TWI502679B - Bonding material and semiconductor supporting device - Google Patents

Bonding material and semiconductor supporting device Download PDF

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TWI502679B
TWI502679B TW097104556A TW97104556A TWI502679B TW I502679 B TWI502679 B TW I502679B TW 097104556 A TW097104556 A TW 097104556A TW 97104556 A TW97104556 A TW 97104556A TW I502679 B TWI502679 B TW I502679B
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sio
less
ratio
semiconductor manufacturing
cooling plate
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TW200847322A (en
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Fujii Tomoyuki
Suzuki Akio
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Ngk Insulators Ltd
Shinetsu Chemical Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/12Polysiloxanes containing silicon bound to hydrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/20Polysiloxanes containing silicon bound to unsaturated aliphatic groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J183/00Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
    • C09J183/04Polysiloxanes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/25Web or sheet containing structurally defined element or component and including a second component containing structurally defined particles
    • Y10T428/256Heavy metal or aluminum or compound thereof
    • Y10T428/257Iron oxide or aluminum oxide
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/28Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2804Next to metal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/28Web or sheet containing structurally defined element or component and having an adhesive outermost layer
    • Y10T428/2813Heat or solvent activated or sealable

Description

接合劑及半導體支撐裝置Bonding agent and semiconductor support device

本發明係有關於一種用於接合靜電夾盤(chuck)或附有加熱器的靜電夾盤等半導體製造裝置用晶座(susceptor)及冷卻板之接合劑,以及具有由上述接合劑所接合的半導體製造裝置用晶座及冷卻板之半導體支承裝置。The present invention relates to a bonding device for a semiconductor manufacturing device susceptor and a cooling plate for bonding an electrostatic chuck or a heater-attached electrostatic chuck, and having the bonding agent bonded thereto A semiconductor support device for a semiconductor manufacturing device for a crystal holder and a cooling plate.

習知以來,半導體製造裝置用晶座以及用來控制半導體製造裝置用晶座上所支承的矽晶圓基板溫度之冷卻板,多係利用液態聚矽氧烷橡膠、含銦(In)金屬層、或丙烯系和環氧系之有機性接著劑完成接合(參照專利文獻1, 2, 3)。Conventionally, a crystal holder for a semiconductor manufacturing apparatus and a cooling plate for controlling the temperature of a germanium wafer substrate supported on a crystal holder for a semiconductor manufacturing apparatus are mostly made of a liquid polyoxyalkylene rubber or an indium (In) metal layer. Or the propylene-based and epoxy-based organic adhesives are joined (see Patent Documents 1, 2, and 3).

[專利文獻1]特開平4-287344號公報[Patent Document 1] JP-A-4-287344

[專利文獻2]特開平3-3249號公報[Patent Document 2] Japanese Patent Publication No. 3-3249

[專利文獻3]特開2002-231797號公報[Patent Document 3] JP-A-2002-231797

然而,當使用液態聚矽氧烷橡膠來接合半導體製造裝置用晶座及冷卻板時,會因液態矽橡膠硬化時之體積收縮而於接合後產生彎曲,而使得半導體製造裝置用晶座之平面度降低。又,當使用含銦金屬層時,銦本身會有在其製 造過程中成為污染源之問題。再者,當使用有機性接著劑時,由於有機性接著劑的耐熱溫度低於100℃,故會有耐熱性方面的問題產生。However, when a liquid polysiloxane rubber is used to bond a crystal holder and a cooling plate for a semiconductor manufacturing apparatus, it is bent after bonding due to volume shrinkage at the time of hardening of the liquid ruthenium rubber, and the plane of the crystal holder for the semiconductor manufacturing apparatus is made. Degree is reduced. Also, when using an indium-containing metal layer, indium itself may be made in its The problem of becoming a source of pollution during the manufacturing process. Further, when an organic adhesive is used, since the heat resistance temperature of the organic adhesive is lower than 100 ° C, there is a problem in heat resistance.

本發明之主要目的,即是為了解決上述之問題,而提供一種可高度地維持半導體製造裝置用晶座的平面度,又同時能在製造過程中不成為污染源、耐熱性高之接合劑。再者,本發明之另一目的,係提供一種可高度地維持半導體製造裝置用晶座的平面度,又同時能在製造過程中不讓半導體製造裝置用晶座及冷卻板之接合層成為污染源、耐熱性高之半導體支承裝置。In order to solve the above problems, the main object of the present invention is to provide a bonding agent which can maintain the flatness of a crystal holder for a semiconductor manufacturing apparatus while maintaining a high degree of heat resistance without causing a source of contamination during the manufacturing process. Furthermore, another object of the present invention is to provide a flatness for highly maintaining a crystal holder for a semiconductor manufacturing apparatus, and at the same time, to prevent a bonding layer of a wafer holder and a cooling plate for a semiconductor manufacturing apparatus from becoming a source of contamination during a manufacturing process. A semiconductor support device with high heat resistance.

為了解決上述課題,本發明之半導體支承裝置係包括:一半導體製造裝置用晶座、一冷卻板、以及一用以接合半導體製造裝置用晶座及冷卻板之接合劑。上述接合劑,係由加成硬化型聚矽氧烷黏著劑構成的硬化片體所形成,而前述加成硬化型聚矽氧烷黏著劑係包括:聚有機矽氧烷,於1分子中含有2個以上之乙烯基;聚有機矽氧烷樹脂,含有R3 SiO1/2 (R為不具有脂肪族不飽合鍵之碳數1~6的1價烴基)單元(以下用M表示)以及SiO4/2 單元(以下用Q表示),且R3 SiO1/2 單元/SiO4/2 單元的莫耳比(M/Q比)比例在0.6以上、1.6以下的範圍內;聚有機矽氧烷氫化二烯,含有矽原子鍵結氫原子;白金觸媒;以及熱傳導性填充物,具有20體積% (vol%)以上、50體積%以下之含有率。In order to solve the above problems, the semiconductor supporting device of the present invention comprises: a crystal holder for a semiconductor manufacturing device, a cooling plate, and a bonding agent for bonding a crystal holder and a cooling plate for a semiconductor manufacturing device. The bonding agent is formed of a cured sheet composed of an addition-curable polyoxyalkylene adhesive, and the addition-curable polyoxyalkylene adhesive includes polyorganosiloxane, which is contained in one molecule. Two or more vinyl; polyorganosiloxane products containing R 3 SiO 1/2 (R is a monovalent hydrocarbon group having 1 to 6 carbon atoms without an aliphatic unsaturated bond) (hereinafter referred to as M) and SiO 4/2 unit (hereinafter referred to as Q), and the molar ratio (M/Q ratio) of the R 3 SiO 1/2 unit/SiO 4/2 unit is in the range of 0.6 or more and 1.6 or less; The oxyalkylene hydrogenated diene contains a halogen atom-bonded hydrogen atom; the platinum catalyst; and the thermally conductive filler have a content ratio of 20% by volume or more and 5% by volume or less.

當M/Q比不滿0.6時,耐熱性雖然向上提昇,然而黏著性卻會變得很容易降低;又,當M/Q比超過1.6時,黏著性也會變得很容易降低。再者,當熱傳導性填充物之含有率相對於全體而言不滿20體積%時,熱傳導率會變得不夠充份;反之,若超過50體積%時,黏著性會降低。When the M/Q ratio is less than 0.6, the heat resistance is increased upwards, but the adhesion is easily lowered. Also, when the M/Q ratio exceeds 1.6, the adhesion is also easily lowered. In addition, when the content ratio of the thermally conductive filler is less than 20% by volume with respect to the whole, the thermal conductivity may become insufficient, and if it exceeds 50% by volume, the adhesiveness may be lowered.

依據本發明,即可提供一種可高度地維持半導體製造裝置用晶座的平面度,又同時能在製造過程中不成為污染源、耐熱性高之接合劑。再者,依據本發明,另可提供一種可高度地維持半導體製造裝置用晶座的平面度,又同時能在製造過程中不讓半導體製造裝置用晶座及冷卻板之接合層成為污染源、耐熱性高之半導體支承裝置。According to the present invention, it is possible to provide a bonding agent which can maintain the flatness of the crystal holder for a semiconductor manufacturing apparatus while maintaining a high degree of heat resistance without causing a source of contamination during the manufacturing process. Furthermore, according to the present invention, it is possible to provide a flatness for highly maintaining the crystal holder for a semiconductor manufacturing apparatus, and at the same time, it is possible to prevent the bonding layer of the crystal holder and the cooling plate for the semiconductor manufacturing apparatus from becoming a source of pollution and heat resistance during the manufacturing process. High-performance semiconductor support device.

本發明之接合劑,係由加成硬化型聚矽氧烷黏著劑構成的硬化片體所形成,該加成硬化型聚矽氧烷黏著劑包括有;聚有機矽氧烷,於1分子中含有2個以上之乙烯基;聚有機矽氧烷樹脂,含有R3 SiO1/2 (R為不具有脂肪族不飽合鍵之碳數1~6的1價烴基)單元(以下用M表示)以及SiO4/2 單元(以下用Q表示),且R3 SiO1/2 單元/SiO4/2 單元的莫耳比(M/Q比)比例在0.6以上、1.6以下的範圍內,聚有機矽氧烷氫化二烯,含有矽原子鍵結氫原子;白金觸媒;以及熱傳導性填充物,具有20體積%以上、50體積%以下之含有率。The bonding agent of the present invention is formed of a hardened sheet composed of an addition-curable polyoxyalkylene adhesive, and the addition-hardening polyoxyalkylene adhesive includes; polyorganosiloxane, in one molecule Containing two or more vinyl groups; polyorganosiloxane products containing R 3 SiO 1/2 (R is a monovalent hydrocarbon group having 1 to 6 carbon atoms without an aliphatic unsaturated bond) (hereinafter referred to as M) And a SiO 4/2 unit (hereinafter referred to as Q), and the ratio of the molar ratio (M/Q ratio) of the R 3 SiO 1/2 unit/SiO 4/2 unit is in the range of 0.6 or more and 1.6 or less. The hydrazine-hydrogenated diene contains a hydrogen atom bonded to a ruthenium atom; a platinum catalyst; and a thermally conductive filler having a content ratio of 20% by volume or more and 50% by volume or less.

加成反應硬化型聚矽氧烷黏著劑組合物,係以含有以下成分來構成較佳:(A)聚有機矽氧烷,於1分子中含有2個以上之乙烯基,(B)聚有機矽氧烷樹脂,含有R3 SiO1/2 (R為不具有脂肪族不飽合鍵之碳數1~6的1價烴基)單元以及SiO4/2 單元,且R3 SiO1/2 單元/SiO4/2 單元的莫耳比為0.6~1.6; (C)聚有機矽氧烷氫化二烯,於1分子中含有3個以上之SiH基;(D)白金系觸媒;以及(E)熱傳導性填充物。The addition reaction-curing type polyoxane adhesive composition is preferably composed of the following components: (A) polyorganosiloxane, which contains two or more vinyl groups in one molecule, and (B) polyorganic a decane resin containing R 3 SiO 1/2 (R is a monovalent hydrocarbon group having 1 to 6 carbon atoms without an aliphatic unsaturated bond) and a SiO 4/2 unit, and R 3 SiO 1/2 unit / The SiO 4/2 unit has a molar ratio of 0.6 to 1.6; (C) a polyorganooxyalkylene hydrogenated diene having three or more SiH groups in one molecule; (D) a platinum catalyst; and (E) Thermally conductive filler.

(A)成分中之乙烯基含有量,係以為0.02~0.40莫耳%較佳、0.04~0.25莫耳%更佳。若在0.02莫耳%以下,黏著力、維持力都會降低;若在0.40莫耳%以上,黏著力、貼附力都會降低。The vinyl content in the component (A) is preferably 0.02 to 0.40 mol%, more preferably 0.04 to 0.25 mol%. If it is below 0.02 mol%, the adhesion and maintenance force will decrease; if it is above 0.40 mol%, the adhesion and adhesion will decrease.

(A)成分,係以在分子鏈末端及/或側鏈上含有乙烯基之鍊狀聚有機矽氧烷為較佳,油狀或生橡膠狀皆可,其黏度則以在25℃下為1,000[mPa‧s]以上較佳、10,000[mPa‧s]以上特佳。另外,其上限雖然並未特別予以限定,然而係以選用可令聚合度成為20,000以下者較佳。(A)成分可單獨使用或2種以上組合使用。The component (A) is preferably a chain polyorganosiloxane containing a vinyl group at the end of the molecular chain and/or a side chain, and may be in the form of an oil or a raw rubber, and the viscosity is at 25 ° C. More preferably 1,000 [mPa ‧ s] or more, and 10,000 [mPa ‧ s] or more. Further, although the upper limit is not particularly limited, it is preferable to use a polymerization degree of 20,000 or less. The component (A) may be used singly or in combination of two or more.

(B)成分為聚有機矽氧烷樹脂,含有R3 SiO1/2 單元(R為不具有脂肪族不飽合鍵之碳數1~6的1價烴基)以及SiO4/2 單元,且R3 SiO1/2 單元/SiO4/2 單元的莫耳比為0.6~1.6,並以為0.8~1.5較佳、1.0~1.5更佳。若R3 SiO1/2 單元/SiO4/2 單元的莫耳比不滿0.6,則黏著力及貼附力都會降低;若超過1.6,黏著力及維持力也都會降低。(B)成分亦可含有SiOH基,OH基含有量可為0~4.0重量%。 又,(B)成分亦可2種以上併用之。.另外,就R而言,可舉例如:甲基、乙基、丙基、丁基等之烷基,環己基等之環烷基,苯基等,其中並以為甲基較佳。The component (B) is a polyorganosiloxane which contains R 3 SiO 1/2 unit (R is a monovalent hydrocarbon group having 1 to 6 carbon atoms which does not have an aliphatic unsaturated bond) and SiO 4/2 unit, and R 3 The SiO 1/2 unit / SiO 4/2 unit has a molar ratio of 0.6 to 1.6, and is preferably 0.8 to 1.5, more preferably 1.0 to 1.5. If the molar ratio of the R 3 SiO 1/2 unit/SiO 4/2 unit is less than 0.6, the adhesion and the adhesion force are lowered; if it exceeds 1.6, the adhesion and the maintenance force are also lowered. The component (B) may also contain a SiOH group, and the OH group content may be 0 to 4.0% by weight. Further, the component (B) may be used in combination of two or more kinds. Further, examples of R include, for example, an alkyl group such as a methyl group, an ethyl group, a propyl group or a butyl group; a cycloalkyl group such as a cyclohexyl group; a phenyl group; and the like.

(A)成分及(B)成分之質量比為80/20~20/80,並以為60/40~30/70較佳。(A)成分之配合比例若太少,貼附力就會降低而不適用;反之,(A)成分之配合比例若太多,則黏著力就會降低而不適用,較不佳。The mass ratio of the component (A) to the component (B) is 80/20 to 20/80, and it is preferably 60/40 to 30/70. If the proportion of the component (A) is too small, the adhesion force will be lowered and it will not be applicable. Conversely, if the proportion of the component (A) is too large, the adhesion will be lowered and not suitable, which is not preferable.

若從粘著性及剝離性之觀點來看,尤其特別以(B)成分之R3 SiO1/2 單元/SiO4/2 單元的莫耳比為1.0~1.5、且(A)成分及(B)成分之質量比為50/50~40/60更佳。From the viewpoint of adhesion and releasability, in particular, the molar ratio of the R 3 SiO 1/2 unit/SiO 4/2 unit of the component (B) is 1.0 to 1.5, and the component (A) and B) The mass ratio of the components is preferably 50/50 to 40/60.

(C)成分係交聫劑,為於1分子中至少含有3個SiH基、並以含有4個較佳之聚有機矽氧烷氫化二烯,可使用直鏈狀、分支狀、環狀之化合物。The component (C) is a cross-linking agent, and is a linear, branched or cyclic compound which contains at least three SiH groups in one molecule and hydrogenated with four preferred polyorganosiloxanes. .

(C)成分之使用量,係以令(C)成分中的SiH基相對於(A)成分中的乙烯基之莫耳比成為1~25較佳、特別是5~20的範圍更佳。若不滿1時,交聫密度會變低,連帶使得維持力也降低;若超過25時,黏著力及貼附力就會降低,同時在黏著片的製作過程中、於進行塗佈之際,黏著劑組合物之可使用時間也會縮短。The amount of the component (C) is preferably such that the molar ratio of the SiH group in the component (C) to the vinyl group in the component (A) is preferably from 1 to 25, particularly preferably from 5 to 20. If it is less than 1, the density of cross-linking will become lower, and the maintenance force will decrease. If it exceeds 25, the adhesion and adhesion will be reduced. At the same time, during the process of making the adhesive sheet, it will adhere. The usable time of the composition of the agent is also shortened.

(D)成分為白金系觸媒,可舉例如:氯鉑酸、氯鉑酸之醇溶液、氯鉑酸跟醇之反應物、氯鉑酸跟烯烴化合物之 反應物、氯鉑酸跟含有乙烯基的矽氧烷之反應物等。其中,又以氯鉑酸跟含有乙烯基的矽氧烷之反應物較佳,例如市售的商品名CAT-PL-50T(信越化學工業製)。The component (D) is a platinum-based catalyst, and examples thereof include chloroplatinic acid, an alcohol solution of chloroplatinic acid, a reaction product of chloroplatinic acid and an alcohol, and a chloroplatinic acid and an olefin compound. The reactant, the reaction product of chloroplatinic acid and a vinyl group-containing decane, and the like. Among them, a reaction product of chloroplatinic acid and a vinyl group-containing decane is preferred, and is, for example, commercially available under the trade name CAT-PL-50T (manufactured by Shin-Etsu Chemical Co., Ltd.).

(D)成分之添加量,係以相對於(A)及(B)成分之合計100質量份而言,白金份為5~500ppm的量較佳、10~200ppm的量特佳。若不滿5ppm,硬化性會降低、交聫密度會變低、維持力會降低;若超過500ppm,於進行塗佈之際,黏著劑組合物之可使用時間也會縮短。The amount of the component (D) is preferably from 5 to 500 ppm, and preferably from 10 to 200 ppm, based on 100 parts by mass of the total of the components (A) and (B). If it is less than 5 ppm, the hardenability will be lowered, the cross-linking density will be lowered, and the maintaining power will be lowered. If it exceeds 500 ppm, the usable time of the adhesive composition will be shortened at the time of coating.

(E)成分之熱傳導性填充物,係以由氧化鋁(Al2 O3 )、氮化鋁(AlN)或矽碳化物(SiC)任一者所形成較佳。The thermally conductive filler of the component (E) is preferably formed of any of alumina (Al 2 O 3 ), aluminum nitride (AlN) or tantalum carbide (SiC).

熱傳導性填充物,係由平均粒徑為1μm以下的微細粒子及平均粒徑為10μm以上、30μm以下數值範圍內的粗粒子,以令其重量比成為3:7以上、1:9以下的範圍內混合而成的粒子所形成較佳。藉此,微細粒子就會填充於粗粒子之間,使得熱傳導性穩定化。又,藉由達到最密填充化,可維持接合劑之低彈性,並同時提高半導體製造裝置用晶座及冷卻板之密著性。另外,熱傳導性填充物之平均粒徑若在30μm以上時,接合劑表面之平滑性就會降低,而使得黏著性也容易降低。The thermally conductive filler is composed of fine particles having an average particle diameter of 1 μm or less and coarse particles having an average particle diameter of 10 μm or more and 30 μm or less in a numerical range such that the weight ratio thereof is 3:7 or more and 1:9 or less. The internally mixed particles are preferably formed. Thereby, the fine particles are filled between the coarse particles to stabilize the thermal conductivity. Further, by achieving the densest filling, the low elasticity of the bonding agent can be maintained, and the adhesion between the crystal holder and the cooling plate for the semiconductor manufacturing apparatus can be improved. Further, when the average particle diameter of the thermally conductive filler is 30 μm or more, the smoothness of the surface of the bonding agent is lowered, and the adhesion is also likely to be lowered.

在接合劑和半導體製造裝置用晶座及冷卻板之接合面上,係以預先塗佈上矽烷偶合系底漆層較佳。又,半導體製造裝置用晶座係以由氮化鋁、氧化鋁、氮化硼(BN)或三氧化二釔任一者所形成較佳;冷卻板則係以由鋁合金、黃銅任一者所形成較佳。It is preferable to apply a decane coupling primer layer in advance to the bonding surface of the bonding agent and the crystal holder and the cooling plate for the semiconductor manufacturing apparatus. Further, the crystal holder for the semiconductor manufacturing apparatus is preferably formed of any one of aluminum nitride, aluminum oxide, boron nitride (BN) or antimony trioxide; and the cooling plate is made of either aluminum alloy or brass. The formation is better.

必要時亦可對應添加入加成反應控制劑來作為(F)成分。(F)成分是為了讓聚矽氧烷黏著劑組合物在由調製至塗佈之際、於加熱硬化之前,不使黏著劑組合物產生增黏或凝膠化現象而添加之物質。If necessary, an addition reaction control agent may be added as the component (F). The component (F) is a substance which is added in order to prevent the adhesive composition from being viscous or gelled before being prepared by heating and curing from the preparation of the polyoxyalkylene adhesive composition.

以(F)成分之具體例而言,可舉例如:3-甲基-1-丁炔-3-醇、3-甲基-1-戊炔-3-醇、3, 5-二甲基-1-己基-3-醇、1-乙炔基環已醇、3-甲基-3-三甲基甲矽氧烷基-1-丁炔、3-甲基-3-三甲基甲矽氧烷基-1-戊炔、3, 5-二甲基-3-三甲基甲矽氧烷基-1-己炔、1-乙炔基-1-三甲基甲矽氧烷基環己烷、雙(2, 2-二甲基-3-丁炔醇基)二甲基矽烷、1, 3, 5, 7-四甲基-1, 3, 5, 7-四乙烯基環四矽氧烷、1, 1, 3, 3-四甲基-1, 3-二乙烯基二矽氧烷等。Specific examples of the component (F) include 3-methyl-1-butyn-3-ol, 3-methyl-1-pentyn-3-ol, and 3, 5-dimethyl 1-hexyl-3-ol, 1-ethynylcyclohexanol, 3-methyl-3-trimethylformamidinyl-1-butyne, 3-methyl-3-trimethylformamidine Oxyalkyl-1-pentyne, 3,5-dimethyl-3-trimethylformamido-1-hexyne, 1-ethynyl-1-trimethylformamidinylcyclohexane Alkane, bis(2,2-dimethyl-3-butynyl) dimethyl decane, 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetraindole Oxylkane, 1,1,3,3-tetramethyl-1,3-divinyldioxane, and the like.

(F)成分之配合量,係以相對於(A)及(B)成分之合計100質量份而言,為0~8.0質量份的範圍較佳,並以為0.05~2.0質量份特佳。若超過8.0質量份時,硬化性會降低。The amount of the component (F) is preferably in the range of 0 to 8.0 parts by mass, and preferably 0.05 to 2.0 parts by mass, based on 100 parts by mass of the total of the components (A) and (B). When it exceeds 8.0 parts by mass, the hardenability will be lowered.

本發明之聚矽氧烷黏著劑組合物,可在上述各成分以外再添加入任意成份。可舉例如:二甲基聚矽氧烷、二甲基二苯基聚矽氧烷等之非反應性聚有機矽氧烷;用以降低塗佈時黏度之甲苯、二甲苯等之芳香族系溶劑;己烷、辛烷、異構鏈烷烴等之脂肪族系溶劑;甲基乙基酮、甲基異丁基酮等之酮系溶劑;乙酸乙酯、乙酸異丁酯等之酯系溶劑;二異丙醚、1, 4-二噁烷等之醚系溶劑;以及,上述等物質之混合溶劑、抗氧化劑、染料、顏料等等。另外,還 可使用一般常用的可讓組合物之黏度降低,使容易施行塗佈之溶劑。In the polyoxyalkylene adhesive composition of the present invention, any component may be added in addition to the above components. For example, a non-reactive polyorganosiloxane such as dimethyl polysiloxane or dimethyl diphenyl polysiloxane; an aromatic system such as toluene or xylene for reducing the viscosity at the time of coating; Solvent; aliphatic solvent such as hexane, octane or isoparaffin; ketone solvent such as methyl ethyl ketone or methyl isobutyl ketone; ester solvent such as ethyl acetate or isobutyl acetate; An ether solvent such as diisopropyl ether or 1,4-dioxane; and a mixed solvent of the above substances, an antioxidant, a dye, a pigment, and the like. In addition, also It is possible to use a solvent which is generally used to lower the viscosity of the composition and to facilitate application of the coating.

聚矽氧烷黏著劑組合物之塗佈量,係以可令已硬化之後的黏著層厚度變為50~300μm來選定,並以變為100~200μm較佳。The coating amount of the polyoxyalkylene adhesive composition is selected so that the thickness of the adhesive layer after hardening becomes 50 to 300 μm, and it is preferably 100 to 200 μm.

以硬化條件而言,加成反應硬化型之物質可在90~120℃下施行硬化5~20分,然而並不以此為限。In the case of hardening conditions, the addition reaction hardening type can be hardened by 5 to 20 minutes at 90 to 120 ° C, but it is not limited thereto.

本發明之接合劑,係如第1圖所例示般,可適用於具備有後述元件的半導體支承裝置中,作為用來接合半導體製造裝置用晶座2及冷卻板3之接合劑4。該半導體支承裝置包括:用以支承半導體晶圓1之半導體製造裝置用晶座2,以及藉由冷卻介質供給道3a所供給之冷卻介質來冷卻半導體製造裝置用晶座2而達到控制半導體晶圓1的溫度之冷卻板3。另外,如第1圖所示之半導體支承裝置,係由以下更細部結構所形成:半導體製造裝置用晶座2;冷卻板3;接合劑4;氣體通道5,用以供給氣體於半導體晶圓1及半導體製造裝置用晶座2之間;以及頂料銷孔6,用以讓頂料銷插入而從半導體製造裝置用晶座2上取下半導體晶圓1。The bonding agent of the present invention can be applied to a semiconductor supporting device including an element to be described later as the bonding agent 4 for bonding the wafer holder 2 and the cooling plate 3 for a semiconductor manufacturing device, as exemplified in Fig. 1 . The semiconductor supporting device includes: a semiconductor manufacturing device crystal holder 2 for supporting the semiconductor wafer 1, and a cooling medium supplied from the cooling medium supply path 3a to cool the semiconductor manufacturing device crystal holder 2 to control the semiconductor wafer 1 temperature of the cooling plate 3. In addition, the semiconductor supporting device shown in FIG. 1 is formed by a more detailed structure: a crystal holder 2 for a semiconductor manufacturing device; a cooling plate 3; a bonding agent 4; and a gas passage 5 for supplying a gas to the semiconductor wafer. 1 and a wafer holder 2 for a semiconductor manufacturing apparatus; and a top pin hole 6 for inserting the top pin to remove the semiconductor wafer 1 from the wafer holder 2 for a semiconductor manufacturing apparatus.

以下,就本發明之最佳實施方式進行說明。Hereinafter, the best mode for carrying out the invention will be described.

[實施例1][Example 1]

在實施例1中,首先,係將:於分子鏈兩末端含有乙烯基之聚有機矽氧烷100質量份,含有R3 SiO1/2 (R為不具 有脂肪族不飽合鍵之碳數1~6的1價烴基)單元(以下用M表示)以及SiO4/2 單元(以下用Q表示)、且R3 SiO1/2 單元/SiO4/2 單元的莫耳比(M/Q比)比例為1.1之聚有機矽氧烷樹脂180質量份,令含有矽原子鍵結氫原子之聚有機矽氧烷氫化二烯以相對於含有乙烯基之聚有機矽氧烷中的乙烯基而言、其成分中的SiH基之莫耳比為15的量,白金觸媒,以及具有20體積%的含有率、且由平均粒徑0.7μm之氧化鋁(微細粒子)及平均粒徑20μm之氧化鋁(粗粒子)以重量比10:90的比例混合而成之熱傳導性填充物等所構成之混合物,令其溶解於甲苯中而成為加成硬化型聚矽氧烷黏著劑,並塗佈於PET脫模薄膜上,再放在100℃的熱風循環式乾燥機內10分鐘而硬化後,將硬化物從PET脫模薄膜上剝離,即可得到厚度120μm的實施例1之接合劑。接著,將本接合劑置於各種形狀之鋁(Al)方形板及氮化鋁(AlN)方形板上,在100℃、1.4MPa的條件下施行10分鐘之加熱加壓接合,而得到實施例1之接合體。In the first embodiment, first, 100 parts by mass of a polyorganosiloxane having a vinyl group at both ends of the molecular chain, and R 3 SiO 1/2 (R is a carbon number having no aliphatic unsaturated bond) ~6 of a monovalent hydrocarbon group) (hereinafter referred to as M) and a SiO 4/2 unit (hereinafter referred to as Q), and a molar ratio (M/Q ratio of R 3 SiO 1/2 unit / SiO 4/2 unit) 180 parts by mass of a polyorganosiloxane compound having a ratio of 1.1, which is a polyorganooxyalkylene hydrogenated diene containing a hydrogen atom bonded to a halogen atom, relative to a vinyl group in a polyorganosiloxane containing a vinyl group. The MoH ratio of the SiH group in the composition is 15, the platinum catalyst, and the content of 20% by volume, and the oxidation of alumina (fine particles) having an average particle diameter of 0.7 μm and an average particle diameter of 20 μm. A mixture of aluminum (coarse particles) and a thermally conductive filler which are mixed at a weight ratio of 10:90, dissolved in toluene to form an addition-curable polyoxyalkylene adhesive, and applied to After peeling off the PET release film and placing it in a hot air circulating dryer at 100 ° C for 10 minutes, the cured product is peeled off from the PET release film. Example 1 of the adhesive to a thickness of 120μm embodiment. Next, the present bonding agent was placed on an aluminum (Al) square plate and an aluminum nitride (AlN) square plate of various shapes, and subjected to heat and pressure bonding at 100 ° C and 1.4 MPa for 10 minutes to obtain an example. 1 joint body.

[實施例2][Embodiment 2]

在實施例2中,除了預先在Al及AlN的接合面上塗佈了矽烷偶合系底漆層以外,其餘條件皆與實施例1相同,而製得實施例2之接合體。In the second embodiment, the bonded body of Example 2 was obtained in the same manner as in Example 1 except that the decane coupling primer layer was applied to the joint surface of Al and AlN in advance.

[實施例3][Example 3]

在實施例3中,除了微細粒子及粗粒子之重量比改成 30:70以外,其餘條件皆與實施例1相同,而製得實施例3之接合體。In Example 3, the weight ratio of the fine particles and the coarse particles was changed to The bonded body of Example 3 was obtained in the same manner as in Example 1 except for 30:70.

[實施例4][Example 4]

在實施例4中,除了微細粒子及粗粒子之重量比改成20:80以外,其餘條件皆與實施例1相同,而製得實施例4之接合體。In the embodiment 4, the bonded body of the example 4 was obtained except that the weight ratio of the fine particles and the coarse particles was changed to 20:80, and the other conditions were the same as in the first embodiment.

[實施例5][Example 5]

在實施例5中,除了熱傳導性填充物之含有率改成33體積%以外,其餘條件皆與實施例1相同,而製得實施例5之接合體。In the fifth embodiment, the bonded body of Example 5 was obtained in the same manner as in Example 1 except that the content of the thermally conductive filler was changed to 33% by volume.

[實施例6][Embodiment 6]

在實施例6中,除了微細粒子及粗粒子之重量比改成20:80以外,其餘條件皆與實施例5相同,而製得實施例6之接合體。In the same manner as in Example 5 except that the weight ratio of the fine particles and the coarse particles was changed to 20:80, the joined body of Example 6 was obtained.

[實施例7][Embodiment 7]

在實施例7中,除了預先在Al及AlN的接合面上塗佈了矽烷偶合系底漆層以外,其餘條件皆與實施例6相同,而製得實施例7之接合體。In the seventh embodiment, the bonded body of the seventh embodiment was obtained except that the decane coupling primer layer was applied to the joint surface of Al and AlN in advance, and the same conditions as in the sixth embodiment were carried out.

[實施例8][Embodiment 8]

在實施例8中,除了M/Q比改成1.5以外,其餘條件 皆與實施例6相同,而製得實施例8之接合體。In the eighth embodiment, except for the M/Q ratio being changed to 1.5, the other conditions The bonded body of Example 8 was obtained in the same manner as in Example 6.

[實施例9][Embodiment 9]

在實施例9中,除了預先在Al及AlN的接合面上塗佈了矽烷偶合系底漆層以外,其餘條件皆與實施例8相同,而製得實施例9之接合體。In the ninth embodiment, the bonded body of Example 9 was obtained except that the decane coupling primer layer was applied to the joint surface of Al and AlN in advance, and the same conditions as in Example 8 were carried out.

[實施例10][Embodiment 10]

在實施例10中,除了M/Q比改成0.6以外,其餘條件皆與實施例7相同,而製得實施例10之接合體。In Example 10, except that the M/Q ratio was changed to 0.6, the same conditions as in Example 7 were carried out, and the joined body of Example 10 was obtained.

[實施例11][Example 11]

在實施例11中,除了粗粒子之平均粒徑改成10μm以外,其餘條件皆與實施例7相同,而製得實施例11之接合體。In the eleventh embodiment, the joined body of Example 11 was obtained except that the average particle diameter of the coarse particles was changed to 10 μm, and the same conditions as in Example 7 were carried out.

[實施例12][Embodiment 12]

在實施例12中,除了粗粒子之平均粒徑改成30μm以外,其餘條件皆與實施例7相同,而製得實施例12之接合體。In the Example 12, except that the average particle diameter of the coarse particles was changed to 30 μm, the same conditions as in Example 7 were carried out, and the joined body of Example 12 was obtained.

[實施例13][Example 13]

在實施例13中,除了熱傳導性填充物之含有率改成50體積%以外,其餘條件皆與實施例7相同,而製得實施例13之接合體。In the same manner as in Example 7, except that the content of the thermally conductive filler was changed to 50% by volume, the joined body of Example 13 was obtained.

[實施例14][Embodiment 14]

在實施例14中,除了熱傳導性填充物之材質改成氮化鋁(AlN)以外,其餘條件皆與實施例7相同,而製得實施例14之接合體。In the fourteenth embodiment, the bonded body of the example 14 was obtained except that the material of the thermally conductive filler was changed to aluminum nitride (AlN), and the same conditions as in the case of the seventh embodiment were carried out.

[實施例15][Example 15]

在實施例15中,除了熱傳導性填充物之材質改成碳化矽(SiC)以外,其餘條件皆與實施例7相同,而製得實施例15之接合體。In the fifteenth embodiment, the bonded body of the fifteenth embodiment was obtained except that the material of the thermally conductive filler was changed to tantalum carbide (SiC), and the other conditions were the same as in the seventh embodiment.

[比較例1][Comparative Example 1]

在比較例1中,係預備了含有30體積%之平均粒徑10μm的熱傳導性填充物之丙烯樹脂,並使用該丙烯樹脂來進行Al及AlN之接合,而得到比較例1之接合體。In Comparative Example 1, a propylene resin containing 30% by volume of a thermally conductive filler having an average particle diameter of 10 μm was prepared, and the propylene resin was used to bond Al and AlN to obtain a joined body of Comparative Example 1.

[比較例2][Comparative Example 2]

在比較例2中,除了M/Q比改成0.4以外,其餘條件皆與實施例6相同,而製得比較例2之接合體。In Comparative Example 2, except that the M/Q ratio was changed to 0.4, the same conditions as in Example 6 were carried out, and the joined body of Comparative Example 2 was obtained.

[比較例3][Comparative Example 3]

在比較例3中,除了M/Q比改成1.7以外,其餘條件皆與實施例6相同,而製得比較例3之接合體。In Comparative Example 3, except that the M/Q ratio was changed to 1.7, the same conditions as in Example 6 were carried out, and the joined body of Comparative Example 3 was obtained.

[比較例4][Comparative Example 4]

在比較例4中,除了熱傳導性填充物之含有率改成60體積%以外,其餘條件皆與實施例6相同,而製得比較例4之接合體。In Comparative Example 4, the bonded body of Comparative Example 4 was obtained in the same manner as in Example 6 except that the content of the thermally conductive filler was changed to 60% by volume.

[比較例5][Comparative Example 5]

在比較例5中,除了微細粒子及粗粒子之重量比改成5:95以外,其餘條件皆與實施例7相同,而製得比較例5之接合體。In Comparative Example 5, except that the weight ratio of the fine particles and the coarse particles was changed to 5:95, the same conditions as in Example 7 were carried out, and the joined body of Comparative Example 5 was obtained.

[比較例6][Comparative Example 6]

在比較例6中,除了粗粒子之平均粒徑改成40μm以外,其餘條件皆與實施例7相同,而製得比較例6之接合體。In Comparative Example 6, except that the average particle diameter of the coarse particles was changed to 40 μm, the same conditions as in Example 7 were carried out, and the joined body of Comparative Example 6 was obtained.

[比較例7][Comparative Example 7]

在比較例7中,除了熱傳導性填充物之材質改成氮化鋁(AlN)以外,其餘條件皆與比較例4相同,而製得比較例7之接合體。In Comparative Example 7, except that the material of the thermally conductive filler was changed to aluminum nitride (AlN), the same conditions as in Comparative Example 4 were carried out, and the joined body of Comparative Example 7 was obtained.

[比較例8][Comparative Example 8]

在比較例8中,除了熱傳導性填充物之材質改成碳化矽(SiC)以外,其餘條件皆與比較例4相同,而製得比較例8之接合體。In Comparative Example 8, the bonded body of Comparative Example 8 was obtained in the same manner as in Comparative Example 4 except that the material of the thermally conductive filler was changed to lanthanum carbide (SiC).

[比較例9][Comparative Example 9]

在比較例9中,除了熱傳導性填充物之含有率改成15體積%以外,其餘條件皆與實施例7相同,而製得比較例9之接合體。In Comparative Example 9, the bonded body of Comparative Example 9 was obtained in the same manner as in Example 7 except that the content of the thermally conductive filler was changed to 15% by volume.

[比較例10][Comparative Example 10]

在比較例10中,除了熱傳導性填充物之材質改成氮化鋁(AlN)以外,其餘條件皆與比較例9相同,而製得比較例10之接合體。In Comparative Example 10, except that the material of the thermally conductive filler was changed to aluminum nitride (AlN), the same conditions as in Comparative Example 9 were carried out, and the joined body of Comparative Example 10 was obtained.

[比較例11][Comparative Example 11]

在比較例11中,除了熱傳導性填充物之材質改成碳化矽(SiC)以外,其餘條件皆與比較例9相同,而製得比較例11之接合體。In Comparative Example 11, except that the material of the thermally conductive filler was changed to lanthanum carbide (SiC), the same conditions as in Comparative Example 9 were carried out, and the joined body of Comparative Example 11 was obtained.

[剪切剝離試驗][Shear peel test]

於寬25mm×長35mm×厚度10mm的AlN製方形板11及Al製方形板12之間,分別夾入由上述實施例1~15及比較例1~8的各接合劑依照25×25mm的大小尺寸所切出之截切物,並在100℃、14大氣壓(atm)下施行加壓加熱步驟,而製作出接合體。然後,使用如第2圖所示之剪切剝離試驗裝置,於室溫及150℃下測定各接合體之剪切剝離強度及剪切伸長量。檢測結果如以下之表1所示。另外,在ψ 300mm尺寸的實體接合體中,為了保持接合界面的氣密性,由經驗上可推知之目標值應為:剪切剝離強度係在 室溫下為0.5MPa以上、在150℃下為0.2MPa以上;又,關於剪切伸長量,則係在室溫、150℃下皆為0.04以上。Between the square plate 11 of AlN having a width of 25 mm, a length of 35 mm and a thickness of 10 mm, and the square plate 12 made of Al, the respective bonding agents of the above Examples 1 to 15 and Comparative Examples 1 to 8 were sandwiched in accordance with the size of 25 × 25 mm. The cut piece cut out in size was subjected to a pressure heating step at 100 ° C and 14 atm (atm) to prepare a joined body. Then, the shear peel strength and the shear elongation of each joined body were measured at room temperature and 150 ° C using a shear peel tester as shown in Fig. 2 . The test results are shown in Table 1 below. In addition, in the physical joint of ψ300mm size, in order to maintain the airtightness of the joint interface, the objective value that can be inferred empirically should be: shear peel strength is It is 0.5 MPa or more at room temperature and 0.2 MPa or more at 150 ° C. Further, the shear elongation is 0.04 or more at room temperature and 150 ° C.

由表1可明顯看出,實施例1~15的接合體比起比較例1~8的接合體而言,剪切剝離強度及剪切伸長量皆較為優異。另一方面,比較例1的接合體,由於其接合劑係由耐熱性較低的丙烯樹脂所形成,故伴隨著溫度的上昇,剪切剝離強度之劣化也愈發嚴重。比較例2的接合體,則由於接合劑的M/Q比低,黏著性弱,故剪切剝離強度降低。比較例3的接合體,則由於接合劑的M/Q比高、黏著性強,因而過軟,故剪切剝離強度降低。比較例4的接合體,由於接合劑的熱傳導性填充物之含有率過多,故黏著性變弱,剪切剝離強度因而降低。比較例5的接合體,由於熱傳導性填充物之微細粒子過少,故黏著性變弱,剪切剝離強度因而降低。比較例之接合體,由於熱傳導性填充物之粗粒子的平均粒徑過大,故黏著性變弱,剪切剝離強度因而降低。在比較例7及比較例8的接合體中,則由於熱傳導性填充物之含有量過多,故黏著性變弱,剪切剝離強度因而降低。 As is apparent from Table 1, the bonded bodies of Examples 1 to 15 were superior in shear peel strength and shear elongation as compared with the bonded bodies of Comparative Examples 1 to 8. On the other hand, in the joined body of Comparative Example 1, since the bonding agent is formed of a propylene resin having low heat resistance, the deterioration of the shear peel strength is more serious as the temperature rises. In the joined body of Comparative Example 2, since the M/Q ratio of the bonding agent was low and the adhesiveness was weak, the shear peel strength was lowered. In the joined body of Comparative Example 3, since the M/Q ratio of the bonding agent was high and the adhesiveness was strong, it was too soft, so the shear peel strength was lowered. In the joined body of Comparative Example 4, since the content of the thermally conductive filler of the bonding agent was too large, the adhesiveness was weak, and the shear peel strength was lowered. In the joined body of Comparative Example 5, since the fine particles of the thermally conductive filler were too small, the adhesiveness was weak, and the shear peel strength was lowered. In the joined body of the comparative example, since the average particle diameter of the coarse particles of the thermally conductive filler is too large, the adhesiveness is weak and the shear peel strength is lowered. In the bonded body of Comparative Example 7 and Comparative Example 8, since the content of the thermally conductive filler was too large, the adhesiveness was weak, and the shear peel strength was lowered.

[熱傳導率之熱劣化試驗][Thermal deterioration test of thermal conductivity]

於ψ 10×t1mm的AlN製圓板及ψ 10×t2mm的Al製圓板之間,分別夾入由實施例1, 5~9及比較例1, 4, 7~11的各接合劑依照25×25mm的大小尺寸所切出之截切物,並在100℃、14大氣壓(atm)下施行加壓加熱步驟,而製作出接合體。接著,施行完於150℃的狀態下維持500小時之耐久試驗後,再利用雷射閃光(Laser Flash)法來測定各接合體之熱傳導率,並測定熱傳導率之熱劣化。然後,藉由從所測定出的接合體全體之熱傳導率扣除掉已知的AlN (90W/mK)及Al (160W/mK)的熱傳導率,計算出加進了接合劑單體及接合界面的熱阻抗之接合層的熱傳導率。測定結果如以下之表2所示。熱傳導率之目標值為0.30W/mK以下。Between the 10×t1 mm AlN round plate and the ×10×t2 mm Al round plate, each of the bonding agents of Examples 1, 5 to 9 and Comparative Examples 1, 4, and 7 to 11 was sandwiched in accordance with 25 The cut piece cut out of the size of 25 mm was subjected to a pressure heating step at 100 ° C and 14 atm (atm) to prepare a joined body. Then, after the endurance test was carried out for 500 hours in a state of 150 ° C, the thermal conductivity of each bonded body was measured by a laser flash method, and thermal deterioration of thermal conductivity was measured. Then, by subtracting the known thermal conductivity of AlN (90 W/mK) and Al (160 W/mK) from the measured thermal conductivity of the entire bonded body, the addition of the bonding agent monomer and the bonding interface was calculated. Thermal conductivity of the bonding layer of thermal impedance. The measurement results are shown in Table 2 below. The target value of the thermal conductivity is 0.30 W/mK or less.

相對於在比較例1, 4, 7~11的接合體中,接合劑的熱傳導率於耐久試驗後就發生降低的情況,實施例1, 5~9, 11~15的接合體中,係於耐久試驗的前後皆未產生接合劑之熱傳導率降低的情況。關於實施例1, 5~9, 11~15的接合體,其於耐久試驗的前後皆未產生接合劑之熱傳導率降低之理由,是因為在實施例1, 5~9, 11~15的接合體中,接合劑含有具基本耐熱性之矽樹脂,且M/Q比及熱傳導性填充物之含有量適中,故接合劑的黏著性可充分地顯現。另一方面,比較例1, 4, 7~11的接合體,其接合劑的熱傳導率於耐久試驗後就降低之理由,是因為:比較例1的接合體,接合劑為耐熱性較低之丙烯樹脂;比較例2的接合體, 接合劑的M/Q比低,黏著性弱;比較例3的接合體,接合劑的M/Q比高,黏著性弱;比較例4, 7, 8的接合體,熱傳導性填充物之含有率過多,故接合劑的黏著性變弱;比較例9~11的接合體,熱傳導性填充物之含有率過少。 In the bonded bodies of Comparative Examples 1, 4, and 7 to 11, the thermal conductivity of the bonding agent was lowered after the endurance test, and in the bonded bodies of Example 1, 5 to 9, 11 to 15, There was no case where the thermal conductivity of the bonding agent was lowered before and after the endurance test. Regarding the bonded bodies of Example 1, 5 to 9, 11 to 15, the reason why the thermal conductivity of the bonding agent was not lowered before and after the endurance test was because of the bonding in Example 1, 5 to 9, 11 to 15. In the body, the binder contains a base resin having substantially heat resistance, and the content of the M/Q ratio and the heat conductive filler is moderate, so that the adhesiveness of the binder can be sufficiently exhibited. On the other hand, in the bonded bodies of Comparative Examples 1, 4, and 7 to 11, the reason why the thermal conductivity of the bonding agent was lowered after the endurance test was because the bonded body of Comparative Example 1 had a low heat resistance. The propylene resin; the bonded body of Comparative Example 2, the M/Q ratio of the bonding agent was low, and the adhesiveness was weak; the bonded body of Comparative Example 3 had a high M/Q ratio of the bonding agent, and the adhesiveness was weak; Comparative Example 4, 7, 8 In the bonded body, the content of the thermally conductive filler was too large, so that the adhesiveness of the bonding agent was weak. In the bonded bodies of Comparative Examples 9 to 11, the content of the thermally conductive filler was too small.

[熱循環試驗][thermal cycle test]

於AlN製的半導體製造裝置用晶座及Al製的冷卻板之間,分別夾入從剪切剝離試驗所抽出的代表例之實施例1, 5~9, 13~15以及比較例1~4的接合劑,並在100℃、14大氣壓(atm)下施行加壓加熱使接合之,再評價其接合後及耐久試驗(施行從30℃昇溫至150℃之後,再降溫至30℃之處理30次)後之平面度跟接合界面之氣體洩漏(gas leak)。另外,半導體製造裝置用晶座及冷卻板之尺寸分別為ψ 300×t10mm、ψ 300×t30mm。又,氣體洩漏之評價,係將半導體製造裝置用晶座之氣體通道塞住,並一面從位於冷卻板之氣體通道排氣、一面往接合部吹出氦氣,再利用氦氣(He)檢漏器(leak detector)來測定氦氣洩漏量。其結果如以下之表3所示。當使用實施例1, 5~9, 13~15的接合劑來接合半導體製造裝置用晶座及冷卻板時,無論是在接合後及耐久試驗後皆未發現有氣體洩漏情況;相較之下,當使用比較例1~4的接合劑來進行接合時,於30次的耐久試驗後就出現了氣體洩漏的情況。而針對平面度來看,實施例1, 5~9, 13~15及比較例1~4皆為30μm以下,都屬於實際使用上沒有問題的程度範圍。 Example 1 of the representative example extracted from the shear peeling test, 5 to 9, 13 to 15 and Comparative Examples 1 to 4 were sandwiched between a crystal holder for a semiconductor manufacturing apparatus made of AlN and a cooling plate made of Al. The bonding agent was subjected to pressure heating at 100 ° C and 14 atm (atm) to bond it, and the post-bonding and endurance test was carried out (after the temperature was raised from 30 ° C to 150 ° C, and then the temperature was lowered to 30 ° C. After the flatness, the flatness and the gas leak at the joint interface. Further, the dimensions of the crystal holder and the cooling plate for the semiconductor manufacturing apparatus are ψ300×t10 mm and ψ300×t30 mm, respectively. In addition, the gas leakage is evaluated by plugging the gas passage of the crystal holder for the semiconductor manufacturing apparatus, and exhausting the helium gas from the gas passage located in the cooling plate to the joint portion, and detecting the leak by helium gas (He). A leak detector is used to determine the amount of helium leak. The results are shown in Table 3 below. When the bonding agent for the semiconductor manufacturing apparatus and the cooling plate were bonded using the bonding agents of Examples 1, 5 to 9, and 13 to 15, no gas leakage was observed after the bonding and after the endurance test; When the bonding was carried out using the bonding agents of Comparative Examples 1 to 4, gas leakage occurred after 30 endurance tests. For the flatness, the examples 1, 5 to 9, 13 to 15 and the comparative examples 1 to 4 are all 30 μm or less, which are all in the range of practical use.

以上,雖已針對適用於本發明之實施方式進行說明,然而上述列舉的實施方式僅是用來說明本發明所欲揭示之部分技術內容及圖面,並非用以限定本發明。亦即,凡熟悉本技術領域之業者,基於上述實施方式、實施例及所運用技術而進行之任何潤飾及修改,皆當然包含在本發明的保護範疇內,特此附帶說明。The embodiments of the present invention have been described above, but the above-described embodiments are merely illustrative of the technical content and drawings of the present invention, and are not intended to limit the present invention. That is, any refinements and modifications made by those skilled in the art based on the above-described embodiments, examples, and techniques employed are of course included in the scope of the present invention.

1‧‧‧半導體晶圓1‧‧‧Semiconductor wafer

2‧‧‧半導體製造裝置用晶座2‧‧‧Crystal for semiconductor manufacturing equipment

3‧‧‧冷卻板3‧‧‧Cooling plate

3a‧‧‧冷卻介質供給道3a‧‧‧Cooling medium supply channel

4‧‧‧接合劑4‧‧‧Adhesive

5‧‧‧氣體通道5‧‧‧ gas passage

6‧‧‧頂料銷孔6‧‧‧Top pin hole

11‧‧‧AlN製方形板11‧‧‧AlN square plate

12‧‧‧Al製方形板12‧‧‧Al square plate

13a、 13b‧‧‧剪切試驗治具13a, 13b‧‧‧ shear test fixture

第1圖係表示本發明實施例之半導體支撐裝置之結構示意圖。Fig. 1 is a view showing the structure of a semiconductor supporting device according to an embodiment of the present invention.

第2圖係表示本發明實施例之剪切剝離試驗裝置之結構示意圖。Fig. 2 is a view showing the structure of a shear peeling test apparatus according to an embodiment of the present invention.

1‧‧‧半導體晶圓1‧‧‧Semiconductor wafer

2‧‧‧半導體製造裝置用晶座2‧‧‧Crystal for semiconductor manufacturing equipment

3‧‧‧冷卻板3‧‧‧Cooling plate

3a‧‧‧冷卻介質供給道3a‧‧‧Cooling medium supply channel

4‧‧‧接合劑4‧‧‧Adhesive

5‧‧‧氣體通道5‧‧‧ gas passage

6‧‧‧頂料銷孔6‧‧‧Top pin hole

Claims (6)

一種接合劑,用以接合一半導體製造裝置用晶座及一冷卻板,其特徵在於:該接合劑係由加成硬化型聚矽氧烷黏著劑構成的硬化片體所形成,前述加成硬化型聚矽氧烷黏著劑包括:聚有機矽氧烷,於1分子中含有2個以上之乙烯基;聚有機矽氧烷樹脂,含有R3 SiO1/2 (R為不具有脂肪族不飽合鍵之碳數1~6的1價烴基)單元(以下用M表示)以及SiO4/2 單元(以下用Q表示),且R3 SiO1/2 單元/SiO4/2 單元的莫耳比(M/Q比)比例在0.6以上、1.6以下的範圍內;聚有機矽氧烷氫化二烯,含有矽原子鍵結氫原子;白金觸媒;以及熱傳導性填充物,具有20體積%以上、50體積%以下之含有率,其中上述熱傳導性填充物係由平均粒徑為1μm以下的微細粒子及平均粒徑為10μm以上、30μm以下數值範圍內的粗粒子,以令其重量比成為3:7以上、1:9以下的範圍內混合而成的粒子所形成;其中於上述接合劑跟上述半導體製造裝置用晶座及上述冷卻板之接合界面,設有一矽烷偶合系底漆層。A bonding agent for bonding a crystal holder for a semiconductor manufacturing apparatus and a cooling plate, characterized in that the bonding agent is formed of a hardened sheet body composed of an addition-hardening polyoxyalkylene adhesive, and the addition hardening The polyoxymethane adhesive comprises: polyorganosiloxane, containing more than 2 vinyl groups in one molecule; polyorganosiloxane resin containing R 3 SiO 1/2 (R is not aliphatically unsaturated) a monovalent hydrocarbon group having 1 to 6 carbon atoms bonded to a bond (hereinafter referred to as M) and a SiO 4/2 unit (hereinafter referred to as Q), and a molar ratio of R 3 SiO 1/2 unit/SiO 4/2 unit The (M/Q ratio) ratio is in the range of 0.6 or more and 1.6 or less; the polyorganooxyalkylene hydrogenated diene contains a hydrogen atom bonded to a ruthenium atom; the platinum catalyst; and the thermally conductive filler have a volume of 20% by volume or more. a content ratio of 50% by volume or less, wherein the thermally conductive filler is composed of fine particles having an average particle diameter of 1 μm or less and coarse particles having an average particle diameter of 10 μm or more and 30 μm or less in a numerical range such that the weight ratio thereof is 3: Particles formed by mixing in a range of 7 or more and 1:9 or less; The mixture is provided with a decane coupling primer layer at the bonding interface between the wafer holder for the semiconductor manufacturing apparatus and the cooling plate. 如申請專利範圍第1項所述之接合劑,其中上述熱傳導性填充物係由氧化鋁、氮化鋁或矽碳化物任一者所形成。 The bonding agent according to claim 1, wherein the thermally conductive filler is formed of any of alumina, aluminum nitride or cerium carbide. 一種半導體支承裝置,包括:一半導體製造裝置用晶座;一冷卻板;以及一接合劑,用以接合上述半導體製造裝置用晶座及上述冷卻板,其特徵在於:上述接合劑係由加成硬化型聚矽氧烷黏著劑構成的硬化片體所形成,前述加成硬化型聚矽氧烷黏著劑包括:聚有機矽氧烷,於1分子中含有2個以上之乙烯基;聚有機矽氧烷樹脂,含有R3 SiO1/2 (R為不具有脂肪族不飽合鍵之碳數1~6的1價烴基)單元(以下用M表示)以及SiO4/2 單元(以下用Q表示),且R3 SiO1/2 單元/SiO4/2 單元的莫耳比(M/Q比)比例在0.6以上、1.6以下的範圍內;聚有機矽氧烷氫化二烯,含有矽原子鍵結氫原子;白金觸媒;以及熱傳導性填充物,具有20體積%以上、50體積%以下之含有率,其中上述熱傳導性填充物係由平均粒徑為1μm以下的微細粒子及平均粒徑為10μm以上、30μm以下數值範圍內的粗粒子,以令其重量比成為3:7以上、1:9以下的範圍內混合而成的粒子所形成;其中於上述接合劑跟上述半導體製造裝置用晶座及上述冷卻板之接合界面,設有一矽烷偶合系底漆層。A semiconductor supporting device comprising: a crystal holder for a semiconductor manufacturing device; a cooling plate; and a bonding agent for bonding the wafer holder for the semiconductor manufacturing device and the cooling plate, wherein the bonding agent is added Formed by a hardened sheet composed of a curable polyoxyalkylene adhesive, the addition-hardening polyoxyalkylene adhesive comprising: polyorganosiloxane, containing two or more vinyl groups in one molecule; polyorganoquinone An oxyalkylene resin containing R 3 SiO 1/2 (R is a monovalent hydrocarbon group having 1 to 6 carbon atoms which does not have an aliphatic unsaturated bond) (hereinafter referred to as M) and a SiO 4/2 unit (hereinafter referred to as Q) And the ratio of the molar ratio (M/Q ratio) of the R 3 SiO 1/2 unit/SiO 4/2 unit is in the range of 0.6 or more and 1.6 or less; the polyorganosiloxane is hydrogenated with a diene containing a ruthenium atom bond; a hydrogen atom; a platinum catalyst; and a thermally conductive filler having a content of 20% by volume or more and 50% by volume or less, wherein the thermally conductive filler has fine particles having an average particle diameter of 1 μm or less and an average particle diameter of Coarse particles in a numerical range of 10 μm or more and 30 μm or less, in order to The amount ratio is formed by mixing particles in a range of 3:7 or more and 1:9 or less; wherein a decane coupling system is provided at a joint interface between the bonding agent and the crystal holder for the semiconductor manufacturing apparatus and the cooling plate. Paint layer. 如申請專利範圍第3項所述之半導體支承裝置,其 中上述熱傳導性填充物係由氧化鋁、氮化鋁或矽碳化物任一者所形成。 A semiconductor supporting device according to claim 3, wherein The above thermally conductive filler is formed of any of alumina, aluminum nitride or tantalum carbide. 如申請專利範圍第3項所述之半導體支承裝置,其中上述半導體製造裝置用晶座係由氮化鋁、氧化鋁、氮化硼或三氧化二釔任一者所形成,上述冷卻板係由鋁合金、黃銅任一者所形成。 The semiconductor supporting device according to claim 3, wherein the semiconductor manufacturing device has a crystal holder formed of any one of aluminum nitride, aluminum oxide, boron nitride or antimony trioxide, and the cooling plate is It is formed by either aluminum alloy or brass. 如申請專利範圍第4項所述之半導體支承裝置,其中上述半導體製造裝置用晶座係由氮化鋁、氧化鋁、氮化硼或三氧化二釔任一者所形成,上述冷卻板係由鋁合金、黃銅任一者所形成。 The semiconductor supporting device according to claim 4, wherein the semiconductor manufacturing device has a crystal holder formed of any one of aluminum nitride, aluminum oxide, boron nitride or antimony trioxide, and the cooling plate is It is formed by either aluminum alloy or brass.
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