TW201837212A - Divided sputtering target - Google Patents

Divided sputtering target Download PDF

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Publication number
TW201837212A
TW201837212A TW106138959A TW106138959A TW201837212A TW 201837212 A TW201837212 A TW 201837212A TW 106138959 A TW106138959 A TW 106138959A TW 106138959 A TW106138959 A TW 106138959A TW 201837212 A TW201837212 A TW 201837212A
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substrate
sputtering target
flat
distance
divided
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TW106138959A
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Chinese (zh)
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TWI745483B (en
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三輪昌宏
佐佐木宏衛
林俊庭
吳信輝
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日商三井金屬鑛業股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • C23C14/3407Cathode assembly for sputtering apparatus, e.g. Target
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/32Gas-filled discharge tubes
    • H01J37/34Gas-filled discharge tubes operating with cathodic sputtering
    • H01J37/3411Constructional aspects of the reactor
    • H01J37/3414Targets
    • H01J37/3423Shape

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Analytical Chemistry (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

A divided sputtering target (1) according to one aspect of the embodiment is a divided sputtering target (1) formed by bonding a plurality of target materials (10) to a substrate (20), wherein among a dividing part (40) formed by arranging the plurality of target materials (10) spaced apart at an interval, flat surfaces (12) are respectively formed in at least a part of side surfaces (11) of a pair of target materials (10) arranged in at least a part of the dividing part (40), and as for the interval between the flat surfaces (12) facing each other in the dividing part (40), the interval (Lt) of the portion farthest to the substrate (20) is larger than the interval (Lb) of the portion closest to the substrate (20), and the surface roughness Ra of the flat surface (12) is 0.3 [mu]m or less.

Description

分割濺鍍靶    Split sputtering target   

本揭示之實施形態係關於一種分割濺鍍靶。 An embodiment of the present disclosure relates to a split sputtering target.

以往,已知有一種利用接合材來將排列成平面狀之複數個靶材接合於基材而形成的分割濺鍍靶(參照例如專利文獻1)。 Conventionally, there is known a split sputtering target formed by bonding a plurality of targets arranged in a planar shape to a substrate using a bonding material (see, for example, Patent Document 1).

(先前技術文獻)     (Prior technical literature)     (專利文獻)     (Patent Literature)    

專利文獻1:日本特開2004-315931號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2004-315931

然而,在習知之分割濺鍍靶中,在藉由以隔著間隔之方式配置複數個靶材而形成的分割部中,接合材容易附著在靶材的側面。於是,當該接合材附著於靶材的側面時,會有於進行濺鍍成膜之際造成金屬微粒子(particle)產生的情形。 However, in the conventional divided sputtering target, in a divided portion formed by arranging a plurality of targets at intervals, the bonding material is liable to adhere to the side of the target. Therefore, when the bonding material is adhered to the side surface of the target, metal particles may be generated when sputtering is performed to form a film.

另一方面,在分割部中相對向之靶材的側面彼此的間隔狹窄,而且靶材之側面又是從基材垂直地立 起,因此難以從上方辨識該側面。因此,難以確認接合材對於靶材之側面的附著狀態。再者,由於牢固地附著於靶材之側面的接合材並無法容易地去除,因此會有起因於附著在側面之接合材而在成膜時產生金屬微粒子的疑虞。 On the other hand, the space between the side surfaces of the target facing each other in the divided portion is narrow, and the side surface of the target is standing upright from the base material. Therefore, it is difficult to recognize the side surface from above. Therefore, it is difficult to confirm the adhesion state of the bonding material to the side surface of the target. Furthermore, since the bonding material firmly adhered to the side surface of the target cannot be easily removed, there is a possibility that metal fine particles may be generated during film formation due to the bonding material adhered to the side surface.

實施形態之一態樣係鑑於上述課題而研創者,其目的在於提供一種分割濺鍍靶,該分割濺鍍靶係可容易地確認接合材對於在分割部中相對向之靶材之側面的附著狀態,且可容易地去除附著於在分割部中相對向之靶材之側面的接合材。 One aspect of the embodiment is a researcher who developed the invention in view of the problems described above, and an object of the invention is to provide a split sputtering target that can easily confirm adhesion of a bonding material to a side surface of a target material facing in a divided portion. State, and the bonding material adhering to the side of the opposing target material in the divided portion can be easily removed.

實施形態之一態樣的分割濺鍍靶係將複數個靶材接合於基材而形成者,在該分割濺鍍靶中:藉由以隔著間隔之方式配置複數個靶材而形成的分割部當中,在至少一部分的前述分割部所配置的一對前述靶材的側面的至少一部分係分別形成有平坦面,且關於在前述分割部中相對向之前述平坦面彼此的間隔,距離前述基材最遠之部分的間隔係比距離前述基材最近之部分的間隔大,而前述平坦面之表面粗糙度Ra係0.3μm以下。 A split sputtering target according to one aspect of the embodiment is formed by joining a plurality of targets to a substrate. In this split sputtering target, a split is formed by arranging a plurality of targets at intervals. Among the parts, at least a part of the side surfaces of the pair of the target materials arranged in at least a part of the divided part are each formed with a flat surface, and the distance between the flat surfaces facing each other in the divided part is a distance from the base. The distance between the farthest part of the material is larger than the distance between the nearest part of the substrate, and the surface roughness Ra of the flat surface is 0.3 μm or less.

依據實施形態之一態樣,可提供一種分割濺鍍靶,該分割濺鍍靶係可容易地確認接合材對於在分割部中相對向之靶材之側面的附著狀態,並且可容易地去除附著於在分割部中相對向之靶材之側面的接合材。 According to one aspect of the embodiment, a divided sputtering target can be provided, which can easily confirm the adhesion state of the bonding material to the side of the target material facing in the divided portion, and can easily remove the adhesion. Bonding material on the side of the target facing in the divided portion.

1‧‧‧分割濺鍍靶 1‧‧‧ split sputtering target

10‧‧‧靶材 10‧‧‧ Target

11‧‧‧側面 11‧‧‧ side

12‧‧‧平坦面 12‧‧‧ flat surface

12a‧‧‧上端部 12a‧‧‧upper end

12b‧‧‧下端部 12b‧‧‧ lower end

13‧‧‧接合面 13‧‧‧ joint surface

14‧‧‧垂直面 14‧‧‧ vertical plane

15‧‧‧濺鍍面 15‧‧‧Sputtered surface

16‧‧‧倒角部 16‧‧‧Chamfer

20‧‧‧基材 20‧‧‧ substrate

30‧‧‧接合材 30‧‧‧Joint

40‧‧‧分割部 40‧‧‧Division

θ‧‧‧角度 θ‧‧‧ angle

Lt、Lb‧‧‧間隔 Lt, Lb‧‧‧ interval

Ta‧‧‧厚度 Ta‧‧‧thickness

Tp‧‧‧高度 Tp‧‧‧height

第1圖係實施形態之分割濺鍍靶的立體圖。 Fig. 1 is a perspective view of a split sputtering target according to an embodiment.

第2圖係沿著第1圖所示之箭頭A-A線的剖面圖。 Fig. 2 is a sectional view taken along the line A-A of the arrow shown in Fig. 1.

第3圖係實施形態之變形例1的分割部之剖面形狀的放大剖面圖。 Fig. 3 is an enlarged cross-sectional view of a cross-sectional shape of a divided portion according to Modification 1 of the embodiment.

第4圖係實施形態之變形例2的分割部之剖面形狀的放大剖面圖。 Fig. 4 is an enlarged cross-sectional view of a cross-sectional shape of a divided portion according to a second modification of the embodiment.

第5圖係實施形態之變形例3的分割部之剖面形狀的放大剖面圖。 Fig. 5 is an enlarged cross-sectional view of a cross-sectional shape of a divided portion according to Modification 3 of the embodiment.

實施形態     Implementation form    

以下,參照檢附圖式針對本案揭示之分割濺鍍靶的實施形態加以說明。此外,圖式之各要素的尺寸的關係、各要素的比率等會有與現實不同的情形。此外,在圖式之彼此間,會有包含彼此之尺寸的關係或比率不同之部分。 Hereinafter, an embodiment of the split sputtering target disclosed in this application will be described with reference to the drawings. In addition, the relationship between the dimensions of each element of the drawing, the ratio of each element, and the like may be different from reality. In addition, between the drawings, there is a difference in the relationship or the ratio including the size of each other.

首先,參照第1圖說明實施形態之分割濺鍍靶1之概略。第1圖係實施形態之分割濺鍍靶1的立體圖。 First, the outline of the divided sputtering target 1 according to the embodiment will be described with reference to FIG. 1. FIG. 1 is a perspective view of a split sputtering target 1 according to the embodiment.

分割濺鍍靶1係具有複數個靶材10、基材20、及接合材30。並且,在基材20上排列配置有複數個靶材10,且以接合材30將該等靶材10與基材20予以接合,而形成分割濺鍍靶1。 The split sputtering target 1 includes a plurality of targets 10, a substrate 20, and a bonding material 30. Further, a plurality of target materials 10 are arranged on the base material 20, and the target materials 10 and the base material 20 are bonded by the bonding material 30 to form a split sputtering target 1.

複數個靶材10係例如分別形成為大致相同 尺寸之平板狀。靶材10係例如形成為俯視矩形狀,且以隔著預定間隔之方式排列配置在基材20上。 The plurality of targets 10 are each formed into a flat plate shape having substantially the same size, for example. The targets 10 are formed in a rectangular shape in a plan view, for example, and are arranged on the base material 20 at a predetermined interval.

例如,在第1圖中,以矩陣狀排列配置有六片靶材10。此外,複數個靶材10並不需要配置成矩陣狀,例如亦可排列配置成一行。 For example, in FIG. 1, six targets 10 are arranged in a matrix. In addition, the plurality of targets 10 need not be arranged in a matrix, for example, they may be arranged in a row.

靶材10的材質係例如ITO(Indium Tin Oxide,氧化銦錫)。另一方面,靶材10的材質並不限定於ITO,可使用IGZO(Indium Gallium Zinc Oxide,氧化銦鎵鋅)或AZO(Aluminum Zinc Oxide,氧化鋁鋅)等。 The material of the target 10 is, for example, ITO (Indium Tin Oxide). On the other hand, the material of the target material 10 is not limited to ITO, and IGZO (Indium Gallium Zinc Oxide) or AZO (Aluminum Zinc Oxide) can be used.

基材20係具有對應於期望之分割濺鍍靶1之尺寸的形狀。基材20的材質係例如導電性或熱傳導性佳的銅、或磷酸銅、鈦、鋁、不鏽鋼等。 The base material 20 has a shape corresponding to a desired size of the divided sputtering target 1. The material of the substrate 20 is, for example, copper having good electrical or thermal conductivity, or copper phosphate, titanium, aluminum, stainless steel, or the like.

接合材30係將靶材10與基材20予以接合。接合材30係可採用例如以銦或錫等為主成分的銲材。例如,對靶材10採用ITO時,接合材30係可使用銦。 The bonding material 30 joins the target material 10 and the base material 20. As the bonding material 30, for example, a solder material containing indium or tin as a main component can be used. For example, when ITO is used for the target 10, indium can be used as the bonding material 30.

在此,如第1圖所示,在分割濺鍍靶1中,靶材10彼此係以隔著一定間隔之方式配置,藉此在鄰接的一對靶材10之間形成有分割部40。接著,針對該分割部40之詳細構成,參照第2圖加以說明。 Here, as shown in FIG. 1, in the split sputtering target 1, the target materials 10 are arranged at a certain interval from each other, whereby a split portion 40 is formed between a pair of adjacent target materials 10. Next, a detailed configuration of the division unit 40 will be described with reference to FIG. 2.

第2圖係沿著第1圖所示之箭頭A-A線的剖面圖,針對分割部40及其附近予以放大的放大剖面圖。如第2圖所示,在分割部40中,鄰接之一對靶材10的側面11彼此係相對向。 Fig. 2 is a cross-sectional view taken along the line A-A of the arrow shown in Fig. 1 and an enlarged cross-sectional view of the divided portion 40 and its vicinity. As shown in FIG. 2, in the divided portion 40, the side surfaces 11 of the adjacent pair of target materials 10 face each other.

在此,在實施形態中,於該對向之兩方的 側面11的至少一部分,分別形成有平坦面12。在第2圖中,在相對向之側面11的整體,分別形成有平坦面12。 Here, in the embodiment, a flat surface 12 is formed on at least a part of the two side surfaces 11 facing each other. In FIG. 2, flat surfaces 12 are formed in the entirety of the opposite side surfaces 11.

並且,關於在分割部40中相對向之平坦面12彼此的間隔,距離基材20最遠之部分的間隔Lt係比距離基材20最近之部分的間隔Lb大。其中,間隔Lt係在平坦面12中距離基材20最遠之上端部12a彼此的距離,而間隔Lb係在平坦面12中距離基材20最近之下端部12b彼此的距離。換言之,在分割部40中,由平坦面12彼此所形成的間隙,係朝上方開放成末端較寬狀。 Further, regarding the interval between the flat surfaces 12 facing each other in the divided portion 40, the interval Lt of the portion furthest from the base material 20 is larger than the interval Lb of the portion closest to the base material 20. Among them, the interval Lt is the distance between the upper end portions 12 a farthest from the base material 20 in the flat surface 12, and the interval Lb is the distance between the lower end portions 12 b closest to the base material 20 in the flat surface 12. In other words, in the divided portion 40, the gap formed by the flat surfaces 12 is opened upward so as to have a wide end.

藉此,在從上方辨識之際,可容易地進行側面11(平坦面12)的辨識。因此,依據實施形態,可容易地確認接合材30對於在分割部40相對向之靶材10之側面11的附著狀態。 This makes it possible to easily identify the side surface 11 (flat surface 12) when identifying from above. Therefore, according to the embodiment, the adhesion state of the bonding material 30 to the side surface 11 of the target material 10 facing the divided portion 40 can be easily confirmed.

在實施形態中,平坦面12之表面粗糙度Ra為0.3μm以下。其中,該表面粗糙度係算術平均粗糙度Ra,以下之記載亦同。如此,藉由將平坦面12加工成表面粗糙度Ra為0.3μm以下,從而可容易地將附著在平坦面12之接合材30予以去除。 In the embodiment, the surface roughness Ra of the flat surface 12 is 0.3 μm or less. The surface roughness is an arithmetic average roughness Ra, and the same applies to the following description. As described above, by processing the flat surface 12 to have a surface roughness Ra of 0.3 μm or less, the bonding material 30 adhering to the flat surface 12 can be easily removed.

這是由於藉由將平坦面12之表面粗糙度Ra設為0.3μm以下,可減低在平坦面12表面之投錨效果(錨固效果),而可減低接合材30對於平坦面12之附著力之故。 This is because by setting the surface roughness Ra of the flat surface 12 to 0.3 μm or less, the anchoring effect (anchoring effect) on the surface of the flat surface 12 can be reduced, and the adhesion of the bonding material 30 to the flat surface 12 can be reduced. .

亦即,在實施形態中,藉由使距離基材20最遠之部分的間隔Lt比距離基材20最近之部分的間隔Lb大,並且將平坦面12之表面粗糙度Ra設為0.3μm以下, 而可容易地確認接合材30對於在分割部40中相對向之靶材10之側面11的附著狀態,且可容易地去除附著於在分割部40中相對向之靶材10之側面11的接合材30。因此,若利用實施形態之分割濺鍍靶1,即可長時間穩定地實施濺鍍成膜。 That is, in the embodiment, the interval Lt of the portion furthest from the substrate 20 is made larger than the interval Lb of the portion closest to the substrate 20, and the surface roughness Ra of the flat surface 12 is 0.3 μm or less. The adhesion state of the bonding material 30 to the side surface 11 of the target material 10 facing in the divided portion 40 can be easily confirmed, and the adhesion of the bonding material 30 to the side surface 11 of the target material 10 facing in the divided portion 40 can be easily removed.联 材 30。 Joint material 30. Therefore, if the divided sputtering target 1 of the embodiment is used, sputtering can be performed stably for a long time.

此外,在分割部40中,距離基材20最遠之部分的間隔Lt、與距離基材20最近之部分的間隔Lb之差較佳為0.1mm以上。藉此,由平坦面12彼此所形成的間隙係形成為朝上方末端變寬狀,故而可更容易地確認接合材30對於在分割部40中相對向之靶材10之側面11的附著狀態。 In the divided portion 40, the difference between the interval Lt of the portion furthest from the base material 20 and the interval Lb of the portion closest to the base material 20 is preferably 0.1 mm or more. Thereby, the gap formed by the flat surfaces 12 is widened toward the upper end. Therefore, it is possible to more easily confirm the adhesion state of the bonding material 30 to the side surface 11 of the target 10 facing in the divided portion 40.

此外,距離基材20最遠之部分的間隔Lt、與距離基材20最近之部分的間隔Lb之差係較佳為0.2mm以上,更佳為0.3mm以上。 The difference between the distance Lt of the portion furthest from the base material 20 and the distance Lb of the portion closest to the base material 20 is preferably 0.2 mm or more, and more preferably 0.3 mm or more.

再者,在分割部40中,距離基材20最遠之部分的間隔Lt係可為0.2mm以上0.7mm以下,以0.3mm以上0.6mm以下為更佳。此外,距離基材20最近之部分的間隔Lb係可為0.1mm以上0.5mm以下,以0.1mm以上0.3mm以下為更佳。 In addition, in the divided portion 40, the interval Lt of the portion farthest from the substrate 20 may be 0.2 mm or more and 0.7 mm or less, and more preferably 0.3 mm or more and 0.6 mm or less. In addition, the interval Lb of the portion closest to the substrate 20 may be 0.1 mm or more and 0.5 mm or less, and more preferably 0.1 mm or more and 0.3 mm or less.

藉由將間隔Lt及間隔Lb設定為上述之間隔,確保由上方辨識側面11(平坦面12)的辨識性,並且減低由分割部40朝上方露出之接合材30的面積。因此,依據實施形態,在將分割濺鍍靶1予以濺鍍成膜之際,可抑制由分割部40所露出之接合材30成為雜質的情形。 By setting the interval Lt and the interval Lb to the above-mentioned intervals, the visibility of the side surface 11 (flat surface 12) can be ensured from above, and the area of the bonding material 30 exposed upward from the divided portion 40 can be reduced. Therefore, according to the embodiment, when the split sputtering target 1 is sputter-formed into a film, the bonding material 30 exposed by the split portion 40 can be prevented from becoming impurities.

再者,在實施形態中,藉由將平坦面12加工成表面粗糙度Ra為0.3μm以下,由於如上所述可減低在平坦面12之投錨效果,因此可抑制接合材30附著於平坦面12之情形。 Furthermore, in the embodiment, by processing the flat surface 12 to have a surface roughness Ra of 0.3 μm or less, the anchoring effect on the flat surface 12 can be reduced as described above, and thus the adhesion of the bonding material 30 to the flat surface 12 can be suppressed. Situation.

藉此,可抑制在進行濺鍍成膜之際起因於附著於側面11(平坦面12)之接合材30之金屬微粒子的產生。因此,依據實施形態,可穩定地實施由分割濺鍍靶1所進行之濺鍍成膜。 This can suppress the generation of metal particles caused by the bonding material 30 adhered to the side surface 11 (flat surface 12) when the sputtering filming is performed. Therefore, according to the embodiment, the sputtering film formation by the divided sputtering target 1 can be stably performed.

此外,平坦面12的表面粗糙度Ra係以0.1μm以下為佳,以0.001μm以上0.05μm以下為更佳。如此,藉由將平坦面12的表面粗糙度Ra設為更小,即可更加抑制接合材30附著於平坦面12之情形。再者,藉由將表面粗糙度Ra設定為0.001μm以上,即可抑制加工成本之上升,因此可抑制分割濺鍍靶1之製造成本的上升。 The surface roughness Ra of the flat surface 12 is preferably 0.1 μm or less, and more preferably 0.001 μm or more and 0.05 μm or less. As described above, by making the surface roughness Ra of the flat surface 12 smaller, it is possible to further suppress the adhesion of the bonding material 30 to the flat surface 12. In addition, by setting the surface roughness Ra to 0.001 μm or more, an increase in processing cost can be suppressed, and thus an increase in the manufacturing cost of the divided sputtering target 1 can be suppressed.

再者,在實施形態中,如第2圖所示,在剖面觀看側面11時,平坦面12、與接合於基材20之靶材10的接合面13所成之角度θ係可小於90°。亦即,可使相對向之兩方的平坦面12分別朝可從上方辨識之方向傾斜。 Furthermore, in the embodiment, as shown in FIG. 2, when the side surface 11 is viewed in cross section, the angle θ formed by the flat surface 12 and the bonding surface 13 of the target 10 bonded to the base material 20 may be less than 90 °. . That is, the two flat surfaces 12 facing each other can be inclined in a direction recognizable from above.

藉此,可將形成於平坦面12之上端部12a的角部設為鈍角。因此,依據實施形態,由於可使形成於上端部12a之角部不容易破裂,因此可使分割濺鍍靶1之可靠性提升。 Thereby, the corner portion formed on the end portion 12 a on the flat surface 12 can be made an obtuse angle. Therefore, according to the embodiment, since the corner portion formed at the upper end portion 12a can be prevented from being easily broken, the reliability of the split sputtering target 1 can be improved.

再者,藉由將形成於平坦面12之上端部12a的角部設為鈍角,從而在進行濺鍍成膜之際,可抑制從該 角部產生之電弧現象。這是由於該電弧現象雖會在進行濺鍍成膜之際因電荷集中在靶材10之角部而產生,但藉由將該角部設為鈍角,即可抑制電荷之集中。因此,依據實施形態,可穩定地實施由分割濺鍍靶1所進行之濺鍍成膜。 Furthermore, by making the corners of the end portions 12a formed on the flat surface 12 obtuse, it is possible to suppress arcing from occurring at the corners when sputtering is performed to form a film. This is because, although the arc phenomenon occurs when charges are concentrated on the corners of the target 10 when sputtering is performed, the concentration of the charges can be suppressed by making the corners an obtuse angle. Therefore, according to the embodiment, the sputtering film formation by the divided sputtering target 1 can be stably performed.

此外,在相對向之兩方的平坦面12中,一方之平坦面12的角度θ、與另一方之平坦面12的角度θ係可為相同角度,亦可為不同角度。 In addition, among the two flat surfaces 12 facing each other, the angle θ of one flat surface 12 and the angle θ of the other flat surface 12 may be the same angle or different angles.

再者,並不一定需使相對向之兩方的平坦面12皆傾斜。例如,如第3圖所示,亦可形成為僅使一方(第3圖中之左側)的平坦面12傾斜,並且使另一方(第3圖中之右側)的平坦面12從接合面13大致垂直地立起。第3圖係顯示實施形態之變形例1之分割部40的剖面形狀的放大剖面圖。 Moreover, it is not necessary to incline the two flat surfaces 12 facing each other. For example, as shown in FIG. 3, the flat surface 12 of only one side (the left side in FIG. 3) may be inclined, and the flat surface 12 of the other side (the right side in FIG. 3) may be formed from the joint surface 13. Rising roughly vertically. FIG. 3 is an enlarged cross-sectional view showing a cross-sectional shape of the divided portion 40 according to the first modification of the embodiment.

即便如依第3圖所示之剖面形狀來構成分割部40時,由平坦面12彼此所形成的間隙亦朝斜上方形成末端變寬狀,因此與實施形態同樣地,可使側面11(平坦面12)之辨識變得容易。 Even when the divided portion 40 is configured as shown in the cross-sectional shape shown in FIG. 3, the gap formed by the flat surfaces 12 is widened diagonally upward, so that the side surface 11 (flat The identification of face 12) becomes easy.

第4圖係顯示實施形態之變形例2之分割部40的剖面形狀的放大剖面圖。在該變形例2中,於平坦面12與接合面13之間的側面11,形成有從接合面13垂直地立起的垂直面14。亦即,在變形例2中,側面11係具有上側的平坦面12、及下側的垂直面14,且在該平坦面12與垂直面14之間,配置有平坦面12的下端部12b。 FIG. 4 is an enlarged cross-sectional view showing a cross-sectional shape of the divided portion 40 according to the second modification of the embodiment. In the second modification, a vertical surface 14 standing upright from the bonding surface 13 is formed on the side surface 11 between the flat surface 12 and the bonding surface 13. That is, in the second modification, the side surface 11 includes an upper flat surface 12 and a lower vertical surface 14, and a lower end portion 12 b of the flat surface 12 is disposed between the flat surface 12 and the vertical surface 14.

即使在該變形例2中,藉由使上端部12a 彼此之間隔Lt比平坦面12之下端部12b彼此的間隔Lb變大,從而亦可容易地確認接合材30對於在分割部40相對向之靶材10之側面11的附著狀態。 Even in the second modification, the interval Lt between the upper end portions 12 a is larger than the interval Lb between the lower end portions 12 b of the flat surface 12, so that it can be easily confirmed that the bonding material 30 is opposed to the division portion 40. Adhesion state of the side surface 11 of the target 10.

再者,在變形例2中,可將垂直面14之高度Tp相對於靶材10之厚度Ta的比率設為0.2以下。藉此,可將由平坦面12彼此所形成之末端變寬狀之間隙的大小,充分地確保為可使垂直面14被辨識的程度。 In the second modification, the ratio of the height Tp of the vertical surface 14 to the thickness Ta of the target 10 may be 0.2 or less. Thereby, it is possible to sufficiently secure the size of the gap formed by the ends formed by the flat surfaces 12 to be wide enough to allow the vertical surface 14 to be recognized.

此外,在變形例2中,垂直面14與接合面13不一定需呈垂直,垂直面14與接合面13所成之角度係只要在90°±3°之範圍內即可。 In addition, in the second modification, the vertical surface 14 and the bonding surface 13 do not necessarily need to be perpendicular, and the angle formed by the vertical surface 14 and the bonding surface 13 need only be within a range of 90 ° ± 3 °.

第5圖係顯示實施形態之變形例3之分割部40的剖面形狀的放大剖面圖。在該變形例3中,於平坦面12與濺鍍面15之間的側面11,形成有倒角部16。亦即,在變形例3中,側面11係具有下側的平坦面12、及上側的倒角部16,在該平坦面12與倒角部16之間,配置有平坦面12的上端部12a。 Fig. 5 is an enlarged cross-sectional view showing a cross-sectional shape of the divided portion 40 according to the third modification of the embodiment. In this modification 3, a chamfered portion 16 is formed on a side surface 11 between the flat surface 12 and the sputtered surface 15. That is, in the modification 3, the side surface 11 has a lower flat surface 12 and an upper chamfered portion 16, and an upper end portion 12a of the flat surface 12 is disposed between the flat surface 12 and the chamfered portion 16. .

即使在該變形例3中,使上端部12a彼此之間隔Lt比平坦面12之下端部12b彼此的間隔Lb變大,從而亦可容易地確認接合材30對於在分割部40中相對向之靶材10之側面11的附著狀態。 Even in the third modification, the interval Lt between the upper end portions 12 a is larger than the interval Lb between the lower end portions 12 b of the flat surface 12, so that it is easy to confirm that the bonding material 30 is facing the target facing the division portion 40. Adhesion state of the side surface 11 of the material 10.

再者,在變形例3中,藉由在平坦面12之上側形成倒角部16,而可進一步將形成在平坦面12之上端部12a的角部設為鈍角。因此,依據變形例3,可使形成在上端部12a之角部更不容易破裂。並且,在進行濺鍍 成膜之際,可更進一步抑制從該角部產生之電弧現象。 In addition, in the modification 3, by forming the chamfered portion 16 on the upper side of the flat surface 12, the corner portion formed on the end portion 12a on the flat surface 12 can be made an obtuse angle. Therefore, according to the modification 3, the corner portion formed at the upper end portion 12a can be made less likely to be broken. In addition, when sputtering is performed to form a film, an arc phenomenon from the corner can be further suppressed.

此外,亦可將變形例2所示之垂直面14、及變形例3所示之倒角部16皆形成在靶材10的側面11。亦即,亦可從上往下依序將側面11形成為倒角部16、平坦面12、垂直面14。此外,此時係在倒角部16與平坦面12之間配置有平坦面12的上端部12a,且在垂直面14與平坦面12之間配置有平坦面12的下端部12b。 In addition, both the vertical surface 14 shown in the modification 2 and the chamfered part 16 shown in the modification 3 may be formed on the side surface 11 of the target 10. That is, the side surface 11 may be formed into a chamfered portion 16, a flat surface 12, and a vertical surface 14 in this order from the top to the bottom. In this case, an upper end portion 12 a of the flat surface 12 is disposed between the chamfered portion 16 and the flat surface 12, and a lower end portion 12 b of the flat surface 12 is disposed between the vertical surface 14 and the flat surface 12.

在此說明之實施形態及變形例中,可在形成於靶材10之分割部40的至少一部分形成上述的平坦面12。藉此,在形成該平坦面12之分割部40中,可容易地確認接合材30對於側面11的附著狀態。 In the embodiment and the modification described here, the flat surface 12 described above may be formed on at least a part of the divided portion 40 formed on the target 10. Thereby, in the division part 40 which forms this flat surface 12, the adhesion state of the bonding material 30 to the side surface 11 can be easily confirmed.

再者,更宜在形成於靶材10之全部的分割部40形成上述的平坦面12。藉此,在靶材10之全部的分割部40中,可容易地確認接合材30對於側面11的附著狀態,並且在全部的分割部40中,可容易地去除附著在側面11的接合材30。 Furthermore, it is more preferable to form the above-mentioned flat surface 12 in the divided portions 40 formed on the entire target 10. Thereby, the adhesion state of the bonding material 30 to the side surface 11 can be easily confirmed in all the divided portions 40 of the target 10, and the bonding material 30 attached to the side surface 11 can be easily removed in all the divided portions 40. .

再者,可使形成於靶材10之分割部40中相對向之全部的平坦面12,分別從上方朝可辨識之方向傾斜。藉此,可將形成在全部之平坦面12之上端部12a的角部設為鈍角,且在靶材10之分割部40之全部中,可使形成在上端部12a之角部不容易破裂,因此可使分割濺鍍靶1之可靠性更進一步提升。 Furthermore, all of the flat surfaces 12 formed in the divided portions 40 of the target 10 facing each other may be inclined from above in a recognizable direction. Thereby, the corners formed on the end portions 12a on all the flat surfaces 12 can be made obtuse, and the corners formed on the upper end portion 12a cannot be easily broken in all the divided portions 40 of the target 10. Therefore, the reliability of the split sputtering target 1 can be further improved.

再者,由於可進一步抑制濺鍍成膜時的電弧現象,因此可更穩定地實施由分割濺鍍靶1所進行的濺 鍍成膜。 In addition, since the arc phenomenon during the sputtering film formation can be further suppressed, the sputtering film formation by dividing the sputtering target 1 can be performed more stably.

(實施例)     (Example)    

實施例1 Example 1

調配由BET(Brunauer-Emmett-Teller,布厄特)法所測定的比表面積(BET比表面積)為5m2/g的SnO2粉末10質量%、與BET比表面積為5m2/g的In2O3粉末90質量%,並且藉由氧化鋯球在罐中進行球磨機混合,以調製原料粉末。 SnO 2 powder formulations measured by the BET (Brunauer-Emmett-Teller, Bue Te) specific surface area (BET specific surface area) is 5m 2 / g 10% by mass, and the BET specific surface area of 5m 2 / g of In 2 The O 3 powder was 90% by mass, and was mixed with a ball mill in a tank by a zirconia ball to prepare a raw material powder.

在該罐中,分別相對於原料粉末100質量%添加0.3質量%之丙烯酸乳膠黏合劑、0.5質量%之多羧酸胺、及20質量%之水,並進行球磨機混合而調製漿。接著,使所調製之漿液流入至隔著過濾器而配置之金屬製的模具,並予以排水而獲得成形體。 In this tank, 0.3% by mass of acrylic latex adhesive, 0.5% by mass of polycarboxylic acid amine, and 20% by mass of water were added to 100% by mass of the raw material powder, and they were mixed with a ball mill to prepare a slurry. Next, the prepared slurry was flowed into a metal mold placed through a filter, and was drained to obtain a molded body.

將該成形體以升溫速度300℃/h從常溫加熱至1600℃,並保持12小時後,以降溫速度50℃/h進行冷卻,從而進行成形體之鍛燒,以製作鍛燒體。並且,將該鍛燒體切斷成預定之尺寸。 This formed body was heated from a normal temperature to 1600 ° C at a temperature increase rate of 300 ° C / h and held for 12 hours, and then cooled at a temperature decrease rate of 50 ° C / h to perform calcination of the formed body to produce a calcined body. Then, the calcined body is cut into a predetermined size.

對所得之鍛燒體進行研磨加工,以獲得兩片厚度8mm的ITO靶材10。將兩靶材10的側面予以切斷,設置具有θ=89.6°之傾斜的側面11。接著,以三井研磨磨石股份有限公司製之#1000的磨石對兩靶材10之側面11進行研磨,再以Noritake股份有限公司製鑽石研磨墊#5000研磨成表面粗糙度Ra在0.02μm以下,以形成平坦 面12。表面粗糙度Ra係使用三豐股份有限公司製之表面粗糙度測定機進行測定。 The obtained calcined body was subjected to a grinding process to obtain two ITO target materials 10 with a thickness of 8 mm. The sides of the two targets 10 are cut, and a side 11 having an inclination of θ = 89.6 ° is provided. Next, the side surface 11 of the two targets 10 was ground with a # 1000 grinding stone manufactured by Mitsui Grinding Stone Co., Ltd., and then polished with a diamond polishing pad # 5000 manufactured by Noritake Co., Ltd. to obtain a surface roughness Ra of 0.02 μm or less. To form a flat surface 12. The surface roughness Ra was measured using a surface roughness measuring machine manufactured by Mitutoyo Corporation.

接著,將所得之兩片靶材10排列於銅製之基材20並予以接合,以獲得分割濺鍍靶1。此外,該接合材30係使用銦,且以使距離基材20最遠之部分的間隔Lt為0.2mm、距離基材20最近之部分的間隔Lb為0.1mm(亦即,Lt-Lb=0.1mm)之方式排列配置在基材20上。 Next, the obtained two target materials 10 are arranged on a copper base material 20 and joined to obtain a divided sputtering target 1. In addition, the bonding material 30 is made of indium, and the interval Lt of the portion furthest from the substrate 20 is 0.2 mm, and the interval Lb of the portion closest to the substrate 20 is 0.1 mm (that is, Lt-Lb = 0.1 mm).

實施例2至33 Examples 2 to 33

藉由與實施例1相同之方法來獲得兩片ITO靶材10。兩靶材10的平坦面12與接合面13的角度θ、及平坦面12的表面粗糙度Ra係加工成第1表的數值。並且,以使距離基材20最遠之部分的間隔Lt及距離基材20最近之部分的間隔Lb、而且Lt-Lb成為第1表的數值之方式將兩靶材10排列並接合在基材20上,以獲得分割濺鍍靶1。 By the same method as in Example 1, two ITO targets 10 were obtained. The angle θ between the flat surface 12 and the joint surface 13 of both targets 10 and the surface roughness Ra of the flat surface 12 are processed to the values in the first table. Then, the two targets 10 are aligned and bonded to the substrate such that the interval Lt of the portion furthest from the substrate 20 and the interval Lb of the portion nearest the substrate 20 are Lt-Lb. 20 to obtain the split sputtering target 1.

比較例1 Comparative Example 1

藉由與實施例1相同之方法來獲得兩片ITO靶材10。兩靶材10係加工成平坦面12與接合面13的角度為θ=90°、及平坦面12的表面粗糙度Ra為0.02μm以下。再者,以使距離基材20最遠之部分的間隔Lt成為0.5mm、距離基材20最近之部分的間隔Lb成為0.5mm(亦即,Lt-Lb為零)之方式,將兩靶材10排列接合於基材20上,以獲得分割濺鍍靶1。 By the same method as in Example 1, two ITO targets 10 were obtained. The two targets 10 are processed so that the angle between the flat surface 12 and the joint surface 13 is θ = 90 °, and the surface roughness Ra of the flat surface 12 is 0.02 μm or less. Further, the two targets were set such that the interval Lt of the portion furthest from the substrate 20 was 0.5 mm, and the interval Lb of the portion closest to the substrate 20 was 0.5 mm (that is, Lt-Lb was zero). 10 is aligned and bonded to the substrate 20 to obtain a split sputtering target 1.

比較例2 Comparative Example 2

藉由與實施例1相同之方法來獲得兩片ITO靶材10。兩靶材10的平坦面12與接合面13之角度θ係加工成第1表的數值,而且平坦面12的表面粗糙度Ra係加工成0.4μm。再者,以使距離基材20最遠之部分的間隔Lt及距離基材20最近之部分的間隔Lb、而且Lt-Lb成為第1表之數值的方式,將兩靶材10排列接合於基材20上,以獲得分割濺鍍靶1。 By the same method as in Example 1, two ITO targets 10 were obtained. The angle θ between the flat surface 12 and the joint surface 13 of the two targets 10 is processed to the values in the first table, and the surface roughness Ra of the flat surface 12 is processed to 0.4 μm. In addition, the two targets 10 are aligned and bonded to the substrate so that the interval Lt of the portion furthest from the substrate 20 and the interval Lb of the portion closest to the substrate 20 are Lt-Lb. Material 20 to obtain a split sputtering target 1.

接著,以目視評價由上述所得之實施例1至33及比較例1、2的分割濺鍍靶1之分割部40的辨識性。 評價基準係如下所述。 Next, the visibility of the division part 40 of the division sputtering target 1 of Examples 1 to 33 and Comparative Examples 1 and 2 obtained from the above was visually evaluated. The evaluation criteria are as follows.

◎:辨識性非常好 ◎: Very recognizable

○:辨識性好 ○: Good recognizability

△:辨識性略差 △: slightly indistinguishable

×:辨識性差 ×: Poor visibility

接著,針對實施例1至33及比較例1、2的分割濺鍍靶1,進行附著於分割部40之側面11之銦的去除作業。該去除作業係以目視確認分割部40,並且利用金屬製之刮勺對確認出附著有銦之部位進行去除。 Next, for the divided sputtering targets 1 of Examples 1 to 33 and Comparative Examples 1 and 2, the indium removal operation attached to the side surface 11 of the divided portion 40 was performed. In this removal operation, the division portion 40 is visually confirmed, and the portion where the indium is adhered is removed using a metal spatula.

接著,從實施例1至33及比較例1、2的分割濺鍍靶1剝取二片靶材10,以目視評價銦對於側面11為何種的附著程度。評價基準係如下所述。 Next, two pieces of the target material 10 were peeled from the split sputtering targets 1 of Examples 1 to 33 and Comparative Examples 1 and 2, and the degree of adhesion of indium to the side surface 11 was visually evaluated. The evaluation criteria are as follows.

◎:無In附著 ◎: No In adhesion

○:略有In附著 ○: In is slightly adhered

△:有少量之In附著 △: A small amount of In adheres

×:有多量之In附著 ×: A large amount of In adhered

第1表顯示:上述之實施例1至33及比較例1、2中之靶材10的厚度Ta;距離基材20最遠之部分的間隔Lt;距離基材20最近之部分的間隔Lb;Lt-Lb;靶材1及靶材2中之平坦面12與接合面13的角度θ;對於分割部40之辨識性的評價結果;以及銦對於側面11之附著量的評價結果。 The first table shows: the thickness Ta of the target material 10 in the above Examples 1 to 33 and Comparative Examples 1 and 2; the interval Lt of the portion farthest from the substrate 20; the interval Lb of the portion closest to the substrate 20; Lt-Lb; the angle θ between the flat surface 12 and the joint surface 13 in the target 1 and the target 2; the evaluation result of the visibility of the divided portion 40; and the evaluation result of the adhesion amount of indium to the side surface 11.

比對在分割部40中間隔Lb與間隔Lt相同的比較例1、與在分割部40中間隔Lt比間隔Lb大的實施例1至33可知,藉由使間隔Lt設為比間隔Lb更大,可提 升分割部40的辨識性。 Comparing Comparative Example 1 in which the interval Lb is the same as the interval Lt in the dividing section 40 and Examples 1 to 33 in which the interval Lt is larger than the interval Lb in the dividing section 40, it can be seen that the interval Lt is made larger than the interval Lb. , Can improve the visibility of the segmentation portion 40.

再者,比對平坦面12之表面粗糙度Ra大於0.3μm的比較例2、與平坦面12之表面粗糙度Ra在0.3μm以下的實施例1至33可知,藉由將平坦面12之表面粗糙度Ra設為0.3μm以下,可容易地去除附著在於分割部40中相對向之靶材10之側面11的接合材30(銦)。 Further, it can be seen from Comparative Example 2 in which the surface roughness Ra of the flat surface 12 is larger than 0.3 μm, and Examples 1 to 33 in which the surface roughness Ra of the flat surface 12 is 0.3 μm or less. The roughness Ra is 0.3 μm or less, and the bonding material 30 (indium) adhered to the side surface 11 of the target 10 facing in the divided portion 40 can be easily removed.

此外,比較例1雖平坦面12的表面粗糙度Ra為0.3μm以下,但由於分割部40的辨識性差,因此難以確認附著在側面11的接合材30(銦)。因此,無法容易地去除接合材30,且大量的接合材30附著在側面11。 In addition, in Comparative Example 1, although the surface roughness Ra of the flat surface 12 was 0.3 μm or less, the visibility of the divided portion 40 was poor, and it was difficult to confirm the bonding material 30 (indium) adhered to the side surface 11. Therefore, the bonding material 30 cannot be easily removed, and a large amount of the bonding material 30 is adhered to the side surface 11.

以上,雖針對本發明之實施形態加以說明,但本發明並不限定於上述之實施形態,只要不脫離其主旨,皆可進行各種變更。例如,在實施形態中雖記載平板狀之分割濺鍍靶,但亦可將上述之實施形態技術應用於圓筒狀的分割濺鍍靶。 Although the embodiment of the present invention has been described above, the present invention is not limited to the above-mentioned embodiment, and various changes can be made without departing from the gist thereof. For example, although the flat split sputtering target is described in the embodiment, the above-mentioned embodiment technology can also be applied to a cylindrical split sputtering target.

如以上所述,實施形態之分割濺鍍靶1係將複數個靶材10接合在基材20而形成者,在該分割濺鍍靶1中:藉由以隔著間隔之方式配置複數個靶材10而形成的分割部40當中,在至少一部的分割部40所配置的一對靶材10的側面11的至少一部分係分別形成有平坦面12。並且,關於在分割部40中相對向之平坦面12彼此的間隔,距離基材20最遠之部分的間隔Lt係比距離基材20最近之部分的間隔Lb大,而平坦面12之表面粗糙度Ra係0.3μm以下。藉此,可容易地確認接合材30對於在分割部40中 相對向之靶材10之側面11的附著狀態,且可容易地去除附著在於分割部40相對向之靶材10之側面11的接合材30。 As described above, the divided sputtering target 1 of the embodiment is formed by joining a plurality of targets 10 to a base material 20. In this divided sputtering target 1, a plurality of targets are arranged at intervals. Of the divided portions 40 formed of the material 10, at least a part of the side surface 11 of the pair of target materials 10 arranged in at least one of the divided portions 40 is formed with a flat surface 12, respectively. Further, regarding the interval between the flat surfaces 12 facing each other in the divided portion 40, the interval Lt of the portion furthest from the substrate 20 is larger than the interval Lb of the portion closest to the substrate 20, and the surface of the flat surface 12 is rough. The degree Ra is 0.3 μm or less. Thereby, the adhesion state of the bonding material 30 to the side surface 11 of the target material 10 facing in the divided portion 40 can be easily confirmed, and the bonding of the side surface 11 of the target material 10 opposed to the division portion 40 can be easily removed.材 30.

再者,在實施形態之分割濺鍍靶1中,由平坦面12彼此所形成之距離基材20最遠之部分的間隔Lt、與由平坦面12彼此所形成之距離基材20最近之部分的間隔Lb之差為0.1mm以上。藉此,可更容易地確認接合材30對於在分割部40中相對向之靶材10之側面11的附著狀態。 Furthermore, in the divided sputtering target 1 of the embodiment, the distance Lt between the portions formed by the flat surfaces 12 farthest from the substrate 20 and the portion closest to the substrate 20 formed by the flat surfaces 12 each other. The difference between the intervals Lb is 0.1 mm or more. This makes it possible to more easily confirm the adhesion state of the bonding material 30 to the side surface 11 of the target 10 facing in the divided portion 40.

此外,在實施形態之分割濺鍍靶1中,於側面11中,在平坦面12與接合於基材20之接合面13之間,更形成有從接合面13大致垂直地立起的垂直面14,並將垂直面14之高度Tp相對於靶材10之厚度Ta的比率設為0.2以下。藉此,可將由平坦面12彼此所形成之末端變寬狀之間隙的大小,充分地確保在可目視辨識垂直面14之程度。 Further, in the split sputtering target 1 of the embodiment, a vertical surface standing substantially perpendicularly from the bonding surface 13 is further formed on the side surface 11 between the flat surface 12 and the bonding surface 13 bonded to the base material 20. 14 and the ratio of the height Tp of the vertical plane 14 to the thickness Ta of the target 10 is set to 0.2 or less. Thereby, the width | variety of the wide gap of the edge formed by the flat surfaces 12 can fully ensure that the vertical surface 14 can be visually recognized.

此外,在實施形態之分割濺鍍靶1中,由平坦面12彼此所形成之距離基材20最遠之部分的間隔Lt為0.2mm以上0.7mm以下,而由平坦面12彼此所形成之距離基材20最近之部分的間隔Lb為0.1mm以上0.5mm以下。藉此,在對分割濺鍍靶1進行濺鍍成膜之際,可抑制從分割部40露出的接合材30成為雜質之情形。 In the split sputtering target 1 according to the embodiment, the distance Lt between the parts formed by the flat surfaces 12 and the farthest distance from the substrate 20 is 0.2 mm or more and 0.7 mm or less, and the distance formed by the flat surfaces 12 The interval Lb of the nearest part of the base material 20 is 0.1 mm or more and 0.5 mm or less. Thereby, when the split sputtering target 1 is sputter-formed, the bonding material 30 exposed from the split portion 40 can be prevented from becoming impurities.

再者,在實施形態之分割濺鍍靶1中,由平坦面12彼此所形成之距離基材20最遠之部分的間隔Lt 為0.3mm以上0.6mm以下,而由平坦面12彼此所形成之距離基材20最近之部分的間隔Lb為0.1mm以上0.3mm以下。藉此,在對分割濺鍍靶1進行濺鍍成膜之際,可更為抑制從分割部40露出之接合材30成為雜質之情形。 Further, in the divided sputtering target 1 of the embodiment, the distance Lt between the parts formed by the flat surfaces 12 farthest from the base material 20 is 0.3 mm or more and 0.6 mm or less, and the flat surfaces 12 are formed by each other. The interval Lb of the portion closest to the substrate 20 is 0.1 mm or more and 0.3 mm or less. With this, when the split sputtering target 1 is sputter-formed, it is possible to further suppress the bonding material 30 exposed from the split portion 40 from becoming impurities.

此外,在實施形態之分割濺鍍靶1中,平坦面12的表面粗糙度Ra為0.1μm以下。藉此,仍可抑制接合材30附著於平坦面12之情形。 In the split sputtering target 1 of the embodiment, the surface roughness Ra of the flat surface 12 is 0.1 μm or less. Thereby, the situation where the bonding material 30 adheres to the flat surface 12 can still be suppressed.

此外,在實施形態之分割濺鍍靶1中,平坦面12的表面粗糙度Ra為0.001μm以上0.05μm以下。藉此,可更為抑制接合材30附著於平坦面12之情形。 In the split sputtering target 1 of the embodiment, the surface roughness Ra of the flat surface 12 is 0.001 μm or more and 0.05 μm or less. This makes it possible to further suppress the adhesion of the bonding material 30 to the flat surface 12.

再者,在實施形態之分割濺鍍靶1中,在全部的分割部40所配置的靶材10的側面11的至少一部分係形成有平坦面12,且關於在全部的分割部40中相對向之平坦面12彼此的間隔,距離基材20最遠之部分的間隔Lt係比距離基材20最近之部分的間隔Lb大,而平坦面12的表面粗糙度Ra係0.3μm以下。藉此,在靶材10之全部的分割部40中,可容易地確認接合材30對於側面11之附著狀態,並且可容易地去除附著於靶材10之側面11的接合材30。 Further, in the divided sputtering target 1 according to the embodiment, at least a part of the side surface 11 of the target material 10 arranged in all the divided portions 40 is formed with a flat surface 12, and is opposed to each other in all the divided portions 40. The distance Lt between the flat surfaces 12 is greater than the distance Lb between the parts farthest from the substrate 20 and the surface roughness Ra of the flat faces 12 is 0.3 μm or less. Thereby, the adhesion state of the bonding material 30 to the side surface 11 can be easily confirmed in all the divided portions 40 of the target material 10, and the bonding material 30 attached to the side surface 11 of the target material 10 can be easily removed.

此外,在實施形態之分割濺鍍靶1中,在全部的分割部40所配置的靶材10的側面11的至少一部分係形成有平坦面12,且在全部的分割部40中,由平坦面12彼此所形成之距離基材20最遠之部分的間隔Lt、與由平坦面12彼此所形成之距離基材20最近之部分的間隔Lb 的差為0.1mm以上。藉此,在靶材10之全部的分割部40中,可更容易地確認接合材30對於靶材10之側面11的附著狀態。 Further, in the divided sputtering target 1 of the embodiment, at least a part of the side surface 11 of the target material 10 arranged in all the divided portions 40 is formed with a flat surface 12, and in all the divided portions 40, the flat surface is formed by the flat surface. The difference between the interval Lt of the portion formed farthest from the base material 20 and the distance Lb of the portion formed closest to the base material 20 formed by the flat surfaces 12 are 0.1 mm or more. This makes it possible to more easily confirm the adhesion state of the bonding material 30 to the side surface 11 of the target 10 in all the divided portions 40 of the target 10.

更進一步之效果或變形例係可藉由該業者而容易地導出。因此,本發明之更廣泛之態樣係如以上所述,並非限定於所述之特定詳細說明及代表性之實施形態。因此,可在不脫離由所附之申請專利範圍及其等效物所定義之總括性發明概念之精神或範圍之情形下,可進行各式各樣之變更。 Further effects or modifications can be easily derived by the person skilled in the art. Therefore, the broader aspects of the present invention are as described above, and are not limited to the specific detailed description and representative embodiments described. Therefore, various changes can be made without departing from the spirit or scope of the general inventive concept as defined by the scope of the appended patent applications and their equivalents.

Claims (9)

一種分割濺鍍靶,係將複數個靶材接合於基材而形成者,於該分割濺鍍靶中:藉由以隔著間隔之方式配置前述複數個靶材而形成的分割部當中,在至少一部分的前述分割部所配置的一對前述靶材的側面的至少一部分係分別形成有平坦面,關於在前述分割部中相對向之前述平坦面彼此的間隔,距離前述基材最遠之部分的間隔係比距離前述基材最近之部分的間隔大,前述平坦面的表面粗糙度Ra係0.3μm以下。     A split sputtering target is formed by joining a plurality of targets to a substrate. In the split sputtering target, among the divided parts formed by disposing the plurality of targets at intervals, the At least a part of the side surfaces of the pair of targets arranged in at least a part of the divided portion are each formed with a flat surface, and the distance between the flat surfaces facing each other in the divided portion is the portion farthest from the substrate. The interval is larger than that at the portion closest to the substrate, and the surface roughness Ra of the flat surface is 0.3 μm or less.     如申請專利範圍第1項所述之分割濺鍍靶,其中,由前述平坦面彼此所形成之距離前述基材最遠之部分的間隔、與由前述平坦面彼此所形成之距離前述基材最近之部分的間隔之差為0.1mm以上。     The split sputtering target according to item 1 of the scope of patent application, wherein a distance between a portion formed by the flat surfaces and the furthest distance from the substrate is closest to a distance formed by the flat surfaces and the substrate. The difference in the intervals between the portions is 0.1 mm or more.     如申請專利範圍第1項所述之分割濺鍍靶,其中,在前述側面中,於前述平坦面與接合在前述基材之接合面之間,又形成有從前述接合面大致垂直地立起的垂直面,前述垂直面之高度相對於前述靶材之厚度的比率為0.2以下。     The split sputtering target according to item 1 of the scope of patent application, wherein, in the side surface, between the flat surface and the bonding surface bonded to the base material, a vertical rise from the bonding surface is formed. The ratio of the height of the vertical surface to the thickness of the target is 0.2 or less.     如申請專利範圍第1項至第3項中任一項所述之分割濺鍍靶,其中,由前述平坦面彼此所形成之距離前述基材最遠之 部分的間隔為0.2mm以上0.7mm以下,由前述平坦面彼此所形成之距離前述基材最近之部分的間隔為0.1mm以上0.5mm以下。     The split sputtering target according to any one of claims 1 to 3, wherein a distance between a portion formed by the flat surfaces and the farthest distance from the substrate is 0.2 mm or more and 0.7 mm or less. The distance between the nearest part of the base material formed by the flat surfaces is 0.1 mm or more and 0.5 mm or less.     如申請專利範圍第1項至第3項中任一項所述之分割濺鍍靶,其中,由前述平坦面彼此所形成之距離前述基材最遠之部分的間隔為0.3mm以上0.6mm以下,由前述平坦面彼此所形成之距離前述基材最近之部分的間隔為0.1mm以上0.3mm以下。     The split sputtering target according to any one of claims 1 to 3, wherein a distance between a portion formed by the flat surfaces and the farthest distance from the substrate is 0.3 mm or more and 0.6 mm or less. The distance between the parts closest to the substrate formed by the flat surfaces is 0.1 mm or more and 0.3 mm or less.     如申請專利範圍第1項至第3項中任一項所述之分割濺鍍靶,其中,前述平坦面之表面粗糙度Ra為0.1μm以下。     The split sputtering target according to any one of claims 1 to 3, wherein the surface roughness Ra of the flat surface is 0.1 μm or less.     如申請專利範圍第1項至第3項中任一項所述之分割濺鍍靶,其中,前述平坦面之表面粗糙度Ra為0.001μm以上0.05μm以下。     The split sputtering target according to any one of claims 1 to 3, wherein the surface roughness Ra of the flat surface is 0.001 μm or more and 0.05 μm or less.     如申請專利範圍第1項所述之分割濺鍍靶,其中,在全部的前述分割部所配置的前述靶材的前述側面的至少一部分係形成有前述平坦面,關於在全部的前述分割部中相對向之前述平坦面彼此的間隔,距離前述基材最遠之部分的間隔係比距離前述基材最近之部分的間隔大,前述平坦面之表面粗糙度Ra為0.3μm以下。     The split sputtering target according to item 1 of the patent application scope, wherein at least a part of the side surfaces of the target material arranged in all the divided portions is formed with the flat surface, and in all the divided portions, The distance between the flat surfaces facing each other is larger at the portion farthest from the substrate than at the portion closest to the substrate, and the surface roughness Ra of the flat surfaces is 0.3 μm or less.     如申請專利範圍第1項所述之分割濺鍍靶,其中,在全部的前述分割部所配置的前述靶材之前述側面的至少一部分係形成有前述平坦面, 在全部的前述分割部中,由前述平坦面彼此所形成之距離前述基材最遠之部分的間隔、與由前述平坦面彼此所形成之距離前述基材最近之部分的間隔的差為0.1mm以上。     The split sputtering target according to item 1 of the scope of patent application, wherein at least a part of the side surfaces of the target material arranged in all the divided portions is formed with the flat surface, and in all of the divided portions, A difference between a distance between a portion of the flat surfaces that is the furthest from the substrate and a distance between a portion of the flat surfaces that is the closest to the substrate is 0.1 mm or more.    
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