CN109822917B - Precise mounting device for sun shield mirror frame - Google Patents
Precise mounting device for sun shield mirror frame Download PDFInfo
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- CN109822917B CN109822917B CN201910218524.0A CN201910218524A CN109822917B CN 109822917 B CN109822917 B CN 109822917B CN 201910218524 A CN201910218524 A CN 201910218524A CN 109822917 B CN109822917 B CN 109822917B
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Abstract
The invention relates to a precise mounting device of a sun shield mirror frame, which is used for mounting the mirror frame on a sun shield body, and comprises: a movable table; body fixing mechanism: the sun visor body is arranged on the movable workbench and used for fixing the sun visor body; the picture frame positioning mechanism: the movable workbench is arranged on the frame to be installed and is used for positioning and placing the frame to be installed; body heating mechanism: the device is arranged beside the movable workbench and used for heating the part to be installed of the sun visor body on the body fixing mechanism; and a mirror frame mounting mechanism. Compared with the prior art, the invention can realize orderly and accurate installation of the sun shield body and the glasses frame, has accurate positioning, and has high quality stability of installed parts, and can not cause serious defects of inaccurate manual placement, in-place installation or damaged installation of the glasses frame, and the like.
Description
Technical Field
The invention belongs to the technical field of assembly of key parts of automobiles, and relates to a precise mounting device for a sun shield mirror frame.
Background
At present, the mounting of the automobile sun visor mirror frame is mostly carried out by adopting a process of gradually completing assembly by using a manual single procedure. In the use process of the process, the following problems exist: 1. in the assembly process, the preassembly and positioning of the glasses frame are inaccurate, the mounting deviation is easy to occur, and the virtual mounting is easy to occur; 2. in the assembling process, the preassembly and positioning of the glasses frame can take more effort, so that the operation is tired, and the virtual assembly is easy to occur; 3. in the installation process, more time is occupied due to manual installation, and the production efficiency is reduced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the precise mounting device for the sun visor frame.
The aim of the invention can be achieved by the following technical scheme:
a accurate installation device of sunshading board picture frame for install the picture frame on sunshading board body, sunshading board picture frame installation device includes:
a movable table;
body fixing mechanism: the sun visor body is arranged on the movable workbench and used for fixing the sun visor body;
the picture frame positioning mechanism: the movable workbench is arranged on the frame to be installed and is used for positioning and placing the frame to be installed;
body heating mechanism: the device is arranged beside the movable workbench and used for heating the part to be installed of the sun visor body on the body fixing mechanism;
the mirror frame mounting mechanism: the movable frame comprises a frame mounting frame fixed beside a movable workbench, a frame pressing assembly arranged at the top of the frame mounting frame and a frame moving assembly, wherein the frame moving assembly comprises a movable frame which is connected with the bottom of the frame pressing assembly and can move up and down along the frame mounting frame, and a frame transferring frame which is arranged on the movable frame and can slide along the horizontal side direction of the movable frame, and a sucking disc piece which can adsorb and fix the frame is arranged at the bottom of the frame transferring frame.
Further, the body fixing mechanism comprises a body base fixed on the movable workbench, and a body positioning groove matched with and used for positioning the sun shield body is formed in the upper surface of the body base;
the glasses frame positioning mechanism comprises a glasses frame base fixedly connected with the body base, and a glasses frame positioning groove matched with and positioned on the upper surface of the glasses frame base is formed in the glasses frame positioning groove.
Further, body heating mechanism includes the heating frame to and install the infrared heating pipe on the heating frame, during operation, body fixed establishment removes to body heating mechanism below, and infrared heating pipe starts and carries out radiant heating to the sunshading board body, makes the PVC epidermis on the sunshading board body soften, in order to make things convenient for the installation of follow-up picture frame.
Further, the frame pushing component comprises a pushing cylinder fixed at the top of the frame mounting frame, and the bottom of the output end of the pushing cylinder is connected with the moving frame and used for driving the moving frame to move up and down.
Further, a vertical sliding rail along the vertical trend is arranged on the mirror frame mounting frame, and a moving frame which moves up and down along the sliding rail is arranged on the vertical sliding rail.
Further, a lateral sliding rail with an extension line perpendicularly intersecting with the mirror frame mounting frame is arranged on the lower surface of the movable frame, and the mirror frame transferring frame is mounted on the lateral sliding rail.
Further, the frame transfer frame is also provided with a residual material removing assembly, and the residual material removing assembly comprises a residual material vacuum chuck capable of adsorbing residual materials at the opening of the sun shield body;
the mounting positions of the residual material vacuum chuck satisfy the following conditions: when the sucking disc piece is moved to adsorb and fix the picture frame in the picture frame positioning mechanism, the surplus material vacuum sucking disc is attached to the open hole position of the sun shield body of the body fixing mechanism.
Still further, still be equipped with the clout detecting system who detects clout vacuum chuck and adsorb clout in picture frame mounting bracket bottom, clout detecting system's mounted position satisfies: when the sucker member is moved to be located above the sun visor body in the body fixing mechanism, the cullet vacuum sucker is located just above the cullet detecting system.
Compared with the prior art, the invention effectively integrates the traditional manual carrying parts, manual installing of the glasses frame and the like, so that the whole sun shield body and the glasses frame can be automatically completed at one time, the positioning is accurate, the quality stability of the installed parts is high, and the serious defects of inaccurate installation or damage of the glasses frame due to manual placement can be avoided. Compared with the prior installation process, the operation time is adjusted to 18s from the original 25s, and the production efficiency is improved by 30 percent.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a portion of the body heating mechanism;
FIG. 3 is a schematic view of a portion of a frame mounting mechanism;
the figure indicates:
1-picture frame pushing component, 2-picture frame mounting frame, 3-surplus material removing component, 4-surplus material detecting system, 5-movable workbench, 6-picture frame moving component, 7-body heating mechanism, 8-picture frame transferring frame, 9-picture frame positioning mechanism, 10-body fixing mechanism, 11-movable frame, 12-suction disc piece, 13-body positioning groove, 14-picture frame positioning groove and 15-pushing cylinder.
Description of the embodiments
The invention will now be described in detail with reference to the drawings and specific examples. The present embodiment is implemented on the premise of the technical scheme of the present invention, and a detailed implementation manner and a specific operation process are given, but the protection scope of the present invention is not limited to the following examples.
The invention provides a precise mounting device of a sun shield mirror frame, the structure of which is shown in figures 1-3, which is used for mounting the mirror frame on a sun shield body, the mounting device of the sun shield mirror frame comprises:
a movable table 5;
body fixing mechanism 10: is arranged on the movable workbench 5 and is used for fixing the sun shield body;
frame positioning mechanism 9: the movable workbench 5 is used for positioning and placing a glasses frame to be installed;
body heating mechanism 7: is arranged beside the movable workbench 5 and is used for heating the part to be installed of the sun visor body on the body fixing mechanism 10;
the mirror frame mounting mechanism: it includes the picture frame mounting bracket 2 of fixing at the mobile workbench 5 side, arranges the picture frame of picture frame mounting bracket 2 top and pushes down subassembly 1 to and picture frame removal subassembly 6, and this picture frame removes subassembly 6 and includes and pushes down subassembly 1 bottom with the picture frame and can follow the mobile frame 11 that picture frame mounting bracket 2 reciprocated, sets up on mobile frame 11 and can follow its horizontal side direction gliding picture frame and shift frame 8, installs the sucking disc piece 12 that can adsorb fixed picture frame in the bottom that picture frame shifts frame 8.
In a specific embodiment of the present invention, the body fixing mechanism 10 comprises a body base fixed on the movable table 5, and a body positioning groove 13 for matching and positioning the sun visor body is machined on the upper surface of the body base;
the glasses frame positioning mechanism 9 comprises a glasses frame base fixedly connected with the body base, and a glasses frame positioning groove 14 matched with the positioning glasses frame is further processed on the upper surface of the glasses frame base.
In a specific embodiment of the invention, the body heating mechanism 7 comprises a heating frame and an infrared heating pipe arranged on the heating frame, and in operation, the body fixing mechanism 10 moves to the lower part of the body heating mechanism 7, and the infrared heating pipe is started to heat the sun shield body in a radiation way, so that the PVC skin on the sun shield body is softened, and the installation of a subsequent mirror frame is convenient.
In a specific embodiment of the present invention, the frame pressing assembly 1 includes a pressing cylinder 15 fixed on the top of the frame mounting frame 2, and the bottom of the output end of the pressing cylinder 15 is connected to the moving frame 11 and is used to drive the moving frame 11 to move up and down.
In a specific embodiment of the invention, the frame mounting 2 is provided with vertical sliding rails running vertically, and the vertical sliding rails are provided with a moving frame 11 which moves up and down along the sliding rails.
In a specific embodiment of the invention, the lower surface of the movable frame 11 is provided with lateral sliding rails, the extension lines of which perpendicularly intersect with the frame mounting frame 2, and the frame transfer frame 8 is mounted on the lateral sliding rails.
In a specific embodiment of the invention, in order to further improve the mounting stability of the mirror frame and reduce the reject ratio, the mirror frame transferring frame 8 is further provided with a residual material removing assembly 3, and the residual material removing assembly 3 comprises a residual material vacuum chuck capable of adsorbing residual materials at the opening of the sun shield body; the mounting positions of the residual material vacuum chuck satisfy the following conditions: when the suction disc 12 is moved to the mirror frame in the suction fixing mirror frame positioning mechanism 9, the excess vacuum suction disc is attached to the hole position of the sun visor body of the body fixing mechanism 10. In more specific embodiment, still be equipped with the clout detecting system 4 that detects clout vacuum chuck and whether adsorb clout in picture frame mounting bracket 2 bottom, clout detecting system 4's mounted position satisfies: when the suction cup 12 is moved over the visor body in the body fixing mechanism 10, the remainder vacuum suction cup is located just above the remainder detecting system 4. Through the arrangement, the surplus material of the holes in the positions of the glasses frame of the sun shield body can be removed and detected when the glasses frame is taken and put
The above embodiments are further described below with reference to specific examples.
Examples
Referring to fig. 1 to 3, a precise mounting device for a sun visor frame for mounting the frame on a sun visor body, the sun visor frame mounting device comprising:
a movable table 5;
body fixing mechanism 10: is arranged on the movable workbench 5 and is used for fixing the sun shield body;
frame positioning mechanism 9: the movable workbench 5 is used for positioning and placing a glasses frame to be installed;
body heating mechanism 7: is arranged beside the movable workbench 5 and is used for heating the part to be installed of the sun visor body on the body fixing mechanism 10;
the mirror frame mounting mechanism: it includes the picture frame mounting bracket 2 of fixing at the mobile workbench 5 side, arranges the picture frame of picture frame mounting bracket 2 top and pushes down subassembly 1 to and picture frame removal subassembly 6, and this picture frame removes subassembly 6 and includes and pushes down subassembly 1 bottom with the picture frame and can follow the mobile frame 11 that picture frame mounting bracket 2 reciprocated, sets up on mobile frame 11 and can follow its horizontal side direction gliding picture frame and shift frame 8, installs the sucking disc piece 12 that can adsorb fixed picture frame in the bottom that picture frame shifts frame 8.
In this embodiment, referring to fig. 1 again, the body fixing mechanism 10 includes a body base fixed on the mobile workbench 5, and a body positioning groove 13 for matching and positioning the sun visor body is machined on the upper surface of the body base; the picture frame positioning mechanism 9 comprises a picture frame base fixedly connected with the body base, a picture frame positioning groove 14 matched with the picture frame is further formed in the upper surface of the picture frame base, before installation, the sun shield body and the picture frame are respectively placed into the body positioning groove 13 and the picture frame positioning groove 14 for positioning, a pressing piece capable of pressing and fastening the sun shield body in the body positioning groove 13 is further arranged beside the body positioning groove 13, and the pressing piece can be a pressing block capable of lifting up and down.
Referring to fig. 1 and 2 again, the body heating mechanism 7 includes a heating frame, and an infrared heating pipe mounted on the heating frame, and in operation, the body fixing mechanism 10 moves to the lower side of the body heating mechanism 7, and the infrared heating pipe is started and heats the sun shield body in a radiation manner, so that the PVC skin on the sun shield body is softened, and the installation of a subsequent mirror frame is facilitated.
Referring to fig. 1 and 3 again, the frame pressing assembly 1 includes a pressing cylinder 15 fixed at the top of the frame mounting frame 2, the bottom of the output end of the pressing cylinder 15 is connected with a moving frame 11 and used for driving the moving frame 11 to move up and down, a vertical sliding rail along a vertical trend is arranged on the frame mounting frame 2, a moving frame 11 moving up and down along the sliding rail is mounted on the vertical sliding rail, a lateral sliding rail with an extension line perpendicularly intersecting with the frame mounting frame 2 is arranged on the lower surface of the moving frame 11, and a frame transferring frame 8 is mounted on the lateral sliding rail.
Referring to fig. 3 again, the frame transfer frame 8 is further provided with a remainder removing assembly 3, and the remainder removing assembly 3 includes a remainder vacuum chuck capable of adsorbing the remainder at the opening of the sun visor body; the mounting positions of the residual material vacuum chuck satisfy the following conditions: when the suction disc 12 is moved to the mirror frame in the suction fixing mirror frame positioning mechanism 9, the excess vacuum suction disc is attached to the hole position of the sun visor body of the body fixing mechanism 10. Referring to fig. 3 again, in this embodiment, a residue detecting system 4 for detecting whether the residue vacuum chuck adsorbs the residue may be further provided at the bottom of the frame mounting frame 2, where the mounting position of the residue detecting system 4 satisfies: when the suction cup 12 is moved over the visor body in the body fixing mechanism 10, the remainder vacuum suction cup is located just above the remainder detecting system 4, and the remainder detecting system 4 may employ a conventional infrared sensor or the like that can detect the remainder.
All the operation components in the embodiment can be connected with a control system to realize automatic control operation.
The specific working process of the sun visor mirror frame mounting device of this embodiment is as follows:
first, the sun visor body is mounted in the body fixing mechanism 10, and the frame subassembly is mounted in the frame positioning mechanism 9. Then, the body heating mechanism 7 is started, heat is provided by a plurality of 3000W infrared heating pipes arranged on the heating frame, the position of the mirror frame on the sun shield body is heated, after the PVC skin on the sun shield body is softened, the movable workbench 5 is started, and the sun shield body is transferred to the mirror frame mounting mechanism. After the sun visor body moved to picture frame installation mechanism, picture frame push down subassembly 1 descends, adsorbs fixedly through the picture frame that suction disc spare 12 (can be the vacuum chuck of a plurality of matching picture frame) on with picture frame positioning mechanism 9, rises afterwards and lifts, immediately, picture frame moving assembly 6 side direction removes the picture frame and shifts to sun visor body top, and picture frame push down subassembly 1 descends again, installs the picture frame accuracy on the sun visor body. In the lifting and transferring process of the mirror frame, the residual material removing assembly 3 also works simultaneously, specifically, when the mirror frame is adsorbed and fixed by the adsorption piece, residual material vacuum chuck on the residual material removing assembly 3 absorbs and removes residual materials at the position of the opening before the sun shield body, then, when the mirror frame is transferred to the upper side of the sun shield body, the residual material detecting system 4 starts and detects the residual material vacuum chuck, if residual materials at the position of the opening are not removed, namely, residual materials cannot be adsorbed on the residual material vacuum chuck, at the moment, the residual material detecting system 4 alarms due to the fact that residual materials are not detected, the whole mounting process is suspended, and if the residual materials are removed successfully, namely, residual materials are adsorbed on the residual material vacuum chuck detected on the residual material detecting system 4, the subsequent mirror frame pressing mounting process is normally carried out.
In the above embodiments, unless otherwise specified, it is indicated that all the components or techniques employed are those commonly used in the art to accomplish this function.
The previous description of the embodiments is provided to facilitate a person of ordinary skill in the art in order to make and use the present invention. It will be apparent to those skilled in the art that various modifications can be readily made to these embodiments and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above-described embodiments, and those skilled in the art, based on the present disclosure, should make improvements and modifications without departing from the scope of the present invention.
Claims (3)
1. The utility model provides a accurate installation device of sunshading board picture frame for install the picture frame on sunshading board body, its characterized in that, the device includes:
a movable table;
body fixing mechanism: the sun visor body is arranged on the movable workbench and used for fixing the sun visor body;
the picture frame positioning mechanism: the movable workbench is arranged on the frame to be installed and is used for positioning and placing the frame to be installed;
body heating mechanism: the device is arranged beside the movable workbench and used for heating the part to be installed of the sun visor body on the body fixing mechanism;
the mirror frame mounting mechanism: the movable frame comprises a frame mounting rack fixed beside a movable workbench, a frame pressing component arranged at the top of the frame mounting rack and a frame moving component, wherein the frame moving component comprises a movable frame which is connected with the bottom of the frame pressing component and can move up and down along the frame mounting rack, and a frame transferring rack which is arranged on the movable frame and can slide along the horizontal side direction of the movable frame, and the bottom of the frame transferring rack is provided with a sucker piece which can adsorb and fix the frame;
the body fixing mechanism comprises a body base fixed on the movable workbench, and a body positioning groove matched with and used for positioning the sun shield body is machined on the upper surface of the body base;
the glasses frame positioning mechanism comprises a glasses frame base fixedly connected with the body base, and a glasses frame positioning groove matched with and used for positioning the glasses frame is also formed in the upper surface of the glasses frame base;
the body heating mechanism comprises a heating frame and an infrared heating pipe arranged on the heating frame;
the glasses frame pressing component comprises a pressing cylinder fixed at the top of the glasses frame mounting frame, and the bottom of the output end of the pressing cylinder is connected with the movable frame and used for driving the movable frame to move up and down;
a vertical sliding rail along the vertical trend is arranged on the mirror frame mounting rack, and the moving frame which moves up and down along the vertical sliding rail is arranged on the vertical sliding rail;
a lateral sliding rail with an extension line perpendicularly intersecting with the mirror frame mounting frame is arranged on the lower surface of the movable frame, and the mirror frame transferring frame is arranged on the lateral sliding rail;
during operation, pack into body fixed establishment with the sunshading board body, picture frame sub-assembly pack into picture frame positioning mechanism, then, body heating mechanism starts, carry out heating treatment to picture frame position on the sunshading board body, after the PVC epidermis on the sunshading board body softens, the movable working platform starts, shift the sunshading board body to picture frame installation mechanism department, after the sunshading board body moved picture frame installation mechanism, the picture frame subassembly pushed down, adsorb fixedly with picture frame on the picture frame positioning mechanism through the suction disc piece, rise afterwards, immediately, picture frame subassembly lateral movement shifts to picture frame body top, picture frame push down the subassembly again and descends, install the picture frame accuracy on the sunshading board body.
2. The precise mounting device for the glasses frame of the sun visor according to claim 1, wherein the glasses frame transferring frame is further provided with a residual material removing assembly, and the residual material removing assembly comprises a residual material vacuum chuck capable of adsorbing residual materials at the opening of the sun visor body;
the mounting positions of the residual material vacuum chuck satisfy the following conditions: when the sucking disc piece is moved to adsorb and fix the picture frame in the picture frame positioning mechanism, the surplus material vacuum sucking disc is attached to the open hole position of the sun shield body of the body fixing mechanism.
3. The precise mounting device for a sun-shading board mirror frame according to claim 2, wherein a residual material detection system for detecting whether residual materials are adsorbed by the residual material vacuum chuck is further arranged at the bottom of the mirror frame mounting frame, and the mounting position of the residual material detection system is as follows: when the sucker member is moved to be located above the sun visor body in the body fixing mechanism, the cullet vacuum sucker is located just above the cullet detecting system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910218524.0A CN109822917B (en) | 2019-03-21 | 2019-03-21 | Precise mounting device for sun shield mirror frame |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910218524.0A CN109822917B (en) | 2019-03-21 | 2019-03-21 | Precise mounting device for sun shield mirror frame |
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| CN109822917A CN109822917A (en) | 2019-05-31 |
| CN109822917B true CN109822917B (en) | 2023-07-21 |
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| CN201910218524.0A Active CN109822917B (en) | 2019-03-21 | 2019-03-21 | Precise mounting device for sun shield mirror frame |
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| CN109822917A (en) | 2019-05-31 |
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