TWI527741B - 防撞及吸震伺服器包裝總成 - Google Patents

防撞及吸震伺服器包裝總成 Download PDF

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TWI527741B
TWI527741B TW103135646A TW103135646A TWI527741B TW I527741 B TWI527741 B TW I527741B TW 103135646 A TW103135646 A TW 103135646A TW 103135646 A TW103135646 A TW 103135646A TW I527741 B TWI527741 B TW I527741B
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Taiwan
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cabinet
guard
wall
server
main board
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TW103135646A
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TW201613808A (en
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江政穎
張順來
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緯創資通股份有限公司
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Priority to TW103135646A priority Critical patent/TWI527741B/zh
Priority to CN201410589555.4A priority patent/CN105620946B/zh
Priority to US14/749,127 priority patent/US9676517B2/en
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Publication of TWI527741B publication Critical patent/TWI527741B/zh
Publication of TW201613808A publication Critical patent/TW201613808A/zh

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    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
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    • H—ELECTRICITY
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Computer Hardware Design (AREA)
  • General Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Pallets (AREA)
  • Warehouses Or Storage Devices (AREA)

Description

防撞及吸震伺服器包裝總成
本發明是有關於一種伺服器包裝總成，特別是指一種包裝開放式伺服器機櫃的伺服器包裝總成。
開放式伺服器機櫃是由臉書(facebook)公司發起的OCP(open compute project)計畫的其中一個項目，目前已逐漸成為伺服器機櫃的主流。
一般將伺服器安裝於開放式機櫃後再一起由設備廠運送至用戶端，為了防止運送過程伺服器受到碰撞而受損，現有做法是將機櫃固定於棧板後，再以木板在機櫃四周及頂部配合棧板釘成木箱保護，木板與機櫃之間夾置一些緩衝材料。
由於木箱的板材之間的連結僅依靠釘子固定，結構較為脆弱，若搬運過程中不慎傾倒或車輛緊急剎車，木箱有解體的風險，而且開放式機櫃沒有前、後門，當木箱因撞擊解體時，伺服器也容易脫出機櫃造成損傷。除此之外，裝釘木箱需要較高的施工技術，組裝難度較高。
因此，本發明之其中一目的，即在提供一種結構強度較佳且較容易組裝的伺服器包裝總成。
於是，本發明伺服器包裝總成在一些實施態樣中，是包含：一伺服器單元、一棧板單元及一防撞單元。該伺服器單元包括一機櫃及至少一設於該機櫃內的伺服器。該機櫃具有一頂壁、一與該頂壁相對的底壁及一對側壁，該對側壁彼此相對地分別連接於該頂壁與該底壁左右兩側並與該頂壁及該底壁共同界定一前開口及一後開口。該棧板單元包括一主板，承載該伺服器單元且與該機櫃相對定位。該防撞單元包括一前防護件及一後防護件，該前防護件可拆卸地與該機櫃結合並遮蓋該前開口且與該棧板單元可拆卸地固定，該後防護件可拆卸地與該機櫃結合並遮蓋該後開口且與該棧板單元可拆卸地固定。
在一些實施態樣中，該前防護件具有一覆蓋該前開口的板體及至少一連接於該板體相反於該前開口側且沿上下方向延伸的楔形墊塊，該前防護件與該機櫃分離時能與該棧板單元相配合形成由該主板側緣延伸的斜坡以供該機櫃由該棧板單元移動至地面。
在一些實施態樣中，該機櫃還具有多個設於該底壁下方的輪組，該等輪組分成左右兩排且前後對齊排列，該前防護件還具有一對連接於該板體朝向該前開口側的導軌，該對導軌彼此平行相間隔地沿上下方向延伸且其間距與該等輪組左右排之間的間距相配合以在該機櫃於該前 防護件形成的斜坡上移動時使該等輪組位於該對導軌之間由該對導軌導引移動。
在一些實施態樣中，該前防護件的板體具有一斜面，該斜面與該對導軌位於該板體的同一側且相鄰一邊緣以在該前防護件形成斜坡時與地面相接。
在一些實施態樣中，該防撞單元還包括多個支撐件，該等支撐件其中一部份可拆卸地連接該前防護件及該主板，另一部份可拆卸地連接該後防護件及該主板，以分別在該前防護件的前側及該後防護件的後側頂抵撐持。
在一些實施態樣中，該後防護件具有一覆蓋該後開口的本體及多個橫隔條，該等橫隔條連接於該本體相反於該後開口側且彼此相間隔地左右橫向設置。
在一些實施態樣中，每一側壁包括彼此相間隔的一前壁部及一後壁部，該等側壁的前壁部與該頂壁及該底壁共同界定該前開口，該等側壁的後壁部與該頂壁及該底壁共同界定該後開口，該防撞單元還包括覆蓋該等側壁的軟質包裝材。
在一些實施態樣中，該棧板單元還包括至少一設於該主板上以吸收外在振動能量的吸振裝置。
在一些實施態樣中，該棧板單元還包括三組分別沿前後方向設置於該主板下方以支撐該主板的支架，每一支架包括一頂層、一底層及一夾置於該頂層與該底層之間的緩衝層。
在一些實施態樣中，該棧板單元還包括三組分 別沿前後方向設置於該主板下方以支撐該主板的支架，每一支架包括一頂層、一底層及一夾置於該頂層與該底層之間的緩衝層。
於是，本發明伺服器包裝總成在一些實施態樣中，是包含：一伺服器單元、一棧板單元及至少一吸振裝置。該伺服器單元包括一機櫃及至少一設於該機櫃內的伺服器。該機櫃具有一頂壁、一與該頂壁相對的底壁及一對側壁，該對側壁彼此相對地分別連接於該頂壁與該底壁左右兩側並與該頂壁及該底壁共同界定一前開口及一後開口。該棧板單元包括一主板，承載該伺服器單元且與該機櫃相對定位。至少一吸振裝置設於該棧板單元的主板上以吸收外在振動能量。
在一些實施態樣中，該棧板單元還包括三組分別沿前後方向設置於該主板下方以支撐該主板的支架，每一支架包括一頂層、一底層及一夾置於該頂層與該底層之間的緩衝層。
在一些實施態樣中，該吸振裝置為配重件。
本發明之功效在於：利用機櫃本身做為整體包裝結構的主要剛性支撐結構，不僅能大幅提昇結構強度，且整體包裝結構容易組裝。再者，該前防護件可做為斜坡以方便將該機櫃由該棧板單元移動至地面。進一步地，該棧板單元具有吸收外在振動能量的功能，以減少振動能量傳遞至機櫃內，避免機櫃內的伺服器受損。
1‧‧‧伺服器單元
11‧‧‧機櫃
111‧‧‧頂壁
112‧‧‧底壁
113‧‧‧側壁
113a‧‧‧前壁部
113b‧‧‧後壁部
114‧‧‧前開口
115‧‧‧後開口
116‧‧‧輪組
117‧‧‧支腳
12‧‧‧伺服器
2‧‧‧棧板單元
21‧‧‧主板
22‧‧‧支架
221‧‧‧頂層
222‧‧‧底層
223‧‧‧緩衝層
23‧‧‧吸振裝置
24‧‧‧定位墊條
3‧‧‧防撞單元
31‧‧‧前防護件
311‧‧‧板體
311a‧‧‧斜面
312‧‧‧楔形墊塊
313‧‧‧導軌
32‧‧‧後防護件
321‧‧‧本體
322‧‧‧橫隔條
33‧‧‧支撐件
331‧‧‧連接部
332‧‧‧支桿
34‧‧‧軟質包裝材
341‧‧‧發泡材
342‧‧‧紙板
35‧‧‧繩子
4‧‧‧地面
本發明之其他的特徵及功效，將於參照圖式的實施例詳細說明中清楚地呈現，其中：圖1是一立體圖，說明本發明伺服器包裝總成的一實施例；圖2是一類似圖1的另一角度視圖；圖3是一立體分解圖，說明該實施例的構件之間的組裝關係；圖4是一類似圖3的另一角度視圖；圖5是一局部側視圖，說明該實施例的機櫃的輪組及其與棧板單元的相對關係；圖6是一立體圖，說明該實施例的棧板單元；圖7是一立體分解圖，說明該實施例的棧板單元的構件之間的組裝關係；圖8是一立體圖，說明該實施例的前防護件與機櫃及棧板單元之間的組裝關係；圖9是一立體圖，說明該實施例的後防護件與機櫃及棧板單元之間的組裝關係；圖10是一立體圖，說明該實施例的前防護件形成斜坡的狀態；圖11是一立體圖，說明本發明伺服器包裝總成的棧板單元的另一實施態樣；及圖12是一立體分解圖，說明該另一實施態樣的棧板單元的構件之間的組裝關係。
在本發明被詳細描述之前，應當注意在以下的說明內容中，類似的元件是以相同的編號來表示。
參閱圖1至圖4，本發明伺服器包裝總成之一實施例包含：一伺服器單元1、一棧板單元2及一防撞單元3。
該伺服器單元1包括一機櫃11及多個設於該機櫃11內的伺服器12。該機櫃11具有一頂壁111、一與該頂壁111相對的底壁112及一對側壁113。該對側壁113彼此相對地分別連接於該頂壁111與該底壁112左右兩側，每一側壁113包括彼此相間隔的一前壁部113a及一後壁部113b，該等側壁113的前壁部113a與該頂壁111及該底壁112共同界定一前開口114，該等側壁113的後壁部113b與該頂壁111及該底壁112共同界定一後開口115。參閱圖5，該機櫃11還具有多個設於該底壁112下方的輪組116以及多個可升降的支腳117。該等輪組116分成左右兩排且前後對齊排列，具體而言，該等輪組116及支腳117各為四個，分別安裝於該底壁112下方的靠近角落處。該等支腳117可調升而較該等輪組116朝該底壁112方向內縮，即可使該等輪組116抵於一承載面，以方便移動該機櫃11。欲使該機櫃11定位時可調降該等支腳117，使該等支腳117較該等輪組116往下凸出以使該等輪組116離開承載面，該機櫃11即不易被移動。
參閱圖6與圖7，該棧板單元2承載該伺服器單元1(見圖3)且與該機櫃11相對定位，包括一主板21、三 組分別沿前後方向設置於該主板21下方以支撐該主板21的支架22，及多個設於該主板21上以吸收外在振動能量的吸振裝置23。每一支架22包括一頂層221、一底層222及一夾置於該頂層221與該底層222之間的緩衝層223。在本實施例，該主板21及該等支架22的頂層221與底層222由金屬製成以具有較高的剛性，該等支架22的緩衝層223由例如發泡性聚乙烯(又稱珍珠棉EPE)的緩衝材料製成，用以吸收外在振動能量。該等吸振裝置23依據所承載的伺服器單元1的重量而設計，透過理論計算選取適合的重量、阻尼與彈性係數，用以吸收多餘的外在振動能量，避免振動能量傳入機櫃11內造成系統損壞。吸振裝置23具體可為配重件，配重件可為單一塊體或多個板塊堆疊而成。設置吸振裝置23的數量並不限制，至少一個即可，可依實際設計而調整。參閱圖4與圖5，將機櫃11移動至主板21上後，使機櫃11的支腳117抵於主板21表面並於機櫃11的底壁112與主板21之間設置定位墊條24，以使機櫃11與主板21相對定位且避免機櫃11沿前後方向滑動。
再參閱圖1至圖4以及圖8至圖10，防撞單元3包括一前防護件31、一後防護件32、多個支撐件33及軟質包裝材34。該前防護件31可拆卸地與該機櫃11結合並遮蓋該前開口114且與該棧板單元2可拆卸地固定，該後防護件32可拆卸地與該機櫃11結合並遮蓋該後開口115且與及該棧板單元2可拆卸地固定。在本實施例中，該前防護件31及該後防護件32與該機櫃11是螺鎖固定，並藉 由該等支撐件33與該棧板單元2連結固定。具體而言，該前防護件31具有一覆蓋該前開口114的板體311、一對楔形墊塊312及一對導軌313。該對楔形墊塊312連接於該板體311相反於該前開口114側且沿上下方向延伸，該前防護件31與該機櫃11分離時能與該棧板單元2相配合形成由該主板21側緣延伸的斜坡以供該機櫃11由該棧板單元2移動至地面4。在本實施例中，該對楔形墊塊312的厚度在靠近該機櫃11的底壁112側較厚而在靠近頂壁111側較薄，以方便自該機櫃11拆裝後往前倒下即可放置於該棧板單元2前與該棧板單元2相接。亦即，當該前防護件31與該棧板單元2相接時，使該前防護件31的板體311的板面與棧板單元2的主板21的頂面相接近，且該板體311呈自主板21往地面4傾斜而形成斜坡。再者，可以理解地，用一整塊較大面積的楔形墊塊取代分隔的一對楔形墊塊312亦可實施。該對導軌313連接於該板體311朝向該前開口114側，彼此平行相間隔地沿上下方向延伸且其間距與該等輪組116左右排之間的間距相配合以在該機櫃11於該前防護件31形成的斜坡上移動時使該等輪組116位於該對導軌313之間由該對導軌313導引移動，以避免機櫃11移動過程中偏出板體311外而傾倒。而且，該前防護件31的板體311具有一斜面311a，該斜面311a與該對導軌313位於該板體311的同一側且相鄰一邊緣以在該前防護件31形成斜坡時與地面4相接。在本實施例中，該斜面311a靠近機櫃11的頂壁111，是由板體311的厚度往頂緣漸減所形成， 用以使板體311接觸地面4的側緣處較為平緩，從而使機櫃11的輪組116通過板體311與地面4交界處可較為平順。該後防護件32具有一覆蓋該後開口115的本體321及多個橫隔條322，該等橫隔條322連接於該本體321相反於該後開口115側且彼此相間隔地左右橫向設置。該等支撐件33其中一部份可拆卸地連接該前防護件31及該主板21，另一部份可拆卸地連接該後防護件32及該主板21，以分別在該前防護件31的前側及該後防護件32的後側頂抵撐持。在本實施例中，該等支撐件33共有四個，其中兩個分別在該前防護件31前方的左右兩側頂抵撐持，其中另兩個分別在該後防護件32後方的左右兩側頂抵撐持。每一支撐件33具有一L形連接部331及一支桿332，該連接部331的兩臂分別與該主板21及該前防護件31或該後防護件32固定，該支桿332兩端分別連接該連接部331的兩臂，外觀概呈直角三角形。該軟質包裝材34覆蓋該等側壁113及該頂壁111，在本實施例中，該軟質包裝材34包括發泡材341及紙板342，發泡材341置於內側，紙板342置於外側，再以繩子35綑綁固定。
由於該前防護件31及該後防護件32直接螺鎖固定於該機櫃11並遮蓋該前開口114及該後開口115，可與機櫃11本身的結構共同形成包裝結構的主體。利用機櫃11本身金屬材質的架體提供良好的結構強度而不易變形，再加上該前防護件31及該後防護件32分別遮蓋該機櫃11的前開口114及後開口115，而且該前防護件31及該後防 護件32分別由該等支撐件33連結固定於該棧板單元2，可在運送過程避免機櫃11內的伺服器12由前開口114或後開口115脫出機櫃。因為以貨車運送時，該機櫃11的前後方向與貨車行進方向一致，在貨車啟動及停止時，該機櫃11在前後方向容易受慣性作用力影響，所以利用該等支撐件33在前後方向相對頂抵該前防護件31及該後防護件32，不僅可加強該前防護件31及該後防護件32與該機櫃11的連結強度，也可降低該機櫃11前後滑移或傾倒的風險。再者，由於整體包裝結構的主要剛性支撐結構是機櫃11本身，因此該頂壁111及兩側壁113的外表只要覆蓋軟質包裝材34以避免刮傷及防止異物進入該機櫃11即可。此外，該前防護件31及該後防護件32可直接組裝於機櫃11，而軟質包裝材34覆蓋於機櫃11後綑綁固定即可，相較於現有將木板拼接裝釘成木箱所需的施工技巧較低，也就是較容易組裝。
除了利用機櫃11本身做為整體包裝結構的主要剛性支撐結構取代現有結構脆弱的木箱之外，本實施例還利用該棧板單元2的吸振裝置23及支架22的緩衝層223吸收外在的振動能量，以減少振動能量傳遞至機櫃11內，避免機櫃11內的伺服器12受損。當然，若該棧板單元2的吸振結構只有吸振裝置23或緩衝層223其中之一也能達到吸收外在振動能量的功能。
參閱圖11與圖12，該棧板單元2的另一實施態樣，其中，每一支架22的緩衝層223可以是多個塊體構成 ，而且主板21及每一支架22的頂層221及底層222可以是中空金屬條拼接而成，以減輕重量。
綜上所述，本實施例利用機櫃11本身做為整體包裝結構的主要剛性支撐結構，不僅能大幅提昇結構強度，且整體包裝結構容易組裝。再者，該前防護件31可做為斜坡以方便將該機櫃11由該棧板單元2移動至地面4。進一步地，該棧板單元2具有吸收外在振動能量的功能，以減少振動能量傳遞至機櫃11內，避免機櫃11內的伺服器12受損。
惟以上所述者，僅為本發明之實施例而已，當不能以此限定本發明實施之範圍，即大凡依本發明申請專利範圍及專利說明書內容所作之簡單的等效變化與修飾，皆仍屬本發明專利涵蓋之範圍內。
1‧‧‧伺服器單元
11‧‧‧機櫃
111‧‧‧頂壁
112‧‧‧底壁
113‧‧‧側壁
113a‧‧‧前壁部
113b‧‧‧後壁部
114‧‧‧前開口
12‧‧‧伺服器
2‧‧‧棧板單元
21‧‧‧主板
22‧‧‧支架
23‧‧‧吸振裝置
24‧‧‧定位墊條
3‧‧‧防撞單元
31‧‧‧前防護件
311‧‧‧板體
312‧‧‧楔形墊塊
32‧‧‧後防護件
321‧‧‧本體
322‧‧‧橫隔條
33‧‧‧支撐件
34‧‧‧軟質包裝材
341‧‧‧發泡材
342‧‧‧紙板

Claims (13)

  1. 一種伺服器包裝總成，包含：一伺服器單元，包括一機櫃及至少一設於該機櫃內的伺服器，該機櫃具有一頂壁、一與該頂壁相對的底壁及一對側壁，該對側壁彼此相對地分別連接於該頂壁與該底壁左右兩側並與該頂壁及該底壁共同界定一前開口及一後開口；一棧板單元，包括一主板，承載該伺服器單元且與該機櫃相對定位；及一防撞單元，包括一前防護件及一後防護件，該前防護件可拆卸地與該機櫃結合並遮蓋該前開口且與該棧板單元可拆卸地固定，該後防護件可拆卸地與該機櫃結合並遮蓋該後開口且與該棧板單元可拆卸地固定。
  2. 如請求項1所述伺服器包裝總成，其中，該前防護件具有一覆蓋該前開口的板體及至少一連接於該板體相反於該前開口側且沿上下方向延伸的楔形墊塊，該前防護件與該機櫃分離時能與該棧板單元相配合形成由該主板側緣延伸的斜坡以供該機櫃由該棧板單元移動至地面。
  3. 如請求項2所述伺服器包裝總成，其中，該機櫃還具有多個設於該底壁下方的輪組，該等輪組分成左右兩排且前後對齊排列，該前防護件還具有一對連接於該板體朝向該前開口側的導軌，該對導軌彼此平行相間隔地沿上下方向延伸且其間距與該等輪組左右排之間的間距相配合以在該機櫃於該前防護件形成的斜坡上移動時使該等 輪組位於該對導軌之間由該對導軌導引移動。
  4. 如請求項3所述伺服器包裝總成，其中，該前防護件的板體具有一斜面，該斜面與該對導軌位於該板體的同一側且相鄰一邊緣以在該前防護件形成斜坡時與地面相接。
  5. 如請求項3所述伺服器包裝總成，其中，該防撞單元還包括多個支撐件，該等支撐件其中一部份可拆卸地連接該前防護件及該主板，另一部份可拆卸地連接該後防護件及該主板，以分別在該前防護件的前側及該後防護件的後側頂抵撐持。
  6. 如請求項5所述伺服器包裝總成，其中，該後防護件具有一覆蓋該後開口的本體及多個橫隔條，該等橫隔條連接於該本體相反於該後開口側且彼此相間隔地左右橫向設置。
  7. 如請求項1所述伺服器包裝總成，其中，每一側壁包括彼此相間隔的一前壁部及一後壁部，該等側壁的前壁部與該頂壁及該底壁共同界定該前開口，該等側壁的後壁部與該頂壁及該底壁共同界定該後開口，該防撞單元還包括覆蓋該等側壁的軟質包裝材。
  8. 如請求項1至7其中任一項所述伺服器包裝總成，其中，該棧板單元還包括至少一設於該主板上以吸收外在振動能量的吸振裝置。
  9. 如請求項8所述伺服器包裝總成，其中，該棧板單元還包括三組分別沿前後方向設置於該主板下方以支撐該主 板的支架，每一支架包括一頂層、一底層及一夾置於該頂層與該底層之間的緩衝層。
  10. 如請求項1至7其中任一項所述伺服器包裝總成，其中，該棧板單元還包括三組分別沿前後方向設置於該主板下方以支撐該主板的支架，每一支架包括一頂層、一底層及一夾置於該頂層與該底層之間的緩衝層。
  11. 一種伺服器包裝總成，包含：一伺服器單元，包括一機櫃及至少一設於該機櫃內的伺服器，該機櫃具有一頂壁、一與該頂壁相對的底壁及一對側壁，該對側壁彼此相對地分別連接於該頂壁與該底壁左右兩側並與該頂壁及該底壁共同界定一前開口及一後開口；一棧板單元，包括一主板，承載該伺服器單元且與該機櫃相對定位；及至少一吸振裝置，設於該棧板單元的主板上以吸收外在振動能量。
  12. 如請求項11所述伺服器包裝總成，其中，該棧板單元還包括三組分別沿前後方向設置於該主板下方以支撐該主板的支架，每一支架包括一頂層、一底層及一夾置於該頂層與該底層之間的緩衝層。
  13. 如請求項11所述伺服器包裝總成，其中，該吸振裝置為配重件。
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