TWI381161B - Four-gantry inspection device - Google Patents
Four-gantry inspection device Download PDFInfo
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- TWI381161B TWI381161B TW98112855A TW98112855A TWI381161B TW I381161 B TWI381161 B TW I381161B TW 98112855 A TW98112855 A TW 98112855A TW 98112855 A TW98112855 A TW 98112855A TW I381161 B TWI381161 B TW I381161B
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Description
本發明係有關一種面板影像檢測技術,特別是一種四龍門式檢測機台。The invention relates to a panel image detecting technology, in particular to a four-gantry detecting machine.
由於全球大尺寸基板之需求量與日俱增,使得針對檢測8.5世代以下之基板其影像所設計之雙龍門式檢測機台,在檢測8.5世代以上基板之影像時,檢測之速度明顯變得緩慢。Due to the increasing demand for large-size substrates worldwide, the detection speed of the double-gantry inspection machine designed for detecting images of substrates below 8.5 generations has become slower when detecting images of substrates of 8.5 generations or more.
於TFTLCD之檢測過程中,在視覺檢測機台後有一雙龍門式檢測機台,其係於龍門機構上置設檢測設備。請參閱圖1,係為先前技術之雙龍門式檢測機台(10),如圖所示,係包含第一移動臂(12)及第二移動臂(14),該第一移動臂(12)及第二移動臂(14)上各設有檢測單元。經由運輸設備將基板(16)導進檢測位置,於掃描缺陷(161、162、163、164)後再做影像擷取,故該基板(16)在製程中所產生之缺陷(161、162、163、164),可由雙龍門式檢測機台(10)得到再次確認。In the process of detecting TFTLCD, there is a pair of gantry-type inspection machines behind the visual inspection machine, which is equipped with detection equipment on the gantry mechanism. Referring to FIG. 1, the prior art double gantry type detecting machine (10), as shown, includes a first moving arm (12) and a second moving arm (14), the first moving arm (12) And a detection unit is disposed on each of the second moving arms (14). The substrate (16) is guided into the detection position via the transport device, and the image is captured after scanning the defects (161, 162, 163, 164), so that the substrate (16) is defective in the process (161, 162, 163, 164), can be reconfirmed by the double gantry type inspection machine (10).
惟雙龍門式檢測機台(10)在針對已知座標位置的缺陷(161、162、163、164)進行檢測時,係以第一移動臂(12)、第二移動臂(14)先分別滑動至缺陷(161)、缺陷(163),並由其上所設置之檢測單元擷取影像,再分別滑動至缺陷(164)、缺陷(162),續由其上所設置之檢測單元擷取影像。簡言之,在相同之時間下,該雙龍門式檢測機台(10)係僅將基板(16)分成左、右兩個區域進行檢測,使得單一移動臂所須執行之影像檢測範圍較大。再者,由於基板之世代增加,使得其尺寸亦隨之增大,雙龍門式檢測機台在檢測基板(26)之速度上,也漸漸無法符合客戶的要求。However, when the double gantry type detecting machine (10) detects the defects (161, 162, 163, 164) for the known coordinate position, the first moving arm (12) and the second moving arm (14) respectively Slide to defect (161), defect (163), and capture the image from the detection unit set on it, and then slide to defect (164), defect (162), and continue to pick up the detection unit set on it. image. In short, at the same time, the double gantry type detection machine (10) only divides the substrate (16) into two areas, left and right, so that the image detection range to be performed by a single moving arm is large. . Moreover, as the generation of the substrate increases, the size thereof also increases, and the speed of the double gantry type detecting machine in detecting the substrate (26) gradually fails to meet the requirements of the customer.
鑒於上述之缺點,先前技術之雙龍門式檢測機台(10)之實用性即有限制,因此必須將其改良以縮短影像檢測所需之時間。In view of the above disadvantages, the utility of the prior art double gantry type inspection machine (10) is limited, so it must be modified to shorten the time required for image detection.
為了解決上述問題,本發明目的之一係提供一種四龍門式檢測機台,將基座分成四個檢測區,並以四個移動臂執行檢測,以提升檢測速度。In order to solve the above problems, one of the objects of the present invention is to provide a four-gantry type detecting machine that divides the base into four detecting areas and performs detection with four moving arms to increase the detecting speed.
本發明目的之一係提供一種四龍門式檢測機台,係包含基座、第一測定機構及第二測定機構,其中第一測定機構包含第一移動臂及第二移動臂,該第一移動臂、第二移動臂之一側或兩側分別與第一驅動單元相接設,且第一驅動單元接設於基座;該第二測定機構,係包含第三移動臂及第四移動臂,該第三移動臂、第四移動臂之一側或兩側分別與第二驅動單元相接設,且第二驅動單元接設於基座;於上述第一移動臂、第二移動臂、第三移動臂及第四移動臂相對內側各接設至少一可移動之檢測單元。One of the objectives of the present invention is to provide a four-gantry type detecting machine comprising a base, a first measuring mechanism and a second measuring mechanism, wherein the first measuring mechanism comprises a first moving arm and a second moving arm, the first movement One side or both sides of the arm and the second moving arm are respectively connected to the first driving unit, and the first driving unit is connected to the base; the second measuring mechanism includes the third moving arm and the fourth moving arm One or both sides of the third moving arm and the fourth moving arm are respectively connected to the second driving unit, and the second driving unit is connected to the base; the first moving arm and the second moving arm are The third moving arm and the fourth moving arm are respectively connected with at least one movable detecting unit on the inner side.
以下藉由具體實施例,配合所附的圖式詳加說明,當更容易瞭解本發明之目的、技術內容、特點及其所達成之功效。The purpose, technical content, features, and effects achieved by the present invention will become more apparent from the detailed description of the appended claims.
本發明之上述目的,及其結構與功能上的特性,將依據所附圖式之較佳實施例予以說明。The above object of the present invention, as well as its structural and functional features, will be described in accordance with the preferred embodiments of the drawings.
請參閱圖2、及3,本發明一較佳實施例之四龍門式檢測機台包含基座(20)、第一測定機構(22)以及第二測定機構(24)。第一測定機構(22)係置設於基座(20)之一半側,包含第一移動臂(222)及第二移動臂(224),將第一移動臂(222)、第二移動臂(224)之一側分別與第一驅動單元(226)相接設(如圖3),且第一驅動單元(226)接設於基座(20)上。Referring to Figures 2 and 3, a four-gantry inspection machine in accordance with a preferred embodiment of the present invention includes a base (20), a first assay mechanism (22), and a second assay mechanism (24). The first measuring mechanism (22) is disposed on one half of the base (20), and includes a first moving arm (222) and a second moving arm (224), and the first moving arm (222) and the second moving arm One side of (224) is respectively connected to the first driving unit (226) (as shown in FIG. 3), and the first driving unit (226) is connected to the base (20).
該第二測定機構(24),係置設於基座(20)之另一半側,包含第三移動臂(242)及第四移動臂(244),將第三移動臂(242)、第四移動臂(244)之一側分別與第二驅動單元(246)相接設(如圖3),且第二驅動單元(246)接設於基座(20)上。The second measuring mechanism (24) is disposed on the other half of the base (20), and includes a third moving arm (242) and a fourth moving arm (244), and a third moving arm (242), One side of the four moving arms (244) is respectively connected to the second driving unit (246) (as shown in FIG. 3), and the second driving unit (246) is connected to the base (20).
如圖2所示,於第一移動臂(222)、第二移動臂(224)之相對內側各接設可移動之檢測單元(223)、檢測單元(225),經由第一驅動單元(226)以使第一移動臂(222)及其檢測單元(223)、第二移動臂(224)及其檢測單元(225)分別移動至基板(26)之缺陷(262)處、缺陷(261)處,以供該檢測單元(223、225)擷取該缺陷(261、262)之影像並傳回該缺陷之位置或僅傳回該缺陷之位置。上述基板(26)係為一平面待測物。As shown in FIG. 2, a movable detecting unit (223) and a detecting unit (225) are respectively connected to opposite inner sides of the first moving arm (222) and the second moving arm (224) via the first driving unit (226). ) to move the first moving arm (222) and its detecting unit (223), the second moving arm (224) and its detecting unit (225) to the defect (262) of the substrate (26), and the defect (261) Where the detection unit (223, 225) captures the image of the defect (261, 262) and returns the location of the defect or only the location of the defect. The substrate (26) is a planar object to be tested.
於第三移動臂(242)、第四移動臂(244)之相對內側各接設可移動之檢測單元(243)、檢測單元(245),經由第二驅動單元(246)以使第三移動臂(242)及其檢測單元(243)、第四移動臂(244)及其檢測單元(245)分別移動至基板(26)之缺陷(263)處、缺陷(264)處,以供該檢測單元(243、245)擷取該缺陷(263、264)之影像並傳回該缺陷之位置或僅傳回該缺陷之位置。A movable detecting unit (243) and a detecting unit (245) are respectively connected to opposite inner sides of the third moving arm (242) and the fourth moving arm (244), and the third moving unit (246) is used to make the third moving The arm (242) and its detecting unit (243), the fourth moving arm (244) and its detecting unit (245) are respectively moved to the defect (263) of the substrate (26) at the defect (264) for the detection. The unit (243, 245) retrieves the image of the defect (263, 264) and returns the location of the defect or only the location of the defect.
於第一移動臂(222)及第二移動臂(224)之一側接設第一導軌(227),且第一導軌(227)置設於基座(20)之一側邊,於第一移動臂(222)及第二移動臂(224)之另一側接設第二導軌(228),且第二導軌(228)置設於基座(20)之中段處。第二導軌(228)上可接設排氣設備,該排氣設備可用以排出第二導軌(228)所產生之微塵,以免微塵對檢測過程產生不良之影響。a first rail (227) is connected to one side of the first moving arm (222) and the second moving arm (224), and the first rail (227) is disposed on one side of the base (20). A second rail (228) is connected to the other side of the moving arm (222) and the second moving arm (224), and the second rail (228) is disposed at a middle portion of the base (20). An exhaust device can be connected to the second rail (228), and the exhaust device can be used to discharge the dust generated by the second rail (228) to prevent the dust from adversely affecting the detection process.
於第三移動臂(242)及第四移動臂(244)之一側接設第三導軌(247),且第三導軌(247)置設於基座(20)之一側邊,於第三移動臂(242)及第四移動臂(244)之另一側接設第四導軌(248),且第四導軌(248)置設於基座(20)之中段處。第四導軌(248)上可接設排氣設備,該排氣設備可用以排出該第四導軌(248)所產生之微塵,以免微塵對檢測過程產生不良之影響。a third rail (247) is connected to one side of the third moving arm (242) and the fourth moving arm (244), and the third rail (247) is disposed on one side of the base (20). The other side of the three moving arm (242) and the fourth moving arm (244) is connected to the fourth rail (248), and the fourth rail (248) is disposed at a middle portion of the base (20). An exhaust device can be connected to the fourth rail (248), and the exhaust device can be used to discharge the dust generated by the fourth rail (248) to prevent the dust from adversely affecting the detection process.
前述第一驅動單元(226)、第二驅動單元(246)可為一精度較高、剛性較強、能快速的到達定位,且在低速中平穩運轉之線性馬達(Linear motor),或磁浮,或滾珠螺桿,或鏈條,或皮帶等等。前述基座(20)上可設置電腦,且於電腦中預先植入一檢測軟體,用以指弓1第一移動臂(222)、第二移動臂(224)、第三移動臂(242)及第四移動臂(244)之檢測路徑。該基座(20)上可設置一運輸設備,用以傳送該基板(26)至待檢測位置。The first driving unit (226) and the second driving unit (246) may be a linear motor or a magnetic floating machine with high precision, strong rigidity, fast reaching and positioning, and running smoothly at low speed. Or a ball screw, or a chain, or a belt, etc. A computer can be disposed on the base (20), and a detecting software is pre-implanted in the computer to refer to the first moving arm (222), the second moving arm (224), and the third moving arm (242) of the bow 1. And a detection path of the fourth moving arm (244). A transport device can be disposed on the base (20) for transporting the substrate (26) to a position to be detected.
綜合上述,本發明之四龍門式檢測機台將基板(26)分成四個檢測區,並在相同之時間下以四個移動臂執行檢測,使得各個移動臂所須執行檢測之範圍相對縮小,同時使得本發明可進行檢測之基板尺寸(26)相對增大,如圖4所示。因此,模擬推估在單片基板(26)上平均位置存在100個缺陷,同時以習用雙龍門式檢測機台、本發明進行檢測,習用雙龍門式檢測機台須費時約85秒,本發明則僅費時約54秒。故本發明相較於習用雙龍門式檢測機台,其速度明顯較快。In summary, the four-gantry inspection machine of the present invention divides the substrate (26) into four detection zones, and performs detection with four moving arms at the same time, so that the range of detections to be performed by each moving arm is relatively reduced. At the same time, the substrate size (26) which can be detected by the present invention is relatively increased, as shown in FIG. Therefore, the simulation estimates that there are 100 defects in the average position on the single substrate (26), and at the same time, using the conventional double gantry type detecting machine and the present invention for testing, it takes about 85 seconds to use the double gantry type detecting machine. The invention takes only about 54 seconds. Therefore, the present invention is significantly faster than the conventional double gantry type detecting machine.
以上所述之實施例僅係為說明本發明之技術思想及特點,其目的在使熟習此項技藝之人士能夠瞭解本發明之內容並據以實施,當不能以之限定本發明之專利範圍,即大凡依本發明所揭示之精神所作之均等變化或修飾,仍應涵蓋在本發明之專利範圍內。The embodiments described above are merely illustrative of the technical spirit and the features of the present invention, and the objects of the present invention can be understood by those skilled in the art, and the scope of the present invention cannot be limited thereto. That is, the equivalent variations or modifications made by the spirit of the present invention should still be included in the scope of the present invention.
10...雙龍門式檢測機台10. . . Double gantry type inspection machine
12...第一移動臂12. . . First moving arm
14...第二移動臂14. . . Second moving arm
16...基板16. . . Substrate
161...缺陷161. . . defect
162...缺陷162. . . defect
163...缺陷163. . . defect
164...缺陷164. . . defect
20...基座20. . . Pedestal
22...第一測定機構twenty two. . . First measuring mechanism
222...第一移動臂222. . . First moving arm
223...檢測單元223. . . Detection unit
224...第二移動臂224. . . Second moving arm
225...檢測單元225. . . Detection unit
226...第一驅動單元226. . . First drive unit
227...第一導軌227. . . First rail
228...第二導軌228. . . Second rail
24...第二測定機構twenty four. . . Second measuring mechanism
242...第三移動臂242. . . Third moving arm
243...檢測單元243. . . Detection unit
244...第四移動臂244. . . Fourth moving arm
245...檢測單元245. . . Detection unit
246...第二驅動單元246. . . Second drive unit
247...第三導軌247. . . Third rail
248...第四導軌248. . . Fourth rail
26...基板26. . . Substrate
261...缺陷261. . . defect
262...缺陷262. . . defect
263...缺陷263. . . defect
264...缺陷264. . . defect
圖1為先前技術之雙龍門式檢測機台之俯視示意圖。1 is a top plan view of a prior art double gantry type inspection machine.
圖2為本發明之四龍門式檢測機台之俯視示意圖。2 is a top plan view of a four-gantry inspection machine of the present invention.
圖3為本發明之四龍門式檢測機台之側視示意圖。Figure 3 is a side elevational view of the four gantry type inspection machine of the present invention.
圖4為本發明之四龍門式檢測機台之實施示意圖。4 is a schematic view showing the implementation of the four-gantry type detecting machine of the present invention.
20...基座20. . . Pedestal
22...第一測定機構twenty two. . . First measuring mechanism
222...第一移動臂222. . . First moving arm
223...檢測單元223. . . Detection unit
224...第二移動臂224. . . Second moving arm
225...檢測單元225. . . Detection unit
227...第一導軌227. . . First rail
228...第二導軌228. . . Second rail
24...第二測定機構twenty four. . . Second measuring mechanism
242...第三移動臂242. . . Third moving arm
243...檢測單元243. . . Detection unit
244...第四移動臂244. . . Fourth moving arm
245...檢測單元245. . . Detection unit
247...第三導軌247. . . Third rail
248...第四導軌248. . . Fourth rail
26...基板26. . . Substrate
261...缺陷261. . . defect
262...缺陷262. . . defect
263...缺陷263. . . defect
264...缺陷264. . . defect
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10325780A (en) * | 1997-05-23 | 1998-12-08 | Matsushita Electric Ind Co Ltd | Display-screen inspection apparatus |
US20040081759A1 (en) * | 2001-12-19 | 2004-04-29 | Teruo Maruyama | Method and apparatus of forming pattern of display panel |
US20050121429A1 (en) * | 2003-12-03 | 2005-06-09 | Quanta Display Inc. | Apparatus and method for inspecting and repairing a circuit defect |
TWI249217B (en) * | 2003-07-14 | 2006-02-11 | Samsung Electronics Co Ltd | System and method for testing semiconductor devices |
TWI264532B (en) * | 2001-11-05 | 2006-10-21 | Olympus Corp | Substrate inspection device |
-
2009
- 2009-04-17 TW TW98112855A patent/TWI381161B/en not_active IP Right Cessation
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH10325780A (en) * | 1997-05-23 | 1998-12-08 | Matsushita Electric Ind Co Ltd | Display-screen inspection apparatus |
TWI264532B (en) * | 2001-11-05 | 2006-10-21 | Olympus Corp | Substrate inspection device |
US20040081759A1 (en) * | 2001-12-19 | 2004-04-29 | Teruo Maruyama | Method and apparatus of forming pattern of display panel |
TWI249217B (en) * | 2003-07-14 | 2006-02-11 | Samsung Electronics Co Ltd | System and method for testing semiconductor devices |
US20050121429A1 (en) * | 2003-12-03 | 2005-06-09 | Quanta Display Inc. | Apparatus and method for inspecting and repairing a circuit defect |
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MM4A | Annulment or lapse of patent due to non-payment of fees |