TW202109725A - Die-bonding film and dicing die-bonding film - Google Patents

Die-bonding film and dicing die-bonding film Download PDF

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TW202109725A
TW202109725A TW109122329A TW109122329A TW202109725A TW 202109725 A TW202109725 A TW 202109725A TW 109122329 A TW109122329 A TW 109122329A TW 109122329 A TW109122329 A TW 109122329A TW 202109725 A TW202109725 A TW 202109725A
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die
film
layer
mpa
shear
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大西謙司
宍戶雄一郎
畠山義治
吉田直子
木村雄大
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日商日東電工股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/24Plastics; Metallised plastics based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/245Vinyl resins, e.g. polyvinyl chloride [PVC]
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L21/6836Wafer tapes, e.g. grinding or dicing support tapes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2423/00Presence of polyolefin
    • C09J2423/04Presence of homo or copolymers of ethene
    • C09J2423/046Presence of homo or copolymers of ethene in the substrate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2433/00Presence of (meth)acrylic polymer
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68327Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
    • H01L2221/68336Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding involving stretching of the auxiliary support post dicing

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
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  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Dicing (AREA)
  • Die Bonding (AREA)
  • Adhesive Tapes (AREA)

Abstract

A die bond film according to the present invention has a shear loss elastic modulus at 120 °C of 0.03 MPa or more and 0.09 MPa or less.

Description

黏晶膜以及切晶黏晶膜Mucosal and diced wafers

本發明係關於一種黏晶膜及切晶黏晶膜。The invention relates to a sticky crystal film and a diced sticky crystal film.

先前,已知於半導體裝置之製造中,為了得到黏晶用半導體晶片,使用切晶黏晶膜。 上述切晶黏晶膜具備:於基材層上積層有黏合劑層的切晶帶、及以可剝離之方式積層於該切晶帶之上述黏合劑層上的黏晶層(例如,專利文獻1)。Previously, it is known that in the manufacture of semiconductor devices, in order to obtain semiconductor wafers for die bonding, a diced die bonding film is used. The dicing die bond film includes: a die dicing tape laminated with an adhesive layer on a substrate layer, and a die bonding layer laminated on the adhesive layer of the dicing tape in a peelable manner (for example, Patent Document 1).

作為使用上述切晶黏晶膜得到黏晶用半導體晶片(die)之方法,已知採用具有如下工序的方法:半切割工序,其係為了藉由割斷處理將半導體晶圓加工為晶片(die)而於半導體晶圓上形成槽,進而對半導體晶圓進行磨削而減薄厚度;背面研磨工序,其係對半切割工序後之半導體晶圓進行磨削而減薄厚度;安裝工序,其係將背面研磨工序後之半導體晶圓之一面(例如,與電路面處於相反側之面)貼附於黏晶層從而將半導體晶圓固定於切晶帶;擴展工序,其係使經半切割加工之半導體晶片彼此的間隔擴大;切口維持工序,其係維持半導體晶片彼此的間隔;拾取工序,其係將黏晶層與黏合劑層之間剝離,於貼附有黏晶層之狀態下取出半導體晶片;及黏晶工序,其係將貼附有黏晶層之狀態下的半導體晶片黏接於被黏物(例如安裝基板等)。 以如上方式得到之黏晶用半導體晶片係於加熱條件下(例如,120℃)下積層。 [先前技術文獻] [專利文獻]As a method of obtaining a semiconductor wafer for die bonding by using the above-mentioned dicing die bonding film, a method having the following steps is known: a half-cutting step, which is used to process a semiconductor wafer into a die through a slicing process A groove is formed on the semiconductor wafer, and then the semiconductor wafer is ground to reduce the thickness; the back grinding process is to grind the semiconductor wafer after the half-cut process to reduce the thickness; the mounting process is Attach one surface of the semiconductor wafer after the back grinding process (for example, the surface on the opposite side to the circuit surface) to the die bonding layer to fix the semiconductor wafer on the dicing tape; the extension process involves half-cut processing The gap between the semiconductor chips is enlarged; the incision maintaining process is to maintain the gap between the semiconductor chips; the picking process is to peel off the die-bonding layer and the adhesive layer, and take out the semiconductor with the die-bonding layer attached. Chip; and the die bonding process, which is to bond the semiconductor chip in the state where the die bonding layer is attached to the adherend (such as the mounting substrate, etc.). The semiconductor wafer for die bonding obtained in the above manner is laminated under heating conditions (for example, 120°C). [Prior Technical Literature] [Patent Literature]

[專利文獻1]:日本特開2015-185591號公報[Patent Document 1]: Japanese Patent Application Publication No. 2015-185591

[發明所於解決之問題][The problem solved by the invention]

將經割斷之黏晶用半導體晶片(亦稱為附黏晶層之半導體晶片)於加熱條件下、例如以沿著同一方向各自錯開規定距離而成為階梯狀之方式積層,但於該積層時,有時黏晶層自半導體晶片之表面剝離。The cut semiconductor wafers for die bonding (also referred to as semiconductor wafers with die bonding layers) are stacked under heating conditions, for example, in a stepwise manner that is staggered by a predetermined distance in the same direction. However, during the stacking, Sometimes the bonding layer is peeled from the surface of the semiconductor wafer.

此外,於獲得如上所述之黏晶用半導體晶片之方法中,由於通常使用剖面視時具有比較平坦之表面的半導體晶圓,因此經割斷之黏晶用半導體晶片於剖面視時大多具有比較平坦之表面,但有時得到剖面視時具有含有複數個曲折部位之表面(例如,剖面視時具有起伏之表面)的黏晶用半導體晶片。 而且,關於上述積層時黏晶層自半導體晶片表面之剝離,於剖面視時具有含有複數個曲折部位之表面的黏晶用半導體晶片中更顯著。In addition, in the method of obtaining the semiconductor wafer for die bonding as described above, since a semiconductor wafer having a relatively flat surface in a cross-sectional view is generally used, most of the semiconductor wafers for die bonding that have been cut have a relatively flat surface in a cross-sectional view. However, sometimes a semiconductor wafer for die bonding having a surface with a plurality of bending parts in a cross-sectional view (for example, a surface with undulations in a cross-sectional view) is sometimes obtained. Furthermore, the peeling of the die-bonding layer from the surface of the semiconductor wafer during the above-mentioned lamination is more remarkable in the semiconductor wafer for die-bonding having a surface including a plurality of bending parts in a cross-sectional view.

因此,本發明之課題在於,提供於加熱條件下之積層時比較難以自半導體晶片之表面剝離的黏晶膜、及黏晶層由上述黏晶膜構成之切晶黏晶膜。 [解決問題之技術手段]Therefore, the subject of the present invention is to provide a die-bonding film that is relatively difficult to peel off from the surface of a semiconductor wafer during lamination under heating, and a dicing die-bonding film in which the die-bonding layer is composed of the above-mentioned die-bonding film. [Technical means to solve the problem]

本發明之黏晶膜的120℃下之剪切損耗模量為0.03 MPa以上且0.09 MPa以下。The shear loss modulus of the die bond film of the present invention at 120° C. is 0.03 MPa or more and 0.09 MPa or less.

對於上述黏晶膜,較佳為180℃下之剪切損耗模量為0.01 MPa以上且0.05 MPa以下。For the above-mentioned sticky film, it is preferable that the shear loss modulus at 180° C. is 0.01 MPa or more and 0.05 MPa or less.

對於上述黏晶膜,較佳為180℃下之上述黏晶膜之剪切損耗模量相對於120℃下之上述黏晶膜之剪切損耗模量之比為0.5以上且0.8以下。For the above die bond film, it is preferable that the ratio of the shear loss modulus of the die bond film at 180°C to the shear loss modulus of the die bond film at 120°C is 0.5 or more and 0.8 or less.

對於上述黏晶膜,較佳為 對裸晶圓的120℃下之剪切黏接力為0.1 MPa以上且0.4 MPa以下, 對裸晶圓的180℃下之剪切黏接力為0.05 MPa以上且0.3 MPa以下。For the above-mentioned sticky film, it is preferably The shear bonding force to bare wafers at 120°C is 0.1 MPa or more and 0.4 MPa or less, The shear bonding force to bare wafers at 180°C is above 0.05 MPa and below 0.3 MPa.

對於上述黏晶膜,較佳為於室溫下、900 Hz下之藉由動態黏彈性測定得到之彈性模量為1 GPa以上且未達3 GPa。For the above-mentioned mucous film, it is preferable that the elastic modulus measured by dynamic viscoelasticity at room temperature and 900 Hz is 1 GPa or more and less than 3 GPa.

對於上述黏晶膜,較佳為 具有熱固性, 於175℃下固化1小時並於135℃且相對濕度85%RH之環境中曝露100小時後之吸濕率為1質量%以下。For the above-mentioned sticky film, it is preferably It is thermoset, Cured at 175°C for 1 hour and exposed to an environment of 135°C and a relative humidity of 85%RH for 100 hours, the moisture absorption rate is 1% by mass or less.

對於上述黏晶膜,較佳為 具有熱固性, 於175℃下固化1小時後之130℃下之拉伸儲存模量為0.2 MPa以上且1.0 MPa以下。For the above-mentioned sticky film, it is preferably It is thermoset, The tensile storage modulus at 130°C after curing at 175°C for 1 hour is 0.2 MPa or more and 1.0 MPa or less.

對於上述黏晶膜,較佳為 具有熱固性, 於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力為15 MPa以上, 於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力相對於在175℃下固化5小時並在135℃且相對濕度85%RH之環境中曝露前的對裸晶圓之剪切黏接力之比為0.6以上。For the above-mentioned sticky film, it is preferably It is thermoset, After curing at 175°C for 5 hours and exposed to 100 hours in an environment of 135°C and 85%RH, the shear adhesion to bare wafers is above 15 MPa. The shear adhesion to bare wafers after curing at 175°C for 5 hours and exposure to 135°C and 85%RH for 100 hours is relative to curing at 175°C for 5 hours and at 135°C and relative humidity The ratio of shear adhesion to bare wafers before exposure in an environment of 85% RH is 0.6 or more.

本發明之切晶黏晶膜具備: 於基材層上積層有黏合劑層之切晶帶;及 積層於上述切晶帶之黏合劑層上之黏晶層; 上述黏晶層由上述任意種黏晶膜構成。The diced chip adhesive film of the present invention has: Laminating a dicing tape with an adhesive layer on the substrate layer; and The die-bonding layer laminated on the adhesive layer of the above-mentioned die-cutting tape; The above-mentioned sticky layer is composed of any of the above-mentioned kinds of sticky films.

以下,對本發明之一實施方式進行說明。Hereinafter, an embodiment of the present invention will be described.

[黏晶膜] 本實施方式之黏晶膜於120℃下之剪切損耗模量為0.03 MPa以上且0.09 MPa以下。 本實施方式之黏晶膜用於將複數個半導體晶片彼此積層。 再者,黏晶膜之複數個半導體晶片彼此之積層通常在120℃下進行,利用黏晶膜而積層之複數個半導體晶片通常在180℃下進行樹脂密封(模塑成形)。即,黏晶膜通常在複數個半導體晶片彼此之積層時曝露於120℃之溫度、在樹脂密封(模塑成形)時曝露於180℃之溫度。[Mucous film] The shear loss modulus of the die bond film of this embodiment at 120° C. is 0.03 MPa or more and 0.09 MPa or less. The die bond film of this embodiment is used to laminate a plurality of semiconductor wafers on each other. Furthermore, the lamination of a plurality of semiconductor wafers of the die bond film is usually performed at 120°C, and the plural semiconductor wafers laminated by the die bond film are usually resin-sealed (molded) at 180°C. That is, the die bond film is usually exposed to a temperature of 120°C when a plurality of semiconductor wafers are laminated with each other, and is exposed to a temperature of 180°C during resin sealing (molding).

120℃下之剪切損耗模量可以如下方式得到:測定對沖裁成Φ7.5 mm×1 mm之圓柱狀的黏晶膜之一個圓狀面在溫度120℃下賦予頻率1 Hz之剪切振動時傳遞至另一圓狀面之剪切振動,對測定值進行解析,藉此得到。 上述剪切損耗模量之測定及測定值之解析可使用黏彈性測定裝置(例如,Rheometric Scientific公司製、型號ARES)進行。The shear loss modulus at 120℃ can be obtained as follows: measure a circular surface of the mucosal film punched into a cylindrical shape of Φ7.5 mm×1 mm and give a shear vibration with a frequency of 1 Hz at a temperature of 120℃ When the shear vibration is transmitted to the other circular surface, the measured value is analyzed to obtain it. The measurement of the above-mentioned shear loss modulus and the analysis of the measured value can be performed using a viscoelasticity measuring device (for example, manufactured by Rheometric Scientific, model ARES).

本實施方式之黏晶膜較佳為180℃下之剪切損耗模量為0.01 MPa以上且0.05 MPa以下。 對於180℃下之剪切損耗模量,將溫度設為180℃,除此以外,可與上述同樣地進行測定。The die bond film of this embodiment preferably has a shear loss modulus at 180°C of 0.01 MPa or more and 0.05 MPa or less. The shear loss modulus at 180°C can be measured in the same manner as described above, except that the temperature is set to 180°C.

本實施方式之黏晶膜較佳為180℃下之剪切損耗模量相對於120℃下之剪切損耗模量之比為0.5以上且0.8以下。The die bond film of this embodiment preferably has a ratio of the shear loss modulus at 180°C to the shear loss modulus at 120°C of 0.5 or more and 0.8 or less.

黏晶膜較佳為對裸晶圓的120℃下之剪切黏接力為0.1 MPa以上且0.4 MPa以下,對裸晶圓的180℃下之剪切黏接力為0.05 MPa以上且0.3 MPa以下。 120℃下之剪切黏接力可以如下方式測定:於溫度120℃、速度10 mm/s、壓力0.15 MPa之條件下將黏晶層貼附於厚度0.5 mm、3 mm×3 mm之裸晶片(將裸晶圓割斷而得到者),製成試驗片,使用剪切試驗機(Dage公司製、Dage4000)對上述試驗片採用測定速度500 μm/s、測定間隙100 μm、工作台溫度120℃之條件,藉此進行測定。再者,上述測定係於將樣品放置於測定工作台約20秒後進行。 對於180℃下之剪切黏接力,將工作台溫度設為180℃,除此以外,可與上述同樣地進行測定。The die bond film preferably has a shear adhesion force of 0.1 MPa or more and 0.4 MPa or less to a bare wafer at 120° C., and a shear adhesion force of 0.05 MPa or more and 0.3 MPa or less to the bare wafer at 180° C. The shear bonding force at 120°C can be measured as follows: the die bond layer is attached to a bare chip with a thickness of 0.5 mm, 3 mm×3 mm under the conditions of a temperature of 120°C, a speed of 10 mm/s, and a pressure of 0.15 MPa ( It is obtained by cutting the bare wafer) to make a test piece, and use a shear tester (manufactured by Dage Corporation, Dage4000) on the test piece with a measurement speed of 500 μm/s, a measurement gap of 100 μm, and a table temperature of 120°C. The conditions are measured by this. In addition, the above-mentioned measurement is performed approximately 20 seconds after the sample is placed on the measurement table. Regarding the shear bonding strength at 180°C, the temperature of the table is set to 180°C, and the measurement can be carried out in the same manner as described above, except that the temperature is set to 180°C.

黏晶膜較佳為於室溫(23℃)下、900 Hz下的藉由動態黏彈性測定得到之彈性模量為1 GPa以上且未達3 GPa。 於室溫下、900 Hz下的藉由動態黏彈性測定得到之固化前之彈性模量可以如下方式得到:使用動態黏彈性裝置(レオロジ公司製、Rheogel-E4000),以自動靜載荷模式於升溫速度5℃/分鐘之條件下在-50℃~100℃對固化前之黏晶層進行測定,藉此得到。The mucosal film preferably has an elastic modulus of 1 GPa or more and less than 3 GPa, measured by dynamic viscoelasticity at room temperature (23° C.) and 900 Hz. The elastic modulus before curing obtained by dynamic viscoelasticity measurement at room temperature and 900 Hz can be obtained as follows: using a dynamic viscoelastic device (manufactured by Rheogel Co., Rheogel-E4000), using automatic static load mode to increase the temperature The crystal adhesion layer before curing is measured at a speed of 5°C/min at -50°C to 100°C to obtain the result.

黏晶膜較佳為具有熱固性。藉由使黏晶膜包含熱固性樹脂及具有熱固性官能基之熱塑性樹脂中之至少一者,能夠對黏晶膜賦予熱固性。The die attach film preferably has thermosetting properties. By making the die-bonding film contain at least one of a thermosetting resin and a thermoplastic resin having a thermosetting functional group, it is possible to impart thermosetting properties to the die-bonding film.

黏晶膜具有熱固性之情形時,黏晶膜較佳為於175℃下固化1小時並於135℃且相對濕度85%RH之環境中曝露100小時後之吸濕率為1質量%以下。 上述吸濕率可藉由求出於175℃下固化1小時並於135℃且相對濕度85%RH之環境中曝露前與於175℃下固化1小時並於135℃且相對濕度85%RH之環境中曝露100小時後之質量變化而算出。When the adhesive film has thermosetting properties, the adhesive film is preferably cured at 175° C. for 1 hour and exposed to an environment of 135° C. and a relative humidity of 85% RH for 100 hours. The moisture absorption rate is 1% by mass or less. The above moisture absorption rate can be obtained by curing at 175°C for 1 hour and before exposure in an environment of 135°C and relative humidity 85%RH, and curing at 175°C for 1 hour and at 135°C and relative humidity 85%RH. Calculate the mass change after 100 hours of exposure in the environment.

黏晶膜具有熱固性之情形時,黏晶膜較佳為於175℃下固化1小時後之130℃下之拉伸儲存模量為0.2 MPa以上且1.0 MPa以下。 於175℃下固化1小時後之130℃下之拉伸儲存模量使用固體黏彈性測定裝置(例如,型號RSAIII、Rheometric Scientific股份有限公司製)而進行測定。 詳細而言,自於175℃下固化1小時後之黏晶層切出長度40 mm(測定長度)、寬度10 mm之試驗片,使用固體黏彈性測定裝置(例如,型號RSAIII、Rheometric Scientific股份有限公司製),於頻率1 Hz、升溫速度10℃/分鐘、卡盤間距離22.5 mm之條件下在-30~280℃之溫度範圍內測定上述試驗片之拉伸儲存模量。此時,可藉由讀取130℃下之值而求出。When the mucosal film has thermosetting properties, the mucosal film preferably has a tensile storage modulus at 130°C of 0.2 MPa or more and 1.0 MPa or less after being cured at 175°C for 1 hour. The tensile storage modulus at 130°C after curing at 175°C for 1 hour is measured using a solid viscoelasticity measuring device (for example, model RSAIII, manufactured by Rheometric Scientific Co., Ltd.). In detail, a test piece with a length of 40 mm (measured length) and a width of 10 mm was cut from the sticky layer after curing at 175°C for 1 hour, and a solid viscoelasticity measuring device (for example, model RSAIII, Rheometric Scientific Co., Ltd.) was used. Manufactured by the company), the tensile storage modulus of the above test piece was measured in the temperature range of -30~280℃ under the conditions of frequency of 1 Hz, heating rate of 10℃/min, and distance between chucks of 22.5 mm. At this time, it can be obtained by reading the value at 130°C.

黏晶膜具有熱固性之情形時,黏晶膜較佳為,於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力為15 MPa以上,於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力相對於在175℃下固化5小時並在135℃且相對濕度85%RH之環境中曝露前的對裸晶圓之剪切黏接力之比為0.6以上。 另外,黏晶膜較佳為於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露後的對裸晶圓之剪切黏接力為50 MPa以下。 進而,黏晶膜較佳為於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力相對於在175℃下固化5小時並在135℃且相對濕度85%RH之環境中曝露前的對裸晶圓之剪切黏接力之比為0.9以下。When the die-attach film has thermosetting properties, the die-attach film is preferably cured at 175°C for 5 hours and exposed to 100 hours in an environment of 135°C and a relative humidity of 85%RH to shear adhesion to bare wafers The shear adhesion to bare wafers after curing at 175°C for 5 hours and exposure to 100 hours in an environment of 135°C and 85%RH is relative to that of curing at 175°C for 5 hours and curing at 15 MPa or more. The ratio of the shear adhesion to the bare wafer before exposure in an environment of 135°C and a relative humidity of 85%RH is 0.6 or more. In addition, the die bond film is preferably cured at 175° C. for 5 hours and exposed to an environment of 135° C. and a relative humidity of 85% RH. The shear adhesion to the bare wafer is less than 50 MPa. Furthermore, the adhesive film is preferably cured at 175°C for 5 hours and exposed to an environment of 135°C and a relative humidity of 85%RH for 100 hours. The shear adhesion to the bare wafer is relative to that of curing at 175°C. The ratio of the shear adhesion to the bare wafer before exposure in an environment of 135°C and 85%RH in an environment of 135°C and a relative humidity of 85%RH is 0.9 or less.

於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力可以如下方式測定:於上述條件下將黏晶膜貼附於裸晶圓,於175℃下固化5小時,於135℃且相對濕度85%RH之環境中曝露100小時,將所得物體作為試驗片,使用剪切試驗機(Dage公司製、Dage4000),對上述試驗片採用測定速度500 μm/s、測定間隙100 μm、工作台溫度23℃之條件,藉此進行測定。再者,上述測定於將樣品放置於測定工作台約20秒後進行。 另外,對於在175℃下固化5小時並在135℃且相對濕度85%RH之環境中曝露100小時前的對裸晶圓之剪切黏接力,可於上述條件下將黏晶膜貼附於裸晶圓,於175℃下固化5小時,將所得物體作為試驗片,除此以外,與上述同樣地進行測定。After curing at 175°C for 5 hours and exposure to 100 hours in an environment of 135°C and 85%RH, the shear adhesion to the bare wafer can be measured as follows: the adhesive film is attached to the wafer under the above conditions The bare wafer was cured at 175°C for 5 hours, and exposed to an environment of 135°C and a relative humidity of 85%RH for 100 hours. The obtained object was used as a test piece, and a shear tester (manufactured by Dage Corporation, Dage4000) was used for the above The test piece was measured under the conditions of a measurement speed of 500 μm/s, a measurement gap of 100 μm, and a table temperature of 23°C. In addition, the above-mentioned measurement is performed after the sample is placed on the measurement table for about 20 seconds. In addition, for the shear adhesion to the bare wafer before curing at 175°C for 5 hours and exposure to 100 hours in an environment of 135°C and 85%RH, the adhesive film can be attached to the bare wafer under the above conditions. The bare wafer was cured at 175°C for 5 hours, and the obtained object was used as a test piece, and the measurement was performed in the same manner as described above, except that the obtained object was used as a test piece.

黏晶膜包含熱固性樹脂之情形時,作為上述熱固性樹脂,可例舉出環氧樹脂、酚樹脂、胺基樹脂、不飽和聚酯樹脂、聚胺酯樹脂、聚矽氧樹脂、熱固性聚醯亞胺樹脂等。上述熱固性樹脂可僅使用一種,亦可組合使用兩種以上。自具有會導致作為被黏物之半導體晶片腐蝕的離子性雜質等之含量少的傾向之觀點出發,作為上述熱固性樹脂,較佳為環氧樹脂。另外,作為環氧樹脂之固化劑,較佳為酚樹脂。When the adhesive film contains a thermosetting resin, examples of the thermosetting resin include epoxy resin, phenol resin, amino resin, unsaturated polyester resin, polyurethane resin, silicone resin, and thermosetting polyimide resin. Wait. Only one kind of the above-mentioned thermosetting resin may be used, or two or more kinds may be used in combination. From the viewpoint that the content of ionic impurities, etc., which cause corrosion of the semiconductor wafer as an adherend, is small, the thermosetting resin is preferably an epoxy resin. In addition, as the curing agent of the epoxy resin, a phenol resin is preferable.

作為上述環氧樹脂,例如,可例舉出雙酚A型、雙酚F型、雙酚S型、溴化雙酚A型、氫化雙酚A型、雙酚AF型、聯苯型、萘型、茀型、苯酚酚醛清漆型、鄰甲酚酚醛清漆型、三羥基苯基甲烷型、四酚基乙烷型、乙內醯脲型、三羥基苯基甲烷型、縮水甘油胺型之環氧樹脂等。其中,自與作為固化劑之酚樹脂之反應性充分、並且耐熱性優異之方面出發,較佳為酚醛清漆型環氧樹脂、聯苯型環氧樹脂、三羥基苯基甲烷型環氧樹脂、四酚基乙烷型環氧樹脂。As the above epoxy resin, for example, bisphenol A type, bisphenol F type, bisphenol S type, brominated bisphenol A type, hydrogenated bisphenol A type, bisphenol AF type, biphenyl type, naphthalene Type, sulphur type, phenol novolac type, o-cresol novolac type, trihydroxyphenylmethane type, tetraphenol ethane type, hydantoin type, trihydroxyphenylmethane type, glycidylamine type ring Oxygen resin and so on. Among them, from the viewpoints of sufficient reactivity with the phenol resin as a curing agent and excellent heat resistance, preferred are novolak type epoxy resins, biphenyl type epoxy resins, trihydroxyphenylmethane type epoxy resins, Tetraphenol ethane type epoxy resin.

作為可用作環氧樹脂之固化劑之酚樹脂,例如,可例舉出酚醛清漆型酚樹脂、甲階型酚樹脂、聚對氧苯乙烯等聚氧苯乙烯等。作為酚醛清漆型酚樹脂,例如,可例舉出苯酚酚醛清漆樹脂、苯酚芳烷基樹脂、甲酚酚醛清漆樹脂、第三丁基苯酚酚醛清漆樹脂、壬基苯酚酚醛清漆樹脂等。上述酚樹脂可僅使用一種,亦可組合使用兩種以上。其中,於用作作為黏晶用黏接劑之環氧樹脂之固化劑之情形時,自有提高該黏接劑之連接可靠性的傾向之觀點出發,較佳為苯酚酚醛清漆樹脂、苯酚芳烷基樹脂。Examples of phenol resins that can be used as curing agents for epoxy resins include novolac-type phenol resins, resol-type phenol resins, and polyoxystyrenes such as polyparaoxystyrene. As a novolak type phenol resin, a phenol novolak resin, a phenol aralkyl resin, a cresol novolak resin, a tertiary butylphenol novolak resin, a nonylphenol novolak resin, etc. are mentioned, for example. Only one kind of the above phenol resin may be used, or two or more kinds may be used in combination. Among them, when used as a curing agent for epoxy resin used as a bonding agent for crystal bonding, from the viewpoint of the tendency to improve the connection reliability of the bonding agent, phenol novolak resin or phenol aromatic resin is preferred. Alkyl resin.

黏晶膜包含環氧樹脂及作為該環氧樹脂之固化劑的酚樹脂之情形時,自使環氧樹脂與酚樹脂之固化反應充分進行之觀點出發,較佳為以相對於環氧樹脂中之環氧基1當量、該酚樹脂中之羥基為0.5當量以上且2.0當量以下之量而包含酚樹脂,更佳為以0.7當量以上且1.5當量以下之量而包含。When the adhesive film contains an epoxy resin and a phenol resin as a curing agent for the epoxy resin, from the viewpoint of fully proceeding the curing reaction of the epoxy resin and the phenol resin, it is preferable to compare with the epoxy resin The epoxy group is 1 equivalent, the hydroxyl group in the phenol resin is 0.5 equivalent or more and 2.0 equivalent or less, and the phenol resin is contained, and it is more preferably contained in an amount of 0.7 equivalent or more and 1.5 equivalent or less.

對於黏晶膜中之上述熱固性樹脂之含有比例,自於黏晶膜中適當地表現作為上述熱固化型黏接劑之功能的觀點出發,相對於黏晶膜之總質量,較佳為5質量%以上且60質量%以下、更佳為10質量%以上且50質量%以下。Regarding the content ratio of the above-mentioned thermosetting resin in the adhesive film, from the viewpoint of appropriately performing the function as the above-mentioned thermosetting adhesive in the adhesive film, it is preferably 5 mass relative to the total mass of the adhesive film % Or more and 60% by mass or less, more preferably 10% by mass or more and 50% by mass or less.

黏晶膜包含具有熱固性官能基之熱塑性樹脂之情形時,作為上述熱塑性樹脂,例如,可使用含熱固性官能基之丙烯酸樹脂。該含熱固性官能基之丙烯酸樹脂較佳為包含源自(甲基)丙烯酸酯之單體單元作為以質量比例計最多之單體單元的聚合物。 作為(甲基)丙烯酸酯,例如,可例舉出(甲基)丙烯酸烷基酯、(甲基)丙烯酸環烷基酯、及(甲基)丙烯酸芳基酯等。 作為熱固性官能基,例如,可例舉出縮水甘油基、羧基、羥基、異氰酸酯基等。其中,較佳為縮水甘油基、羧基。 即,作為含熱固性官能基之丙烯酸樹脂,特別較佳為含縮水甘油基的丙烯酸樹脂、含羧基丙烯酸樹脂。 另外,黏晶層包含含熱固性官能基之丙烯酸樹脂之情形時,較佳為包含固化劑。作為上述固化劑,例如,可例舉出多酚系化合物。When the die bond film contains a thermoplastic resin having a thermosetting functional group, as the above-mentioned thermoplastic resin, for example, an acrylic resin containing a thermosetting functional group can be used. The thermosetting functional group-containing acrylic resin is preferably a polymer containing monomer units derived from (meth)acrylate as the largest monomer unit in terms of mass ratio. Examples of (meth)acrylates include alkyl (meth)acrylates, cycloalkyl (meth)acrylates, and aryl (meth)acrylates. As a thermosetting functional group, a glycidyl group, a carboxyl group, a hydroxyl group, an isocyanate group etc. are mentioned, for example. Among them, glycidyl and carboxyl groups are preferred. That is, as the thermosetting functional group-containing acrylic resin, a glycidyl group-containing acrylic resin and a carboxyl group-containing acrylic resin are particularly preferred. In addition, when the die-bonding layer contains a thermosetting functional group-containing acrylic resin, it preferably contains a curing agent. As said curing agent, for example, a polyphenol-based compound may be mentioned.

黏晶膜除了包含上述熱固性樹脂之外還可包含熱塑性樹脂。作為熱塑性樹脂,例如,可例舉出天然橡膠、丁基橡膠、異戊二烯橡膠、氯丁橡膠、乙烯-乙酸乙烯酯共聚物、乙烯-丙烯酸共聚物、乙烯-丙烯酸酯共聚物、聚丁二烯樹脂、聚碳酸酯樹脂、熱塑性聚醯亞胺樹脂、聚醯胺6、聚醯胺6,6等聚醯胺樹脂、苯氧基樹脂、丙烯酸樹脂、PET、PBT等飽和聚酯樹脂、聚醯胺醯亞胺樹脂、氟樹脂等。上述熱塑性樹脂可僅使用一種,亦可組合使用兩種以上。作為上述熱塑性樹脂,自離子性雜質少、並且耐熱性高因而容易確保黏晶層之連接可靠性之觀點出發,較佳為丙烯酸樹脂。The die bond film may include a thermoplastic resin in addition to the above-mentioned thermosetting resin. As the thermoplastic resin, for example, natural rubber, butyl rubber, isoprene rubber, chloroprene rubber, ethylene-vinyl acetate copolymer, ethylene-acrylic acid copolymer, ethylene-acrylate copolymer, polybutylene Diene resin, polycarbonate resin, thermoplastic polyimide resin, polyamide 6, polyamide 6, 6 and other polyamide resins, phenoxy resin, acrylic resin, PET, PBT and other saturated polyester resins, Polyamide imide resin, fluororesin, etc. Only one type of the above-mentioned thermoplastic resin may be used, or two or more types may be used in combination. As the above-mentioned thermoplastic resin, an acrylic resin is preferred from the viewpoint that it has less ionic impurities and high heat resistance, and therefore it is easy to ensure the connection reliability of the die-bonding layer.

上述丙烯酸樹脂較佳為包含源自(甲基)丙烯酸酯之單體單元作為以質量比例計最多之單體單元的聚合物。作為(甲基)丙烯酸酯,例如,可例舉出(甲基)丙烯酸烷基酯、(甲基)丙烯酸環烷基酯、及(甲基)丙烯酸芳基酯等。上述丙烯酸樹脂可包含源自可與(甲基)丙烯酸酯共聚之其他成分的單體單元。作為上述其他成分,例如,可例舉出含羧基單體、酸酐單體、含羥基單體、含縮水甘油基單體、含磺酸基單體、含磷酸基單體、丙烯醯胺、丙烯腈等含官能基之單體、各種多官能性單體等。自黏晶層中實現高內聚力之觀點出發,上述丙烯酸樹脂較佳為(甲基)丙烯酸酯(特別是烷基之碳數為4以下之(甲基)丙烯酸烷基酯)與含羧基單體與含氮原子單體與多官能性單體(特別是多縮水甘油基系多官能單體)之共聚物,更佳為丙烯酸乙酯與丙烯酸丁酯與丙烯酸與丙烯腈與(甲基)丙烯酸多縮水甘油酯之共聚物。The above-mentioned acrylic resin is preferably a polymer containing monomer units derived from (meth)acrylate as the most monomer unit in terms of mass ratio. Examples of (meth)acrylates include alkyl (meth)acrylates, cycloalkyl (meth)acrylates, and aryl (meth)acrylates. The above-mentioned acrylic resin may contain monomer units derived from other components copolymerizable with (meth)acrylate. Examples of the above-mentioned other components include carboxyl group-containing monomers, acid anhydride monomers, hydroxyl group-containing monomers, glycidyl group-containing monomers, sulfonic acid group-containing monomers, phosphoric acid group-containing monomers, acrylamide, propylene Monomers containing functional groups such as nitriles, various polyfunctional monomers, etc. From the viewpoint of achieving high cohesion in the self-adhesive crystal layer, the above-mentioned acrylic resin is preferably a (meth)acrylate (especially an alkyl (meth)acrylate with an alkyl group of less than 4 carbon atoms) and a carboxyl group-containing monomer Copolymers with nitrogen-containing monomers and polyfunctional monomers (especially polyglycidyl-based polyfunctional monomers), more preferably ethyl acrylate and butyl acrylate, acrylic acid and acrylonitrile and (meth)acrylic acid Copolymer of polyglycidyl esters.

黏晶膜除了包含上述熱固性樹脂之外還包含上述熱塑性樹脂之情形時,上述熱塑性樹脂之含有比例相對於黏晶膜中的除了填料以外之有機成分(例如,熱固性樹脂、熱塑性樹脂、固化觸媒、矽烷偶合劑、染料)之總質量較佳為30質量%以上且70質量%以下、更佳為40質量%以上且60質量%以下、進一步更佳為45質量%以上且55質量%以下。When the adhesive film contains the above-mentioned thermoplastic resin in addition to the above-mentioned thermosetting resin, the content of the above-mentioned thermoplastic resin is relative to the organic components (for example, thermosetting resin, thermoplastic resin, curing catalyst) other than fillers in the adhesive film. The total mass of the silane coupling agent and dye) is preferably 30% by mass or more and 70% by mass or less, more preferably 40% by mass or more and 60% by mass or less, and still more preferably 45% by mass or more and 55% by mass or less.

黏晶膜較佳為包含填料。藉由包含填料,從而能夠調整導電性、導熱性、及彈性模量等各種物性。作為填料,可例舉出無機填料及有機填料,特別較佳為無機填料。作為無機填料,例如,可例舉出氫氧化鋁、氫氧化鎂、碳酸鈣、碳酸鎂、矽酸鈣、矽酸鎂、鈣氧化物、鎂氧化物、鋁氧化物、氮化鋁、硼酸鋁晶鬚、氮化硼、結晶質二氧化矽、非晶質二氧化矽、以及鋁、金、銀、銅、鎳等金屬單質、合金、非晶碳黑、石墨等。填料可具有球狀、針狀、片狀等各種形狀。上述填料可僅使用一種,亦可組合使用兩種以上。The mucous film preferably contains a filler. By including the filler, various physical properties such as electrical conductivity, thermal conductivity, and elastic modulus can be adjusted. As the filler, an inorganic filler and an organic filler may be mentioned, and an inorganic filler is particularly preferable. Examples of inorganic fillers include aluminum hydroxide, magnesium hydroxide, calcium carbonate, magnesium carbonate, calcium silicate, magnesium silicate, calcium oxide, magnesium oxide, aluminum oxide, aluminum nitride, aluminum borate Whiskers, boron nitride, crystalline silicon dioxide, amorphous silicon dioxide, and simple metals such as aluminum, gold, silver, copper, nickel, alloys, amorphous carbon black, graphite, etc. The filler can have various shapes such as spherical, needle-like, and flake-like shapes. Only one kind of the above-mentioned filler may be used, or two or more kinds may be used in combination.

上述填料之平均粒徑較佳為0.005 μm以上且10 μm以下、更佳為0.05 μm以上且1 μm以下。藉由使平均粒徑為0.005 μm以上,從而能夠提高對半導體晶片等被黏物之潤濕性、黏接性。藉由使平均粒徑為10 μm以下,從而能夠確保耐熱性。填料之平均粒徑例如可使用光度式粒度分佈計(例如,商品名「LA-910」。HORIBA, Ltd.製)而求出。The average particle size of the filler is preferably 0.005 μm or more and 10 μm or less, more preferably 0.05 μm or more and 1 μm or less. By setting the average particle size to 0.005 μm or more, the wettability and adhesion to adherends such as semiconductor wafers can be improved. By making the average particle diameter 10 μm or less, heat resistance can be ensured. The average particle size of the filler can be determined using, for example, a photometric particle size distribution meter (for example, a brand name "LA-910", manufactured by HORIBA, Ltd.).

黏晶膜包含填料之情形時,上述填料之含有比例相對於黏晶膜之總質量較佳為30質量%以上且70質量%以下、更佳為40質量%以上且60質量%以下、進一步更佳為42質量%以上且55質量%以下。When the mucous film contains a filler, the content of the filler relative to the total mass of the mucous film is preferably 30% by mass or more and 70% by mass or less, more preferably 40% by mass or more and 60% by mass or less, and still more It is preferably 42% by mass or more and 55% by mass or less.

黏晶膜根據需要可包含除上述以外的其他成分。作為除上述以外的其他成分,可例舉出固化觸媒、阻燃劑、矽烷偶合劑、離子捕捉劑、染料等。作為上述阻燃劑,例如,可例舉出三氧化銻、五氧化銻、溴化環氧樹脂等。作為上述矽烷偶合劑,例如,可例舉出β-(3,4-環氧環己基)乙基三甲氧基矽烷、γ-縮水甘油氧基丙基三甲氧基矽烷、γ-縮水甘油氧基丙基甲基二乙氧基矽烷等。作為上述離子捕捉劑,例如,可例舉出水滑石類、氫氧化鉍、苯并三唑等。上述其他成分可僅使用一種,亦可組合使用兩種以上。The mucosal film may contain other ingredients than the above as needed. Examples of components other than those described above include curing catalysts, flame retardants, silane coupling agents, ion scavengers, dyes, and the like. As said flame retardant, for example, antimony trioxide, antimony pentoxide, brominated epoxy resin, etc. may be mentioned. As the above-mentioned silane coupling agent, for example, β-(3,4-epoxycyclohexyl)ethyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, and γ-glycidoxy Propyl methyl diethoxy silane and so on. As said ion scavenger, hydrotalcite, bismuth hydroxide, benzotriazole, etc. are mentioned, for example. Only one kind of the above-mentioned other components may be used, or two or more kinds may be used in combination.

黏晶膜之厚度(積層體之情形時為總厚度)沒有特別限定,例如為1 μm以上且200 μm以下。厚度之上限較佳為100 μm、更佳為80 μm。厚度之下限較佳為3 μm、更佳為5 μm。 對於黏晶膜之厚度,例如可藉由使用度盤規(PEACOCK公司製、型號R-205)對隨機選擇之5點之厚度進行測定並對該等厚度進行算術平均而求出。The thickness of the mucous film (the total thickness in the case of a laminate) is not particularly limited, and is, for example, 1 μm or more and 200 μm or less. The upper limit of the thickness is preferably 100 μm, more preferably 80 μm. The lower limit of the thickness is preferably 3 μm, more preferably 5 μm. The thickness of the mucous film can be obtained by measuring the thickness of five randomly selected points using a dial gauge (manufactured by PEACOCK, model R-205), and calculating the arithmetic average of these thicknesses.

黏晶膜之玻璃化轉變溫度(Tg)較佳為0℃以上、更佳為10℃以上。藉由使玻璃化轉變溫度為0℃以上,從而於低溫(例如,-15℃~5℃)下能夠容易地將黏晶膜割斷。黏晶膜之玻璃化轉變溫度之上限例如為100℃。The glass transition temperature (Tg) of the mucous film is preferably 0°C or higher, more preferably 10°C or higher. By setting the glass transition temperature to 0°C or higher, the mucosal film can be easily cut at a low temperature (for example, -15°C to 5°C). The upper limit of the glass transition temperature of the mucous film is, for example, 100°C.

作為黏晶膜,可例舉出包含單層之黏晶膜之黏晶膜。 再者,本說明書中,單層係指由同一組成形成之層,包括複數個由同一組成形成之層積層而成的構成。 黏晶膜不限定於單層,亦可為組成不同之兩種以上層進行積層而成的多層結構。As the sticky film, a sticky film including a single layer of sticky film can be exemplified. Furthermore, in this specification, a single layer refers to a layer formed of the same composition, and includes a plurality of layers formed of the same composition. The sticky film is not limited to a single layer, and may have a multi-layer structure formed by laminating two or more layers with different compositions.

[切晶黏晶膜] 繼而,參照圖1對本實施方式之切晶黏晶膜20進行說明。[Cut Crystal Mucosal Film] Next, referring to FIG. 1, the diced die bonding film 20 of this embodiment will be described.

如圖1所示,本實施方式之切晶黏晶膜20具備:於基材層1上積層有黏合劑層2之切晶帶10、及積層於切晶帶10之黏合劑層2上之黏晶層3。 本實施方式之切晶黏晶膜20之黏晶層3係由上述實施方式之黏晶膜構成。 切晶黏晶膜20中,半導體晶圓被貼附於黏晶層3上。 使用切晶黏晶膜20之半導體晶圓之割斷中,黏晶層3亦與半導體晶圓一起被割斷。黏晶層3被割斷成與單片化之複數個半導體晶片的尺寸相當的大小。藉此,能夠得到附黏晶層3之半導體晶片。As shown in FIG. 1, the dicing die bonding film 20 of this embodiment includes: a dicing tape 10 laminated with an adhesive layer 2 on a substrate layer 1, and a dicing tape 10 laminated on the adhesive layer 2 of the dicing tape 10 Sticky crystal layer 3. The die bonding layer 3 of the diced die bonding film 20 of this embodiment is composed of the die bonding film of the above-mentioned embodiment. In the dicing die bonding film 20, the semiconductor wafer is attached to the die bonding layer 3. In the cutting of the semiconductor wafer using the die bonding film 20, the die bonding layer 3 is also cut together with the semiconductor wafer. The die bonding layer 3 is cut into a size equivalent to the size of a plurality of singulated semiconductor wafers. Thereby, a semiconductor wafer with the crystal layer 3 attached can be obtained.

基材層1用於支持黏合劑層2。基材層1包含樹脂。作為基材層1中包含之樹脂,可例舉出聚烯烴、聚酯、聚胺酯、聚碳酸酯、聚醚醚酮、聚醯亞胺、聚醚醯亞胺、聚醯胺、全芳香族聚醯胺、聚氯乙烯、聚偏氯乙烯、聚苯基硫醚、氟樹脂、纖維素系樹脂、及聚矽氧樹脂等。The base layer 1 is used to support the adhesive layer 2. The base material layer 1 contains resin. Examples of the resin contained in the base layer 1 include polyolefin, polyester, polyurethane, polycarbonate, polyether ether ketone, polyimide, polyether imide, polyamide, and wholly aromatic polyamide. Amide, polyvinyl chloride, polyvinylidene chloride, polyphenyl sulfide, fluororesin, cellulose resin, silicone resin, etc.

作為聚烯烴,例如,可例舉出α-烯烴之均聚物、2種以上α-烯烴之共聚物、嵌段聚丙烯、無規聚丙烯、1種或2種以上的α-烯烴與其他乙烯基單體之共聚物等。Examples of polyolefins include homopolymers of α-olefins, copolymers of two or more kinds of α-olefins, block polypropylene, random polypropylene, one or more kinds of α-olefins, and others. Copolymers of vinyl monomers, etc.

作為α-烯烴之均聚物,較佳為碳數2以上且12以下之α-烯烴之均聚物。作為上述均聚物,可例舉出乙烯、丙烯、1-丁烯、4-甲基-1-戊烯等。As the homopolymer of α-olefin, a homopolymer of α-olefin having a carbon number of 2 or more and 12 or less is preferable. As said homopolymer, ethylene, propylene, 1-butene, 4-methyl-1-pentene, etc. are mentioned.

作為2種以上α-烯烴之共聚物,可例舉出乙烯/丙烯共聚物、乙烯/1-丁烯共聚物、乙烯/丙烯/1-丁烯共聚物、乙烯/碳數5以上且12以下之α-烯烴共聚物、丙烯/乙烯共聚物、丙烯/1-丁烯共聚物、丙烯/碳數5以上且12以下之α-烯烴共聚物等。Examples of copolymers of two or more α-olefins include ethylene/propylene copolymers, ethylene/1-butene copolymers, ethylene/propylene/1-butene copolymers, and ethylene/carbon number of 5 to 12 Α-olefin copolymers, propylene/ethylene copolymers, propylene/1-butene copolymers, propylene/α-olefin copolymers with 5 to 12 carbon atoms, etc.

作為1種或2種以上之α-烯烴與其他乙烯基單體之共聚物,可例舉出乙烯-乙酸乙烯酯共聚物(EVA)等。Examples of copolymers of one or more types of α-olefins and other vinyl monomers include ethylene-vinyl acetate copolymer (EVA) and the like.

聚烯烴可為被稱為α-烯烴系熱塑性彈性體之物質。作為α-烯烴系熱塑性彈性體,可例舉出組合丙烯·乙烯共聚物與丙烯均聚物而成者、或丙烯·乙烯·碳數4以上之α-烯烴三元共聚物。 作為α-烯烴系熱塑性彈性體之市售品,例如,可例舉出作為丙烯系彈性體樹脂的Vistamaxx 3980(Exxon Mobil Chemical Company製)。The polyolefin may be what is called an α-olefin-based thermoplastic elastomer. Examples of the α-olefin-based thermoplastic elastomer include a combination of a propylene·ethylene copolymer and a propylene homopolymer, or a propylene·ethylene·α-olefin terpolymer having 4 or more carbon atoms. As a commercially available product of the α-olefin-based thermoplastic elastomer, for example, Vistamaxx 3980 (manufactured by Exxon Mobil Chemical Company) which is a propylene-based elastomer resin can be mentioned.

基材層1可包含1種上文所述之樹脂,亦可包含2種以上上文所述之樹脂。 再者,黏合劑層2包含後述紫外線固化黏合劑之情形時,基材層1較佳為構成為具有紫外線透過性。The base material layer 1 may contain one kind of the above-mentioned resin, and may also contain two or more kinds of the above-mentioned resin. Furthermore, when the adhesive layer 2 contains an ultraviolet curable adhesive described later, the base layer 1 is preferably configured to have ultraviolet light permeability.

基材層1可為單層結構,亦可為積層結構。基材層1可藉由無拉伸成形而得到,亦可藉由拉伸成形而得到,較佳為藉由拉伸成形而得到。基材層1為積層結構之情形時,基材層1較佳為具有包含彈性體之層(以下,稱為彈性體層)及包含非彈性體之層(以下,稱為非彈性體層)。 藉由使基材層1具有彈性體層及非彈性體層,從而能夠使彈性體層作為緩和拉伸應力之應力緩和層而發揮作用。即,能夠使基材層1產生之拉伸應力較小,因此能夠使基材層1具有適度之硬度、並且比較容易伸長。 藉此,能夠提高自半導體晶圓往複數個半導體晶片之割斷性。 另外,能夠抑制於擴展工序中之割斷時基材層1發生破裂而破損。 再者,本說明書中,彈性體層係指室溫下之拉伸儲存模量比非彈性體層低的低彈性模量層。作為彈性體層,可例舉出室溫下之拉伸儲存模量為10 MPa以上且100 MPa以下之層,作為非彈性體層,可例舉出室溫下之拉伸儲存模量為200 MPa以上且500 MPa以下之層。The base material layer 1 may have a single-layer structure or a multilayer structure. The base material layer 1 may be obtained by non-stretch forming, or may be obtained by stretch forming, and is preferably obtained by stretch forming. When the base material layer 1 has a laminated structure, the base material layer 1 preferably has a layer containing an elastomer (hereinafter referred to as an elastomer layer) and a layer containing a non-elastomeric body (hereinafter referred to as a non-elastomeric layer). By providing the base material layer 1 with an elastomer layer and a non-elastomeric layer, the elastomer layer can function as a stress relaxation layer that relaxes tensile stress. That is, the tensile stress generated in the base layer 1 can be made small, and therefore the base layer 1 can be made to have an appropriate hardness and relatively easy to stretch. Thereby, it is possible to improve the severability of several semiconductor wafers reciprocating from the semiconductor wafer. In addition, it is possible to prevent the base layer 1 from cracking and breaking during the severing in the expanding step. Furthermore, in this specification, the elastomer layer refers to a low elastic modulus layer whose tensile storage modulus at room temperature is lower than that of the non-elastomeric layer. As the elastomer layer, a layer with a tensile storage modulus of 10 MPa or more and 100 MPa or less at room temperature can be mentioned. As a non-elastomeric layer, a layer having a tensile storage modulus of 200 MPa or more at room temperature can be mentioned. And the layer below 500 MPa.

彈性體層可包含1種彈性體,亦可包含2種以上之彈性體,較佳為包含α-烯烴系熱塑性彈性體。 非彈性體層可包含1種非彈性體,亦可包含2種以上之非彈性體,較佳為包含後述之茂金屬PP。 基材層1具有彈性體層及非彈性體層之情形時,基材層1較佳為形成為以彈性體層為中心層且於該中心層之彼此相對之兩面具有非彈性體層的三層結構(非彈性體層/彈性體層/非彈性體層)。The elastomer layer may include one type of elastomer or two or more types of elastomers, and preferably includes an α-olefin-based thermoplastic elastomer. The non-elastomeric layer may contain one type of non-elastomeric body or two or more types of non-elastomeric body, and preferably contains the metallocene PP described later. When the base layer 1 has an elastomer layer and a non-elastomeric layer, the base layer 1 is preferably formed as a three-layer structure (non-elastomeric layer) with the elastomer layer as the center layer and non-elastomeric layers on opposite sides of the center layer. Elastomer layer/Elastomer layer/Non-elastomeric layer).

另外,如上文所述,切口維持工序中,對在室溫(例如23℃)下維持擴展狀態之上述切晶黏晶膜吹熱風(例如,100~130℃)而使上述切晶黏晶膜熱收縮後,進行冷卻固化,因此基材層1之最外層較佳為包含熔點與吹向切晶帶之熱風之溫度接近的樹脂。藉此,能夠更迅速地使藉由吹熱風而熔融之最外層固化。 其結果,切口維持工序中,能夠更充分地維持切口。In addition, as described above, in the incision maintaining step, hot air (e.g., 100 to 130°C) is blown to the dicing mucous film maintained at room temperature (e.g., 23°C) to make the dicing mucous film After heat shrinking, it is cooled and solidified. Therefore, the outermost layer of the substrate layer 1 preferably contains a resin whose melting point is close to the temperature of the hot air blown to the dicing belt. Thereby, the outermost layer melted by blowing hot air can be solidified more quickly. As a result, in the incision maintaining step, the incision can be maintained more sufficiently.

基材層1為彈性體層與非彈性體層之積層結構、彈性體層包含α-烯烴系熱塑性彈性體、並且非彈性體層包含後述之茂金屬PP等聚烯烴之情形時,彈性體層較佳為相對於形成該彈性體層之彈性體之總質量包含α-烯烴系熱塑性彈性體50質量%以上且100質量%以下、更佳為包含70質量%以上且100質量%以下、進一步更佳為包含80質量%以上且100質量%以下、特別較佳為包含90質量%以上且100質量%以下,最佳為包含95質量%以上且100質量%以下。藉由以上述範圍包含α-烯烴系熱塑性彈性體,從而彈性體層與非彈性體層之親和性變高,因此能夠比較容易地將基材層1擠出成形。另外,能夠使彈性體層作為應力緩和層而發揮作用,因此能夠效率良好地將黏晶層3及貼附於黏晶層3之半導體晶圓割斷。When the base material layer 1 has a laminated structure of an elastomer layer and a non-elastomeric layer, the elastomer layer contains an α-olefin-based thermoplastic elastomer, and the non-elastomeric layer contains polyolefins such as metallocene PP described later, the elastomer layer is preferably relative to The total mass of the elastomer forming the elastomer layer includes 50% by mass or more and 100% by mass or less of the α-olefin-based thermoplastic elastomer, more preferably 70% by mass or more and 100% by mass or less, and still more preferably 80% by mass More than and 100% by mass or less, particularly preferably 90% by mass or more and 100% by mass or less, and most preferably 95% by mass or more and 100% by mass or less. By including the α-olefin-based thermoplastic elastomer in the above range, the affinity between the elastomer layer and the non-elastomeric layer becomes high, and therefore the base layer 1 can be extrusion-molded relatively easily. In addition, the elastomer layer can be made to function as a stress relaxation layer, so that the die-bonding layer 3 and the semiconductor wafer attached to the die-bonding layer 3 can be cut efficiently.

基材層1為彈性體層與非彈性體層之積層結構之情形時,基材層1較佳為藉由將彈性體及非彈性體共擠出從而形成彈性體層與非彈性體層之積層結構的共擠出成形而得到。作為共擠出成形,可採用膜、片等之製造中通常進行之任意適當的共擠出成形。共擠出成形中,自能夠效率良好且廉價地得到基材層1之方面出發,較佳為採用吹塑法、共擠出T模法。When the base layer 1 has a laminated structure of an elastomer layer and a non-elastomeric layer, the base layer 1 is preferably formed by co-extruding the elastomer and the non-elastomeric layer to form a co-extruded structure of the elastomer layer and the non-elastomeric layer. Obtained by extrusion molding. As the co-extrusion molding, any appropriate co-extrusion molding that is usually performed in the production of films, sheets, etc. can be adopted. In the co-extrusion molding, since the base material layer 1 can be obtained efficiently and inexpensively, it is preferable to use a blow molding method or a co-extrusion T-die method.

藉由共擠出成形得到呈積層結構之基材層1之情形時,上述彈性體層及上述非彈性體層以加熱而熔融之狀態接觸,因此較佳為上述彈性體及上述非彈性體之熔點差小。藉由使熔點差小,從而可抑制對呈低熔點 上述彈性體或上述非彈性體中 任意者施加過度的熱,因此能夠抑制因呈低熔點之上述彈性體或上述非彈性體中之任意者發生熱劣化而生成副產物。另外,還能夠抑制因呈低熔點之上述彈性體或上述非彈性體中之任意者之黏度過度降低而於上述彈性體層與上述非彈性體層之間發生積層不良。上述彈性體及上述非彈性體之熔點差較佳為0℃以上且70℃以下、更佳為0℃以上且55℃以下。 上述彈性體及上述非彈性體之熔點可藉由差示掃描量熱(DSC)分析而測定。例如,可使用差示掃描量熱計裝置(TA Instruments Inc.製、型號DSC Q2000),在氮氣氣流下、以5℃/分鐘之升溫速度升溫至200℃,求出吸熱峰之峰值溫度,藉此進行測定。When the base material layer 1 having a laminated structure is obtained by coextrusion, the elastomer layer and the non-elastomeric layer are in contact with each other while being heated and melted. Therefore, the difference in melting point between the elastomer and the non-elastomeric is preferred small. By making the difference in melting point small, it is possible to prevent excessive heat from being applied to either the elastomer or the non-elastomer having a low melting point, and therefore it is possible to suppress any of the elastomer or the non-elastomer having a low melting point. Thermal degradation occurs to produce by-products. In addition, it is also possible to suppress the occurrence of build-up failure between the elastomer layer and the non-elastomeric layer due to excessive decrease in the viscosity of either the elastomer or the non-elastomeric body having a low melting point. The difference in melting point between the elastomer and the non-elastomeric body is preferably 0°C or more and 70°C or less, more preferably 0°C or more and 55°C or less. The melting point of the above-mentioned elastomer and the above-mentioned non-elastomeric body can be determined by differential scanning calorimetry (DSC) analysis. For example, a differential scanning calorimeter device (manufactured by TA Instruments Inc., model DSC Q2000) can be used to heat up to 200°C at a heating rate of 5°C/min under a nitrogen gas flow to obtain the peak temperature of the endothermic peak. Perform the measurement.

基材層1之厚度較佳為55 μm以上且195 μm以下、更佳為55 μm以上且190 μm以下、進一步更佳為55 μm以上且170 μm以下,最佳的為60 μm以上且160 μm以下。藉由將基材層1之厚度設為上述範圍,從而能夠效率良好地製造切晶帶,並且,能夠效率良好地將黏晶層3及貼附於黏晶層3之半導體晶圓割斷。 對於基材層1之厚度,例如可藉由使用度盤規(PEACOCK公司製、型號R-205)對隨機選擇之5點之厚度進行測定並對該等厚度進行算術平均而求出。The thickness of the substrate layer 1 is preferably 55 μm or more and 195 μm or less, more preferably 55 μm or more and 190 μm or less, still more preferably 55 μm or more and 170 μm or less, and most preferably 60 μm or more and 160 μm the following. By setting the thickness of the base material layer 1 in the above range, the dicing tape can be efficiently manufactured, and the die-bonding layer 3 and the semiconductor wafer attached to the die-bonding layer 3 can be efficiently cut. The thickness of the base material layer 1 can be obtained by, for example, measuring the thickness of five randomly selected points using a dial gauge (manufactured by PEACOCK, model R-205) and averaging the thicknesses.

積層有彈性體層及非彈性體層的基材層1中,非彈性體層之厚度相對於彈性體層之厚度之比較佳為1/25以上且1/3以下、更佳為1/25以上且1/3.5以下、進一步更佳為1/25以上且1/4以下、特別較佳為1/22以上且1/4以下、最佳的為1/20以上且1/4以下。藉由將非彈性體層之厚度相對於彈性體層之厚度之比設為上述範圍,從而能夠效率良好地將黏晶層3及貼附於黏晶層3之半導體晶圓割斷。In the base material layer 1 laminated with an elastomer layer and a non-elastomeric layer, the thickness of the non-elastomeric layer relative to the thickness of the elastomer layer is preferably 1/25 or more and 1/3 or less, more preferably 1/25 or more and 1/ 3.5 or less, more preferably 1/25 or more and 1/4 or less, particularly preferably 1/22 or more and 1/4 or less, and most preferably 1/20 or more and 1/4 or less. By setting the ratio of the thickness of the non-elastomeric layer to the thickness of the elastomeric layer within the above range, the die-bonding layer 3 and the semiconductor wafer attached to the die-bonding layer 3 can be efficiently cut.

彈性體層可為單層(1層)結構,亦可為積層結構。彈性體層較佳為1層~5層結構、更佳為1層~3層結構、進一步更佳為1層~2層結構、最佳的為1層結構。彈性體層為積層結構之情形時,可為全部層包含相同彈性體、亦可為至少2層包含不同之彈性體。The elastomer layer may have a single-layer (one-layer) structure or a multilayer structure. The elastomer layer has preferably a 1-layer to 5-layer structure, more preferably a 1-layer to 3-layer structure, still more preferably a 1-layer to 2-layer structure, and most preferably a 1-layer structure. When the elastomer layer has a laminated structure, all layers may include the same elastomer, or at least two layers may include different elastomers.

非彈性體層可為單層(1層)結構,亦可為積層結構。非彈性體層較佳為1層~5層結構、更佳為1層~3層結構、進一步更佳為1層~2層結構、最佳的為1層結構。非彈性體層為積層結構之情形時,可為全部層包含相同非彈性體,亦可為至少2層包含不同之非彈性體。The non-elastomeric layer may have a single-layer (one-layer) structure or a multilayer structure. The non-elastomeric layer preferably has a 1-layer to 5-layer structure, more preferably has a 1-layer to 3-layer structure, still more preferably has a 1-layer to 2-layer structure, and most preferably has a 1-layer structure. When the non-elastomeric layer has a laminated structure, all layers may contain the same non-elastomeric body, or at least two layers may contain different non-elastomeric bodies.

非彈性體層較佳為包含作為利用茂金屬觸媒得到之聚合產物的聚丙烯樹脂(以下,稱為茂金屬PP)而作為非彈性體。作為茂金屬PP,可例舉出作為茂金屬觸媒之聚合產物的丙烯/α-烯烴共聚物。藉由使非彈性體層包含茂金屬PP,從而能夠效率良好地製造切晶帶,並且能夠效率良好地將黏晶層3及貼附於黏晶層3之半導體晶圓割斷。 再者,作為市售之茂金屬PP,可例舉出WINTEC WXK1233、WINTEC WMX03(均為Japan Polypropylene Corporation製)The non-elastomeric layer preferably contains as a non-elastomeric polypropylene resin (hereinafter referred to as metallocene PP) as a polymerization product obtained by using a metallocene catalyst. As the metallocene PP, a propylene/α-olefin copolymer which is a polymerization product of a metallocene catalyst can be exemplified. By including the metallocene PP in the non-elastomeric layer, the dicing tape can be efficiently manufactured, and the die-bonding layer 3 and the semiconductor wafer attached to the die-bonding layer 3 can be efficiently cut. In addition, as commercially available metallocene PP, WINTEC WXK1233 and WINTEC WMX03 (all manufactured by Japan Polypropylene Corporation) can be cited.

此處,茂金屬觸媒為包含週期表第4族之過渡金屬化合物(所謂的茂金屬化合物)、及可與茂金屬化合物反應而將該茂金屬化合物活化為穩定的離子態之輔觸媒的觸媒,上述週期表第4族之過渡金屬化合物包含具有環戊二烯基骨架的配體,上述茂金屬觸媒根據需要而包含有機鋁化合物。茂金屬化合物為能夠進行丙烯之立構規整聚合的交聯型茂金屬化合物。Here, the metallocene catalyst includes a transition metal compound of Group 4 of the Periodic Table (so-called metallocene compound) and an auxiliary catalyst that can react with the metallocene compound to activate the metallocene compound into a stable ionic state. As the catalyst, the transition metal compound of Group 4 of the periodic table includes a ligand having a cyclopentadienyl skeleton, and the metallocene catalyst includes an organoaluminum compound as necessary. The metallocene compound is a cross-linked metallocene compound capable of stereoregular polymerization of propylene.

上述作為茂金屬觸媒之聚合產物的丙烯/α-烯烴共聚物中,較佳為作為茂金屬觸媒之聚合產物的丙烯/α-烯烴無規共聚物,上述作為茂金屬觸媒之聚合產物的丙烯/α-烯烴無規共聚物中,較佳為選自作為茂金屬觸媒之聚合產物的丙烯/碳數2之α-烯烴無規共聚物、作為茂金屬觸媒之聚合產物的丙烯/碳數4之α-烯烴無規共聚物、及作為茂金屬觸媒之聚合產物的丙烯/碳數5之α-烯烴無規共聚物中的丙烯/α-烯烴無規共聚物,該等之中,最佳為作為茂金屬觸媒之聚合產物之丙烯/乙烯無規共聚物。Among the above-mentioned propylene/α-olefin copolymers as the polymerization product of the metallocene catalyst, the propylene/α-olefin random copolymer as the polymerization product of the metallocene catalyst is preferred, and the above-mentioned polymerization product as the metallocene catalyst Among the propylene/α-olefin random copolymers, propylene/α-olefin random copolymers with a carbon number of 2 as the polymerization product of metallocene catalysts, and propylene as the polymerization product of metallocene catalysts /Α-olefin random copolymers with 4 carbons, and propylene/α-olefin random copolymers in the propylene/α-olefin random copolymers with 5 carbons as the polymerization product of metallocene catalysts, these Among them, the most preferred is a propylene/ethylene random copolymer as a polymerization product of a metallocene catalyst.

對於上述作為茂金屬觸媒之聚合產物的丙烯/α-烯烴無規共聚物,自與上述彈性體層之共擠出成膜性、及貼附於切晶膜之半導體晶圓的割斷性之觀點出發,較佳為熔點為80℃以上且140℃以下、特別是100℃以上且130℃以下。 上述作為茂金屬觸媒之聚合產物的丙烯/α-烯烴無規共聚物之熔點可藉由上述方法而測定。Regarding the above-mentioned propylene/α-olefin random copolymer as the polymerization product of the metallocene catalyst, from the viewpoints of the film-forming properties of co-extrusion with the above-mentioned elastomer layer and the cutting properties of the semiconductor wafer attached to the dicing film From the point of view, the melting point is preferably 80°C or higher and 140°C or lower, particularly 100°C or higher and 130°C or lower. The melting point of the above-mentioned propylene/α-olefin random copolymer as the polymerization product of the metallocene catalyst can be determined by the above-mentioned method.

此處,若上述彈性體層配置於基材層1之最外層,則於基材層1已成為卷狀體之情形時,配置於最外層之上述彈性體層彼此容易黏連(容易黏在一起)。因此,難以使基材層1自卷狀體回捲。與此相對,上文所述之積層結構之基材層1之較佳形態中,由於為非彈性體層/彈性體層/非彈性體層、即在最外層配置有非彈性體層,因此上述形態之基材層1之耐黏連性優異。藉此,能夠抑制使用了切晶黏晶膜20之半導體裝置之製造因黏連而延遲。Here, if the above-mentioned elastomer layer is arranged on the outermost layer of the base material layer 1, when the base material layer 1 has become a roll, the above-mentioned elastomer layers arranged on the outermost layer are easy to adhere to each other (easy to stick together) . Therefore, it is difficult to rewind the base material layer 1 from the rolled body. In contrast, in the preferred form of the base layer 1 of the laminated structure described above, since it is a non-elastomeric layer/elastomeric layer/non-elastomeric layer, that is, a non-elastomeric layer is arranged on the outermost layer, the base of the aforementioned form is The material layer 1 has excellent blocking resistance. Thereby, it is possible to suppress the delay in the manufacture of the semiconductor device using the dicing die attach film 20 due to adhesion.

上述非彈性體層較佳為包含具有100℃以上且130℃以下之熔點、並且分子量分散度(質均分子量/數均分子量)為5以下之樹脂。作為上述樹脂,可例舉出茂金屬PP。 藉由使上述非彈性體層包含如上所述之樹脂,從而於切口維持工序中能夠更迅速地將非彈性體層冷卻固化。因此,能夠更充分地抑制在使切晶膜熱收縮後基材層1發生收縮。 藉此,於切口維持工序中能夠更充分地維持切口。The non-elastomeric layer preferably contains a resin having a melting point of 100°C or more and 130°C or less and a molecular weight dispersion (mass average molecular weight/number average molecular weight) of 5 or less. As said resin, metallocene PP can be mentioned. By making the non-elastomeric layer contain the resin as described above, the non-elastomeric layer can be cooled and solidified more quickly in the incision maintaining step. Therefore, it is possible to more sufficiently suppress the shrinkage of the base material layer 1 after thermally shrinking the diced film. Thereby, the incision can be maintained more fully in the incision maintaining step.

黏合劑層2含有黏合劑。黏合劑層2藉由黏合而保持作為黏晶層3之切晶膜。The adhesive layer 2 contains an adhesive. The adhesive layer 2 holds the dicing film as the die-bonding layer 3 by bonding.

作為上述黏合劑,可例舉出於切晶黏晶膜20之使用過程中能夠藉由來自外部之作用而使黏合力降低的黏合劑(以下,稱為黏合降低型黏合劑)。As the above-mentioned adhesive, an adhesive capable of reducing the adhesive force due to an external action during the use of the dicing die sticking film 20 (hereinafter referred to as an adhesive reduction type adhesive) can be mentioned.

作為黏合劑使用黏合降低型黏合劑之情形時,於切晶黏晶膜20之使用過程中,可分為黏合劑層2表現出相對較高之黏合力的狀態(以下,稱為高黏合狀態)及表現出相對較低之黏合力的狀態(以下,稱為低黏合狀態)而使用。例如,將黏晶層3及貼附於黏晶層3之半導體晶圓供於割斷時,為了抑制藉由割斷而被單片化之複數個黏晶層3自黏合劑層2鼓起或發生剝離,利用高黏合狀態。與此相對,於黏晶層3及貼附於黏晶層3之半導體晶圓的割斷後,為了拾取單片化之複數個附黏晶層之半導體晶片,為了容易自黏合劑層2拾取複數個附黏晶層之半導體晶片,利用低黏合狀態。In the case of using a reduced adhesion type adhesive as an adhesive, the adhesive layer 2 can be divided into a state in which the adhesive layer 2 exhibits a relatively high adhesive force during the use of the diced die sticking film 20 (hereinafter referred to as a high adhesion state). ) And a state that exhibits relatively low adhesion (hereinafter referred to as a low adhesion state). For example, when the die-bonding layer 3 and the semiconductor wafer attached to the die-bonding layer 3 are used for slicing, in order to prevent the singulated die-bonding layer 3 from swelling or generating from the adhesive layer 2 by the slicing Peel off and use high adhesion state. In contrast, after the die bonding layer 3 and the semiconductor wafers attached to the die bonding layer 3 are cut, in order to pick up a plurality of singulated semiconductor wafers with die bonding layers, in order to easily pick up a plurality of semiconductor wafers from the adhesive layer 2 A semiconductor chip with an adhesive crystal layer, using a low adhesion state.

作為上述黏合降低型黏合劑,例如,可例舉出於切晶黏晶膜20之使用過程中可藉由照射放射線而進行固化的黏合劑(以下,稱為輻射固化黏合劑)。As the aforementioned adhesive reduction type adhesive, for example, an adhesive that can be cured by irradiating radiation during the use of the chip adhesive film 20 (hereinafter, referred to as a radiation curing adhesive).

作為上述輻射固化黏合劑,例如,可例舉出藉由照射電子束、紫外線、α射線、β射線、γ射線、或X射線而進行固化之類型的黏合劑。該等之中,較佳為使用藉由照射紫外線而進行固化的黏合劑(紫外線固化黏合劑)。As the above-mentioned radiation-curable adhesive, for example, an adhesive of a type that is cured by irradiation with electron beams, ultraviolet rays, α rays, β rays, γ rays, or X rays. Among these, it is preferable to use an adhesive that is cured by irradiating ultraviolet rays (ultraviolet curing adhesive).

作為上述輻射固化黏合劑,例如,可例舉出添加型輻射固化黏合劑,其包含丙烯酸系聚合物等基礎聚合物、及具有輻射聚合性之碳-碳雙鍵等官能基的輻射聚合性單體成分、輻射聚合性低聚物成分。As the above-mentioned radiation-curable adhesive, for example, an additive radiation-curable adhesive can be exemplified, which contains a basic polymer such as an acrylic polymer, and a radiation polymerizable monomer having a functional group such as a radiation polymerizable carbon-carbon double bond. Body composition, radiation polymerizable oligomer composition.

作為上述丙烯酸系聚合物,可例舉出包含源自(甲基)丙烯酸酯之單體單元之丙烯酸系聚合物。作為(甲基)丙烯酸酯,例如,可例舉出(甲基)丙烯酸烷基酯、(甲基)丙烯酸環烷基酯及(甲基)丙烯酸芳基酯等。As said acrylic polymer, the acrylic polymer containing the monomer unit derived from (meth)acrylate is mentioned. Examples of (meth)acrylates include alkyl (meth)acrylates, cycloalkyl (meth)acrylates, and aryl (meth)acrylates.

黏合劑層2可包含外部交聯劑。作為外部交聯劑,只要能夠與作為基礎聚合物之丙烯酸系聚合物進行反應而形成交聯結構,則可使用任意外部交聯劑。作為上述外部交聯劑,例如,可例舉出多異氰酸酯化合物、環氧化合物、多元醇化合物、氮丙啶化合物、及三聚氰胺系交聯劑等。The adhesive layer 2 may include an external crosslinking agent. As the external crosslinking agent, any external crosslinking agent can be used as long as it can react with the acrylic polymer as the base polymer to form a crosslinked structure. As said external crosslinking agent, a polyisocyanate compound, an epoxy compound, a polyol compound, an aziridine compound, and a melamine type crosslinking agent etc. are mentioned, for example.

作為上述輻射聚合性單體成分,例如,可例舉出胺基甲酸酯(甲基)丙烯酸酯、三羥甲基丙烷三(甲基)丙烯酸酯、季戊四醇三(甲基)丙烯酸酯、季戊四醇四(甲基)丙烯酸酯、二季戊四醇單羥基五(甲基)丙烯酸酯、二季戊四醇六(甲基)丙烯酸酯、及1,4-丁二醇二(甲基)丙烯酸酯等。作為上述輻射聚合性低聚物成分,例如,可例舉出胺基甲酸酯系、聚醚系、聚酯系、聚碳酸酯系、聚丁二烯系等各種低聚物。上述輻射固化黏合劑中之輻射聚合性單體成分、輻射聚合性低聚物成分之含有比例可於使黏合劑層2之黏合性適當地降低之範圍內選擇。Examples of the radiation polymerizable monomer components include urethane (meth)acrylate, trimethylolpropane tri(meth)acrylate, pentaerythritol tri(meth)acrylate, and pentaerythritol Tetra(meth)acrylate, dipentaerythritol monohydroxy penta(meth)acrylate, dipentaerythritol hexa(meth)acrylate, 1,4-butanediol di(meth)acrylate, etc. Examples of the radiation polymerizable oligomer component include various oligomers such as urethane, polyether, polyester, polycarbonate, and polybutadiene. The content ratio of the radiation polymerizable monomer component and the radiation polymerizable oligomer component in the above-mentioned radiation curable adhesive can be selected within a range that appropriately reduces the adhesiveness of the adhesive layer 2.

上述輻射固化黏合劑較佳為包含光聚合起始劑。作為光聚合起始劑,例如,可例舉出α-酮醇系化合物、苯乙酮系化合物、苯偶姻醚系化合物、縮酮系化合物、芳香族磺醯氯系化合物、光活性肟系化合物、二苯甲酮系化合物、噻噸酮系化合物、樟腦醌、鹵化酮、醯基氧化膦及醯基膦酸酯等。The above-mentioned radiation curable adhesive preferably contains a photopolymerization initiator. As the photopolymerization initiator, for example, α-ketol-based compounds, acetophenone-based compounds, benzoin ether-based compounds, ketal-based compounds, aromatic sulfonyl chloride-based compounds, and photoactive oxime-based compounds may be mentioned. Compounds, benzophenone-based compounds, thioxanthone-based compounds, camphorquinone, halogenated ketones, phosphonium oxides, phosphonates, etc.

黏合劑層2除了包含上述各成分之外,還可包含交聯促進劑、增黏劑、防老化劑、顏料、或染料等著色劑等。In addition to the above-mentioned components, the adhesive layer 2 may also include coloring agents such as crosslinking accelerators, tackifiers, anti-aging agents, pigments, or dyes, and the like.

黏合劑層2之厚度較佳為1 μm以上且50 μm以下、更佳為2 μm以上且30 μm以下、進一步更佳為5 μm以上且25 μm以下。 對於黏合劑層2之厚度,例如可藉由使用度盤規(PEACOCK公司製、型號R-205)對隨機選擇之5點之厚度進行測定並對該等厚度進行算術平均而求出。The thickness of the adhesive layer 2 is preferably 1 μm or more and 50 μm or less, more preferably 2 μm or more and 30 μm or less, and still more preferably 5 μm or more and 25 μm or less. The thickness of the adhesive layer 2 can be obtained by, for example, measuring the thickness of five randomly selected points using a dial gauge (manufactured by PEACOCK, model R-205) and calculating the arithmetic average of these thicknesses.

本實施方式之切晶黏晶膜20例如作為用於製造半導體積體電路之輔助件使用。以下,對使用切晶黏晶膜20之具體例進行說明。 以下,對使用基材層1為一層之切晶黏晶膜20的示例進行說明。The diced die bonding film 20 of this embodiment is used as an auxiliary component for manufacturing a semiconductor integrated circuit, for example. Hereinafter, a specific example of using the dicing die bonding film 20 will be described. Hereinafter, an example of using the dicing die attach film 20 in which the base layer 1 is one layer will be described.

製造半導體積體電路之方法具有如下工序:半切割工序,其係為了藉由割斷處理將半導體晶圓加工為晶片(die),於半導體晶圓上形成槽,進而對半導體晶圓進行磨削而減薄厚度;背面研磨工序,其係對半切割工序後之半導體晶圓進行磨削而減薄厚度;安裝工序,其係將背面研磨工序後之半導體晶圓之一面(例如,與電路面處於相反側之面)貼合於黏晶層3從而將半導體晶圓固定於切晶帶10;擴展工序,其係使經半切割加工之半導體晶片彼此的間隔擴大;切口維持工序,其係維持半導體晶片彼此的間隔;拾取工序,其係將黏晶層3與黏合劑層2之間剝離,於貼附有黏晶層3之狀態下取出半導體晶片(die);及黏晶工序,其係將貼附有黏晶層3之狀態下的半導體晶片(die)黏接於被黏物。實施該等工序時,本實施方式之切晶帶(切晶黏晶膜)作為製造輔助用具而使用。The method of manufacturing a semiconductor integrated circuit has the following steps: a half-cutting step, which is to process a semiconductor wafer into a die by a severing process, form grooves on the semiconductor wafer, and then grind the semiconductor wafer Thinning the thickness; the back grinding process is to grind the semiconductor wafer after the half-cut process to reduce the thickness; the mounting process is to grind one side of the semiconductor wafer after the back grinding process (for example, the circuit surface is The opposite side) is attached to the die bonding layer 3 to fix the semiconductor wafer to the dicing tape 10; the expansion step is to expand the distance between the semi-cut semiconductor wafers; the notch maintenance step is to maintain the semiconductor The distance between the wafers; the pick-up process, which peels off the die-bonding layer 3 and the adhesive layer 2, and takes out the semiconductor chip (die) with the die-bonding layer 3 attached; and the die-bonding process, which is The semiconductor chip (die) in the state where the die bonding layer 3 is attached is bonded to the adherend. When performing these steps, the dicing tape (chip dicing film) of this embodiment is used as a manufacturing auxiliary tool.

半切割工序中,如圖2A及圖2B所示,實施用於將半導體積體電路割斷成小片(die)之半切割加工。詳細而言,於半導體晶圓W之與電路面處於相反側之面,貼附晶圓加工用帶T(參照圖2A)。另外,將切晶環R安裝於晶圓加工用帶T(參照圖2A)。於貼附有晶圓加工用帶T之狀態下形成分割用槽(參照圖2B)。背面研磨工序中,如圖2C及圖2D所示,對半導體晶圓進行磨削而減薄厚度。詳細而言,將背面研磨帶G貼附於形成有槽之面,另一方面,將最初貼附之晶圓加工用帶T剝離(參照圖2C)。於貼附有背面研磨帶G之狀態下實施磨削加工直至半導體晶圓W達到規定的厚度(參照圖2D)。In the half-cutting process, as shown in FIG. 2A and FIG. 2B, a half-cutting process for cutting the semiconductor integrated circuit into dice is performed. Specifically, the wafer processing tape T is attached to the surface of the semiconductor wafer W on the opposite side to the circuit surface (see FIG. 2A). In addition, the dicing ring R is attached to the wafer processing tape T (see FIG. 2A). In the state where the tape T for wafer processing is attached, a groove for dividing is formed (refer to FIG. 2B). In the back grinding process, as shown in FIGS. 2C and 2D, the semiconductor wafer is ground to reduce the thickness. Specifically, the back polishing tape G is attached to the surface where the grooves are formed, and on the other hand, the wafer processing tape T attached first is peeled off (see FIG. 2C). In the state where the back polishing tape G is attached, the grinding process is performed until the semiconductor wafer W reaches a predetermined thickness (see FIG. 2D).

安裝工序中,如圖3A~圖3B所示,將切晶環R安裝於切晶帶10之黏合劑層2後,於露出之黏晶層3的面貼附經半切割加工之半導體晶圓W(參照圖3A)。然後,自半導體晶圓W將背面研磨帶G剝離(參照圖3B)。In the mounting process, as shown in FIGS. 3A to 3B, after the dicing ring R is mounted on the adhesive layer 2 of the dicing tape 10, a semi-cut semiconductor wafer is attached to the exposed surface of the die bonding layer 3 W (refer to Figure 3A). Then, the back polishing tape G is peeled off from the semiconductor wafer W (see FIG. 3B).

擴展工序中,如圖4A~圖4C所示,將切晶環R固定於擴展裝置之保持件H。使用擴展裝置所具備之頂起構件U,自下側頂起切晶黏晶膜20,藉此,以於面方向擴展之方式對切晶黏晶膜20進行拉伸(參照圖4B)。藉此,於特定之溫度條件下將經半切割加工之半導體晶圓W割斷。上述溫度條件例如為-20~5℃,較佳為-15~0℃、更佳為-10~-5℃。藉由使頂起構件U下降,從而解除擴展狀態(參照圖4C)。 進而,於擴展工序中,如圖5A~圖5B所示,於更高之溫度條件下(例如,室溫(23℃)),以使面積擴展之方式對切晶帶10進行拉伸。藉此,將已割斷之相鄰之半導體晶片W沿膜面之面方向遠離,進而使間隔擴大。In the expansion process, as shown in FIGS. 4A to 4C, the dicing ring R is fixed to the holder H of the expansion device. The lifting member U of the expansion device is used to lift the dicing mucous film 20 from the lower side, thereby stretching the dicing mucous film 20 in a manner of expanding in the plane direction (refer to FIG. 4B). Thereby, the semi-cut semiconductor wafer W is cut under a specific temperature condition. The above-mentioned temperature conditions are, for example, -20 to 5°C, preferably -15 to 0°C, more preferably -10 to -5°C. By lowering the lifting member U, the expanded state is released (refer to FIG. 4C). Furthermore, in the expanding process, as shown in FIGS. 5A to 5B, the dicing tape 10 is stretched to expand the area under higher temperature conditions (for example, room temperature (23° C.)). As a result, the adjacent semiconductor wafers W that have been cut are moved away from each other in the direction of the film surface, thereby expanding the gap.

切口維持工序中,如圖6所示,對切晶帶10吹熱風(例如,100~130℃)使切晶帶10熱收縮後,進行冷卻固化,維持已割斷之相鄰之半導體晶片W間的距離(切口)。In the notch maintenance step, as shown in FIG. 6, hot air (for example, 100 to 130°C) is applied to the dicing tape 10 to shrink the dicing tape 10, and then cool and solidify to maintain the gap between the adjacent semiconductor wafers W that have been cut. The distance (cut).

於拾取工序中,如圖7所示,將貼附有黏晶層3之狀態下的半導體晶片W自切晶帶10之黏合層2剝離。詳細而言,使銷構件P上升,從而隔著切晶帶10將拾取對象之半導體晶片W頂起。利用吸附夾具J對被頂起之半導體晶片進行保持。In the pick-up process, as shown in FIG. 7, the semiconductor wafer W in the state where the die bonding layer 3 is attached is peeled off from the bonding layer 2 of the dicing tape 10. Specifically, the pin member P is raised to lift up the semiconductor wafer W to be picked up via the dicing tape 10. Use the suction jig J to hold the lifted semiconductor wafer.

於黏晶工序中,將貼附有黏晶層3之狀態下的半導體晶片W黏接於被黏物。 再者,本實施方式之切晶黏晶膜20中,黏晶層3(黏晶膜)的120℃下之剪切損耗模量為0.03 MPa以上且0.09 MPa以下,因此,於加熱條件下(例如,120℃)將黏晶層3黏接於被黏物時,可抑制黏晶層3自上述被黏物剝離。In the die bonding process, the semiconductor wafer W in the state where the die bonding layer 3 is attached is bonded to the adherend. Furthermore, in the die-cut die-bonding film 20 of this embodiment, the shear loss modulus at 120°C of the die-bonding layer 3 (die-mud film) is 0.03 MPa or more and 0.09 MPa or less. Therefore, under heating conditions ( For example, at 120° C.) when the die-bonding layer 3 is bonded to the adherend, the die-bonding layer 3 can be prevented from peeling off the adherend.

本說明書所公開之事項包含以下內容。The matters disclosed in this manual include the following.

(1) 一種黏晶膜,其120℃下之剪切損耗模量為0.03 MPa以上且0.09 MPa以下。(1) A sticky film whose shear loss modulus at 120°C is 0.03 MPa or more and 0.09 MPa or less.

根據上述構成,120℃下之上述黏晶膜之剪切損耗模量為0.03 MPa以上,因此於加熱條件下(例如,120℃)的附黏晶層(黏晶膜)之半導體晶片之積層時,能夠使上述黏晶層具有適度之硬度。 另外,120℃下之上述黏晶膜之剪切損耗模量為0.09 MPa以下,因此於加熱條件下(例如,120℃)的附黏晶層(黏晶膜)之半導體晶片之積層時,能夠使得與被黏物之潤濕性較良好。 藉此,能夠使上述黏晶膜於加熱條件下之積層時較難以自半導體晶片之表面剝離。According to the above configuration, the shear loss modulus of the die bond film at 120°C is 0.03 MPa or more. Therefore, when the semiconductor wafer with the die bond layer (die die film) is laminated under heating conditions (for example, 120°C) , Can make the above-mentioned sticky crystal layer have moderate hardness. In addition, the shear loss modulus of the above-mentioned die bond film at 120°C is 0.09 MPa or less. Therefore, it can be used for stacking semiconductor wafers with a die bond layer (die die film) under heating conditions (for example, 120°C). Makes the wettability with the adherend better. Thereby, it is possible to make the above-mentioned die bond film more difficult to peel off from the surface of the semiconductor wafer when it is laminated under heating conditions.

(2) 根據上述(1)所述之黏晶膜,其180℃下之剪切損耗模量為0.01 MPa以上且0.05 MPa以下。(2) According to the mucosal film described in (1) above, the shear loss modulus at 180°C is 0.01 MPa or more and 0.05 MPa or less.

通常,積層得到之附黏晶層(黏晶膜)之半導體晶片於加熱條件下(例如,180℃)進行模塑(密封),根據上述構成,180℃下之上述黏晶膜之剪切損耗模量為0.01 MPa以上,因此即使在積層得到之附黏晶層(黏晶膜)之半導體晶片的加熱條件下的模塑時,亦能夠使上述黏晶膜具有適度之硬度。 另外,180℃下之上述黏晶膜之剪切損耗模量為0.05 MPa以下,因此即使在積層得到之附黏晶層(黏晶膜)之半導體晶片之模塑時,亦能夠使得與被黏物之潤濕性良好。 藉此,能夠使上述黏晶膜不僅於加熱條件下的積層時、而且於模塑時亦較難自半導體晶片之表面剝離。Generally, the laminated semiconductor wafer with the die-attach layer (die-stick film) is molded (sealed) under heating conditions (for example, 180°C). According to the above configuration, the shear loss of the die-stick film at 180°C The modulus is 0.01 MPa or more, so even when the laminated semiconductor wafer with the attached die-bonding layer (die-attached film) is molded under heating conditions, the die-attached film can be made to have an appropriate hardness. In addition, the shear loss modulus of the above-mentioned die-bonding film at 180°C is below 0.05 MPa, so even when the laminated semiconductor chip with the die-bonding layer (die-stick film) is molded, it can be Good wettability of the material. Thereby, it is possible to make the above-mentioned die-attach film difficult to peel from the surface of the semiconductor wafer not only during the lamination under heating conditions, but also during the molding.

(3) 根據上述(2)所述之黏晶膜,其中,180℃下之上述黏晶膜之剪切損耗模量相對於120℃下之上述黏晶膜之剪切損耗模量之比為0.5以上且0.8以下。(3) The mucous film according to the above (2), wherein the ratio of the shear loss modulus of the mucous film at 180°C to the shear loss modulus of the mucous film at 120°C is 0.5 or more and 0.8 or less.

根據上述構成,120℃下之上述黏晶膜之剪切損耗模量相對於180℃下之上述黏晶膜之剪切損耗模量之比為0.5以上且0.8以下,因此能夠使上述黏晶膜不僅於加熱條件下之積層時、而且於模塑時亦更加難以自半導體晶片之表面剝離。According to the above configuration, the ratio of the shear loss modulus of the die-bond film at 120°C to the shear loss modulus of the die-attach film at 180°C is 0.5 or more and 0.8 or less, so that the die-stick film can be made It is more difficult to peel from the surface of the semiconductor wafer not only during the layering under heating, but also during molding.

(4) 根據上述(1)~(3)中任一項所述之黏晶膜,其對裸晶圓的120℃下之剪切黏接力為0.1 MPa以上且0.4 MPa以下, 對裸晶圓的180℃下之剪切黏接力為0.05 MPa以上且0.3 MPa以下。(4) According to the die bond film described in any one of (1) to (3) above, its shear adhesive force at 120°C to the bare wafer is 0.1 MPa or more and 0.4 MPa or less, The shear bonding force to bare wafers at 180°C is above 0.05 MPa and below 0.3 MPa.

根據上述構成,能夠使上述黏晶膜不僅於加熱條件下之積層時、而且於模塑時亦更加難以自半導體晶片之表面剝離。According to the above configuration, it is possible to make the die bond film more difficult to peel from the surface of the semiconductor wafer not only at the time of lamination under heating conditions but also at the time of molding.

(5) 根據上述(1)~(4)中任一項所述之黏晶膜,其中,於室溫下、900 Hz下之藉由動態黏彈性測定得到之彈性模量為1 GPa以上且未達3 GPa。(5) The mucosal film according to any one of (1) to (4) above, wherein the elastic modulus measured by dynamic viscoelasticity at 900 Hz at room temperature is 1 GPa or more and less than 3 GPa.

根據上述構成,於室溫(23℃)環境下,將隔著黏晶層(黏晶膜)而積層於基板上之半導體晶片輸送至模塑樹脂成形裝置時,能夠使上述黏晶膜較難自半導體晶片之表面剝離。According to the above configuration, when the semiconductor wafer laminated on the substrate with the die bond layer (die die film) interposed between the die bond layer (die die film) is transported to the mold resin molding device at room temperature (23°C), the die bond film can be made difficult. Peel off from the surface of the semiconductor wafer.

(6) 根據上述(1)~(5)中任一項所述之黏晶膜,其具有熱固性, 於175℃下固化1小時並於135℃且相對濕度85%RH之環境中曝露100小時後之吸濕率為1質量%以下。(6) The sticky film according to any one of (1) to (5) above, which has thermosetting properties, Cured at 175°C for 1 hour and exposed to an environment of 135°C and a relative humidity of 85%RH for 100 hours, the moisture absorption rate is 1% by mass or less.

根據上述構成,即使曝露於高溫高濕度環境下(所謂HAST(Highly Accelerated Temperature and Humidity Stress Test)環境),亦能夠使上述黏晶膜較難自半導體晶片之表面剝離。According to the above configuration, even when exposed to a high-temperature and high-humidity environment (the so-called HAST (Highly Accelerated Temperature and Humidity Stress Test) environment), the die-attach film can be made more difficult to peel from the surface of the semiconductor wafer.

(7) 根據上述(1)~(6)中任一項所述之黏晶膜,其具有熱固性, 於175℃下固化1小時後的130℃下之拉伸儲存模量為0.2 MPa以上且1.0 MPa以下。(7) The sticky film according to any one of (1) to (6) above, which has thermosetting properties, The tensile storage modulus at 130°C after curing at 175°C for 1 hour is 0.2 MPa or more and 1.0 MPa or less.

根據上述構成,能夠使上述黏晶膜不僅於加熱條件下之積層時、而且於模塑時亦更加難以自半導體晶片之表面剝離。According to the above configuration, it is possible to make the die bond film more difficult to peel from the surface of the semiconductor wafer not only at the time of lamination under heating conditions but also at the time of molding.

(8) 根據上述(1)~(7)中任一項所述之黏晶膜,其具有熱固性, 於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力為15 MPa以上, 於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力相對於在175℃下固化5小時並在135℃且相對濕度85%RH之環境中曝露前的對裸晶圓之剪切黏接力之比為0.6以上。 (9) 根據上述(8)所述之黏晶膜,其中,於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露後的對裸晶圓之剪切黏接力為50 MPa以下, 於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力相對於在175℃下固化5小時並在135℃且相對濕度85%RH之環境中曝露前的對裸晶圓之剪切黏接力之比為0.9以下。(8) The sticky film according to any one of (1) to (7) above, which has thermosetting properties, After curing at 175°C for 5 hours and exposed to 100 hours in an environment of 135°C and 85%RH, the shear adhesion to bare wafers is above 15 MPa. The shear adhesion to bare wafers after curing at 175°C for 5 hours and exposure to 135°C and 85%RH for 100 hours is relative to curing at 175°C for 5 hours and at 135°C and relative humidity The ratio of shear adhesion to bare wafers before exposure in an environment of 85% RH is 0.6 or more. (9) According to the above-mentioned (8), the adhesive film, wherein after curing at 175°C for 5 hours and exposed in an environment of 135°C and a relative humidity of 85%RH, the shear adhesion to the bare wafer is less than 50 MPa , The shear adhesion to bare wafers after curing at 175°C for 5 hours and exposure to 135°C and 85%RH for 100 hours is relative to curing at 175°C for 5 hours and at 135°C and relative humidity The ratio of shear adhesion to bare wafers before exposure in an environment of 85% RH is 0.9 or less.

根據上述構成,即使曝露於高溫高濕度環境下,亦能夠使上述黏晶膜較難自半導體晶片之表面剝離。According to the above configuration, even when exposed to a high-temperature and high-humidity environment, the die-attach film can be made more difficult to peel from the surface of the semiconductor wafer.

(10) 一種切晶黏晶膜,其具備: 於基材層上積層有黏合劑層之切晶帶、及 積層於上述切晶帶之黏合劑層上之黏晶層, 上述黏晶層由上述(1)~(9)中之任意黏晶膜構成。(10) A diced chip adhesive film, which has: Laminating a dicing tape with an adhesive layer on the substrate layer, and The adhesive layer laminated on the adhesive layer of the above-mentioned dicing tape, The above-mentioned sticky layer is composed of any sticky film in the above (1) to (9).

根據上述構成,能夠使上述切晶黏晶膜之上述黏晶膜於加熱條件下之積層時較難自半導體晶片之表面剝離。According to the above configuration, it is possible to make it difficult to peel off the die-cut die-bonding film of the die-cut die-cut die film from the surface of the semiconductor wafer when it is laminated under heating conditions.

再者,本發明之黏晶膜及切晶黏晶膜不限定於上述實施方式。另外,本發明之黏晶膜及切晶黏晶膜不受上述作用效果之限定。本發明之黏晶膜及切晶黏晶膜可於不脫離本發明主旨之範圍內進行各種變更。 [實施例]Furthermore, the die bond film and the die bond film of the present invention are not limited to the above-mentioned embodiments. In addition, the die bond film and the chip die bond film of the present invention are not limited by the above-mentioned effects. The die-bonding film and die-cutting die-bonding film of the present invention can be modified in various ways without departing from the scope of the present invention. [Example]

繼而,舉出實施例更具體地對本發明進行說明。以下之實施例係用於更詳細地說明本發明,並不限定本發明之範圍。Next, the present invention will be described more specifically with examples. The following examples are used to illustrate the present invention in more detail, and do not limit the scope of the present invention.

[實施例1] <切晶帶之製作> 於作為剝離襯墊之PET系隔離膜(厚度50 μm)的經聚矽氧處理之面上,使用塗抹器以使厚度成為10 μm之方式塗佈黏合劑組合物。對塗佈黏合劑組合物後之PET系隔離膜於120℃下進行2分鐘加熱乾燥,從而形成黏合劑層。繼而,將EVA膜(Gunze Limited製。厚度115 μm)貼附於上述黏合劑層上,於室溫(23℃)下保存72小時,得到切晶帶。 上述黏合劑組合物係以如下方式製備。 首先,於具備冷凝管、氮氣導入管、溫度計、及攪拌裝置之反應容器內,加入丙烯酸2-乙基己酯(2EHA)100質量份、丙烯酸-2-羥基乙酯(HEA)19質量份、過氧化苯甲醯0.4質量份、及甲苯80質量份,於氮氣氣流中在60℃(液溫)下進行10小時聚合反應,藉此得到第1樹脂組合物。 繼而,於上述第1樹脂組合物中加入2-甲基丙烯醯氧基乙基異氰酸酯(MOI)1.2質量份,於大氣中在50℃(液溫)下進行60小時加成反應,得到第2樹脂組合物。 繼而,相對於上述第2樹脂組合物100質量份,加入多異氰酸酯化合物(Nippon Polyurethane Industry Co.,Ltd.製、商品名「CORONATE L」)1.3質量份、及光聚合起始劑(Ciba Specialty Chemicals Inc.製、商品名「Irgacure 184」)3質量份,製備黏合劑組合物。 <切晶黏晶膜之製作> 將丙烯酸樹脂(Nagase ChemteX Corporation製、商品名「SG-80H」)100質量份、酚樹脂(明和化成股份有限公司製、商品名「MEHC-7851」)15質量份、二氧化矽填料(ADMATECHS CO.,LTD.製、商品名「SO-25R」)22質量份、及矽烷偶合劑(Shin-Etsu Silicones公司製、商品名「KBM403」)0.5質量份以固體成分濃度成為20質量%之方式溶解於甲乙酮,得到第1黏晶組合物。 繼而,使用塗抹器以使厚度成為10 μm之方式將上述第1黏晶組合物塗佈於作為剝離襯墊之PET系隔離膜(厚度50 μm)的經聚矽氧處理之面上,在130℃下進行2分鐘乾燥,藉此得到於上述剝離襯墊上積層有黏晶層(黏晶膜)的黏晶片。 繼而,使用手壓輥,將上述黏晶片之未積層上述剝離片之一側貼附於上述切晶帶之上述黏合劑層上,得到實施例1之切晶黏晶膜。[Example 1] <Production of crystal cut ribbon> The adhesive composition was applied to the silicone-treated surface of the PET-based release film (thickness 50 μm) as the release liner so that the thickness became 10 μm using an applicator. After applying the adhesive composition, the PET separator is heated and dried at 120° C. for 2 minutes to form an adhesive layer. Then, an EVA film (manufactured by Gunze Limited, 115 μm in thickness) was attached to the adhesive layer and stored at room temperature (23° C.) for 72 hours to obtain a diced tape. The above-mentioned adhesive composition is prepared in the following manner. First, in a reaction vessel equipped with a condenser, a nitrogen introduction tube, a thermometer, and a stirring device, 100 parts by mass of 2-ethylhexyl acrylate (2EHA), 19 parts by mass of 2-hydroxyethyl acrylate (HEA), 0.4 parts by mass of benzoyl peroxide and 80 parts by mass of toluene were polymerized in a nitrogen stream at 60°C (liquid temperature) for 10 hours to obtain the first resin composition. Then, 1.2 parts by mass of 2-methacryloxyethyl isocyanate (MOI) was added to the first resin composition, and the addition reaction was performed at 50°C (liquid temperature) in the air for 60 hours to obtain the second Resin composition. Then, with respect to 100 parts by mass of the second resin composition, 1.3 parts by mass of a polyisocyanate compound (manufactured by Nippon Polyurethane Industry Co., Ltd., trade name "CORONATE L"), and a photopolymerization initiator (Ciba Specialty Chemicals Inc., brand name "Irgacure 184") 3 parts by mass to prepare an adhesive composition. <Production of slicing and sticking film> Acrylic resin (manufactured by Nagase ChemteX Corporation, brand name "SG-80H") 100 parts by mass, phenol resin (manufactured by Meiwa Chemical Co., Ltd., brand name "MEHC-7851") 15 parts by mass, silica filler (ADMATECHS CO ., LTD., brand name "SO-25R") 22 parts by mass, and 0.5 parts by mass silane coupling agent (manufactured by Shin-Etsu Silicones, brand name "KBM403"), dissolved so that the solid content concentration becomes 20% by mass Using methyl ethyl ketone to obtain the first crystal bonding composition. Then, use an applicator to apply the first die-bonding composition to the silicone-treated surface of a PET-based release liner (thickness 50 μm) so that the thickness becomes 10 μm. Drying was performed at ℃ for 2 minutes, thereby obtaining a die-bonding wafer with a die-bonding layer (die-die film) laminated on the release liner. Then, using a hand roller, one side of the non-laminated release sheet of the bonded wafer was attached to the adhesive layer of the dicing tape to obtain the dicing chip adhesive film of Example 1.

(120℃及180℃下之剪切損耗模量之測定) 對實施例1之切晶黏晶膜之黏晶層(黏晶膜)測定120℃及180℃下之剪切損耗模量。 120℃下之剪切損耗模量以如下方式求出:測定對沖裁成Φ7.5 mm×1 mm之圓柱狀之黏晶膜之一個圓狀面於溫度120℃下賦予頻率1 Hz之剪切振動時傳遞至另一圓狀面之剪切振動並進行解析,藉此而求出。 剪切振動之測定及測定值之解析係使用黏彈性測定裝置(Rheometric Scientific公司製、型號ARES)而進行。 另外,對於180℃下之剪切損耗模量,將溫度設為180℃,除此以外,與上述同樣地進行測定。 將120℃及180℃下之剪切損耗模量之測定結果示於以下之表1。 再者,對於120℃及180℃下之剪切損耗模量,亦可對後述之實施例2、比較例1、及比較例2之切晶黏晶膜之黏晶層(黏晶膜)進行測定。關於其結果,亦示於表1。(Measurement of Shear Loss Modulus at 120℃ and 180℃) The shear loss modulus at 120°C and 180°C was measured for the die bond layer (die die film) of the diced die bond film of Example 1. The shear loss modulus at 120℃ is obtained by the following method: measuring a circular surface of the mucosal film punched into a cylindrical shape of Φ7.5 mm×1 mm and applying a shear with a frequency of 1 Hz at a temperature of 120℃ During vibration, the shear vibration transmitted to the other circular surface is analyzed and obtained. The measurement of the shear vibration and the analysis of the measurement value were performed using a viscoelasticity measuring device (manufactured by Rheometric Scientific, model ARES). In addition, the shear loss modulus at 180°C was measured in the same manner as described above, except that the temperature was set to 180°C. The measurement results of the shear loss modulus at 120°C and 180°C are shown in Table 1 below. Furthermore, for the shear loss modulus at 120°C and 180°C, the die-cut die-bonding layer (mucota) of the slicing die-cut die film of Example 2, Comparative Example 1, and Comparative Example 2 described later can also be tested. Determination. The results are also shown in Table 1.

(120℃及180℃下之剪切黏接力之測定) 使實施例1之切晶黏晶膜之黏晶層(黏晶膜)的熱固性樹脂(丙烯酸樹脂及酚樹脂)固化前,對該黏晶膜的120℃及180℃下之剪切黏接力進行測定。 120℃下之剪切黏接力以如下方式測定:於溫度120℃、速度10 mm/s、壓力0.15 MPa之條件下將黏晶膜貼附於厚度0.5 mm、3 mm×3 mm的裸晶片,將所得物質作為試驗片,使用剪切試驗機(Dage公司製、Dage4000),藉由對上述試驗片採用測定速度500 μm/s、測定間隙100 μm、工作台溫度120℃之條件而進行測定。再者,上述測定係於將上述試驗片放置於測定工作台20秒後進行。 對於180℃下之剪切黏接力,將工作台溫度設為180℃,除此以外,與上述同樣地進行測定。 將120℃及180℃下之剪切黏接力之測定結果示於以下之表1。 再者,亦對後述之實施例2、比較例1、及比較例2之切晶黏晶膜之黏晶層(黏晶膜)測定120℃及180℃下之剪切黏接力。其結果亦示於表1。(Measurement of Shear Adhesion at 120℃ and 180℃) Before curing the thermosetting resin (acrylic resin and phenol resin) of the die-bonding layer (die-stick film) of the die-cut die-bonding film of Example 1, the shear adhesion force of the die-cut film at 120°C and 180°C was performed Determination. The shear bonding force at 120°C is measured as follows: the adhesive film is attached to a bare chip with a thickness of 0.5 mm and 3 mm×3 mm at a temperature of 120°C, a speed of 10 mm/s, and a pressure of 0.15 MPa. The obtained substance was used as a test piece, and a shear tester (manufactured by Dage Corporation, Dage4000) was used to measure the test piece under the conditions of a measurement speed of 500 μm/s, a measurement gap of 100 μm, and a table temperature of 120°C. In addition, the above-mentioned measurement was performed after placing the above-mentioned test piece on the measurement table for 20 seconds. Regarding the shear adhesive force at 180°C, except that the table temperature was set to 180°C, it was measured in the same manner as described above. The measurement results of the shear adhesion at 120°C and 180°C are shown in Table 1 below. Furthermore, the adhesive layer (mucosal film) of the diced die-cut die-cut film of Example 2, Comparative Example 1, and Comparative Example 2 described later was also measured for shear adhesion at 120°C and 180°C. The results are also shown in Table 1.

(於高溫・高濕度環境下曝露後之剪切黏接力之測定) 使實施例1之切晶黏晶膜之黏晶層(黏晶膜)於175℃下固化5小時,於高溫・高濕度(135℃、相對濕度85%RH)之環境(所謂HAST環境)中曝露100小時後,測定該黏晶層之剪切黏接力。 對於該測定,於溫度120℃、速度10 mm/s、壓力0.15 MPa之條件下將黏晶膜貼附於厚度0.5 mm、3 mm×3 mm之裸晶片後,使黏晶膜於175℃下固化5小時,在135℃且相對濕度85%RH之環境中曝露100小時,將所得物質作為試驗片,使用剪切試驗機(Dage公司製、Dage4000),對上述試驗片採用測定速度500 μm/s、測定間隙100 μm、工作台溫度23℃之條件進行測定。再者,上述測定係於將上述試驗片放置於測定工作台20秒後進行。 另外,對於貼附於裸晶圓後於175℃下固化5小時後的黏晶膜,在曝露於135℃且相對濕度85%RH之環境前,亦與上述同樣地測定剪切黏接力。 將於135℃且相對濕度85%RH之環境中曝露後測定剪切黏接力而得到之結果、及於135℃且相對濕度85%RH之環境中曝露前測定剪切黏接力而得到之結果示於以下之表1。 再者,亦對後述之實施例2、比較例1、及比較例2之切晶黏晶膜之黏晶層(黏晶膜)測定於135℃且相對濕度85%RH之環境中曝露後之剪切黏接力、及於135℃且相對濕度85%RH之環境中曝露前之剪切黏接力。其結果亦示於表1。(Measurement of shear adhesion after exposure to high temperature and high humidity environment) The sticky layer (sticky film) of the diced sticky film of Example 1 was cured at 175°C for 5 hours, in a high temperature and high humidity (135°C, relative humidity 85%RH) environment (the so-called HAST environment) After 100 hours of exposure, the shear adhesion of the adhesive layer was measured. For this measurement, the adhesive film was attached to a bare chip with a thickness of 0.5 mm and 3 mm×3 mm under the conditions of a temperature of 120°C, a speed of 10 mm/s, and a pressure of 0.15 MPa, and then the adhesive film was placed at 175°C Cure for 5 hours and expose for 100 hours in an environment of 135°C and 85% RH. The obtained material is used as a test piece, and a shear tester (manufactured by Dage Corporation, Dage4000) is used for the test piece. The measurement speed is 500 μm/ s. Measure under the conditions of a measuring gap of 100 μm and a table temperature of 23°C. In addition, the above-mentioned measurement was performed after placing the above-mentioned test piece on the measurement table for 20 seconds. In addition, for the mucosal film attached to the bare wafer and cured at 175°C for 5 hours, the shear adhesive force was measured in the same manner as above before being exposed to an environment of 135°C and a relative humidity of 85%RH. The results obtained by measuring the shear adhesion after exposure in an environment of 135°C and 85%RH, and the results obtained by measuring the shear adhesion before exposure in an environment of 135°C and 85%RH In Table 1 below. Furthermore, the adhesion layer (mucosal film) of the dicing die-cutting film of Example 2, Comparative Example 1, and Comparative Example 2 described later was also measured after being exposed in an environment of 135°C and a relative humidity of 85%RH. Shear bonding strength, and shear bonding strength before exposure in an environment of 135°C and a relative humidity of 85%RH. The results are also shown in Table 1.

(於高溫・高濕度環境下曝露後之吸濕率之測定) 使實施例1之切晶黏晶膜之黏晶膜於175℃下固化1小時,於高溫・高濕度(135℃、相對濕度85%RH)之環境中曝露100小時後,測定該黏晶膜的吸濕率。 對於吸濕率,係藉由求出於175℃下固化1小時並於135℃且相對濕度85%RH之環境中曝露前與於175℃下固化1小時並於135℃且相對濕度85%RH之環境中曝露100小時後的質量變化而算出。 將吸濕率之測定結果示於以下之表1。 再者,亦對後述之實施例2、比較例1、及比較例2之切晶黏晶膜之黏晶層(黏晶膜)測定吸濕率。其結果亦示於表1。(Measurement of moisture absorption rate after exposure to high temperature and high humidity environment) The mucous film of the crystal-cut mucous film of Example 1 was cured at 175°C for 1 hour, and then exposed for 100 hours in an environment of high temperature and high humidity (135°C, relative humidity 85%RH), and then the mucous film was measured The moisture absorption rate. The moisture absorption rate is determined by curing at 175°C for 1 hour and curing at 135°C and relative humidity 85%RH before exposure and curing at 175°C for 1 hour and 135°C and relative humidity 85%RH Calculate the mass change after 100 hours of exposure in the environment. The measurement results of the moisture absorption rate are shown in Table 1 below. Furthermore, the moisture absorption rate was also measured for the die-cut die-bonding layer (die-mud film) of Example 2, Comparative Example 1, and Comparative Example 2 described later. The results are also shown in Table 1.

(130℃下之拉伸儲存模量之測定) 使實施例1之切晶黏晶膜之黏晶膜於175℃下固化1小時後,對該黏晶膜測定130℃下之拉伸儲存模量。 於175℃下固化1小時後之130℃下之拉伸儲存模量使用固體黏彈性測定裝置(例如,型號RSAIII、Rheometric Scientific股份有限公司製)而測定。 詳細而言,自於175℃下固化1小時後之黏晶膜切出長度40 mm(測定長度)、寬度10 mm之試驗片,使用固體黏彈性測定裝置(例如,型號RSAIII、Rheometric Scientific股份有限公司製),於頻率1 Hz、升溫速度10℃/分鐘、卡盤間距離22.5 mm之條件下在-30~280℃之溫度範圍測定上述試驗片之拉伸儲存模量。此時,藉由讀取130℃下之值而求出。 再者,亦對後述之實施例2、比較例1、及比較例2之切晶黏晶膜之黏晶層(黏晶膜)測定130℃下之拉伸儲存模量。其結果亦示於表1。(Determination of tensile storage modulus at 130℃) After curing the mucous film of the dicing mucous film of Example 1 at 175°C for 1 hour, the tensile storage modulus of the mucous film at 130°C was measured. The tensile storage modulus at 130°C after curing at 175°C for 1 hour is measured using a solid viscoelasticity measuring device (for example, model RSAIII, manufactured by Rheometric Scientific Co., Ltd.). Specifically, a test piece with a length of 40 mm (measurement length) and a width of 10 mm was cut out from the mucosal film cured at 175°C for 1 hour, and a solid viscoelasticity measuring device (for example, model RSAIII, Rheometric Scientific Co., Ltd.) was used. Manufactured by the company), the tensile storage modulus of the above test piece was measured under the conditions of a frequency of 1 Hz, a heating rate of 10°C/min, and a distance between chucks of 22.5 mm at a temperature range of -30 to 280°C. At this time, it is determined by reading the value at 130°C. Furthermore, the tensile storage modulus at 130° C. was also measured for the die-cut die-bonding layer (muco-mux film) of the dicing die-cut die-bonding film of Example 2, Comparative Example 1, and Comparative Example 2 described later. The results are also shown in Table 1.

(室溫、900 Hz下之彈性模量之測定) 使實施例1之切晶黏晶膜之黏晶膜固化前,對該黏晶膜測定於室溫(23℃)下、900 Hz下的藉由動態黏彈性測定得到之彈性模量。 於室溫下、900 Hz下之藉由動態黏彈性測定得到之固化前之彈性模量以如下方式得到:使用動態黏彈性裝置(レオロジ公司製、Rheogel-4000),以自動載荷模式於升溫速度5℃/分鐘之條件下在-50℃~100℃對固化前之黏晶膜進行測定。 再者,亦對後述之實施例2、比較例1、及比較例2之切晶黏晶膜之黏晶層(黏晶膜),測定於室溫下、900 Hz下的藉由動態黏彈性測定得到之彈性模量。其結果亦示於表1。(Measurement of elastic modulus at room temperature and 900 Hz) Before curing the mucous film of the diced mucous film of Example 1, the elastic modulus of the mucous film was measured at room temperature (23° C.) and 900 Hz by dynamic viscoelasticity measurement. The elastic modulus before curing obtained by dynamic viscoelasticity measurement at room temperature and 900 Hz is obtained as follows: using a dynamic viscoelastic device (manufactured by Rheogel, Rheogel-4000), in an automatic load mode at the heating rate Measure the mucosal film before curing at -50℃~100℃ under the condition of 5℃/min. Furthermore, the die-cut die-bonding layer (muco-mucosal film) of Example 2, Comparative Example 1, and Comparative Example 2 described later was measured by dynamic viscoelasticity at room temperature and 900 Hz. Measure the obtained modulus of elasticity. The results are also shown in Table 1.

對如上所述得到之實施例1之切晶黏晶膜,以如下方式進行自被黏物(裸晶片)之剝離評價。The diced die attach film of Example 1 obtained as described above was evaluated for peeling from the adherend (bare wafer) in the following manner.

(自被黏物之剝離評價) ・黏晶時之剝離評價 將12英吋之裸晶圓(直徑300 mm、厚度50 μm)及切晶環貼附於實施例1的切晶黏晶膜。繼而,使用晶片分離裝置DDS230(DISCO Inc.製),進行裸晶圓及黏晶層(黏晶膜)之割斷,得到複數個附黏晶層(黏晶膜)之裸晶片,對將該複數個附黏晶層之裸晶片以成為階梯狀之形式積層黏接於引線框架基板上而成者進行。作為裸晶圓,使用翹曲晶圓。(Evaluation of peeling from adherend) ・Evaluation of peeling during die bonding A 12-inch bare wafer (300 mm in diameter and 50 μm in thickness) and a dicing ring were attached to the dicing die attach film of Example 1. Then, using the chip separation device DDS230 (manufactured by DISCO Inc.), the bare wafer and the die bond layer (die die film) were cut to obtain a plurality of bare chips with the die die layer (die die film) attached. A bare chip with an adhesive die layer is laminated and bonded on the lead frame substrate in a stepped form. As a bare wafer, a warped wafer is used.

以如下方式製作翹曲晶圓。 首先,使下述(a)~(e)溶解於甲乙酮,得到固體成分濃度20質量%之翹曲調整組合物。 (a)丙烯酸樹脂(Nagase ChemteX Corporation 製、商品名「SG-70L」):100質量份 (b)環氧樹脂(DIC股份有限公司製、商品名「HP-4700」):90質量份 (c)酚樹脂(明和化學股份有限公司製、商品名「H-4」):102質量份 (d)球狀二氧化矽(ADMATECHS CO., LTD.製、商品名「SO-25R」):220質量份 (e)固化觸媒(四國化成股份有限公司製、商品名「2PHZ」):0.6質量份 繼而,使用塗抹器以25 μm厚度將上述翹曲調整組合物塗佈於作為剝離襯墊之PET系隔離膜(厚度50 μm)的經聚矽氧處理之面上,在150℃下進行2分鐘乾燥,得到在上述剝離襯墊上積層有翹曲調整層的翹曲調整片。 繼而,使用層壓機(MCK股份有限公司製、型號MRK-600),於60℃、0.3 MPa、10 mm/s之條件下將裸晶圓貼附於上述翹曲調整片的未積層上述剝離襯墊之一側,放入至烘箱中於175℃下進行1小時加熱,使上述翹曲調整層中的熱固性樹脂熱固化,藉此,上述翹曲調整層發生收縮,藉此得到翹曲的裸晶圓。 使上述翹曲調整層收縮後,將晶圓加工用帶(日東電工股份有限公司製、商品名「V-12SR2」)貼附於翹曲之裸晶圓的未積層上述翹曲調整層之一側,然後,隔著上述晶圓加工用帶將翹曲之裸晶圓固定於切割環。然後,自翹曲之裸晶圓去除上述翹曲調整層。 使用切割裝置(DISCO公司製、型號6361),對翹曲之裸晶圓的去除了上述翹曲調整層之一面(以下,稱為一側面)進行10 mm×10 mm尺寸的半切割切割。 繼而,於翹曲之裸晶圓之一側面貼附背面研磨帶,自翹曲之裸晶圓的另一面(與上述一側面處於相反側之面)將上述晶圓加工用帶去除。 繼而,使用背面研磨機(DISCO公司製、型號DGP8760),自另一面側對翹曲之裸晶圓進行磨削以使翹曲之裸晶圓的厚度為50 μm(0.05 mm),將所得晶圓作為翹曲晶圓。The warped wafer is produced in the following manner. First, the following (a) to (e) were dissolved in methyl ethyl ketone to obtain a warpage adjusting composition having a solid content concentration of 20% by mass. (a) Acrylic resin (manufactured by Nagase ChemteX Corporation, trade name "SG-70L"): 100 parts by mass (b) Epoxy resin (manufactured by DIC Co., Ltd., trade name "HP-4700"): 90 parts by mass (c) Phenolic resin (manufactured by Minghe Chemical Co., Ltd., trade name "H-4"): 102 parts by mass (d) Spherical silicon dioxide (manufactured by ADMATECHS CO., LTD., trade name "SO-25R"): 220 parts by mass (e) Curing catalyst (manufactured by Shikoku Chemical Co., Ltd., trade name "2PHZ"): 0.6 parts by mass Then, use an applicator to apply the warpage adjustment composition to the silicone-treated surface of a PET release liner (thickness 50 μm) with a thickness of 25 μm, at 150°C for 2 minutes After drying, a warpage adjustment sheet in which a warpage adjustment layer was laminated on the release liner was obtained. Then, using a laminator (manufactured by MCK Co., Ltd., model MRK-600), the bare wafer was attached to the unlaminated portion of the warpage adjustment sheet under the conditions of 60°C, 0.3 MPa, and 10 mm/s. One side of the gasket is put into an oven and heated at 175°C for 1 hour to thermally cure the thermosetting resin in the warpage adjustment layer, whereby the warpage adjustment layer shrinks, thereby obtaining a warped Bare wafer. After shrinking the warpage adjustment layer, a wafer processing tape (manufactured by Nitto Denko Co., Ltd., trade name "V-12SR2") is attached to one of the unlaminated warpage adjustment layers of the warped bare wafer Then, the warped bare wafer is fixed to the dicing ring via the above-mentioned wafer processing tape. Then, the warpage adjustment layer is removed from the warped bare wafer. Using a dicing device (manufactured by DISCO, model 6361), one side of the warped bare wafer from which the warpage adjustment layer was removed (hereinafter referred to as one side) was half-cut with a size of 10 mm×10 mm. Then, a back polishing tape is attached to one side of the warped bare wafer, and the wafer processing tape is removed from the other side of the warped bare wafer (the side opposite to the one side). Then, using a backside grinder (manufactured by DISCO, model DGP8760), the warped bare wafer was ground from the other side so that the thickness of the warped bare wafer was 50 μm (0.05 mm), and the resulting crystal The circle serves as a warped wafer.

對於黏晶時之剝離評價,詳細而言,以如下方式進行。 首先,用冷擴展單元,於擴展溫度-15℃、擴展速度200 mm/s、擴展量12 mm之條件下進行裸晶圓及黏晶層(黏晶膜)之割斷,得到複數個附黏晶層(黏晶膜)之裸晶片。 繼而,於室溫(23℃)、擴展速度1 mm/s、擴展量10 mm之條件下進行常溫擴展。然後,於保持擴展狀態之情形時,於加熱溫度220℃、風量40L/分鐘、加熱距離20 mm、旋轉速度3°/s之條件下使與裸晶圓之外邊緣之邊界部分的切晶黏晶膜熱收縮,維持上述複數個附黏晶層之裸晶片之切口。 繼而,對上述複數個附黏晶層之裸晶片進行拾取,使用黏晶機(新川股份有限公司製、商品名「Die Bonder SPA-300」),將拾取之上述複數個附黏晶層之裸晶片於工作台溫度120℃、黏晶載荷0.2 MPa、及黏晶時間2秒之條件下在引線框架基板上以階梯狀進行7級連續黏接。對於7級連續黏接,藉由將各個附黏晶層之裸晶片沿同一方向以各自錯開200 μm地形成為階梯狀之方式黏接而進行。 對於黏晶時之剝離狀態之評價,將附黏晶層之裸晶片以階梯狀積層後,立即藉由顯微鏡觀察自與積層方向正交之一側拍攝裸晶片之積層狀態並進行二值化,藉此評價黏晶層自裸晶片之剝離狀態。對於黏晶層之剝離狀態,將實用上沒有問題之水準記為〇、將實用上有問題之水準記為×而進行評價。將其結果示於表1。The evaluation of peeling at the time of crystal bonding is carried out in detail as follows. First, use the cold expansion unit to cut the bare wafer and the die bond layer (die die film) under the conditions of an expansion temperature of -15°C, an expansion speed of 200 mm/s, and an expansion amount of 12 mm, to obtain multiple attached wafers Layer (sticky film) of the bare chip. Then, expand at room temperature (23°C), expansion speed 1 mm/s, and expansion amount 10 mm. Then, while maintaining the expanded state, under the conditions of a heating temperature of 220°C, an air volume of 40L/min, a heating distance of 20 mm, and a rotation speed of 3°/s, the diced wafers at the boundary part of the outer edge of the bare wafer are adhered The crystal film heat-shrinks to maintain the cuts of the plurality of bare chips attached with the crystal layer. Then, pick up the plurality of bare wafers with adhesive layers, and use a die bonder (manufactured by Shinkawa Co., Ltd., trade name "Die Bonder SPA-300") to pick up the bare wafers with multiple adhesive layers. The chip is bonded on the lead frame substrate in a stepwise manner under the conditions of a table temperature of 120°C, a die-bonding load of 0.2 MPa, and a die-bonding time of 2 seconds. For the 7-level continuous bonding, it is performed by bonding the bare chips of each adhesive crystal layer along the same direction in a stepwise manner that is staggered by 200 μm. For the evaluation of the peeling state during die bonding, the bare die with the die attached layer is laminated in a stepwise manner, and the laminated state of the bare die is taken from the side orthogonal to the laminating direction and binarized immediately under a microscope. To evaluate the peeling state of the die bond layer from the bare chip. Regarding the peeling state of the die-bonding layer, the level without practical problems is recorded as ○, and the level with practical problems is recorded as × for evaluation. The results are shown in Table 1.

・室溫(23℃)下之剝離評價 對於室溫(23℃)下之剝離評價,將積層成階梯狀之附黏晶層(黏晶膜)之裸晶片於室溫(23℃)下放置後,藉由顯微鏡觀察自與積層方向正交之一側拍攝裸晶片之積層狀態並進行二值化,藉此評價黏晶層(黏晶膜)自裸晶片之剝離狀態。將其結果示於表1。・Evaluation of peeling at room temperature (23℃) For the evaluation of peeling at room temperature (23°C), place the bare wafer with a stepped die attach layer (die film) at room temperature (23°C), and observe the direction of self and stacking with a microscope. The stacked state of the bare chip was photographed on the other side and binarized to evaluate the peeling state of the die bond layer (die die film) from the bare chip. The results are shown in Table 1.

・模塑時之剝離評價 使用模塑樹脂成形裝置,於溫度180℃下以將積層於引線框架基板上之裸晶片覆蓋之方式進行模塑成形後,去除模塑成形部分,藉由顯微鏡觀察自與積層方向正交之一側拍攝裸晶片之積層狀態並進行二值化,藉此評價黏晶層(黏晶膜)自裸晶片之剝離狀態。將其結果示於表1。・Evaluation of peeling during molding Using a molding resin molding device, the bare chip laminated on the lead frame substrate was molded at a temperature of 180°C, and the molded part was removed. Observed by a microscope, it was observed from one of the directions orthogonal to the laminated direction. The layered state of the bare chip is photographed from the side and binarized to evaluate the peeling state of the die bond layer (die bond film) from the bare die. The results are shown in Table 1.

・高溫高濕度下之剝離評價 使用模塑樹脂成形裝置在溫度180℃下以將積層於引線框架基板上之裸晶片覆蓋之方式進行模塑成形後,去除模塑部分,進而,於135℃且相對濕度85%RH之環境中曝露後,藉由顯微鏡觀察自與積層方向正交之一側拍攝裸晶片之積層狀態並進行二值化,藉此評價黏晶層(黏晶膜)自裸晶片之剝離狀態。將其結果示於表1。 再者,對於後述之實施例2、比較例1、及比較例2,亦與實施例1同樣地進行黏晶時中剝離評價、室溫下之剝離評價、模塑時之剝離評價、及高溫高濕度下中剝離評價。其結果亦示於表1。・Evaluation of peeling under high temperature and high humidity After molding with a molding resin molding device at a temperature of 180°C to cover the bare chip laminated on the lead frame substrate, the molded part is removed, and then, in an environment of 135°C and a relative humidity of 85%RH After the exposure, the laminated state of the bare chip was photographed from the side orthogonal to the laminated direction with a microscope and binarized to evaluate the peeling state of the die bond layer (die die film) from the bare chip. The results are shown in Table 1. In addition, for Example 2, Comparative Example 1, and Comparative Example 2 described later, in the same manner as in Example 1, the evaluation of peeling during die bonding, the peeling evaluation at room temperature, the peeling evaluation during molding, and the high temperature were also performed. Medium peel evaluation under high humidity. The results are also shown in Table 1.

[實施例2] <切晶帶之製作> 與實施例1同樣地製作切晶帶。 <切晶黏晶膜之製作> 將丙烯酸樹脂(Nagase ChemteX Corporation製、商品名「SG-P3」)100質量份、酚樹脂(明和化成股份有限公司製、商品名「MEHC-7851」) 45質量份、二氧化矽填料(ADMATECHS CO., LTD.製、商品名「SO-25R」) 47質量份、及矽烷偶合劑(Shin-Etsu Silicones公司製、商品名「KBM403」) 0.5質量份以固體成分濃度成為20質量%之方式溶解於甲乙酮,得到第2黏晶組合物。 繼而,使用塗抹器以使厚度成為10 μm之方式將上述第2黏晶組合物塗佈於作為剝離襯墊之PET系隔離膜(厚度50 μm)的經聚矽氧處理之面上,在130℃下進行2分鐘乾燥,藉此得到於上述剝離襯墊上積層有黏晶層的黏晶片。 繼而,使用手壓輥,將上述黏晶片的未積層上述剝離片之一側貼附於切晶帶之黏合劑層上,得到實施例2之切晶黏晶膜。 <附黏晶層之裸晶片之積層> 與實施例1同樣地,於引線框架基板上將附黏晶層(黏晶膜)之裸晶片以階梯狀進行7級連續黏接。[Example 2] <Production of crystal cut ribbon> In the same manner as in Example 1, a dicing tape was produced. <Production of slicing and sticking film> Acrylic resin (manufactured by Nagase ChemteX Corporation, brand name "SG-P3") 100 parts by mass, phenol resin (manufactured by Meiwa Chemical Co., Ltd., brand name "MEHC-7851") 45 parts by mass, silica filler (ADMATECHS CO ., LTD., brand name "SO-25R") 47 parts by mass, and silane coupling agent (manufactured by Shin-Etsu Silicones, brand name "KBM403") 0.5 parts by mass dissolved so that the solid content concentration becomes 20% by mass Using methyl ethyl ketone to obtain the second crystal bonding composition. Then, use an applicator to apply the second die-bonding composition to the silicone-treated surface of a PET release liner (thickness 50 μm) so that the thickness becomes 10 μm. Drying was carried out for 2 minutes at °C, thereby obtaining a bonding wafer with a bonding die layer laminated on the release liner. Then, using a hand roller, one side of the unlaminated release sheet of the bonding wafer was attached to the adhesive layer of the dicing tape to obtain the dicing chip adhesive film of Example 2. <Layer of bare chip with adhesive crystal layer> In the same manner as in Example 1, the bare chip with the die-bonding layer (die-die film) was continuously bonded in a stepwise manner on the lead frame substrate.

[比較例1] <切晶帶之製作> 與實施例1同樣地製作切晶帶。 <切晶黏晶膜之製作> 將丙烯酸樹脂(Nagase ChemteX Corporation製、商品名「SG-790」) 100質量份、酚樹脂(明和化成股份有限公司製、商品名「MEHC-7500」) 100質量份、及二氧化矽漿料(日產化學股份有限公司製、商品名「MEK-ST40」) 140質量份(固體成分換算)以固體成分濃度成為20質量%之方式溶解於甲乙酮,得到第3黏晶組合物。 繼而,使用塗抹器以使厚度成為10 μm之方式將上述第3黏晶組合物塗佈於作為剝離襯墊之PET系隔離膜(厚度50 μm)的經聚矽氧處理之面上,於130℃下進行2分鐘乾燥,藉此得到於上述剝離襯墊上積層有黏晶層之黏晶片。 繼而,使用手壓輥,將上述黏晶片的未積層上述剝離片之一側貼附於上述切晶帶之上述黏合劑層上,得到比較例1之切晶黏晶膜。 <附黏晶層之裸晶片之積層> 與實施例1同樣地,於引線框架基板上將附黏晶層(黏晶膜)之裸晶片以階梯狀進行7級連續黏接。[Comparative Example 1] <Production of crystal cut ribbon> In the same manner as in Example 1, a dicing tape was produced. <Production of slicing and sticking film> 100 parts by mass of acrylic resin (manufactured by Nagase ChemteX Corporation, brand name "SG-790"), 100 parts by mass of phenol resin (manufactured by Meiwa Chemical Co., Ltd., brand name "MEHC-7500"), and silica slurry ( Nissan Chemical Co., Ltd., brand name "MEK-ST40") 140 parts by mass (in terms of solid content) was dissolved in methyl ethyl ketone so that the solid content concentration became 20% by mass to obtain a third crystal bonding composition. Then, use an applicator to apply the third die-bonding composition to the silicone-treated surface of a PET release liner (thickness 50 μm) so that the thickness becomes 10 μm. Drying is carried out at ℃ for 2 minutes, thereby obtaining a bonded wafer with a die-bonding layer laminated on the release liner. Then, using a hand roller, one side of the unlaminated release sheet of the bonded wafer was attached to the adhesive layer of the dicing tape to obtain the diced chip adhesive film of Comparative Example 1. <Layer of bare chip with adhesive crystal layer> In the same manner as in Example 1, the bare chip with the die-bonding layer (die-die film) was continuously bonded in a stepwise manner on the lead frame substrate.

[比較例2] <切晶帶之製作> 與實施例1同樣地製作切晶帶。 <切晶黏晶膜之製作> 將丙烯酸樹脂(Nagase ChemteX Corporation 製、商品名「SG-790」)100質量份、酚樹脂(明和化成股份有限公司製、商品名「MEHC-7500」)10質量份、及二氧化矽漿料(日產化學股份有限公司製、商品名「MEK-ST40」)123質量份(固體成分換算)以固體成分濃度成為20質量%之方式溶解於甲乙酮,得到第4黏晶組合物。 繼而,使用塗抹器以使厚度成為10 μm之方式將上述第4黏晶組合物塗佈於作為剝離襯墊之PET系隔離膜(厚度50 μm)的經聚矽氧處理之面上,在130℃下進行2分鐘乾燥,藉此得到在上述剝離襯墊上積層有黏晶層的黏晶片。 繼而,使用手壓輥,將上述黏晶片的未積層上述剝離片之一側貼附於上述切晶帶之上述黏合劑層上,得到比較例2之切晶黏晶膜。 <附黏晶層之裸晶片之積層> 與實施例1同樣地,於引線框架基板上將附黏晶層(黏晶膜)之裸晶片以階梯狀進行7級連續黏接。[Comparative Example 2] <Production of crystal cut ribbon> In the same manner as in Example 1, a dicing tape was produced. <Production of slicing and sticking film> 100 parts by mass of acrylic resin (manufactured by Nagase ChemteX Corporation, trade name "SG-790"), 10 parts by mass of phenol resin (manufactured by Meiwa Chemical Co., Ltd., trade name "MEHC-7500"), and silicon dioxide slurry ( Nissan Chemical Co., Ltd. product, brand name "MEK-ST40") 123 parts by mass (in terms of solid content) was dissolved in methyl ethyl ketone so that the solid content concentration became 20% by mass to obtain a fourth crystal-bonded composition. Then, use an applicator to apply the fourth die-bonding composition to the silicone-treated surface of a PET release liner (thickness 50 μm) so that the thickness becomes 10 μm. Drying was performed at ℃ for 2 minutes, thereby obtaining a bonding wafer in which a die-bonding layer was laminated on the release liner. Then, using a hand roller, one side of the non-laminated release sheet of the bonding wafer was attached to the adhesive layer of the dicing tape to obtain the dicing die bonding film of Comparative Example 2. <Layer of bare chip with adhesive crystal layer> In the same manner as in Example 1, the bare chip with the die-bonding layer (die-die film) was continuously bonded in a stepwise manner on the lead frame substrate.

[表1]    實施例1 實施例2 比較例1 比較例2 120℃剪切損耗模量[MPa] 0.033 0.085 0.022 0.11 180℃剪切損耗模量[MPa] 0.021 0.047 0.007 0.054 剪切損耗模量之比(180℃/120℃) 0.64 0.55 0.32 0.49 120℃剪切黏接力[MPa] 0.31 0.12 0.043 0.091 180℃剪切黏接力[MPa] 0.25 0.07 0.028 0.047 135℃, 85%RH後之剪切黏接力[MPa] 22 23 14 11 135℃, 85%RH前之剪切黏接力[MPa] 25 27 25 20 剪切黏接力之比(135℃, 85%RH後/135℃, 85%RH前) 0.88 0.85 0.56 0.55 吸濕率[質量%] 0.5 0.3 1.1 1.1 130℃拉伸儲存模量[MPa] 0.2 0.9 2.8 8.5 室溫、900 Hz彈性模量[GPa] 1.1 2.6 3.3 3.8 黏晶時剝離評價 × × 室溫剝離評價 × × 模塑時剝離評價 × × 高溫高濕度環境下剝離評價 × × [Table 1] Example 1 Example 2 Comparative example 1 Comparative example 2 Shear loss modulus at 120℃[MPa] 0.033 0.085 0.022 0.11 Shear loss modulus at 180℃[MPa] 0.021 0.047 0.007 0.054 Shear loss modulus ratio (180℃/120℃) 0.64 0.55 0.32 0.49 Shear bonding strength at 120℃[MPa] 0.31 0.12 0.043 0.091 180℃ shear adhesion force [MPa] 0.25 0.07 0.028 0.047 Shear bonding strength after 135℃, 85%RH [MPa] twenty two twenty three 14 11 Shear bonding strength before 135℃, 85%RH [MPa] 25 27 25 20 Shear adhesion ratio (135℃, after 85%RH/135℃, before 85%RH) 0.88 0.85 0.56 0.55 Moisture absorption rate [mass%] 0.5 0.3 1.1 1.1 130℃ tensile storage modulus [MPa] 0.2 0.9 2.8 8.5 Room temperature, 900 Hz modulus of elasticity [GPa] 1.1 2.6 3.3 3.8 Evaluation of peeling during die bonding X X Room temperature peeling evaluation X X Evaluation of peeling during molding X X Evaluation of peeling under high temperature and high humidity environment X X

實施例1及2中,120℃下之黏晶膜之剪切損耗模量的值均處於0.03 MPa以上且0.09 MPa以下之範圍,黏晶時剝離評價均為〇。即可知,實施例1及2中,黏晶膜於黏晶時僅以實用上沒有問題之水準發生剝離。 另外,實施例1及2中,180℃下之黏晶膜之剪切損耗模量的值均處於0.01 MPa以上且0.05 MPa以下之範圍,模塑時剝離評價均為〇。即可知,實施例1及2中,黏晶膜於模塑時僅以實用上沒有問題之水準發生剝離。 進而,實施例1及2中,於室溫下、900 Hz下之藉由動態黏彈性測定得到之彈性模量的值處於1 GPa以上且未達3 GPa之範圍、室溫剝離評價均為〇。即可知,實施例1及2中,黏晶膜於室溫時僅以實用上沒有問題之水準發生剝離。 另外,實施例1及2中,於135℃且相對濕度85%之環境中曝露後之剪切黏接力的值均為15 MPa以上,進而,在135℃且相對濕度85%之環境中曝露100小時後之剪切黏接力相對於在135℃且相對濕度85%之環境中曝露前之剪切黏接力之比均為0.6以上,高溫高濕度環境下剝離評價均為〇。即可知,實施例1及2中,黏晶膜於高溫高濕度環境下僅以實用上沒有問題之水準發生剝離。 與此相對,比較例1及2中,120℃下之黏晶膜之剪切損耗模量的值均不在0.03 MPa以上且0.09 MPa以下之範圍,180℃下之黏晶膜之剪切損耗模量的值均不在0.01 MPa以上且0.05 MPa以下之範圍。 另外,比較例1及2中,於室溫下、900 Hz下之藉由動態黏彈性測定得到之彈性模量的值不在1 GPa以上且未達3 GPa之範圍。 進而,比較例1及2中,於135℃且相對濕度85%之環境中曝露後之剪切黏接力的值均未達15 MPa,進而,在135℃且相對濕度85%之環境中曝露100小時後之剪切黏接力相對於在135℃且相對濕度85%之環境中曝露前之剪切黏接力之比均未達0.6。 而且,比較例1及2中,黏晶時剝離評價、室溫剝離評價、模塑時剝離評價、及高溫高濕度環境下剝離評價均為×。即可知,比較例1及2中,黏晶膜以實用上成為問題之水準發生剝離。In Examples 1 and 2, the shear loss modulus of the die-bonding film at 120°C is in the range of 0.03 MPa or more and 0.09 MPa or less, and the peeling evaluation during die-bonding is all zero. It can be seen that, in Examples 1 and 2, the die-attach film peeled off at the time of die-attaching only at a level that is not problematic in practice. In addition, in Examples 1 and 2, the value of the shear loss modulus of the die bond film at 180° C. was in the range of 0.01 MPa or more and 0.05 MPa or less, and the peeling evaluation during molding was all zero. It can be seen that in Examples 1 and 2, the die attach film was peeled only at a level that was not problematic in practical use during molding. Furthermore, in Examples 1 and 2, the value of the elastic modulus obtained by dynamic viscoelasticity measurement at room temperature and 900 Hz was in the range of 1 GPa or more and less than 3 GPa, and the room temperature peeling evaluation was both. . It can be seen that in Examples 1 and 2, the die attach film peeled off at room temperature only at a level that is not problematic in practice. In addition, in Examples 1 and 2, the shear adhesion value after exposure in an environment of 135°C and a relative humidity of 85% is all 15 MPa or more, and furthermore, the value of the shear adhesive force after exposure to an environment of 135°C and a relative humidity of 85% is 100%. The ratio of the shear adhesive force after hours to the shear adhesive force before exposure in an environment of 135°C and a relative humidity of 85% is all 0.6 or more, and the peeling evaluation in a high temperature and high humidity environment is all zero. It can be seen that in Examples 1 and 2, the die attach film peeled off only at a level that is practically no problem in a high temperature and high humidity environment. In contrast, in Comparative Examples 1 and 2, the shear loss modulus of the die-bonding film at 120°C is not within the range of 0.03 MPa or more and 0.09 MPa or less, and the shear loss modulus of the die-bonding film at 180°C The value of the quantity is not in the range of 0.01 MPa or more and 0.05 MPa or less. In addition, in Comparative Examples 1 and 2, the value of the elastic modulus measured by dynamic viscoelasticity at room temperature and 900 Hz is not in the range of 1 GPa or more and less than 3 GPa. Furthermore, in Comparative Examples 1 and 2, the shear adhesion value after exposure in an environment at 135°C and a relative humidity of 85% did not reach 15 MPa, and furthermore, the value of shear adhesion after exposure to an environment at 135°C and a relative humidity of 85% was 100%. The ratio of the shear bonding force after hours to the shear bonding force before exposure in an environment of 135°C and relative humidity of 85% did not reach 0.6. In Comparative Examples 1 and 2, the peeling evaluation during die bonding, the peeling evaluation at room temperature, the peeling evaluation during molding, and the peeling evaluation under a high-temperature and high-humidity environment are all ×. That is, in Comparative Examples 1 and 2, the die attach film peeled off at a level that is a problem in practical use.

[相關申請之相互參照] 本申請案主張日本特願2019-128946號之優先權,藉由引用而被併入本申請說明書之記載中。[Cross Reference of Related Applications] This application claims the priority of Japanese Patent Application No. 2019-128946, and is incorporated into the description of this application specification by reference.

1:基材層 2:黏合劑層 3:黏晶層 10:切晶帶 20:切晶黏晶膜 G:背面研磨帶 H:保持件 J:吸附夾具 P:銷構件 R:切割環 T:晶圓加工用帶 U:頂起構件 W:半導體晶圓1: Substrate layer 2: Adhesive layer 3: Sticky crystal layer 10: Cut crystal belt 20: slicing and sticking film G: Back grinding tape H: Holder J: Adsorption fixture P: Pin member R: Cutting ring T: Tape for wafer processing U: Jack up member W: semiconductor wafer

圖1係示出本發明之一實施方式之切晶黏晶膜之構成的剖視圖。 圖2A係示意性地示出半導體積體電路之製造方法中之半切割加工之情形的剖視圖。 圖2B係示意性地示出半導體積體電路之製造方法中之半切割工序之情形的剖視圖。 圖2C係示意性地示出半導體積體電路之製造方法中之背面研磨工序之情形的剖視圖。 圖2D係示意性地示出半導體積體電路之製造方法中之背面研磨工序之情形的剖視圖。 圖3A係示意性地示出半導體積體電路之製造方法中之安裝工序之情形的剖視圖。 圖3B係示意性地示出半導體積體電路之製造方法中之安裝工序之情形的剖視圖。 圖4A係示意性地示出半導體積體電路之製造方法中之低溫下的擴展工序之情形的剖視圖。 圖4B係示意性地示出半導體積體電路之製造方法中之低溫下的擴展工序之情形的剖視圖。 圖4C係示意性地示出半導體積體電路之製造方法中之低溫下的擴展工序之情形的剖視圖。 圖5A係示意性地示出半導體積體電路之製造方法中之常溫下的擴展工序之情形的剖視圖。 圖5B係示意性地示出半導體積體電路之製造方法中之常溫下的擴展工序之情形的剖視圖。 圖6係示意性地示出半導體積體電路之製造方法中之切口維持工序之情形的剖視圖。 圖7係示意性地示出半導體積體電路之製造方法中之拾取工序之情形的剖視圖。FIG. 1 is a cross-sectional view showing the structure of a dicing die bond film according to an embodiment of the present invention. 2A is a cross-sectional view schematically showing the half-cutting process in the method of manufacturing a semiconductor integrated circuit. 2B is a cross-sectional view schematically showing the state of the half-cutting process in the manufacturing method of the semiconductor integrated circuit. 2C is a cross-sectional view schematically showing the state of the back grinding process in the manufacturing method of the semiconductor integrated circuit. 2D is a cross-sectional view schematically showing the state of the back grinding process in the manufacturing method of the semiconductor integrated circuit. 3A is a cross-sectional view schematically showing the state of the mounting process in the manufacturing method of the semiconductor integrated circuit. 3B is a cross-sectional view schematically showing the state of the mounting process in the manufacturing method of the semiconductor integrated circuit. 4A is a cross-sectional view schematically showing the state of the expansion process at a low temperature in the manufacturing method of the semiconductor integrated circuit. 4B is a cross-sectional view schematically showing the state of the expansion process at a low temperature in the manufacturing method of the semiconductor integrated circuit. 4C is a cross-sectional view schematically showing the state of the expansion process at a low temperature in the manufacturing method of the semiconductor integrated circuit. FIG. 5A is a cross-sectional view schematically showing an expansion process at room temperature in the method of manufacturing a semiconductor integrated circuit. FIG. 5B is a cross-sectional view schematically showing the state of the expansion process at room temperature in the manufacturing method of the semiconductor integrated circuit. FIG. 6 is a cross-sectional view schematically showing the state of the cut maintenance process in the method of manufacturing a semiconductor integrated circuit. FIG. 7 is a cross-sectional view schematically showing the state of the pickup process in the manufacturing method of the semiconductor integrated circuit.

1:基材層 1: Substrate layer

2:黏合劑層 2: Adhesive layer

3:黏晶層 3: Sticky crystal layer

10:切晶帶 10: Cut crystal belt

20:切晶黏晶膜 20: slicing and sticking film

Claims (9)

一種黏晶膜,其120℃下之剪切損耗模量為0.03 MPa以上且0.09 MPa以下。A sticky film whose shear loss modulus at 120°C is 0.03 MPa or more and 0.09 MPa or less. 如請求項1之黏晶膜,其180℃下之剪切損耗模量為0.01 MPa以上且0.05 MPa以下。Such as the sticky film of claim 1, its shear loss modulus at 180°C is 0.01 MPa or more and 0.05 MPa or less. 如請求項2之黏晶膜,其中,上述180℃下之剪切損耗模量相對於上述120℃下之剪切損耗模量之比為0.5以上且0.8以下。The die bond film of claim 2, wherein the ratio of the shear loss modulus at 180°C to the shear loss modulus at 120°C is 0.5 or more and 0.8 or less. 如請求項1或2之黏晶膜,其中,對裸晶圓的120℃下之剪切黏接力為0.1 MPa以上且0.4 MPa以下, 對裸晶圓的180℃下之剪切黏接力為0.05 MPa以上且0.3 MPa以下。Such as the adhesive film of claim 1 or 2, wherein the shear adhesive force at 120°C to the bare wafer is 0.1 MPa or more and 0.4 MPa or less, The shear bonding force to bare wafers at 180°C is above 0.05 MPa and below 0.3 MPa. 如請求項1或2之黏晶膜,其中,於室溫下、900 Hz下之藉由動態黏彈性測定得到之彈性模量為1 GPa以上且未達3 GPa。Such as the mucosal film of claim 1 or 2, wherein the elastic modulus measured by dynamic viscoelasticity at room temperature and 900 Hz is 1 GPa or more and less than 3 GPa. 如請求項1或2之黏晶膜,其具有熱固性, 其於175℃下固化1小時並於135℃且相對濕度85%RH之環境中曝露100小時後的吸濕率為1質量%以下。For example, the adhesive film of claim 1 or 2, which has thermosetting properties, The moisture absorption rate after curing for 1 hour at 175°C and exposure to an environment of 135°C and a relative humidity of 85%RH for 100 hours is 1% by mass or less. 如請求項1或2之黏晶膜,其具有熱固性, 其於175℃下固化1小時後之130℃下之拉伸儲存模量為0.2 MPa以上且1.0 MPa以下。For example, the adhesive film of claim 1 or 2, which has thermosetting properties, The tensile storage modulus at 130°C after curing at 175°C for 1 hour is 0.2 MPa or more and 1.0 MPa or less. 如請求項1或2之黏晶膜,其具有熱固性, 其於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力為15 MPa以上, 其於175℃下固化5小時並於135℃且相對濕度85%RH之環境中曝露100小時後的對裸晶圓之剪切黏接力相對於在175℃下固化5小時並在135℃且相對濕度85%RH之環境中曝露前的對裸晶圓之剪切黏接力之比為0.6以上。For example, the adhesive film of claim 1 or 2, which has thermosetting properties, After curing at 175°C for 5 hours and exposed to 100 hours in an environment of 135°C and a relative humidity of 85%RH, the shear adhesion to bare wafers is above 15 MPa. The shear adhesion to bare wafers after curing at 175°C for 5 hours and exposed to 100 hours in an environment of 135°C and 85%RH is relative to curing at 175°C for 5 hours and at 135°C and relative humidity. The ratio of shear adhesion to bare wafers before exposure in an environment with a humidity of 85% RH is 0.6 or more. 一種切晶黏晶膜,其具備: 於基材層上積層有黏合劑層的切晶帶;及 積層於上述切晶帶之黏合劑層上的黏晶層; 上述黏晶層由請求項1~8中任一項之黏晶膜構成。A diced chip adhesive film, which has: Laminating a dicing tape with an adhesive layer on the substrate layer; and The adhesive layer laminated on the adhesive layer of the above-mentioned dicing tape; The above-mentioned die sticking layer is composed of the die sticking film of any one of claims 1 to 8.
TW109122329A 2019-07-11 2020-07-02 Die-bonding film and dicing die-bonding film TW202109725A (en)

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