JP2015193503A5

JP2015193503A5 -

Info

Publication number: JP2015193503A5
Application number: JP2014073096A
Authority: JP
Filing date: 2014-03-31
Publication date: 2017-04-06
Anticipated expiration: 2034-03-31

Description

本発明によれば、第一のパネルと第二のパネルとを貼り合わせて積層体を製造する製造方法であって、前記第一のパネル及び前記第二のパネルの位置をそれぞれ検出する位置検出工程と、前記第一のパネルと前記第二のパネルとを重ねて貼り合わせる作業領域に向けて、前記第一のパネルを第一の方向に搬送する第一の搬送工程と、前記作業領域に向けて、前記第二のパネルを第二の方向に搬送する第二の搬送工程と、を備え、前記第一の搬送工程では、前記第一のパネルの前記第一の方向の搬送量を、前記位置検出工程による前記第一のパネルの位置検出結果と前記第二のパネルの位置検出結果とに基づいて、前記第一のパネルと前記第二のパネルとの貼り合わせ位置が合うように制御し、前記第二の搬送工程では、前記第二のパネルの前記第二の方向の搬送量を、前記第二のパネルの前記位置検出結果と、前記第一のパネルの前記位置検出結果とに基づいて、前記第一のパネルと前記第二のパネルとの貼り合わせ位置が合うように制御する、ことを特徴とする製造方法が提供される。 According to the present invention, a manufacturing method for manufacturing a laminated body by bonding a first panel and a second panel, the position detection for detecting the positions of the first panel and the second panel, respectively. A first transporting step for transporting the first panel in a first direction toward a work area where the first panel and the second panel are laminated and bonded together; and A second transport step for transporting the second panel in the second direction, and in the first transport step, the transport amount of the first panel in the first direction is Based on the position detection result of the first panel and the position detection result of the second panel in the position detection step, control is performed so that the bonding position of the first panel and the second panel matches. And in the second conveying step, before the second panel Based on the position detection result of the second panel and the position detection result of the first panel, the transport amount in the second direction is determined based on the first panel and the second panel. There is provided a manufacturing method characterized by controlling the alignment positions to be matched.

支持部材１３２はエア浮上テーブル１２１の下方に位置し、ピン１３１の下端が固定されている。昇降機構１３３は、例えばエアシリンダ、電動シリンダ、電磁ソレノイド等のアクチュエータをその駆動源として含み、支持部材１３２を昇降する。支持部材１３２の昇降によりピン１３１も昇降する。ピン１３１は、その先端がエア浮上テーブル１２１の上面よりも上方に突出した上昇位置と、ピン１３１の先端がエア浮上テーブル１２１の上面よりも下方に位置する降下位置と、の間で昇降される。図２、図３及び図４（Ａ）はピン１３１が降下位置にある場合を示しており、ピン１３１の先端は溝１２１ａ内に位置している。 The support member 132 is positioned below the air levitation table 121, and the lower end of the pin 131 is fixed. The elevating mechanism 133 includes an actuator such as an air cylinder, an electric cylinder, or an electromagnetic solenoid as a drive source, and elevates the support member 132. As the support member 132 is raised and lowered, the pin 131 is also raised and lowered. Pin 131 is moved up and down between a raised position in which the tip protrudes to the remote upward by the upper surface of the air floating table 121, a lowered position in which the tip of the pin 131 is positioned below the upper surface of the air floating table 121, Is done. 2, 3 and 4A show the case where the pin 131 is in the lowered position, and the tip of the pin 131 is located in the groove 121a.

支持部材５２２はエア浮上テーブル５１の下方に位置し、ピン５２１の下端が固定されている。昇降機構５２３は、例えばエアシリンダ、電動シリンダ、電磁ソレノイド等のアクチュエータをその駆動源として含み、支持部材５２２を昇降する。支持部材５２２の昇降によりピン５２１も昇降する。ピン５２１は、その先端がエア浮上テーブル５１の上面よりも上方に突出した上昇位置と、ピン５２１の先端がエア浮上テーブル５１の上面よりも下方に位置する降下位置と、の間で昇降される。 The support member 522 is positioned below the air floating table 51, and the lower end of the pin 521 is fixed. The elevating mechanism 523 includes an actuator such as an air cylinder, an electric cylinder, or an electromagnetic solenoid as a drive source, and elevates the support member 522. The pins 521 are also raised and lowered by raising and lowering the support member 522. Pin 521 is moved up and down between a raised position in which the tip protrudes to the remote upward by the upper surface of the air floating table 51, a lowered position in which the tip of the pin 521 is positioned below the upper surface of the air floating table 51, Is done.

位置検出ユニット８は、２つのカメラ８１と、２つのカメラ８１を支持する支持部材８２と、移動機構８３と、を備える。支持部材８２はＹ方向に延設された部材であり、その両端部にカメラ８１が配置されている。移動機構８３は例えば電動シリンダであり、吸着ユニット３１と干渉しないように、撮影位置と退避位置との間で支持部材８２をＸ方向に進退させる。 The position detection unit 8 includes two cameras 81, a support member 82 that supports the two cameras 81, and a moving mechanism 83. The support member 82 is a member extending in the Y direction, and cameras 81 are disposed at both ends thereof. The moving mechanism 83 is, for example, an electric cylinder, and moves the support member 82 back and forth in the X direction between the photographing position and the retracted position so as not to interfere with the suction unit 31.

図８（Ａ）に示すように、スライドユニット１２３をパネルＰ１のサイズに応じて設定された距離だけＹ方向に移動して停止する。このとき、吸着部１２３１の当接部１２３２がパネルＰ１の搬送方向上流側端縁（搬送方向後端縁）に当接し、パネルＰ１を搬送方向下流側に向かって押圧する。その後、パネルＰ１の搬送方向下流側端縁が両当接部１５１に当接され、スライドユニット１２３の移動が停止される。スライドユニット１２３の停止時における当接部１２３２と当接部１５１とのＹ方向の離間距離は、パネルＰ１のＹ方向の幅に略等しい。これにより、パネルＰ１の搬送方向の両側の端縁（搬送方向の前端縁及び後端縁）の内、少なくとも搬送方向前端縁は、両当接部１５１の位置に位置決めされ、Ｘ方向と平行に姿勢調整される。 As shown in FIG. 8A, the slide unit 123 is moved in the Y direction by a distance set according to the size of the panel P1, and stopped. At this time, the contact portion 1232 of the suction portion 1231 contacts the upstream edge in the transport direction of the panel P1 (the rear edge in the transport direction), and presses the panel P1 toward the downstream side in the transport direction. Then, the conveying direction lower stream side end edge of the panel P1 is brought into contact with each abutment portion 151, the movement of the slide unit 123 is stopped. The distance in the Y direction between the contact portion 1232 and the contact portion 151 when the slide unit 123 is stopped is substantially equal to the width of the panel P1 in the Y direction. As a result, at least the front end edge in the transport direction among the end edges (the front end edge and the rear end edge in the transport direction) on both sides in the transport direction of the panel P1 is positioned at the position of the both contact portions 151 and parallel to the X direction The posture is adjusted.

パネルＰ２の搬入に並行して、パネルＰ１を処理領域Ｒ２へ搬送して保持ユニット２で保持する。図１３（Ａ）に示すように、保持機構２０ｂの保持部２１ｂは溝部１２１ｂ内のエア浮上テーブル１２１の上面よりも下側の待機位置に位置しており、その上にパネルＰ１が搬送される。保持機構２０ａの保持部２１ａはパネルＰ１よりも高い位置で、かつ、パネルＰ１よりも搬送方向で上流側に待機している。 In parallel with the loading of the panel P2, the panel P1 is transported to the processing region R2 and held by the holding unit 2. As shown in FIG. 13A, the holding portion 21b of the holding mechanism 20b is located at a standby position below the upper surface of the air floating table 121 in the groove 121b, and the panel P1 is conveyed thereon. . Holding portion 21 a of the holding mechanism 20a is at a position higher than the panel P1, and stands by at the upstream side in the conveying direction than the panel P1.

シャッタ装置９は、塗布ヘッド１０と硬化促進装置ＵＶ２との間に配置されている。シャッタ装置９は、Ｘ方向に延設され、その両端部が支柱９２で支持されてエア浮上テーブル１２１の上面よりも上方に水平に配置されている。シャッタ装置９は、塗布ヘッド１０と硬化促進装置ＵＶ２との間を遮光可能な可動のシャッタ９１を備える。 The shutter device 9 is disposed between the coating head 10 and the curing accelerating device UV2. The shutter device 9 extends in the X direction, and both end portions thereof are supported by the support columns 92 and are disposed horizontally above the upper surface of the air levitation table 121. The shutter device 9 includes a movable shutter 91 that can shield light between the coating head 10 and the curing accelerating device UV2 .

Ｐ１、Ｐ２パネル、ＬＢ積層体、３搬送機構、６制御ユニット、７、８位置検出ユニット、１２搬送機構 P1, P2 panel, L B laminate 3 transport mechanism 6 control unit, 7,8 position detection unit, 12 transfer mechanism

Claims

A manufacturing method of manufacturing a laminate by bonding a first panel and a second panel,
A position detection step of detecting the positions of the first panel and the second panel,
A first transporting step of transporting the first panel in a first direction toward a work area in which the first panel and the second panel are stacked and bonded together;
A second transport step for transporting the second panel in a second direction toward the work area;
In the first transport step, the transport amount in the first direction of the first panel is changed into the position detection result of the first panel and the position detection result of the second panel by the position detection step. Based on the control, the bonding position of the first panel and the second panel is matched,
In the second transport step, the transport amount in the second direction of the second panel is determined based on the position detection result of the second panel and the position detection result of the first panel. , And control to match the bonding position of the first panel and the second panel,
The manufacturing method characterized by the above-mentioned.

It is a manufacturing method of Claim 8, Comprising:
In the second transport step, the second panel is transported by adsorbing the surface of the second panel opposite to the surface to be bonded to the first panel,
The manufacturing method characterized by the above-mentioned.