气缸25,第一移载气缸25的两端伸缩连接移载部22,通过伸缩来实现两个电池片的中心距的调整。Specifically, the first transfer assembly 2 includes a driving part 21 and two transfer parts 22 connected to the driving part 21, and the driving part 21 drives the two transfer parts 22 to move toward or away from each other. The transfer part 22 is a vacuum suction cup for adsorbing battery cells. The two transfer parts 22 between the driving part 21 also include a first bracket 23, a second bracket 24 and a first transfer cylinder 25. The driving part 21 is connected to the first bracket 23, the first bracket 23 is vertically connected to the second bracket 24, the second bracket 24 is connected to the first transfer cylinder 25, and the two ends of the first transfer cylinder 25 are telescopically connected to the transfer part 22, and the adjustment of the center distance between the two battery cells is achieved by telescoping.
第二移载组件4包括驱动部41和与驱动部41连接的两个移载部42,驱动部41驱动两个移载部42相向运动或相背运动。第二移载组件4和第一移载组件2为相同结构配置。同样的,移载部42为真空吸盘,用以吸附电池片。The second transfer assembly 4 includes a driving part 41 and two transfer parts 42 connected to the driving part 41. The driving part 41 drives the two transfer parts 42 to move toward or away from each other. The second transfer assembly 4 has the same structural configuration as the first transfer assembly 2. Similarly, the transfer part 42 is a vacuum suction cup for adsorbing the battery cell.
使用时,电池片由第一传输机构1的两个第一传输线11进行输送至上料工位100处,接着由上料移载机构的第一移载组件2上的驱动部41驱动两个移载部22分别将两个电池片移动至旋转机构3的工作台面32;旋转机构3将工作台面32上的两个电池片转至测试工位200进行测试;测试完毕后,再转动至下料工位300,由下料移载机构的第二移载组件4上的驱动部41驱动两个移载部42分别将测试好的两个电池片转运至第二传输线51,由第二传输线51完成下料输送。When in use, the battery cells are transported to the loading station 100 by the two first transmission lines 11 of the first transmission mechanism 1, and then the driving part 41 on the first transfer component 2 of the loading transfer mechanism drives the two transfer parts 22 to move the two battery cells to the working table 32 of the rotating mechanism 3 respectively; the rotating mechanism 3 transfers the two battery cells on the working table 32 to the testing station 200 for testing; after the test is completed, it is rotated to the unloading station 300, and the driving part 41 on the second transfer component 4 of the unloading transfer mechanism drives the two transfer parts 42 to transfer the two tested battery cells to the second transmission line 51 respectively, and the unloading and transportation are completed by the second transmission line 51.
需要说明的是,如图8所示,相对于旋转台31,依据各个工作台面32上承载的电池片所处于的状态,依次分为上料工位100、测试工位200、下料工位300;上料工位100、测试工位200、下料工位300是指电池片所在区域的空间位置的划分。It should be noted that, as shown in FIG8 , relative to the rotating table 31 , according to the state of the battery cells carried on each work surface 32 , it is divided into a loading station 100 , a testing station 200 , and an unloading station 300 in sequence; the loading station 100 , the testing station 200 , and the unloading station 300 refer to the division of the spatial position of the area where the battery cells are located.
实施例2Example 2
见图1至图8,在实施例1的基础上,本实施例中,工作台面32上设有两处支撑架33,分别独立承载电池片;上料工位100处,还设有两组调整机构7,调整机构7对应设置于支撑架33下方,分别用于调整电池片的位置。Referring to Figures 1 to 8, based on Example 1, in this embodiment, two support frames 33 are provided on the work surface 32, each independently carrying the battery cells; at the loading station 100, two groups of adjustment mechanisms 7 are also provided, and the adjustment mechanisms 7 are correspondingly arranged under the support frames 33, respectively used to adjust the position of the battery cells.
具体地,调整机构7包括:支撑台77,用于承接支撑架33上的电池片;Z向调节机构75,与支撑台77连接,Z向调节机构75用于带动支撑台77沿Z轴方向升降;角度调节机构76,与支撑台77连接,角度调节机构76用于调节支撑台77的角度;具体地,其中一种方式是:角度调整机构76与Z向调节机构75连接,Z向调节机构75于支撑台77连接,角度调节机构76同时调整Z向调节机构75和支撑台76的角度位置;Y向调节机构74,与支撑台77连接,Y向调节 机构74用于带动支撑台77沿Y轴方向水平移动;X向调节结构73,与支撑台77连接,X向调节机构73用于带动支撑台77沿X轴方向水平移动。还设有视觉检测相机,由视觉检测相机对两张电池片进行拍照检测,根据照片的位置,系统计算出需要调整的坐标;然后,由支撑台77、角度调节机构76、Z向调节机构75、Y向调节机构74、X向调节机构73会通过4个自由度的调整,对电池片做出准确的位置矫正。为在测试工位200处实现同时对两个电池片进行效率检测,需要调整从第一传输线11传输至旋转机构3上的工作台面32上的电池片的位置至预设位置,此处预设位置为适宜检测机构8对电池片进行测试时电池片的位置,因此需要设置调整机构对两个电池片进行调整。Specifically, the adjustment mechanism 7 includes: a support table 77 for receiving the battery cell on the support frame 33; a Z-axis adjustment mechanism 75 connected to the support table 77, and the Z-axis adjustment mechanism 75 is used to drive the support table 77 to rise and fall along the Z-axis direction; an angle adjustment mechanism 76 connected to the support table 77, and the angle adjustment mechanism 76 is used to adjust the angle of the support table 77; specifically, one of the ways is: the angle adjustment mechanism 76 is connected to the Z-axis adjustment mechanism 75, the Z-axis adjustment mechanism 75 is connected to the support table 77, and the angle adjustment mechanism 76 simultaneously adjusts the angle position of the Z-axis adjustment mechanism 75 and the support table 76; the Y-axis adjustment mechanism 74 is connected to the support table 77, and the Y-axis adjustment mechanism 76 is used to adjust the angle of the support table 77. Mechanism 74 is used to drive the support table 77 to move horizontally along the Y-axis direction; the X-axis adjustment structure 73 is connected to the support table 77, and the X-axis adjustment mechanism 73 is used to drive the support table 77 to move horizontally along the X-axis direction. A visual inspection camera is also provided, which takes photos of the two battery cells for inspection. According to the position of the photos, the system calculates the coordinates that need to be adjusted; then, the support table 77, the angle adjustment mechanism 76, the Z-axis adjustment mechanism 75, the Y-axis adjustment mechanism 74, and the X-axis adjustment mechanism 73 will make accurate position corrections to the battery cells through adjustments of four degrees of freedom. In order to achieve efficiency inspection of two battery cells at the test station 200 at the same time, it is necessary to adjust the position of the battery cells transmitted from the first transmission line 11 to the working table 32 on the rotating mechanism 3 to the preset position. Here, the preset position is the position of the battery cells when the detection mechanism 8 is suitable for testing the battery cells, so an adjustment mechanism needs to be set to adjust the two battery cells.
在本实施例中,Y向调节机构74位于X向调节结构73的下方,旋转机构76连接于X向调节结构73的上方,Z向调节机构75连接于旋转机构76的上方,支撑台77位于Z向调节机构75的上方。支撑台77适配于工作台面32上的支撑架33,可以支撑电池片脱离支撑件33以便于对电池片进行调整。In this embodiment, the Y-adjustment mechanism 74 is located below the X-adjustment structure 73, the rotation mechanism 76 is connected to the top of the X-adjustment structure 73, the Z-adjustment mechanism 75 is connected to the top of the rotation mechanism 76, and the support platform 77 is located above the Z-adjustment mechanism 75. The support platform 77 is adapted to the support frame 33 on the work surface 32, and can support the battery cell to be separated from the support member 33 so as to facilitate the adjustment of the battery cell.
实施例3Example 3
见图1至图8,在实施例1或实施例2的基础上,本实用新型还包括:移载补片机构6,移载补片机构6包括并排设置的两个传输导轨65,位于传输导轨65上方的横移组件,传输导轨65传输方向与横移组件的移动方向相交;传输导轨65与第一传输线11对应设置,用于使电池片从移载补片机构6传送至第一传输机构1上。See Figures 1 to 8. On the basis of Example 1 or Example 2, the utility model also includes: a patch transfer mechanism 6, the patch transfer mechanism 6 includes two transmission guide rails 65 arranged side by side, and a transverse movement component located above the transmission guide rails 65, and the transmission direction of the transmission guide rails 65 intersects with the moving direction of the transverse movement component; the transmission guide rails 65 are arranged corresponding to the first transmission line 11, and are used to transfer the battery cells from the patch transfer mechanism 6 to the first transmission mechanism 1.
横移组件包括移载补片吸盘64和移载电机61,移载电机61带动移载补片吸盘64移动,以在传输导轨65上取放电池片。移载电机61驱动连接移载模组62,移载模组62连接旋转电机63,旋转电机63连接移载补片吸盘64,传输导轨65上还安装有感应器66。传输导轨65一端与第一传输线11对应设置,另一端与上料导轨(图中未示出)对应设置,上料导轨(也包括两个传输线,分别传输电池片)将电池片传输至传输导轨65,传输导轨65再将电池片传输至第一传输线11上,当上料导轨将两个电池片同时传输至传输导轨65上时,传输导轨65上的感应器66感应到电池片时,横移模组维持当前位置状态,不发生移动,当上料导轨将一个电池片(此时上料导轨的另一个传输线上没有电池片)传输至传输导轨65上时,其中一个传输导轨65上的感应器66感应不到电池片,横移模组将运动至电池片上方,将电池片吸附,上料导轨持续向传输导轨65传输电池片,正常情况下传输两个电池片,当再次出现仅有一个电池片传输至传输导轨65上时,横移模组带动吸附在吸盘64上的电池片运动至未放置电池片的传输导轨65上,此时,两个传输导轨65上均放置有电池片,两个传输导轨65再同时将两个电池片传送至第一传输线11上。移载模组62可进行水平和垂直向位移,旋转电机63可用以旋转电池片使其正确的放置于未放置有电池片的传输导轨65上。即电池片需要移载模组62进行移载也需要旋转电机63进行旋转,以保证电池片的倒角位置保持一致。通过设置移载补片机构可以及时补充第一传输线11上的电池片,以实现对两个电池片的同时测试。The lateral movement assembly includes a transfer patch suction cup 64 and a transfer motor 61. The transfer motor 61 drives the transfer patch suction cup 64 to move so as to pick up and place the battery sheet on the transmission rail 65. The transfer motor 61 is connected to the transfer module 62, the transfer module 62 is connected to the rotating motor 63, the rotating motor 63 is connected to the transfer patch suction cup 64, and the transmission rail 65 is also equipped with a sensor 66. One end of the transmission rail 65 is arranged corresponding to the first transmission line 11, and the other end is arranged corresponding to the loading rail (not shown in the figure). The loading rail (also includes two transmission lines, each of which transmits a battery cell) transmits the battery cell to the transmission rail 65, and the transmission rail 65 then transmits the battery cell to the first transmission line 11. When the loading rail transmits two battery cells to the transmission rail 65 at the same time, when the sensor 66 on the transmission rail 65 senses the battery cell, the transverse movement module maintains the current position state and does not move. When the loading rail transmits a battery cell (at this time, there is no battery cell on the other transmission line of the loading rail), the battery cell is transferred to the transmission rail 65. When the battery is transferred to the transmission rail 65, the sensor 66 on one of the transmission rails 65 cannot sense the battery cell, and the transverse movement module will move to the top of the battery cell to absorb the battery cell. The loading rail continues to transfer the battery cell to the transmission rail 65. Under normal circumstances, two battery cells are transferred. When only one battery cell is transferred to the transmission rail 65 again, the transverse movement module drives the battery cell adsorbed on the suction cup 64 to move to the transmission rail 65 where no battery cell is placed. At this time, both transmission rails 65 are placed with battery cells, and the two transmission rails 65 simultaneously transfer the two battery cells to the first transmission line 11. The transfer module 62 can be displaced horizontally and vertically, and the rotary motor 63 can be used to rotate the battery cell so that it is correctly placed on the transmission rail 65 where no battery cell is placed. That is, the battery cell needs to be transferred by the transfer module 62 and the rotary motor 63 needs to be rotated to ensure that the chamfer position of the battery cell remains consistent. By setting a transfer and patch mechanism, the battery cells on the first transmission line 11 can be replenished in time to achieve simultaneous testing of two battery cells.
本实施例还包括:检测机构8,位于测试工位200处,检测机构8包括并行设置的上探针排81和下探针排82,工作台面32位于上探针排81和下探针排82之间,上探针排81和下探针排82上分别设有不连续排列的两组探针83,,在探针排81和下探针排82上分别设有两组探针83,两组探针之间具有间隙,间隙大小与两个电池片之间的间隙大小一致,分别用于检测两个电池片。This embodiment also includes: a detection mechanism 8, located at the test station 200, the detection mechanism 8 includes an upper probe row 81 and a lower probe row 82 arranged in parallel, the work table 32 is located between the upper probe row 81 and the lower probe row 82, and two groups of probes 83 arranged discontinuously are respectively provided on the upper probe row 81 and the lower probe row 82, and two groups of probes 83 are respectively provided on the probe row 81 and the lower probe row 82, with a gap between the two groups of probes, and the size of the gap is consistent with the size of the gap between the two battery cells, and are respectively used to detect the two battery cells.
具体地,如图7所示,检测机构8包括两个对立设置的支撑座84,支撑座84上设置有 竖直升降装置85,上探针排支撑架86和下探针排支撑架87平行设置,并位于两个支撑座84之间,与竖直升降装置85连接,上探针排支撑架86用于安置上探针排81,下探针排支撑架87用于安装下探针排82,竖直升降装置85用于带动上探针排支撑架86和下探针排支撑架87相对运动或相背运动,以带动上探针排81和下探针排82相互靠近,或者相互远离,工作台面32位于上探针排支撑架86和下探针排支撑架87之间,即位于上探针排81和下探针排82之间,工作台面32上放置有两个电池片,以实现对两个电池片的同时检测。Specifically, as shown in FIG. 7 , the detection mechanism 8 includes two support seats 84 disposed opposite to each other. The vertical lifting device 85, the upper probe row support frame 86 and the lower probe row support frame 87 are arranged in parallel and located between the two support seats 84, and are connected to the vertical lifting device 85. The upper probe row support frame 86 is used to place the upper probe row 81, and the lower probe row support frame 87 is used to install the lower probe row 82. The vertical lifting device 85 is used to drive the upper probe row support frame 86 and the lower probe row support frame 87 to move relative to or away from each other, so as to drive the upper probe row 81 and the lower probe row 82 to approach each other or move away from each other. The work table 32 is located between the upper probe row support frame 86 and the lower probe row support frame 87, that is, between the upper probe row 81 and the lower probe row 82. Two battery cells are placed on the work table 32 to realize simultaneous detection of the two battery cells.
以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 The specific embodiments described above further illustrate the purpose, technical solutions and beneficial effects of the present invention. It should be understood that the above description is only a specific embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims (8)

  1. 一种双半片电池片效率检测装置,其特征在于,包括依次设置的第一传输机构(1)、上料移载机构、旋转机构(3);A double half-cell battery efficiency detection device, characterized in that it comprises a first transmission mechanism (1), a loading and transferring mechanism, and a rotating mechanism (3) which are arranged in sequence;
    所述第一传输机构(1),包括并排设置的两条第一传输线(11),分别用于传输电池片;The first transmission mechanism (1) comprises two first transmission lines (11) arranged side by side, each used for transmitting the battery slices;
    所述上料移载机构,包括第一移载组件(2);The loading and transferring mechanism comprises a first transferring component (2);
    所述旋转机构(3),包括转动设置的旋转台(31),所述旋转台(31)沿圆周分布多个工作台面(32),且能够带动各个所述工作台面(32)顺序转动至上料工位(100)、测试工位(200)和下料工位(300);The rotating mechanism (3) comprises a rotating table (31) which is rotatably arranged, wherein the rotating table (31) has a plurality of work surfaces (32) distributed along a circumference and is capable of driving each of the work surfaces (32) to rotate sequentially to a loading station (100), a testing station (200) and a unloading station (300);
    其中,所述第一移载组件(2)同时将位于两个所述第一传输线(11)上的电池片转移至所述上料工位(100)处的所述工作台面(32)上;Wherein, the first transfer component (2) simultaneously transfers the battery cells located on the two first transmission lines (11) to the work surface (32) at the loading station (100);
    所述工作台面(32)上设有两处支撑架(33),分别独立承载电池片;所述上料工位(100)处还设有两组调整机构(7),所述调整机构(7)对应设置于所述支撑架(33)下方,分别用于调整所述电池片的位置;Two support frames (33) are provided on the work surface (32), each independently carrying a battery cell; two groups of adjustment mechanisms (7) are also provided at the loading station (100), and the adjustment mechanisms (7) are correspondingly arranged below the support frames (33) and are respectively used to adjust the position of the battery cell;
    所述调整机构(7)包括:支撑台(77),用于承接所述支撑架(33)上的电池片;Z向调节机构(75),与所述支撑台(77)连接,所述Z向调节机构(75)用于带动所述支撑台(77)沿Z轴方向升降;角度调节机构(76),与所述支撑台(77)连接,所述角度调节机构(76)用于调节所述支撑台(77)的角度;Y向调节机构(74),与所述支撑台(77)连接,所述Y向调节机构(74)用于带动所述支撑台(77)沿Y轴方向水平移动;X向调节机构(73),与所述支撑台(77)连接,所述X向调节机构(73)用于带动所述支撑台(77)沿X轴方向水平移动。The adjustment mechanism (7) comprises: a support platform (77) for receiving the battery sheet on the support frame (33); a Z-direction adjustment mechanism (75) connected to the support platform (77), the Z-direction adjustment mechanism (75) being used to drive the support platform (77) to move up and down along the Z-axis direction; an angle adjustment mechanism (76) connected to the support platform (77), the angle adjustment mechanism (76) being used to adjust the angle of the support platform (77); a Y-direction adjustment mechanism (74) connected to the support platform (77), the Y-direction adjustment mechanism (74) being used to drive the support platform (77) to move horizontally along the Y-axis direction; and an X-direction adjustment mechanism (73) connected to the support platform (77), the X-direction adjustment mechanism (73) being used to drive the support platform (77) to move horizontally along the X-axis direction.
  2. 根据权利要求1所述的双半片电池片效率检测装置,其特征在于,所述Y向调节机构(74)位于所述X向调节机构(73)的下方,所述角度调节机构(76)连接于所述X向调节机构(73)的上方,所述Z向调节机构(75)连接于所述角度调节机构(76)的上方,所述支撑台(77)位于所述Z向调节机构(75)的上方。The double half-cell battery efficiency detection device according to claim 1 is characterized in that the Y-direction adjustment mechanism (74) is located below the X-direction adjustment mechanism (73), the angle adjustment mechanism (76) is connected to the top of the X-direction adjustment mechanism (73), the Z-direction adjustment mechanism (75) is connected to the top of the angle adjustment mechanism (76), and the support platform (77) is located above the Z-direction adjustment mechanism (75).
  3. 根据权利要求1所述的双半片电池片效率检测装置,其特征在于,还包括:移载补片机构(6),所述移载补片机构(6)包括并排设置的两个传输导轨(65),位于所述传输导轨(65)上方的横移组件,所述传输导轨(65)传输方向与横移组件的移动方向相交;所述传输导轨(65)与所述第一传输线(11)对应设置,用于使电池片从所述移载补片机构(6)传送至所述第一传输机构(1)上。According to claim 1, the double half-cell battery efficiency detection device is characterized in that it also includes: a patch transfer mechanism (6), the patch transfer mechanism (6) includes two transmission guides (65) arranged side by side, and a transverse movement component located above the transmission guide (65), and the transmission direction of the transmission guide (65) intersects with the movement direction of the transverse movement component; the transmission guide (65) is arranged corresponding to the first transmission line (11), and is used to transfer the battery from the patch transfer mechanism (6) to the first transmission mechanism (1).
  4. 根据权利要求3所述的一种双半片电池片效率检测装置,其特征在于,所述横移组件包括移载补片吸盘(64)和移载电机(61),所述移载电机(61)带动所述移载补片吸盘(64)移动,以在所述传输导轨(65)上取放电池片。According to a double half-cell battery efficiency detection device as described in claim 3, it is characterized in that the lateral movement component includes a transfer patch suction cup (64) and a transfer motor (61), and the transfer motor (61) drives the transfer patch suction cup (64) to move so as to pick up and place the battery on the transmission guide rail (65).
  5. 根据权利要求1所述的一种双半片电池片效率检测装置,其特征在于,还包括:检测机构(8),位于所述测试工位(200)处,所述检测机构(8)包括并行设置的上探针排(81)和下探针排(82),所述工作台面(32)位于所述上探针排(81)和所述下探针排(82)之间,所述上探针排(81)和所述下探针排(82)上分别设有不连续排列的两组探针(83),分别用于检测两个电池片。According to claim 1, a double half-cell battery efficiency detection device is characterized in that it also includes: a detection mechanism (8), located at the test station (200), the detection mechanism (8) includes an upper probe row (81) and a lower probe row (82) arranged in parallel, the work table (32) is located between the upper probe row (81) and the lower probe row (82), and the upper probe row (81) and the lower probe row (82) are respectively provided with two groups of probes (83) arranged discontinuously, which are respectively used to detect two battery cells.
  6. 根据权利要求1所述的一种双半片电池片效率检测装置,其特征在于,还包括:The double half-cell battery efficiency detection device according to claim 1, characterized in that it also includes:
    下料移载机构,靠近所述下料工位(300)设置,所述下料移载机构包括第二移载组件(4);第二传输机构(5),包括并排设置的两条第二传输线(51),分别用于传输电池片;所述第二移载组件(4)同时将位于下料工位(300)处的所述工作台面(32)上的电池片转运至第 二传输线(51)。A material unloading and transferring mechanism is arranged near the unloading station (300), the material unloading and transferring mechanism comprising a second transferring assembly (4); a second transmission mechanism (5) comprising two second transmission lines (51) arranged side by side, each used to transfer the battery cells; the second transferring assembly (4) simultaneously transfers the battery cells on the work surface (32) located at the unloading station (300) to the second transmission mechanism (5). Two transmission lines (51).
  7. 根据权利要求1所述的双半片电池片效率检测装置,其特征在于,The double half-cell battery efficiency detection device according to claim 1 is characterized in that:
    所述第一移载组件(2)包括第一驱动部(21)和与所述第一驱动部(21)连接的两个第一移载部(22),所述第一驱动部(21)驱动两个所述第一移载部(22)相向运动或相背运动。The first transfer assembly (2) comprises a first driving part (21) and two first transfer parts (22) connected to the first driving part (21), and the first driving part (21) drives the two first transfer parts (22) to move towards or away from each other.
  8. 根据权利要求6所述的双半片电池片效率检测装置,其特征在于,The double half-cell cell efficiency detection device according to claim 6 is characterized in that:
    所述第二移载组件(4)包括第二驱动部(41)和与所述第二驱动部(41)连接的两个第二移载部(42),所述第二驱动部(41)驱动两个所述第二移载部(42)相向运动或相背运动。 The second transfer assembly (4) comprises a second driving part (41) and two second transfer parts (42) connected to the second driving part (41), and the second driving part (41) drives the two second transfer parts (42) to move towards or away from each other.
PCT/CN2023/104075 2022-10-24 2023-06-29 Double-half-cell efficiency testing device WO2024087709A1 (en)

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CN116540123B (en) * 2023-07-06 2024-02-13 惠州市成泰自动化科技有限公司 Multi-station electrical detection mechanism and detection method for power battery

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