TW202007993A - Electronic component testing apparatus and test sorting equipment applied to the same transmitting a signal to the testing machine after receiving the rays to distinguish the light emitting quality of the electronic component - Google Patents
Electronic component testing apparatus and test sorting equipment applied to the same transmitting a signal to the testing machine after receiving the rays to distinguish the light emitting quality of the electronic component Download PDFInfo
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本發明係提供一種自動化測試具發光體之電子元件,以提高生產效能之電子元件測試裝置。 The invention provides an electronic component testing device for automatically testing electronic components with luminous bodies to improve production efficiency.
在現今,具發光二極體(LED)之電子元件已廣泛應用於不同產品,例如顯示裝置或小尺寸燈具等,該電子元件係於一面嵌固有複數顆LED,另一面則具有接點,由於電子元件必須歷經多道加工製程,例如裁切製程或封裝製程,因此,業者為確保產品品質,於電子元件製作完成後,均會進行測試作業,以測試電子元件之發光均勻度及亮度等,而淘汰出不良品,目前係以人工作業逐一測試電子元件,但由於電子元件數量龐大,人工測試作業不僅耗時費力而無法提升生產效能,更易因人工作業疏失,而造成測試品質參差不齊之缺失。 Nowadays, electronic components with light emitting diodes (LEDs) have been widely used in different products, such as display devices or small-sized lamps, etc. The electronic components are embedded with multiple LEDs on one side and have contacts on the other side. Electronic components must go through multiple processing processes, such as cutting processes or packaging processes. Therefore, in order to ensure product quality, after the completion of the production of electronic components, manufacturers will conduct test operations to test the luminous uniformity and brightness of electronic components. The elimination of defective products is currently testing electronic components one by one manually. However, due to the large number of electronic components, manual testing operations not only take time and effort to improve production efficiency, but also are more likely to be caused by manual operations, resulting in uneven test quality. Missing.
本發明之目的一,係提供一種電子元件測試裝置,其測試機構係於架置具之第一通孔上方裝配至少一電性連接測試機之測試器,載送機構係於架置具之下方設有具至少一第一承置部件之轉盤,該轉盤旋轉帶動第一承置部件及其承置之具發光體的電子元件載送至第一通孔下方,電傳機構係於測試機構之第一通孔下方設有帶動電傳器位移之載具,以令電傳器之傳輸件電性接觸電子元件之接點,使電子元件之發光體朝向測試器投射光線,測試器於接收光線後係傳輸一訊號至測試機,以判別電子元件之發光品質,達到自動化測試而提高生產效能之實用效益。 The first object of the present invention is to provide an electronic component testing device. The testing mechanism is equipped with at least one tester electrically connected to the testing machine above the first through hole of the mounting device. The carrying mechanism is below the mounting device. A turntable with at least one first receiving part is provided, and the turntable rotates and drives the first receiving part and the electronic component with a luminous body to be carried under the first through hole. Below the first through hole, there is a carrier that drives the displacement of the telegraph, so that the transmission part of the telegraph electrically contacts the contact of the electronic component, so that the luminous body of the electronic component projects light toward the tester, and the tester receives light After that, a signal is transmitted to the testing machine to judge the luminous quality of the electronic components, so as to achieve the practical benefits of automated testing and improving production efficiency.
本發明之目的二,係提供一種電子元件測試裝置,更包含檢知機構,該檢知機構係於架置具之第二通孔下方配置具 抽氣部件之貼接座,於載送機構之第一承置部件貼抵於該貼接座時,該貼接座即以抽氣部件吸附第一承置部件上之電子元件,若無法真空吸附,即檢知該電子元件並無平置於第一承置部件,而必須排除異常,使得該檢知機構可檢知電子元件是否平置於載送機構之第一承置部件,以利後續測試作業而確保測試品質,達到提升使用效能之實用效益。 The second object of the present invention is to provide an electronic component testing device, which further includes a detection mechanism. The detection mechanism is provided with an attachment seat with an exhaust component under the second through-hole of the mounting tool. When the first receiving part is in contact with the attaching base, the attaching base absorbs the electronic component on the first receiving part by the suction component. If vacuum suction is not possible, it is detected that the electronic component is not placed flat The first bearing component must be ruled out, so that the detection mechanism can detect whether the electronic component is placed flat on the first bearing component of the carrying mechanism, so as to facilitate subsequent testing operations to ensure the quality of the test, and improve the use efficiency Practical benefits.
本發明之目的三,係提供一種應用電子元件測試裝置之測試分類設備,其包含機台、供料裝置、收料裝置、測試裝置、輸送裝置及中央控制裝置,該供料裝置係配置於機台上,並設有至少一容納待測電子元件之供料承置器,該收料裝置係配置於機台上,並設有至少一容納已測電子元件之收料承置器,該測試裝置係配置於機台上,並設有測試機構、載送機構及電傳機構,以執行電子元件測試作業,該輸送裝置係配置於機台上,並設有至少一移料單元,以移載電子元件,該中央控制裝置係用以控制及整合各裝置作動,以執行自動化作業,達到提升作業效能之實用效益。 The third object of the present invention is to provide a test classification device using an electronic component test device, which includes a machine, a feeding device, a receiving device, a testing device, a conveying device and a central control device. The feeding device is configured on the machine On the table, there is at least one feed holder for accommodating the electronic component to be tested. The receiving device is arranged on the machine table and at least one feed holder for accommodating the tested electronic component is provided. The test The device is arranged on the machine table, and is provided with a test mechanism, a carrying mechanism and a telex mechanism to perform electronic component testing operations. The conveying device is arranged on the machine table and is provided with at least one material moving unit to move With electronic components, the central control device is used to control and integrate the actions of each device to perform automated operations to achieve practical benefits of improving operating efficiency.
10‧‧‧測試裝置 10‧‧‧Test device
11‧‧‧測試機構 11‧‧‧ Testing organization
111‧‧‧架置具 111‧‧‧Mounting tool
1111‧‧‧第一通孔 1111‧‧‧First through hole
1112‧‧‧第二通孔 1112‧‧‧The second through hole
112‧‧‧測試器 112‧‧‧Tester
12‧‧‧載送機構 12‧‧‧Carrier
121‧‧‧第一馬達 121‧‧‧ First Motor
122‧‧‧轉盤 122‧‧‧Turntable
1221‧‧‧第一承置部件 1221‧‧‧The first bearing component
1222‧‧‧第二承置部件 1222‧‧‧Second bearing component
1223‧‧‧第一穿孔 1223‧‧‧First punch
1224‧‧‧第二穿孔 1224‧‧‧Second Perforation
13‧‧‧電傳機構 13‧‧‧ Telex agency
131‧‧‧載具 131‧‧‧vehicle
132‧‧‧第二馬達 132‧‧‧Second motor
133‧‧‧傳動組 133‧‧‧ transmission group
134‧‧‧電路板 134‧‧‧ circuit board
135‧‧‧電傳座 135‧‧‧Telephone Block
1351‧‧‧探針 1351‧‧‧Probe
1361‧‧‧移動件 1361‧‧‧Mobile
1362‧‧‧固定板 1362‧‧‧Fixed board
1363‧‧‧滑軌組 1363‧‧‧Slide rail set
1364‧‧‧支撐架 1364‧‧‧support frame
1365‧‧‧壓缸 1365‧‧‧Press cylinder
1366‧‧‧第一限位件 1366‧‧‧First limit piece
1367‧‧‧第二限位件 1367‧‧‧Second limit piece
1368‧‧‧槽軌 1368‧‧‧slot rail
1369‧‧‧第三限位件 1369‧‧‧The third limit piece
1370‧‧‧卡掣座 1370‧‧‧Card holder
14‧‧‧檢知機構 14‧‧‧ Inquiry agency
141‧‧‧貼接座 141‧‧‧Patch
142‧‧‧抽氣部件 142‧‧‧Suction parts
143‧‧‧本體 143‧‧‧Body
144‧‧‧承壓件 144‧‧‧Pressure parts
145‧‧‧作動件 145‧‧‧Actuator
21‧‧‧機台 21‧‧‧machine
22‧‧‧測試機 22‧‧‧Test machine
23‧‧‧電子元件 23‧‧‧Electronic components
231‧‧‧發光體 231‧‧‧ luminous body
232‧‧‧接點 232‧‧‧Contact
24‧‧‧移料器 24‧‧‧shifter
25‧‧‧電子元件 25‧‧‧Electronic components
30‧‧‧機台 30‧‧‧machine
40‧‧‧供料裝置 40‧‧‧Feeding device
41‧‧‧供料承置器 41‧‧‧ Feeding holder
50‧‧‧收料裝置 50‧‧‧Receiving device
51‧‧‧收料承置器 51‧‧‧ Receiver
60‧‧‧輸送裝置 60‧‧‧Conveying device
61‧‧‧第一移料單元 61‧‧‧First material moving unit
62‧‧‧入料載台 62‧‧‧Incoming carrier
621‧‧‧入料承置槽 621‧‧‧Incoming receiving trough
63‧‧‧第二移料單元 63‧‧‧Second shifting unit
631‧‧‧第一拾取器 631‧‧‧First Picker
632‧‧‧第二拾取器 632‧‧‧Second Picker
64‧‧‧第一校正器 64‧‧‧ First corrector
65‧‧‧第三移料單元 65‧‧‧The third material transfer unit
651‧‧‧第三拾取器 651‧‧‧ third picker
652‧‧‧第四拾取器 652‧‧‧ Fourth Picker
66‧‧‧第二校正器 66‧‧‧Second corrector
67‧‧‧出料載台 67‧‧‧Discharge carrier
671‧‧‧出料承置槽 671‧‧‧Discharge receiving trough
68‧‧‧第四移料單元 68‧‧‧The fourth material transfer unit
第1圖:本發明電子元件測試裝置之配置圖。 Figure 1: The configuration diagram of the electronic component testing device of the present invention.
第2圖:本發明電子元件測試裝置之局部示意圖(一)。 Figure 2: Partial schematic diagram (1) of the electronic component testing device of the present invention.
第3圖:本發明電子元件測試裝置之局部示意圖(二)。 Figure 3: Partial schematic diagram (2) of the electronic component testing device of the present invention.
第4圖:本發明電子元件測試裝置之局部示意圖(三)。 Figure 4: Partial schematic diagram (3) of the electronic component testing device of the present invention.
第5圖:本發明電子元件測試裝置之使用示意圖(一)。 Fig. 5: Schematic diagram of the electronic device testing device of the present invention (1).
第6圖:本發明電子元件測試裝置之使用示意圖(二)。 Figure 6: A schematic diagram of the use of the electronic component testing device of the present invention (2).
第7圖:本發明電子元件測試裝置之使用示意圖(三)。 Fig. 7: The use schematic diagram (3) of the electronic component testing device of the present invention.
第8圖:本發明電子元件測試裝置之使用示意圖(四)。 Figure 8: The schematic diagram (4) of the electronic device testing device of the present invention.
第9圖:本發明電子元件測試裝置應用於測試分類機之示意圖。 Figure 9: A schematic diagram of the electronic component testing device of the present invention applied to a test sorter.
為使 貴審查委員對本發明作更進一步之瞭解,茲 舉一較佳實施例並配合圖式,詳述如後: In order to make your examination committee have a better understanding of the present invention, a preferred embodiment is given in conjunction with the drawings. The details are as follows:
請參閱第1至4圖,本發明電子元件測試裝置10包含測試機構11、載送機構12及電傳機構13,更進一步包含檢知機構14,該測試機構11係設有至少一架置具111,該架置具111係開設至少一第一通孔1111,該至少一第一通孔1111的上方裝配至少一測試器112,於本實施例中,該架置具111係裝配於機台21,並設有第一通孔1111及第二通孔1112,於第一通孔1111上裝配一為積分球之測試器112,該測試器112係電性連接一測試機22,由於測試機22非本案之必要技術特徵,故不予贅述;該載送機構12係設有至少一載送驅動源,以及至少一由該載送驅動源驅動旋轉之轉盤,於本實施例中,該載送驅動源係為第一馬達121,該第一馬達121係驅動一轉盤122旋轉作動,該轉盤122係位於測試機構11之架置具111下方,並設有至少一承置電子元件之第一承置部件1221,於本實施例中,該轉盤122係設有第一承置部件1221及第二承置部件1222,該第一承置部件1221之底面係開設有第一穿孔1223,該第二承置部件1222之底面係開設有第二穿孔1224,該轉盤122係旋轉帶動第一承置部件1221及第二承置部件1222依序位移至測試機構11之第一通孔1111及第二通孔1112下方處;該電傳機構13係於該測試機構11之第一通孔1111下方設有至少一載具131,更進一步,該載具131係為固定式或移動式設計,若為固定式載具,則固設於機台21,若為移動式載具,則由電傳驅動源驅動作至少一方向位移,於本實施例中,該載具131係為移動式載具,並由電傳驅動源驅動作第一方向(如Z方向)位移,該電傳驅動源係設有壓缸或線性馬達或包含馬達及傳動組,於本實施例中,該電傳驅動源係設有第二馬達132,並以第二馬達132驅動一為螺桿螺座組之傳動組133,該傳動組133係以螺座帶動載具131作Z方向位移, 另該電傳機構13係於載具131上裝配至少一電傳器,該電傳器係設有至少一電性接觸電子元件之傳輸件而執行預設作業,例如電子元件發光檢測作業,使電子元件之發光體朝向測試器112投射光線,測試器112於接收光線後係傳輸一訊號至測試機22,以判別電子元件之發光品質,或例如對電子元件執行電性測試作業,於本實施例中,該電傳器係於載具131上設有電性連接之電路板134及電傳座135,該電路板134係電性連接測試機22,該電傳座135係設有為探針1351之傳輸件,以電性接觸電子元件之接點,又該電傳機構13係設有至少一換位單元,以控制載具131作水平位移,而進行電傳器之更換維修作業,該換位單元係設有至少一承置電傳驅動源之移動件1361,該移動件1361係採自動化或手動方式作水平位移,不以本發明所揭露之實施態樣為限,於本實施例中,該換位單元係於移動件1361與固定板1362之間設有滑軌組1363,以手動方式使該移動件1361利用滑軌組1363作水平位移,另於固定板1362上設有支撐架1364,該支撐架1364供裝配測試機22,並設置至少一限位該移動件1361向外位移之第一限位器及至少一限位該移動件1361向內位移之第二限位器,於本實施例中,該第一限位器係設有一由壓缸1365驅動作Z方向位移之第一限位件1366,於第一限位件1366作Z方向向下位移時,可擋止移動件1361向外位移,反之,於第一限位件1366作Z方向向上位移時,則可解除擋止而供移動件1361向外位移,該第二限位器可為獨立元件或成型於支撐架1364,於本實施例中,該第二限位器係於支撐架1364之一端設有一為擋板之第二限位件1367,以擋止該移動件1361向內位移,又該換位單元係設有至少一第三限位器,該第三限位器係於移動件1361開設有槽軌1368,以供穿置一第三限位件1369,該第三限位件1369則插置於一卡掣座1370,以輔助擋止移動件1361位移;該 檢知機構14係於轉盤122之第二承置部件1222下方配置至少一具抽氣部件142之貼接座141,以抽吸該第二承置部件1222承置之電子元件,更進一步,該貼接座141係裝配於一浮動器而作浮動位移,於本實施例中,該浮動器係於本體143內設有承壓件144,該承壓件144係為彈簧或膜片或氣囊,於本實施例中,該承壓件144係為彈簧,並彈性頂置一作動件145,該作動件145係承置貼接座141,使貼接座141作Z方向浮動位移。 Please refer to FIGS. 1 to 4, the electronic
請參閱第5圖,該載送機構12係以第一馬達121驅動轉盤122旋轉,該轉盤122即帶動第一承置部件1221及第二承置部件1222同步作水平旋轉位移,令第一承置部件1221對位於架置具111之第二通孔1112,以供一移料器24將一待測具發光體231及接點232之電子元件23經第二通孔1112而移入於第一承置部件1221,由於該檢知機構14之貼接座141係微高於第一承置部件1221,當第一承置部件1221旋轉至第二通孔1112之下方時,即會微壓貼接座141作Z方向向下位移,該貼接座141則經由該作動件145而壓縮該承壓件144向下退位,使第一承置部件1221位於架置具111與貼接座141之間,該貼接座141並利用承壓件144之頂推彈力而貼合於第一承置部件1221之底面,使抽氣部件142對位於第一承置部件1221之第一穿孔1223,該檢知機構14即利用抽氣部件142抽吸第一承置部件1221內待測之電子元件23,若真空吸附電子元件23,則檢知電子元件23平置於第一承置部件1221,而可依作動時序載送位移,反之,若無法真空吸附電子元件23,即檢知該電子元件23並無平置於第一承置部件1221,而必須排除異常,以確保測試品質;因此,當貼接座141之抽氣部件142真空抽吸第一承置部件1221內待測之電子元件23後,即確認電子元件23平置於第一承置部件1221,再控制 抽氣部件142釋放電子元件23,進而完成檢知作業。 Please refer to FIG. 5, the carrying
請參閱第6圖,接著該載送機構12係以第一馬達121驅動轉盤122旋轉,轉盤122即帶動具電子元件23之第一承置部件1221及第二承置部件1222作水平旋轉位移,令第一承置部件1221對位於架置具111之第一通孔1111,該電傳機構13係以第二馬達132驅動該傳動組133之螺桿,經傳動組133之螺座帶動載具131及其上之電路板134及電傳座135作Z方向向上位移,令電傳座135之探針1351電性接觸電子元件23之接點232而供電,並頂升電子元件23貼置於架置具111之底面,且使電子元件23之下半部保持位於第一承置部件1221內,進而使電子元件之發光體231經由第一通孔1111而對測試器112之內部投射光線,該測試器112於接收光線後,即傳輸一訊號至測試機,由測試機判別電子元件23之發光品質,然於測試電子元件23時,由於轉盤122之第二承置部件1222係位於架置具111之第二通孔1112處,而可承置下一待測之電子元件25。 Please refer to FIG. 6, and then the carrying
請參閱第7圖,於完成測試作業後,該電傳機構13係以第二馬達132驅動該傳動組133之螺桿,經傳動組133之螺座帶動載具131及其上之電路板134及電傳座135作Z方向向下位移,令電傳座135之探針1351承置電子元件23脫離架置具111,並將電子元件23平置於第一承置部件1221內,再使探針1351脫離電子元件23之接點232。 Please refer to FIG. 7, after completing the test operation, the
請參閱第8圖,該載送機構12係以第一馬達121驅動轉盤122旋轉,轉盤122即帶動具已測電子元件23之第一承置部件1221及具待測電子元件25之第二承置部件1222作水平旋轉位移,令第一承置部件1221對位於架置具111之第二通孔1112,以供一移料器24經第二通孔1112於第一承置部件1221取出已測之電子元件23,然該 架置具111亦可開設第三通孔,並令轉盤122之第一承置部件1221對位於第三通孔,以供移料器24經第三通孔而取出已測電子元件23,而於不同位置執行上料及下料。 Please refer to FIG. 8, the carrying
請參閱第1至4圖及第9圖,係本發明測試裝置10應用於電子元件測試分類機之示意圖,該測試分類機係於機台30上配置有供料裝置40、收料裝置50、測試裝置10、輸送裝置60及中央控制裝置(圖未示出);該供料裝置40係裝配於機台30,並設有至少一為供料盤之供料承置器41,用以容納至少一待測之電子元件;該收料裝置50係裝配於機台30,並設有至少一為收料盤之收料承置器51,用以容納至少一已測之電子元件;該測試裝置10係裝配於機台30,並設有測試機構11、載送機構12及電傳機構13,以執行電子元件測試作業;該輸送裝置60係裝配於機台30上,並設有至少一移載電子元件之移料單元,於本實施例中,該輸送裝置60係設有第一移料單元61,以於供料裝置40之供料承置器41取出待測之電子元件,並移載至至少一入料載台62,該入料載台62係作線性位移或旋轉位移,於本實施例中,該入料載台62係設有複數個承置電子元件之入料承置槽621,並作旋轉位移,以供第一移料單元61移入待測之電子元件,一第二移料單元63係設有第一拾取器631及第二拾取器632,並以第一拾取器631及第二拾取器632作線性位移而於入料載台62、一第一校正器64及測試裝置10間移載待測之電子元件,該第一校正器64係承置電子元件,並校正調整電子元件之擺置角度,以及檢知電子元件是否平置於第一校正器64,該第一拾取器631係將入料載台62之待測電子元件移載至第一校正器64,該第二拾取器632則將第一校正器64之待測電子元件移入測試裝置10,該測試裝置10係對電子元件執行測試作業,於測試完畢後,一第三移料單元65係設有第三拾取器651及第四拾取器652,並以第三拾取器651及第四拾取器652作線性位移 而於測試裝置10、一第二校正器66及一出料載台67間移載已測之電子元件,該第二校正器66係承置電子元件,並校正調整電子元件之擺置角度,以及檢知電子元件是否平置於第二校正器66,該出料載台67係作線性位移或旋轉位移,於本實施例中,該出料載台67係設有複數個承置電子元件之出料承置槽671,並作旋轉位移,該第三拾取器651係將測試裝置10之已測電子元件移載至第二校正器66,該第四拾取器652則將第二校正器66之已測電子元件移載至出料載台67,一第四移料單元68係於出料載台67取出已測之電子元件,並依據測試結果,將已測之電子元件輸送至收料裝置50之收料承置器51處而分類收置;該中央控制裝置係用以控制及整合各裝置作動,以執行自動化作業,達到提升作業效能之實用效益。 Please refer to FIG. 1 to FIG. 4 and FIG. 9, which is a schematic diagram of the
10‧‧‧測試裝置 10‧‧‧Test device
11‧‧‧測試機構 11‧‧‧ Testing organization
111‧‧‧架置具 111‧‧‧Mounting tool
112‧‧‧測試器 112‧‧‧Tester
12‧‧‧載送機構 12‧‧‧Carrier
121‧‧‧第一馬達 121‧‧‧ First Motor
122‧‧‧轉盤 122‧‧‧Turntable
13‧‧‧電傳機構 13‧‧‧ Telex agency
131‧‧‧載具 131‧‧‧vehicle
132‧‧‧第二馬達 132‧‧‧Second motor
133‧‧‧傳動組 133‧‧‧ transmission group
134‧‧‧電路板 134‧‧‧ circuit board
135‧‧‧電傳座 135‧‧‧Telephone Block
1361‧‧‧移動件 1361‧‧‧Mobile
1362‧‧‧固定板 1362‧‧‧Fixed board
1363‧‧‧滑軌組 1363‧‧‧Slide rail set
1364‧‧‧支撐架 1364‧‧‧support frame
1365‧‧‧壓缸 1365‧‧‧Press cylinder
1366‧‧‧第一限位件 1366‧‧‧First limit piece
14‧‧‧檢知機構 14‧‧‧ Inquiry agency
141‧‧‧貼接座 141‧‧‧Patch
143‧‧‧本體 143‧‧‧Body
145‧‧‧作動件 145‧‧‧Actuator
21‧‧‧機台 21‧‧‧machine
22‧‧‧測試機 22‧‧‧Test machine
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TW107126187A TWI693413B (en) | 2018-07-27 | 2018-07-27 | Electronic component testing device and applied test classification equipment |
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TWI728716B (en) * | 2020-02-21 | 2021-05-21 | 鴻勁精密股份有限公司 | Operating device with correction unit and operating equipment using the same |
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JP2013137224A (en) * | 2011-12-28 | 2013-07-11 | Sharp Corp | Multichip prober, method for correcting contact position thereof, control program, and readable recording medium |
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CN104698400B (en) * | 2015-03-16 | 2017-12-08 | 厦门先机光电设备有限公司 | A kind of test equipment of LED performance parameter |
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