CN108581471B - Automatic assembling production line for gear handball - Google Patents

Automatic assembling production line for gear handball Download PDF

Info

Publication number
CN108581471B
CN108581471B CN201810589030.9A CN201810589030A CN108581471B CN 108581471 B CN108581471 B CN 108581471B CN 201810589030 A CN201810589030 A CN 201810589030A CN 108581471 B CN108581471 B CN 108581471B
Authority
CN
China
Prior art keywords
assembly
station
carrier
cover plate
manipulator
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201810589030.9A
Other languages
Chinese (zh)
Other versions
CN108581471A (en
Inventor
季云祥
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Ziyuan Automobile Parts Co ltd
Original Assignee
Shanghai Ziyuan Automobile Parts Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Ziyuan Automobile Parts Co ltd filed Critical Shanghai Ziyuan Automobile Parts Co ltd
Priority to CN201810589030.9A priority Critical patent/CN108581471B/en
Publication of CN108581471A publication Critical patent/CN108581471A/en
Application granted granted Critical
Publication of CN108581471B publication Critical patent/CN108581471B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
    • B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The invention relates to an automatic assembly production line for gear handballs, which comprises a circulating belt, a carrier moving along with the circulating belt, 10 assembly stations sequentially arranged beside the circulating belt along the conveying direction of the circulating belt, and a controller, wherein the 10 assembly stations are respectively a steering seat small assembly station, a core piece automatic feeding station, a steering seat small assembly station, a button support assembly station, a spring assembly exchange station, a button cap assembly station, an upper cover plate assembly station, a left cover plate assembly station, a right cover plate assembly station, a lower decorative ring assembly station and a finished product detection blanking station, and the rest 9 assembly stations except the finished product detection blanking station are respectively provided with an assembly mechanism for completing the assembly function of each station, and the rear ends of the corresponding assembly stations are respectively provided with movable stoppers. Compared with the prior art, the invention reduces the manual direct intervention on the assembly operation of the product, lightens the labor intensity of workers, effectively reduces the assembly error rate and the like.

Description

Automatic assembling production line for gear handball
Technical Field
The invention belongs to the technical field of intelligent assembly of key parts of automobiles, and relates to an automatic assembly production line for gear handballs.
Background
The automobile gear handball is a very key part on an automobile and is assembled by parts such as a steering seat small assembly, a core piece, a button support, a spring, a button cap, an upper cover plate, a left cover plate, a right cover plate, a lower decorative ring and the like, wherein the steering seat small assembly is assembled by pins, rollers, steering seats and the like. Because the structure of the whole gear handball is complex and irregular, the assembly is usually completed by means of each tool jig manually. The manual assembly operation can not control the size of the incoming materials, has poor stability, is easy to make mistakes and has low efficiency, and meanwhile, large labor cost is required to be input, so that the quality of the product can not be ensured. Therefore, it is urgently required to develop a set of automatic assembly production line to intelligently assemble the gear handball so as to reduce the workload of operators and improve the assembly stability, precision and the like.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an automatic assembly production line for gear handballs.
The aim of the invention can be achieved by the following technical scheme:
the invention aims at providing an automatic assembly production line for gear hand balls, which comprises a circulating belt, a carrier moving along with the circulating belt, 10 assembly stations and a controller, wherein the 10 assembly stations are respectively a steering seat small assembly station, a core piece automatic feeding station, a steering seat small assembly station, a button support assembly station, a spring assembly exchange station, a button cap assembly station, an upper cover plate assembly station, a left cover plate assembly station, a right cover plate assembly station, a lower decorative ring assembly station and a finished product detection blanking station, the assembly mechanisms for completing the assembly function of the respective stations are respectively arranged on the other 9 assembly stations except the finished product detection blanking station, and movable stoppers for blocking or releasing the carrier on the circulating belt are respectively arranged at the rear ends of the corresponding assembly stations, and are respectively connected with the controller and controlled by the controller to operate.
According to the invention, the corresponding assembly stations are arranged according to the existing assembly procedure of the automobile gear handball, meanwhile, the tail ends of the assembly stations are provided with the movable stop blocks, when the carrier arrives at the corresponding station, the carrier firstly touches the movable stop blocks and stops, the positioning mechanism further fixes the carrier and even the parts to be assembled contained in the carrier, and then the assembly mechanism of the corresponding assembly station can start to assemble. After the assembly is completed, the movable stop block is released, and the carrier can flow into the next assembly station. In the invention, the assembly mechanism can complete the assembly of the corresponding stations by adopting the conventional common tool robot.
Further, the movable stop block is controlled to move by the controller and has two working states of fully retracting the assembly station release carrier and extending to the endless belt to block the carrier, and a sensor for feeding back a carrier in-place signal is arranged on the surface of the movable stop block, which is opposite to the oncoming carrier. When the sensor is touched by the carrier, the sensor sends corresponding signals to the controller, meanwhile, the controller controls the positioning mechanism to fix the carrier, and meanwhile, an execution signal (corresponding prompt signals are sent out at the same time if the assembly station is manual assembly) can be sent out to the assembly mechanism, the assembly mechanism assembles parts required by the corresponding assembly station, and after the assembly is completed, the carrier can flow into the next assembly station. The positioning mechanism can preferably adopt a plurality of positioning rods which are arranged at two sides of the circulating belt corresponding to the assembly station, the positioning rods are also connected with air cylinders controlled by the controller to operate, lifting or retracting is realized by the operation of the air cylinders, positioning holes matched with the end parts of the positioning rods are arranged at the bottom parts of two sides of the carrier, and thus, the carrier can be fixed after the positioning rods are inserted into the positioning holes. Still more preferably, the locating hole includes location section and jacking section from inside to outside, and wherein, location section and locating lever tip match parallel, jacking section size is greater than the locating lever, and the upper half of jacking section is the slope form that inclines up from inside to outside, simultaneously, when the carrier is placed on circulating belt, the position of jacking section satisfies that the locating lever can stretch into wherein. Therefore, when the positioning rod stretches into the positioning hole along the jacking section and fixes the carrier, the carrier can be lifted upwards and temporarily separated from the surface of the circulating belt at the same time, so that the fixing during assembly is not affected, and the abrasion to the circulating belt is not affected.
Further, before the corresponding assembly station works, the movable stop block is in a state of extending to the circulating belt, and after the current assembly station is completed and the gap of the next installation station is detected, the movable stop block is retracted to the corresponding assembly station and released. Preferably, at most one carrier exists on the corresponding endless belt on each assembly station, so that the judging mode of the vacant state of the next assembly station can be simplified as follows: after the movable stop blocks pass the carriers, the signal of the current assembly station vacancy can be regarded as being sent to the controller, and at the moment, the controller can control the movable stop blocks of the last assembly station to pass the assembled carriers. On the basis, it is more preferable that the movable stop block of the previous assembly station immediately changes to a state of extending to the endless belt after releasing the carrier, and at this time, it should be noted that the traveling speed of the endless belt and the gear shift speed of the movable stop block are appropriate.
Further, the movable block can be combined in a mode of driving a baffle plate and a movable air cylinder, and the movable air cylinder is connected with the controller and controls the running state.
Further, a positioning mechanism for positioning the carrier is arranged in front of the movable stop block of each assembly station.
Further, two rows of limiting pieces are arranged on the circulating belt at intervals along the advancing direction of the circulating belt, and the two rows of limiting pieces form a limiting area for limiting the lateral offset of the carrier on the circulating belt. The limiting piece can be a unit plate which is adhered to the circulating belt, such as a triangular plate, and the height of the limiting piece is slightly higher than the surface of the circulating belt, and the limiting piece has the main function of avoiding the position deflection of the carrier caused by the influence of the circulating belt when the movable stop block stops the carrier, so that the positioning of a subsequent positioning mechanism is influenced.
Further, the assembly mechanism on the assembly station of the steering seat small assembly comprises a first manipulator controlled by a controller to assemble, and a first vibration disc respectively used for conveying the idler wheel, the steering seat and the pin to the grabbing station, wherein the assembly mechanism specifically works as that three parts are supplied to a designated position through three first vibration discs for accommodating the pin, the idler wheel and the steering seat, then the three parts are placed into a carrier at one time through the first manipulator, finally the pin is inserted, the assembly of the steering seat small assembly is completed, and the carrier flows into the next station;
The assembly devices on the automatic feeding station of core piece includes the first tray of splendid attire core piece, cyclic delivery first tray to the feeding station with snatch the first tray conveying component of station to and by the second manipulator in the carrier is put into core piece control by the controller, its concrete equipment action can be: the core piece is manually put into a first tray in advance, the first tray moves the first tray into a grabbing position through an automatic feeding mechanism (namely a first tray conveying assembly), the core piece is sequentially put into a carrier, and the carrier flows into the next station;
the assembly mechanism on the assembly station of the steering seat small assembly comprises a third manipulator which is controlled by a controller and is used for realizing the assembly of the core piece and the steering seat small assembly, and the specific assembly action of the third manipulator can be as follows: positioning the core piece, grabbing a steering seat small assembly beside the carrier to be placed in a core piece mounting position, inserting pins, and enabling the carrier to flow into a next station after assembly is completed;
the assembly mechanism on the button support assembly station comprises a fourth manipulator controlled by the controller and realizing button support assembly, and a second vibration disk for conveying the button support to the grabbing position, wherein the specific assembly actions can be as follows: positioning the core piece, feeding the button support through the second vibration disc, and after the button support is sent to a designated position, grabbing the button support by a fourth manipulator, putting the button support into the mounting position of the core piece, inserting pins at the same time, and enabling the carrier to flow into the next station after the assembly is completed;
The assembly mechanism on the spring assembly exchange station comprises a second tray for containing assembled spring workpieces, a second tray conveying assembly for circularly conveying the second tray to the feeding station and the grabbing station, and a fifth manipulator controlled by the controller and used for realizing the exchange of workpieces in the carrier and the second tray, wherein the specific assembly actions of the assembly mechanism can be as follows: the spring is put into the second tray again after being manually put into the core piece on line, like a core piece feeding station, the carrying mechanism (namely a fifth manipulator) grabs the core pieces in the carrier of the previous station and sequentially puts the core pieces into the second tray, and then sequentially takes out the core pieces with the springs into the carrier, and the carrier flows into the next station;
the assembly mechanism on the button cap assembly station comprises a third tray for containing the button cap, a third tray conveying assembly for circularly conveying the second tray to the feeding station and the grabbing station, and a sixth manipulator controlled by the controller to complete the installation of the button cap, wherein the specific assembly actions of the sixth manipulator can be as follows: positioning the core piece, arranging the button cap into a third tray like the core piece in advance manually, conveying the third tray to a button cap grabbing position by an automatic feeding mechanism (namely a third tray conveying assembly), sequentially grabbing the button cap from the third tray by a grabbing mechanism (namely a sixth manipulator), loading the button cap into a core piece mounting position, and enabling the carrier to flow into a next station after the completion of the positioning;
The assembly mechanism on the upper cover plate assembly station comprises a fourth tray for containing the upper cover plate, a fourth tray conveying assembly for circularly conveying the fourth tray to the upper material station and the grabbing station, and a seventh manipulator controlled by a controller to finish pressing the upper cover plate, wherein the specific assembly action of the seventh manipulator can be as follows: the working principle is the same as that of a button cap mounting station, and the fourth tray is used for feeding, and after the mounting is finished, the carrier flows into the next station;
the assembly devices on the left and right cover plate assembly stations comprise fifth trays respectively containing left and right cover plates, fifth tray conveying components for circularly conveying the fifth trays to the feeding station and the grabbing station, and eighth manipulators controlled by the controller to finish pressing in of the left and right cover plates, wherein the specific assembly actions of the eighth manipulators can be as follows: the working principle is the same as that of a button cap mounting station, and the fifth tray is also used for feeding, wherein the only difference is that the left cover plate and the right cover plate are vacuum sucked, then the mounting positions are pressed in at the same time left and right, and the carrier flows into the next station after the mounting is finished;
the assembly mechanism on the lower decorative ring assembly station comprises a sixth tray for containing the lower decorative ring, a sixth tray conveying assembly for circularly conveying the sixth tray to the feeding station and the grabbing station, and a ninth manipulator controlled by the controller to complete the assembly of the lower decorative ring, wherein the specific actions of the ninth manipulator can be as follows: the core piece is positioned, the lower decorative ring clamp is taken out from the sixth tray and put into another installation position on the carrier, the whole core piece assembly is clamped out and put into the lower decorative ring, and the carrier flows into the next station after the installation is completed. Further, the assembly mechanism at each assembly station may further include a fixing clamp for fixing the corresponding component (e.g., core piece, etc.) during operation.
Further, a detection mechanism is arranged on the finished product detection blanking station and comprises a positioning piece for fixing a finished product of a workpiece, a pressure sensor for pressing a button cap part on the finished product of the workpiece, and a tenth manipulator for grabbing the finished product of the workpiece after detection to a packaging position or a defective product groove, wherein the pressure sensor and the tenth manipulator are respectively connected with a controller;
during detection, the positioning piece fixes a workpiece finished product, the pressure sensor is propped against the button cap and applies set pressure, the pressure sensor feeds back a pressure signal to the controller, if the pressure signal fluctuation is within a set range value, the workpiece finished product OK is indicated, and at the moment, the controller controls the tenth manipulator to grab the workpiece finished product to a subsequent packaging position; and if the fluctuation of the pressure signal exceeds the set range, the finished workpiece NG is indicated, and at the moment, the controller controls the tenth manipulator to grasp the finished workpiece to the defective product groove.
The second object of the present invention is to provide an automatic assembly method for gear handballs, which is implemented by adopting the automatic assembly line for gear handballs according to one of the above objects, and comprises the following steps:
(1) Steering seat small assembly:
the empty carrier moves to a small assembly assembling station of the steering seat along with the circulating belt, a movable stop block corresponding to the assembling station stops the empty carrier, the first manipulator assembles the pin, the roller and the steering seat into a small assembly of the steering seat and then puts the small assembly of the steering seat into the empty carrier, and then the carrier flows into the next assembling station;
(2) Automatic feeding of core pieces:
the carrier moves to an automatic feeding station of the core piece, a movable stop block corresponding to the assembling station stops the carrier, the core piece is placed into the carrier by the second manipulator, and then flows into the next assembling station;
(3) The steering seat small assembly is assembled with the core piece:
the carrier is conveyed to an assembly station of the steering seat small assembly, a movable stop block corresponding to the assembly station stops the carrier, the core piece is fixed by the positioning mechanism, the steering seat small assembly is placed on the core piece installation position by the third manipulator, the assembly is completed, and the carrier flows into the next assembly station after the assembly is completed;
(4) Button support assembly:
the carrier is sent to a button support assembling station, a movable stop block corresponding to the assembling station stops the carrier, a positioning mechanism fixes the core piece, a fourth manipulator puts the button support into a core piece mounting position to complete assembling, and the carrier flows into a next assembling station after the assembling is completed;
(5) Spring assembly exchange:
the carrier is sent to a spring assembly and exchange station, a movable stop block corresponding to the assembly station stops the carrier, a fifth manipulator exchanges workpieces to be assembled in the carrier with workpieces with assembled springs sent by a second tray conveying assembly, and then the carrier flows into the next assembly station;
(6) Button cap assembly:
the carrier is sent to a button cap assembly station, a movable stop block corresponding to the assembly station stops the carrier, a positioning mechanism fixes the core piece part, a sixth manipulator grabs the button cap to be installed in a corresponding installation position on the core piece, and the carrier flows into the next assembly station after the assembly is completed;
(7) And (3) assembling an upper cover plate:
the carrier is sent to an upper cover plate assembly station, a movable stop block corresponding to the assembly station stops the carrier, a positioning mechanism fixes the core piece part, a seventh manipulator grabs the upper cover plate to complete assembly, and the carrier flows into a next assembly station;
(8) Assembling a left cover plate and a right cover plate:
the carrier is sent to the assembling stations of the left cover plate and the right cover plate, the movable stop blocks corresponding to the assembling stations stop the carrier, the positioning mechanism fixes the core piece part, the eighth manipulator grabs the left cover plate and the right cover plate and presses the left cover plate and the right cover plate respectively, and the carrier flows into the next assembling station along with the left cover plate and the right cover plate;
(9) Assembling a lower decorative ring:
the carrier is sent to the lower decorative ring assembly station, the movable stop block corresponding to the assembly station stops the carrier, the core piece is fixed by the positioning mechanism, the ninth manipulator grabs the lower decorative ring to complete assembly, and the carrier flows into the next assembly station.
Compared with the prior art, the invention has the following characteristics:
1. the manual assembly is changed into automatic feeding full-automatic assembly.
2. The labor intensity of manual installation is reduced, and the working efficiency is improved.
3. The product quality is well ensured.
4. The production efficiency is greatly improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a movable block according to the present invention;
FIG. 3 is a schematic view of a positioning mechanism according to the present invention;
FIG. 4 is a schematic diagram of a positioning hole according to the present invention;
FIG. 5 is a schematic front view of a stop member of the present invention;
fig. 6 is a schematic side view of the stop member of the present invention.
The figure indicates:
the device comprises a 1-steering seat small assembly assembling station, a 2-core piece automatic feeding station, a 3-steering seat small assembly assembling station, a 4-button support assembling station, a 5-spring assembling and exchanging station, a 6-button cap assembling station, a 7-upper cover plate assembling station, an 8-left and right cover plate assembling station, a 9-lower decorative ring assembling station, a 10-finished product detecting and blanking station, an 11-carrier feeding position, a 12-carrier blanking position, a 13-tool carrier, a 14-circulating belt, 1501-first vibrating plate, 1502-second vibrating plate, 1601-first tray, 1603-third tray, 1604-fourth tray, 1605-fifth tray, 1606-sixth tray, 1701-first manipulator, 1702-second manipulator, 1703-third manipulator, 1704-fourth manipulator, 1705-fifth manipulator, 1706-sixth manipulator, 1707-seventh manipulator, 8-eighth manipulator, 9-ninth manipulator, 18018-1803-fourth manipulator, 1803-cylinder 1903-positioning and 1903-positioning block 19020-positioning block 1902.
Detailed Description
The invention will now be described in detail with reference to the drawings and specific examples. The present embodiment is implemented on the premise of the technical scheme of the present invention, and a detailed implementation manner and a specific operation process are given, but the protection scope of the present invention is not limited to the following examples.
The structural elements of the embodiments described below, unless otherwise specified, represent structures or devices known in the art.
The automatic assembly production line for the gear hand ball comprises a circulating belt 14, a carrier (i.e. a tool loading tool 13) moving along with the circulating belt 14, 10 assembly stations sequentially arranged beside the circulating belt 14 along the conveying direction of the circulating belt 14, and a controller, wherein the 10 assembly stations are respectively a steering seat small assembly station 1, a core piece automatic feeding station 2, a steering seat small assembly station 3, a button bracket assembly station 4, a spring assembly exchange station 5, a button cap assembly station 6, an upper cover plate assembly station 7, a left cover plate assembly station 8, a right cover plate assembly station 8, a lower decorative ring assembly station 9 and a finished product detection blanking station 10, assembly mechanisms for completing the assembly function of the respective stations are respectively arranged on the rest 9 assembly stations except the finished product detection blanking station 10, movable stop blocks 18 for blocking or releasing the carrier on the circulating belt 14 are respectively arranged at the rear ends of the corresponding assembly stations, and a positioning mechanism 19 is arranged on the fixed carrier, and the movable stop blocks 18 and the positioning mechanism 19 are respectively connected with the controller and controlled to operate by the controller.
Through arranging the corresponding assembly stations according to the existing automobile gear handball assembly procedure, meanwhile, the tail end of each assembly station is provided with a movable stop block 18, when the carrier arrives at the corresponding station, the carrier firstly touches the movable stop block 18 and stops, the positioning mechanism 19 further fixes the carrier and even the parts to be assembled contained in the carrier, and then the assembly mechanism corresponding to the assembly station can start to assemble. After assembly, the movable stop 18 is released and the carrier can flow into the next assembly station. In the invention, the assembly mechanism can complete the assembly of the corresponding stations by adopting the conventional common tool robot. According to the invention, the assembling works are strictly arranged according to the assembling flow, and the circulating belt 14 is used for connecting the assembling stations in series, so that the problems of troublesome sorting and storage, assembly errors and the like which are easy to occur when the assembling station units are respectively carried out are effectively avoided.
In a preferred embodiment, the movable stop 18 is controlled by a controller to move and has two operating states, namely fully retracted assembly station release carrier and extended to stop the carrier by the endless belt 14, and a sensor 1803 is provided on the surface of the movable stop 18 facing the oncoming carrier for feedback of the carrier in-position signal. When the sensor 1803 is touched by the carrier, it sends corresponding signals to the controller, and at the same time, the controller controls the positioning mechanism 19 to fix the carrier, and at the same time, can send execution signals (if the assembly station is manual assembly, corresponding prompt signals are sent at the same time) to the assembly mechanism, and the assembly mechanism assembles the parts required by the corresponding assembly station, and after the assembly is completed, the carrier can flow into the next assembly station.
Referring to fig. 3 and 4, the positioning mechanism 19 may preferably use a plurality of positioning rods 1901 disposed at two sides of the endless belt 14 corresponding to the assembly station, the positioning rods 1901 are further connected to a cylinder controlled by the controller, and are operated by the cylinder to lift or retract, and positioning holes 1903 matching with the ends of the positioning rods 1901 are disposed at the bottom of two sides of the carrier, so that the carrier can be fixed after the positioning rods 1901 are inserted into the positioning holes 1903. Still more preferably, the positioning hole 1903 includes a positioning section 1904 and a lifting section 1905 from inside to outside, wherein the positioning section 1904 is matched and parallel to the end of the positioning rod 1901, the lifting section 1905 is larger in size than the positioning rod 1901, and the upper half of the lifting section 1905 is inclined upwards from inside to outside, and meanwhile, when the carrier is placed on the circulating belt 14, the position of the lifting section 1905 satisfies that the positioning rod 1901 can extend into the lifting section. Thus, when the positioning rod 1901 extends into the positioning hole 1903 along the lifting section 1905 and fixes the carrier, the carrier can be lifted upwards and temporarily separated from the surface of the endless belt 14 at the same time, so as not to affect the fixing during assembly and avoid abrasion of the endless belt 14.
In a more preferred embodiment, the movable stop 18 is in a state of extending to the endless belt 14 before the corresponding assembly station is operated, and after the current assembly station is completed and the absence of the latter assembly station is detected, the movable stop 18 is retracted to the corresponding assembly station and released. Preferably, at most one carrier exists on the corresponding endless belt 14 at each assembly station, so that the determination of the empty state at the next assembly station can be simplified as follows: after the movable block 18 releases the carrier, the controller can send a signal indicating that the current assembly station is empty, and at this time, the controller can control the movable block 18 of the previous assembly station to release the assembled carrier. More preferably, after the movable block 18 of the previous assembly station releases the carrier, the movable block 18 of the next assembly station immediately turns to be extended to the endless belt 14, and at this time, it should be noted that the traveling speed of the endless belt 14 and the shift speed of the movable block 18 are appropriate.
In a more preferred embodiment, the movable block 18 may be combined in a manner driven by the shutter 1801 and the movable cylinder 1802, where the movable cylinder 1802 is connected to and controlled by a controller, as shown in fig. 2.
In a preferred embodiment of the invention, the movable stop 18 of each assembly station is also provided in front of a positioning mechanism 19 for positioning the carrier.
In a preferred embodiment of the present invention, as shown in fig. 5 and 6, two rows of limiting members are disposed on the endless belt 14 at intervals along the traveling direction thereof, and the two rows of limiting members form a limiting region for limiting lateral displacement of the carrier on the endless belt 14. The limiting member may be a unit plate member adhered to the endless belt 14, such as a triangular plate member, and the height of the limiting member is slightly higher than the surface of the endless belt 14, so that the limiting member mainly has the function of avoiding the position deflection of the carrier due to the influence of the endless belt 14 when the movable stop 18 stops the carrier, and further influences the positioning of the subsequent positioning mechanism 19.
Each assembly mechanism can adopt the existing common tool fixture, and can also be connected with the controller. In a preferred embodiment, the assembly mechanism on the steering wheel sub-assembly station 1 comprises a first manipulator 1701 controlled by the controller for assembly, and a first vibratory pan 1501 for feeding the rollers, steering wheel and pins, respectively, to the gripping station;
The assembly mechanism on the automatic feeding station 2 of the core piece comprises a first tray 1601 for containing the core piece, a first tray 1601 conveying assembly for circularly conveying the first tray 1601 to the feeding station and the grabbing station, and a second manipulator 1702 controlled by a controller to put the core piece into a carrier;
the assembly mechanism on the steering seat sub-assembly station 3 comprises a third manipulator 1703 which is controlled by a controller and realizes the assembly of the core piece and the steering seat sub-assembly;
the assembly mechanism on the button-holder assembly station 4 includes a fourth robot 1704 controlled by the controller and effecting button-holder assembly, and a second vibration plate 1502 for bringing the button-holder to a gripping position;
the assembly mechanism on the spring assembly and exchange station 5 comprises a second tray 1602 for containing assembled spring workpieces, a second tray 1602 conveying component for circularly conveying the second tray 1602 to the feeding station and the grabbing station, and a fifth manipulator 1705 controlled by a controller and used for realizing exchange of the workpieces in the carrier and the second tray 1602;
the assembly mechanism on the button cap assembly station 6 comprises a third tray 1603 for containing the button caps, a third tray 1603 conveying component for circularly conveying the second tray 1602 to the feeding station and the grabbing station, and a sixth manipulator 1706 controlled by a controller to finish the installation of the button caps;
The assembly mechanism on the upper cover plate assembly station 7 comprises a fourth tray 1604 for holding an upper cover plate, a fourth tray 1604 conveying assembly for circularly conveying the fourth tray 1604 to the upper cover plate assembly station and the grabbing station, and a seventh manipulator 1707 controlled by a controller to finish pressing in of the upper cover plate;
the assembly mechanism on the left and right cover plate assembly station 8 comprises a fifth tray 1605 for respectively accommodating the left and right cover plates, a fifth tray 1605 conveying component for circularly conveying the fifth tray 1605 to the feeding station and the grabbing station, and an eighth manipulator 1708 controlled by the controller to finish the pressing-in of the left and right cover plates;
the assembly mechanism on the lower decorative ring assembly station 9 comprises a sixth tray 1606 for containing the lower decorative ring, a sixth tray 1606 conveying assembly for circularly conveying the sixth tray 1606 to the feeding station and the grabbing station, and a ninth manipulator 1709 controlled by the controller to complete the assembly of the lower decorative ring. The assembly mechanism on each assembly station can also comprise a fixed clamping piece for fixing corresponding parts (such as a core piece and the like) according to assembly requirements.
In a preferred embodiment, the finished product detection blanking station 10 is provided with a detection mechanism, which comprises a positioning piece for fixing a finished product of a workpiece, a pressure sensor for pressing a button cap part on the finished product of the workpiece, and a tenth manipulator 1710 for grabbing the finished product of the workpiece after detection into a packaging position or a defective product groove, wherein the pressure sensor and the tenth manipulator 1710 are respectively connected with a controller;
During detection, fixing a workpiece finished product, supporting the button cap through the pressure sensor, applying set pressure, feeding back a pressure signal to the controller through the pressure sensor, and if the pressure signal fluctuates within a set range value, indicating that the workpiece finished product is OK, and at the moment, controlling the tenth manipulator 1710 to grasp the workpiece finished product to a subsequent packaging position by the controller; if the pressure signal fluctuation exceeds the set range, the workpiece finished product NG is indicated, and at the moment, the controller controls the tenth manipulator 1710 to grasp the workpiece finished product to the defective product groove.
The automatic assembly method of the gear handball provided by the invention is implemented by adopting the automatic assembly production line of the gear handball with one of the purposes, and comprises the following steps:
(1) Steering seat small assembly:
the empty carrier moves to the assembly station 1 of the steering seat small assembly along with the circulating belt 14, the movable stop block 18 corresponding to the assembly station stops the empty carrier, the first mechanical arm 1701 assembles the pin, the roller and the steering seat into the steering seat small assembly and then puts the steering seat small assembly into the empty carrier, and then the carrier flows into the next assembly station;
(2) Automatic feeding of core pieces:
the carrier is moved to the automatic core piece feeding station 2, the movable stop block 18 corresponding to the assembling station stops the carrier, the second manipulator 1702 puts the core piece into the carrier, and then flows into the next assembling station;
(3) The steering seat small assembly is assembled with the core piece:
the carrier is conveyed to the small steering seat assembly assembling station 3, the movable stop block 18 corresponding to the assembling station stops the carrier to fix the core piece, the third manipulator 1703 places the small steering seat assembly on the core piece mounting position and completes the assembly, and the carrier flows into the next assembling station after the assembly is completed;
(4) Button support assembly:
the carrier is sent to the button support assembling station 4, the movable stop block 18 corresponding to the assembling station stops the carrier, the core piece is fixed, the fourth manipulator 1704 puts the button support into the core piece mounting position to complete the assembly, and the carrier flows into the next assembling station after the assembly is completed;
(5) Spring assembly exchange:
the carrier is sent to the spring assembly and exchange station 5, the movable stop block 18 corresponding to the assembly station stops the carrier, the fifth manipulator 1705 exchanges the workpiece to be assembled in the carrier with the workpiece assembled with the spring sent by the second tray 1602 conveying component, and then the carrier flows into the next assembly station;
(6) Button cap assembly:
the carrier is sent to the button cap assembly station 6, the movable stop block 18 corresponding to the assembly station stops the carrier, the core piece part is fixed, the sixth manipulator 1706 grabs the button cap to be installed on the core piece at the corresponding installation position, and the carrier flows into the next assembly station after the assembly is completed;
(7) And (3) assembling an upper cover plate:
the carrier is sent to the upper cover plate assembly station 7, the movable stop block 18 corresponding to the assembly station stops the carrier, the core piece part is fixed, the seventh manipulator 1707 grabs the upper cover plate to complete assembly, and the carrier flows into the next assembly station;
(8) Assembling a left cover plate and a right cover plate:
the carrier is sent to the left cover plate and right cover plate assembling station 8, the movable stop block 18 corresponding to the assembling station stops the carrier, the core piece part is fixed, the eighth manipulator 1708 grabs the left cover plate and the right cover plate and presses the left cover plate and the right cover plate respectively, and the carrier flows into the next assembling station along with the left cover plate and the right cover plate;
(9) Assembling a lower decorative ring:
the carrier is fed to the lower decorative ring assembly station 9, the movable stop 18 corresponding to the assembly station stops the carrier, the core piece is fixed, the ninth manipulator 1709 grasps the lower decorative ring to complete assembly, and the carrier flows into the next assembly station.
(10) Finished product detection blanking
The detection mechanism on the finished product detection blanking station 10 comprises a positioning piece for fixing a finished workpiece, a pressure sensor for pressing a button cap part on the finished workpiece, and a tenth manipulator 1710 for grabbing the detected finished workpiece into a packaging position or a defective product groove, wherein the pressure sensor and the tenth manipulator 1710 are respectively connected with a controller;
during detection, fixing a workpiece finished product, supporting the button cap through the pressure sensor, applying set pressure, feeding back a pressure signal to the controller through the pressure sensor, and if the pressure signal fluctuates within a set range value, indicating that the workpiece finished product is OK, and at the moment, controlling the tenth manipulator 1710 to grasp the workpiece finished product to a subsequent packaging position by the controller; if the pressure signal fluctuation exceeds the set range, the workpiece finished product NG is indicated, and at the moment, the controller controls the tenth manipulator 1710 to grasp the workpiece finished product to the defective product groove.
Example 1
The automatic assembly production line for the gear hand ball comprises a circulating belt 14, a carrier (i.e. a tool loading tool 13) moving along with the circulating belt 14, 10 assembly stations sequentially arranged beside the circulating belt 14 along the conveying direction of the circulating belt 14, and a controller, wherein the 10 assembly stations are respectively a steering seat small assembly station 1, a core piece automatic feeding station 2, a steering seat small assembly station 3, a button bracket assembly station 4, a spring assembly exchange station 5, a button cap assembly station 6, an upper cover plate assembly station 7, a left cover plate assembly station 8, a right cover plate assembly station 8, a lower decorative ring assembly station 9 and a finished product detection blanking station 10, assembly mechanisms for completing the assembly functions of the respective stations are respectively arranged on the rest 9 assembly stations except the finished product detection blanking station 10, movable stop blocks 18 for blocking or releasing the carrier on the circulating belt 14 are respectively arranged at the rear ends of the corresponding assembly stations, and the movable stop blocks 18 are respectively connected with the controller and controlled to operate by the controller.
In this embodiment, the first two ends of the endless belt 14 are respectively provided with a carrier loading level 11 and a carrier unloading level 12, as shown in fig. 1.
In this embodiment, the assembly mechanism adopts the existing assembly robot to complete the corresponding assembly action, and in addition, in order to facilitate the automatic production of the whole production line, the controller controlling the assembly of the assembly robot and the controllers of the movable stop block 18, the positioning mechanism 19 and the like may be integrated.
In this embodiment, as shown in fig. 2, the movable stopper 18 is controlled to move by the controller and has two working states of fully retracting the assembly station release carrier and extending to the endless belt 14 to block the carrier, and a sensor 1803 for feeding back a carrier in-place signal is provided on the surface of the movable stopper 18 facing the oncoming carrier. When the sensor 1803 is touched by the carrier, it sends a corresponding signal to the controller, and at the same time, the controller controls the positioning mechanism 19 to fix the carrier, and at the same time, can send an execution signal (if the assembly station is manual assembly, then send a corresponding prompt signal) to the assembly mechanism, and the assembly mechanism assembles the parts, and after the assembly is completed, the carrier can flow into the next assembly station.
Before the corresponding assembly station works, the movable stop block 18 is in a state of extending to the circulating belt 14, and after the current assembly station is completed and the gap of the next installation station is detected, the movable stop block 18 is retracted to the corresponding assembly station and released. At most one carrier exists on the corresponding endless belt 14 on each assembly station, so that the determination of the empty state of the next assembly station can be simplified as follows: after the movable stop block 18 releases the carrier, the controller can send a signal indicating that the current assembly station is empty, at this time, the controller can control the movable stop block 18 of the previous assembly station to release the assembled carrier, and the movable stop block 18 of the finished product detection blanking station 10 is directly released after the detection of the corresponding station is completed. In addition, after the movable block 18 of the previous assembly station releases the carrier, the movable block 18 of the next assembly station immediately turns to a state of extending to the endless belt 14, and at this time, it should be noted that the traveling speed of the endless belt 14 and the shift speed of the movable block 18 are appropriate.
The specific arrangement of the assembly mechanisms is as follows, and as shown in fig. 1, the assembly mechanism on the assembly station 1 of the steering wheel sub-assembly comprises a first manipulator 1701 controlled by a controller for assembly, and a first vibrating plate 1501 for respectively delivering the rollers, steering wheel and pins to the gripping station.
Referring to fig. 1, the assembly mechanism at the automatic core piece loading station 2 includes a first tray 1601 for accommodating core pieces, a first tray 1601 conveying assembly for circularly conveying the first tray 1601 to the loading station and the gripping station, and a second robot 1702 controlled by a controller to swing the core pieces into a carrier.
Referring to fig. 1, the assembly mechanism at the fifth wheel sub-assembly station 3 includes a third robot 1703 that controls and effects assembly of the core piece with the fifth wheel sub-assembly.
Referring to fig. 1, the assembly mechanism at the button-holder assembly station 4 includes a fourth robot 1704 controlled by the controller and effecting button-holder assembly, and a second vibration plate 1502 for feeding the button-holder to the gripping position.
Referring to fig. 1, the assembly mechanism at the spring assembly and exchange station 5 includes a second pallet 1602 for holding assembled spring workpieces, a second pallet 1602 transport assembly for cyclically transporting the second pallet 1602 to the loading and gripping stations, and a fifth robot 1705 controlled by the controller and operative to exchange the workpieces in the carrier and second pallet 1602.
Referring to fig. 1, the assembly mechanism at the button cap assembly station 6 includes a third tray 1603 for holding the button caps, a third tray 1603 transport assembly for cyclically transporting the second tray 1602 to the loading station and the gripping station, and a sixth robot 1706 controlled by the controller to complete the installation of the button caps.
Referring to fig. 1, the assembly mechanism at the upper cover plate assembly station 7 includes a fourth tray 1604 for holding an upper cover plate, a fourth tray 1604 conveying assembly for circularly conveying the fourth tray 1604 to the upper cover plate assembly station and the gripping station, and a seventh manipulator 1707 controlled by a controller to press the upper cover plate.
Referring to fig. 1, the assembly mechanism on the left and right cover plate assembly station 8 includes a fifth tray 1605 for respectively accommodating the left and right cover plates, a fifth tray 1605 conveying assembly for circularly conveying the fifth tray 1605 to the feeding station and the grabbing station, and an eighth manipulator 1708 controlled by the controller to press the left and right cover plates.
Referring to fig. 1, the assembly mechanism at the lower bezel assembly station 9 includes a sixth tray 1606 for holding the lower bezel, a sixth tray 1606 conveying assembly for cyclically conveying the sixth tray 1606 to the feeding station and the gripping station, and a ninth robot 1709 controlled by the controller to complete the assembly of the lower bezel. The assembly mechanism on each assembly station can also comprise a fixed clamping piece for fixing corresponding parts (such as a core piece and the like) according to assembly requirements.
Referring to fig. 1, a finished product detection blanking station 10 is provided with a detection mechanism, which comprises a positioning piece for fixing a finished product of a workpiece, a pressure sensor for pressing a button cap part on the finished product of the workpiece, and a tenth manipulator 1710 for grabbing the finished product of the workpiece after detection into a packaging position or a defective product groove, wherein the pressure sensor and the tenth manipulator 1710 are respectively connected with a controller;
during detection, fixing a workpiece finished product, supporting the button cap through the pressure sensor, applying set pressure, feeding back a pressure signal to the controller through the pressure sensor, and if the pressure signal fluctuates within a set range value, indicating that the workpiece finished product is OK, and at the moment, controlling the tenth manipulator 1710 to grasp the workpiece finished product to a subsequent packaging position by the controller; if the pressure signal fluctuation exceeds the set range, the workpiece finished product NG is indicated, and at the moment, the controller controls the tenth manipulator 1710 to grasp the workpiece finished product to the defective product groove.
Example 2
On the basis of embodiment 1, in this embodiment, a positioning mechanism 19 for positioning the carrier is further disposed in front of the movable stop block 18 of each assembly station, as shown in fig. 3, the positioning mechanism 19 adopts a plurality of positioning rods 1901 (two positioning rods are disposed at two sides of the endless belt 14 of the corresponding assembly station in this embodiment), the positioning rods 1901 are further connected with a positioning cylinder 1902 controlled to operate by a controller, and lifting or retraction is realized by the operation of the positioning cylinder 1902, and positioning holes 1903 matched with the ends of the positioning rods 1901 are disposed at the bottom positions of two sides of the carrier, so that the carrier can be fixed after the positioning rods 1901 are inserted into the positioning holes 1903.
Referring to fig. 4, the positioning hole 1903 includes a positioning section 1904 and a lifting section 1905 from inside to outside, wherein the positioning section 1904 is matched and parallel to the end of the positioning rod 1901, the lifting section 1905 is larger than the positioning rod 1901 in size, and the upper half of the lifting section 1905 is inclined upwards from inside to outside, and meanwhile, when the carrier is placed on the circulating belt 14, the position of the lifting section 1905 satisfies that the positioning rod 1901 can extend into the lifting section. Thus, when the positioning rod 1901 extends into the positioning hole 1903 along the lifting section 1905 and fixes the carrier, the carrier can be lifted upwards and temporarily separated from the surface of the endless belt 14 at the same time, so as not to affect the fixing during assembly and avoid abrasion of the endless belt 14.
Example 3
On the basis of embodiment 1 or embodiment 2, this embodiment further adopts the following design:
the movable block 18 is combined by a mode of driving a baffle 1801 and a movable air cylinder 1802, and at this time, the movable air cylinder 1802 is connected with a controller and controls the operation state thereof, as shown in fig. 2.
Example 4
On the basis of embodiment 1 or embodiment 2 or embodiment 3, this embodiment further adopts the following design:
referring to fig. 5 and 6, two rows of stoppers are arranged on the endless belt 14 at intervals along the traveling direction thereof, and the two rows of stoppers form a stopper region for restricting lateral displacement of the carrier on the endless belt 14. The limiting member may be a unit plate member adhered to the endless belt 14, such as a triangular plate member, and the height of the limiting member is slightly higher than the surface of the endless belt 14, so that the limiting member mainly has the function of avoiding the position deflection of the carrier due to the influence of the endless belt 14 when the movable stop 18 stops the carrier, and further influences the positioning of the subsequent positioning mechanism 19.
Example 5
On the basis of embodiment 1, the first pallet 1601 transporting unit, the second pallet 1602 transporting unit, the third pallet 1603 transporting unit, the fourth pallet 1604 transporting unit, the fifth pallet 1605 transporting unit, and the sixth pallet 1606 transporting unit in this embodiment all adopt a circulating conveyor belt, and a transfer robot or the like may be adopted.
The previous description of the embodiments is provided to facilitate a person of ordinary skill in the art in order to make and use the present invention. It will be apparent to those skilled in the art that various modifications can be readily made to these embodiments and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above-described embodiments, and those skilled in the art, based on the present disclosure, should make improvements and modifications without departing from the scope of the present invention.

Claims (6)

1. The automatic assembly production line for the gear handball is characterized by comprising a circulating belt (14), a carrier moving along with the circulating belt (14), 10 assembly stations and a controller, wherein the 10 assembly stations are respectively a steering seat small assembly station (1), a core piece automatic feeding station (2), a steering seat small assembly station (3), a button bracket assembly station (4), a spring assembly exchange station (5), a button cap assembly station (6), an upper cover plate assembly station (7), a left cover plate assembly station (8), a right cover plate assembly station (8), a lower decorative ring assembly station (9) and a finished product detection blanking station (10), the assembly mechanisms for completing the assembly functions of the respective stations are respectively arranged on the rest 9 assembly stations except the finished product detection blanking station (10), and movable stoppers (18) for blocking or releasing the carrier on the circulating belt (14) are respectively arranged at the rear ends of the corresponding assembly stations, and the movable stoppers (18) are respectively connected with the controller and controlled to operate by the controller;
A positioning mechanism (19) for positioning the carrier is arranged in front of the movable stop block (18) of each assembly station;
the assembly mechanism on the steering seat small assembly station (1) comprises a first manipulator (1701) controlled by a controller to assemble, and a first vibration disc (1501) respectively used for conveying the roller, the steering seat and the pin to the grabbing station;
the assembly mechanism on the automatic feeding station (2) of the core piece comprises a first tray (1601) for containing the core piece, a first tray (1601) conveying assembly for circularly conveying the first tray (1601) to the feeding station and the grabbing station, and a second manipulator (1702) controlled by the controller to put the core piece into the carrier;
the assembly mechanism on the steering seat small assembly station (3) comprises a third manipulator (1703) which is controlled by a controller and is used for realizing the assembly of the core piece and the steering seat small assembly;
the assembly mechanism on the button support assembly station (4) comprises a fourth manipulator (1704) controlled by the controller and used for realizing the assembly of the button support, and a second vibration disc (1502) used for conveying the button support to a grabbing position;
the assembly mechanism on the spring assembly exchange station (5) comprises a second tray (1602) for containing assembled spring workpieces, a second tray (1602) conveying assembly for circularly conveying the second tray (1602) to the feeding station and the grabbing station, and a fifth manipulator (1705) controlled by the controller and used for realizing the exchange of workpieces in the carrying tool and the second tray (1602);
The assembly mechanism on the button cap assembly station (6) comprises a third tray (1603) for containing the button caps, a third tray (1603) conveying assembly for circularly conveying the second tray (1602) to the feeding station and the grabbing station, and a sixth manipulator (1706) for controlling the button caps to be installed by a controller;
the assembly mechanism on the upper cover plate assembly station (7) comprises a fourth tray (1604) for containing the upper cover plate, a fourth tray (1604) conveying assembly for circularly conveying the fourth tray (1604) to the upper cover plate assembly station and the grabbing station, and a seventh manipulator (1707) for controlling the controller to finish pressing in of the upper cover plate;
the assembly mechanism on the left cover plate assembly station (8) comprises a fifth tray (1605) for respectively accommodating the left cover plate and the right cover plate, a fifth tray (1605) conveying assembly for circularly conveying the fifth tray (1605) to the feeding station and the grabbing station, and an eighth manipulator (1708) controlled by the controller to press the left cover plate and the right cover plate;
the assembly mechanism on the lower decorative ring assembly station (9) comprises a sixth tray (1606) for containing the lower decorative ring, a sixth tray (1606) conveying assembly for circularly conveying the sixth tray (1606) to the feeding station and the grabbing station, and a ninth manipulator (1709) controlled by the controller to complete the assembly of the lower decorative ring.
2. The automatic assembly line for gear handballs according to claim 1, wherein the movable stopper (18) is controlled to move by the controller and has two working states of fully retracting the assembly station release carrier and extending to the endless belt (14) to block the carrier, and a sensor for feeding back a carrier in-place signal is provided on a surface of the movable stopper (18) facing the oncoming carrier.
3. The automatic assembly line for gear handballs according to claim 2, wherein the movable stopper (18) is in a state of being extended to the endless belt (14) before the corresponding assembly station works, and the movable stopper (18) is retracted to the corresponding assembly station and released after the current assembly station is completed and the absence of the latter assembly station is detected.
4. The automatic assembly line for gear handballs according to claim 1, wherein two rows of limiting members (20) are arranged on the endless belt (14) at intervals along the advancing direction of the endless belt, and the two rows of limiting members (20) form a limiting area for limiting lateral offset of the carrier on the endless belt (14).
5. The automatic assembly line for gear handball according to claim 1, wherein a detection mechanism is arranged on the finished product detection blanking station (10), and comprises a positioning piece for fixing a finished product of a workpiece, a pressure sensor for pressing a button cap part on the finished product of the workpiece, and a tenth manipulator (1710) for grabbing the finished product of the workpiece after detection into a packaging position or a defective product groove, wherein the pressure sensor and the tenth manipulator (1710) are respectively connected with a controller;
During detection, the positioning piece fixes a workpiece finished product, the pressure sensor is propped against the button cap and applies set pressure, the pressure sensor feeds back a pressure signal to the controller, if the pressure signal fluctuates within a set range value, the workpiece finished product is OK, and at the moment, the controller controls the tenth mechanical arm (1710) to grasp the workpiece finished product to a subsequent packaging position; and if the fluctuation of the pressure signal exceeds the set range, the finished workpiece NG is indicated, and at the moment, the controller controls the tenth manipulator (1710) to grasp the finished workpiece to the defective product groove.
6. Automatic assembly method of gear handball, implemented by the automatic assembly line of gear handball according to any one of claims 1-5, characterized in that it comprises the following steps:
(1) Steering seat small assembly:
the empty carrier moves to a steering seat small assembly assembling station (1) along with the circulating belt (14), a movable stop block (18) corresponding to the assembling station stops the empty carrier, a first manipulator (1701) assembles a pin, a roller and a steering seat into a steering seat small assembly and then puts the steering seat small assembly into the empty carrier, and then the carrier flows into the next assembling station;
(2) Automatic feeding of core pieces:
the carrier is moved to an automatic core piece feeding station (2), a movable stop block (18) corresponding to the assembling station stops the carrier, and a second manipulator (1702) puts the core piece into the carrier and then flows into the next assembling station;
(3) The steering seat small assembly is assembled with the core piece:
the carrier is conveyed to a small assembly assembling station (3) of the steering seat, a movable stop block (18) corresponding to the assembling station stops the carrier, after the core piece is fixed, a third manipulator (1703) places the small assembly of the steering seat on the installation position of the core piece and completes assembly, and after the assembly is completed, the carrier flows into the next assembling station;
(4) Button support assembly:
the carrier is sent to a button support assembling station (4), a movable stop block (18) corresponding to the assembling station stops the carrier, after the core piece is fixed, a fourth manipulator (1704) puts the button support into the core piece mounting position to complete the assembly, and the carrier flows into the next assembling station after the assembly is completed;
(5) Spring assembly exchange:
the carrier is sent to a spring assembly and exchange station (5), a movable stop block (18) corresponding to the assembly station stops the carrier, a fifth manipulator (1705) exchanges workpieces to be assembled in the carrier with the workpieces with assembled springs sent by a second tray (1602) conveying component, and then the carrier flows into the next assembly station;
(6) Button cap assembly:
the carrier is sent to a button cap assembly station (6), a movable stop block (18) corresponding to the assembly station stops the carrier, after the core piece part is fixed, a sixth manipulator (1706) grabs the button cap to be installed in a corresponding installation position on the core piece, and after the assembly is completed, the carrier flows into the next assembly station;
(7) And (3) assembling an upper cover plate:
the carrier is sent to an upper cover plate assembly station (7), a movable stop block (18) corresponding to the assembly station stops the carrier, and after the core piece part is fixed, a seventh manipulator (1707) grabs the upper cover plate to complete assembly, and the carrier flows into a next assembly station;
(8) Assembling a left cover plate and a right cover plate:
the carrier is sent to a left cover plate assembly station (8), a movable stop block (18) corresponding to the assembly station stops the carrier, and after the core piece part is fixed, an eighth manipulator (1708) grabs the left cover plate and the right cover plate and presses the left cover plate and the right cover plate respectively, and the carrier flows into the next assembly station;
(9) Assembling a lower decorative ring:
the carrier is sent to a lower decorative ring assembly station (9), a movable stop block (18) corresponding to the assembly station stops the carrier, and after the core piece is fixed, a ninth manipulator (1709) grabs the lower decorative ring to complete assembly, and the carrier flows into the next assembly station.
CN201810589030.9A 2018-06-08 2018-06-08 Automatic assembling production line for gear handball Active CN108581471B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810589030.9A CN108581471B (en) 2018-06-08 2018-06-08 Automatic assembling production line for gear handball

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810589030.9A CN108581471B (en) 2018-06-08 2018-06-08 Automatic assembling production line for gear handball

Publications (2)

Publication Number Publication Date
CN108581471A CN108581471A (en) 2018-09-28
CN108581471B true CN108581471B (en) 2023-11-24

Family

ID=63623365

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810589030.9A Active CN108581471B (en) 2018-06-08 2018-06-08 Automatic assembling production line for gear handball

Country Status (1)

Country Link
CN (1) CN108581471B (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112938465A (en) * 2021-01-21 2021-06-11 珠海市运泰利自动化设备有限公司 Control method of pressure maintaining loading and unloading system
CN114001772A (en) * 2021-09-28 2022-02-01 南斗六星系统集成有限公司 Production line and production method

Citations (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0825994A (en) * 1994-07-15 1996-01-30 Kojima Press Co Ltd Shift lever device and assembling thereof
CN2863280Y (en) * 2006-01-24 2007-01-31 湖南大学 Automatic sorting apparatus for degraded products on high-speed automation production line
CN103737318A (en) * 2013-12-16 2014-04-23 周俊雄 Automatic accessory assembly equipment
CN103831604A (en) * 2014-03-07 2014-06-04 苏州博众精工科技有限公司 Full-automatic gasket assembler
CN104139295A (en) * 2014-07-02 2014-11-12 苏州菱欧自动化设备有限公司 Auto part assembly detecting equipment
CN104565341A (en) * 2013-10-17 2015-04-29 现代自动车株式会社 Shift lever assembly for automatic transmission vehicle and assembling method thereof
CN104590841A (en) * 2015-01-21 2015-05-06 苏州博众精工科技有限公司 Assembly line mechanism
CN104875009A (en) * 2014-02-27 2015-09-02 广州摩恩水暖器材有限公司 Special automatic assembling device for shower
CN204746894U (en) * 2015-05-29 2015-11-11 上华壹特精密元件（常州）有限公司 Automobile door lock detection device based on inside temperature of mould, pressure
CN204964179U (en) * 2015-07-30 2016-01-13 广州常富机械工业有限公司 Automatic gear mechanism connecting rod and automatic detection device that impresses of resistant grinding shaft cover
CN105539955A (en) * 2016-01-07 2016-05-04 苏州市璟硕自动化设备有限公司 Automatic instruction book packaging system
CN105904147A (en) * 2016-04-25 2016-08-31 苏州达恩克精密机械有限公司 Automobile vent-pipe assembly machine
CN105965256A (en) * 2016-06-21 2016-09-28 苏州科技学院 Assembly line and assembly method for gear shifter
CN106475771A (en) * 2015-08-25 2017-03-08 九仕恒自动化科技（昆山）有限公司 A kind of automatic assembly line of notebook
CN206255575U (en) * 2016-11-10 2017-06-16 深圳市万至达电机制造有限公司 Commutator assembling device
CN107438357A (en) * 2016-05-25 2017-12-05 富泰华工业（深圳）有限公司 Automatic assembling device
CN107457564A (en) * 2017-08-29 2017-12-12 昆山拓誉自动化科技有限公司 A kind of flat lamp assembly line
CN206824946U (en) * 2017-04-13 2018-01-02 广东龙泽科技集团有限公司 A kind of handle, handware automatic assembling
CN207087269U (en) * 2017-08-11 2018-03-13 银图电器（深圳）有限公司 A kind of feeding device in copper post and the assembly system of fan blade
CN107877164A (en) * 2017-12-15 2018-04-06 苏州诚峰机电设备有限公司 The core bar assembling device of selector
CN108000087A (en) * 2017-10-26 2018-05-08 安徽瑞林精科股份有限公司 A kind of auto parts and components assemble detection device
CN208680932U (en) * 2018-06-08 2019-04-02 上海子元汽车零部件有限公司 Gear handball automatic assembling production line

Patent Citations (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0825994A (en) * 1994-07-15 1996-01-30 Kojima Press Co Ltd Shift lever device and assembling thereof
CN2863280Y (en) * 2006-01-24 2007-01-31 湖南大学 Automatic sorting apparatus for degraded products on high-speed automation production line
CN104565341A (en) * 2013-10-17 2015-04-29 现代自动车株式会社 Shift lever assembly for automatic transmission vehicle and assembling method thereof
CN103737318A (en) * 2013-12-16 2014-04-23 周俊雄 Automatic accessory assembly equipment
CN104875009A (en) * 2014-02-27 2015-09-02 广州摩恩水暖器材有限公司 Special automatic assembling device for shower
CN103831604A (en) * 2014-03-07 2014-06-04 苏州博众精工科技有限公司 Full-automatic gasket assembler
CN104139295A (en) * 2014-07-02 2014-11-12 苏州菱欧自动化设备有限公司 Auto part assembly detecting equipment
CN104590841A (en) * 2015-01-21 2015-05-06 苏州博众精工科技有限公司 Assembly line mechanism
CN204746894U (en) * 2015-05-29 2015-11-11 上华壹特精密元件（常州）有限公司 Automobile door lock detection device based on inside temperature of mould, pressure
CN204964179U (en) * 2015-07-30 2016-01-13 广州常富机械工业有限公司 Automatic gear mechanism connecting rod and automatic detection device that impresses of resistant grinding shaft cover
CN106475771A (en) * 2015-08-25 2017-03-08 九仕恒自动化科技（昆山）有限公司 A kind of automatic assembly line of notebook
CN105539955A (en) * 2016-01-07 2016-05-04 苏州市璟硕自动化设备有限公司 Automatic instruction book packaging system
CN105904147A (en) * 2016-04-25 2016-08-31 苏州达恩克精密机械有限公司 Automobile vent-pipe assembly machine
CN107438357A (en) * 2016-05-25 2017-12-05 富泰华工业（深圳）有限公司 Automatic assembling device
CN105965256A (en) * 2016-06-21 2016-09-28 苏州科技学院 Assembly line and assembly method for gear shifter
CN206255575U (en) * 2016-11-10 2017-06-16 深圳市万至达电机制造有限公司 Commutator assembling device
CN206824946U (en) * 2017-04-13 2018-01-02 广东龙泽科技集团有限公司 A kind of handle, handware automatic assembling
CN207087269U (en) * 2017-08-11 2018-03-13 银图电器（深圳）有限公司 A kind of feeding device in copper post and the assembly system of fan blade
CN107457564A (en) * 2017-08-29 2017-12-12 昆山拓誉自动化科技有限公司 A kind of flat lamp assembly line
CN108000087A (en) * 2017-10-26 2018-05-08 安徽瑞林精科股份有限公司 A kind of auto parts and components assemble detection device
CN107877164A (en) * 2017-12-15 2018-04-06 苏州诚峰机电设备有限公司 The core bar assembling device of selector
CN208680932U (en) * 2018-06-08 2019-04-02 上海子元汽车零部件有限公司 Gear handball automatic assembling production line

Also Published As

Publication number Publication date
CN108581471A (en) 2018-09-28

Similar Documents

Publication Publication Date Title
CN103801935B (en) Connecting joint automatic assembly equipment
CN211192779U (en) O-shaped ring assembling machine
CN109605663B (en) Full-automatic pipe body injection head equipment and working method
CN108581471B (en) Automatic assembling production line for gear handball
US5500507A (en) Laser beam machining device and laser beam machining method
CN108355911B (en) Intelligent automatic production line with finished product screening function
CN106335050A (en) Ceramic tile grabbing mechanism and mechanical arm for firmly grabbing ceramic tiles
CN112093481A (en) Automatic glass blanking machine
CN111531787A (en) Full-automatic hook assembling system
CN211759748U (en) Automatic key cap assembling machine
KR20150141351A (en) Processed material supply and exhaust system
CN105945286A (en) Automatic material conveying device
CN109967285A (en) Inside gadget sprays noise reduction agent automation equipment
CN108357873B (en) Workpiece rotating and carrying mechanism for automatic production line
CN108015177B (en) A kind of full-automatic riveting set of change gear
CN107298306B (en) Feeding device
CN211167745U (en) Top sign labeller
CN108391218B (en) Quality intellectual detection system equipment is glued to speaker vibrating diaphragm rotation type point
CN106429482A (en) Y-axis driving mechanism and manipulator capable of carrying out variable-speed movement along y axis
KR100519621B1 (en) Bead supply apparatus for tire
CN112238913A (en) Assembly production line
CN212502857U (en) Automatic glass blanking machine
CN112403917B (en) Emptying and sub-packaging conveying line
CN210816324U (en) Material detection system
CN210547791U (en) Automatic assembling and riveting machine for automobile safety belt product frame parts

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant