CN112660795B - Assembly line - Google Patents

Assembly line Download PDF

Info

Publication number
CN112660795B
CN112660795B CN202011375449.8A CN202011375449A CN112660795B CN 112660795 B CN112660795 B CN 112660795B CN 202011375449 A CN202011375449 A CN 202011375449A CN 112660795 B CN112660795 B CN 112660795B
Authority
CN
China
Prior art keywords
positioning
module
platform
assembly
manipulator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202011375449.8A
Other languages
Chinese (zh)
Other versions
CN112660795A (en
Inventor
罗小飞
李远彬
苏建国
薛建平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Everwin Precision Technology Co Ltd
Original Assignee
Dongguan Everwin Precision Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Everwin Precision Technology Co Ltd filed Critical Dongguan Everwin Precision Technology Co Ltd
Priority to CN202011375449.8A priority Critical patent/CN112660795B/en
Publication of CN112660795A publication Critical patent/CN112660795A/en
Application granted granted Critical
Publication of CN112660795B publication Critical patent/CN112660795B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention relates to an assembly production line, which comprises a first feeding module for supplying a first material, a second feeding module for supplying a second material, an assembly machine and a manipulator, wherein the first feeding module is used for feeding a first material; the manipulator can convey the first material from the first feeding module to the assembling machine and convey the second material from the second feeding module to the assembling machine, so that the assembling machine can automatically assemble the first material and the second material to obtain a finished product; the manipulator can convey the finished products from the assembly machine to the first feeding module, and the finished products are output by the first feeding module; the assembly machines are multiple, and the mechanical arm can carry the first material and the second material to the assembly machines. Through mutually supporting of first feed module, second feed module and manipulator, can realize automatic feed and the finished product output to a plurality of assembly machines, need not the manual work and go up unloading operation to each assembly machine, reduced artifical participation, reduce the number of workers, reduced the material and taken place the possibility of collision scratch, reduced the operating cost.

Description

Assembly line
Technical Field
The invention relates to the technical field of automation equipment, in particular to an assembly production line.
Background
With the development of automation technology, assembly machines have appeared, for example, for assembling a rotating shaft on a notebook top cover appearance. The man-machine ratio of the 12 assembly machines in one production line is 1:1, namely each assembly machine needs one operator to carry out auxiliary loading and unloading, so that 12 operators are needed, and in addition, 2 logistics personnel need 14 operators to carry out loading and unloading operation, so that the labor cost is high. In addition, according to statistics, when the feeding and discharging operation is carried out manually, 5% of products are damaged due to collision scratch, and the cost is further increased for reworking and repairing defective products.
Disclosure of Invention
In view of this, it is necessary to provide an assembly line capable of reducing the operation cost.
An assembly production line comprises a first feeding module, a second feeding module, an assembly machine and a manipulator; the first feeding module is used for supplying a first material, the second feeding module is used for supplying a second material, and the manipulator can carry the first material from the first feeding module to the assembling machine and carry the second material from the second feeding module to the assembling machine so that the assembling machine can automatically assemble the first material and the second material to obtain a finished product; the manipulator is capable of transporting the finished product from the assembly machine to the first supply module, and the finished product is output by the first supply module; the number of the assembling machines is multiple, and the mechanical arm can convey the first material and the second material to the assembling machines. Among the above-mentioned assembly line, through mutually supporting of first feed module, second feed module and manipulator, can realize automatic feed and the finished product output to a plurality of assembly machines, need not the manual work and go up the unloading operation to each assembly machine to the reduction of great degree artifical participation degree has also reduced the possibility that the material bumps the scratch when reducing the recruitment number, has reduced cost of labor and rework repair cost, and then reaches the purpose that reduces the operating cost.
Drawings
FIG. 1 is a schematic view of an assembly line according to an embodiment of the present invention;
FIG. 2 is a schematic view of a portion of the structure shown in FIG. 1;
FIG. 3 is a schematic structural view of the first feed module shown in FIG. 2;
FIG. 4 is an enlarged view of the structure shown at A in FIG. 3;
FIG. 5 is a schematic view of the first feed module shown in FIG. 3 from another perspective;
FIG. 6 is an enlarged view of the structure shown at B in FIG. 5;
FIG. 7 is a schematic view of the robot of FIG. 2 and the positioning module of the first feeder module mounted to the second feeder module;
FIG. 8 is an enlarged view of the structure shown at C in FIG. 7;
FIG. 9 is an enlarged view of the structure shown at D in FIG. 7;
FIG. 10 is a schematic structural view of the second feed module shown in FIG. 2;
FIG. 11 is a schematic view of the second feeder module of FIG. 10 from another perspective with the take off mechanism omitted;
fig. 12 is an enlarged schematic view of the structure shown at E in fig. 11.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless explicitly specified otherwise.
Referring to fig. 1, 2, 3, and 10, an assembly line 10 according to an embodiment of the present invention is used to automatically assemble a first material 20 and a second material 30. For example, the first material 20 is a notebook cover appearance piece, the second material 30 is a rotating shaft, and the assembly line 10 can realize automatic assembly of the notebook cover appearance piece and the rotating shaft. In addition, the second material 30 may be plural, that is, a desired number of rotation shafts may be assembled on the notebook cover appearance.
Specifically, the assembly line 10 includes a first supply module 11, a second supply module 21, an assembly machine 31, and a robot 41. Wherein the first supply module 11 is used for supplying the first material 20, the second supply module 21 is used for supplying the second material 30, and the robot 41 is capable of carrying the first material 20 from the first supply module 11 to the assembling machine 31 and carrying the second material 30 from the second supply module 21 to the assembling machine 31, so that the assembling machine 31 can automatically assemble the first material 20 and the second material 30 to obtain a finished product. In addition, the robot 41 can convey the assembled finished product from the assembling machine 31 to the first supply module 11, and output the finished product from the first supply module 11. Further, the plurality of assembling machines 31 are provided, and the robot 41 can transfer the first material 20 and the second material 30 to the plurality of assembling machines 31, so that the plurality of assembling machines 31 can be assembled automatically.
In the assembly line 10, through the mutual cooperation of the first feeding module 11, the second feeding module 21 and the manipulator 41, the automatic feeding and finished product output of the plurality of assembling machines 31 can be realized, the manual feeding and discharging operation on each assembling machine 31 is not needed, so that the manual participation is greatly reduced, the possibility of collision and scratch of materials is reduced while the number of workers is reduced, the labor cost and the rework repair cost are reduced, and the aim of reducing the operation cost is fulfilled.
In one embodiment, the first feed module 11 includes a conveyor belt 110 for conveying the first material 20 and a plurality of material distribution modules 120 spaced above the conveyor belt 110 along a conveying direction of the conveyor belt 110. The plurality of assembling machines 31 are sequentially arranged along the conveying direction of the conveyor 110, and correspond to the plurality of distributing modules 120 one by one, and the robot 41 can convey the first material 20 from the distributing module 120 to the corresponding assembling machines 31. At one end of the conveyor belt 110, the first material 20 is manually placed on the conveyor belt 110, and the conveyor belt 110 can convey the first material 20 to each material distribution module 120, so that the manipulator 41 can convey the first material 20 at the material distribution module 120 to the assembling machine 31 corresponding to the material distribution module 120. In this way, only one operator is required to supply the first material 20 required by the plurality of assembling machines 31, thereby improving the degree of automation of the assembly line 10.
In one embodiment, the assembling line 10 includes a moving guide 51, and a plurality of assembling machines 31 are sequentially arranged along the extending direction of the moving guide 51. It will be appreciated that the movement guide 51 extends in the same direction as the conveying direction of the conveyor belt 110, the movement guide 51 being provided in the region between the assembly machine 31 and the conveyor belt 110. The robot 41 can move along the moving guide 51 and move back and forth between the plurality of assembling machines 31 to perform the loading and unloading operation on the plurality of assembling machines 31. The second feeding module 21 can move along the moving guide rail 51, the second feeding module 21 is provided with a material loading platform 210 for bearing the second material 30, the tail end of the moving guide rail 51 is provided with a feeding position, and the material loading platform 210 is used for feeding at the feeding position, so that the second material 30 required by the plurality of assembling machines 31 can be supplied only by arranging one operator at the feeding position, and the automation degree of the assembling line 10 is improved. Specifically, the robot 41 is mounted on the second feed module 21, and the robot 41 and the second feed module 21 move synchronously along the moving guide 51.
Specifically, as shown in fig. 1, 6 assembling machines 31 are disposed on one side of the conveyor 110, 6 material dividing modules 120 are disposed on the conveyor 110 at intervals, and 2 manipulators 41 and 2 second feeding modules 21 are disposed on the moving guide 51. For 6 assembling machines 31 on one side of the conveyor belt 110, 6 distributing modules 120 correspond to the 6 assembling machines 31 one by one, and the first material 20 can be conveyed and conveyed to the 6 distributing modules 120 when being loaded from the A1 side of the conveyor belt 110. The 2 manipulators 41 correspond to the 3 assembling machines 31 respectively, namely the 1# manipulator 41 can correspondingly convey the first materials at the 1#, 2#, and 3# distribution modules 120 to the 1#, 2#, and 3# assembling machines 31, and the 2# manipulator 41 can correspondingly convey the first materials at the 4#, 5#, and 6# distribution modules 120 to the 4#, 5#, and 6# assembling machines 31, namely, one manipulator 41 can simultaneously realize the conveyance of the first materials 20 required by the 3 assembling machines 31. Further, the finished products assembled by the assembling machine 31 can be transported to the corresponding dispensing module 120 by the 2 robots 41 and finally discharged through the a2 side of the conveyor 110. Both ends of the moving guide rail 51 are feeding positions, so that after the second material 30 on the 1# second feeding module 21 is used up, the moving guide rail can move to the B1 feeding position for feeding, and after the second material 30 on the 2# second feeding module 21 is used up, the moving guide rail can move to the B2 feeding position for feeding. Therefore, only one operator is responsible for feeding the first material 20 at the position A1 and the second material 30 at the position B1, and the other operator is responsible for feeding the finished product at the position A2 and the second material 30 at the position B1, so that the feeding and discharging requirements of the 6 assembling machines 31 can be met, the number of workers is reduced to a large extent, and the automation degree of the assembling line 10 is improved.
Referring to fig. 1 to fig. 3, in one embodiment, the material separating module 120 includes a temporary storage platform 130, a carrying mechanism 140 and a blanking platform 150, the temporary storage platform 130 and the blanking platform 150 are both suspended above the conveyor 110, the carrying mechanism 140 can carry the first material 20 on the conveyor 110 to the temporary storage platform 130, and the robot 41 carries the first material 20 from the temporary storage platform 130 and carries the finished product to the blanking platform 150. During the assembling process of the assembling machine 31, the carrying mechanism 140 can carry the first material 20 on the conveyor 110 to the temporary storage platform 130 in advance for being taken by the manipulator 41 at any time, so as to avoid the situation that the first material 20 is not conveyed when the manipulator 41 directly takes the material from the conveyor 110, and reduce the waiting time of the manipulator 41. For the finished product assembled by the assembling machine 31, the manipulator 41 can place the finished product on the blanking platform 150, and when no finished product passes below the blanking platform 150, the finished product falls from the blanking platform 150 onto the conveyor belt 110, so that the situation that the finished product just passes through and needs to wait when the manipulator 41 directly places the finished product on the conveyor belt 110 can be avoided, and the waiting time of the manipulator 41 is further reduced. Through the mutual cooperation of the temporary storage platform 130, the carrying mechanism 140 and the blanking platform 150, the carrying operation of the manipulator 41 can be more compact, the waiting time can be shortened, and the purpose of shortening the total assembly time can be achieved.
As shown in fig. 1 to 5, the temporary storage platform 130 has two temporary storage positions 131 spaced along the width direction of the conveyor belt 110, and the blanking platform 150 has two blanking positions 151 spaced along the width direction of the conveyor belt 110. The manipulators 41 are arranged on two sides of the conveyor belt 110, the carrying mechanism 140 can carry and place the first material 20 on the conveyor belt 110 on the two temporary storage positions 131, the two temporary storage positions 131 respectively provide the first material 20 for the two manipulators 41, and the two dropping positions 151 respectively receive finished products carried by the two manipulators 41. With such an arrangement, the two manipulators 41 can share one material distribution module 120 and the conveyor belt 110, so that the complexity of the structure is reduced, and the utilization rate of the first feeding module 11 is improved.
Referring to fig. 1, specifically, the assembly line 10 includes 12 assembling machines 31, 6 assembling machines 31 are respectively disposed on two sides of the conveyor 110, 2 manipulators 41 and 2 second feeding modules 21 are respectively disposed on two sides of the conveyor 110, so that 4 manipulators 41 and 4 second feeding modules 21 are provided, at this time, the 3# manipulator 41 can correspondingly convey the first materials 20 at the 1#, 2#, and 3# distribution modules 120 to the 7#, 8#, 9# assembling machines 31, the 4# manipulator 41 can correspondingly convey the first materials 20 at the 4#, 5#, and 6# distribution modules 120 to the 10#, 11#, and 12# assembling machines 31, so that the 1#, 3# manipulators 41 can share the 1#, 2#, 3# distribution modules 120, and the 2#, 4# manipulator 41 can share the 4#, 5# and 6# distribution modules 120, so that 12 assembling machines 31 can realize loading and unloading of the first materials 20 by only sharing one first feeding module 11 Do this. In addition, only one operator is responsible for feeding the first material 20 at the position A1 and the second material 30 at the positions B1 and B3, and the other operator is responsible for feeding the finished product at the position A2 and the second material 30 at the positions B1 and B4, so that the feeding and discharging requirements of 12 assembling machines 31 can be met, and 2 operators are required to completely realize the feeding and discharging operation of the assembling line 10, so that the number of workers is reduced to a greater extent, and the automation degree of the assembling line 10 is improved.
As shown in fig. 1 to 5, in particular, the material distribution module 120 includes two oppositely disposed guide blocks 160, the two guide blocks 160 are disposed at intervals along the width direction of the conveyor belt 110, a guide groove is formed between the two guide blocks 160, the guide groove is in a funnel shape with an enlarged opening, and the first material 20 conveyed along the conveyor belt 110 can enter the guide groove. Further, the plurality of guide grooves together constitute a raw meal passage 111 through which the first material 20 is conveyed on the conveyor belt 110, so that the first material 20 can be conveyed along the raw meal passage 111. It can be understood that for the first material 20 placed on the conveyor belt 110 from the a1 side, it can first enter the guide slot of the # 1 splitting module 120, and then the first material 20 can be carried to the temporary storage platform 130 of the # 1 splitting module 120 by the carrying mechanism 140 of the # 1 splitting module 120, or the first material 20 is not carried and is continuously carried to the guide slot of the # 2 splitting module 120 by the conveyor belt 110, or the first material 20 can be finally carried to the guide slot of the # 6 splitting module 120 along the raw material passage 111 and is carried by the carrying mechanism 140 of the # 6 splitting module 120.
It can be understood that the two temporary storage positions 131 are respectively located at two sides of the raw material channel 111, and the two blanking positions 151 are respectively located at two sides of the raw material channel 111, so that the manipulator 41 can conveniently take materials from the corresponding temporary storage positions 131 or carry finished products to the corresponding blanking positions 151. In addition, in a plurality of branch material module 120, along the direction of delivery of conveyer belt 110, a plurality of material levels 151 collineates, at this moment, also form the finished product passageway 112 that supplies the finished product circulation on conveyer belt 110, so, finished product passageway 112 and raw meal passageway 111 misplace in the width direction of conveyer belt 110 and set up, just make finished product and the transport of first material 20 noninterfere to make conveyer belt 110 have the function of the material loading of first material 20 and the unloading of finished product simultaneously, and then the utilization ratio of conveyer belt 110 has been improved to a great extent.
With reference to fig. 2 to 4, in one embodiment, the material distribution module 120 includes a first positioning mechanism 170, the first positioning mechanism 170 includes a second sensor 171, a shaping assembly 172 and two material blocking assemblies 173, the second sensor 171 can sense the first material 20 on the conveyor belt 110, the shaping assembly 172 and the material blocking assemblies 173 are connected to the second sensor 171, the two material blocking assemblies 173 are arranged at intervals along the conveying direction of the conveyor belt 110 and can block the movement of the first material 20 on the conveyor belt 110, and the shaping assembly 172 shapes and positions the first material 20 in the width direction of the conveyor belt 110. Specifically, the first positioning mechanism 170 is disposed on the raw material channel 111, when the second sensor 171 senses that the first material 20 passes through, the two material blocking assemblies 173 act, one material blocking assembly 173a blocks the first material 20 from continuing to move, and the other material blocking assembly 173b blocks the material coming from the rear, so that only one first material 20 is located between the two material blocking assemblies 173. The shaping assembly 172 clamps the first material 20 from the width direction of the conveyor belt 110, so as to shape the first material 20 and simultaneously achieve the purpose of positioning the first material 20, so that the carrying mechanism 140 can accurately carry the first material 20, and the carrying mechanism 140 can accurately place the first material 20 on the temporary storage platform 130. Further, the second inductor 171 is an optical fiber. The shaping assembly 172 includes a fixed stop 172a and a movable stop 172b spaced apart from each other in the width direction of the conveyor 110, the fixed stop 172a is connected to a side of the temporary storage platform 130, and the movable stop 172b is capable of moving relative to the fixed stop 172a to approach or separate from the fixed stop 172 a. The moveable flap 172b cooperates with the fixed flap 172a to grip the first material 20 when the two are adjacent. Further, a stopper 172c is disposed on the stopping assembly 173a for stopping the first material 20 from moving further, and the stopper 172c and the fixed stopper 172a together form a reference for positioning the first material 20.
It should be noted that, in order to protect the first material 20, the first material 20 is placed in the tray, when the first material 20 is positioned, the tray of the first material 20 is positioned, and when the carrying mechanism 140 carries the first material 20, the first material 20 and the tray thereof are carried to the temporary storage platform 130 synchronously. At this time, after the manipulator 41 takes the first material 20 on the temporary storage platform 130 away, the carrying mechanism 140 may place the empty tray on the blanking platform 150, so that after the assembly is completed, the manipulator 41 may put the finished product back into the tray on the blanking platform 150. In addition, after the transporting mechanism 140 transports the first material 20 at the first positioning mechanism 170 to the temporary storage platform 130, the two material blocking assemblies 173 are lifted, so that the first material 20 continues to be transported and even flows to the next material dividing module 120 along the raw material passage 111.
Referring to fig. 2 to 6, in one embodiment, the material separating module 120 includes a material dropping mechanism 180, the material dropping mechanism 180 includes a first sensor (not shown) and a first driving member 182 connected to the first sensor, the first driving member 182 is connected to the material dropping platform 150 to drive the material dropping platform 150 to move to have a loading state and a material dropping state; the blanking platform 150 can carry the finished product in the carrying state, and the blanking platform 150 can drop the finished product onto the conveyor 110 in the blanking state. Specifically, the blanking platform 150 has a frame structure, and is composed of two separate bodies 152, and the first driving element 182 is connected to the two separate bodies 152 to drive the two separate bodies 152 to move close to or away from each other. It can be understood that when the two split bodies 152 approach and abut against each other, the blanking platform 150 is in a bearing state, and at this time, the blanking platform 150 can bear the finished product. When the two separated bodies 152 are far away from each other, the blanking platform 150 is in a blanking state, and at this time, as the two separated bodies 152 are gradually far away from each other, the blanking platform 150 is not enough to support the finished product, so that the finished product falls onto the conveyor belt 110 below the blanking platform 150 and is output by the conveyor belt 110. It should be noted that the first sensor is a correlation fiber to sense whether other products pass through the bottom of the blanking platform 150. When the first sensor senses that other finished products pass below the blanking platform 150, the first driving member 182 keeps the blanking platform 150 in a bearing state; when the first sensor senses that no other finished products pass through the lower portion of the blanking platform 150, the first driving member 182 drives the blanking platform 150 to be in a blanking state, so that the carried finished products fall down. Thus, the first sensor and the first driving member 182 are mutually matched, so that the condition that the stacked materials are generated due to the flowing of the products below the blanking platform 150 during blanking can be prevented.
Referring to fig. 2 to 5, in the present embodiment, the conveying mechanism 140 includes a conveying driving assembly 141 and a conveying assembly 142 connected to the conveying driving assembly 141, and the conveying driving assembly 141 can drive the conveying assembly 142 to translate in the width direction of the conveyor 110 (i.e., X direction), translate in the conveying direction of the conveyor 110 (i.e., Y direction), lift vertically toward the conveyor 110 (i.e., Z direction), and rotate on a plane parallel to the conveyor 110 (i.e., rotate around the Z axis). It will be appreciated that the approaching and lifting of the first material 20 to the raw meal channel 111 by the carrying driving assembly 141 can be achieved by the carrying assembly 142, and the first material 20 is carried from the raw meal channel 111 to the staging platform 130, and the empty pallet is moved to the blanking platform 150 after the robot 41 takes the first material 20 from the staging platform 130. In addition, through the rotation of the carrying assembly 142, the posture of the first material 20 can be adjusted, so as to meet the carrying posture requirement of the manipulators 41 at the two sides of the conveyor belt 110 for the first material 20. Specifically, the carrying assembly 142 adopts a vacuum adsorption mode by arranging a plurality of first suckers (not shown) which are uniformly distributed, so that the plurality of first suckers correspondingly adsorb a plurality of corresponding positions on the tray of the first material 20 in the container, thereby carrying the first material 20. It should be noted that the carrying driving assembly 141 can be assembled together with a motor and a rotating component such as a rotating shaft through a chain, a cylinder, a sliding rail, a screw slider and other linear moving components.
Referring to fig. 2, 7 and 8, in one embodiment, the first feed module 11 includes a positioning module 190, the positioning module 190 is capable of moving along the moving guide 51 in synchronization with the robot 41, the robot 41 is capable of moving the first material 20 from the conveyor 110 to the positioning module 190, and after the positioning module 190 positions the first material 20, the robot 41 moves the first material 20 to the assembly machine 31. Specifically, the positioning module 190 is mounted on the second feeding module 21 and can move along the moving guide 51 in synchronization with the robot 41 and the second feeding module 21. For the first material 20 carried by the manipulator 41 from the temporary storage platform 130, the manipulator 41 needs to be placed on the positioning module 190, and after the positioning module 190 is accurately positioned, the manipulator 41 carries the first material 20 onto the assembling machine 31, so as to ensure consistency of posture and position of the first material 20 carried onto the assembling machine 31, and ensure accurate assembly of the first material 20 and the second material 30 by the assembling machine 31.
Specifically, the positioning module 190 includes a second driving member 191, a supporting block 192 and two oppositely disposed lateral positioning blocks 193, the supporting block 192 is used for supporting the first material 20, and the second driving member 191 can drive the two lateral positioning blocks 193 to approach each other to clamp two opposite sides of the first material 20 together. It will be appreciated that when the robot 41 places the first material 20 on the support blocks 192, the support blocks 192 are used to support the first material 20, and then the second driving member 191 drives the two lateral positioning blocks 193 to approach each other to clamp the first material 20. Furthermore, a V-shaped groove is formed in the lateral positioning block 193, and an opening of the groove is large, so that the first material 20 is guided when contacting the first material 20, and finally the first material 20 is accurately clamped and positioned under the common cooperation of the two lateral positioning blocks 193. Further, POM materials are used for the positions of the lateral positioning block 193 and the supporting block 192, which are in contact with the first material 20, so as to avoid the surface of the first material 20 from being damaged and scratched due to the hard materials. Further, the positioning module 190 includes a fool-proof sensor (not shown), and the fool-proof sensor can identify a specific position on the first material 20 to ensure that the front and back surfaces, the upper and lower surfaces of the first material 20 cannot be reversed when being placed on the supporting block 192, that is, the supporting block 192 and the two lateral positioning blocks 193 are respectively in contact with a specific side of the first material 20, so as to achieve the purpose of fool-proof. In addition, the fool-proof sensor is specifically an optical fiber.
Referring to fig. 2, 7 and 9, in this embodiment, the robot 41 is a six-axis robot. In addition, the end of the manipulator 41 is provided with a gripper 410, the gripper is provided with a plurality of second suction cups 420 which are uniformly arranged, and the plurality of second suction cups 420 correspondingly adsorb a plurality of corresponding positions on the first material 20 at the same time in a vacuum adsorption mode, so that the first material 20 can be transported. Further, the second suction cup 420 is a non-mark suction cup so as not to leave a suction mark on the surface of the first material 20. Further, a plurality of second suction cups 420 are provided at opposite sides of the robot 41, respectively. In this way, when the plurality of second suction cups 420 on one side of the manipulator 41 jointly suck the first material 20 and convey the first material 20 to the assembling machine 31, the plurality of second suction cups 420 on the other side of the manipulator 41 can jointly suck the finished product assembled on the assembling machine 31, and after the finished product is taken off from the assembling platform, the manipulator 41 can place the carried first material 20 on the assembling platform of the assembling machine 31 by rotating, so that the time for the manipulator 41 to take and place the material back and forth can be reduced. Further, the hand grip 410 has a suction nozzle 430, and the suction nozzle 430 is used to suck the second material 30 from the second feed module 21. Specifically, the suction nozzle 430 has a plurality of suction nozzles 430, and the plurality of suction nozzles 430 can suck the second material 30, so that the robot 41 can simultaneously carry the plurality of second materials 30 to the assembling machine 31 at the second feed module 21 and assemble the second materials 30 one by one onto the first material 20 by a rotating action. Specifically, in this embodiment, since the first material 20 is the appearance piece of the upper cover of the notebook computer and the second material 30 is the rotating shaft, two rotating shafts need to be installed on the appearance piece of the upper cover of the notebook computer, and two rotating shafts to be assembled are carried at one time by setting the suction nozzles 430 to be two. Furthermore, because two rotating shaft structures installed on the outer appearance piece of the upper cover of the notebook computer are different, the two material loading platforms 210 are provided with a plurality of material loading positions, so that two rotating shafts with a large number are respectively loaded for assembly.
Referring to fig. 1, 2, 10, and 11, in one embodiment, the second feeding module 21 includes a material taking mechanism 220 and a second positioning mechanism 230, the material taking mechanism 220 can convey the second material 30 from the loading platform 210 to the second positioning mechanism 230, and the second positioning mechanism 230 positions the second material 30; the robot 41 carries the second object 30 from the second positioning mechanism 230 to the assembling machine 31. Through the matching of the material taking mechanism 220 and the second positioning mechanism 230, the second material 30 on the material loading platform 210 can be positioned, so that after the second material is accurately positioned by the second positioning mechanism 230, the manipulator 41 conveys the second material 30 onto the assembling machine 31, thereby ensuring the consistency of the posture and the position of the second material 30 conveyed onto the assembling machine 31, and ensuring the accurate assembly of the first material 20 and the second material 30 by the assembling machine 31.
In one embodiment, the material taking mechanism 220 includes a material taking head 221 and a third sensor (not shown) connected to the material taking head 221, the material loading platform 210 has a plurality of material loading positions thereon, the material taking head 221 can move horizontally and vertically to grab the second material 30 from the material loading positions, and the third sensor can sense the second material 30 in the material loading positions. Specifically in this application, the extracting mechanism 220 is including getting material drive assembly 223, gets material drive assembly 223 and can drive and get stub bar 221 along horizontal direction and vertical direction motion. Specifically, the material taking driving assembly 223 can drive the material taking head 221 to translate in the width direction of the moving guide rail 51 (i.e., in the X direction), translate in the extending direction of the moving guide rail 51 (i.e., in the Y direction), and vertically lift relative to the material loading platform 210 (i.e., in the Z direction). It should be noted that the material taking driving assembly 223 can be assembled together by a chain, a cylinder, a slide rail, a screw slider and other linear moving components. Specifically, the material taking head 221 is a suction head capable of sucking the second material 30 by vacuum suction, so as to convey the second material 30 to the second positioning mechanism 230. In addition, the third sensor is a point laser detector, when the material taking head 221 moves to the position above the material carrying position, the third sensor can sense the second material 30 in the material carrying position, when the second material 30 is sensed, the material taking driving component 223 drives the material taking head 221 to descend for taking the material, and when the second material 30 is not sensed, the material taking driving component 223 drives the material taking head 221 to move to another material carrying position for taking the material. So, through the detection effect of third inductor, can prevent that the manual work from leading to getting stub bar 221 and can not getting the problem appearance of material when appearing neglected loading to carrying the material level material loading.
Referring to fig. 10 to 12, in one embodiment, the second positioning mechanism 230 includes a positioning carrier 231 and a pressing component 232, the positioning carrier 231 is provided with a positioning member (not shown) for positioning the second material 30, and the pressing component 232 presses the second material 30 onto the positioning carrier 231. Specifically, in the present embodiment, the positioning carrier 231 has a step-like structure adapted to the shape of the second material 30, so as to stably support the second material 30. In addition, the positioning member is a columnar structure protruding from the positioning carrier 231, the second material 30 has a positioning hole matching with the positioning member, and the positioning member penetrates through the positioning hole, so that the second material 30 is accurately positioned on the positioning carrier 231. Further, the pressing assembly 232 includes a seat 232a, a pressing driving element (not shown), a pressing rod 232b, a vertical slider 232c and a horizontal slider 232 d. The vertical sliding block 232c is connected with the seat body 232a in a sliding manner, and the pressing driving piece is connected with the vertical sliding block 232c so as to drive the vertical sliding block 232c to slide relative to the seat body 232a along the vertical direction; the horizontal sliding block 232d is slidably connected to the seat 232 a. One end of the pressing rod 232b is rotatably connected with the vertical sliding block 232c, the pressing rod 232b is rotatably connected with the horizontal sliding block 232d, and a certain distance exists between the connecting position of the horizontal sliding block 232d and the pressing rod 232b and the connecting position of the vertical sliding block 232c and the pressing rod 232 b. Thus, when the pressing driving element drives the vertical slider 232c to slide along the vertical direction, the pressing rod 232b can force the horizontal slider 232d to slide in the horizontal direction relative to the base body 232a, so that the inclination angle of the pressing rod 232b is changed, and one end of the pressing rod 232b, which is far away from the vertical slider 232c, can be pressed on the second material 30 on the positioning carrier 231, or lifted to release the second material 30. Further, the second positioning mechanism 230 has two positioning carriers 231 disposed oppositely, two horizontal sliders 232d and two pressure rods 232b, the same end of the two pressure rods 232b is rotatably connected to the vertical slider 232c, and the two horizontal sliders 232d are rotatably connected to the two pressure rods 232b, respectively. Thus, when one pressing driving member drives the vertical sliding block 232c to move, the two pressing rods 232b can be simultaneously driven to move so as to position the second material 30 on the two positioning carriers 231.
In one embodiment, the second positioning mechanism 230 includes a jacking component 233, the jacking component 233 is capable of driving the positioning carrier 231 and the material pressing component 232 to move up and down, so as to facilitate the material taking mechanism 220 to place the second material 30 on the positioning carrier 231 when the positioning carrier 231 is at the low position, and to facilitate the robot 41 to take the second material 30 from the positioning carrier 231 when the positioning carrier 231 is at the high position. Specifically, the jacking assembly 233 is a structure composed of a cylinder and a supporting structure and capable of realizing linear translation driving.
All possible combinations of the technical features of the above embodiments may not be described for the sake of brevity, but should be considered as within the scope of the present disclosure as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. An assembly production line is characterized by comprising a first feeding module, a second feeding module, an assembly machine and a manipulator; the first feeding module is used for supplying a first material, the second feeding module is used for supplying a second material, and the manipulator can convey the first material from the first feeding module to the assembling machine and convey the second material from the second feeding module to the assembling machine, so that the assembling machine can automatically assemble the first material and the second material to obtain a finished product; the manipulator is capable of transporting the finished product from the assembly machine to the first supply module, and the finished product is output by the first supply module; the number of the assembling machines is multiple, and the manipulator can convey a first material and a second material to the assembling machines; the first feeding module comprises a conveyor belt for conveying the first material and a plurality of material distribution modules arranged above the conveyor belt at intervals along the conveying direction of the conveyor belt; the assembling machines are sequentially arranged along the conveying direction of the conveying belt and correspond to the distributing modules one by one, and the manipulator can convey the first material from the distributing modules to the corresponding assembling machines; divide the material module to include first positioning mechanism, first positioning mechanism includes second inductor, plastic subassembly and two and keeps off the material subassembly, the second inductor can respond to on the conveyer belt first material, the plastic subassembly with keep off the material subassembly all with the second inductor is connected, two keep off the material subassembly and follow the direction of transfer interval setting of conveyer belt, and can block first material is in motion on the conveyer belt, the plastic subassembly is in it is right in the conveyer belt width direction first material carries out the plastic location.
2. The assembly line of claim 1, wherein the distribution module comprises a temporary storage platform, a carrying mechanism and a blanking platform, the temporary storage platform and the blanking platform are suspended above the conveyor belt, the carrying mechanism can carry the first material on the conveyor belt to the temporary storage platform, and the manipulator carries the first material from the temporary storage platform and carries the finished product to the blanking platform.
3. The assembly line according to claim 2, wherein the material distribution module comprises a blanking mechanism, the blanking mechanism comprises a first inductor and a first driving member connected with the first inductor, and the first driving member is connected with the blanking platform to drive the blanking platform to move to have a bearing state and a blanking state; the blanking platform can bear the finished product in the bearing state, and the blanking platform can enable the finished product to fall onto the conveying belt in the blanking state.
4. The assembly line of claim 2, wherein the temporary storage platform has two temporary storage positions spaced along the width direction of the conveyor belt, and the blanking platform has two blanking positions spaced along the width direction of the conveyor belt; the conveying belt is characterized in that the manipulators are arranged on two sides of the conveying belt, the temporary storage positions are two in number and are used for providing the first materials, and the material falling positions are used for receiving two finished products conveyed by the manipulators.
5. The assembly line according to claim 1, characterized in that it comprises a motion guide, along the extension of which a plurality of said assembling machines are arranged in succession, along which said robot is able to move to and fro between a plurality of said assembling machines; the second feeding module can follow the motion guide rail motion, the second feeding module has the material platform of carrying that is used for bearing the second material, the end of motion guide rail has the material level of throwing the material level does carry the material platform material loading.
6. The assembly line of claim 5, wherein the second feeding module comprises a material taking mechanism and a second positioning mechanism, the material taking mechanism is capable of conveying the second material from the loading platform to the second positioning mechanism, and the second positioning mechanism is used for positioning the second material; and the manipulator conveys the second material to the assembling machine from the second positioning mechanism.
7. The assembly line according to claim 6, wherein the second positioning mechanism includes a positioning carrier and a pressing assembly, the positioning carrier is provided with a positioning member for positioning the second material, and the pressing assembly presses the second material onto the positioning carrier.
8. The assembly line of claim 6, wherein the material extracting mechanism comprises a material extracting head and a third sensor connected with the material extracting head, the material loading platform is provided with a plurality of material loading positions, the material extracting head can move in the horizontal direction and the vertical direction to grab the second material from the material loading positions, and the third sensor can sense the second material in the material loading positions.
9. The assembly line according to claim 5, characterized in that said first feeding module comprises a conveyor belt for conveying said first material and a positioning module, said positioning module being able to move synchronously with said robot along said movement guide, said robot being able to transfer said first material from said conveyor belt to said positioning module, said robot transferring said first material to said assembly machine after said positioning module has positioned said first material.
10. The assembly line of claim 9, wherein the positioning module comprises a second driving member, a supporting block and two oppositely disposed lateral positioning blocks, the supporting block is used for supporting the first material, and the second driving member can drive the two lateral positioning blocks to approach each other to jointly clamp two opposite sides of the first material.
CN202011375449.8A 2020-11-30 2020-11-30 Assembly line Active CN112660795B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011375449.8A CN112660795B (en) 2020-11-30 2020-11-30 Assembly line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011375449.8A CN112660795B (en) 2020-11-30 2020-11-30 Assembly line

Publications (2)

Publication Number Publication Date
CN112660795A CN112660795A (en) 2021-04-16
CN112660795B true CN112660795B (en) 2022-08-26

Family

ID=75403107

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011375449.8A Active CN112660795B (en) 2020-11-30 2020-11-30 Assembly line

Country Status (1)

Country Link
CN (1) CN112660795B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113752013B (en) * 2021-09-06 2022-08-30 广州创研智能科技有限公司 Pole-mounted switch assembling workstation and pole-mounted switch production line
CN114474321B (en) * 2022-02-23 2023-03-10 徐州工业职业技术学院 Conveying posture adjusting device and monitoring method for insulation board production line

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102010005314A1 (en) * 2010-01-21 2010-08-19 Daimler Ag Device for mounting e.g. panorama glass roof, at body of e.g. electric vehicle, to transport testing system for fuel of fuel cell system, has transport device moved independent of conveyors in rail-free manner
CN105480716B (en) * 2015-12-31 2017-10-31 广州达意隆包装机械股份有限公司 Multifunctional assembled board
CN107438357B (en) * 2016-05-25 2020-04-07 富泰华工业(深圳)有限公司 Automatic assembling device
CN108002021A (en) * 2017-11-24 2018-05-08 广东南方职业学院 A kind of workpiece assembling line
CN208231127U (en) * 2018-05-17 2018-12-14 深圳市博智达机器人有限公司 A kind of automatic charging device
CN211168780U (en) * 2019-11-11 2020-08-04 深圳市启程智能技术有限公司 Automatic assembly line

Also Published As

Publication number Publication date
CN112660795A (en) 2021-04-16

Similar Documents

Publication Publication Date Title
US8245554B2 (en) Arrangement for processing sheet metal
CN112660795B (en) Assembly line
CN109018951A (en) Pallet conveying and switching system on a kind of automatic assembly line
CN210171833U (en) Full-automatic LCD screen dispensing equipment
JP2019094210A (en) Luggage transfer system
CN109205222B (en) Material conveying device and method
CN113070653B (en) Automatic feeding and assembling equipment of storage device
CN107030077B (en) Improved generation glass coating wipes equipment
CN112758649A (en) Loading and unloading device and automatic detection system
CN111822391A (en) Automatic sorting machine
CN210411592U (en) Automatic sorting machine
CN116214160A (en) Full-automatic assembly system and assembly method
US5441380A (en) Method and apparatus for conveying trays
US20030059283A1 (en) Handling device
JPH10218120A (en) Transferring and mounting equipment for fruit and vegetables
CN217457829U (en) Material transfer device and automatic feeding and discharging system with same
CN214877960U (en) Intelligent sorting system
CN116620831A (en) Transfer mechanism
CN115256835A (en) Multi-station glue removing column equipment
CN113968395A (en) Automatic stripping detection balance machine for small parts
EP1473261A1 (en) Assembly for testing portions of glass sheets of any size, and sheet processing unit equipped with such an assembly
CN103391819A (en) Liquid-application device and liquid-application method
CN111232352A (en) Charging tray labeller
CN216916593U (en) Automatic small part stripping detection balance machine
CN220055311U (en) Conveying mechanism, discharging device and carrier plate operation system

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant