TWI544704B - Connecting connector - Google Patents
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- TWI544704B TWI544704B TW104132379A TW104132379A TWI544704B TW I544704 B TWI544704 B TW I544704B TW 104132379 A TW104132379 A TW 104132379A TW 104132379 A TW104132379 A TW 104132379A TW I544704 B TWI544704 B TW I544704B
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Description
一或多個例示性實施例是關於一種連接連接器,且更特定言之,是關於一種可通常在長時間內週期使用而無電性質的惡化的連接連接器。 One or more exemplary embodiments are directed to a connection connector, and more particularly to a connection connector that can be periodically used over a long period of time without deterioration of electrical properties.
通常執行電測試以判定諸如製造的半導體裝置的測試目標裝置的缺陷。舉例而言,可藉由將測試信號傳輸至測試裝置來判定基板是否短路。測試裝置及測試目標裝置不直接相互接觸,但藉由使用叫作連接連接器的中間物而間接地相互接觸。 Electrical tests are typically performed to determine defects in test target devices such as fabricated semiconductor devices. For example, whether the substrate is short-circuited can be determined by transmitting a test signal to the test device. The test device and the test target device are not in direct contact with each other, but indirectly contact each other by using an intermediate called a connection connector.
此因為當測試裝置的端子直接接觸測試目標裝置的終端時,在重複測試期間可擦傷或損傷端子。又,若端子受損傷,則測試裝置或測試目標裝置將必須被替換,所以總成本會增大。因此,當將連接連接器用作中間物時,測試目標裝置可接觸測試裝置的連接連接器。當歸因於重複接觸而連接連接器受擦傷或損傷時僅需要替換連接連接器,所以可節省總替換成本。 This is because when the terminal of the test device directly contacts the terminal of the test target device, the terminal can be scratched or damaged during the repeated test. Also, if the terminal is damaged, the test device or test target device will have to be replaced, so the total cost will increase. Therefore, when the connection connector is used as an intermediate, the test target device can contact the connection connector of the test device. When the connection connector is scratched or damaged due to repeated contact, only the connection connector needs to be replaced, so the total replacement cost can be saved.
KR 10-2006-0013429中揭露的各向異性傳導性連接器為連接連接器的實例。 The anisotropic conductive connector disclosed in KR 10-2006-0013429 is an example of a connection connector.
圖1以及圖2的各向異性傳導性連接器10由矩形各向異 性傳導膜10A、整體地設置於各向異性傳導膜10A的一個表面上的薄片狀連接器20以及支撐各向異性傳導膜10A的矩形板形支撐部分30構成。各向異性傳導性連接器10中的各向異性傳導膜10A由分別在厚度的方向上延伸的多個圓柱形傳導路徑形成部分11以及用於將此等傳導路徑形成部分11相互絕緣的絕緣部分14構成。在此實例中,根據柵格點的位置按恆定間距安置傳導路徑形成部分11。 The anisotropic conductive connector 10 of Figures 1 and 2 is rectangularly oriented The conductive film 10A is composed of a sheet-like connector 20 integrally provided on one surface of the anisotropic conductive film 10A and a rectangular plate-shaped support portion 30 supporting the anisotropic conductive film 10A. The anisotropic conductive film 10A in the anisotropic conductive connector 10 is composed of a plurality of cylindrical conductive path forming portions 11 respectively extending in the thickness direction and insulating portions for insulating the conductive path forming portions 11 from each other. 14 composition. In this example, the conduction path forming portion 11 is placed at a constant pitch in accordance with the position of the grid point.
薄片狀連接器20包含可撓性絕緣薄片21且設置於各向異性傳導膜10A上。在絕緣薄片21的厚度的方向上延伸的由金屬形成的多個電極結構22根據對應於將為絕緣薄片21中的連接對象的電極的圖案的圖案在絕緣薄片21的平面方向上相互間隔開。又,絕緣薄片21具備對應於用於在各向異性傳導膜10A中耦接的突出部分15的用於耦接的多個通孔26。 The sheet-like connector 20 includes a flexible insulating sheet 21 and is provided on the anisotropic conductive film 10A. The plurality of electrode structures 22 formed of metal extending in the direction of the thickness of the insulating sheet 21 are spaced apart from each other in the planar direction of the insulating sheet 21 in accordance with the pattern corresponding to the pattern of the electrodes to be the connection objects in the insulating sheet 21. Further, the insulating sheet 21 is provided with a plurality of through holes 26 for coupling corresponding to the protruding portions 15 for coupling in the anisotropic conductive film 10A.
圖3中繪示的實施例類似於圖1以及圖2中繪示的實施例。然而,圖3與圖1以及圖2的不同之處在於,薄片狀連接器20具有絕緣薄片21,其由其中設置與絕緣薄片21的兩側通信的空隙的網狀織物、不織布纖維或多孔薄片形成。又,在絕緣薄片21的厚度的方向上延伸的由金屬形成的多個電極結構22根據對應於將為絕緣薄片21中的連接對象的電極的圖案的圖案在絕緣薄片21的平面方向上相互間隔開。 The embodiment illustrated in Figure 3 is similar to the embodiment illustrated in Figures 1 and 2. However, FIG. 3 differs from FIG. 1 and FIG. 2 in that the sheet-like connector 20 has an insulating sheet 21 composed of a mesh fabric, a non-woven fabric or a porous sheet in which a gap communicating with both sides of the insulating sheet 21 is provided. form. Further, the plurality of electrode structures 22 formed of metal extending in the direction of the thickness of the insulating sheet 21 are spaced apart from each other in the planar direction of the insulating sheet 21 in accordance with the pattern corresponding to the pattern of the electrodes to be the connection objects in the insulating sheet 21. open.
在根據先前技術的連接連接器中,當端子觸碰電極結構時,測試目標裝置或電極結構的端子的表面可受到損傷。詳言之,當測試目標裝置的金屬端子直接觸碰由金屬形成的電極結構時,兩個表面可受到損傷。 In the connection connector according to the prior art, when the terminal touches the electrode structure, the surface of the terminal of the test target device or the electrode structure may be damaged. In detail, when the metal terminal of the test target device directly contacts the electrode structure formed of metal, both surfaces may be damaged.
損傷的表面可不僅降低連接連接器的耐久性,且亦減小導電率。 The damaged surface can not only reduce the durability of the connector but also reduce the conductivity.
一或多個例示性實施例包含一種可在長時間內週期使用而無電性質惡化的連接連接器。 One or more exemplary embodiments include a connection connector that can be used periodically over a long period of time without deterioration of electrical properties.
額外態樣將部分在接下來的描述中得到闡述,並且部分將自描述顯而易見,或可藉由實踐所提出的實施例來獲悉。 Additional aspects will be set forth in the description which follows, and in part will be apparent from the description.
根據一或多個例示性實施例,一種配置於測試目標裝置與測試裝置之間且設置以用於電性連接測試目標裝置的端子與測試裝置的襯墊的連接連接器,所述連接連接器包含:各向異性傳導性薄片,由多個傳導性部分構成,其中多個傳導性粒子在彈性絕緣材料的區域處的厚度方向上延伸,區域對應於測試目標裝置的端子以及配置於傳導性部分之間且設置以用於支撐且隔離傳導性部分的絕緣支撐部分;薄片狀連接器,由設置於各向異性傳導性薄片的上表面與下表面之間、插入於各向異性傳導性薄片中且具有多個空隙的多孔薄片構成;以及多個電極,對應於傳導性部分配置,且與多孔薄片整體耦接。電極中的每一者由金屬材料形成且電性連接至傳導性部分中的每一者。 According to one or more exemplary embodiments, a connection connector disposed between a test target device and a test device and configured to electrically connect a terminal of the test target device with a pad of the test device, the connection connector The invention comprises: an anisotropic conductive sheet composed of a plurality of conductive portions, wherein the plurality of conductive particles extend in a thickness direction at a region of the elastic insulating material, the region corresponding to a terminal of the test target device and being disposed in the conductive portion An insulating support portion disposed therebetween for supporting and isolating the conductive portion; a sheet-like connector interposed between the upper surface and the lower surface of the anisotropic conductive sheet and inserted in the anisotropic conductive sheet And a porous sheet having a plurality of voids; and a plurality of electrodes disposed corresponding to the conductive portion and integrally coupled to the porous sheet. Each of the electrodes is formed of a metallic material and electrically connected to each of the conductive portions.
電極中的每一者可位於傳導性部分的上表面與下表面之間。 Each of the electrodes can be located between the upper surface and the lower surface of the conductive portion.
每一電極可具有對應於每一傳導性部分的水平橫截面的板的形狀。 Each electrode may have the shape of a plate corresponding to a horizontal cross section of each conductive portion.
傳導性部分中的每一者可包括配置於電極上方、接觸測 試目標裝置的端子且由第一傳導性粒子構成的第一傳導性部分,以及配置於電極下且由第二傳導性粒子構成的第二傳導性部分。 Each of the conductive portions may include a configuration above the electrode, contact measurement A terminal of the target device and a first conductive portion composed of the first conductive particles and a second conductive portion disposed under the electrode and composed of the second conductive particles.
第一傳導性部分的第一傳導性粒子的每單位面積的密度可大於第二傳導性部分的第二傳導性粒子的每單位面積的密度。 The density per unit area of the first conductive particles of the first conductive portion may be greater than the density per unit area of the second conductive particles of the second conductive portion.
第一傳導性部分的第一傳導性粒子的平均直徑可小於第二傳導性部分的第二傳導性粒子的平均直徑。 The first conductive particles of the first conductive portion may have an average diameter smaller than the average diameter of the second conductive particles of the second conductive portion.
薄片狀連接器的位置可比各向異性傳導性薄片的上表面與下表面之間的中間區域高。 The position of the sheet-like connector may be higher than the intermediate portion between the upper surface and the lower surface of the anisotropic conductive sheet.
薄片狀連接器可位於各向異性傳導性薄片的上表面與下表面的中間。 The sheet-like connector may be located intermediate the upper surface and the lower surface of the anisotropic conductive sheet.
可將導引薄片設置於各向異性傳導性薄片的上表面上,藉由在對應於傳導性部分中的每一者的位置處形成通孔,導引薄片導引測試目標裝置接觸傳導性部分。 The guide sheet may be disposed on the upper surface of the anisotropic conductive sheet, and the guide sheet guides the test target device to contact the conductive portion by forming a through hole at a position corresponding to each of the conductive portions .
多孔薄片可包括網狀織物或不織布纖維,且多孔薄片的空隙填充有彈性絕緣材料。 The porous sheet may comprise a mesh fabric or a non-woven fabric, and the voids of the porous sheet are filled with an elastic insulating material.
根據一或多個例示性實施例,一種配置於測試目標裝置與測試裝置之間且設置以用於電性連接測試目標裝置的端子與測試裝置的襯墊的連接連接器,該連接連接器包含:各向異性傳導性薄片,包括多個傳導性部分,其中多個傳導性粒子在彈性絕緣材料的區域處的厚度方向上延伸,區域對應於測試目標裝置的端子;薄片狀連接器,由設置於各向異性傳導性薄片的上表面與下表面之間且插入於各向異性傳導性薄片中的多孔薄片構成;以及多個金屬電極,與多孔薄片整體耦接且配置於對應於傳導性部分中的每一者的位置處,並且埋入於傳導性部分中。 According to one or more exemplary embodiments, a connection connector disposed between a test target device and a test device and configured to electrically connect a terminal of the test target device with a pad of the test device, the connection connector includes An anisotropic conductive sheet comprising a plurality of conductive portions, wherein the plurality of conductive particles extend in a thickness direction at a region of the elastic insulating material, the region corresponding to a terminal of the test target device; the sheet-like connector being set by a porous sheet interposed between the upper surface and the lower surface of the anisotropic conductive sheet and inserted in the anisotropic conductive sheet; and a plurality of metal electrodes integrally coupled to the porous sheet and disposed in correspondence with the conductive portion The location of each of them is buried in the conductive portion.
金屬電極可包含磁性材料。 The metal electrode may comprise a magnetic material.
10‧‧‧各向異性傳導性連接器 10‧‧‧ Anisotropic Conductive Connector
10A‧‧‧各向異性傳導膜 10A‧‧‧ anisotropic conductive film
11‧‧‧傳導路徑形成部分 11‧‧‧ Conduction path formation
14‧‧‧絕緣部分 14‧‧‧Insulation
15‧‧‧突出部分 15‧‧‧ highlight
20‧‧‧薄片狀連接器 20‧‧‧Sheet connector
21‧‧‧絕緣薄片 21‧‧‧Insulation sheet
22‧‧‧電極結構 22‧‧‧Electrode structure
26‧‧‧通孔 26‧‧‧through hole
30‧‧‧矩形板形支撐部分 30‧‧‧ Rectangular plate-shaped support section
100‧‧‧連接連接器 100‧‧‧Connecting connector
110‧‧‧各向異性傳導性薄片 110‧‧‧ Anisotropic conductive sheets
111‧‧‧傳導性部分 111‧‧‧ Conductive part
112‧‧‧第一傳導性部分 112‧‧‧First conductive part
112a‧‧‧傳導性粒子 112a‧‧‧ Conductive particles
113‧‧‧第二傳導性部分 113‧‧‧Second conductive part
113a‧‧‧傳導性粒子 113a‧‧‧ Conductive particles
114‧‧‧絕緣部分 114‧‧‧Insulation
120‧‧‧薄片狀連接器 120‧‧‧Sheet connector
121‧‧‧多孔薄片 121‧‧‧Porous flakes
122‧‧‧電極 122‧‧‧ electrodes
130‧‧‧導引薄片 130‧‧‧ Guide sheet
131‧‧‧通孔 131‧‧‧through hole
140‧‧‧測試目標裝置 140‧‧‧Test target device
141‧‧‧端子 141‧‧‧ terminals
150‧‧‧測試裝置 150‧‧‧Testing device
151‧‧‧襯墊 151‧‧‧ cushion
200‧‧‧連接連接器 200‧‧‧Connector
210‧‧‧各向異性傳導性薄片 210‧‧‧Anisotropic conductive sheet
212‧‧‧第一傳導性部分 212‧‧‧First conductive part
212a‧‧‧第一傳導性粒子 212a‧‧‧First Conductive Particles
213‧‧‧第二傳導性部分 213‧‧‧Second conductive part
213a‧‧‧第二傳導性粒子 213a‧‧‧Second conductive particles
220‧‧‧薄片狀連接器 220‧‧‧Sheet connector
300‧‧‧連接連接器 300‧‧‧Connector
310‧‧‧各向異性傳導性薄片 310‧‧‧Anisotropic conductive sheet
320‧‧‧薄片狀連接器 320‧‧‧Sheet connector
400‧‧‧連接連接器 400‧‧‧Connector
410‧‧‧各向異性傳導性薄片 410‧‧‧Anisotropic conductive sheet
420‧‧‧薄片狀連接器 420‧‧‧Sheet connector
此等及/或其他態樣自結合隨附圖式進行的實施例的以下描述將變得顯而易見且更易於瞭解,在隨附圖式中:圖1為用於描述根據先前技術的連接連接器的實例的圖。 These and/or other aspects will become more apparent from the following description of the embodiments of the accompanying drawings, in which: FIG. 1 is used to describe a connector according to the prior art. Diagram of the instance.
圖2為圖1的一部分的放大圖。 Figure 2 is an enlarged view of a portion of Figure 1.
圖3為用於描述根據先前技術的連接連接器的另一實例的圖。 FIG. 3 is a diagram for describing another example of a connection connector according to the prior art.
圖4說明用於描述根據例示性實施例的連接連接器的圖。 FIG. 4 illustrates a diagram for describing a connection connector in accordance with an exemplary embodiment.
圖5為圖4的連接連接器的操作的例示性視圖。 FIG. 5 is an explanatory view of the operation of the connection connector of FIG. 4.
圖6至圖8為用於描述根據另一例示性實施例的連接連接器的圖。 6 through 8 are diagrams for describing a connection connector according to another exemplary embodiment.
下文,將參看隨附圖式描述根據本發明概念的連接連接器。 Hereinafter, a connection connector according to the inventive concept will be described with reference to the accompanying drawings.
根據例示性實施例的連接連接器100設置於測試目標裝置140與測試裝置150之間,且電性連接測試目標裝置140的端子141與測試裝置150的襯墊151。連接連接器100包含各向異性傳導性薄片110、薄片狀連接器120以及導引薄片130。 The connection connector 100 according to the exemplary embodiment is disposed between the test target device 140 and the test device 150, and is electrically connected to the terminal 141 of the test target device 140 and the pad 151 of the test device 150. The connection connector 100 includes an anisotropic conductive sheet 110, a sheet-like connector 120, and a guide sheet 130.
當施加壓力時,各向異性傳導性薄片110在厚度方向上具有傳導性。各向異性傳導性薄片110包含多個傳導性部分111以及多個絕緣部分114。 The anisotropic conductive sheet 110 has conductivity in the thickness direction when pressure is applied. The anisotropic conductive sheet 110 includes a plurality of conductive portions 111 and a plurality of insulating portions 114.
傳導性部分111為在彈性絕緣材料中的厚度方向上延伸的多個傳導性粒子配置於對應於測試目標裝置140的端子141的任何地方之處。彈性絕緣材料可為具有橋接器結構的聚合物材料。可使用固化聚合物質形成材料來獲得彈性絕緣材料。材料的實例可包含:共軛二烯類橡膠(conjugated diene-based rubber),諸如,聚丁二烯橡膠(polybutadiene rubber)、天然橡膠(natural rubber)、聚異戊二烯橡膠(polyisoprene rubber)、苯乙烯-丁二烯共聚物橡膠(styrene-butadiene copolymer rubber)、丙烯腈-丁二烯共聚物橡膠(acrylonitrile-butadiene copolymer rubber)以及其氫化產物;嵌段共聚物橡膠(block copolymer rubber),諸如,苯乙烯-丁二烯-二烯嵌段三元共聚物橡膠(styrene-butadiene-diene block terpolymer rubber)、苯乙烯-異戊二烯嵌段共聚物(styrene-isoprene block copolymer)以及其氫化產物;以及氯丁二烯橡膠(chloroprene rubber)、胺基甲酸酯橡膠(urethane rubber)、聚酯類橡膠(polyester-based rubber)、表氯醇橡膠(epichlorohydrin rubber)、矽酮橡膠(silicone rubber)、乙烯-丙烯共聚物橡膠(ethylene-propylene copolymer rubber)、乙烯-丙烯-二烯三元共聚物橡膠(ethylene-propylene-diene terpolymer rubber)以及類似者。 The conductive portion 111 is disposed at any place corresponding to the terminal 141 of the test target device 140 in a plurality of conductive particles extending in the thickness direction in the elastic insulating material. The elastic insulating material can be a polymeric material having a bridge structure. The cured polymeric material forming material can be used to obtain an elastic insulating material. Examples of the material may include: conjugated diene-based rubber, such as polybutadiene rubber, natural rubber, polyisoprene rubber, Styrene-butadiene copolymer rubber, acrylonitrile-butadiene copolymer rubber, and hydrogenated product thereof; block copolymer rubber, such as , styrene-butadiene-diene block terpolymer rubber, styrene-isoprene block copolymer, and hydrogenated product thereof And chloroprene rubber, urethane rubber, polyester-based rubber, epichlorohydrin rubber, silicone rubber , ethylene-propylene copolymer rubber, ethylene-propylene-diene terpolymer rubber And similar.
如上所述,當各向異性傳導性薄片110必須防風雨時,必須使用不同於共軛二烯類橡膠的材料。詳言之,考慮到模製以及處理性質以及電性質,可使用矽橡膠。 As described above, when the anisotropic conductive sheet 110 must be weatherproof, it is necessary to use a material different from the conjugated diene-based rubber. In particular, ruthenium rubber can be used in view of molding and handling properties as well as electrical properties.
傳導性粒子112a以及113a可為磁性粒子。傳導性粒子112a以及113a的實例可包含磁性金屬的粒子,諸如,鐵、鈷、鎳、其合金或含有此等金屬的粒子;以上粒子中的一者為核心粒子且 鍍有諸如金、銀、鈀、銠或類似者的高傳導性金屬的粒子;或非磁性金屬粒子、無機物質粒子(諸如,玻璃珠粒或聚合物粒子)為核心粒子且具有鍍有諸如鎳、鈷或類似者的傳導性磁性金屬的核心粒子的表面的粒子。 The conductive particles 112a and 113a may be magnetic particles. Examples of the conductive particles 112a and 113a may include particles of a magnetic metal such as iron, cobalt, nickel, an alloy thereof, or a particle containing the same; one of the above particles is a core particle and Particles plated with a highly conductive metal such as gold, silver, palladium, rhodium or the like; or non-magnetic metal particles, inorganic material particles such as glass beads or polymer particles are core particles and have been plated with, for example, nickel a particle of the surface of a core particle of a conductive magnetic metal of cobalt or the like.
詳言之,鎳粒子可用作核心粒子,且可將具有高度傳導性的金鍍於核心粒子的表面上。 In detail, nickel particles can be used as the core particles, and gold having high conductivity can be plated on the surface of the core particles.
可使用諸如化學電鍍、電解電鍍、濺鍍以及沈積的方法來塗佈核心粒子的表面。然而,方法並不限於此。 The surface of the core particles can be coated using methods such as electroless plating, electrolytic plating, sputtering, and deposition. However, the method is not limited to this.
當鍍有傳導性金屬的核心粒子用作傳導性粒子112a以及113a時,傳導性金屬在粒子的表面上的塗佈率(傳導性金屬的塗佈面積對核心粒子的表面積的比率)可較佳地為至少40%、較佳地至少45%,或詳言之,較佳地至少47%至95%,使得可獲得高傳導率。 When core particles coated with a conductive metal are used as the conductive particles 112a and 113a, the coating ratio of the conductive metal on the surface of the particles (ratio of the coated area of the conductive metal to the surface area of the core particles) is preferably used. The ground is at least 40%, preferably at least 45%, or in detail, preferably at least 47% to 95%, such that high conductivity is obtained.
傳導性金屬的塗佈量可較佳地為核心粒子的0.5重量%至50重量%,更佳地為2重量%至30重量%,再更佳地為3重量%至25重量%,或詳言之,較佳地為4重量%至20重量%。當待塗佈的傳導性金屬為金時,塗佈量可較佳地為核心粒子的0.5重量%至30重量%,更佳地為2重量%至20重量%,或再更佳地為3重量%至15重量%。 The coating amount of the conductive metal may preferably be from 0.5% by weight to 50% by weight of the core particles, more preferably from 2% by weight to 30% by weight, still more preferably from 3% by weight to 25% by weight, or In other words, it is preferably from 4% by weight to 20% by weight. When the conductive metal to be coated is gold, the coating amount may preferably be from 0.5% by weight to 30% by weight, more preferably from 2% by weight to 20% by weight, or still more preferably from 3% by weight to 20% by weight of the core particles. Weight% to 15% by weight.
歸因於以下將描述的薄片狀連接器120的電極122,傳導性部分111包含第一傳導性部分112以及第二傳導性部分113。第一傳導性部分112在電極122上方,可接觸測試目標裝置140的端子141,且包含第一傳導性粒子112a。第二傳導性部分113在電極122下且包含第二傳導性粒子113a。彈性絕緣材料與第一傳 導性部分112以及第二傳導性部分113的傳導性粒子可由相同材料形成。然而,第一傳導性部分112的第一傳導性粒子112a的每單位面積的密度大於第二傳導性部分113的第二傳導性粒子113a的每單位面積的密度。第一傳導性部分112的第一傳導性粒子112a的平均直徑可小於第二傳導性部分113的第二傳導性粒子113a的平均直徑。意即,可將小粒子密集地配置於電極122上方的第一傳導性部分112中以當電極122上方的測試目標裝置140的端子141接觸第一傳導性部分112時,改良測試目標裝置140的端子141與電極122之間的電性連接。 The conductive portion 111 includes the first conductive portion 112 and the second conductive portion 113 due to the electrode 122 of the sheet-like connector 120 which will be described below. The first conductive portion 112 is above the electrode 122, can contact the terminal 141 of the test target device 140, and includes the first conductive particles 112a. The second conductive portion 113 is under the electrode 122 and contains the second conductive particles 113a. Elastic insulation material and the first pass The conductive particles of the conductive portion 112 and the second conductive portion 113 may be formed of the same material. However, the density per unit area of the first conductive particles 112a of the first conductive portion 112 is greater than the density per unit area of the second conductive particles 113a of the second conductive portion 113. The average diameter of the first conductive particles 112a of the first conductive portion 112 may be smaller than the average diameter of the second conductive particles 113a of the second conductive portion 113. That is, the small particles may be densely arranged in the first conductive portion 112 above the electrode 122 to improve the test target device 140 when the terminal 141 of the test target device 140 above the electrode 122 contacts the first conductive portion 112. The electrical connection between the terminal 141 and the electrode 122.
薄片狀連接器120包含多孔薄片121以及電極122。 The sheet-like connector 120 includes a porous sheet 121 and an electrode 122.
多孔薄片121在各向異性傳導性薄片110的上表面與下表面之間。多孔薄片121經插入於各向異性傳導性薄片110中且包含多個空隙。空隙填充有彈性絕緣材料,使得多孔薄片121整體耦接至各向異性傳導性薄片110。多孔薄片121可藉由使用諸如網狀織物或不織布纖維的材料形成。網狀織物或不織布纖維可形成有有機纖維。有機纖維的實例可包含氟樹脂纖維,諸如,聚四氟乙烯纖維(polytetrafluoroethylene fiber)、芳醯胺纖維(aramid fiber)、聚乙烯纖維(polyethylene fiber)、聚芳酯纖維(polyarylate fiber)、尼龍纖維(nylon fiber)、聚酯纖維(polyester fiber)及類似者。又,有機纖維可具有與連接目標對象的材料的線性熱膨脹係數精確或大致相同的線性熱膨脹係數。舉例而言,材料的線性熱膨脹係數可為30×10-6至-5×10-6/K,詳言之,10×10-6至-3×10-6/K。接著,有可能抑制各向異性傳導膜的熱膨脹。因此,可穩定地維持在連接目標對象上的良好電性連接狀態,甚至當歸因於溫度改 變接收到熱歷程時。又,有機纖維可具有10μm至200μm的直徑。 The porous sheet 121 is between the upper surface and the lower surface of the anisotropic conductive sheet 110. The porous sheet 121 is inserted into the anisotropic conductive sheet 110 and contains a plurality of voids. The void is filled with an elastic insulating material such that the porous sheet 121 is integrally coupled to the anisotropic conductive sheet 110. The porous sheet 121 can be formed by using a material such as a mesh fabric or a non-woven fabric. The woven or non-woven fabric may be formed with organic fibers. Examples of the organic fiber may include a fluororesin fiber such as polytetrafluoroethylene fiber, aramid fiber, polyethylene fiber, polyarylate fiber, nylon fiber. (nylon fiber), polyester fiber and the like. Further, the organic fiber may have a linear thermal expansion coefficient which is exactly or substantially the same as the linear thermal expansion coefficient of the material to which the target object is attached. For example, the linear thermal expansion coefficient of the material may be 30 x 10-6 to -5 x 10-6/K, in particular, 10 x 10-6 to -3 x 10-6/K. Then, it is possible to suppress thermal expansion of the anisotropic conductive film. Therefore, it is possible to stably maintain a good electrical connection state on the connection target object even when the temperature is changed When receiving a heat history. Also, the organic fibers may have a diameter of from 10 μm to 200 μm.
電極122設置於對應於傳導性部分111的位置處,且整體耦接至多孔薄片121。電極122可藉由在厚度方向上穿過多孔薄片121而耦接至多孔薄片121。藉由用金屬材料填充金屬多孔薄片121的空隙,將電極122穩定地固定至多孔薄片121。電極122形成為具有對應於傳導性部分111的圓形橫截面的板(圓形板)。電極122可設置於傳導性部分111的上表面與下表面之間且將傳導性部分111分成第一傳導性部分112以及第二傳導性部分113。 The electrode 122 is disposed at a position corresponding to the conductive portion 111 and integrally coupled to the porous sheet 121. The electrode 122 can be coupled to the porous sheet 121 by passing through the porous sheet 121 in the thickness direction. The electrode 122 is stably fixed to the porous sheet 121 by filling the void of the metal porous sheet 121 with a metal material. The electrode 122 is formed as a plate (circular plate) having a circular cross section corresponding to the conductive portion 111. The electrode 122 may be disposed between the upper surface and the lower surface of the conductive portion 111 and divide the conductive portion 111 into the first conductive portion 112 and the second conductive portion 113.
電極122可包含諸如鎳、銅、金、銀、鈀或鐵的金屬。可完全藉由使用單一類型的金屬或兩個或兩個以上類型的金屬的合金形成電極122。替代地,電極122可藉由堆疊兩個或兩個以上類型的金屬而形成。 Electrode 122 can comprise a metal such as nickel, copper, gold, silver, palladium or iron. The electrode 122 can be formed entirely by using a single type of metal or an alloy of two or more types of metals. Alternatively, the electrode 122 may be formed by stacking two or more types of metals.
又,可藉由化學穩定且具有傳導性的金屬(例如,金、銀或鈀)塗佈電極122的表面,以便防止氧化且減小電極122的接觸電阻。 Also, the surface of the electrode 122 may be coated by a chemically stable and conductive metal such as gold, silver or palladium in order to prevent oxidation and reduce the contact resistance of the electrode 122.
導引薄片130設置於各向異性傳導性薄片110上。可藉由在對應於傳導性部分111中的每一者的位置處形成通孔131來形成導引薄片130,以導引測試目標裝置140接觸傳導性部分111。 The guide sheet 130 is disposed on the anisotropic conductive sheet 110. The guide sheet 130 may be formed by forming the through holes 131 at positions corresponding to each of the conductive portions 111 to guide the test target device 140 to contact the conductive portion 111.
導引薄片130可包含任何可撓性以及可模製合成樹脂材料,例如,諸如聚醯亞胺樹脂(polyimide resin)或環氧樹脂(epoxy resin)的熱固性樹脂;諸如聚對苯二甲酸伸乙酯樹脂(polyethylene terephthalate resin)或聚對苯二甲酸丁二酯樹脂(polybutylene terephthalate resin)的聚酯樹脂;或諸如聚氯乙烯樹脂(polyvinyl chloride resin)、聚苯乙烯樹脂(polystyrene resin)、聚丙烯腈樹脂 (polyacrylnitrile resin)、聚乙烯樹脂(polyethylene resin)、聚丙烯樹脂(polypropylene resin)、丙烯酸系樹脂(acrylic resin)、聚丁二烯樹脂(polybutadiene resin)、聚苯醚(polyphenylene ether)、聚苯硫醚(polyphenylene sulfide)、聚醯胺(polyamide)或聚甲醛(polyoxymethylene)的熱塑性樹脂。 The guide sheet 130 may comprise any flexible and moldable synthetic resin material, for example, a thermosetting resin such as a polyimide resin or an epoxy resin; such as polyethylene terephthalate a polyester resin of a polyethylene terephthalate resin or a polybutylene terephthalate resin; or a polyvinyl chloride resin, a polystyrene resin, or a polypropylene Nitrile resin (polyacrylnitrile resin), polyethylene resin, polypropylene resin, acrylic resin, polybutadiene resin, polyphenylene ether, polyphenylene sulfide A thermoplastic resin of polyphenylene sulfide, polyamide or polyoxymethylene.
連接連接器100可具有如下效應。 The connection connector 100 can have the following effects.
首先,在傳導性部分111正觸碰測試裝置150的襯墊151時,將連接連接器100安裝於測試裝置150上。接下來,降低測試目標裝置140,使得測試目標裝置140的端子141接觸連接連接器100的傳導性部分111。當進一步降低測試目標裝置140且在厚度方向上按壓用於連接的傳導性部分111時,傳導性部分111的傳導性粒子112a與113a相互接觸。因此,傳導性部分111變得具導電性。 First, when the conductive portion 111 is touching the pad 151 of the test device 150, the connection connector 100 is mounted on the test device 150. Next, the test target device 140 is lowered such that the terminal 141 of the test target device 140 contacts the conductive portion 111 of the connection connector 100. When the test target device 140 is further lowered and the conductive portion 111 for connection is pressed in the thickness direction, the conductive particles 112a and 113a of the conductive portion 111 are in contact with each other. Therefore, the conductive portion 111 becomes electrically conductive.
在此狀態中,當測試裝置150施加電信號時,在經由傳導性部分111以及電極122將信號傳輸至測試目標裝置140時,執行電測試。 In this state, when the test device 150 applies an electrical signal, an electrical test is performed while transmitting a signal to the test target device 140 via the conductive portion 111 and the electrode 122.
在根據例示性實施例的連接連接器100中,可改良各向異性傳導性薄片110的耐久性,因為將薄片狀連接器120設置於各向異性傳導性薄片110內部。意即,由於由網狀織物或不織布纖維形成的薄片狀連接器120設置於由矽橡膠形成的各向異性傳導性薄片110內部,因此可改良各向異性傳導性薄片110的耐久性。 In the connection connector 100 according to the exemplary embodiment, the durability of the anisotropic conductive sheet 110 can be improved because the sheet-like connector 120 is disposed inside the anisotropic conductive sheet 110. That is, since the sheet-like connector 120 formed of the mesh fabric or the non-woven fabric is disposed inside the anisotropic conductive sheet 110 formed of the ruthenium rubber, the durability of the anisotropic conductive sheet 110 can be improved.
詳言之,藉由防止各向異性傳導性薄片110在垂直於厚度方向的平面方向上過度擴展,可防止各向異性傳導性薄片110 的傳導性部分111受到損傷。 In detail, the anisotropic conductive sheet 110 can be prevented by preventing the anisotropic conductive sheet 110 from excessively expanding in the plane direction perpendicular to the thickness direction. The conductive portion 111 is damaged.
又,由於將薄片狀連接器120的電極122埋入於傳導性部分111內部,因此電極122不直接接觸測試目標裝置140的端子141,且因此,防止電極122以及端子141受到損傷。意即,雖然根據本例示性實施例,當皆由金屬材料形成的電極122以及端子141直接相互接觸時端子141或電極122的表面可能損傷,但因為將為彈性且可模製的傳導性部分111設置於電極122上方,所以可防止電極122以及端子141受到損傷。 Further, since the electrode 122 of the sheet-like connector 120 is buried inside the conductive portion 111, the electrode 122 does not directly contact the terminal 141 of the test target device 140, and therefore, the electrode 122 and the terminal 141 are prevented from being damaged. That is, although the surface of the terminal 141 or the electrode 122 may be damaged when the electrode 122 formed of a metal material and the terminal 141 are directly in contact with each other according to the present exemplary embodiment, the conductive portion which will be elastic and moldable The 111 is disposed above the electrode 122, so that the electrode 122 and the terminal 141 can be prevented from being damaged.
又,歸因於與測試目標裝置140的端子141的頻繁接觸,在電極122上方的傳導性部分111亦可能損傷。然而,由於包含相對穩定的薄片狀連接器120,因此即使當傳導性部分111的上部部分受到損傷時,電極122仍可直接接觸測試目標裝置140的端子141且維持導電率。 Also, due to frequent contact with the terminal 141 of the test target device 140, the conductive portion 111 above the electrode 122 may also be damaged. However, since the relatively stable sheet-like connector 120 is included, even when the upper portion of the conductive portion 111 is damaged, the electrode 122 can directly contact the terminal 141 of the test target device 140 and maintain the conductivity.
在根據以上例示性實施例的薄片狀連接器中,第一傳導性部分中的第一傳導性粒子小於第二傳導性部分中的第二傳導性粒子,且比第二傳導性粒子密集地配置第一傳導性粒子。 In the sheet-like connector according to the above exemplary embodiment, the first conductive particles in the first conductive portion are smaller than the second conductive particles in the second conductive portion, and are densely arranged than the second conductive particles The first conductive particle.
然而,如在圖6的連接連接器200中,第一傳導性部分212的第一傳導性粒子212a與第二傳導性部分213的第二傳導性粒子213a可具有相同的大小以及密度分佈。意即,當將薄片狀連接器220設置於各向異性傳導性薄片210中且第一傳導性部分212以及第二傳導性部分213分別位於電極的上部區域以及下部區域中時,第一傳導性部分212的第一傳導性粒子212a與第二傳導性部分213的第二傳導性粒子213a可具有相同的大小以及密度。 However, as in the connection connector 200 of FIG. 6, the first conductive particles 212a of the first conductive portion 212 and the second conductive particles 213a of the second conductive portion 213 may have the same size and density distribution. That is, when the sheet-like connector 220 is disposed in the anisotropic conductive sheet 210 and the first conductive portion 212 and the second conductive portion 213 are respectively located in the upper region and the lower region of the electrode, the first conductivity The first conductive particles 212a of the portion 212 and the second conductive particles 213a of the second conductive portion 213 may have the same size and density.
圖4以及圖5的例示性實施例描述薄片狀連接器位置比 各向異性傳導性薄片的上表面與下表面之間的中間區域稍高的實例。然而,例示性實施例不限於此,且可如圖7中所繪示修改薄片狀連接器。 The exemplary embodiment of Figures 4 and 5 describes the position ratio of the tab connector An example in which the intermediate portion between the upper surface and the lower surface of the anisotropic conductive sheet is slightly higher. However, the exemplary embodiment is not limited thereto, and the sheet-like connector may be modified as illustrated in FIG.
舉例而言,在圖7的連接連接器300中,薄片狀連接器320位於各向異性傳導性薄片310的上部部分與下部部分之間的中間區域處。 For example, in the connection connector 300 of FIG. 7, the sheet-like connector 320 is located at an intermediate portion between the upper portion and the lower portion of the anisotropic conductive sheet 310.
又,根據另一例示性實施例,在圖8的連接連接器400中,薄片狀連接器420的位置可比在各向異性傳導性薄片410的上部部分與下部部分之間的中間區域高或低。 Further, according to another exemplary embodiment, in the connection connector 400 of FIG. 8, the position of the sheet-like connector 420 may be higher or lower than the intermediate portion between the upper portion and the lower portion of the anisotropic conductive sheet 410. .
根據另一例示性實施例,雖然未說明,但傳導性部分的上部末端可突出。意即,雖然圖4以及圖5的例示性實施例繪示傳導性部分的上部末端與絕緣支撐部分的上部末端齊平,且傳導性部分的上部末端可突出於絕緣支撐部分的上部末端上方。 According to another exemplary embodiment, although not illustrated, the upper end of the conductive portion may protrude. That is, although the exemplary embodiments of FIGS. 4 and 5 illustrate that the upper end of the conductive portion is flush with the upper end of the insulating support portion, and the upper end of the conductive portion may protrude above the upper end of the insulating support portion.
應理解,本文中所描述的例示性實施例應僅按描述性意義來考慮,且並非出於限制的目的。每一例示性實施例內的特徵或態樣的描述應通常被視為可用於其他例示性實施例中的其他類似特徵或態樣。 It is understood that the exemplary embodiments described herein are considered in a descriptive sense only and not for the purpose of limitation. Descriptions of features or aspects within each exemplary embodiment are generally considered to be useful for other similar features or aspects in other exemplary embodiments.
雖然已參看諸圖描述一或多個例示性實施例,但一般熟習此項技術者將理解,可在不脫離如由所附申請專利範圍所定義的本發明概念的精神以及範疇的情況下在其中進行形式以及細節的各種改變。 Although one or more exemplary embodiments have been described with reference to the drawings, it will be understood by those skilled in the art that, without departing from the spirit and scope of the inventive concept as defined by the appended claims There are various changes in form and detail.
100‧‧‧連接連接器 100‧‧‧Connecting connector
110‧‧‧各向異性傳導性薄片 110‧‧‧ Anisotropic conductive sheets
111‧‧‧傳導性部分 111‧‧‧ Conductive part
112‧‧‧第一傳導性部分 112‧‧‧First conductive part
113‧‧‧第二傳導性部分 113‧‧‧Second conductive part
114‧‧‧絕緣部分 114‧‧‧Insulation
120‧‧‧薄片狀連接器 120‧‧‧Sheet connector
121‧‧‧多孔薄片 121‧‧‧Porous flakes
122‧‧‧電極 122‧‧‧ electrodes
130‧‧‧導引薄片 130‧‧‧ Guide sheet
131‧‧‧通孔 131‧‧‧through hole
140‧‧‧測試目標裝置 140‧‧‧Test target device
141‧‧‧端子 141‧‧‧ terminals
150‧‧‧測試裝置 150‧‧‧Testing device
151‧‧‧襯墊 151‧‧‧ cushion
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