JP6628101B2 - Laminated film - Google Patents
Laminated film Download PDFInfo
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- JP6628101B2 JP6628101B2 JP2016232251A JP2016232251A JP6628101B2 JP 6628101 B2 JP6628101 B2 JP 6628101B2 JP 2016232251 A JP2016232251 A JP 2016232251A JP 2016232251 A JP2016232251 A JP 2016232251A JP 6628101 B2 JP6628101 B2 JP 6628101B2
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- Prior art keywords
- styrene
- laminated film
- adhesive layer
- mass
- film according
- Prior art date
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- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 108
- 239000010410 layer Substances 0.000 claims description 51
- 239000012790 adhesive layer Substances 0.000 claims description 47
- 229920001971 elastomer Polymers 0.000 claims description 35
- 239000000806 elastomer Substances 0.000 claims description 35
- 239000000463 material Substances 0.000 claims description 27
- 239000011347 resin Substances 0.000 claims description 24
- 229920005989 resin Polymers 0.000 claims description 24
- 238000003860 storage Methods 0.000 claims description 20
- 239000004925 Acrylic resin Substances 0.000 claims description 7
- 229920000178 Acrylic resin Polymers 0.000 claims description 7
- 150000002148 esters Chemical class 0.000 claims description 6
- 229920005672 polyolefin resin Polymers 0.000 claims description 6
- 230000003746 surface roughness Effects 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 5
- 239000000194 fatty acid Substances 0.000 claims description 5
- 229930195729 fatty acid Natural products 0.000 claims description 5
- 150000004665 fatty acids Chemical class 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 description 35
- 239000000853 adhesive Substances 0.000 description 34
- 239000002585 base Substances 0.000 description 24
- 230000003287 optical effect Effects 0.000 description 24
- 239000004820 Pressure-sensitive adhesive Substances 0.000 description 16
- 229920001577 copolymer Polymers 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 12
- 239000005977 Ethylene Substances 0.000 description 12
- 230000001681 protective effect Effects 0.000 description 12
- -1 saturated fatty acid aliphatic amide Chemical class 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 8
- 239000000758 substrate Substances 0.000 description 8
- 239000003795 chemical substances by application Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 7
- 238000005259 measurement Methods 0.000 description 7
- 239000000126 substance Substances 0.000 description 7
- 239000000155 melt Substances 0.000 description 6
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 6
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 6
- 238000009736 wetting Methods 0.000 description 6
- 229920001400 block copolymer Polymers 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 239000011342 resin composition Substances 0.000 description 5
- 229920003048 styrene butadiene rubber Polymers 0.000 description 5
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 5
- 239000004711 α-olefin Substances 0.000 description 5
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000003963 antioxidant agent Substances 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 238000001816 cooling Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- WSSSPWUEQFSQQG-UHFFFAOYSA-N 4-methyl-1-pentene Chemical compound CC(C)CC=C WSSSPWUEQFSQQG-UHFFFAOYSA-N 0.000 description 3
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 3
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 3
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 230000001965 increasing effect Effects 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000005011 phenolic resin Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 150000003505 terpenes Chemical class 0.000 description 3
- 235000007586 terpenes Nutrition 0.000 description 3
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical compound CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- ZHNUHDYFZUAESO-UHFFFAOYSA-N Formamide Chemical compound NC=O ZHNUHDYFZUAESO-UHFFFAOYSA-N 0.000 description 2
- 238000005033 Fourier transform infrared spectroscopy Methods 0.000 description 2
- 239000002841 Lewis acid Substances 0.000 description 2
- 239000002879 Lewis base Substances 0.000 description 2
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 2
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 150000001336 alkenes Chemical class 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 229910003460 diamond Inorganic materials 0.000 description 2
- 239000010432 diamond Substances 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- BXKDSDJJOVIHMX-UHFFFAOYSA-N edrophonium chloride Chemical compound [Cl-].CC[N+](C)(C)C1=CC=CC(O)=C1 BXKDSDJJOVIHMX-UHFFFAOYSA-N 0.000 description 2
- ZJOLCKGSXLIVAA-UHFFFAOYSA-N ethene;octadecanamide Chemical compound C=C.CCCCCCCCCCCCCCCCCC(N)=O.CCCCCCCCCCCCCCCCCC(N)=O ZJOLCKGSXLIVAA-UHFFFAOYSA-N 0.000 description 2
- 229920001038 ethylene copolymer Polymers 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 239000010954 inorganic particle Substances 0.000 description 2
- 239000002346 layers by function Substances 0.000 description 2
- 150000007517 lewis acids Chemical class 0.000 description 2
- 150000007527 lewis bases Chemical class 0.000 description 2
- 239000004973 liquid crystal related substance Substances 0.000 description 2
- 239000000314 lubricant Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 229920001225 polyester resin Polymers 0.000 description 2
- 239000004645 polyester resin Substances 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 229920005604 random copolymer Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 150000004671 saturated fatty acids Chemical class 0.000 description 2
- 238000001228 spectrum Methods 0.000 description 2
- 229920006132 styrene block copolymer Polymers 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- MSXVEPNJUHWQHW-UHFFFAOYSA-N 2-methylbutan-2-ol Chemical compound CCC(C)(C)O MSXVEPNJUHWQHW-UHFFFAOYSA-N 0.000 description 1
- ZYUVGYBAPZYKSA-UHFFFAOYSA-N 5-(3-hydroxybutan-2-yl)-4-methylbenzene-1,3-diol Chemical compound CC(O)C(C)C1=CC(O)=CC(O)=C1C ZYUVGYBAPZYKSA-UHFFFAOYSA-N 0.000 description 1
- 235000021357 Behenic acid Nutrition 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- KWYHDKDOAIKMQN-UHFFFAOYSA-N N,N,N',N'-tetramethylethylenediamine Chemical compound CN(C)CCN(C)C KWYHDKDOAIKMQN-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 1
- 238000003848 UV Light-Curing Methods 0.000 description 1
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 1
- 230000001464 adherent effect Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 238000005102 attenuated total reflection Methods 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 229940116226 behenic acid Drugs 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- NHADDZMCASKINP-HTRCEHHLSA-N decarboxydihydrocitrinin Natural products C1=C(O)C(C)=C2[C@H](C)[C@@H](C)OCC2=C1O NHADDZMCASKINP-HTRCEHHLSA-N 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 229920000359 diblock copolymer Polymers 0.000 description 1
- NZZFYRREKKOMAT-UHFFFAOYSA-N diiodomethane Chemical compound ICI NZZFYRREKKOMAT-UHFFFAOYSA-N 0.000 description 1
- 238000004141 dimensional analysis Methods 0.000 description 1
- LJZKUDYOSCNJPU-UHFFFAOYSA-N dotetracontanediamide Chemical compound NC(=O)CCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCCC(N)=O LJZKUDYOSCNJPU-UHFFFAOYSA-N 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001903 high density polyethylene Polymers 0.000 description 1
- 239000004700 high-density polyethylene Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 229920001684 low density polyethylene Polymers 0.000 description 1
- 239000004702 low-density polyethylene Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229920001179 medium density polyethylene Polymers 0.000 description 1
- 239000004701 medium-density polyethylene Substances 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- FTQWRYSLUYAIRQ-UHFFFAOYSA-N n-[(octadecanoylamino)methyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCNC(=O)CCCCCCCCCCCCCCCCC FTQWRYSLUYAIRQ-UHFFFAOYSA-N 0.000 description 1
- 239000011146 organic particle Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229960004838 phosphoric acid Drugs 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 229920001748 polybutylene Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920005629 polypropylene homopolymer Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- SBIBMFFZSBJNJF-UHFFFAOYSA-N selenium;zinc Chemical compound [Se]=[Zn] SBIBMFFZSBJNJF-UHFFFAOYSA-N 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 229920000428 triblock copolymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Adhesive Tapes (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Laminated Bodies (AREA)
Description
本発明は、基材層の少なくとも片面に、スチレン系エラストマを主成分とする粘着層を有する積層フィルムに関する。本発明の積層フィルムは保護フィルムとして好適に用いることができ、詳しくは、光学用プリズムシートの背面の形状、組成に依存せず、様々な被着体を適性な粘着力範囲で保護、保管可能な積層フィルムに関する。 The present invention relates to a laminated film having a pressure-sensitive adhesive layer containing a styrene-based elastomer as a main component on at least one surface of a substrate layer. The laminated film of the present invention can be suitably used as a protective film, and in particular, can protect and store various adherends within an appropriate adhesive force range without depending on the shape and composition of the back surface of the optical prism sheet. Related to a laminated film.
合成樹脂、金属、ガラスなどの各種素材からなる製品には、加工工程、輸送工程、保管中に生じるキズや汚れを防止するため、表面を保護する材料を貼って取り扱うことが多々ある。表面を保護する代表的な材料が保護フィルムであり、一般に、支持基材上に、粘着層が形成されたものを用い、粘着層面を被着体に貼着させて支持基材で被覆することにより表面を保護するものである。 Products made of various materials such as synthetic resin, metal, and glass are often handled with a material that protects the surface attached thereto in order to prevent scratches and stains generated during the processing step, the transportation step, and storage. A typical material for protecting the surface is a protective film, which is generally formed by forming an adhesive layer on a support substrate, and applying the adhesive layer surface to an adherend and covering the support substrate. To protect the surface.
近年、液晶ディスプレイやタッチパネルデバイスの普及が進んでいるが、これらは合成樹脂からなる多数の光学シートなどの部材から構成されている。かかる光学シートは、光学的な歪みなどの欠点を極力低減させる必要があることから、欠点の原因となり得るキズや汚れを防止するため、保護フィルムが多用されている。 2. Description of the Related Art In recent years, liquid crystal displays and touch panel devices have become widespread, and are composed of members such as a large number of optical sheets made of synthetic resin. In such an optical sheet, since it is necessary to reduce defects such as optical distortion as much as possible, a protective film is frequently used to prevent scratches and stains that may cause the defects.
保護フィルムへの要求特性としては、温度、湿度などの環境変化や小さな応力を受けた程度では被着体から容易に剥離しないこと、被着体から剥離した際に被着体に粘着剤及び粘着剤成分が残らないことなどが挙げられる。 The characteristics required for the protective film include that it does not easily peel off from the adherend when it is subjected to environmental changes such as temperature and humidity or a small stress, and that the adherent adheres to the adherend when peeled from the adherend. That no agent component remains.
上記光学シートのなかでも、拡散板やプリズムシートのように表面に凹凸を有する部材では、保護フィルムを貼り合わせた直後は、凹凸部への粘着層の追従が不十分で、所望の粘着力が得られず、剥離してしまう場合がある。このような課題に対して、粘着層を柔らかくする方法や粘着付与剤を用いて粘着力を高くする方法などが知られている(例えば、特許文献1〜3)。 Among the above optical sheets, in the case of a member having irregularities on the surface, such as a diffusion plate or a prism sheet, immediately after bonding the protective film, the adhesive layer does not sufficiently follow the irregularities, and a desired adhesive force is not obtained. It may not be obtained and may peel off. To solve such problems, a method of softening the adhesive layer and a method of increasing the adhesive strength by using a tackifier are known (for example, Patent Documents 1 to 3).
しかしながら、被着体の凹凸部が柔軟な場合には、特許文献1、2のように粘着層の柔らかさを調整するだけでは、十分な接触面積が得られにくく、粘着力が不足する場合があった。また、粘着層を極端に柔らかくして十分な接触面積が得られたとしても、経時で接触面積が大きくなりやすく、その結果、過度な粘着力上昇により剥離が困難になったり、剥離後の被着体に糊残りを生じたりする場合があった。 However, when the uneven portion of the adherend is soft, it is difficult to obtain a sufficient contact area by simply adjusting the softness of the adhesive layer as in Patent Documents 1 and 2, and the adhesive strength may be insufficient. there were. Even if the adhesive layer is extremely soft and a sufficient contact area is obtained, the contact area tends to increase over time, and as a result, peeling becomes difficult due to an excessive increase in adhesive strength, and the peeling after peeling becomes difficult. In some cases, glue residue may be left on the body.
また、特許文献3では、粘着層中の粘着付与剤の配合量を調整することで粘着力を制御する方法が示されている。多量の粘着付与剤を添加することで、貼り合わせの直後で接触面積が小さい場合でも十分な粘着力を発現することができるが、経時や高温、高圧力下での保管時に粘着付与剤が粘着層表面にブリードアウトして被着体を汚染したり、粘着力が上昇して被着体からの剥離が困難になったりする場合があった。 Patent Literature 3 discloses a method of controlling the adhesive strength by adjusting the amount of a tackifier in an adhesive layer. By adding a large amount of tackifier, even if the contact area is small immediately after lamination, sufficient tackiness can be exhibited, but the tackifier becomes sticky during storage over time or under high temperature and high pressure. In some cases, bleed-out to the surface of the layer contaminates the adherend, or adhesion may increase, making it difficult to peel off the adherend.
特許文献4では、光学用プリズムシートのレンズ部(プリズム面)を保護する表面保護フィルムが提案されている。しかしながら、この提案では粘着層の貯蔵弾性率にのみ着目しているため、被着体の形状や表面特性が異なる場合にいずれの被着体に対しても安定して適性な粘着力を得ることができず、特に種々の表面形態を有する光学シート用マット面に対して粘着力が過剰で、かつ経時変動するという問題が生じる場合があった。 Patent Document 4 proposes a surface protection film for protecting a lens portion (prism surface) of an optical prism sheet. However, since this proposal focuses only on the storage elastic modulus of the adhesive layer, it is possible to stably obtain an appropriate adhesive force on any adherend when the shape and surface characteristics of the adherend are different. In particular, there has been a problem that the adhesive strength is excessive to the mat surface for an optical sheet having various surface morphologies, and the adhesive fluctuates with time.
特許文献5、6も光学用プリズムシートのレンズ部(プリズム面)を保護する表面保護フィルムに関する提案である。この提案では、ブロック共重合体のブロック構造を制御することで特性制御を行っており、さらに粘着層の損失正接tanδピーク温度範囲や70℃での剪断貯蔵弾性率の値に着目しているが、光学用プリズムシートの背面形状や特性は様々であり、特定温度の特性だけで多様な被着体への保護フィルムとして広く適用することは困難であった。 Patent Documents 5 and 6 also propose a surface protection film for protecting a lens portion (prism surface) of an optical prism sheet. In this proposal, the properties are controlled by controlling the block structure of the block copolymer, and further attention is paid to the loss tangent tan δ peak temperature range of the adhesive layer and the value of the shear storage modulus at 70 ° C. The optical prism sheet has various back shapes and characteristics, and it is difficult to widely apply the protective film to various adherends only at the characteristic at a specific temperature.
本発明の課題は、上記した問題点を解決することにある。すなわち、本発明の積層フィルムを保護フィルムとして用いる場合、光学シート表面、特にプリズムシートの背面に対して、その形状、組成に依存せず、様々な被着体に対して適性な粘着力範囲で保護、保管を可能とする積層フィルムを提供することにある。 An object of the present invention is to solve the above problems. That is, when the laminated film of the present invention is used as a protective film, the surface of the optical sheet, in particular, the back surface of the prism sheet, regardless of its shape, composition, in a range of suitable adhesive force to various adherends. An object of the present invention is to provide a laminated film capable of protection and storage.
上記した課題は、以下の好ましい態様により解決することができる。
(1)基材層の少なくとも片面に、スチレン系エラストマを主成分とする粘着層を有する積層フィルムであって、前記スチレン系エラストマの1Hz、30〜60℃での剪断貯蔵弾性率G’と剪断損失弾性率G”が下記式(1)および(2)を満足することを特徴とする積層フィルム。
0.5×106≦G’(Pa)≦2.0×106 ・・・(1)
0.08×106≦G”(Pa)≦0.18×106 ・・・(2)
(2)前記スチレン系エラストマの1Hz、30〜60℃での損失正接tanδの変化幅Δtanδが0.05以下である(1)に記載の積層フィルム。
(3)前記スチレン系エラストマの1Hz、30〜60℃での剪断貯蔵弾性率G’が下記式(3)を満足する請求項1または2に記載の積層フィルム。
0.6×106≦G’(Pa)≦1.3×106 ・・・(3)
(4)前記基材層がポリオレフィン樹脂を含むことを特徴とする(1)〜(3)のいずれかに記載の積層フィルム。
(5)前記粘着層が脂肪酸アミド化合物を0.01〜10質量%含むことを特徴とする(1)〜(4)のいずれかに記載の積層フィルム。
(6)プリズムシートの背面の保護に用いられることを特徴とする(1)〜(5)のいずれかに記載の積層フィルム。
(7)前記プリズムシートの背面がエステル系樹脂あるいはアクリル系樹脂で構成されていることを特徴とする(6)に記載の積層フィルム。
(8)前記プリズムシートの背面の平均表面粗さRaが0.01〜1μmであることを特徴とする(6)または(7)に記載の積層フィルム。
The above problem can be solved by the following preferred embodiments.
(1) A laminated film having a pressure-sensitive adhesive layer containing a styrene-based elastomer as a main component on at least one surface of a base material layer, wherein the styrene-based elastomer has a shear storage modulus G ′ at 1 Hz and 30 to 60 ° C. A laminated film having a loss modulus G ″ satisfying the following formulas (1) and (2).
0.5 × 10 6 ≦ G ′ (Pa) ≦ 2.0 × 10 6 (1)
0.08 × 10 6 ≦ G ″ (Pa) ≦ 0.18 × 10 6 (2)
(2) The laminated film according to (1), wherein the change width Δtanδ of the loss tangent tanδ at 1 Hz and 30 to 60 ° C of the styrene-based elastomer is 0.05 or less.
(3) The laminated film according to claim 1 or 2, wherein the styrene-based elastomer has a shear storage modulus G ′ at 1 Hz and 30 to 60 ° C. that satisfies the following expression (3).
0.6 × 10 6 ≦ G ′ (Pa) ≦ 1.3 × 10 6 (3)
(4) The laminated film according to any one of (1) to (3), wherein the base layer contains a polyolefin resin.
(5) The laminated film according to any one of (1) to (4), wherein the pressure-sensitive adhesive layer contains a fatty acid amide compound in an amount of 0.01 to 10% by mass.
(6) The laminated film according to any one of (1) to (5), which is used for protecting the back surface of the prism sheet.
(7) The laminated film according to (6), wherein the back surface of the prism sheet is made of an ester resin or an acrylic resin.
(8) The laminated film according to (6) or (7), wherein the average surface roughness Ra of the back surface of the prism sheet is 0.01 to 1 μm.
本発明の積層フィルムを保護フィルムとして用いる場合、光学用プリズムシートの背面の形状、組成に依存せず、様々な被着体に適性な粘着力範囲で保護、保管を可能とする積層フィルムを提供することができる。 When the laminated film of the present invention is used as a protective film, a laminated film capable of protecting and storing various adherends within an appropriate adhesive force range regardless of the shape and composition of the back surface of the optical prism sheet is provided. can do.
本発明の積層フィルムは、基材層の少なくとも片面に、スチレン系エラストマを主成分とする粘着層を有する積層フィルムであることが好ましい。スチレン系エラストマとしては、スチレン・ブタジエン共重合体(SBR)、スチレン・イソプレン・スチレン共重合体(SIS)、スチレン・ブタジエン・スチレン共重合体(SBS)などのスチレン・共役ジエン系共重合体およびそれらの水添物(例えば水添スチレン・ブタジエン共重合体(HSBR)やスチレン・エチレン・ブチレン・スチレン共重合体(SEBS))や、スチレン・イソブチレン系共重合体(例えば、スチレン・イソブチレン・スチレントリブロック共重合体(SIBS)やスチレン・イソブチレンジブロック共重合体(SIB)またはこれらの混合物)などを挙げることができる。これらの中でも、水添スチレン・ブタジエン共重合体(HSBR)、スチレン・エチレン・ブチレン・スチレン共重合体(SEBS)、スチレン・イソブチレン系共重合体を好ましく用いることができる。なお、本発明で‘主成分’とするとは、粘着層の50質量%以上を占めることを意味しており、より好ましくは粘着層の70質量%以上を占める成分である。また、上記スチレン系エラストマは複数を混合して用いてもよく、その混合物の総和が粘着層の50質量%以上を占めていればよい。 The laminated film of the present invention is preferably a laminated film having an adhesive layer containing a styrene-based elastomer as a main component on at least one surface of a substrate layer. Examples of the styrene elastomer include styrene / conjugated diene copolymers such as styrene / butadiene copolymer (SBR), styrene / isoprene / styrene copolymer (SIS), and styrene / butadiene / styrene copolymer (SBS). These hydrogenated products (for example, hydrogenated styrene / butadiene copolymer (HSBR) and styrene / ethylene / butylene / styrene copolymer (SEBS)), and styrene / isobutylene-based copolymer (for example, styrene / isobutylene / styrene) Triblock copolymer (SIBS), styrene / isobutylene diblock copolymer (SIB) or a mixture thereof). Among them, hydrogenated styrene / butadiene copolymer (HSBR), styrene / ethylene / butylene / styrene copolymer (SEBS), and styrene / isobutylene copolymer can be preferably used. In the present invention, the term "main component" means that the component accounts for 50% by mass or more of the adhesive layer, and more preferably a component that accounts for 70% by mass or more of the adhesive layer. Further, a plurality of the styrene-based elastomers may be used as a mixture, and it is sufficient that the total of the mixture accounts for 50% by mass or more of the adhesive layer.
本発明で用いるスチレン系エラストマは、その重量平均分子量が、50,000〜400,000であることが好ましい。より好ましくは、50,000〜200,000である。上述の重量平均分子量の範囲内にあることが、粘着層として求められる凝集力とフィルムへの加工性を両立する観点で好ましい。 The styrene-based elastomer used in the present invention preferably has a weight average molecular weight of 50,000 to 400,000. More preferably, it is 50,000 to 200,000. It is preferable that the weight average molecular weight is within the above-mentioned range from the viewpoint of achieving both cohesive strength required for the adhesive layer and processability into a film.
また、本発明で用いるスチレン系エラストマはスチレン成分からなるハードセグメントとオレフィン成分からなるソフトセグメントのブロック共重合体であることが好ましいが、ハードセグメントとソフトセグメントの共重合比率はスチレン相が5〜50質量%であることが好ましく、より好ましくは10〜50質量%、さらに15〜50質量%であれば好ましく、20〜45質量%であれば特に好ましい。また、ハードセグメントだけでなく、ソフトセグメントにも0.1〜20質量%の割合でスチレンモノマーを共重合してもよい。ソフトセグメントにスチレン成分を含むことで、初期粘着力や粘着昂進挙動を制御できる場合がある。 The styrene-based elastomer used in the present invention is preferably a block copolymer of a hard segment composed of a styrene component and a soft segment composed of an olefin component. It is preferably 50% by mass, more preferably 10 to 50% by mass, further preferably 15 to 50% by mass, and particularly preferably 20 to 45% by mass. Further, not only the hard segment but also the soft segment may be copolymerized with a styrene monomer at a ratio of 0.1 to 20% by mass. By including a styrene component in the soft segment, the initial adhesive strength and the adhesion promoting behavior may be controlled in some cases.
本発明の積層フィルムの粘着層中のスチレン系エラストマは、光学用プリズムシートの表面保護、特様々な組成、構造からなる光学用プリズムシートの背面への粘着、剥離が好ましい粘着力範囲で制御可能となるという観点から、1Hzで測定した30〜60℃での剪断貯蔵弾性率G’(以下、単に「G’」と表記することもある)および剪断損失弾性率G”(以下、単に「G”」と表記することもある)が各々式(1)、(2)を満足することが好ましい。
0.5×106≦G’(Pa)≦2.0×106 ・・・(1)
0.08×106≦G”(Pa)≦0.18×106 ・・・(2)。
The styrene-based elastomer in the adhesive layer of the laminated film of the present invention can control the surface protection of the optical prism sheet, the adhesion to the back surface of the optical prism sheet having various compositions and structures, and the peeling in a preferable adhesive force range. In view of this, the shear storage modulus G ′ (hereinafter may be simply referred to as “G ′”) and the shear loss modulus G ″ (hereinafter simply referred to as “G”) at 30 to 60 ° C. measured at 1 Hz. ) May satisfy formulas (1) and (2), respectively.
0.5 × 10 6 ≦ G ′ (Pa) ≦ 2.0 × 10 6 (1)
0.08 × 10 6 ≦ G ″ (Pa) ≦ 0.18 × 10 6 (2).
ここで、30〜60℃での剪断貯蔵弾性率G’が式(1)を満たすとは、30〜60℃での剪断貯蔵弾性率G’の最大値および最小値がともに式(1)を満たすことをいう。また、30〜60℃での剪断損失弾性率G”が式(2)を満たすとは、30〜60℃での剪断損失弾性率G”の最大値および最小値がともに式(2)を満たすことをいう。 Here, that the shear storage modulus G ′ at 30 to 60 ° C. satisfies the expression (1) means that the maximum value and the minimum value of the shear storage modulus G ′ at 30 to 60 ° C. both satisfy the expression (1). It means to satisfy. Further, that the shear loss elastic modulus G ″ at 30 to 60 ° C. satisfies the formula (2) means that the maximum value and the minimum value of the shear loss elastic modulus G ″ at 30 to 60 ° C. both satisfy the formula (2). That means.
剪断貯蔵弾性率G’が0.5×106Pa未満となると、粘着層が柔らかくなりすぎるため過粘着や粘着昂進が顕著となり、被着体によっては剥離が困難となる場合がある。また、G’が2.0×106Paを超えると、被着体によっては粘着力が発現せずに積層フィルムが被着体表面で浮いた状態になってしまう場合がある。剪断貯蔵弾性率G’はより好ましくは、0.6×106〜1.6×106Paであり、0.6×106〜1.3×106Pa(式3の範囲)であればさらに好ましく、0.8×106〜1.3×106Paであれば特に好ましい。 If the shear storage modulus G ′ is less than 0.5 × 10 6 Pa, the pressure-sensitive adhesive layer becomes too soft, resulting in remarkable over-adhesion and increased adhesion, and it may be difficult to peel off depending on the adherend. Further, when G ′ exceeds 2.0 × 10 6 Pa, depending on the adherend, the laminated film may float on the surface of the adherend without exhibiting adhesive strength. More preferably, the shear storage modulus G ′ is 0.6 × 10 6 to 1.6 × 10 6 Pa, and 0.6 × 10 6 to 1.3 × 10 6 Pa (range of Formula 3). It is more preferable if it is 0.8 × 10 6 to 1.3 × 10 6 Pa.
また、剪断損失弾性率G”が0.08×106Pa未満となると、被着体によっては粘着昂進が大きくなり、保管後の剥離が困難となる場合がある。一方、G”が0.18×106Paを超えると、被着体によっては初期粘着力が高くなりすぎる場合がある。剪断損失弾性率G”は0.09×106〜0.16×106Paであればより好ましく、0.1×106〜0.15×106Paであれば特に好ましい。 If the shear loss elastic modulus G ″ is less than 0.08 × 10 6 Pa, the adhesion increase may be large depending on the adherend, and peeling after storage may be difficult. If it exceeds 18 × 10 6 Pa, the initial adhesive strength may be too high depending on the adherend. The shear loss elastic modulus G ″ is more preferably 0.09 × 10 6 to 0.16 × 10 6 Pa, and particularly preferably 0.1 × 10 6 to 0.15 × 10 6 Pa.
本発明の積層フィルムの粘着層中のスチレン系エラストマは被着体依存の低減、経時による粘着力変化の低減の観点から、1Hz、30〜60℃での損失正接tanδの変化幅Δtanδが0.05以下であることが好ましい。Δtanδが0.05を超えると、被着体依存性や粘着力の経時変化が大きくなる場合がある。Δtanδは0.04以下であるとより好ましく、0.03以下であると特に好ましい。 The styrene-based elastomer in the pressure-sensitive adhesive layer of the laminated film of the present invention has a change width Δtanδ of the loss tangent tanδ at 1 Hz and 30 to 60 ° C. of 0. It is preferably at most 05. If Δtan δ exceeds 0.05, the adherence dependency and the change over time in adhesive strength may increase. Δtan δ is more preferably 0.04 or less, and particularly preferably 0.03 or less.
ここで、30〜60℃での損失正接tanδの変化幅Δtanδが0.05以下とは、30〜60℃での損失正接tanδの最大値と最小値の差が0.05以下であることをいう。 Here, that the variation width Δtanδ of the loss tangent tanδ at 30 to 60 ° C. is 0.05 or less means that the difference between the maximum value and the minimum value of the loss tangent tanδ at 30 to 60 ° C is 0.05 or less. Say.
本発明において、粘着層の主成分であるスチレン系エラストマの剪断貯蔵弾性率G’、剪断損失弾性率G”およびΔtanδを上記した好ましい範囲内に制御する方法は、スチレン系エラストマを構成するスチレン成分からなるハードセグメントとオレフィン成分からなるソフトセグメントのブロック長、比率、さらにはソフトセグメント中のスチレン成分量などで制御することが可能であり、さらには異なる粘弾性特性を有する複数のスチレン系エラストマを混合することで調整することもできる。 In the present invention, the method for controlling the shear storage modulus G ′, the shear loss modulus G ″ and Δtan δ of the styrene-based elastomer, which is the main component of the adhesive layer, to within the above-mentioned preferred ranges includes the styrene component constituting the styrene-based elastomer. It is possible to control the block length and ratio of the soft segment consisting of the hard segment and the olefin component, and the amount of the styrene component in the soft segment, and furthermore, it is possible to control a plurality of styrene-based elastomers having different viscoelastic properties. It can also be adjusted by mixing.
本発明において、粘着層の主成分であるスチレン系エラストマの剪断貯蔵弾性率G’、剪断損失弾性率G”は実施例に記載の方法で算出することができる。 In the present invention, the shear storage modulus G ′ and the shear loss modulus G ″ of the styrene elastomer which is the main component of the adhesive layer can be calculated by the methods described in Examples.
本発明の積層フィルムの粘着層は、前記スチレン系エラストマ以外に、タッキファイヤ、ブロッキング防止剤、酸化防止剤、軟化剤などを含んでも良い。 The adhesive layer of the laminated film of the present invention may contain a tackifier, an antiblocking agent, an antioxidant, a softener, and the like, in addition to the styrene-based elastomer.
本発明で粘着層に用いるタッキファイヤとしては、脂肪族系共重合体、芳香族系共重合体、脂肪族・芳香族系共重合体系や脂環式共重合体系などの石油樹脂、クマロン−インデン系樹脂、テルペン系樹脂、テルペンフェノール系樹脂、重合ロジンなどのロジン系樹脂、フェノール系樹脂、キシレン系樹脂およびこれらの水添物などの変性樹脂などを挙げることができる。また、これらタッキファイヤは複数種を併用してもよい。タッキファイヤは粘着特性を制御する観点で、粘着層中に0.01〜20質量%含むことが好ましく、糊残りなどの観点からは0.1〜10質量%がより好ましい。 Examples of the tackifier used in the adhesive layer in the present invention include aliphatic copolymers, aromatic copolymers, petroleum resins such as aliphatic / aromatic copolymers and alicyclic copolymers, and cumarone-indene. Modified resins such as rosin resins such as phenol resins, terpene resins, terpene phenol resins, and polymerized rosin, phenol resins, xylene resins, and hydrogenated products thereof. These tackifiers may be used in combination of a plurality of types. The tackifier preferably contains 0.01 to 20% by mass in the adhesive layer from the viewpoint of controlling the adhesive properties, and more preferably 0.1 to 10% by mass from the viewpoint of adhesive residue.
本発明で粘着層に用いるブロッキング防止剤としては、スチレン系エラストマをチップ化した際に、チップ同士が粘着、ブロッキングすることを防止するためにチップ表面に付着させるもので、例えばステアリン酸カルシウムやベヘン酸マグネシウムと言った飽和脂肪酸金属塩やエチレンビスステアリン酸アミド、ヘキサメチレンビスステアリン酸アミドと言った飽和脂肪酸脂肪族アミドや飽和脂肪酸芳香族ビスアミドなどの脂肪酸アミド化合物を挙げることができる。中でも粘着層全体を100質量%として脂肪酸アミド化合物を0.01〜10質量%含むことは、粘着力制御の観点や経時での粘着力変化を抑制する観点から好ましいことである。脂肪酸アミド化合物の含有量としては0.1〜5質量%であればより好ましく、0.2〜3質量%であれば特に好ましい。なお、これらブロッキング防止剤を通常通りブロッキング防止目的にチップ表面に付着させただけでは、0.5質量%を超えるような量を含むことは困難な場合があるため、スチレン系エラストマと所定量のブロッキング防止剤を溶融混練することが好ましい。 The anti-blocking agent used for the adhesive layer in the present invention is, when a styrene-based elastomer is formed into chips, the chips are attached to each other to prevent sticking and blocking between the chips, such as calcium stearate and behenic acid. Examples include saturated fatty acid metal salts such as magnesium and fatty acid amide compounds such as ethylene bisstearic acid amide and hexamethylene bisstearic acid amide such as saturated fatty acid aliphatic amide and saturated fatty acid aromatic bisamide. Above all, it is preferable that the fatty acid amide compound is contained in an amount of 0.01 to 10% by mass with respect to the entire adhesive layer as 100% by mass, from the viewpoint of controlling the adhesive force and suppressing the change of the adhesive force with time. The content of the fatty acid amide compound is more preferably 0.1 to 5% by mass, and particularly preferably 0.2 to 3% by mass. In some cases, it is difficult to include an amount exceeding 0.5% by mass simply by attaching these antiblocking agents to a chip surface for the purpose of preventing blocking as usual. It is preferable to melt-knead the antiblocking agent.
本発明で粘着層に用いる酸化防止剤としては、フェノール系、リン酸系などの酸化防止剤を好ましく用いることができ、ポリオレフィン樹脂に一般的に用いられているペンタエリスリチル−テトラキス[3−(3,5−t−ブチル−4−ヒドロキシフェニル)プロピオネート](商品名 IRGANOX1010(BASF製))やトリス(2,4−ジ−t−ブチルフェニル)ホスファイト(商品名IRGAFOS168(BASF製))を問題なく用いることができる。 As the antioxidant used in the pressure-sensitive adhesive layer in the present invention, a phenol-based or phosphoric-acid-based antioxidant can be preferably used, and pentaerythrityl-tetrakis [3- ( 3,5-t-butyl-4-hydroxyphenyl) propionate] (trade name: IRGANOX1010 (manufactured by BASF)) and tris (2,4-di-t-butylphenyl) phosphite (trade name: IRGAFOS168 (manufactured by BASF)). Can be used without any problems.
本発明の積層フィルムは前記粘着層を基材層の少なくとも片面に有するが、本発明では基材層にポリオレフィン樹脂を含むことが好ましい。基材層に含まれるポリオレフィン樹脂は特に限定されないが、高密度ポリエチレン、中密度ポリエチレン、低密度ポリエチレン、アイソタクチックポリプロピレン、アタクチックポリプロピレン、プロピレン・エチレン共重合体(ランダム共重合体および/またはブロック共重合体)、プロピレン・α−オレフィン共重合体、プロピレン・エチレン・α−オレフィン共重合体、エチレン・エチル(メタ)アクリレート共重合体、エチレン・メチル(メタ)アクリレート共重合体、エチレン・n−ブチル(メタ)アクリレート共重合体、エチレン・酢酸ビニル共重合体、ポリブテン−1、ポリ4−メチルペンテン−1などを挙げることができる。また、ポリオレフィン樹脂を複数混合して基材層としてもよい。なお、前記α−オレフィンとしては、プロピレンやエチレンと共重合可能であれば特に限定されず、例えば、1−ブテン、1−ヘキセン、4−メチル−1−ペンテン、1−オクテン、1−ペンテン、1−ヘプテンを挙げることができる。 The laminated film of the present invention has the pressure-sensitive adhesive layer on at least one side of the base material layer. In the present invention, the base material layer preferably contains a polyolefin resin. Although the polyolefin resin contained in the base layer is not particularly limited, high-density polyethylene, medium-density polyethylene, low-density polyethylene, isotactic polypropylene, atactic polypropylene, propylene / ethylene copolymer (random copolymer and / or block Copolymer), propylene / α-olefin copolymer, propylene / ethylene / α-olefin copolymer, ethylene / ethyl (meth) acrylate copolymer, ethylene / methyl (meth) acrylate copolymer, ethylene / n -Butyl (meth) acrylate copolymer, ethylene / vinyl acetate copolymer, polybutene-1, poly-4-methylpentene-1 and the like. Further, a plurality of polyolefin resins may be mixed to form a base material layer. The α-olefin is not particularly limited as long as it can be copolymerized with propylene or ethylene. For example, 1-butene, 1-hexene, 4-methyl-1-pentene, 1-octene, 1-pentene, 1-heptene can be mentioned.
上記したポリオレフィンのなかでも、高剛性を有する観点から、アイソタクチックポリプロピレン、プロピレン・エチレン共重合体(ランダム共重合体および/またはブロック共重合体)、プロピレン・エチレン・α−オレフィン共重合体、プロピレン・α−オレフィン共重合体等のプロピレン系材料がより好ましい。 Among the above-mentioned polyolefins, from the viewpoint of high rigidity, isotactic polypropylene, propylene / ethylene copolymer (random copolymer and / or block copolymer), propylene / ethylene / α-olefin copolymer, Propylene-based materials such as propylene / α-olefin copolymers are more preferred.
さらに、基材層には酸化防止剤やブロッキング防止剤などを含んでもよく、また、基材層の粘着層を有する面とは反対面に離型層を有してもよい。この離型層には基材層に用いるポリオレフィン樹脂に離型剤として、たとえばフッ素系樹脂や無機粒子などの滑剤を添加して、粘着層と接触してフィルムロールに巻き取った後、巻き返す際の展開力を調整することができる。 Further, the substrate layer may contain an antioxidant, an antiblocking agent, and the like, and may have a release layer on the surface of the substrate layer opposite to the surface having the adhesive layer. The release layer is formed by adding a lubricant such as a fluorine-based resin or inorganic particles as a release agent to the polyolefin resin used for the base material layer, contacting the adhesive layer, winding the film on a film roll, and then rewinding the film. Deployment power can be adjusted.
また、本発明の積層フィルムの基材層には、粘着層に用いているスチレン系エラストマをはじめとする、粘着層を構成する各成分が少量含まれることは、粘着層と基材層の親和性を向上し、粘着層と基材層界面の接着力を高める観点から好ましいことである。また、基材層に接着層成分を含ませる方法として、本積層フィルムを回収、再原料化した回収原料を添加して使用して方法を採用することは樹脂のリサイクルや生産コスト低減の観点から好ましい手法である。 In addition, the base layer of the laminated film of the present invention contains a small amount of each component constituting the adhesive layer, such as the styrene-based elastomer used for the adhesive layer, which means that the affinity between the adhesive layer and the substrate layer is low. This is preferable from the viewpoint of improving the adhesiveness and enhancing the adhesive strength between the adhesive layer and the base layer. In addition, as a method of including the adhesive layer component in the base layer, the method of recovering the laminated film, adding the recovered raw material as a raw material and using the method is used from the viewpoint of resin recycling and reduction of production cost. This is the preferred approach.
本発明の積層フィルムの粘着層の厚みは1〜10μmであることが好ましい。さらに好ましくは2〜8μmである。粘着層が1μmより薄いと粘着力が低すぎて表面保護の役割を果たせない場合がある。まら、逆に粘着層が10μmより厚いと、粘着力が高くなりすぎて剥離しづらくなる場合がある。 The thickness of the pressure-sensitive adhesive layer of the laminated film of the present invention is preferably 1 to 10 μm. More preferably, it is 2 to 8 μm. When the pressure-sensitive adhesive layer is thinner than 1 μm, the pressure-sensitive adhesive strength may be too low to serve the role of surface protection. On the contrary, when the pressure-sensitive adhesive layer is thicker than 10 μm, the pressure-sensitive adhesive strength may be so high that peeling may be difficult.
本発明の積層フィルムの基材層の厚みは20〜100μmであることが好ましく、25〜80μmであればより好ましい。被着体を保護した状態で保管する際の耐傷付き性と保管効率を両立させる観点からは30〜60μmであれば特に好ましい。 The thickness of the substrate layer of the laminated film of the present invention is preferably from 20 to 100 μm, more preferably from 25 to 80 μm. From the viewpoint of achieving both the scratch resistance and the storage efficiency when storing the adherend in a protected state, it is particularly preferably 30 to 60 μm.
以下に本発明の積層フィルムを製造するのに好ましい方法を記載する。ただし、本発明の積層フィルムの製造方法はこれに限定されるものではない。 Hereinafter, a preferred method for producing the laminated film of the present invention will be described. However, the method for producing a laminated film of the present invention is not limited to this.
本発明で粘着層の主成分となるスチレン系エラストマとして、スチレン・エチレン・ブチレン・スチレンブロック共重合体(SEBS)を用いる場合、クレイトンポリマーやJSR株式会社、旭化成ケミカルズ株式会社が市販している、クレイトンGポリマー、ダイナロン、タフテックなどから適宜エラストマを選択し、粘弾性特性を満足するように混合して用いることができる。また、たとえば、特開2014−148638号公報や特開2011−57992号公報に記載のエラストマの重合方法を参考にして、粘弾性特性を調整したSEBSを重合し準備してもよい。 When styrene-ethylene-butylene-styrene block copolymer (SEBS) is used as the styrene-based elastomer as the main component of the adhesive layer in the present invention, it is commercially available from Clayton Polymer, JSR Corporation, and Asahi Kasei Chemicals Corporation. Elastomers can be appropriately selected from Clayton G polymer, Dynarone, Tuftec, etc., and mixed and used so as to satisfy viscoelastic properties. Further, for example, with reference to an elastomer polymerization method described in JP-A-2014-148638 or JP-A-2011-57992, SEBS having viscoelastic properties adjusted may be prepared by polymerization.
粘着層の構成成分のスチレン系エラストマ88質量部にブロッキング防止剤としてエチレンビスステアリン酸アミド2質量部、スチレン系タッキファイヤとして、スチレン樹脂系の三井化学株式会社製のFTR6125を5質量部、テルペンフェノール樹脂系のヤスハラケミカル株式会社製YSポリスターTH130を5質量部で混合して溶融押出機に供給する。また、基材層としてポリプロピレン樹脂を溶融押出機に供給する。なお、基材層の粘着層側と反対側に離型層を設けても構わない。 88 parts by mass of a styrene-based elastomer as a component of the adhesive layer, 2 parts by mass of ethylene bisstearic acid amide as an antiblocking agent, 5 parts by mass of styrene resin-based FTR6125 manufactured by Mitsui Chemicals, Inc. as a styrene-based tackifier, and terpene phenol A resin-based YS polystar TH130 manufactured by Yashara Chemical Co., Ltd. is mixed at 5 parts by mass and supplied to a melt extruder. In addition, a polypropylene resin is supplied to a melt extruder as a base material layer. Note that a release layer may be provided on the side of the base material layer opposite to the side of the adhesive layer.
粘着層と基材層の構成成分を各々溶融押出機から押出を行う。この時、粘着層の樹脂温度は190〜240℃となるように制御することが好ましい。190℃未満の樹脂温度では、溶融粘度が高すぎるため、樹脂混練が不十分になり、フィルム特性にムラを生じる場合がある。また、樹脂温度が240℃を超えると、エラストマの熱劣化が起こり、粘着剥離時に糊残りが発生しやすくなる場合がある。樹脂温度は好ましくは200〜230℃である。そして、粘着層と基材層をTダイ内部で積層一体化し、共押出を行う。そして金属冷却ロールで冷却固化し、フィルム状に成形を行い、ロール状に巻き取ることで積層フィルムを得ることができる。 The constituent components of the adhesive layer and the base layer are each extruded from a melt extruder. At this time, it is preferable to control the resin temperature of the adhesive layer to be 190 to 240 ° C. If the resin temperature is lower than 190 ° C., the melt viscosity is too high, so that the resin kneading becomes insufficient and the film characteristics may be uneven. Further, when the resin temperature exceeds 240 ° C., thermal degradation of the elastomer occurs, and adhesive residue may easily be generated at the time of peeling off the adhesive. The resin temperature is preferably from 200 to 230C. Then, the adhesive layer and the base material layer are laminated and integrated inside the T-die, and co-extrusion is performed. Then, it is cooled and solidified by a metal cooling roll, formed into a film shape, and wound up in a roll shape to obtain a laminated film.
さらに、ロール状に巻き取った中間製品は、次工程の保護対象である光学シート幅に合わせて、スリットを行う。この際、スリット前に室温で24〜36時間放置することはフィルム中の残留ひずみを開放し、フィルム特性を安定させる観点で好ましいことである。 Further, the intermediate product wound into a roll is slit in accordance with the width of the optical sheet to be protected in the next step. At this time, leaving the film at room temperature for 24 to 36 hours before slitting is preferable from the viewpoint of releasing the residual strain in the film and stabilizing the film characteristics.
本発明の積層フィルムが保護する被着体は液晶ディスプレイやタッチパネルデバイスを構成する光学用プリズムシートの背面であることが好ましい。光学用プリズムシートは、たとえば二軸配向したポリエステルフィルムを基材として、各種光学特性を付与するために、UV硬化樹脂を基材表面に塗工し、プリズム状に金型賦型しながらUV硬化された光学機能表面有するシートである。この光学用プリズムシートの背面は、光学シートの機能統合を目的に、光拡散機能を付与されていることがある。 The adherend protected by the laminated film of the present invention is preferably the back surface of an optical prism sheet constituting a liquid crystal display or a touch panel device. The optical prism sheet is made of, for example, a biaxially oriented polyester film as a base material, and in order to impart various optical characteristics, a UV curable resin is applied to the surface of the base material, and is UV-cured while being shaped into a prism. A sheet having an optically functional surface. The back surface of the optical prism sheet may be provided with a light diffusion function for the purpose of integrating the functions of the optical sheet.
本発明の積層フィルムは、光学用プリズムシート表面の中でも特にプリズムシートの背面を保護するのに特に適した保護フィルムであり、さらに前記背面がエステル系樹脂あるいはアクリル系樹脂で構成されている表面の保護に好適に用いることができる。ここで、プリズムシートの背面がエステル系樹脂あるいはアクリル系樹脂で構成されているとは、プリズムシートの背面にエステル系樹脂あるいはアクリル系樹脂を含むことをいう。また、前記背面を構成している組成の判別は、FT−IR ATR法により判断することが可能である。 The laminated film of the present invention is a protective film particularly suitable for protecting the back surface of the prism sheet particularly among the optical prism sheet surfaces, and the back surface of the surface where the back surface is formed of an ester resin or an acrylic resin. It can be suitably used for protection. Here, that the back surface of the prism sheet is made of an ester resin or an acrylic resin means that the back surface of the prism sheet contains an ester resin or an acrylic resin. The composition of the rear surface can be determined by the FT-IR ATR method.
例えば、光学用プリズムシートの背面は、エステル系樹脂の場合、ポリエステル樹脂中に平均粒子径が好ましくは0.1〜20μm、より好ましくは1〜10μmの無機粒子あるいは有機粒子を好ましくは0.01〜10質量%、より好ましくは0.1〜5質量%添加した層をプリズムを後加工で形成する面とは反対の面に積層し、溶融製膜、二軸延伸を行うことで得られる。また、プリズムシートの基材となる二軸配向ポリエステルフィルムの製造工程において、プリズムを形成する面とは反対面にポリエステル樹脂が分散した水溶液に透明ビーズ粒子を分散させて、コーティングを行い、少なくとも一軸に延伸し熱処理で固化する、所謂インラインコーティング法により機能層を形成することができる。 For example, in the case of an ester resin, the back surface of the optical prism sheet preferably contains inorganic or organic particles having an average particle diameter of preferably 0.1 to 20 μm, more preferably 1 to 10 μm in the polyester resin, for example, 0.01 to 10 μm. It is obtained by laminating a layer to which 10 to 10% by mass, more preferably 0.1 to 5% by mass is added on the surface opposite to the surface on which the prism is formed by post-processing, and performing melt film formation and biaxial stretching. Further, in the manufacturing process of the biaxially oriented polyester film serving as the base material of the prism sheet, the transparent bead particles are dispersed in an aqueous solution in which the polyester resin is dispersed on the surface opposite to the surface on which the prism is formed, and coating is performed. The functional layer can be formed by a so-called in-line coating method in which the functional layer is stretched and solidified by heat treatment.
さらに、プリズムシートの背面がアクリル系樹脂で構成される場合、例えば、前記の通り、アクリル樹脂をプリズム面とは反対面にダイコーターなどで塗工し、光拡散層を金型賦型しながらUV硬化させて形成することで得ることができる。 Further, when the back surface of the prism sheet is made of an acrylic resin, for example, as described above, the acrylic resin is applied to the surface opposite to the prism surface with a die coater or the like, and the light diffusion layer is molded while being molded. It can be obtained by forming by UV curing.
上記したプリズムシートの背面は、被着面の濡れ張力(表面自由エネルギー)が25mN/m以上であることが好ましい。濡れ張力が25mN/m未満の場合、本発明の積層フィルムを密着させることが困難な場合がある。また、上限は実質的には60mN/m程度である。被着面の濡れ張力は、被着面の素材や製造方法等によって調整することができる。 It is preferable that the wetting tension (surface free energy) of the back surface of the prism sheet described above is 25 mN / m or more. When the wetting tension is less than 25 mN / m, it may be difficult to adhere the laminated film of the present invention in close contact. The upper limit is substantially about 60 mN / m. The wet tension of the surface to be adhered can be adjusted by the material of the surface to be adhered, the manufacturing method, and the like.
本発明の積層フィルムを保護フィルムとして用いる場合、本発明の積層フィルムが保護する前記光学用プリズムシートの背面は平均表面粗さRaが0.01〜1μmであることが適性な粘着力に制御されやすいため好ましい。より好ましくは、0.05〜0.8μmである。また、十点平均粗さRzは粘着層厚みよりも小さいことが好ましい。Rzが粘着層厚みよりも大きい場合、突起が粘着層に100%食い込んでも、粘着層全面が被着体に接触することができなくなるため、適切な粘着力を得ることが困難になる場合がある。 When the laminated film of the present invention is used as a protective film, the back surface of the optical prism sheet protected by the laminated film of the present invention is controlled to an appropriate adhesive force having an average surface roughness Ra of 0.01 to 1 μm. It is preferable because it is easy. More preferably, it is 0.05 to 0.8 μm. The ten-point average roughness Rz is preferably smaller than the thickness of the adhesive layer. When Rz is larger than the thickness of the adhesive layer, even if the protrusions dig into the adhesive layer by 100%, the entire adhesive layer cannot contact the adherend, so that it may be difficult to obtain an appropriate adhesive force. .
以下、実施例により本発明を詳細に説明する。なお、特性は以下の方法により測定、評価を行った。 Hereinafter, the present invention will be described in detail with reference to examples. The characteristics were measured and evaluated by the following methods.
(1)粘弾性(剪断貯蔵弾性率、剪断損失弾性率、損失正接)
実施例および比較例に示すスチレン系エラストマを厚み2mmに溶融成形し、TAインスツルメント社製レオメーターAR2000exを用いて、マイナス50℃からプラス150℃の温度範囲を、昇温速度3℃/分で昇温しながら、周波数1Hz、ひずみ0.01%で動的剪断変形させながら剪断貯蔵弾性率G’および剪断損失弾性率G”を20秒間隔のサンプリングレートで測定した。またG’とG”から損失正接tanδ(=G”/G’)を算出した。
(1) Viscoelasticity (shear storage modulus, shear loss modulus, loss tangent)
The styrene-based elastomers shown in Examples and Comparative Examples were melt-molded to a thickness of 2 mm, and the temperature range from -50 ° C to 150 ° C was increased by using a rheometer AR2000ex manufactured by TA Instruments at a rate of 3 ° C / min. The shear storage elastic modulus G ′ and the shear loss elastic modulus G ″ were measured at a sampling rate of 20 seconds while dynamically shearing at a frequency of 1 Hz and a strain of 0.01% while raising the temperature. ”, The loss tangent tan δ (= G ″ / G ′) was calculated.
(2)初期粘着力
温度23℃、相対湿度50%の条件下で24時間調温調湿した積層フィルムと表1に示す各種被着体のプリズムシートの背面について、ロールプレス機(安田精機製作所製特殊圧着ローラ)を用いて貼合圧力0.35MPa、貼合速度3m/分で貼合した。その後、温度23℃、相対湿度50%で24時間保管した後、粘着力評価を行った。
(2) Initial adhesive strength A roll press machine (Yasda Seiki Seisakusho Co., Ltd.) was used for the back surface of the laminated film and the prism sheets of the various adherends shown in Table 1 for 24 hours at a temperature of 23 ° C. and a relative humidity of 50%. (Special pressure roller), at a bonding pressure of 0.35 MPa and a bonding speed of 3 m / min. Then, after storing at a temperature of 23 ° C. and a relative humidity of 50% for 24 hours, the adhesive strength was evaluated.
粘着力は、引張試験機(オリエンテック製万能試験機テンシロン)を用いて、剥離速度300mm/分、剥離角度180°で粘着力を測定した。測定は5回行い、平均値を初期粘着力とした。 The adhesive force was measured at a peeling speed of 300 mm / min and a peeling angle of 180 ° using a tensile tester (Universal testing machine Tensilon manufactured by Orientec). The measurement was performed five times, and the average value was used as the initial adhesive strength.
(3)経時粘着力
温度23℃、相対湿度50%の条件下で24時間調温調湿した積層フィルムと表1の各種被着体のプリズム面の背面について、ロールプレス機(安田精機製作所製特殊圧着ローラ)を用いて貼合圧力0.35MPa、貼合速度3m/分で貼合した。その後、50℃に温度制御した熱風オーブン内で72時間保管し、さらに温度23℃、相対湿度50%で24時間保管した後、粘着力評価を行った。
(3) Adhesive strength over time A roll press machine (manufactured by Yasuda Seiki Seisaku-sho, Ltd.) was used for the rear surface of the prismatic surface of the laminated film and the various adherends shown in Table 1 for 24 hours at a temperature of 23 ° C. and a relative humidity of 50%. Using a special pressure roller, the bonding was performed at a bonding pressure of 0.35 MPa and a bonding speed of 3 m / min. Then, it was stored in a hot-air oven controlled at 50 ° C. for 72 hours, and further stored at a temperature of 23 ° C. and a relative humidity of 50% for 24 hours, and then evaluated for adhesive strength.
粘着力は、引張試験機(オリエンテック製万能試験機テンシロン)を用いて、剥離速度300mm/分、剥離角度180°で粘着力を測定した。測定は3回行い、平均値を経時粘着力とした。 The adhesive force was measured at a peeling speed of 300 mm / min and a peeling angle of 180 ° using a tensile tester (Universal testing machine Tensilon manufactured by Orientec). The measurement was performed three times, and the average value was defined as the adhesive force over time.
(4)表面粗さ
プリズムシートの背面の平均表面粗さRa、十点平均粗さRzは、(株)小坂研究所製の高精度微細形状測定器(SURFCORDER ET4000A)を用い、JIS B0601−1994に準拠し、フィルム横方向に2mm、長手方向(マシン方向)に10μm間隔で21回測定し3次元解析を行い、平均表面粗さRa、十点平均粗さRzを求めて評価した。なお、触針先端半径2.0μmのダイヤモンド針を使用、測定力100μN、カットオフ0.8mmで測定した。
(4) Surface Roughness The average surface roughness Ra and the ten-point average roughness Rz of the back surface of the prism sheet were measured using a high-precision fine shape measuring instrument (SURFCORDER ET4000A) manufactured by Kosaka Laboratory Co., Ltd. according to JIS B0601-1994. The measurement was performed 21 times at 2 μm in the lateral direction of the film and at 10 μm intervals in the longitudinal direction (machine direction) of the film, and three-dimensional analysis was performed. The average surface roughness Ra and the ten-point average roughness Rz were obtained and evaluated. The measurement was carried out using a diamond needle having a stylus tip radius of 2.0 μm with a measuring force of 100 μN and a cutoff of 0.8 mm.
(5)被着体の素材
(株)パーキンエルマー製のFrontier FT−IRを用い、UATR IRユニットを使用して、媒質結晶をダイヤモンド/ZnSeとして、減衰全反射法(ATR法)によってプリズムシートの背面のスペクトル測定し、背面の素材を確認した。分光器の分解能は1cm−1、スペクトルの積算回数は4回として測定した。
(5) Material of adherend Using a Frontier FT-IR manufactured by PerkinElmer Co., Ltd., using a UATR IR unit, a medium crystal as diamond / ZnSe, and a prism sheet by an attenuated total reflection method (ATR method). The spectrum of the back was measured, and the material on the back was confirmed. The measurement was performed with the resolution of the spectrometer being 1 cm -1 and the number of times of spectrum integration being four.
(6)被着体の濡れ張力
接触角計(協和界面化学製CA−D型)を使用して、水、エチレングリコ−ル、ホルムアミド、及びヨウ化メチレンの4種類の液体の、プリズムシートの背面に対する静的接触角を求めた。それぞれの液体について得られた接触角と測定液の表面張力の各成分を下式にそれぞれ代入し、γL、γ+、及びγ− を算出し、濡れ張力(表面自由エネルギー)γを求めた。
(γL γj L)1/2 +2(γ+γj −)1/2 +2(γj +γ−)1/2
=(1+cosθ)[γj L +2(γj + γj −)1/2]/2
ただし、γ=γL+2(γ+γ−)1/2γj=γj L+2(γj +γj − )1/2
ここで、γ、γL、γ+、γ−は、それぞれ、フィルム表面の濡れ張力(表面自由エネルギー)、長距離間力項、ルイス酸パラメーター、ルイス塩基パラメーターを、γj、γj L、γj +、γj −は、それぞれ、用いた測定液の濡れ張力(表面自由エネルギー)、長距離間力項、ルイス酸パラメーター、ルイス塩基パラメーターを表す。ここで用いた各液体の表面張力は、Oss(“Fundamentals of Adhesion”, L.H.Lee(Ed.),p153,Plenum ess,New York(1991))によって提案された表1の値を用いた。
(6) Wetting tension of adherend Using a contact angle meter (CA-D type manufactured by Kyowa Interface Chemical Co., Ltd.), a prism sheet of four kinds of liquids of water, ethylene glycol, formamide, and methylene iodide was prepared. The static contact angle to the back was determined. The components of the contact angle and the surface tension of the measurement liquid obtained for each liquid were substituted into the following equations, and γ L , γ + , and γ − were calculated to determine the wetting tension (surface free energy) γ. .
(γ L γ j L) 1/2 +2 (γ + γ j -) 1/2 +2 (γ j + γ -) 1/2
= (1 + cos θ) [γ j L +2 (γ j + γ j − ) 1/2 ] / 2
However, γ = γ L +2 (γ + γ -) 1/2 γ j = γ j L +2 (γ j + γ j -) 1/2
Here, γ, γ L , γ + , and γ − are the wetting tension (surface free energy), long-range force term, Lewis acid parameter, and Lewis base parameter of the film surface, respectively, γ j , γ j L , γ j + and γ j − represent a wetting tension (surface free energy), a long-range force term, a Lewis acid parameter, and a Lewis base parameter of the measurement solution used, respectively. The surface tension of each liquid used here is based on the value of Table 1 proposed by Oss (“Fundamentals of Adhesion”, LH Lee (Ed.), P153, Plenum ess, New York (1991)). Was.
(スチレン系エラストマA)
シクロヘキサンを溶媒、n−ブチルリチウム、N,N,N’,N’−テトラメチルエチレンジアミン、ナトリウムt−ペントキシドを重合触媒としてスチレン、ブタジエンのブロック共重合体を重合した。各ブロックの構成はスチレン:ブタジエン:スチレンの各ブロックが質量比で、10:80:10となるように行い、ブタジエンブロック全体を100質量%としたときに、20質量%はスチレンモノマーがランダムで重合されるように制御した。
(Styrene-based elastomer A)
A block copolymer of styrene and butadiene was polymerized using cyclohexane as a solvent, n-butyllithium, N, N, N ', N'-tetramethylethylenediamine, and sodium t-pentoxide as a polymerization catalyst. The composition of each block is such that each block of styrene: butadiene: styrene has a mass ratio of 10:80:10, and when the whole butadiene block is 100% by mass, 20% by mass is composed of random styrene monomers. It was controlled to be polymerized.
次にスチレンブタジエンブロック共重合体を水添率98%まで水素添加処理を行い、重量平均分子量が20万のスチレン・エチレン・ブチレン・スチレンブロック共重合体(SEBS)を得た。この際、エチレンとブチレンの質量比率が5:6となるように元々のブタジエンの二重結合の位置を調整した。 Next, the styrene-butadiene block copolymer was subjected to a hydrogenation treatment up to a hydrogenation rate of 98% to obtain a styrene-ethylene-butylene-styrene block copolymer (SEBS) having a weight average molecular weight of 200,000. At this time, the original position of the double bond of butadiene was adjusted so that the mass ratio of ethylene to butylene was 5: 6.
なお、スチレン系エラストマの重合条件については、特開2010−255007号公報、特開2014−148638号公報に開示されている方法を参考に重合を行った。また、スチレン系エラストマA以外のエラストマについては、各ブロックの分子鎖長(重合度)、ミドルブロック中へのスチレンの共重合率などを変更して準備し実施例に供した。なお、一部は市販のSEBSを用いて実施例の作成を行った。 In addition, about the polymerization conditions of a styrene-type elastomer, superposition | polymerization was performed with reference to the method disclosed in Unexamined-Japanese-Patent No. 2010-255007 and Unexamined-Japanese-Patent No. 2014-148638. In addition, elastomers other than the styrene-based elastomer A were prepared by changing the molecular chain length (degree of polymerization) of each block, the copolymerization ratio of styrene in the middle block, and the like, and used in Examples. Some of the examples were made using commercially available SEBS.
(実施例1)
スチレン系エラストマとして、両端のスチレンブロックが各12質量%、中間相のエチレン・ブチレンブロックが70質量%で、中間相100質量%中にスチレン成分が15質量%含まれ、エチレン・ブチレン比率がモル比で1:1のSEBS(重量平均分子量18万)を重合し、当該SEBS100質量部に滑剤としてエチレンビスステアリルアミドを1質量部まぶしてチップ化した。チップ化したSEBS90質量部に三井化学株式会社製FTR6125を5質量部、荒川化学株式会社製アルコンP100を5質量部の比率でドライブレンドして粘着層樹脂組成とした。
(Example 1)
As the styrene-based elastomer, the styrene block at each end is 12% by mass, the ethylene-butylene block in the intermediate phase is 70% by mass, the styrene component is contained in 100% by mass of the intermediate phase, and the ethylene-butylene ratio is mol%. SEBS (weight average molecular weight: 180,000) at a ratio of 1: 1 was polymerized, and 100 parts by mass of the SEBS was dusted with 1 part by mass of ethylenebisstearylamide as a lubricant to form chips. To 90 parts by mass of the chipped SEBS, 5 parts by mass of FTR6125 manufactured by Mitsui Chemicals, Inc., and 5 parts by mass of Alcon P100 manufactured by Arakawa Chemical Co., Ltd. were dry-blended at a ratio of 5 parts by mass to obtain an adhesive layer resin composition.
基材層にはメルトフロレイト(MFR、230℃、2.16kg)が4g/10分の市販のアイソタクチックポリプロピレン(ホモポリプロピレン)を用いた。 For the base material layer, a commercially available isotactic polypropylene (homopolypropylene) having a melt flow rate (MFR, 230 ° C., 2.16 kg) of 4 g / 10 min was used.
圧縮比4.5,L/D=25の単軸スクリュー押出機を2台備えた2種2層Tダイ製膜機に上記粘着層樹脂組成物および基材層の樹脂を投入し、粘着層側を30℃に温度制御した金属冷却ロールに接するようにキャストを行い、冷却固化してフィルムを製膜し、粘着層厚みは4μm、基材層厚みは46μm、全体厚み50μmからなる積層フィルムを得た。 The above-mentioned pressure-sensitive adhesive layer resin composition and the resin of the base material layer are put into a two-type two-layer T-die film forming machine equipped with two single screw extruders having a compression ratio of 4.5 and L / D = 25, and the pressure-sensitive adhesive layer is formed. Casting is performed so that the side is in contact with a metal cooling roll whose temperature is controlled to 30 ° C., and the film is formed by cooling and solidifying. A laminated film having an adhesive layer thickness of 4 μm, a base material layer thickness of 46 μm, and an overall thickness of 50 μm. Obtained.
(実施例2)
実施例1で使用したSEBSの組成を両端のスチレンブロックが各10質量%、エチレン・ブチレンブロックが80質量%で、中間相100質量%中にスチレン成分が20質量%含まれ、エチレン・ブチレン比率がモル比で9:11のSEBS(重量平均分子量16万)を用いた以外は実施例1と同様にして積層フィルムを作成した。
(Example 2)
The composition of SEBS used in Example 1 was 10% by mass of styrene blocks at both ends, 80% by mass of ethylene / butylene block, 100% by mass of the intermediate phase, 20% by mass of styrene component, and ethylene / butylene ratio. Was used in the same manner as in Example 1, except that SEBS (weight average molecular weight: 160,000) having a molar ratio of 9:11 was used.
(実施例3)
実施例2で使用したSEBS85質量部に三井化学株式会社製FTR8100を10質量部、荒川化学株式会社製アルコンP100を5質量部の比率でドライブレンドして粘着層樹脂組成としたことと、粘着層厚みを6μm、基材層厚みを44μmとした以外は実施例2と同様にして積層フィルムを作成した。
(Example 3)
The adhesive layer resin composition was obtained by dry blending 10 parts by weight of FTR8100 manufactured by Mitsui Chemicals, Inc. and 5 parts by weight of Alcon P100, manufactured by Arakawa Chemical Co., Ltd. in 85 parts by weight of SEBS used in Example 2 and 5 parts by weight of adhesive layer. A laminated film was prepared in the same manner as in Example 2, except that the thickness was 6 μm and the thickness of the base material layer was 44 μm.
(実施例4)
旭化成ケミカルズ株式会社製エラストマS1605を85質量部に三井化学株式会社製FTR6125を5質量部、荒川化学株式会社製アルコンP100を10質量部の比率でドライブレンドして粘着層樹脂組成とした。
(Example 4)
An adhesive layer resin composition was obtained by dry blending 85 parts by mass of Elastomer S1605 manufactured by Asahi Kasei Chemicals Corporation, 5 parts by mass of FTR6125 manufactured by Mitsui Chemicals, Inc., and 10 parts by mass of Alcon P100 manufactured by Arakawa Chemical Co., Ltd.
基材層にはメルトフロレイト(MFR、230℃、2.16kg)が8g/10分の市販のアイソタクチックポリプロピレンを用いた。 A commercially available isotactic polypropylene having a melt flow rate (MFR, 230 ° C., 2.16 kg) of 8 g / 10 min was used for the base material layer.
圧縮比4.5,L/D=25の単軸スクリュー押出機を2台備えた2種2層Tダイ製膜機に上記粘着層樹脂組成物および基材層の樹脂を投入し、粘着層側を30℃に温度制御した金属冷却ロールに接するようにキャストを行い、冷却固化してフィルムを製膜し、粘着層厚みは5μm、基材層厚みは35μm、全体厚み40μmからなる積層フィルムを得た。 The above-mentioned pressure-sensitive adhesive layer resin composition and the resin of the base material layer are put into a two-type two-layer T-die film forming machine equipped with two single screw extruders having a compression ratio of 4.5 and L / D = 25, and the pressure-sensitive adhesive layer is formed. Casting is performed so that the side is in contact with a metal cooling roll whose temperature is controlled to 30 ° C., and is cooled and solidified to form a film. Obtained.
(比較例1)
実施例2で用いたSEBSに代替して、旭化成ケミカルズ株式会社製タフテックH1052を使用する以外は実施例2と同様に積層フィルムを得た。
(Comparative Example 1)
A laminated film was obtained in the same manner as in Example 2 except that Tuftec H1052 manufactured by Asahi Kasei Chemicals Corporation was used instead of SEBS used in Example 2.
(比較例2)
比較例1で用いたタフテックH1052に代替して、JSR株式会社製ダイナロン8300Pを使用して、粘着層厚み5μm、基材層厚み35μmとする以外は比較例1と同様に積層フィルムを得た。
(Comparative Example 2)
A laminated film was obtained in the same manner as in Comparative Example 1, except that the thickness of the adhesive layer was 5 μm and the thickness of the base material layer was 35 μm, using Dynaron 8300P manufactured by JSR Corporation instead of Tuftec H1052 used in Comparative Example 1.
(比較例3)
実施例4のタフテックL521に代替して、JSR株式会社製ダイナロン8903Pを使用する以外は実施例4と同様に厚み40μmの積層フィルムを得た。
(Comparative Example 3)
A laminated film having a thickness of 40 μm was obtained in the same manner as in Example 4 except that Dynalon 8903P manufactured by JSR Corporation was used instead of Tuftec L521 in Example 4.
本件発明の実施例では、特に初期粘着力の標準偏差が小さく、被着体依存性が小さい積層フィルムを得ることができた。一方、比較例では粘着力の被着体依存性が大きかった。 In the examples of the present invention, a laminated film having a small standard deviation of the initial adhesive strength and a small adherend dependency was obtained. On the other hand, in the comparative example, the adherence dependency on the adherend was large.
本発明の積層フィルムを保護フィルムとして用いる場合、光学用プリズムシートの背面の形状、組成に依存せず、様々な被着体に適性な粘着力範囲で保護、保管ができ、被着体依存性が低いことから、光学シートの表面保護フィルムとして好適に用いることが可能である。 When the laminated film of the present invention is used as a protective film, it can be protected and stored within a range of adhesive strength suitable for various adherends without depending on the shape and composition of the back surface of the optical prism sheet, and is dependent on the adherend. Is low, it can be suitably used as a surface protective film of an optical sheet.
Claims (8)
0.5×106≦G’(Pa)≦2.0×106 ・・・(1)
0.08×106≦G”(Pa)≦0.18×106 ・・・(2) A laminated film having an adhesive layer containing a styrene-based elastomer as a main component on at least one side of a base material layer, wherein the styrene-based elastomer has a shear storage modulus G ′ and a shear loss modulus at 30 Hz to 30 ° C. G "satisfies the following formulas (1) and (2).
0.5 × 10 6 ≦ G ′ (Pa) ≦ 2.0 × 10 6 (1)
0.08 × 10 6 ≦ G ″ (Pa) ≦ 0.18 × 10 6 (2)
0.6×106≦G’(Pa)≦1.3×106 ・・・(3) 3. The laminated film according to claim 1, wherein the styrene-based elastomer has a shear storage modulus G ′ at 1 Hz and 30 to 60 ° C. that satisfies the following expression (3).
0.6 × 10 6 ≦ G ′ (Pa) ≦ 1.3 × 10 6 (3)
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