TW201741061A - Automatic assembling apparatus - Google Patents
Automatic assembling apparatus Download PDFInfo
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- TW201741061A TW201741061A TW105117920A TW105117920A TW201741061A TW 201741061 A TW201741061 A TW 201741061A TW 105117920 A TW105117920 A TW 105117920A TW 105117920 A TW105117920 A TW 105117920A TW 201741061 A TW201741061 A TW 201741061A
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
- H05K13/04—Mounting of components, e.g. of leadless components
- H05K13/046—Surface mounting
- H05K13/0469—Surface mounting by applying a glue or viscous material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
Description
本發明涉及電子產品的組裝設備,特別涉及一種用於組裝電子產品中配件的組裝設備。The present invention relates to an assembly apparatus for an electronic product, and more particularly to an assembly apparatus for assembling an accessory in an electronic product.
在電子產品的製造過程中,通常需要多道組裝工序,而在這些組裝工序多是由人工完成的,例如,將I/O配件裝入電子產品的工件(如殼體)時,先對工件待組裝區域塗膠處理,再由人工手持裝夾工具,將I/O配件對準並貼裝至工件上。上述人工組裝方式,組裝效率較低且耗費人力較多。此外,由於在組裝的過程中,I/O配件與工件需要精確對位元,而人工裝I/O配件易出現對位不準的缺陷,從而致使組裝良率下降。In the manufacturing process of electronic products, multiple assembly processes are usually required, and most of these assembly processes are manually performed. For example, when an I/O component is loaded into a workpiece of an electronic product (such as a casing), the workpiece is first The area to be assembled is glued, and the I/O fittings are aligned and attached to the workpiece by a manual hand-held clamping tool. The above manual assembly method has low assembly efficiency and is labor-intensive. In addition, since the I/O parts and the workpieces need to be accurately aligned in the assembly process, the manually mounted I/O parts are prone to misalignment defects, resulting in a decrease in assembly yield.
鑒於上述狀況,有必要提供一種高效率且高精度的自動組裝裝置。In view of the above, it is necessary to provide an automatic assembly device with high efficiency and high precision.
一種自動組裝裝置,用於配合流水線以將配件裝配至工件上,其包括工作臺、上料模組、定位模組、點膠模組、裝配模組及電控模組,該上料模組用於將該工件傳送至定位模組,該定位模組、該點膠模組及該裝配模組分別固定於該工作臺上,該定位模組用於定位該工件,該點膠模組用於對該配件塗膠處理,該裝配模組用於將塗膠處理後的該配件貼裝至該工件上,該電控模組分別電性連接於該上料模組、定位模組、點膠模組及裝配模組,以協調各模組之間的動作指令,該裝配模組包括固定於該工作臺上的裝配機器人及連接於該裝配機器人的裝配機械手,該裝配機器人控制該裝配機械手抓取該配件,以使其對位於該點膠模組並進行塗膠處理,該裝配機械手包括夾持件及加熱件,該夾持件夾持該配件,該加熱件部分凸伸於該夾持件中以對該配件預熱處理,該自動組裝裝置還包括設置於該工作臺上的檢測模組,該檢測模組包括兩個檢測器,一檢測器用於檢測該配件與該工件組裝對位時的偏差,並回饋於該裝配模組以調整裝配位置,另一檢測器用於檢測完成組裝後的該配件與該工件之間的斷差,以篩出組裝不合格的工件。An automatic assembly device for assembling an assembly to a workpiece, comprising a work table, a loading module, a positioning module, a dispensing module, an assembly module and an electronic control module, the loading module The positioning module, the dispensing module and the assembly module are respectively fixed on the working platform, and the positioning module is used for positioning the workpiece, and the dispensing module is used for the dispensing module The assembly module is used for attaching the glued component to the workpiece, and the electronic control module is electrically connected to the loading module, the positioning module, and the point respectively. a rubber module and an assembly module for coordinating motion commands between the modules, the assembly module including an assembly robot fixed to the workbench and an assembly robot coupled to the assembly robot, the assembly robot controlling the assembly The robot grabs the accessory to be positioned and glued to the dispensing module, the assembly robot includes a clamping member and a heating member, the clamping member holds the fitting, and the heating member is partially protruded Preheating the part in the holder The automatic assembly device further includes a detection module disposed on the workbench, the detection module includes two detectors, and a detector is configured to detect a deviation of the assembly when the workpiece is aligned with the workpiece, and feed back the assembly mold. The group is used to adjust the assembly position, and the other detector is used to detect the difference between the assembly and the workpiece after the assembly is completed to screen out the unqualified workpiece.
上述自動組裝裝置藉由上料模組以實現工件的自動化上料,並藉由定位模組以實現工件的精確定位,有效提高了組裝效率及組裝良率。同時,裝配模組還設置一加熱件,以對配件預熱處理,防止塗設於配件上的膠水固化,提升了組裝的穩定性。另,自動組裝裝置還透過兩個檢測器以對組裝過程進行檢測,進一步提升了組裝的精度。The automatic assembly device realizes automatic loading of the workpiece by the loading module, and realizes precise positioning of the workpiece by the positioning module, thereby effectively improving assembly efficiency and assembly yield. At the same time, the assembly module is also provided with a heating element to pre-heat the fitting to prevent the glue applied on the fitting from solidifying, thereby improving the stability of the assembly. In addition, the automatic assembly device also detects the assembly process through two detectors, further improving the assembly accuracy.
圖1係本發明實施方式的自動組裝裝置與流水線的立體示意圖。1 is a perspective view of an automatic assembly device and an assembly line according to an embodiment of the present invention.
圖2係圖1中所示自動組裝裝置的上料機械手的立體示意圖。Figure 2 is a perspective view of the loading robot of the automatic assembly apparatus shown in Figure 1.
圖3係圖1中所示自動組裝裝置的定位模組的立體示意圖。3 is a perspective view of the positioning module of the automatic assembly device shown in FIG. 1.
圖4係圖1中所示自動組裝裝置的點膠模組的立體示意圖。4 is a perspective view of the dispensing module of the automatic assembly device shown in FIG. 1.
圖5係圖1中所示自動組裝裝置的裝配機械手的立體示意圖。Figure 5 is a perspective view of the assembly robot of the automatic assembly device shown in Figure 1.
圖6係圖1中所示自動組裝裝置的校正機構的立體示意圖。Figure 6 is a perspective view of the correction mechanism of the automatic assembly device shown in Figure 1.
圖7係圖6中所示校正機構的分解示意圖。Figure 7 is an exploded perspective view of the correction mechanism shown in Figure 6.
圖8係圖1中所示自動組裝裝置的檢測模組的立體示意圖。Figure 8 is a perspective view of the detection module of the automatic assembly device shown in Figure 1.
下面將結合本發明實施例中之附圖,對本發明實施例中之技術方案進行清楚、完整地描述,顯然,所描述之實施例僅僅是本發明一部分實施例,而不是全部之實施例。基於本發明中之實施例,本領域普通技術人員於沒有做出進步性勞動前提下所獲得之所有其他實施例,均屬於本發明保護之範圍。The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without departing from the present invention are within the scope of the present invention.
需要說明之是,當組件被稱為“固定於”另一組件,它可直接於另一組件上或亦可存於居中之組件。當一組件被認為是“連接”另一組件,它可是直接連接到另一組件或者可能一倂存於居中組件。當一組件被認為是“設置於”另一組件,它可是直接設置於另一組件上或者可能一倂存於居中組件。本文所使用之術語“垂直之”、“水準之”、“左”、“右”以及類似之表述只是為了說明之目之。It should be noted that when a component is referred to as being "fixed" to another component, it can be directly on the other component or can be stored in the central component. When a component is considered to be "connected" to another component, it can be directly connected to another component or possibly stored in a central component. When a component is considered to be "set to" another component, it can be directly disposed on another component or may be stored in a central component. The terms "vertical", "level", "left", "right" and the like are used herein for the purpose of illustration only.
除非另有定義,本文所使用之所有之技術及科學術語與屬於本發明之技術領域之技術人員通常理解之含義相同。本文中於本發明之說明書中所使用之術語只是為了描述具體之實施例之目的,不是旨在於限制本發明。本文所使用之術語“及/或”包括一或複數相關之所列項目之任意之及所有之組合。All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to the invention. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" used herein includes any and all combinations of one or more of the items listed.
請參閱圖1,本發明較佳實施方式提供一種自動組裝裝置100,用於配合流水線200以將配件300(如圖5)自動裝配至工件400(如圖2)上。自動組裝裝置100包括工作臺10、上料模組20、定位模組30、點膠模組40、裝配模組50及檢測模組60。上料模組20設置於流水線200的一側以對自動組裝裝置100上料作業;定位模組30固定設置於工作臺10上且臨近於上料模組20以用於定位工件400;點膠模組40固定設置於工作臺10上以對配件300進行點膠處理;裝配模組50固定設置於工作臺10上且位於定位模組30遠離上料模組20的一側以將配件300裝配至工件400上。檢測模組60固定設置於工作臺10上且位於上料模組20與定位模組30之間,以配合裝配模組50行使裝配動作,並對完成裝配後的工件400進行檢測處理以篩選不合格工件400。Referring to Figure 1, a preferred embodiment of the present invention provides an automated assembly apparatus 100 for mating with a line 200 to automatically assemble an accessory 300 (Fig. 5) to a workpiece 400 (Fig. 2). The automatic assembly device 100 includes a work table 10, a loading module 20, a positioning module 30, a dispensing module 40, an assembly module 50, and a detection module 60. The loading module 20 is disposed on one side of the assembly line 200 to load the automatic assembly device 100; the positioning module 30 is fixedly disposed on the table 10 and adjacent to the loading module 20 for positioning the workpiece 400; The module 40 is fixedly disposed on the worktable 10 to perform the dispensing process on the accessory 300. The assembly module 50 is fixedly disposed on the worktable 10 and located at a side of the positioning module 30 away from the loading module 20 to assemble the accessory 300. To the workpiece 400. The detecting module 60 is fixedly disposed on the worktable 10 and located between the loading module 20 and the positioning module 30 to perform an assembly operation with the assembly module 50, and performs detection processing on the finished workpiece 400 to filter Qualified workpiece 400.
於本實施方式中,複數配件300有序放置於托盤600中,且複數托盤600層疊放置於工作臺10上,並鄰近於裝配模組50,以便於裝配模組50進行取料作業。In the present embodiment, the plurality of accessories 300 are placed in the tray 600 in an orderly manner, and the plurality of trays 600 are stacked on the table 10 and adjacent to the assembly module 50 to facilitate the assembly module 50 to perform the reclaiming operation.
於本實施方式中,工件400盛放於載具500上,流水線200對應自動組裝裝置100的位置還設有導向板210、擋料氣缸220及保護氣缸230。導向板210的數量為兩個,且對稱設置於流水線200的兩側,以導向載有工件400的載具500。擋料氣缸220設置於導向板210下游端。當需對自動組裝裝置100上料時,擋料氣缸220伸下以將載有工件400的載具500擋下,從而實現工件400在流水線200上的定位工作。保護氣缸230設置於其中一個導向板210的近似中央位置,以將上游載有工件400的載具500擋住,避免造成過多載具500在流水線200的堆疊,從而造成工件400的碰刮傷。In the present embodiment, the workpiece 400 is placed on the carrier 500, and the guide plate 210, the stopper cylinder 220, and the protection cylinder 230 are further provided at the position of the assembly line 100 corresponding to the automatic assembly device 100. The number of the guide plates 210 is two and symmetrically disposed on both sides of the line 200 to guide the carrier 500 carrying the workpiece 400. The retaining cylinder 220 is disposed at a downstream end of the guide plate 210. When the automatic assembly device 100 needs to be loaded, the stopper cylinder 220 is extended to block the carrier 500 carrying the workpiece 400, thereby realizing the positioning work of the workpiece 400 on the assembly line 200. The protective cylinder 230 is disposed at an approximate central position of one of the guide plates 210 to block the carrier 500 carrying the workpiece 400 upstream, avoiding the stacking of the excess carrier 500 at the assembly line 200, thereby causing scratches on the workpiece 400.
請一併參閱圖1與圖2,上料模組20包括暫存台21、上料機器人22及上料機械手23。暫存台21緊鄰於流水線200設置,以用於暫存來自流水線200上的載有工件400的載具500。暫存台21上設置有複數與載具500適配的定位銷211,以實現載有工件400的載具500在暫存台21的定位。上料機器人22設置於暫存台21遠離流水線200的一側,以用於控制上料機械手23運動。上料機械手23連接於上料機器人22的末端以行使取放料動作。上料機械手23包括安裝板231、背對設置於安裝板231兩側的第一抓料件232及第二抓料件233。於本實施方式中,安裝板231大致呈矩形板狀,第一抓料件232包括四個第一吸盤2321,且四個第一吸盤2321分別對應設置於矩形安裝板231的四個邊角處,但不限於此。第一抓料件232藉由第一吸盤2321吸附於工件400的表面以實現抓料工作。Referring to FIG. 1 and FIG. 2 together, the loading module 20 includes a temporary storage table 21, a loading robot 22, and a loading robot 23. The temporary storage station 21 is disposed adjacent to the pipeline 200 for temporarily storing the carrier 500 carrying the workpiece 400 from the assembly line 200. The temporary storage table 21 is provided with a plurality of positioning pins 211 adapted to the carrier 500 to realize the positioning of the carrier 500 carrying the workpiece 400 on the temporary storage table 21. The loading robot 22 is disposed on a side of the temporary storage table 21 away from the water line 200 for controlling the movement of the loading robot 23. A loading robot 23 is coupled to the end of the loading robot 22 to perform a take-and-drop action. The loading robot 23 includes a mounting plate 231 facing away from the first grip member 232 and the second grip member 233 disposed on both sides of the mounting plate 231. In the present embodiment, the mounting plate 231 has a substantially rectangular plate shape, the first gripping member 232 includes four first suction cups 2321, and the four first suction cups 2321 are respectively disposed at four corners of the rectangular mounting plate 231. , but not limited to this. The first gripper 232 is attracted to the surface of the workpiece 400 by the first suction cup 2321 to achieve a gripping operation.
第二抓料件233包括伸縮氣缸2331、兩個夾爪2332及複數第二吸盤2333。伸縮氣缸2331裝設於安裝板231背對第一抓料件232的一側,兩個夾爪2332連接於伸縮氣缸2331兩端,以用於夾持載具500。複數第二吸盤2333固定於夾爪2332背離伸縮氣缸2331的一側以用於吸附工件400。伸縮氣缸2331收縮以帶動兩個夾爪2332相向運動,並夾緊於載具500的兩相對側壁。同時,複數第二吸盤2333吸附固定工件400,以防止工件400由載具500中掉落。The second gripper 233 includes a telescopic cylinder 2331, two jaws 2332, and a plurality of second suction cups 2333. The telescopic cylinder 2331 is mounted on one side of the mounting plate 231 opposite to the first gripper 232, and the two jaws 2332 are coupled to both ends of the telescopic cylinder 2331 for clamping the carrier 500. A plurality of second suction cups 2333 are fixed to a side of the jaws 2332 facing away from the telescopic cylinders 2331 for adsorbing the workpiece 400. The telescopic cylinder 2331 is contracted to drive the two jaws 2332 to move toward each other and to the opposite side walls of the carrier 500. At the same time, the plurality of second suction cups 2333 adsorb the fixed workpiece 400 to prevent the workpiece 400 from falling from the carrier 500.
請一併參閱圖1與圖3,定位模組30包括支架31、旋轉氣缸32及定位組件33。支架31固定設置於工作臺10上且位於上料模組20與裝配模組50之間。旋轉氣缸32裝設於支架31上,以帶動定位組件33旋轉。定位組件33包括定位板331、固定於定位板331上的定位件332及抵壓件333。於本實施方式中,定位板331大致呈矩形狀,且定位板331的一側壁垂直連接於旋轉氣缸32上。定位件332包括定位塊3321及與定位塊3321相配合的定位氣缸3322。定位塊3321擋設於工件400的一側壁,定位氣缸3322推抵工件400的另一側壁,以實現工件400在定位板331上的水準定位。抵壓件333包括設置於定位板331上的抵壓氣缸3331及連接於抵壓氣缸3331上的壓塊3332。抵壓氣缸3331驅動壓塊3332朝向工件400的方向運動,以將工件400壓緊貼合於定位板331上,進而實現工件400在豎直方向的定位。Referring to FIG. 1 and FIG. 3 together, the positioning module 30 includes a bracket 31, a rotary cylinder 32 and a positioning assembly 33. The bracket 31 is fixedly disposed on the worktable 10 and located between the loading module 20 and the assembly module 50. The rotary cylinder 32 is mounted on the bracket 31 to drive the positioning assembly 33 to rotate. The positioning component 33 includes a positioning plate 331 , a positioning member 332 fixed on the positioning plate 331 , and a pressing member 333 . In the present embodiment, the positioning plate 331 has a substantially rectangular shape, and one side wall of the positioning plate 331 is vertically connected to the rotary cylinder 32. The positioning member 332 includes a positioning block 3321 and a positioning cylinder 3322 that cooperates with the positioning block 3321. The positioning block 3321 is disposed on a side wall of the workpiece 400, and the positioning cylinder 3322 is pushed against the other side wall of the workpiece 400 to achieve the leveling of the workpiece 400 on the positioning plate 331. The pressing member 333 includes a pressing cylinder 3331 disposed on the positioning plate 331 and a pressing block 3332 connected to the pressing cylinder 3331. The pressing cylinder 3331 drives the pressing block 3332 to move toward the workpiece 400 to press the workpiece 400 against the positioning plate 331 to realize the positioning of the workpiece 400 in the vertical direction.
請一併參閱圖1與圖4,點膠模組40包括固定於工作臺10上的固定架41及裝設於固定架41上的點膠筒42,點膠筒42用於盛放膠水。點膠筒42朝向工作臺10的一端設有一個點膠針421,點膠針421用於引出點膠筒42中的膠水,並塗於配件300的裝配面上。Referring to FIG. 1 and FIG. 4 together, the dispensing module 40 includes a fixing frame 41 fixed to the table 10 and a dispensing barrel 42 mounted on the fixing frame 41. The dispensing barrel 42 is used for holding the glue. A dispensing needle 421 is disposed at one end of the dispensing cartridge 42 toward the table 10, and the dispensing needle 421 is used to pull out the glue in the dispensing cartridge 42 and apply it to the mounting surface of the fitting 300.
可理解,點膠模組40還包括一感應器(圖未示),該感應器用於感測來料,以觸控點膠針421上的控制開關(圖未示)開啟與否,進而實現點膠模組40的自動化點膠,但不限於此。It can be understood that the dispensing module 40 further includes a sensor (not shown) for sensing the incoming material, and the control switch (not shown) on the touch dispensing needle 421 is turned on or off. The automated dispensing of the dispensing module 40 is not limited thereto.
請一併參閱圖1與圖5,裝配模組50包括裝配機器人51及裝配機械手52,裝配機器人51固定設置於工作臺10上,以用於控制裝配機械手52運動。裝配機械手52連接於裝配機器人51的末端以行使抓料及裝配動作。裝配機械手52包括連接法蘭521、固定座522及夾持件523。連接法蘭521連接於裝配機器人51,固定座522垂直固定於連接法蘭521,夾持件523裝設於固定座522上。該夾持件523包括夾持氣缸5231及兩個夾塊5232,兩個夾塊5232分別滑動裝設於固定座522上,夾持氣缸5231驅動兩個夾塊5232相向運動以夾持配件300。Referring to FIG. 1 and FIG. 5 together, the assembly module 50 includes an assembly robot 51 and an assembly robot 52. The assembly robot 51 is fixedly disposed on the table 10 for controlling the movement of the assembly robot 52. The assembly robot 52 is attached to the end of the assembly robot 51 to perform the grasping and assembly operations. The assembly robot 52 includes a connection flange 521, a fixing base 522, and a clamping member 523. The connecting flange 521 is connected to the mounting robot 51. The fixing base 522 is vertically fixed to the connecting flange 521, and the clamping member 523 is mounted on the fixing base 522. The clamping member 523 includes a clamping cylinder 5231 and two clamping blocks 5232. The two clamping blocks 5232 are respectively slidably mounted on the fixing base 522. The clamping cylinder 5231 drives the two clamping blocks 5232 to move toward each other to clamp the fitting 300.
裝配機械手52還包括一加熱件524,以對配件300預熱處理。加熱件524包括加熱器5241、導熱塊5242及溫度感測器5243。加熱器5241的一端電連接於外界的電源,另一端連接於導熱塊5242,以對導熱塊5242加熱處理。導熱塊5242裝設於固定座522上並凸伸於兩個夾塊5232之間,以對配件300預熱。溫度感測器5243的一端連接於導熱塊5242上,另一端連接於外界的顯示幕(圖未示),以感測導熱塊5242的溫度並顯示於該顯示幕上,進而便於作業人員對導熱塊5242的溫度進行調節。The assembly robot 52 also includes a heating member 524 for preheating the fitting 300. The heating element 524 includes a heater 5241, a heat conducting block 5242, and a temperature sensor 5243. One end of the heater 5241 is electrically connected to the external power source, and the other end is connected to the heat conducting block 5242 to heat-treat the heat conducting block 5242. The heat conducting block 5242 is mounted on the fixing base 522 and protrudes between the two clamping blocks 5232 to preheat the fitting 300. One end of the temperature sensor 5243 is connected to the heat conducting block 5242, and the other end is connected to an external display screen (not shown) to sense the temperature of the heat conducting block 5242 and displayed on the display screen, thereby facilitating heat conduction for the operator. The temperature of block 5242 is adjusted.
於本實施方式中,裝配機器人51及裝配機械手52的均為兩個,且兩個裝配機器人51分別控制相應的裝配機械手52行使抓料或裝配動作,以提高了裝配效率,但不限於此。In the present embodiment, both the assembly robot 51 and the assembly robot 52 are two, and the two assembly robots 51 respectively control the corresponding assembly robot 52 to perform the grasping or assembling action to improve the assembly efficiency, but is not limited thereto. this.
請一併參閱圖1、圖6及圖7,裝配模組50還包括位於兩個裝配機器人51之間的校正機構53,校正機構53用於對配件300進行定位,以校正配件300在裝配機械手52上的夾持位置。Referring to FIG. 1 , FIG. 6 and FIG. 7 together, the assembly module 50 further includes a correction mechanism 53 between the two assembly robots 51 for positioning the accessory 300 to correct the assembly 300 in the assembly machine. The gripping position on the hand 52.
校正機構53包括固定於工作臺10上的底座531、裝設於底座531上的第一夾持件532及第二夾持件533。底座531背離工作臺10的一面開設有凹槽5311,以用於收納配件300。底座531還包括避位孔5312,避位孔5312對應於部分貫穿凹槽5311的底部,以避位第一夾持件532及第二夾持件533行使校正動作。第一夾持件532包括第一夾持氣缸5321及兩個第一夾塊5322,第一夾持氣缸5321固定於底座531上,兩個第一夾塊5322分別連接於第一夾持氣缸5321,以橫向夾緊定位配件300。第二夾持件533包括第二夾持氣缸5331及第二夾塊5332,第二夾持氣缸5331固定於底座531上,第二夾塊5332連接於第二夾持氣缸5331,以縱向夾緊定位配件300。The correcting mechanism 53 includes a base 531 fixed to the table 10, a first clamping member 532 and a second clamping member 533 mounted on the base 531. A side of the base 531 facing away from the table 10 is provided with a recess 5311 for receiving the accessory 300. The base 531 further includes a avoidance hole 5312 corresponding to the bottom portion of the partial through groove 5311 to avoid the first clamping member 532 and the second clamping member 533 from performing the correcting action. The first clamping member 532 includes a first clamping cylinder 5321 and two first clamping blocks 5322. The first clamping cylinder 5321 is fixed on the base 531. The two first clamping blocks 5322 are respectively connected to the first clamping cylinder 5321. The positioning fitting 300 is clamped in the lateral direction. The second clamping member 533 includes a second clamping cylinder 5331 and a second clamping block 5332. The second clamping cylinder 5331 is fixed to the base 531, and the second clamping block 5332 is coupled to the second clamping cylinder 5331 for longitudinal clamping. Positioning accessory 300.
裝配機器人51控制裝配機械手52從托盤600中抓取配件300,並將其放置於底座531的凹槽5311中,第一夾持件532與第二夾持件533分別夾持定位配件300。然後,第一夾持件532與第二夾持件533分別鬆弛配件300,以便於裝配機械手52取出該配件300。The assembly robot 51 controls the assembly robot 52 to grasp the accessory 300 from the tray 600 and place it in the recess 5311 of the base 531, and the first clamping member 532 and the second clamping member 533 respectively grip the positioning fitting 300. Then, the first clamping member 532 and the second clamping member 533 respectively loosen the accessory 300, so that the assembly robot 52 takes out the accessory 300.
於本實施方式中,第一夾持件532、第二夾持件533及凹槽5311的數量均為兩個,並一一對應設置,但不限於此。In the present embodiment, the number of the first clamping member 532, the second clamping member 533, and the recess 5311 is two, and is provided in one-to-one correspondence, but is not limited thereto.
可理解,校正機構53也可以省略,此時裝配機械手52從托盤600中抓取配件300,裝配機器人51直接控制裝配機械手52並將配件300裝配至工件400上。It can be understood that the correction mechanism 53 can also be omitted. At this time, the assembly robot 52 grabs the accessory 300 from the tray 600, and the assembly robot 51 directly controls the assembly robot 52 and assembles the accessory 300 to the workpiece 400.
請一併參閱圖1與圖8,檢測模組60包括第一傳送組件61、第二傳送組件62及檢測組件63。第一傳送組件61與第二傳送組件62配合以將檢測組件63移動至所需檢測位置。第一傳送組件61包括固定於工作臺10上的基座611、設置於基座611上的第一驅動件612、第一滑軌613及滑動裝設於第一滑軌613上的滑動座614。第一驅動件612驅動滑動座614沿第一滑軌613的方向運動。第二傳送組件62包括固定於滑動座614上的第二驅動件621、第二滑軌622及滑動裝設於第二滑軌622上的升降座623。第二驅動件621驅動升降座623沿第二滑軌622的方向運動。於本實施方式中,滑動座614的運動方向與升降座623運動方向相互垂直。Referring to FIG. 1 and FIG. 8 together, the detecting module 60 includes a first conveying component 61, a second conveying component 62 and a detecting component 63. The first transfer assembly 61 cooperates with the second transfer assembly 62 to move the detection assembly 63 to the desired detection position. The first transport unit 61 includes a base 611 fixed to the table 10, a first driving member 612 disposed on the base 611, a first sliding rail 613, and a sliding seat 614 slidably mounted on the first sliding rail 613. . The first driving member 612 drives the sliding seat 614 to move in the direction of the first sliding rail 613. The second transporting assembly 62 includes a second driving member 621 fixed to the sliding base 614, a second sliding rail 622, and a lifting base 623 slidably mounted on the second sliding rail 622. The second driving member 621 drives the lifting base 623 to move in the direction of the second sliding rail 622. In the present embodiment, the moving direction of the sliding seat 614 and the moving direction of the lifting base 623 are perpendicular to each other.
檢測組件63包括固定於升降座623上的CCD攝像器631及鐳射測距器632。CCD攝像器631用於檢測配件300與工件400進行對位時的偏差值,從而回饋於裝配模組50以調整裝配角度或裝配位置。鐳射測距器632用於檢測完成組裝後的配件300與工件400之間的斷差,便於篩選出組裝不合格的工件400。The detecting assembly 63 includes a CCD camera 631 and a laser range finder 632 that are fixed to the lifting base 623. The CCD camera 631 is used to detect the deviation value when the accessory 300 is aligned with the workpiece 400, thereby feeding back to the assembly module 50 to adjust the assembly angle or the assembly position. The laser range finder 632 is used to detect the gap between the assembled assembly 300 and the workpiece 400, and it is convenient to screen out the workpiece 400 that is not assembled.
於本實施方式中,當配件300與工件400完成組裝後,旋轉氣缸32帶動定位組件33旋轉,以利於鐳射測距器632多方位地檢測配件300與工件400之間斷差。In the present embodiment, after the assembly 300 and the workpiece 400 are assembled, the rotary cylinder 32 drives the positioning assembly 33 to rotate, so that the laser range finder 632 detects the difference between the accessory 300 and the workpiece 400 in multiple directions.
可理解,本實施方式中的CCD攝像器631可由其它類型的檢測器替代,只要其便於檢測配件300與工件400對位時的偏差值即可。It can be understood that the CCD camera 631 in the present embodiment can be replaced by other types of detectors as long as it is convenient to detect the deviation value when the accessory 300 is aligned with the workpiece 400.
可理解,本實施方式中的鐳射測距器632也可由其它類型的檢測器替代,只要其便於檢測組裝後的配件300與工件400之間的斷差即可。It can be understood that the laser range finder 632 in the present embodiment can also be replaced by other types of detectors as long as it is convenient to detect the difference between the assembled fitting 300 and the workpiece 400.
於本實施方式中,定位模組30及裝配模組50的數量均為兩個,以便於提高了裝配效率,但不限於此。In the present embodiment, the number of the positioning module 30 and the assembly module 50 are both two, in order to improve the assembly efficiency, but is not limited thereto.
可理解,自動組裝裝置100還可以包括一電控模組(圖未示),該電控模組分別電性連接於上料模組20、定位模組30、點膠模組40、裝配模組50及檢測模組60,並用於協調上料模組20、定位模組30、點膠模組40、裝配模組50及檢測模組60之間的動作指令。It can be understood that the automatic assembly device 100 can further include an electronic control module (not shown) electrically connected to the loading module 20, the positioning module 30, the dispensing module 40, and the assembly module. The group 50 and the detecting module 60 are used to coordinate the motion commands between the loading module 20, the positioning module 30, the dispensing module 40, the assembly module 50, and the detecting module 60.
可理解,在流水線200的兩側均可分別設置自動組裝裝置100,以便於提高組裝效率。It can be understood that the automatic assembly device 100 can be separately disposed on both sides of the pipeline 200 in order to improve the assembly efficiency.
組裝時,上料機器人22控制上料機械手23將流水線200上載有工件400的載具500取放至暫存台21上。然後,上料機器人22控制上料機械手23旋轉180度並藉由第一吸盤2321將載具500中的工件400取出,並放置於定位板331上,然後,定位件332及抵壓件333將工件400夾緊定位於定位板331上。裝配機器人51控制裝配機械手52將配件300從托盤600取出,並放置於校正機構53進行校正。然後,裝配機器人51控制裝配機械手52將校正機構53中的配件300取出,並對位於點膠針421下,以便於點膠模組40對配件300塗膠處理。同時,加熱件524對配件300預熱處理以避免膠水在配件300固化。然後,裝配模組50在檢測模組60的CCD攝像器631的配合作用下,以將塗有膠水的配件300的貼裝至工件400上。最後,檢測模組60的鐳射測距器632檢測完成組裝後的配件300與工件400之間的斷差是否合格。若檢測合格,上料機器人22控制上料機械手23將工件400取出定位模組30,並放回至暫存台21的空載具500上。然後,上料機器人22控制上料機械手23旋轉180度並藉由第二抓料件233將載有工件400的載具500放回於流水線200上,以流向下一工站。At the time of assembly, the loading robot 22 controls the loading robot 23 to take the carrier 500 on which the workpiece 400 is loaded on the assembly line 200 to the temporary storage table 21. Then, the loading robot 22 controls the loading robot 23 to rotate 180 degrees and takes out the workpiece 400 in the carrier 500 by the first suction cup 2321 and places it on the positioning plate 331, and then, the positioning member 332 and the pressing member 333 The workpiece 400 is clamped and positioned on the positioning plate 331. The assembly robot 51 controls the assembly robot 52 to take out the accessory 300 from the tray 600 and place it in the correction mechanism 53 for correction. Then, the assembly robot 51 controls the assembly robot 52 to take out the accessory 300 in the correction mechanism 53, and is placed under the dispensing needle 421, so that the dispensing module 40 applies the adhesive treatment to the accessory 300. At the same time, the heating member 524 pre-heats the fitting 300 to prevent the glue from solidifying at the fitting 300. Then, the assembly module 50 cooperates with the CCD camera 631 of the detection module 60 to attach the glue-coated assembly 300 to the workpiece 400. Finally, the laser range finder 632 of the detection module 60 detects whether the gap between the assembled assembly 300 and the workpiece 400 is acceptable. If the test is successful, the loading robot 22 controls the loading robot 23 to take the workpiece 400 out of the positioning module 30 and put it back onto the empty carrier 500 of the temporary storage station 21. Then, the loading robot 22 controls the loading robot 23 to rotate 180 degrees and puts the carrier 500 carrying the workpiece 400 back onto the assembly line 200 by the second gripping member 233 to flow to the next station.
本發明實施方式的自動組裝裝置100藉由上料機器人22控制上料機械手23以實現工件400的自動化上料。同時,定位模組30還透過定位件332與抵壓件333之間的配合以實現工件400的精確定位。另,裝配模組50藉由設置一加熱件524,以實現對配件300的預熱處理,有效防止塗設於配件300上的膠水固化,進而提升了裝配的穩定性。因此,自動組裝裝置100的自動化程度較高,替代了傳統人工組裝的方式,降低了勞動強度,有效提高組裝效率及組裝精度。The automatic assembly device 100 of the embodiment of the present invention controls the loading robot 23 by the loading robot 22 to realize automatic loading of the workpiece 400. At the same time, the positioning module 30 also achieves precise positioning of the workpiece 400 through the cooperation between the positioning member 332 and the pressing member 333. In addition, the assembly module 50 provides a preheating treatment for the accessory 300 by providing a heating member 524, thereby effectively preventing the glue applied to the accessory 300 from solidifying, thereby improving the stability of the assembly. Therefore, the automatic assembly device 100 has a high degree of automation, which replaces the traditional manual assembly method, reduces labor intensity, and effectively improves assembly efficiency and assembly precision.
綜上所述,本發明符合發明專利要件,爰依法提出專利申請。惟,以上該者僅為本發明之較佳實施例,舉凡熟悉本案技藝之人士,於爰依本發明精神所作之等效修飾或變化,皆應涵蓋於以下之如申請專利範圍內。In summary, the present invention complies with the requirements of the invention patent and submits a patent application according to law. The above is only a preferred embodiment of the present invention, and equivalent modifications or variations made by those skilled in the art will be included in the following claims.
100‧‧‧自動組裝裝置100‧‧‧Automatic assembly
10‧‧‧工作臺10‧‧‧Workbench
20‧‧‧上料模組20‧‧‧ loading module
21‧‧‧暫存台21‧‧‧Scratch
211‧‧‧定位銷211‧‧‧Locating pin
22‧‧‧上料機器人22‧‧‧Feeding robot
23‧‧‧上料機械手23‧‧‧Feeding robot
231‧‧‧安裝板231‧‧‧Installation board
232‧‧‧第一抓料件232‧‧‧First grabbing parts
2321‧‧‧第一吸盤2321‧‧‧First suction cup
233‧‧‧第二抓料件233‧‧‧Second gripping parts
2331‧‧‧伸縮氣缸2331‧‧‧ Telescopic cylinder
2332‧‧‧夾爪2332‧‧‧claw
2333‧‧‧第二吸盤2333‧‧‧Second sucker
30‧‧‧定位模組30‧‧‧ Positioning Module
31‧‧‧支架31‧‧‧ bracket
32‧‧‧旋轉氣缸32‧‧‧Rotary cylinder
33‧‧‧定位組件33‧‧‧ Positioning components
331‧‧‧定位板331‧‧‧ Positioning board
332‧‧‧定位件332‧‧‧ Positioning parts
3321‧‧‧定位塊3321‧‧‧ Positioning block
3322‧‧‧定位氣缸3322‧‧‧Positioning cylinder
333‧‧‧抵壓件333‧‧‧Resistance parts
3331‧‧‧抵壓氣缸3331‧‧‧Resist cylinder
3332‧‧‧壓塊3332‧‧‧Clamps
40‧‧‧點膠模組40‧‧‧ Dispensing module
41‧‧‧固定架41‧‧‧Retaining frame
42‧‧‧點膠筒42‧‧‧Meeting cartridge
421‧‧‧點膠針421‧‧‧ Dispensing needle
50‧‧‧裝配模組50‧‧‧Assembly modules
51‧‧‧裝配機器人51‧‧‧Assembly robot
52‧‧‧裝配機械手52‧‧‧Assembler
521‧‧‧連接法蘭521‧‧‧Connecting flange
522‧‧‧固定座522‧‧‧ Fixed seat
523‧‧‧夾持件523‧‧‧Clamping parts
5231‧‧‧夾持氣缸5231‧‧‧Clamping cylinder
5232‧‧‧夾塊5232‧‧‧Clamps
524‧‧‧加熱件524‧‧‧heating parts
5241‧‧‧加熱器5241‧‧‧heater
5242‧‧‧導熱塊5242‧‧‧thermal block
5243‧‧‧溫度感測器5243‧‧‧Temperature Sensor
53‧‧‧校正機構53‧‧‧Correction agency
531‧‧‧底座531‧‧‧Base
5311‧‧‧凹槽5311‧‧‧ Groove
5312‧‧‧避位孔5312‧‧‧ Avoiding holes
532‧‧‧第一夾持件532‧‧‧First clamping part
5321‧‧‧第一夾持氣缸5321‧‧‧First clamping cylinder
5322‧‧‧第一夾塊5322‧‧‧First clamp
533‧‧‧第二夾持件533‧‧‧Second grip
5331‧‧‧第二夾持氣缸5331‧‧‧Second clamping cylinder
5332‧‧‧第二夾塊5332‧‧‧Second clamp
60‧‧‧檢測模組60‧‧‧Test module
61‧‧‧第一傳送組件61‧‧‧First transmission component
611‧‧‧基座611‧‧‧Base
612‧‧‧第一驅動件612‧‧‧First drive
613‧‧‧第一滑軌613‧‧‧First slide rail
614‧‧‧滑動座614‧‧‧Sliding seat
62‧‧‧第二傳送組件62‧‧‧Second transmission assembly
621‧‧‧第二驅動件621‧‧‧second drive
622‧‧‧第二滑軌622‧‧‧Second rail
623‧‧‧升降座623‧‧‧ Lifting seat
63‧‧‧檢測組件63‧‧‧Detection components
631‧‧‧CCD攝像器631‧‧‧CCD camera
632‧‧‧鐳射測距器632‧‧‧Laser rangefinder
200‧‧‧流水線200‧‧‧pipeline
210‧‧‧導向板210‧‧‧ Guide plate
220‧‧‧擋料氣缸220‧‧‧Block cylinder
230‧‧‧保護氣缸230‧‧‧protective cylinder
300‧‧‧配件300‧‧‧Accessories
400‧‧‧工件400‧‧‧Workpiece
500‧‧‧載具500‧‧‧ Vehicles
600‧‧‧托盤600‧‧‧Tray
無no
100‧‧‧自動組裝裝置 100‧‧‧Automatic assembly
10‧‧‧工作臺 10‧‧‧Workbench
20‧‧‧上料模組 20‧‧‧ loading module
21‧‧‧暫存台 21‧‧‧Scratch
211‧‧‧定位銷 211‧‧‧Locating pin
22‧‧‧上料機器人 22‧‧‧Feeding robot
23‧‧‧上料機械手 23‧‧‧Feeding robot
30‧‧‧定位模組 30‧‧‧ Positioning Module
40‧‧‧點膠模組 40‧‧‧ Dispensing module
50‧‧‧裝配模組 50‧‧‧Assembly modules
51‧‧‧裝配機器人 51‧‧‧Assembly robot
52‧‧‧裝配機械手 52‧‧‧Assembler
53‧‧‧校正機構 53‧‧‧Correction agency
60‧‧‧檢測模組 60‧‧‧Test module
200‧‧‧流水線 200‧‧‧pipeline
210‧‧‧導向板 210‧‧‧ Guide plate
220‧‧‧擋料氣缸 220‧‧‧Block cylinder
230‧‧‧保護氣缸 230‧‧‧protective cylinder
400‧‧‧工件 400‧‧‧Workpiece
500‧‧‧載具 500‧‧‧ Vehicles
600‧‧‧托盤 600‧‧‧Tray
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CN201610354207.8A CN107438357B (en) | 2016-05-25 | 2016-05-25 | Automatic assembling device |
??201610354207.8 | 2016-05-25 |
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TW201741061A true TW201741061A (en) | 2017-12-01 |
TWI624325B TWI624325B (en) | 2018-05-21 |
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TW105117920A TWI624325B (en) | 2016-05-25 | 2016-06-07 | Automatic assembling apparatus |
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TWI809750B (en) * | 2022-03-09 | 2023-07-21 | 雙餘實業股份有限公司 | Manufacturing equipment and manufacturing process of counterweights for sports equipment |
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US6912443B2 (en) * | 2000-03-10 | 2005-06-28 | David W. Duemler | Modular automated assembly system |
CN101576643B (en) * | 2008-05-06 | 2012-10-10 | 鸿富锦精密工业(深圳)有限公司 | Glue dispensing device |
JP6000626B2 (en) * | 2012-05-01 | 2016-10-05 | 新光電気工業株式会社 | Electronic device manufacturing method and electronic component mounting apparatus |
TWI470190B (en) * | 2012-11-22 | 2015-01-21 | Tung Thih Electronic Co Ltd | Assembly equipment, automatic assembly system and automatic assembly of ultrasonic sensors |
CN203210375U (en) * | 2013-04-18 | 2013-09-25 | 岳强 | Robot gripper |
CN103358658B (en) * | 2013-08-05 | 2015-10-07 | 深圳市智立方自动化设备有限公司 | Point glue laminating system |
CN103723677B (en) * | 2014-01-10 | 2016-04-20 | 苏州大学 | A kind of sensor assembling package system and assembling method for packing |
CN103787269B (en) * | 2014-01-10 | 2016-01-20 | 北京理工大学 | There is the automatic micro assemby device of reconfigurable ACS module feature |
CN204436979U (en) * | 2014-12-31 | 2015-07-01 | 苏州逸美德自动化科技有限公司 | The accurate kludge of a kind of high efficient full automatic |
CN204704228U (en) * | 2015-06-01 | 2015-10-14 | 浙江嵊州佰誉电子有限公司 | Loudspeaker assembling automatic production line |
CN204800268U (en) * | 2015-06-23 | 2015-11-25 | 苏州硕诺尔自动化设备有限公司 | Annex automatic assembly equipment |
CN105140019B (en) * | 2015-09-11 | 2018-02-06 | 珠海科德电子有限公司 | A kind of automatic assembling apparatus |
CN204946709U (en) * | 2015-09-11 | 2016-01-06 | 珠海科德电子有限公司 | A kind of automatic assembling apparatus |
CN205021122U (en) * | 2015-10-12 | 2016-02-10 | 苏州达恩克精密机械有限公司 | Chip mounting machine |
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2016
- 2016-05-25 CN CN201610354207.8A patent/CN107438357B/en not_active Expired - Fee Related
- 2016-06-07 TW TW105117920A patent/TWI624325B/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI809750B (en) * | 2022-03-09 | 2023-07-21 | 雙餘實業股份有限公司 | Manufacturing equipment and manufacturing process of counterweights for sports equipment |
Also Published As
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CN107438357A (en) | 2017-12-05 |
TWI624325B (en) | 2018-05-21 |
CN107438357B (en) | 2020-04-07 |
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