TW201803002A - Suction holding member, apparatus for suction holding and transporting a liquid crystal cell, and optical film laminating line - Google Patents

Suction holding member, apparatus for suction holding and transporting a liquid crystal cell, and optical film laminating line Download PDF

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TW201803002A
TW201803002A TW106112395A TW106112395A TW201803002A TW 201803002 A TW201803002 A TW 201803002A TW 106112395 A TW106112395 A TW 106112395A TW 106112395 A TW106112395 A TW 106112395A TW 201803002 A TW201803002 A TW 201803002A
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liquid crystal
crystal cell
adsorption
optical film
suction
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TW106112395A
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TWI629745B (en
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北田和生
西郷公史
竹田覚
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日東電工股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/06Gripping heads and other end effectors with vacuum or magnetic holding means
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells

Abstract

The utility model relates to an adsorption element, liquid crystal unit adsorb mobile device, reach blooming coating line. The utility model provides an arbitrary kind in MD and the TD transport mode can be deald with and the adsorption element effective work area proportion, that be used for adsorbing the liquid crystal unit among the adsorption element is improved. This adsorption element be equipped with with a plurality of absorption portions of the surface contact of liquid crystal unit, in the horizontal plane the configuration region of absorption portion becomes " protruding " font. Furthermore, the utility model discloses it adsorbs the mobile device and possesses the blooming coating line that this liquid crystal unit adsorbs the mobile device still to provide the liquid crystal unit that possesses this adsorption element.

Description

吸附構件、液晶單元吸附移動裝置、及光學膜貼合生產線 Adsorption member, liquid crystal cell adsorption moving device, and optical film bonding production line

本發明涉及吸附構件、具備該吸附構件的液晶單元吸附移動裝置、以及具備該液晶單元吸附移動裝置的光學膜貼合生產線。 The present invention relates to an adsorption member, a liquid crystal cell adsorption moving device including the same, and an optical film bonding production line including the liquid crystal cell adsorption moving device.

通常,在用於製造液晶顯示裝置的光學膜貼合生產線上輸送的液晶單元為矩形,具有長邊和短邊。並且,液晶單元的輸送方式也有以液晶單元的長邊沿著液晶單元輸送方向地進行輸送的MD方式、和以液晶單元的長邊垂直於液晶單元輸送方向地進行輸送的TD方式。 Generally, a liquid crystal cell conveyed on an optical film bonding production line for manufacturing a liquid crystal display device is rectangular, and has long sides and short sides. In addition, the liquid crystal cell may be conveyed by a MD method in which the long side of the liquid crystal cell is conveyed along the liquid crystal cell conveyance direction, and a TD method in which the long side of the liquid crystal cell is conveyed perpendicular to the liquid crystal cell conveyance direction.

根據製造步驟中對液晶單元的處理要求,在同一生產線上實施上述兩種輸送方式中的任一種。因此,要求生產線上的液晶單元吸附移動裝置對上述兩種輸送方式都能夠進行因應。 According to the processing requirements of the liquid crystal cells in the manufacturing steps, any one of the above two transportation methods is implemented on the same production line. Therefore, it is required that the liquid crystal cell adsorption moving device on the production line can respond to both of the above-mentioned transportation methods.

已知各種能夠因應不同的輸送方式的液晶單元吸附移動裝置。例如,專利文獻1和專利文獻2記載的 液晶單元吸附移動裝置從上方吸附液晶單元進行移動。此外,專利文獻3記載的液晶單元吸附移動裝置從下方支承的同時吸附著液晶單元進行移動。 Various types of liquid crystal cell adsorption moving devices capable of supporting different transportation methods are known. For example, patent documents 1 and 2 The liquid crystal cell suction moving device sucks the liquid crystal cell from above and moves. In addition, the liquid crystal cell adsorption moving device described in Patent Document 3 supports the liquid crystal cell and moves while being supported from below.

[先前技術文獻] [Prior technical literature] [專利文獻] [Patent Literature]

專利文獻1:日本特開2002-12319號公報 Patent Document 1: Japanese Patent Application Laid-Open No. 2002-12319

專利文獻2:日本特開2013-107185號公報 Patent Document 2: Japanese Patent Application Laid-Open No. 2013-107185

專利文獻3:日本特開平08-112793號公報 Patent Document 3: Japanese Patent Application Laid-Open No. 08-112793

但是,上述現有的吸附移動裝置均具備與液晶單元的形狀相同的矩形的吸附構件。在這種情況下,為了使吸附構件因應MD、TD輸送方式中的任一種,只能增加吸附構件的尺寸,使矩形吸附構件的短邊長於液晶單元的長邊。如此一來,導致吸附構件及吸附移動裝置的尺寸變大,且吸附構件中的無效作業面積比例增大。 However, each of the above-mentioned conventional adsorption moving devices includes a rectangular adsorption member having the same shape as that of the liquid crystal cell. In this case, in order to make the adsorption member respond to any of the MD and TD transport methods, the size of the adsorption member can only be increased so that the short side of the rectangular adsorption member is longer than the long side of the liquid crystal cell. As a result, the size of the suction member and the suction moving device becomes large, and the proportion of the invalid working area in the suction member increases.

本發明旨在解決上述技術問題,提供一種能夠因應MD及TD輸送方式中的任一種且提高吸附構件中的有效作業面積比例的吸附構件。進而,本發明還提供具備上述吸附構件的液晶單元吸附移動裝置,以及具備上述液晶單元吸附移動裝置的光學膜貼合生產線。 The present invention aims to solve the above technical problems, and provides an adsorption member capable of increasing the effective working area ratio of the adsorption member in response to any of the MD and TD transport methods. Furthermore, the present invention provides a liquid crystal cell adsorption moving device including the adsorption member, and an optical film bonding production line including the liquid crystal cell adsorption moving device.

具體而言,本發明的第一形態為一種吸附構 件,用於吸附液晶單元,設有與液晶單元的表面接觸的多個吸附部,在水平面內的上述吸附部的配置區域成為“凸”字形。 Specifically, the first aspect of the present invention is an adsorption structure The device is used for adsorbing a liquid crystal cell, and is provided with a plurality of adsorption portions in contact with the surface of the liquid crystal cell. The arrangement area of the adsorption portions in the horizontal plane becomes a "convex" shape.

另外,本發明的第二形態的吸附構件為在上述第一形態中,上述吸附部由彈性材構成。由此,在與液晶單元的表面接觸進行吸附時,減少損傷液晶單元表面的可能性。 Moreover, in the adsorption member of the second aspect of the present invention, in the first aspect, the adsorption portion is made of an elastic material. This reduces the possibility of damaging the surface of the liquid crystal cell when it is in contact with the surface of the liquid crystal cell for adsorption.

較理想是本發明的第三形態的吸附構件為在上述第一形態或第二形態中,上述吸附構件是在水平面內的形狀成為“凸”字形的吸附板,上述吸附部配置在上述吸附板的下表面。 Preferably, in the third aspect of the present invention, the adsorption member is the first or second aspect, the adsorption member is an adsorption plate having a “convex” shape in a horizontal plane, and the adsorption unit is disposed on the adsorption plate Lower surface.

較理想為本發明的第四形態的吸附構件為在上述第三形態中,上述吸附部在上述吸附板的下表面均勻配置。 Preferably, the adsorption member according to the fourth aspect of the present invention is such that, in the third aspect, the adsorption portion is uniformly arranged on the lower surface of the adsorption plate.

此外,較理想是本發明的第五形態的吸附構件為在上述第一形態或第二形態中,上述吸附構件是由沿液晶單元輸送方向延伸的至少一個吸附臂和沿與液晶單元輸送方向垂直的方向延伸的多個吸附臂構成的吸附架,上述吸附架在水平面內的包絡線的形狀成為“凸”字形,上述吸附部配置在上述吸附臂的下表面。由此,能夠進一步實現吸附構件的輕量化。 In addition, it is preferable that the adsorption member of the fifth aspect of the present invention is the first or second aspect, wherein the adsorption member is composed of at least one adsorption arm extending in a liquid crystal cell transport direction and is perpendicular to the liquid crystal cell transport direction A suction frame made up of a plurality of suction arms extending in the direction of the direction, the shape of the envelope of the suction frame in the horizontal plane becomes a "convex" shape, and the suction portion is arranged on the lower surface of the suction arm. This can further reduce the weight of the suction member.

較理想是本發明的第六形態的吸附構件為在上述第五形態中,上述吸附部在上述吸附臂均勻配置。 Preferably, in the sixth aspect of the present invention, the adsorption member is such that, in the fifth aspect, the adsorption unit is uniformly arranged on the adsorption arm.

另外,較理想是本發明的第七形態的吸附構 件為在上述第一形態或第二形態中,上述吸附構件是由沿液晶單元輸送方向延伸的至少一個吸附臂和沿著與液晶單元輸送方向垂直的方向延伸的多個吸附臂構成的吸附架,上述吸附架在水平面內的包絡線的形狀成為“凸”字形,上述吸附部配置在上述吸附臂的上表面。由此,能夠進一步實現吸附構件的輕量化。 In addition, it is preferable that the adsorption structure of the seventh aspect of the present invention In the first aspect or the second aspect, the adsorption member is an adsorption frame composed of at least one adsorption arm extending in a liquid crystal cell transport direction and a plurality of adsorption arms extending in a direction perpendicular to the liquid crystal cell transport direction. The shape of the envelope of the adsorption frame in the horizontal plane is a "convex" shape, and the adsorption portion is disposed on the upper surface of the adsorption arm. This can further reduce the weight of the suction member.

較理想是本發明的第八形態的吸附構件為在上述第七形態中,上述吸附部在上述吸附臂均勻配置。 In the seventh aspect of the present invention, it is preferable that the adsorption member of the eighth aspect of the present invention is such that the adsorption unit is uniformly arranged on the adsorption arm.

根據前述各形態的吸附構件,能夠因應MD及TD輸送方式中的任一種,並且,能夠提高吸附構件中的有效作業面積比例,防止裝置的大型化。 According to each of the adsorption members of the aforementioned forms, it is possible to respond to any of the MD and TD transport methods, and it is possible to increase the effective working area ratio in the adsorption member and prevent the device from becoming larger.

進一步地,本發明的第九形態為一種液晶單元吸附移動裝置,能夠在吸附液晶單元的狀態下移動液晶單元,上述液晶單元吸附移動裝置位於液晶單元輸送路徑的上方,包括:第一至第六形態中任一形態上述的吸附構件,上述吸附部朝向液晶單元輸送路徑與上述液晶單元相對,“凸”字形的鏡像對稱線與液晶單元輸送方向平行;真空泵,產生吸附液晶單元的負壓;吸氣通路,將上述真空泵與上述吸附部連通;上下移動手段,將上述吸附構件上下移動;水平移動手段,將上述吸附構件水平移動。 Further, a ninth aspect of the present invention is a liquid crystal cell adsorption moving device capable of moving the liquid crystal cell in a state where the liquid crystal cell is adsorbed. The liquid crystal cell adsorption moving device is located above the liquid crystal cell transportation path and includes: first to sixth In any of the above-mentioned forms of the adsorption member, the adsorption part faces the liquid crystal cell toward the liquid crystal cell transportation path, and the mirror-symmetrical line of a "convex" shape is parallel to the liquid crystal cell transportation direction; the vacuum pump generates a negative pressure to adsorb the liquid crystal cell; An air passage communicates the vacuum pump with the adsorption unit; an up-and-down movement means moves the adsorption member up and down; and a horizontal movement means moves the adsorption member horizontally.

另外,本發明的第十形態的液晶單元吸附移動裝置為在上述第九形態中,上述吸附構件以上述“凸”字形的底邊位於液晶單元輸送路徑的下游側地配置。由此,無論是以MD方向輸送的液晶單元,還是以TD方向輸送 的液晶單元,液晶單元的前端能夠以吸附構件中的同一位置即“凸”字形的底邊作為參照固定彼此間的相對位置。因此,無論液晶單元以MD、TD中的何種方向輸送,都能夠定位於相同位置。 In a tenth aspect of the present invention, the liquid crystal cell adsorption moving device is the ninth aspect, in which the adsorption member is disposed on the downstream side of the liquid crystal cell transport path with the bottom edge of the "convex" shape. Therefore, whether the liquid crystal cell is transported in the MD direction or in the TD direction In the liquid crystal cell, the front end of the liquid crystal cell can use the same position in the adsorption member, that is, the bottom edge of the "convex" shape as a reference to fix the relative position between each other. Therefore, the liquid crystal cell can be positioned at the same position regardless of the direction in which the liquid crystal cell is transported.

另外,本發明的第十一形態的液晶單元吸附移動裝置為在上述第九形態或第十形態中,上述吸氣通路由主吸氣通路和多條子吸氣通路構成,上述主吸氣通路的一端與上述真空泵連通,上述主吸氣通路的另一端分岔成上述多條子吸氣通路,各子吸氣通路與至少一個吸附部連通,在主吸氣通路及各子吸氣通路分別設有能夠獨立開閉的閥門。由此,根據液晶單元的不同尺寸及輸送方式,能夠靈活地配置吸附構件中的實際吸附區域。 In addition, in the eleventh aspect of the liquid crystal cell adsorption moving device of the present invention, in the ninth aspect or the tenth aspect, the intake path is composed of a main intake path and a plurality of sub-intake paths. One end is in communication with the vacuum pump, and the other end of the main suction path is branched into the plurality of sub-intake paths, each sub-intake path is in communication with at least one adsorption section, and is provided in the main and each sub-intake paths respectively. A valve that can be opened and closed independently. Therefore, according to different sizes and transportation methods of the liquid crystal cell, the actual adsorption area in the adsorption member can be flexibly arranged.

另外,本發明的第十二形態為一種液晶單元吸附移動裝置,能夠在吸附液晶單元的狀態下移動液晶單元,上述液晶單元吸附移動裝置位於液晶單元輸送路徑的下方,包括:第七形態或第八形態上述的吸附構件,上述吸附部朝向液晶單元輸送路徑與上述液晶單元相對,“凸”字形的鏡像對稱線與液晶單元輸送方向平行;真空泵,產生吸附液晶單元的負壓;吸氣通路,將上述真空泵與上述吸附部連通;上下移動手段,使上述吸附構件穿過液晶單元輸送路徑上的輸送輥間的間隙上下移動;水平移動機構,使上述吸附構件沿著液晶單元輸送路徑上的輸送輥間的間隙水平移動。 In addition, a twelfth aspect of the present invention is a liquid crystal cell adsorption moving device capable of moving the liquid crystal cell in a state where the liquid crystal cell is adsorbed. The liquid crystal cell adsorption moving device is located below the liquid crystal cell transportation path, and includes the seventh aspect or the first aspect. The eighth form of the above-mentioned adsorption member, the adsorption unit facing the liquid crystal cell transport path is opposite to the liquid crystal cell, and the mirror-like symmetry line of the "convex" shape is parallel to the liquid crystal cell transport direction; the vacuum pump generates a negative pressure for adsorbing the liquid crystal cell; Communicating the vacuum pump with the adsorption unit; moving up and down to move the adsorption member up and down through the gap between the transport rollers on the liquid crystal cell transport path; and a horizontal movement mechanism to transport the adsorption member along the liquid crystal cell transport path The gap between the rollers moves horizontally.

另外,本發明的第十三形態的液晶單元吸附 移動裝置為在上述第十二形態中,上述吸附構件以上述“凸”字形的底邊位於液晶單元輸送路徑的下游側地配置。由此,無論是以MD方向輸送的液晶單元,還是以TD方向輸送的液晶單元,液晶單元的前端能夠以吸附構件中的同一位置即“凸”字形的底邊作為參照固定彼此間的相對位置。因此,無論液晶單元以MD、TD中的何種方向輸送,都能夠定位於相同位置。 In addition, the liquid crystal cell of the thirteenth aspect of the present invention In the twelfth aspect, the mobile device is configured such that the suction member is disposed on the downstream side of the liquid crystal cell transport path with the bottom edge of the “convex” shape. Therefore, whether the liquid crystal cell is transported in the MD direction or the liquid crystal cell is transported in the TD direction, the front end of the liquid crystal cell can be fixed at the relative position with reference to the same position in the adsorption member, that is, the bottom of the "convex" shape. . Therefore, the liquid crystal cell can be positioned at the same position regardless of the direction in which the liquid crystal cell is transported.

進而,本發明的第十四形態的液晶單元吸附移動裝置為在上述第十二形態或第十三形態中,上述吸氣通路由主吸氣通路和多條子吸氣通路構成,上述主吸氣通路的一端與上述真空泵連通,上述主吸氣通路的另一端分岔成上述多條子吸氣通路,各子吸氣通路與至少一個吸附部連通,在主吸氣通路及各子吸氣通路分別設有能夠獨立開閉的閥門。由此,根據液晶單元的不同尺寸及輸送方式,能夠靈活地配置吸附構件中的實際吸附區域。 Furthermore, in the fourteenth aspect of the liquid crystal cell adsorption moving device of the present invention, in the twelfth aspect or the thirteenth aspect, the suction path is composed of a main suction path and a plurality of sub-intake paths, and the main suction One end of the passage is in communication with the vacuum pump, and the other end of the main inhalation passage is branched into the plurality of sub-inhalation passages. Each of the sub-inhalation passages communicates with at least one adsorption section. Equipped with a valve that can be opened and closed independently. Therefore, according to different sizes and transportation methods of the liquid crystal cell, the actual adsorption area in the adsorption member can be flexibly arranged.

另外,本發明的第十五形態為一種光學膜貼合生產線,包括:液晶單元輸送路徑,設有多個輸送輥輸送液晶單元;光學膜貼合裝置,在液晶單元的表面貼合光學膜;液晶單元位置感測器,檢測液晶單元是否到達了液晶單元輸送路徑的規定位置;第九至第十四形態中的任一形態上述的液晶單元吸附移動裝置,吸附到達了液晶單元輸送路徑的規定位置的液晶單元進行移動,調準液晶單元與光學膜貼合裝置的作業開始位置;控制部,基於來自液晶單元位置感測器的檢測信號,控制液晶單元吸附移動裝 置的動作、輸送輥的旋轉以及光學膜貼合裝置的動作,使光學膜貼合步驟自動進行。 In addition, a fifteenth aspect of the present invention is an optical film bonding production line including: a liquid crystal cell conveying path provided with a plurality of conveying rollers to convey the liquid crystal cell; an optical film bonding device for bonding an optical film on the surface of the liquid crystal cell; The liquid crystal cell position sensor detects whether the liquid crystal cell has reached the predetermined position of the liquid crystal cell transportation path; the liquid crystal cell adsorption moving device described in any one of the ninth to fourteenth forms, which has reached the regulation of the liquid crystal cell transportation path The liquid crystal cell at the position is moved to adjust the operation start position of the liquid crystal cell and the optical film bonding device; the control unit controls the liquid crystal cell to adsorb the mobile device based on a detection signal from the liquid crystal cell position sensor. The positioning operation, the rotation of the conveying roller, and the operation of the optical film bonding apparatus automatically perform the optical film bonding step.

根據如以上的光學膜貼合生產線,能夠因應MD及TD輸送方式中的任一種,並且,能夠提高吸附構件中的有效作業面積比例,防止裝置的大型化。 According to the optical film bonding production line as described above, it is possible to respond to any of the MD and TD transport methods, and it is possible to increase the effective working area ratio in the adsorption member and prevent the device from becoming larger.

進而,較理想是本發明的第十六形態的光學膜貼合生產線為在上述第十五形態中,包括一個液晶單元吸附移動裝置及與其對應的一個光學膜貼合裝置,和另一個液晶單元吸附移動裝置及與其對應的另一個光學膜貼合裝置,上述一個液晶單元吸附移動裝置是第九至第十一形態中的任一形態上述的液晶單元吸附移動裝置,上述一個光學膜貼合裝置將光學膜貼合在液晶單元的下表面,上述另一個液晶單元吸附移動裝置是第十二至第十四形態中的任一形態上述的液晶單元吸附移動裝置,上述另一個光學膜貼合裝置將光學膜貼合在液晶單元的上表面。根據以上的光學膜貼合生產線,即使不上下翻轉液晶單元,也能夠在液晶單元的上下兩面貼合光學膜。 Furthermore, it is desirable that the optical film bonding production line of the sixteenth aspect of the present invention includes the liquid crystal cell adsorption and moving device, an optical film bonding device corresponding thereto, and another liquid crystal cell in the fifteenth aspect. The suction moving device and another optical film bonding device corresponding to it, the one liquid crystal cell suction moving device is any one of the ninth to eleventh aspects, the liquid crystal cell suction moving device described above, and the one optical film bonding device The optical film is bonded to the lower surface of the liquid crystal cell. The other liquid crystal cell adsorption and moving device is any one of the twelfth to fourteenth forms. The liquid crystal cell adsorption and moving device described above, and the other optical film bonding device. An optical film is bonded to the upper surface of the liquid crystal cell. According to the above optical film bonding production line, even if the liquid crystal cell is not turned upside down, the optical film can be bonded on the upper and lower sides of the liquid crystal cell.

另外,本發明的第十七形態的光學膜貼合生產線為在上述第十五形態中,包括兩個液晶單元吸附移動裝置及兩個分別與之對應的光學膜貼合裝置,上述液晶單元吸附移動裝置是第九至第十一形態中的任一形態上述的液晶單元吸附移動裝置,上述光學膜貼合裝置將光學膜貼合在液晶單元的下表面,上述光學膜貼合生產線在兩個光學膜貼合裝置之間還具備使液晶單元上下翻轉的翻轉機 構。 In addition, in the seventeenth aspect of the present invention, the optical film bonding production line in the fifteenth aspect includes two liquid crystal cell adsorption moving devices and two corresponding optical film bonding devices respectively, and the liquid crystal cell adsorption The mobile device is any one of the ninth to eleventh forms. The liquid crystal cell adsorption moving device described above. The optical film bonding device attaches an optical film to a lower surface of the liquid crystal cell. The optical film bonding production line includes two There is also a turning machine between the optical film bonding device to turn the liquid crystal cell upside down 结构。 Structure.

另外,本發明的第十八形態的光學膜貼合生產線為在上述第十五形態中,包括兩個液晶單元吸附移動裝置及兩個分別與之對應的光學膜貼合裝置,上述液晶單元吸附移動裝置是第十二至第十四形態中的任一形態上述的液晶單元吸附移動裝置,上述光學膜貼合裝置將光學膜貼合在液晶單元的上表面,上述光學膜貼合生產線在兩個光學膜貼合裝置之間還具備使液晶單元上下翻轉的翻轉機構。 In addition, in the eighteenth aspect of the present invention, the optical film bonding production line is the fifteenth aspect, which includes two liquid crystal cell adsorption moving devices and two corresponding optical film bonding devices respectively, and the liquid crystal cell adsorption The mobile device is any one of the twelfth to fourteenth forms. The liquid crystal cell adsorption moving device described above. The optical film bonding device attaches an optical film to the upper surface of the liquid crystal cell. The optical film bonding production line An inverting mechanism for inverting the liquid crystal cell is also provided between the optical film bonding devices.

根據上述第十七形態或第十八形態的光學膜貼合生產線,也能夠在液晶單元的兩面貼合光學膜。 According to the seventeenth aspect or the eighteenth aspect of the optical film bonding production line, the optical films can also be bonded to both sides of the liquid crystal cell.

另外,本發明的第十九形態的光學膜貼合生產線為在上述第十五至第十八形態中的任一形態中,由上述液晶單元位置感測器檢測的規定位置設在使液晶單元中的輸送方向下游側的一邊比吸附構件中的輸送方向下游側的一邊更向輸送方向下游側突出的位置。 In addition, in the nineteenth aspect of the present invention, in the optical film bonding production line, in any one of the fifteenth to eighteenth aspects, a predetermined position detected by the liquid crystal cell position sensor is provided in a liquid crystal cell The side on the downstream side in the conveyance direction in the middle is projected to the downstream side in the conveyance direction than the side on the downstream side in the conveyance direction in the suction member.

由此,光學膜貼合裝置能夠更精確無偏離地貼合光學膜。 Thereby, the optical film bonding apparatus can bond the optical film more accurately without deviation.

A‧‧‧液晶單元供給部 A‧‧‧ LCD cell supply department

B‧‧‧液晶單元輸送路徑 B‧‧‧ LCD unit conveying path

C‧‧‧第一光學膜輸送路徑 C‧‧‧The first optical film conveying path

D‧‧‧第二光學膜輸送路徑 D‧‧‧Second optical film conveying path

E‧‧‧液晶單元排出部 E‧‧‧LCD unit discharge section

F‧‧‧光學膜 F‧‧‧ Optical Film

H‧‧‧載體膜 H‧‧‧ carrier film

U‧‧‧液晶單元 U‧‧‧LCD unit

BP1‧‧‧第一液晶單元位置感測器 BP1‧‧‧The first liquid crystal cell position sensor

BP2‧‧‧第二液晶單元位置感測器 BP2‧‧‧Second LCD cell position sensor

BR1‧‧‧第一液晶單元吸附旋繞裝置 BR1‧‧‧The first liquid crystal cell adsorption and winding device

BR2‧‧‧第二液晶單元吸附旋繞裝置 BR2‧‧‧Second liquid crystal cell adsorption and winding device

BR3‧‧‧第三液晶單元吸附旋繞裝置 BR3‧‧‧ third liquid crystal cell adsorption and winding device

BT‧‧‧液晶單元吸附移動裝置 BT‧‧‧LCD cell adsorption mobile device

BT1‧‧‧第一液晶單元吸附移動裝置 BT1‧‧‧The first liquid crystal cell adsorption mobile device

BT2‧‧‧第二液晶單元吸附移動裝置 BT2‧‧‧Second liquid crystal cell adsorption mobile device

BT-B10‧‧‧吸附板 BT-B10‧‧‧Adsorption Plate

BT-B20、30‧‧‧吸附部 BT-B20, 30‧‧‧ Adsorption Department

BT-G‧‧‧吸氣通路 BT-G‧‧‧Suction path

BT-G10‧‧‧主吸氣通路 BT-G10‧‧‧Main suction path

BT-G20‧‧‧子吸氣通路 BT-G20 ‧‧‧ sub suction path

BT-H10‧‧‧吸附架 BT-H10‧‧‧Adsorption frame

BT-H20‧‧‧吸附臂 BT-H20‧‧‧Adsorption arm

BT-H30‧‧‧吸附部 BT-H30‧‧‧Adsorption Department

BT-HT‧‧‧水平移動手段 BT-HT‧‧‧Horizontal Movement Means

BT-HT10‧‧‧導軌 BT-HT10‧‧‧Guide

BT-HT20‧‧‧滑動部 BT-HT20‧‧‧Sliding part

BT-P‧‧‧真空泵 BT-P‧‧‧Vacuum pump

BT-ST‧‧‧上下移動手段 BT-ST‧‧‧Move up and down

BT-ST10‧‧‧引導套管 BT-ST10‧‧‧Guide tube

BT-ST20‧‧‧滑動桿 BT-ST20‧‧‧Sliding lever

BT-V10‧‧‧主閥 BT-V10‧‧‧Main valve

BT-V20‧‧‧子閥 BT-V20‧‧‧Sub valve

CF1‧‧‧第一光學膜供給部 CF1‧‧‧First Optical Film Supply Department

CF2‧‧‧第一光學膜切斷部 CF2‧‧‧The first optical film cutting section

CF3‧‧‧第一光學膜貼合部 CF3‧‧‧First Optical Film Laminating Section

CF4‧‧‧第一光學膜捲繞部 CF4‧‧‧First optical film winding section

DF1‧‧‧第二光學膜供給部 DF1‧‧‧Second Optical Film Supply Department

DF2‧‧‧第二光學膜切斷部 DF2‧‧‧Second optical film cutting section

DF3‧‧‧第二光學膜貼合部 DF3‧‧‧Second Optical Film Laminating Section

DF4‧‧‧第二光學膜捲繞部 DF4‧‧‧Second Optical Film Winding Section

Ru、Rd‧‧‧貼合輥 Ru, Rd‧‧‧ Laminating roller

SP‧‧‧剝離手段 SP‧‧‧ Stripping Means

圖1是本發明的具有液晶單元吸附移動裝置的光學膜貼合生產線的構造概略圖。 FIG. 1 is a schematic structural diagram of an optical film bonding production line having a liquid crystal cell adsorption moving device according to the present invention.

圖2是第一實施例的液晶單元吸附移動裝置的構造概 略圖。 FIG. 2 is a schematic structural diagram of a liquid crystal cell adsorption mobile device of the first embodiment Sketch map.

圖3A、3B是從下方觀察的第一實施例的吸附板的平面圖,圖3A表示TD輸送方式的狀態,圖3B表示MD輸送方式的狀態。 3A and 3B are plan views of the adsorption plate of the first embodiment as viewed from below. FIG. 3A shows the state of the TD transport method, and FIG. 3B shows the state of the MD transport method.

圖4A~4F是表示第一實施例的液晶單元吸附移動裝置的吸附移動動作的概略圖。 4A to 4F are schematic views showing a suction movement operation of the liquid crystal cell suction movement device according to the first embodiment.

圖5A、5B是第二實施例的液晶單元吸附移動裝置的側視圖,圖5A表示吸附架位於液晶單元輸送路徑的下方的狀態,圖5B表示吸附架位於液晶單元輸送路徑的上方的狀態,圖5C、5D是從上方觀察的第二實施例的吸附板的平面圖,圖5C表示TD輸送方式的狀態,圖5D表示MD輸送方式的狀態。 5A and 5B are side views of a liquid crystal cell adsorption moving device according to a second embodiment. FIG. 5A illustrates a state where the adsorption frame is positioned below the liquid crystal cell transport path, and FIG. 5B illustrates a state where the adsorption frame is positioned above the liquid crystal cell transport path. 5C and 5D are plan views of the adsorption plate of the second embodiment as viewed from above. FIG. 5C shows the state of the TD transport method, and FIG. 5D shows the state of the MD transport method.

圖6A~6F是表示第二實施例的液晶單元吸附移動裝置的吸附移動動作的概略圖。 6A to 6F are schematic diagrams showing a suction moving operation of the liquid crystal cell suction moving device according to the second embodiment.

下面,參照圖示對本發明的實施例進行說明。以下的實施例僅是例示,而不是對本發明的限定。另外,說明書中使用的“第一”、“第二”等僅是為了區分屬於同類的不同物件的用語,不具有例如輸送方向的順序等限制性含義。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. The following examples are for illustration only, and are not intended to limit the present invention. In addition, the terms "first" and "second" used in the description are merely terms used to distinguish different objects belonging to the same category, and do not have restrictive meanings such as the order of the conveying directions.

本發明中使用的“前”、“後”、“左”、“右”、“上”、“下”是指沿著液晶單元輸送路徑從上游側面向下游側時的“前”、“後”、“左”、“右”、“上”、“下”方向。 The terms "front", "rear", "left", "right", "up", and "down" used in the present invention refer to the "front" and "rear" when moving along the liquid crystal cell transport path from the upstream side to the downstream side. "," Left "," right "," up ", and" down "directions.

另外,本說明書中的“液晶單元”不限於液晶面板,可理解為顯示面板的製造中要貼合光學膜的任意基板狀的材料。在本說明書中,“光學膜”例如指偏光膜等用於調整顯示面板的光學特性的任意薄膜。 In addition, the “liquid crystal cell” in this specification is not limited to a liquid crystal panel, and can be understood as any substrate-like material to which an optical film is bonded in the manufacture of a display panel. In the present specification, the “optical film” refers to an arbitrary thin film for adjusting the optical characteristics of a display panel, such as a polarizing film.

首先,參照圖1,說明本發明的具有液晶單元吸附移動裝置(下面,有時也稱作吸附移動裝置)的光學膜貼合生產線(下面,有時也稱作生產線)。 First, referring to FIG. 1, an optical film bonding production line (hereinafter, sometimes referred to as a production line) having a liquid crystal cell adsorption and movement device (hereinafter sometimes referred to as an adsorption and movement device) will be described.

如圖1所示,生產線包括液晶單元供給部A、液晶單元輸送路徑B、第一光學膜輸送路徑C、第二光學膜輸送路徑D以及液晶單元排出部E。 As shown in FIG. 1, the production line includes a liquid crystal cell supply section A, a liquid crystal cell transport path B, a first optical film transport path C, a second optical film transport path D, and a liquid crystal cell discharge section E.

液晶單元供給部A、液晶單元輸送路徑B以及液晶單元排出部E依序連接。第一光學膜輸送路徑C、第二光學膜輸送路徑D分別位於液晶單元輸送路徑B的上方或下方。 The liquid crystal cell supply section A, the liquid crystal cell transport path B, and the liquid crystal cell discharge section E are sequentially connected. The first optical film transport path C and the second optical film transport path D are respectively located above or below the liquid crystal cell transport path B.

第一光學膜輸送路徑C包括:第一光學膜供給部CF1,配置在第一光學膜輸送路徑C的最上游側,供給第一光學膜層積體;第一光學膜切斷部CF2,配置在第一光學膜供給部CF1的下游,將從第一光學膜供給部CF1供給的第一光學膜層積體切斷成規定長度的片材;第一光學膜貼合部CF3,配置在第一光學膜切斷部CF2的下游且配置在液晶單元輸送路徑B,在液晶單元U的一面貼合第一光學膜;第一載體膜捲繞部CF4,配置在第一光學膜輸送路徑C的最下游側,捲繞從第一光學膜層積體剝離第一光學膜之後的第一載體膜。 The first optical film conveying path C includes a first optical film supply section CF1, which is disposed on the most upstream side of the first optical film conveying path C, and supplies the first optical film laminate, and a first optical film cutting section CF2, which is disposed Downstream of the first optical film supply section CF1, the first optical film laminate supplied from the first optical film supply section CF1 is cut into a sheet of a predetermined length; the first optical film bonding section CF3 is disposed at the first An optical film cutting section CF2 is disposed downstream of the liquid crystal cell transport path B, and a first optical film is bonded to one side of the liquid crystal cell U; a first carrier film winding section CF4 is disposed on the first optical film transport path C On the most downstream side, the first carrier film after the first optical film is peeled from the first optical film laminate is wound.

第二光學膜輸送路徑D包括:第二光學膜供給部DF1,配置在第二光學膜輸送路徑D的最上游側,供給第二光學膜層積體;第二光學膜切斷部DF2,配置在第二光學膜供給部DF1的下游,將從第二光學膜供給部DF1供給的第二光學膜層積體切斷成規定長度的片材;第二光學膜貼合部DF3,配置在第二光學膜切斷部DF2的下游且配置在液晶單元輸送路徑B,在液晶單元U的一面貼合第二光學膜;第二載體膜捲繞部DF4,配置在第二光學膜輸送路徑D的最下游側,捲繞從第二光學膜層積體剝離第二光學膜之後的第二載體膜。 The second optical film conveyance path D includes a second optical film supply section DF1, which is disposed on the most upstream side of the second optical film conveyance path D, and supplies the second optical film laminate, and a second optical film cutting section DF2, which is disposed Downstream of the second optical film supply section DF1, the second optical film layered body supplied from the second optical film supply section DF1 is cut into a sheet of a predetermined length; the second optical film bonding section DF3 is disposed at the first The second optical film cutting section DF2 is disposed downstream of the liquid crystal cell transport path B, and a second optical film is bonded to one side of the liquid crystal cell U; the second carrier film winding section DF4 is disposed on the second optical film transport path D On the most downstream side, a second carrier film after the second optical film is peeled from the second optical film laminate is wound.

液晶單元U從液晶單元供給部A進入液晶單元輸送路徑B。 The liquid crystal cell U enters the liquid crystal cell transport path B from the liquid crystal cell supply section A.

從液晶單元供給部A側,在液晶單元輸送路徑B上依序具有:第一液晶單元吸附旋繞裝置BR1,位於液晶單元供給部A之後,根據需要吸附進入液晶單元輸送路徑B的液晶單元U進行旋繞;第一液晶單元吸附移動裝置BT1,位於靠近第一光學膜貼合部CF3的上游側,吸附液晶單元U,將其移動並調準於第一光學膜貼合部CF3的作業開始位置;第一液晶單元位置感測器BP1,位於靠近第一光學膜貼合部CF3的上游側,檢測液晶單元U是否到達了第一規定位置;第二液晶單元吸附旋繞裝置BR2,位於第一光學膜貼合部CF3之後,根據需要吸附通過第一光學膜貼合部CF3的液晶單元U進行旋繞;第二液晶單元吸附移動裝置BT2,位於靠近第二光學膜貼合部 DF3的上游側,吸附液晶單元U,將其移動並調準於第二光學膜貼合部DF3的作業開始位置;第二液晶單元位置感測器BP2,位於靠近第二光學膜貼合部DF3的上游側,檢測液晶單元U是否到達了第二規定位置;第三液晶單元吸附旋繞裝置BR3,位於第二光學膜貼合部DF3之後,根據需要吸附通過第二光學膜貼合部DF3的液晶單元U進行旋繞。另外,根據需要,在靠近第二液晶單元吸附旋繞裝置BR2的位置,具備使液晶單元的上下面翻轉的翻轉機構。 From the liquid crystal cell supply section A side, the liquid crystal cell transportation path B has, in order, a first liquid crystal cell suction winding device BR1, which is located after the liquid crystal cell supply section A, and sucks the liquid crystal cell U entering the liquid crystal cell transportation path B as needed. Twisting; the first liquid crystal cell suction moving device BT1 is located on the upstream side near the first optical film bonding portion CF3, sucks the liquid crystal unit U, moves and adjusts it to the operation start position of the first optical film bonding portion CF3; The first liquid crystal cell position sensor BP1 is located near the upstream side of the first optical film bonding portion CF3 and detects whether the liquid crystal cell U has reached the first predetermined position; the second liquid crystal cell adsorption and winding device BR2 is located on the first optical film After the bonding portion CF3, the liquid crystal cell U passing through the first optical film bonding portion CF3 is adsorbed and wound as needed; the second liquid crystal cell suction-moving device BT2 is located near the second optical film bonding portion On the upstream side of DF3, the liquid crystal cell U is adsorbed, and it is moved and adjusted to the operation start position of the second optical film bonding portion DF3. The second liquid crystal cell position sensor BP2 is located near the second optical film bonding portion DF3. On the upstream side, it is detected whether the liquid crystal cell U has reached the second predetermined position; the third liquid crystal cell adsorption winding device BR3 is located after the second optical film bonding portion DF3, and if necessary, the liquid crystal passing through the second optical film bonding portion DF3 is adsorbed. The unit U is wound. In addition, as necessary, a turning mechanism for turning the upper and lower surfaces of the liquid crystal cell is provided at a position near the second liquid crystal cell suction winding device BR2.

貼合完光學膜的液晶單元U從液晶單元輸送路徑B向液晶單元排出部E排出,用於下游步驟。 The liquid crystal cell U after bonding the optical film is discharged from the liquid crystal cell transport path B to the liquid crystal cell discharge section E, and is used for a downstream step.

以下,對於生產線上的光學膜貼合部的構造進行更詳細的說明。 Hereinafter, the structure of the optical film bonding part on a production line is demonstrated in more detail.

如圖4A~4F所示,光學膜貼合部由上下一對貼合輥Ru、Rd所構成,該兩個貼合輥Ru、Rd通過分別上下移動,能夠彼此接近或遠離。在貼合輥Ru、Rd中的任一個前方設有剝離手段SP,剝離支承光學膜F的載體膜H。 As shown in FIGS. 4A to 4F, the optical film bonding portion is composed of a pair of upper and lower bonding rollers Ru and Rd, and the two bonding rollers Ru and Rd can be moved closer to or farther from each other by moving up and down, respectively. A peeling means SP is provided in front of either of the bonding rollers Ru and Rd, and the carrier film H supporting the optical film F is peeled off.

在液晶單元輸送路徑B上,當液晶單元U進入到處於分離狀態的一對貼合輥Ru、Rd之間時,兩個貼合輥Ru、Rd在上下方向彼此靠近而夾住液晶單元U,將從剝離手段SP延伸而來的光學膜F的前端貼合到液晶單元U的前端表面。之後,貼合輥Ru、Rd旋轉,以夾持狀態將液晶單元U向下游側輸送。此時,通過剝離手段SP 剝離了載體膜H的光學膜F被貼合輥Ru、Rd按壓,貼合在移動中的液晶單元U的表面。由此,光學膜F被貼合在液晶單元U的一面上。 On the liquid crystal cell transport path B, when the liquid crystal cell U enters between a pair of laminating rollers Ru and Rd in a separated state, the two laminating rollers Ru and Rd approach each other in the up-down direction to sandwich the liquid crystal cell U, The front end of the optical film F extended from the peeling means SP is bonded to the front end surface of the liquid crystal cell U. After that, the bonding rollers Ru and Rd are rotated, and the liquid crystal cell U is transported to the downstream side in a sandwiched state. At this time, SP The optical film F from which the carrier film H has been peeled is pressed by the bonding rollers Ru and Rd, and bonded to the surface of the liquid crystal cell U while it is moving. Thereby, the optical film F is bonded to one surface of the liquid crystal cell U.

在貼合上述光學膜F時,需要通過第一、第二液晶單元吸附移動裝置BT1、BT2將液晶單元U的前端以良好的位置精度送入一對貼合輥Ru、Rd之間。即,通過第一、第二液晶單元吸附移動裝置BT1、BT2將液晶單元U調準於光學膜貼合部的作業開始位置。 When bonding the above-mentioned optical film F, the first and second liquid crystal cell suction moving devices BT1 and BT2 are required to feed the front end of the liquid crystal cell U into the pair of bonding rollers Ru and Rd with good position accuracy. That is, the liquid crystal cell U is aligned to the work start position of the optical film bonding portion by the first and second liquid crystal cell suction moving devices BT1 and BT2.

<第一實施例> <First Embodiment>

以下,參照圖2對本發明的液晶單元吸附移動裝置的第一實施例進行說明。 Hereinafter, a first embodiment of the liquid crystal cell adsorption and movement device of the present invention will be described with reference to FIG. 2.

如圖2所示,液晶單元吸附移動裝置BT包括吸附板BT-B10、真空泵BT-P、吸氣通路BT-G、水平移動機構BT-HT以及上下移動機構BT-ST。在本實施例中,液晶單元吸附移動裝置BT位於液晶單元輸送路徑B的上方。 As shown in FIG. 2, the liquid crystal cell suction moving device BT includes a suction plate BT-B10, a vacuum pump BT-P, a suction path BT-G, a horizontal moving mechanism BT-HT, and a vertical moving mechanism BT-ST. In this embodiment, the liquid crystal cell adsorption moving device BT is located above the liquid crystal cell transport path B.

吸附板BT-B10是液晶單元吸附移動裝置BT吸附液晶單元U時與液晶單元U直接接觸的構件。如圖2所示,在吸附板BT-B10的下表面配置有多個吸附部BT-B20,吸附部BT-B20向下方與液晶單元U相對。在不進行吸附時,吸附板BT-B10位於距液晶單元輸送路徑B具有一定高度的上方位置。在吸附液晶單元U時,吸附板BT-B10通過後述的上下移動機構BT-ST下降,使吸附部 BT-B20與液晶單元輸送路徑B的液晶單元U的上表面接觸。為了防止對液晶單元U的表面的損傷,以吸附部BT-B20例如由橡膠等彈性材製成的吸嘴為佳。 The adsorption plate BT-B10 is a member that is in direct contact with the liquid crystal cell U when the liquid crystal cell adsorption mobile device BT adsorbs the liquid crystal cell U. As shown in FIG. 2, a plurality of suction sections BT-B20 are arranged on the lower surface of the suction plate BT-B10, and the suction sections BT-B20 face the liquid crystal cell U downward. When adsorption is not performed, the adsorption plate BT-B10 is positioned above the liquid crystal cell transport path B with a certain height. When the liquid crystal cell U is adsorbed, the adsorption plate BT-B10 is lowered by the up-and-down moving mechanism BT-ST described later, so that the adsorption portion BT-B20 is in contact with the upper surface of the liquid crystal cell U of the liquid crystal cell transport path B. In order to prevent damage to the surface of the liquid crystal cell U, it is preferable that the suction part BT-B20 is a suction nozzle made of an elastic material such as rubber.

圖3A、3B是從下方向上方觀察的吸附板BT-B10的平面圖。如平面圖所示,吸附板BT-B10的形狀成為“凸”字形,該“凸”字形輪廓的鏡面對稱線L與液晶單元輸送路徑B的液晶單元輸送方向平行。 3A and 3B are plan views of the adsorption plate BT-B10 as viewed from above in a downward direction. As shown in the plan view, the shape of the suction plate BT-B10 becomes a "convex" shape, and the mirror symmetrical line L of the "convex" shape profile is parallel to the liquid crystal cell transportation direction of the liquid crystal cell transportation path B.

吸附板BT-B10以配置使“凸”字形的底邊位在液晶單元輸送路徑的下游側為佳。由此,無論是以MD方向輸送的液晶單元,還是以TD方向輸送的液晶單元,液晶單元的前端能夠以吸附構件的同一位置即“凸”字形的底邊作為參照固定彼此間的相對位置。因此,無論液晶單元以MD、TD中的何種方向輸送,都能夠定位於相同位置。 The suction plate BT-B10 is preferably arranged so that the bottom edge of the "convex" shape is positioned on the downstream side of the liquid crystal cell transport path. Therefore, whether the liquid crystal cell is transported in the MD direction or the liquid crystal cell is transported in the TD direction, the front end of the liquid crystal cell can be fixed at the relative position with reference to the same position of the adsorption member, that is, the bottom of the "convex" shape. Therefore, the liquid crystal cell can be positioned at the same position regardless of the direction in which the liquid crystal cell is transported.

另外,只要吸附板BT-B10的下表面的吸附部BR-B20的配置區域為“凸”字形即可,但以吸附部BT-B20在吸附板BT-B10的下表面均勻配置為佳。 In addition, as long as the arrangement area of the adsorption portion BR-B20 on the lower surface of the adsorption plate BT-B10 is a “convex” shape, it is preferable that the adsorption portion BT-B20 is uniformly arranged on the lower surface of the adsorption plate BT-B10.

由於吸附部BT-B20配置在“凸”字形的區域,如圖3A、3B所示,TD、MD輸送中的任一種液晶面板都能夠被吸附板適當地吸附。由此,本實施例的吸附板BT-B10能夠因應MD及TD輸送雙方,與以往的矩形吸附板相比,能夠減小無效面積比例,防止裝置的大型化。 Since the adsorption portion BT-B20 is arranged in a “convex” shape region, as shown in FIGS. 3A and 3B, any of the liquid crystal panels in TD and MD transportation can be appropriately adsorbed by the adsorption plate. As a result, the adsorption plate BT-B10 of this embodiment can respond to both MD and TD transportation, and can reduce the ratio of ineffective area and prevent the device from increasing in size compared with the conventional rectangular adsorption plate.

另外,如圖3所示,被吸附的液晶單元的輸送方向下游側的一邊從吸附板的輸送方向下游側的一邊 (即,“凸”字形的底邊)伸出。其理由為在吸附固定液晶單元的狀態用貼合輥Ru、Rd夾住液晶單元的前端。通過用貼合輥Ru、Rd夾住液晶單元的前端後解除吸附,能夠更精確無偏離地進行貼合。即,在本發明中,雖然液晶單元也可以被收納在吸附板的輪廓範圍內,但以液晶單元的前端略微突出的狀態進行吸附固定更佳。 In addition, as shown in FIG. 3, the side on the downstream side in the transport direction of the liquid crystal cell to be adsorbed is from the side on the downstream side in the transport direction of the adsorption plate. (Ie, the bottom edge of the "convex" glyph). The reason is that the tip of the liquid crystal cell is sandwiched by the bonding rollers Ru and Rd in a state where the liquid crystal cell is adsorbed and fixed. By clamping the front end of the liquid crystal cell with the bonding rollers Ru and Rd and releasing the suction, the bonding can be performed more accurately without deviation. That is, in the present invention, although the liquid crystal cell may be housed within the contour range of the adsorption plate, it is more preferable to perform adsorption and fixation in a state where the tip of the liquid crystal cell slightly protrudes.

真空泵BT-P只要能夠產生吸附液晶單元U的負壓,可以使用已知產品。 As long as the vacuum pump BT-P can generate a negative pressure that adsorbs the liquid crystal cell U, a known product can be used.

吸氣通路BT-G將真空泵BT-P與吸附部BT-B20連通,具有主吸氣通路BT-G10及多條子吸氣通路BT-G20。主吸氣通路BT-G10的一端與真空泵BT-P連通,主吸氣通路BT-G10的另一端分岔成多條子吸氣通路BT-G20,分別與吸附板BT-B10上的吸附部BT-B20連通。另外,也可以是各子吸氣通路BT-G20進一步分岔成多條毛細吸氣通路,經由該毛細吸氣通路與吸附部BT-B20連通。 The suction passage BT-G communicates the vacuum pump BT-P with the suction part BT-B20, and has a main suction passage BT-G10 and a plurality of sub-suction passages BT-G20. One end of the main suction passage BT-G10 is in communication with the vacuum pump BT-P, and the other end of the main suction passage BT-G10 is branched into a plurality of sub suction passages BT-G20, which are respectively connected to the adsorption part BT on the adsorption plate BT-B10 -B20 is connected. In addition, each of the sub-intake passages BT-G20 may be further branched into a plurality of capillary suction passages, and communicate with the adsorption unit BT-B20 through the capillary suction passages.

如圖2所示,在主吸氣通路BT-G10設有主閥BT-V10,並且,在各子吸氣通路BT-G20分別設有子閥BT-V20。主閥BT-V10及各子閥BT-V20能夠分別獨立開閉。通過開閉主閥BT-V10,使吸附板BT-B10整體地與真空泵BT-P連通或阻斷。另外,在打開主閥BT-V10的場合,通過選擇性地開閉子閥BT-V20,能夠靈活地調整在吸附板BT-B10的吸附部BT-B20的配置區域內實際產生吸附力的區域。例如,在圖3A所示的場合,與吸附板 BT-B10的圖示左側的突出區域(即,液晶單元U之外的區域)中的吸附部BT-B20對應的子吸氣通路BT-G20被各自的子閥BT-V20阻斷,因而在該區域不產生吸附力。另外,例如圖3B所示的場合,與吸附板BT-B10的圖示上下兩側的突出區域(即,液晶單元U之外的區域)中的吸附部BT-B20對應的子吸氣通路BT-G20被各自的子閥BT-V20阻斷,因而在該區域不產生吸附力。 As shown in FIG. 2, a main valve BT-V10 is provided in the main intake passage BT-G10, and a sub valve BT-V20 is provided in each of the sub intake passages BT-G20. The main valve BT-V10 and each sub valve BT-V20 can be opened and closed independently. By opening and closing the main valve BT-V10, the adsorption plate BT-B10 as a whole can communicate with or block the vacuum pump BT-P. In addition, when the main valve BT-V10 is opened, by selectively opening and closing the sub-valve BT-V20, it is possible to flexibly adjust an area where the suction force is actually generated in the arrangement area of the suction part BT-B20 of the suction plate BT-B10. For example, in the case shown in FIG. 3A, The sub suction path BT-G20 corresponding to the adsorption part BT-B20 in the protruding area on the left side of the illustration of BT-B10 (that is, the area other than the liquid crystal cell U) is blocked by the respective sub-valve BT-V20. This area does not generate adsorption force. In addition, for example, as shown in FIG. 3B, the sub-inhalation path BT corresponding to the adsorption portion BT-B20 in the protruding area (ie, the area other than the liquid crystal cell U) on the upper and lower sides of the adsorption plate BT-B10 in the illustration. -G20 is blocked by the respective sub-valve BT-V20, so no adsorption force is generated in this area.

主閥BT-V10及子閥BT-V20的開閉可以手動,也可以在電腦的控制下自動進行。 The main valve BT-V10 and the sub valve BT-V20 can be opened and closed manually or under the control of a computer.

水平移動手段BT-HT將液晶單元U在水平方向移動。水平移動手段BT-HT例如包括沿水平方向設置的導軌BT-HT10和能夠沿著導軌BT-HT10滑動的滑動部BT-HT20。 The horizontal moving means BT-HT moves the liquid crystal cell U in a horizontal direction. The horizontal movement means BT-HT includes, for example, a guide rail BT-HT10 provided in the horizontal direction and a sliding portion BT-HT20 that can slide along the guide rail BT-HT10.

另外,水平移動手段BT-HT也可以是例如由電動馬達驅動的機械臂等其他習知的構造。上述水平方向的移動可以僅是沿著液晶單元輸送方向的移動,但根據需要,也可以是合成沿著液晶單元輸送方向及與液晶單元輸送方向垂直的方向上的移動的平面內移動。 The horizontal movement means BT-HT may have other known structures such as a robotic arm driven by an electric motor. The above-mentioned horizontal movement may be only movement along the liquid crystal cell transport direction, but may be in-plane movement combining movements along the liquid crystal cell transport direction and a direction perpendicular to the liquid crystal cell transport direction as necessary.

上下移動手段BT-ST在上下方向上移動吸附板BT-B10。上下移動手段BT-ST例如包括沿上下方向設置的引導套管BT-ST10和能夠沿著引導套管BT-ST10滑動的滑動桿BT-ST20。 The up and down moving means BT-ST moves the suction plate BT-B10 in the up and down direction. The up-and-down moving means BT-ST includes, for example, a guide sleeve BT-ST10 provided in the up-down direction and a slide bar BT-ST20 that can slide along the guide sleeve BT-ST10.

另外,與水平移動手段BT-HT相同,上下移動手段BT-ST也可以是其他習知的構造。上下移動手段 BT-ST與水平移動手段BT-HT連結並協同工作,使吸附板BT-B10在空間移動。 In addition, similar to the horizontal moving means BT-HT, the vertical moving means BT-ST may have other conventional structures. Means of moving up and down BT-ST is connected with BT-HT, which is a horizontal moving means, and works together to make the adsorption plate BT-B10 move in space.

只要能夠順利進行吸附板BT-B10的移動,吸附板BT-B10、水平移動手段BT-HT、上下移動手段BT-ST之間的結合關係並不加以特別限定。其一例為在圖2中,水平移動手段BT-HT的滑動部BT-HT20與上下移動手段BT-ST的引導套管BT-ST10連結,上下移動手段BT-ST的滑動桿BT-ST20與吸附板BT-B10連結。 As long as the movement of the suction plate BT-B10 can be smoothly performed, the coupling relationship between the suction plate BT-B10, the horizontal movement means BT-HT, and the vertical movement means BT-ST is not particularly limited. As an example, in FIG. 2, the sliding part BT-HT20 of the horizontal moving means BT-HT is connected to the guide sleeve BT-ST10 of the vertical moving means BT-ST, and the sliding rod BT-ST20 of the vertical moving means BT-ST is connected to the suction Board BT-B10 connection.

另外,為了控制吸附板BT-B10上下移動的距離,液晶單元吸附移動裝置BT以具有檢測吸附板BT-B10相對於液晶單元輸送路徑B之高度的高度感測器(未圖示)為佳。 In addition, in order to control the distance that the suction plate BT-B10 moves up and down, the liquid crystal cell suction moving device BT preferably has a height sensor (not shown) that detects the height of the suction plate BT-B10 relative to the liquid crystal cell transport path B.

另外,光學膜貼合生產線具備液晶單元位置感測器BP,其檢測液晶單元U是否到達在液晶單元輸送路徑B之應進行吸附的規定位置。如上述,由該液晶單元位置感測器BP所檢測的規定位置被設置在使液晶單元U之輸送方向下游側的一邊比吸附板BT-B10之輸送方向下游側的一邊更向輸送方向下游側突出的位置。 In addition, the optical film bonding production line includes a liquid crystal cell position sensor BP that detects whether or not the liquid crystal cell U has reached a predetermined position on the liquid crystal cell transport path B where suction should be performed. As described above, the predetermined position detected by the liquid crystal cell position sensor BP is set so that the side on the downstream side in the conveying direction of the liquid crystal cell U is more downstream than the side on the downstream side in the conveying direction of the adsorption plate BT-B10. Outstanding position.

以下,參照圖4A~4F,說明第一實施例的液晶單元吸附移動裝置BT進行的吸附移動動作。 Hereinafter, a suction movement operation performed by the liquid crystal cell suction movement device BT according to the first embodiment will be described with reference to FIGS. 4A to 4F.

如圖4A所示,液晶單元U被輸送至液晶單元輸送路徑B中的光學膜貼合部前的規定位置。若液晶單元位置感測器BP檢測到液晶單元U被輸送到規定位置,該規定位置處的輸送輥R停止旋轉,使液晶單元U停止在 該規定位置。另外,液晶單元位置感測器BP向光學膜貼合生產線的控制部發送該檢測信號。此時,兩個貼合輥Ru、Rd處於分離狀態。 As shown in FIG. 4A, the liquid crystal cell U is transported to a predetermined position in front of the optical film bonding portion in the liquid crystal cell transport path B. If the liquid crystal cell position sensor BP detects that the liquid crystal cell U is transported to a predetermined position, the conveying roller R at the predetermined position stops rotating, so that the liquid crystal cell U stops at The prescribed position. In addition, the liquid crystal cell position sensor BP sends the detection signal to a control unit of the optical film bonding production line. At this time, the two bonding rollers Ru and Rd are in a separated state.

接著,如圖4B所示,驅動上下移動機構BT-ST,使吸附板BT-B10向下方移動,直至吸附部BT-B20與液晶單元U的上表面接觸。在下降之前或者在下降期間,水平移動手段BT-HT可以根據需要對吸附板BT-B10的水平面的位置適當進行調整。然後,通過打開主閥BT-V10,並選擇性地打開子閥BT-V20,在與液晶單元U的上表面接觸著的吸附部BT-B20產生吸附力,對液晶單元U進行吸附。 Next, as shown in FIG. 4B, the up-and-down moving mechanism BT-ST is driven to move the adsorption plate BT-B10 downward until the adsorption portion BT-B20 contacts the upper surface of the liquid crystal cell U. Before or during the descent, the horizontal moving means BT-HT can appropriately adjust the horizontal position of the adsorption plate BT-B10 as needed. Then, by opening the main valve BT-V10 and selectively opening the sub-valve BT-V20, an adsorption force is generated at the adsorption portion BT-B20 that is in contact with the upper surface of the liquid crystal cell U, and the liquid crystal cell U is adsorbed.

配合液晶單元吸附移動裝置BT的上述動作,光學膜輸送路徑的光學膜F在由剝離手段SP剝離載體膜H之後,使其一端伸到兩個貼合輥Ru、Rd之間,等待貼合。此時,兩個貼合輥Ru、Rd仍處於分離狀態。 In accordance with the above-mentioned operation of the liquid crystal cell suction moving device BT, the optical film F of the optical film conveying path is peeled by the peeling means SP, and then one end of the carrier film H is stretched between the two bonding rollers Ru and Rd, waiting for bonding. At this time, the two bonding rollers Ru and Rd are still in a separated state.

接著,如圖4C所示,利用水平移動手段BT-HT移動吸附板BT-B10,使被吸附板BT-B10吸附的液晶單元U移動,將液晶單元U的前端調準至位於兩個貼合輥Ru、Rd之間的貼合作業開始位置。此時,兩個貼合輥Ru、Rd仍處於分離狀態。由於利用液晶單元吸附移動裝置BT移動液晶單元U,所以與利用液晶單元輸送路徑B的輸送輥R的旋轉進行輸送比較,能夠大幅提高液晶單元U的調準精度。 Next, as shown in FIG. 4C, the adsorption plate BT-B10 is moved by the horizontal movement means BT-HT, so that the liquid crystal cell U adsorbed by the adsorption plate BT-B10 is moved, and the front end of the liquid crystal cell U is aligned to be positioned at two positions. The starting position of the laminating industry between the rollers Ru and Rd. At this time, the two bonding rollers Ru and Rd are still in a separated state. Since the liquid crystal cell U is moved by the liquid crystal cell adsorption moving device BT, the alignment accuracy of the liquid crystal cell U can be greatly improved compared with the conveyance using the rotation of the conveying roller R of the liquid crystal cell conveying path B.

接著,如圖4D所示,若光學膜貼合部通過未 圖示的感測器檢測已調準液晶單元U的前端與貼合作業開始位置,兩個貼合輥Ru、Rd就彼此接近,將液晶單元U的前端連同圖4B所示的從剝離手段SP伸出的光學膜F的一端一起夾住。由此,光學膜F的前端貼合在液晶單元U的下表面前端。 Next, as shown in FIG. 4D, if the optical film bonding portion passes The sensor shown in the figure detects that the front end of the liquid crystal cell U is aligned with the start position of the bonding industry, and the two bonding rollers Ru and Rd are close to each other. The front end of the liquid crystal cell U is combined with the peeling means SP shown in FIG. 4B. One end of the protruding optical film F is sandwiched together. Thereby, the tip of the optical film F is bonded to the tip of the lower surface of the liquid crystal cell U.

接著,如圖4E所示,關閉主閥BT-V10,解除吸附部BT-B20的吸附。然後,驅動上下移動手段BT-ST,使吸附板BT-B10上升,從液晶單元U的上表面離開。 Next, as shown in FIG. 4E, the main valve BT-V10 is closed, and the adsorption of the adsorption portion BT-B20 is released. Then, the up-and-down moving means BT-ST is driven to raise the suction plate BT-B10 and move away from the upper surface of the liquid crystal cell U.

接著,如圖4F所示,驅動水平移動手段BT-HT,將吸附板BT-B10向後移動至圖4A所示的開始位置。同時,使兩個貼合輥Ru、Rd旋轉,一邊向下游側輸送液晶單元U,一邊將一端已貼合在液晶單元U前端的光學膜F繼續貼合在液晶單元U的下表面。當液晶單元U的後端經過兩個貼合輥Ru、Rd之間時,完成光學膜F的貼合。然後,兩個貼合輥Ru、Rd再次成為分離狀態。 Next, as shown in FIG. 4F, the horizontal moving means BT-HT is driven to move the adsorption plate BT-B10 backward to the starting position shown in FIG. 4A. At the same time, the two laminating rollers Ru and Rd are rotated, and while the liquid crystal cell U is conveyed to the downstream side, the optical film F having one end attached to the front end of the liquid crystal cell U is continuously attached to the lower surface of the liquid crystal cell U. When the rear end of the liquid crystal cell U passes between the two bonding rollers Ru and Rd, the bonding of the optical film F is completed. Then, the two bonding rollers Ru and Rd are separated again.

<第二實施例> <Second Embodiment>

以上,說明本發明的第一實施例的液晶單元吸附移動裝置。以下,參照圖5A、5B對本發明的第二實施例的液晶單元吸附移動裝置進行說明。 The liquid crystal cell adsorption moving device according to the first embodiment of the present invention has been described above. Hereinafter, a liquid crystal cell adsorption moving device according to a second embodiment of the present invention will be described with reference to FIGS. 5A and 5B.

在第二實施例的液晶單元吸附移動裝置BT中,真空泵、吸氣通路與第一實施例的場合相同。另外,除了位於液晶單元輸送路徑B的下方之外,水平移動手段 和上下移動手段各自的構造也與第一實施例相同。因此,對該等構造,省略重複說明。 In the liquid crystal cell adsorption and moving device BT of the second embodiment, the vacuum pump and the suction path are the same as those of the first embodiment. In addition to being located below the liquid crystal cell transport path B, the horizontal moving means The respective structures of the vertical movement means are the same as those of the first embodiment. Therefore, redundant descriptions of these structures are omitted.

如圖5A、5B所示,與第一實施例相比,第二實施例的液晶單元吸附移動裝置BT位於液晶單元輸送路徑B的下方,吸附構件從下方向上支承液晶單元U,光學膜F被貼合在液晶單元U的上表面。 As shown in FIGS. 5A and 5B, compared with the first embodiment, the liquid crystal cell adsorption moving device BT of the second embodiment is located below the liquid crystal cell transport path B, the adsorption member supports the liquid crystal cell U upward from below, and the optical film F is It is attached to the upper surface of the liquid crystal cell U.

為實現該動作,如圖5C、5D所示,本實施例的吸附構件不是吸附板,而是由多條吸附臂BT-H20構成的吸附架BT-H10。 In order to achieve this action, as shown in FIGS. 5C and 5D, the adsorption member of this embodiment is not an adsorption plate, but an adsorption frame BT-H10 composed of a plurality of adsorption arms BT-H20.

具體而言,吸附臂BT-H20分別沿液晶單元輸送方向及與液晶單元輸送方向垂直的方向交叉配置,沿液晶單元輸送方向的吸附臂至少一條,沿著與液晶單元輸送方向垂直的方向的吸附臂根據液晶單元的形狀、尺寸設有多條。吸附架BT-H10在水平面內的包絡線的形狀成為“凸”字形。吸附部BT-H30在吸附臂BT-H20朝上方配置在吸附臂BT-H20的上表面,與液晶單元輸送路徑B上的液晶單元U相對。只要吸附部BT-H30在水平面的配置區域為“凸”字形即可,但以吸附部BT-H30均勻配置於吸附臂BT-H20為佳。 Specifically, the suction arm BT-H20 is arranged in a crosswise direction along the liquid crystal cell conveying direction and a direction perpendicular to the liquid crystal cell conveying direction, and at least one of the suction arms along the liquid crystal cell conveying direction is adsorbed in a direction perpendicular to the liquid crystal cell conveying direction. A plurality of arms are provided according to the shape and size of the liquid crystal cell. The shape of the envelope of the suction frame BT-H10 in the horizontal plane becomes a "convex" shape. The adsorption unit BT-H30 is arranged on the upper surface of the adsorption arm BT-H20 with the adsorption arm BT-H20 facing upward, and faces the liquid crystal cell U on the liquid crystal cell transportation path B. It is only necessary that the adsorption portion BT-H30 is arranged in a "convex" shape in a horizontal plane, but it is preferable that the adsorption portion BT-H30 is uniformly arranged on the adsorption arm BT-H20.

另外,為了不對液晶單元U的表面造成損傷,吸附部BT-H30例如是以橡膠等彈性材製成的吸嘴為佳。 In addition, in order not to damage the surface of the liquid crystal cell U, the suction part BT-H30 is preferably a nozzle made of an elastic material such as rubber.

如圖5C、5D所示,液晶單元輸送路徑B的輸送輥在液晶單元輸送方向及與液晶單元輸送方向垂直的 方向彼此間具有間隙。藉著上下移動機構BT-ST,吸附架BT-H10之沿液晶單元輸送方向及與液晶單元輸送方向垂直的方向延伸的吸附臂BT-H20能夠順利地穿過上述間隙,由此,吸附架BT-H10能夠從液晶單元輸送路徑B的下方移動到液晶單元輸送路徑B的上方。即,從圖5A所示的狀態成為圖5B所示的狀態。 As shown in FIGS. 5C and 5D, the conveying roller of the liquid crystal cell conveying path B is in the liquid crystal cell conveying direction and a direction perpendicular to the liquid crystal cell conveying direction. There is a gap between the directions. With the up-and-down moving mechanism BT-ST, the suction arm BT-H20 of the suction frame BT-H10 extending in the liquid crystal cell conveying direction and a direction perpendicular to the liquid crystal cell conveying direction can smoothly pass through the gap, and thus the suction frame BT -H10 can move from below the liquid crystal cell transport path B to above the liquid crystal cell transport path B. That is, the state shown in FIG. 5A is changed to the state shown in FIG. 5B.

另外,圖5B所示狀態的吸附架BT-H10能夠沿著圖5D所示的輸送輥之間的間隙在液晶單元輸送方向及與液晶單元輸送方向垂直的方向進行移動。較理想為輸送輥在液晶單元輸送路徑B的中央具有寬度大且沿著液晶單元輸送方向的間隙,支承吸附架BT-H10的上下移動手段能夠沿著該間隙在液晶單元輸送方向移動。 In addition, the suction frame BT-H10 in the state shown in FIG. 5B can move in the liquid crystal cell conveying direction and a direction perpendicular to the liquid crystal cell conveying direction along the gap between the conveying rollers shown in FIG. 5D. It is preferable that the conveying roller has a large gap in the center of the liquid crystal cell conveying path B and the liquid crystal cell conveying direction, and the up-and-down moving means supporting the suction frame BT-H10 can move in the liquid crystal cell conveying direction along the gap.

以下,參照圖6A~6F,對第二實施例的液晶單元吸附移動裝置BT進行的吸附移動動作說明。 Hereinafter, a suction movement operation performed by the liquid crystal cell suction movement device BT of the second embodiment will be described with reference to FIGS. 6A to 6F.

如圖6A所示,液晶單元U在液晶單元輸送路徑B上被輸送至光學膜貼合部前的規定位置。若液晶單元位置感測器BP檢測出液晶單元U被輸送至規定位置,該規定位置處的輸送輥停止旋轉,使液晶單元U停在該規定位置。另外,例如圖5C、5D所示,由該液晶單元位置感測器BP檢測出的該規定位置被設置在使液晶單元U的輸送方向下游側的一邊比吸附架BT-H10之“凸”字形的底邊更向輸送方向下游側突出的位置。 As shown in FIG. 6A, the liquid crystal cell U is transported on the liquid crystal cell transport path B to a predetermined position in front of the optical film bonding section. If the liquid crystal cell position sensor BP detects that the liquid crystal cell U is transported to a predetermined position, the conveyance roller at the predetermined position stops rotating, so that the liquid crystal cell U stops at the predetermined position. In addition, for example, as shown in FIGS. 5C and 5D, the predetermined position detected by the liquid crystal cell position sensor BP is set to a “convex” shape on the downstream side of the liquid crystal cell U in the conveying direction than the suction frame BT-H10. The bottom edge is projected further toward the downstream side in the conveying direction.

另外,液晶單元位置感測器BP向光學膜貼合生產線的控制部發送該檢測信號。此時,兩個貼合輥 Ru、Rd處於分離狀態。 In addition, the liquid crystal cell position sensor BP sends the detection signal to a control unit of the optical film bonding production line. At this time, two laminating rollers Ru and Rd are separated.

接著,如圖6B所示,驅動上下移動手段BT-ST,將吸附架BT-H10向上方移動,直至液晶單元U被吸附架BT-H10支承而從輸送輥R朝上方離開一定距離。由此,吸附部BT-H30與液晶單元U的下表面接觸。在上升之前或上升期間,水平移動手段BT-HT可根據需要適當地調整吸附架BT-H10在水平面內的位置。 Next, as shown in FIG. 6B, the up-and-down moving means BT-ST is driven to move the suction frame BT-H10 upward until the liquid crystal unit U is supported by the suction frame BT-H10 and moves away from the conveying roller R a certain distance upward. Thereby, the suction part BT-H30 is in contact with the lower surface of the liquid crystal cell U. Before or during the ascent, the horizontal moving means BT-HT can appropriately adjust the position of the adsorption frame BT-H10 in the horizontal plane as required.

然後,通過打開主閥BT-V10並選擇性地打開子閥BT-V20,在與液晶單元U的下表面接觸的吸附部BT-H30產生吸附力,對液晶單元U進行吸附。 Then, by opening the main valve BT-V10 and selectively opening the sub-valve BT-V20, an adsorption force is generated in the adsorption portion BT-H30 that is in contact with the lower surface of the liquid crystal cell U, and the liquid crystal cell U is adsorbed.

配合液晶單元吸附移動裝置BT的上述動作,光學膜輸送路徑的光學膜F在由剝離手段SP剝離載體膜H之後,使其一端伸到兩個貼合輥Ru、Rd之間,等待貼合。此時,兩個貼合輥Ru、Rd仍然處於分離狀態。另外,由於本實施例中吸附架BT-H10是從下方支承液晶單元U,所以剝離手段SP位於液晶單元輸送路徑B的上方。 In accordance with the above-mentioned operation of the liquid crystal cell suction moving device BT, the optical film F of the optical film conveying path is peeled by the peeling means SP, and then one end of the carrier film H is stretched between the two bonding rollers Ru and Rd, waiting for bonding. At this time, the two bonding rollers Ru and Rd are still in a separated state. In addition, since the suction frame BT-H10 in this embodiment supports the liquid crystal cell U from below, the peeling means SP is located above the liquid crystal cell transport path B.

接著,如圖6C所示,藉水平移動手段BT-HT使吸附架BT-H10沿著輸送輥R間的間隙移動,藉著移動吸附架BT-H10,移動被吸附架BT-H10吸附的液晶單元U,使其前端調準至位於兩個貼合輥Ru、Rd之間的貼合作業開始位置。此時,兩個貼合輥Ru、Rd仍然處於分離狀態。由於藉液晶單元吸附移動裝置BT移動液晶單元U,所以與藉著液晶單元輸送路徑B的輸送輥R的旋轉進 行輸送比較,液晶單元U的調準精度大幅提高。 Next, as shown in FIG. 6C, the horizontally moving means BT-HT moves the adsorption frame BT-H10 along the gap between the conveying rollers R, and by moving the adsorption frame BT-H10, the liquid crystal adsorbed by the adsorption frame BT-H10 is moved. Unit U adjusts the front end of the unit U to the starting position of the bonding industry between the two bonding rollers Ru and Rd. At this time, the two bonding rollers Ru and Rd are still in a separated state. Since the liquid crystal cell U is moved by the liquid crystal cell adsorption moving device BT, the liquid crystal cell U is rotated with the rotation of the conveying roller R of the liquid crystal cell conveying path B. Compared with the horizontal transport, the alignment accuracy of the liquid crystal cell U is greatly improved.

接著,如圖6D所示,若光學膜貼合部藉未圖示的感測器檢測出液晶單元U的前端已調準至貼合作業開始位置,兩個貼合輥Ru、Rd就彼此接近,將液晶單元U的前端連同圖6B所示地從剝離手段SP伸出的光學膜F的一端一起夾住。由此,光學膜F的前端貼合在液晶單元U的上表面前端。 Next, as shown in FIG. 6D, if the optical film bonding section detects that the front end of the liquid crystal cell U has been aligned to the starting position of the bonding industry by using a sensor (not shown), the two bonding rollers Ru and Rd are close to each other. The front end of the liquid crystal cell U is clamped together with one end of the optical film F protruding from the peeling means SP as shown in FIG. 6B. Thereby, the tip of the optical film F is bonded to the tip of the upper surface of the liquid crystal cell U.

接著,如圖6E所示,關閉主閥BT-V10,解除吸附部BT-H30的吸附。然後,驅動上下移動手段BT-ST,使吸附架BT-H10下降,將液晶單元U放置在液晶單元輸送路徑B,並移動到液晶單元輸送路徑B的下方,從液晶單元U的下表面離開。 Next, as shown in FIG. 6E, the main valve BT-V10 is closed, and the adsorption of the adsorption section BT-H30 is released. Then, the up-and-down moving means BT-ST is driven to lower the suction frame BT-H10, and the liquid crystal cell U is placed on the liquid crystal cell conveying path B, and moves below the liquid crystal cell conveying path B, and leaves from the lower surface of the liquid crystal cell U.

接著,如圖6F所示,驅動水平移動手段BT-HT,將吸附架BT-H10向後移動至圖6A所示的開始位置。同時,使兩個貼合輥Ru、Rd旋轉,一邊向下游側輸送液晶單元U,一邊將一端已貼合在液晶單元U的前端的光學膜F繼續貼合在液晶單元U的上表面。當液晶單元U的後端通過兩個貼合輥Ru、Rd之間時,結束光學膜F的貼合。然後,兩個貼合輥Ru、Rd再次成為分離狀態。 Next, as shown in FIG. 6F, the horizontal moving means BT-HT is driven to move the suction frame BT-H10 backward to the starting position shown in FIG. 6A. At the same time, the two bonding rollers Ru and Rd are rotated, and the liquid crystal cell U is conveyed to the downstream side, while the optical film F having one end bonded to the front end of the liquid crystal cell U is continuously bonded to the upper surface of the liquid crystal cell U. When the rear end of the liquid crystal cell U passes between the two bonding rollers Ru and Rd, the bonding of the optical film F ends. Then, the two bonding rollers Ru and Rd are separated again.

另外,本發明還可以進行其他的變形。例如,可將第二實施例的吸附架用於第一實施例。即,吸附架從上方吸附液晶單元U進行輸送。此時,吸附部配置在吸附架的下表面,光學膜F貼合在液晶單元的下表面。 In addition, the present invention may be modified in other ways. For example, the adsorption rack of the second embodiment can be used for the first embodiment. That is, the suction frame sucks and transports the liquid crystal cell U from above. At this time, the adsorption portion is disposed on the lower surface of the adsorption frame, and the optical film F is bonded to the lower surface of the liquid crystal cell.

另外,光學膜貼合生產線具有控制部,該控 制部基於來自液晶單元位置感測器的檢測信號控制液晶單元吸附移動裝置的動作、輸送輥的旋轉以及光學膜貼合部的動作,自動進行光學膜貼合步驟。 In addition, the optical film bonding production line has a control section which controls Based on the detection signal from the liquid crystal cell position sensor, the manufacturing unit automatically controls the operation of the liquid crystal cell adsorption moving device, the rotation of the conveying roller, and the operation of the optical film bonding unit, and automatically performs the optical film bonding step.

另外,在光學膜貼合生產線上,若只需在一面上貼合光學膜F,則只具備一個液晶單元吸附移動裝置即可,若在兩面貼合光學膜F,可以具備兩個液晶單元吸附移動裝置。在具備兩個液晶單元吸附移動裝置的場合,可根據需要組合前述不同的液晶單元吸附移動裝置。 In addition, in the optical film bonding production line, if only the optical film F is bonded on one side, only one liquid crystal cell adsorption moving device can be provided. If the optical film F is bonded on both sides, two liquid crystal cell adsorption can be provided. Mobile device. When two liquid crystal cell adsorption moving devices are provided, the aforementioned different liquid crystal cell adsorption moving devices can be combined as required.

例如,兩個液晶單元吸附移動裝置均位於液晶單元輸送路徑B的上方,對應地,兩個光學膜貼合部在液晶單元U的下表面貼合光學膜F。此時,如上述,在兩個光學膜貼合部之間設置翻轉液晶單元的上下面的翻轉手段(未圖示)。只要能夠翻轉液晶單元的上下面,該翻轉手段可採用任意習知的構造。 For example, the two liquid crystal cell adsorption moving devices are both located above the liquid crystal cell transport path B. Correspondingly, the two optical film bonding portions are bonded to the optical film F on the lower surface of the liquid crystal cell U. At this time, as described above, a turning means (not shown) for turning the upper and lower surfaces of the liquid crystal cell is provided between the two optical film bonding portions. As long as the upper and lower surfaces of the liquid crystal cell can be reversed, the flipping means can adopt any conventional structure.

另外,例如,兩個液晶單元吸附移動裝置均位於液晶單元輸送路徑B的下方,對應地,兩個光學膜貼合部在液晶單元U的上表面貼合光學膜F。此時,如上述,在兩個光學膜貼合部之間設置翻轉液晶單元的上下面的翻轉手段(未圖示)。只要能夠翻轉液晶單元的上下面,該翻轉手段可採用任意習知的構造。 In addition, for example, the two liquid crystal cell adsorption moving devices are located below the liquid crystal cell transport path B, and correspondingly, the two optical film bonding portions are bonded to the upper surface of the liquid crystal cell U with the optical film F. At this time, as described above, a turning means (not shown) for turning the upper and lower surfaces of the liquid crystal cell is provided between the two optical film bonding portions. As long as the upper and lower surfaces of the liquid crystal cell can be reversed, the flipping means can adopt any conventional structure.

較理想為光學膜貼合生產線具有第一液晶單元吸附移動裝置BT1及與之對應的第一光學膜貼合部CF3、和第二液晶單元吸附移動裝置BT2及與之對應的第二光學膜貼合部DF3。第一液晶單元吸附移動裝置BT1從 液晶單元U的上方進行吸附,對應此,第一光學膜貼合部CF3將光學膜F貼合在液晶單元U的下表面。並且,第二液晶單元吸附移動裝置BT2從液晶單元U的下方進行吸附,對應此,第二光學膜貼合部DF3將光學膜F貼合在液晶單元U的上表面。當然,在液晶單元U的輸送方向上,將光學膜F貼合在上、下表面的順序不受限制。 Preferably, the optical film bonding production line has a first liquid crystal cell adsorption moving device BT1 and a corresponding first optical film bonding portion CF3, and a second liquid crystal cell adsorption moving device BT2 and a corresponding second optical film bonding.合 部 DF3. The first liquid crystal cell attracts the mobile device BT1 from The upper surface of the liquid crystal cell U is adsorbed. In response to this, the first optical film bonding portion CF3 adheres the optical film F to the lower surface of the liquid crystal cell U. In addition, the second liquid crystal cell suction moving device BT2 suctions from below the liquid crystal cell U, and accordingly, the second optical film bonding portion DF3 sticks the optical film F to the upper surface of the liquid crystal cell U. Of course, in the conveying direction of the liquid crystal cell U, the order of bonding the optical film F to the upper and lower surfaces is not limited.

由此,在液晶單元U的一面上貼合光學膜F之後,無需上下翻轉液晶單元U也能夠在液晶單元的上下兩面貼合光學膜F。 Thus, after the optical film F is bonded on one surface of the liquid crystal cell U, the optical film F can be bonded on both the upper and lower surfaces of the liquid crystal cell without turning the liquid crystal cell U upside down.

BT-B10‧‧‧吸附板 BT-B10‧‧‧Adsorption Plate

BT-B20‧‧‧吸附部 BT-B20‧‧‧Adsorption Department

U(TD)‧‧‧液晶單元TD輸送方式 U (TD) ‧‧‧LCD cell TD transport method

Claims (19)

一種吸附構件,用於吸附液晶單元,其特徵為:設有與液晶單元的表面接觸的多個吸附部,在水平面內的上述吸附部的配置區域成為“凸”字形。 An adsorption member for adsorbing a liquid crystal cell is characterized in that a plurality of adsorption parts are provided in contact with the surface of the liquid crystal cell, and the arrangement area of the adsorption parts in a horizontal plane is "convex". 如申請專利範圍第1項記載的吸附構件,其中,上述吸附部由彈性材構成。 The adsorption member according to item 1 of the patent application range, wherein the adsorption section is made of an elastic material. 如申請專利範圍第1項或第2項記載的吸附構件,其中,上述吸附構件是在水平面內的形狀成為“凸”字形的吸附板,上述吸附部配置在上述吸附板的下表面。 According to the adsorption member described in the first or second patent application scope, the adsorption member is an adsorption plate having a “convex” shape in a horizontal plane, and the adsorption portion is disposed on a lower surface of the adsorption plate. 如申請專利範圍第3項記載的吸附構件,其中,上述吸附部在上述吸附板的下表面均勻配置。 According to the adsorption member described in item 3 of the patent application scope, the adsorption section is uniformly arranged on a lower surface of the adsorption plate. 如申請專利範圍第1項或第2項記載的吸附構件,其中,上述吸附構件是由沿著液晶單元輸送方向延伸的至少一個吸附臂和沿著與液晶單元輸送方向垂直的方向延伸的多個吸附臂構成的吸附架,上述吸附架在水平面內的包絡線的形狀成為“凸”字形,上述吸附部配置在上述吸附臂的下表面。 The suction member according to item 1 or 2 of the patent application scope, wherein the suction member is composed of at least one suction arm extending along a liquid crystal cell transport direction and a plurality of suction arms extending in a direction perpendicular to the liquid crystal cell transport direction. The shape of the envelope of the adsorption frame in the horizontal plane is a "convex" shape, and the adsorption part is arranged on the lower surface of the adsorption arm. 如申請專利範圍第5項記載的吸附構件,其中,上述吸附部在上述吸附臂均勻配置。 The adsorption member according to item 5 of the scope of patent application, wherein the adsorption unit is uniformly arranged on the adsorption arm. 如申請專利範圍第1項或第2項記載的吸附構件,其中,上述吸附構件是由沿著液晶單元輸送方向延伸的至少 一個吸附臂和沿著與液晶單元輸送方向垂直的方向延伸的多個吸附臂構成的吸附架,上述吸附架在水平面內的包絡線的形狀成為“凸”字形,上述吸附部配置在上述吸附臂的上表面。 The suction member according to item 1 or 2 of the scope of the patent application, wherein the suction member is formed of at least one extending in a liquid crystal cell transport direction. An adsorption arm and an adsorption frame composed of a plurality of adsorption arms extending in a direction perpendicular to the liquid crystal cell transport direction. The shape of the envelope of the adsorption frame in the horizontal plane is a "convex" shape, and the adsorption part is arranged on the adsorption arm. Top surface. 如申請專利範圍第7項記載的吸附構件,其中,上述吸附部在上述吸附臂均勻配置。 The adsorption member according to item 7 of the scope of patent application, wherein the adsorption unit is uniformly arranged on the adsorption arm. 一種液晶單元吸附移動裝置,係可以吸附液晶單元的狀態移動液晶單元,其特徵為:上述液晶單元吸附移動裝置位於液晶單元輸送路徑的上方,包括:申請專利範圍第1~6項中任一項記載的吸附構件,上述吸附部朝向液晶單元輸送路徑與上述液晶單元相對,“凸”字形的鏡像對稱線與液晶單元輸送方向平行;真空泵,產生吸附液晶單元的負壓;吸氣通路,將上述真空泵與上述吸附部連通;上下移動手段,將上述吸附構件上下移動;水平移動手段,將上述吸附構件水平移動。 The invention relates to a liquid crystal cell adsorption moving device, which can move the liquid crystal cell in a state capable of adsorbing the liquid crystal cell. The liquid crystal cell adsorption moving device is characterized in that the liquid crystal cell adsorption moving device is located above the liquid crystal cell conveying path, and includes: any one of patent application scopes 1 to 6. The adsorption member described, wherein the adsorption unit faces the liquid crystal cell transport path opposite to the liquid crystal cell, and a “convex” mirror image symmetry line is parallel to the liquid crystal cell transport direction; a vacuum pump generates a negative pressure for adsorbing the liquid crystal cell; an air intake path passes the above The vacuum pump is in communication with the adsorption unit; the upward and downward movement means moves the adsorption member up and down; and the horizontal movement means moves the adsorption member horizontally. 如申請專利範圍第9項記載的液晶單元吸附移動裝置,其中,配置上述吸附構件使上述“凸”字形的底邊位於液晶單元輸送路徑的下游側。 According to the liquid crystal cell adsorption moving device according to item 9 of the scope of the patent application, the adsorption member is arranged so that the bottom edge of the "convex" shape is located on the downstream side of the liquid crystal cell transportation path. 如申請專利範圍第9項或第10項記載的液晶單元吸附移動裝置,其中,上述吸氣通路由主吸氣通路和多條子吸氣通路構成, 上述主吸氣通路的一端與上述真空泵連通,上述主吸氣通路的另一端分岔成上述多條子吸氣通路,各子吸氣通路與至少一個吸附部連通,在主吸氣通路及各子吸氣通路分別設有可獨立開閉的閥門。 For example, the liquid crystal cell adsorption moving device described in item 9 or 10 of the scope of the patent application, wherein the above-mentioned suction path is composed of a main suction path and a plurality of sub-intake paths, One end of the main suction path is in communication with the vacuum pump, and the other end of the main suction path is branched into the plurality of sub-intake paths, and each sub-intake path is in communication with at least one adsorption section. The suction passages are provided with valves which can be opened and closed independently. 一種液晶單元吸附移動裝置,係可於吸附液晶單元的狀態移動,其特徵為:上述液晶單元吸附移動裝置位於液晶單元輸送路徑的下方,包括:申請專利範圍第7項或第8項記載的吸附構件,上述吸附部朝向液晶單元輸送路徑與上述液晶單元相對,“凸”字形的鏡像對稱線與液晶單元輸送方向平行;真空泵,產生吸附液晶單元的負壓;吸氣通路,將上述真空泵與上述吸附部連通;上下移動手段,使上述吸附構件穿過液晶單元輸送路徑的輸送輥之間的間隙上下移動;水平移動手段,使上述吸附構件沿著液晶單元輸送路徑的輸送輥之間的間隙水平移動。 A liquid crystal cell adsorption moving device is capable of moving in a state where the liquid crystal cell is adsorbed, and is characterized in that the liquid crystal cell adsorption moving device is located below the liquid crystal cell conveying path and includes: the adsorption described in item 7 or item 8 of the scope of patent application Component, the adsorption unit facing the liquid crystal cell conveying path is opposite to the liquid crystal cell, and a “convex” mirror image symmetrical line is parallel to the liquid crystal cell conveying direction; a vacuum pump generates a negative pressure for adsorbing the liquid crystal cell; The suction part communicates with each other. The means for moving up and down moves the suction member up and down through the gap between the conveying rollers of the liquid crystal cell conveying path. mobile. 如申請專利範圍第12項記載的液晶單元吸附移動裝置,其中,配置上述吸附構件使上述“凸”字形的底邊位於液晶單元輸送路徑的下游側。 According to the liquid crystal cell adsorption and moving device according to Item 12 of the scope of application for patent, the adsorption member is arranged so that the bottom edge of the "convex" shape is located on the downstream side of the liquid crystal cell transportation path. 如申請專利範圍第12項或第13項記載的液晶單元吸附移動裝置,其中,上述吸氣通路由主吸氣通路和多 條子吸氣通路構成,上述主吸氣通路的一端與上述真空泵連通,上述主吸氣通路的另一端分岔成上述多條子吸氣通路,各子吸氣通路與至少一個吸附部連通,在主吸氣通路及各子吸氣通路分別設有可獨立開閉的閥門。 For example, the liquid crystal cell adsorption and moving device according to item 12 or item 13 of the patent application scope, wherein the above-mentioned suction path is composed of a main suction path and a plurality of A stripe suction path is formed, one end of the main suction path is in communication with the vacuum pump, and the other end of the main suction path is branched into the plurality of sub suction paths, and each sub suction path is in communication with at least one adsorption section. The inhalation passage and each inhalation passage are respectively provided with valves which can be opened and closed independently. 一種光學膜貼合生產線,其特徵為,包括:液晶單元輸送路徑,設有多個輸送輥,輸送液晶單元;光學膜貼合裝置,在液晶單元的表面貼合光學膜;液晶單元位置感測器,檢測液晶單元是否到達液晶單元輸送路徑的規定位置;申請專利範圍第9~14項中任一項記載的液晶單元吸附移動裝置,吸附到達液晶單元輸送路徑的規定位置的液晶單元進行移動,調準於光學膜貼合裝置的作業開始位置;控制部,基於來自液晶單元位置感測器的檢測信號,控制液晶單元吸附移動裝置的動作、輸送輥的旋轉以及光學膜貼合裝置的動作,使光學膜貼合步驟自動進行。 An optical film bonding production line, comprising: a liquid crystal cell conveying path provided with a plurality of conveying rollers to convey the liquid crystal cell; an optical film bonding device for bonding an optical film on the surface of the liquid crystal cell; and position sensing of the liquid crystal cell The device detects whether the liquid crystal cell has reached a predetermined position of the liquid crystal cell transportation path; the liquid crystal cell suction moving device described in any one of items 9 to 14 of the scope of application for a patent, absorbs and moves the liquid crystal cell that reaches the predetermined position of the liquid crystal cell transportation path Adjusting to the start position of the operation of the optical film bonding device; the control unit controls the operation of the liquid crystal cell to adsorb the mobile device, the rotation of the conveying roller, and the operation of the optical film bonding device based on the detection signal from the liquid crystal cell position sensor. The optical film bonding step is performed automatically. 如申請專利範圍第15項記載的光學膜貼合生產線,其中,包括一個液晶單元吸附移動裝置及與其對應的一個光學膜貼合裝置,及另一個液晶單元吸附移動裝置及與其對應的另一個光學膜貼合裝置,上述一個液晶單元吸附移動裝置為申請專利範圍第 9~11項中任一項記載的液晶單元吸附移動裝置,上述一個光學膜貼合裝置將光學膜貼合在液晶單元的下表面,上述另一個液晶單元吸附移動裝置為申請專利範圍第12~14項中任一項記載的液晶單元吸附移動裝置,上述另一個光學膜貼合裝置將光學膜貼合在液晶單元的上表面。 For example, the optical film bonding production line described in the patent application No. 15 includes a liquid crystal cell adsorption moving device and an optical film bonding device corresponding thereto, and another liquid crystal cell adsorption moving device and another optical device corresponding thereto. Film bonding device, the above-mentioned liquid crystal cell adsorption moving device is the first The liquid crystal cell adsorption and moving device according to any one of items 9 to 11, the one optical film bonding device attaches an optical film to the lower surface of the liquid crystal cell, and the other liquid crystal cell adsorption and moving device is Patent Application No. 12 to The liquid crystal cell adsorption moving device according to any one of 14 items, wherein the other optical film bonding device attaches an optical film to an upper surface of the liquid crystal cell. 如申請專利範圍第15項記載的光學膜貼合生產線,其中,包括兩個液晶單元吸附移動裝置及兩個分別與其對應的光學膜貼合裝置,上述液晶單元吸附移動裝置為申請專利範圍第9~11項中任一項記載的液晶單元吸附移動裝置,上述光學膜貼合裝置將光學膜貼合在液晶單元的下表面,上述光學膜貼合生產線在兩個光學膜貼合裝置之間還具備使液晶單元上下翻轉的翻轉手段。 For example, the optical film bonding production line described in item 15 of the patent application scope includes two liquid crystal cell adsorption moving devices and two corresponding optical film bonding devices respectively. The above liquid crystal cell adsorption moving device is the ninth in the patent application scope. The liquid crystal cell adsorption moving device according to any one of the items ~ 11, the optical film bonding device attaches an optical film to a lower surface of the liquid crystal cell, and the optical film bonding production line is further provided between the two optical film bonding devices. Equipped with a reversing means for reversing the liquid crystal cell. 如申請專利範圍第15項記載的光學膜貼合生產線,其中,包括兩個液晶單元吸附移動裝置及兩個分別與其對應的光學膜貼合裝置,上述液晶單元吸附移動裝置為申請專利範圍第12~14項中任一項記載的液晶單元吸附移動裝置,上述光學膜貼合裝置將光學膜貼合在液晶單元的上表面,上述光學膜貼合生產線在兩個光學膜貼合裝置之間還具備使液晶單元上下翻轉的翻轉手段。 For example, the optical film bonding production line described in item 15 of the patent application scope includes two liquid crystal cell adsorption moving devices and two corresponding optical film bonding devices respectively. The above liquid crystal cell adsorption moving device is the 12th in the patent application scope. The liquid crystal cell adsorption moving device according to any one of 14 to 14, the optical film bonding device attaches an optical film to the upper surface of the liquid crystal cell, and the optical film bonding production line is further provided between the two optical film bonding devices. Equipped with a reversing means for reversing the liquid crystal cell. 如申請專利範圍第15~18項中任一項記載的光學膜貼合生產線,其中,由上述液晶單元位置感測器檢測的 規定位置設在使液晶單元的輸送方向下游側的一邊比吸附構件的輸送方向下游側的一邊更向輸送方向下游側突出的位置。 For example, the optical film bonding production line described in any one of claims 15 to 18 of the scope of patent application, wherein the liquid crystal cell position sensor The predetermined position is provided at a position where the side on the downstream side in the transport direction of the liquid crystal cell protrudes to the side on the downstream side in the transport direction than the side on the downstream side in the transport direction of the suction member.
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CN205554727U (en) 2016-09-07

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