CN108581471A - Gear handball automatic assembling production line - Google Patents
Gear handball automatic assembling production line Download PDFInfo
- Publication number
- CN108581471A CN108581471A CN201810589030.9A CN201810589030A CN108581471A CN 108581471 A CN108581471 A CN 108581471A CN 201810589030 A CN201810589030 A CN 201810589030A CN 108581471 A CN108581471 A CN 108581471A
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- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 238000001514 detection method Methods 0.000 claims abstract description 29
- 238000009434 installation Methods 0.000 claims description 23
- 230000002950 deficient Effects 0.000 claims description 10
- 238000000034 method Methods 0.000 claims description 7
- 238000007373 indentation Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 description 9
- 239000000969 carrier Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 230000005526 G1 to G0 transition Effects 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000005021 gait Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P2700/00—Indexing scheme relating to the articles being treated, e.g. manufactured, repaired, assembled, connected or other operations covered in the subgroups
- B23P2700/50—Other automobile vehicle parts, i.e. manufactured in assembly lines
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to a kind of gear handball automatic assembling production lines, including endless belt, the carrier advanced with endless belt, 10 assembling stations being sequentially arranged in along cycle belt-conveying direction by endless belt, and controller, 10 assemblings station is respectively the small assembly assembling station of steering base, core members automatic charging station, the small general assembly station of steering base, actuator bracket assembly station, spring assembly exchanges station, button cap assembly station, upper cover plate assembly station, left and right cover board assembly station, lower case ring assembly station and finished product detection discharge station, wherein, it is respectively provided with the assemble mechanism for completing respective station assembling function on remaining the 9 assembling stations in addition to finished product detection discharge station, and it is also respectively provided with removable block in the rear end of corresponding assembling station.Compared with prior art, the present invention reduces artificial direct intervention Product Assembly operation, mitigates labor intensity, effectively reduces assembly error rate etc..
Description
Technical field
The invention belongs to vehicle key parts intelligently to assemble technical field, be related to a kind of gear handball automatic assembling life
Producing line.
Background technology
Automobile gear handball is a very crucial parts on automobile, by the small assembly of steering base, core members, button
The component assemblings such as holder, spring, button cap, upper cover plate, left and right cover board and lower case ring form, wherein the small assembly of steering base is again
Assembled by pin, idler wheel and steering base etc..It is complicated and irregular due to entire gear handball, usually all it is to depend on people
Work is completed to assemble by each tool fixture.Hand assembled operation, to supplied materials size can not management and control, not only stability is poor, hold
Error-prone and inefficiency, while larger human cost is put into, product quality is also unable to get guarantee.Therefore, it is badly in need of
It develops a set of automatic assembling production line and intelligent assembling is carried out to gear handball, to mitigate operating personnel's workload, and raising group
Fill stability and precision etc..
Invention content
It is an object of the present invention to overcome the above-mentioned drawbacks of the prior art and provide a kind of gear handball is automatic
Change assembly line.
The purpose of the present invention can be achieved through the following technical solutions：
It is an object of the present invention to proposing a kind of gear handball automatic assembling production line, including endless belt,
10 assembling stations by endless belt are sequentially arranged in the carrier of endless belt traveling, along cycle belt-conveying direction, with
And controller, 10 assemblings station are respectively the small assembly assembling station of steering base, core members automatic charging station, steering base
Small general assembly station, actuator bracket assembly station, spring assembly exchange station, button cap assembly station, upper cover plate assembler
Position, left and right cover board assembly station, lower case ring assembly station and finished product detection discharge station, wherein remove finished product detection blankers
It is respectively provided with the assemble mechanism for completing respective station assembling function on remaining 9 assembling stations outside position, and in corresponding group
Dress station rear end be also respectively provided with block or clearance endless belt on carrier removable block, the removable block
It is all connected with the controller, and is controlled and is run by controller.
The present invention by arranging corresponding assembling station according to existing automobile gear handball assembling procedure, meanwhile, respectively
The end of assembling station is arranged with removable block, when carrier comes corresponding station, can encounter removable block simultaneously first
It stopping, detent mechanism is in turn fixed carrier even its part to be assembled contained, then, corresponding assembling station
Assemble mechanism can start to assemble.After being completed, moves block and let pass, carrier can flow into next assembling station.This
In invention, the assembling that existing common tooling robot completes corresponding station may be used in assemble mechanism.
Further, the removable block is controlled by controller and is moved, and is let pass with assembling station is fully retracted
It carrier and extend out to endless belt and blocks two kinds of working conditions of carrier, the table for the carrier that face comes head-on on removable block
Face is equipped with the sensor for feeding back carrier signal in place.When sensor is touched by carrier, i.e., corresponding signal is sent out
Controller is given, meanwhile, controller controls detent mechanism and lives carrier surely, and can send out execute signal (such as assembling work simultaneously
Position is man-made assembly, then is simultaneously emitted by corresponding standby signal) assemble mechanism is given, assemble mechanism is then to zero needed for corresponding assembling station
Part is assembled, and after being completed, carrier can flow into next assembling station.Detent mechanism can be preferably arranged in using multiple
The locating rod of the both sides of the endless belt of corresponding assembling station, locating rod are also connected with by the cylinder of controller control operation, and by
Cylinder operation is realized jacking or is withdrawn, and is provided with and the matched positioning of the positioning boom end in the both sides bottom position of carrier
Hole, in this way, the fixation to carrier can be realized after being inserted into the locating rod in location hole.Even more preferably, location hole
Include positioning section and jacking section from inside to outside, wherein positioning section is parallel with positioning boom end matching, and jacking section size is more than positioning
Bar, and the first half for jacking section is in skewed upwards from inside to outside, meanwhile, when carrier is placed on endless belt, jack section
Position meet locating rod and can stretch into wherein.In this way, when locating rod stretches into location hole and fixed carrier along jacking section, Ke Yitong
When carrier is lifted upwards and is temporarily disengaged from endless belt surface, in order to avoid influence fixation when assembled and avoid to endless belt
Abrasion.
Further, before corresponding assembling station work, removable block, which is in, extend out to endless belt state, and is working as
After preceding assembling station is completed and detects latter installation station vacancy, removable block is retracted to corresponding assembling station and lets pass.
Preferably, each at most there are one carriers to exist on corresponding endless belt on assembling station, in this way, the sky of next assembling station
The judgment mode for the state of lacking can be reduced to：After removable block clearance carrier, you can had issued to controller with being considered as
The signal of current assembling station vacancy, at this point, controller can both control the removable block of an assembling station to having assembled
The carrier of completion is let pass.On the basis of it is furthermore preferred that it is upper one assembling station removable block clearance carrier after, next assembling work
The removable block of position switchs to the state for extending out to endless belt at once, at this time, it may be necessary to it is noted that the traveling of endless belt
Speed and the gear rate of transformation of removable block are suitable.
Further, removable block may be used the mode that baffle adds mobile cylinder to drive and combine, at this point, mobile gas
Cylinder is connect with controller, and is controlled by it operating status.
Further, each the localization machine that carrier is stated for determining residence is additionally provided in front of the removable block of assembling station
Structure.
Further, its direction of travel arranged for interval of the endless belt upper edge has two rows of locating parts, and makes described
Two rows of locating parts form the stop zone of limitation carrier laterally offset on endless belt.Locating part, which may be used, is bonded in cycle
Unit plate on belt, such as triangular plate piece, height are slightly above endless belt surface, and major function is to avoid
When removable block blocks carrier, carrier can be influenced by endless belt and location deflection occurs, and then influence follow-up detent mechanism
Positioning.
Further, the assemble mechanism on steering base small assembly assembling station includes the assembled by controller control
One manipulator, and be respectively used to give idler wheel, steering base and pin to the first vibrating disk of crawl station, specific works are
Three parts are supplied to designated position by three the first vibrating disks of splendid attire pin, idler wheel, steering base, then pass through the first machinery
Three part by one-step are put into carrier by hand, are finally inserted into pin, and the small assembly of steering base is completed, and carrier flows into next work
Position；
Assemble mechanism on core members automatic charging station includes containing described in the first pallet of core members, circulation conveying the
One pallet is to feeding station and the first pallet conveying assembly for capturing station, and is controlled by controller core members swinging in carrier
In the second manipulator, specific Assembly Action can be：Core members are manually core members once to be swung in advance the first pallet
In, the first pallet is moved into crawl position by the first pallet by automatic feed mechanism (i.e. the first pallet conveying assembly), successively will
Core members are put into carrier, and carrier enters the next station；
Assemble mechanism on the small general assembly station of steering base includes controller control and realizes core members and steering base
The third manipulator of small general assembly, specific Assembly Action can be：Core members are positioned, the steering base by carrier will be placed on
Small assembly, which is picked up, is put into core members installation position, while pin being inserted into, and is completed rear carrier and enters the next station；
Assemble mechanism on actuator bracket assembly station includes the 4 for controlling and realizing actuator bracket assembly by controller
Manipulator and actuator bracket is sent to the second vibrating disk of crawl position, specific Assembly Action can be：Core members are determined
Position, actuator bracket is fed by the second vibrating disk, and after being sent to designated position, the 4th manipulator crawl actuator bracket is put into core members
Installation site, while it being inserted into pin, it is completed rear carrier and enters the next station；
The assemble mechanism that spring assembly exchanges on station includes the second pallet for having assembled spring workpiece, circulation conveying
Second pallet is to feeding station and the second pallet conveying assembly of crawl station and is controlled by controller and is realized and exchanges
The 5th manipulator of workpiece, specific Assembly Action can be in conveying carrier and the second pallet：Under spring is online, manually will
Spring swings in the second pallet again after being packed into core members, such as core members feeding station, carrying mechanism (i.e. the 5th manipulator)
Core members in upper station carrier are caught and are sequentially placed into the second pallet, then the core members for installing spring are taken out successively and are put
Enter carrier, carrier enters the next station；
Assemble mechanism on button cap assembly station includes containing the second support described in the third pallet of button cap, circulation conveying
Disk is to feeding station with the third pallet conveying assembly of crawl station and by the 6th of controller control completing button cap installation
Manipulator, specific Assembly Action can be：Core members are positioned, button cap is also as core members manually swing in third in advance
In pallet, third pallet is sent to button cap crawl by automatic feed mechanism (i.e. third pallet conveying assembly), by third pallet
Position, grasping mechanism (i.e. the 6th manipulator) picks up button cap from third pallet successively, while button cap is packed into core members
Installation position, after the completion carrier enter the next station；
Assemble mechanism on upper cover plate assembly station includes containing the 4th support described in the 4th pallet of upper cover plate, circulation conveying
Disk is controlled to feeding station with the 4th pallet conveying assembly of crawl station and by controller completes the upper cover plate is pressed into the 7th
Manipulator, specific Assembly Action can be：Operation principle installs station and the 4th pallet feed, installation such as button cap
Carrier enters the next station after the completion；
Assemble mechanism on the cover board assembly station of left and right includes the 5th pallet for containing left and right cover board respectively, circulation conveying
5th pallet is to feeding station and the 5th pallet conveying assembly for capturing station, and is controlled by controller and complete left and right lid
8th manipulator of plate indentation, specific Assembly Action can be：Operation principle installs station and the 5th support such as button cap
Disk is fed, and is uniquely a difference in that left and right cover board is vacsorb, is left and right later while being pressed into installation position, after installation is complete
Carrier enters the next station；
Assemble mechanism on lower case ring assembly station includes the 6th pallet for containing lower case ring, the described in circulation conveying
Six pallets complete lower case ring assembling to feeding station and the 6th pallet conveying assembly for capturing station, and by controller control
The 9th manipulator, specific action can be：First core members are positioned, then lower case ring is gripped out from the 6th pallet and is put
Enter another installation position on carrier, then entire core members assembly is pressed from both sides out together and is put into lower case ring, carrier after installation is complete
It enters the next station.Further, the assemble mechanism on each assembling station can also include necessary in the corresponding course of work
Stationary phase is wanted to answer the fixation clamping part of parts (such as core members).
Further, it is provided with testing agency in finished product detection discharge station comprising the locating piece of fixed finished workpart,
For compress on finished workpart the pressure sensor at button cap position and for capture after detection finished workpart to packaging position or
The tenth manipulator in defective products slot, the pressure sensor and the tenth manipulator are separately connected controller；
When detection, locating piece fixes finished workpart, resists button cap by pressure sensor and applies setting pressure, pressure
Sensor feedback pressure signal is to controller, if pressure signal fluctuation is in setting range value, then it represents that finished workpart OK, this
When, controller controls the tenth manipulator grabbing workpiece finished product to subsequent packages position；If pressure signal fluctuation is more than setting range,
Finished workpart NG is indicated, at this point, controller controls the tenth manipulator grabbing workpiece finished product to defective products slot.
The second object of the present invention is the provision of a kind of automatic assembling method of gear handball, using above-mentioned purpose it
One gear handball automatic assembling production line is implemented, and includes the following steps：
(1) the small assembly assembling of steering base：
Zero load tool is moved to the small assembly of steering base with endless belt and assembles station, and the removable block of corresponding assembling station stops
Firmly unloaded tool, pin, idler wheel and steering base are assembled into after the small assembly of steering base by the first manipulator to be put into unloaded tool, then,
Carrier flows into next assembling station；
(2) core members automatic charging：
Carrier is moved to core members automatic charging station, and the removable block of corresponding assembling station stops carrier, the second machine
Core members are put into carrier by tool hand, subsequently flow into next assembling station；
(3) the small assembly of steering base is assembled with core members：
Carrier is delivered to the small general assembly station of steering base, and the removable block of corresponding assembling station stops carrier, positions
Core members are lived surely by mechanism, and the small assembly of steering base is put on core members installation position and completes to assemble, is completed by third manipulator
Carrier flows into next assembling station afterwards；
(4) actuator bracket assembles：
Carrier is sent to actuator bracket assembly station, and the removable block of corresponding assembling station stops carrier, and detent mechanism is fixed
Actuator bracket is put into core members installation site and completes assembly by firmly core members, the 4th manipulator, is completed under rear carrier inflow
One assembling station；
(5) spring assembly exchanges：
Carrier, which send to spring to assemble, exchanges station, and the removable block of corresponding assembling station stops carrier, the 5th manipulator
Workpiece to be assembled in carrier is exchanged with the mounted elastically workpiece that the second pallet conveying assembly is sent, under subsequent carrier flows into
One assembling station；
(6) button cap assembles：
Carrier is sent to button cap assembly station, and the removable block of corresponding assembling station stops carrier, and detent mechanism is lived surely
Core members position, the 6th manipulator crawl button cap, which is packed into core members, corresponds to installation position, and it is next to be completed rear carrier inflow
Assemble station；
(7) upper cover plate assembles：
Carrier is sent to upper cover plate assembly station, and the removable block of corresponding assembling station stops carrier, and detent mechanism is lived surely
Core members position, the 7th manipulator capture upper cover plate and complete assembling, and carrier flows into next assembling station；
(8) left and right cover board assembles：
Carrier is sent to left and right cover board assembly station, and the removable block of corresponding assembling station stops carrier, and detent mechanism is fixed
Firmly core members position, the 8th manipulator are caught left and right cover board and are pressed respectively, and carrier flows into next assembling station therewith；
(9) case ring assembles under：
Carrier is sent to lower case ring assembly station, and the removable block of corresponding assembling station stops carrier, and detent mechanism is fixed
Firmly core members, the 9th manipulator grab lower case ring and complete assembling, and carrier flows into next assembling station.
Compared with prior art, the invention has the characteristics that：
One, Automatic-feeding full-automation assembly is changed to by hand assembled.
Two, mitigate manually installed labor intensity, promote working efficiency.
Three, product quality has obtained fine guarantee.
Four, production efficiency is increased dramatically.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structural schematic diagram of the removable block of the present invention；
Fig. 3 is the structural schematic diagram of the detent mechanism of the present invention；
Fig. 4 is the design diagram of the location hole of the present invention；
Fig. 5 is the schematic front view of the locating part of the present invention；
Fig. 6 is the schematic side view of the locating part of the present invention.
Description of symbols in figure：
The small assembly of 1- steering bases assembles station, 2- core members automatic charging stations, the small general assembly station of 3- steering bases, 4-
Actuator bracket assembly station, the assembly of 5- springs exchange station, 6- button cap assembly stations, 7- upper cover plate assembly stations, 8- or so
Cover board assembly station, case ring assembly station under 9-, 10- finished product detection discharge stations, material position on 11- carriers, 12- carrier blankings
Position, 13- tooling carriers, 14- endless belts, the first vibrating disks of 1501-, the second vibrating disks of 1502-, the first pallets of 1601-,
The second pallets of 1602-, 1603- third pallets, the 4th pallets of 1604-, the 5th pallets of 1605-, the 6th pallets of 1606-, 1701-
One manipulator, the second manipulators of 1702-, 1703- third manipulators, the 4th manipulators of 1704-, the 5th manipulators of 1705-,
The 6th manipulators of 1706-, the 7th manipulators of 1707-, the 8th manipulators of 1708-, the 9th manipulators of 1709-, the tenth machineries of 1710-
Hand, 18- move block, 1801- baffles, 1802- mobile cylinders, 1803- sensors, 19- detent mechanisms, 1901- locating rods,
1902- positioning cylinders, 1903- location holes, 1904- positioning sections, 1905- jack section, 20- locating parts.
Specific implementation mode
The present invention is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with technical solution of the present invention
Premised on implemented, give detailed embodiment and specific operating process, but protection scope of the present invention is not limited to
Following embodiments.
Each construction package in following embodiment indicates that it uses this field existing structure or device real if without explanation
It is existing.
A kind of gear handball automatic assembling production line, structure is shown in Figure 1, including endless belt 14, with cycle
The carrier (i.e. tooling carrier 13) of the traveling of belt 14,10 that 14 side of endless belt is sequentially arranged in along 14 transporting direction of endless belt
A assembling station and controller, 10 assemblings station are respectively that steering base small assembly assembling station 1, core members are automatic
The small general assembly station 3 of feeding station 2, steering base, actuator bracket assembly station 4, spring assembly exchange station 5, button cap dress
With station 6, upper cover plate assembly station 7, left and right cover board assembly station 8, lower case ring assembly station 9 and finished product detection discharge station
10, wherein be respectively provided on remaining the 9 assembling stations in addition to finished product detection discharge station 10 and complete respective station assembling
The assemble mechanism of function, and the rear end of corresponding assembling station be also respectively provided with block or clearance endless belt 14 on carrier
Detent mechanism 19 on removable block 18, and fixed carrier, the removable block 18 are all connected with detent mechanism 19
The controller, and controlled and run by controller.
By arranging corresponding assembling station according to existing automobile gear handball assembling procedure, meanwhile, respectively assemble work
The end of position is arranged with removable block 18, when carrier comes corresponding station, can encounter removable block 18 first and stop
Firmly, detent mechanism 19 is in turn fixed carrier even its part to be assembled contained, then, corresponding assembling station
Assemble mechanism can start to assemble.After being completed, moves block 18 and let pass, carrier can flow into next assembling station.
In the present invention, the assembling that existing common tooling robot completes corresponding station may be used in assemble mechanism.The present invention is by will be each
Assembly working arranges in strict accordance with assembling flow path, and is connected each assembling station with endless belt 14, effectively avoids each assembling work
The sorting that position unit easily occurs when carrying out respectively stores the problems such as trouble, assembly error.
In a preferred embodiment, the removable block 18 is controlled by controller and is moved, and with complete
It retracts to assemble station clearance carrier and extend out to endless belt 14 and blocks two kinds of working conditions of carrier, on removable block 18 just
Sensor 1803 for feeding back carrier signal in place is equipped with to the surface of the carrier to come head-on.When sensor 1803 by
When carrier is touched, i.e., corresponding signal is sent to controller, meanwhile, controller controls detent mechanism 19 and lives carrier surely, and same
When can send out execute signal (such as the assembling station be man-made assembly, then be simultaneously emitted by corresponding standby signal) give assemble mechanism,
Assemble mechanism then assembles part needed for corresponding assembling station, and after being completed, carrier can flow into next assembling station.
Shown in Fig. 3 and Fig. 4, detent mechanism 19 can be preferably using multiple cycle skins for being arranged in corresponding assembling station
Locating rod 1901 with 14 both sides, locating rod 1901 are also connected with by the cylinder of controller control operation, and by cylinder operation reality
Now jack or withdraw, the both sides bottom position of carrier be provided with the matched location hole 1903 in 1901 end of the locating rod,
In this way, the fixation to carrier can be realized after being inserted into the locating rod 1901 in location hole 1903.Even more preferably, fixed
Position hole 1903 includes positioning section 1904 and jacking section 1905 from inside to outside, wherein positioning section 1904 and 1901 end of locating rod
With parallel, jacking 1905 size of section is more than locating rod 1901, and the first half for jacking section 1905 be in from inside to outside it is skewed upwards,
Meanwhile when carrier is placed on endless belt 14, the position of jacking section 1905, which meets locating rod 1901, can stretch into wherein.This
Carrier can be lifted by sample upwards simultaneously when locating rod 1901 stretches into location hole 1903 and fixed carrier along jacking section 1905
And it is temporarily disengaged from 14 surface of endless belt, in order to avoid influence fixation when assembled and avoid the abrasion to endless belt 14.
In preferred embodiment, before corresponding assembling station work, removable block 18, which is in, extend out to endless belt
14 states, and after currently assembling station is completed and detects latter installation station vacancy, removable block 18 is retracted to correspondence
Assembling station is simultaneously let pass.Preferably, each at most there are one carriers to exist on corresponding endless belt 14 on assembling station, this
The judgment mode of sample, the open position of next assembling station can be reduced to：After 18 clearance carrier of removable block, you can
To be considered as the signal for having issued current assembling station vacancy to controller, at this point, controller can both control an assembling station
Removable block 18 give the carrier that has been completed to let pass.On the basis of it is furthermore preferred that it is upper one assembling station removable gear
After 18 clearance carrier of block, the removable block 18 of next assembling station switchs to the state for extending out to endless belt 14 at once, this
When, it should be noted that the gait of march of endless belt 14 and the gear rate of transformation of removable block 18 are suitable.
In preferred embodiment, the side that baffle 1801 plus mobile cylinder 1802 drive may be used in removable block 18
Formula combines, at this point, mobile cylinder 1802 is connect with controller, and is controlled by it operating status, shown in Figure 2.
In a kind of preferred embodiment of the present invention, the front of each removable block 18 for assembling station is additionally provided with
The detent mechanism 19 of carrier is stated for determining residence.
In a kind of preferred embodiment of the present invention, shown in Fig. 5 and Fig. 6,14 upper edge of endless belt
Its direction of travel arranged for interval has two rows of locating parts, and two rows of locating parts is made to form limitation carrier on endless belt 14
The stop zone of laterally offset.The unit plate being bonded on endless belt 14, such as triangular plate piece may be used in locating part,
Its height is slightly above 14 surface of endless belt, and major function is to avoid when removable block 18 blocks carrier, carrier meeting
It is influenced by endless belt 14 and location deflection occurs, and then influence the positioning of follow-up detent mechanism 19.
Existing common tool fixture may be used in each assemble mechanism, can also be by being connect with controller.A kind of preferred
Embodiment in, the assemble mechanism on steering base small assembly assembling station 1 includes first assembled by controller control
Manipulator 1701, and be respectively used to give idler wheel, steering base and pin to the first vibrating disk 1501 of crawl station；
Assemble mechanism on core members automatic charging station 2 includes the first pallet 1601 for containing core members, circulation conveying
First pallet 1601 is to feeding station and 1601 conveying assembly of the first pallet for capturing station, and being controlled by controller will
Core members swing in the second manipulator 1702 in carrier；
Assemble mechanism on the small general assembly station of steering base 3 includes controller control and realizes core members and steering base
The third manipulator 1703 of small general assembly；
Assemble mechanism on actuator bracket assembly station 4 includes the 4 for controlling and realizing actuator bracket assembly by controller
Manipulator 1704 and actuator bracket is sent to the second vibrating disk 1502 of crawl position；
The assemble mechanism that spring assembly exchanges on station 5 includes the second pallet 1602 for having assembled spring workpiece, follows
Ring conveys second pallet 1602 to feeding station with 1602 conveying assembly of the second pallet of crawl station and by controller
It controls and realizes the 5th manipulator 1705 for exchanging workpiece in conveying carrier and the second pallet 1602；
Assemble mechanism on button cap assembly station 6 includes containing described in the third pallet 1603 of button cap, circulation conveying
Second pallet 1602 is completed to press to feeding station with 1603 conveying assembly of third pallet of crawl station and by controller control
6th manipulator 1706 of button cap installation；
Assemble mechanism on upper cover plate assembly station 7 includes containing described in the 4th pallet 1604 of upper cover plate, circulation conveying
4th pallet 1604 is completed to feeding station with 1604 conveying assembly of the 4th pallet of crawl station and by controller control
7th manipulator 1707 of cover board indentation；
Assemble mechanism on left and right cover board assembly station 8 includes the 5th pallet 1605 for containing left and right cover board respectively, cycle
The 5th pallet 1605 is conveyed to 1605 conveying assembly of the 5th pallet of feeding station and crawl station, and by controller control
System completes the 8th manipulator 1708 of left and right cover board indentation；
Assemble mechanism on lower case ring assembly station 9 includes the 6th pallet 1606 for containing lower case ring, circulation conveying
6th pallet 1606 has been controlled to feeding station and 1606 conveying assembly of the 6th pallet for capturing station, and by controller
The 9th manipulator 1709 assembled at lower case ring.It can also be needed according to assembling on assemble mechanism on above-mentioned each assembling station
It include the fixation clamping part that stationary phase answers parts (such as core members).
In a preferred embodiment, it is provided with testing agency in finished product detection discharge station 10 comprising fixed
The locating piece of finished workpart, for compressing on finished workpart the pressure sensor at button cap position and for capturing detection after
The tenth manipulator 1710 in finished workpart to packaging position or defective products slot, the pressure sensor and the tenth manipulator 1710 divide
Controller is not connected；
When detection, fixed finished workpart resists button cap by pressure sensor and applies setting pressure, pressure sensor
Feedback pressure signal is to controller, if pressure signal fluctuation is in setting range value, then it represents that finished workpart OK, at this point, control
Device controls 1710 grabbing workpiece finished product of the tenth manipulator to subsequent packages position；If pressure signal fluctuation is more than setting range, table
Show finished workpart NG, at this point, controller controls 1710 grabbing workpiece finished product of the tenth manipulator to defective products slot.
The automatic assembling method of gear handball provided by the present invention, it is automatic using the gear handball of one of above-mentioned purpose
Change assembly line to implement, include the following steps：
(1) the small assembly assembling of steering base：
Zero load tool is moved to the small assembly of steering base with endless belt 14 and assembles station 1, the removable gear of corresponding assembling station
Block 18 stops unloaded tool, and the first manipulator 1701 is put into zero load after pin, idler wheel and steering base are assembled into the small assembly of steering base
In tool, then, carrier flows into next assembling station；
(2) core members automatic charging：
Carrier is moved to core members automatic charging station 2, and the removable block 18 of corresponding assembling station stops carrier, and second
Core members are put into carrier by manipulator 1702, subsequently flow into next assembling station；
(3) the small assembly of steering base is assembled with core members：
Carrier is delivered to the small general assembly station 3 of steering base, and the removable block 18 of corresponding assembling station stops carrier, fixed
Firmly core members, the small assembly of steering base is put on core members installation position and completes to assemble by third manipulator 1703, after being completed
Carrier flows into next assembling station；
(4) actuator bracket assembles：
Carrier is sent to actuator bracket assembly station 4, and the removable block 18 of corresponding assembling station stops carrier, surely firmly core
Actuator bracket is put into core members installation site and completes assembly by part, the 4th manipulator 1704, and it is next to be completed rear carrier inflow
Assemble station；
(5) spring assembly exchanges：
Carrier, which send to spring to assemble, exchanges station 5, and the removable block 18 of corresponding assembling station stops carrier, the 5th machinery
Hand 1705 exchanges workpiece to be assembled in carrier with the mounted elastically workpiece that 1602 conveying assembly of the second pallet is sent, then
Carrier flows into next assembling station；
(6) button cap assembles：
Carrier is sent to button cap assembly station 6, and the removable block 18 of corresponding assembling station stops carrier, surely firmly core members
Position, the 6th manipulator 1706 crawl button cap, which is packed into core members, corresponds to installation position, is completed rear carrier and flows into next group
Fill station；
(7) upper cover plate assembles：
Carrier is sent to upper cover plate assembly station 7, and the removable block 18 of corresponding assembling station stops carrier, surely firmly core members
Position, the 7th manipulator 1707 capture upper cover plate and complete assembling, and carrier flows into next assembling station；
(8) left and right cover board assembles：
Carrier is sent to left and right cover board assembly station 8, and the removable block 18 of corresponding assembling station stops carrier, surely firmly core
Part position, the 8th manipulator 1708 are caught left and right cover board and are pressed respectively, and carrier flows into next assembling station therewith；
(9) case ring assembles under：
Carrier is sent to lower case ring assembly station 9, and the removable block 18 of corresponding assembling station stops carrier, surely firmly core
Part, the 9th manipulator 1709 grab lower case ring and complete assembling, and carrier flows into next assembling station.
(10) finished product detection blanking
Testing agency in finished product detection discharge station 10 include fixed finished workpart locating piece, for compress workpiece at
The pressure sensor at button cap position and for capturing after detection the in finished workpart to packaging position or defective products slot on product
Ten manipulators 1710, the pressure sensor and the tenth manipulator 1710 are separately connected controller；
When detection, fixed finished workpart resists button cap by pressure sensor and applies setting pressure, pressure sensor
Feedback pressure signal is to controller, if pressure signal fluctuation is in setting range value, then it represents that finished workpart OK, at this point, control
Device controls 1710 grabbing workpiece finished product of the tenth manipulator to subsequent packages position；If pressure signal fluctuation is more than setting range, table
Show finished workpart NG, at this point, controller controls 1710 grabbing workpiece finished product of the tenth manipulator to defective products slot.
Embodiment 1
A kind of gear handball automatic assembling production line, structure is shown in Figure 1, including endless belt 14, with cycle
The carrier (i.e. tooling carrier 13) of the traveling of belt 14,10 that 14 side of endless belt is sequentially arranged in along 14 transporting direction of endless belt
A assembling station and controller, 10 assembling stations are respectively the small assembly assembling station 1 of steering base, core members automatic charging
The small general assembly station 3 of station 2, steering base, actuator bracket assembly station 4, spring assembly exchange station 5, button cap assembler
Position 6, upper cover plate assembly station 7, left and right cover board assembly station 8, lower case ring assembly station 9 and finished product detection discharge station 10,
Wherein, it is respectively provided on 9 assembling stations of remaining in addition to finished product detection discharge station 10 and completes respective station assembling work(
Can assemble mechanism, and the rear end of corresponding assembling station be also respectively provided with block or clearance endless belt 14 on carrier can
Mobile block 18, removable block 18 is all connected with controller, and is controlled and run by controller.
In the present embodiment, material position 12, ginseng under material position 11 and carrier is respectively set on carrier in the first both ends of endless belt 14
As shown in Figure 1.
In the present embodiment, assemble mechanism completes corresponding Assembly Action using existing mounter people, in addition, for side
Just the automated production of the entire production line, the controller and removable block 18, detent mechanism 19 of control mounter people assembling
Deng controller can be integrated.
It is shown in Figure 2 in the present embodiment, it moves block 18 and movement is controlled by controller, and have and be fully retracted group
It fills station clearance carrier and extend out to endless belt 14 and block two kinds of working conditions of carrier, face heads on removable block 18
And the surface of the carrier come is equipped with the sensor 1803 for feeding back carrier signal in place.When sensor 1803 is touched by carrier
When touching, i.e., corresponding signal is sent to controller, meanwhile, controller controls detent mechanism 19 and lives carrier surely, and simultaneously can be with
It sends out and executes signal (such as the assembling station is man-made assembly, then is simultaneously emitted by corresponding standby signal) to assemble mechanism, assembly machine
Structure then assembles part, and after being completed, carrier can flow into next assembling station.
Before corresponding assembling station work, removable block 18, which is in, extend out to 14 state of endless belt, and is assembled currently
After station is completed and detects latter installation station vacancy, removable block 18 is retracted to corresponding assembling station and lets pass.Each
At most there are one carriers to exist on corresponding endless belt 14 on assembling station, in this way, the open position of next assembling station
Judgment mode can be reduced to：After 18 clearance carrier of removable block, you can have issued current group to controller to be considered as
The signal of station vacancy is filled, at this point, controller can both control the removable block 18 of an assembling station to being completed
Carrier let pass, the removable block 18 of finished product detection discharge station 10 is then directly put after the completion of it corresponds to the detection of station
Row.In addition, after the 18 clearance carrier of removable block of upper assembling station, the removable block 18 of next assembling station is i.e. at once
Switch to the state for extending out to endless belt 14, at this time, it may be necessary to it is noted that the gait of march of endless belt 14 and removable block
18 gear rate of transformation is suitable.
The specific setting structure of each assemble mechanism is as follows, shown in Figure 1, the dress on the small assembly assembling station 1 of steering base
Fitting mechanism includes controlling the first manipulator 1701 assembled by controller, and be respectively used to idler wheel, steering base and pin
Nail is sent to the first vibrating disk 1501 of crawl station.
Shown in Figure 1, the assemble mechanism on core members automatic charging station 2 includes the first pallet for containing core members
1601, the first pallet of circulation conveying 1601 to feeding station and crawl station 1601 conveying assembly of the first pallet, and by controlling
Core members are swung in the second manipulator 1702 in carrier by device control processed.
Shown in Figure 1, the assemble mechanism on the small general assembly station of steering base 3 includes controller control and realization type
The third manipulator 1703 of chipware and the small general assembly of steering base.
Shown in Figure 1, the assemble mechanism on actuator bracket assembly station 4 includes controlling and realizing button branch by controller
Rack-mounted the 4th manipulator 1704 matched and actuator bracket is sent to the second vibrating disk 1502 of crawl position.
Shown in Figure 1, the assemble mechanism that spring assembly exchanges on station 5 includes assembled spring workpiece second
Pallet 1602, the second pallet of circulation conveying 1602 to feeding station with crawl station 1602 conveying assembly of the second pallet and
It is controlled by controller and realizes the 5th manipulator 1705 for exchanging workpiece in conveying carrier and the second pallet 1602.
It is shown in Figure 1, the assemble mechanism on button cap assembly station 6 include contain button cap third pallet 1603,
The second pallet of circulation conveying 1602 is to feeding station with 1603 conveying assembly of third pallet of crawl station and by controller control
6th manipulator 1706 of completing button cap installation processed.
It is shown in Figure 1, the assemble mechanism on upper cover plate assembly station 7 include contain upper cover plate the 4th pallet 1604,
The 4th pallet 1604 of circulation conveying is to feeding station with 1604 conveying assembly of the 4th pallet of crawl station and by controller control
System completes the 7th manipulator 1707 of upper cover plate indentation.
Shown in Figure 1, the assemble mechanism on left and right cover board assembly station 8 includes contain left and right cover board respectively the 5
Pallet 1605,1605 conveying assembly of the 5th pallet of the 5th pallet 1605 of circulation conveying to feeding station and crawl station, and
The 8th manipulator 1708 for completing the indentation of left and right cover board is controlled by controller.
Shown in Figure 1, the assemble mechanism on lower case ring assembly station 9 includes the 6th pallet for containing lower case ring
1606, the 6th pallet 1606 of circulation conveying to feeding station and crawl station 1606 conveying assembly of the 6th pallet, and by controlling
The 9th manipulator 1709 of lower case ring assembling is completed in device control processed.It can also be by assemble mechanism on above-mentioned each assembling station
It needs to include fixation clamping part that stationary phase answers parts (such as core members) according to assembling.
It is shown in Figure 1, it is provided with testing agency in finished product detection discharge station 10 comprising fixed finished workpart is determined
Position part is extremely wrapped for finished workpart after compressing the pressure sensor at button cap position on finished workpart and being used to capture detection
The tenth manipulator 1710 in position or defective products slot is filled, pressure sensor and the tenth manipulator 1710 are separately connected controller；
When detection, fixed finished workpart resists button cap by pressure sensor and applies setting pressure, pressure sensor
Feedback pressure signal is to controller, if pressure signal fluctuation is in setting range value, then it represents that finished workpart OK, at this point, control
Device controls 1710 grabbing workpiece finished product of the tenth manipulator to subsequent packages position；If pressure signal fluctuation is more than setting range, table
Show finished workpart NG, at this point, controller controls 1710 grabbing workpiece finished product of the tenth manipulator to defective products slot.
Embodiment 2
On the basis of embodiment 1, the present embodiment further it is each assembling station removable block 18 front also
Shown in Figure 3 equipped with the detent mechanism 19 for living carrier surely, detent mechanism 19 is arranged in corresponding assembling station using multiple
Endless belt 14 both sides locating rod 1901 (the present embodiment is respectively set two in both sides), locating rod 1901 be also connected with by
The positioning cylinder 1902 of controller control operation, and operated by positioning cylinder 1902 and realize jacking or withdraw, on the both sides of carrier
Bottom position be provided with the matched location hole 1903 in 1901 end of locating rod, in this way, being inserted into locating rod in the location hole 1903
The fixation to carrier can be realized after 1901.
Shown in Figure 4, location hole 1903 includes positioning section 1904 and jacking section 1905 from inside to outside, wherein positioning section
1904 is parallel with the matching of 1901 end of locating rod, and jacking 1905 size of section is more than locating rod 1901, and jacks the upper half of section 1905
Portion is in skewed upwards from inside to outside, meanwhile, when carrier is placed on endless belt 14, the position of jacking section 1905, which meets, determines
Position bar 1901 can stretch into wherein.In this way, when locating rod 1901 stretches into location hole 1903 and fixed carrier along jacking section 1905, it can
Carrier to be lifted upwards simultaneously and is temporarily disengaged from 14 surface of endless belt, in order to avoid influence fixation when assembled and avoid to cycle
The abrasion of belt 14.
Embodiment 3
On the basis of embodiment 1 or embodiment 2, the present embodiment further uses following design：
Removable block 18 combines in such a way that baffle 1801 plus mobile cylinder 1802 drive, at this point, mobile cylinder
1802 connect with controller, and are controlled by it operating status, shown in Figure 2.
Embodiment 4
On the basis of embodiment 1 or embodiment 2 or embodiment 3, the present embodiment further uses following design：
Shown in Fig. 5 and Fig. 6, its direction of travel arranged for interval of 14 upper edge of endless belt has two rows of locating parts, and makes
Two rows of locating parts form the stop zone of limitation carrier laterally offset on endless belt 14.Locating part may be used to be bonded in and follow
Unit plate on ring belt 14, such as triangular plate piece, height are slightly above 14 surface of endless belt, and major function is
It avoids when removable block 18 blocks carrier, carrier can be influenced by endless belt 14 and location deflection occurs, and then after influence
The positioning of continuous detent mechanism 19.
Embodiment 5
On the basis of embodiment 1,1601 transport assembly of the first pallet, 1602 transport group of the second pallet in the present embodiment
Part, 1603 transport assembly of third pallet, 1604 transport assembly of the 4th pallet, 1605 transport assembly of the 5th pallet and the 6th pallet
1606 transport assemblies are all made of the mode of endless apron, can also use transfer robot etc..
The above description of the embodiments is intended to facilitate ordinary skill in the art to understand and use the invention.
Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein general
Principle is applied in other embodiment without having to go through creative labor.Therefore, the present invention is not limited to the above embodiments, ability
Field technique personnel announcement according to the present invention, improvement and modification made without departing from the scope of the present invention all should be the present invention's
Within protection domain.
Claims (8)
1. gear handball automatic assembling production line, which is characterized in that advance including endless belt (14), with endless belt (14)
Carrier, be sequentially arranged in along endless belt (14) transporting direction 10 other assembling stations of endless belt (14), and control
Device, 10 assemblings station are respectively the small assembly assembling station (1) of steering base, core members automatic charging station (2), steering base
Small general assembly station (3), actuator bracket assembly station (4), spring assembly exchange station (5), button cap assembly station (6),
Upper cover plate assembly station (7), left and right cover board assembly station (8), lower case ring assembly station (9) and finished product detection discharge station
(10), wherein be respectively provided on remaining the 9 assembling stations in addition to finished product detection discharge station (10) and complete respective station
Assemble the assemble mechanism of function, and the rear end of corresponding assembling station be also respectively provided with block or clearance endless belt (14) on
The removable block (18) of carrier, the removable block (18) is all connected with the controller, and is controlled and run by controller.
2. gear handball automatic assembling production line according to claim 1, which is characterized in that the removable block
(18) it is controlled and is moved by controller, and load is blocked with being fully retracted assembling station clearance carrier and extending out to endless belt (14)
Have two kinds of working conditions, is equipped on the surface for the carrier that face comes head-on on removable block (18) and is arrived for feeding back carrier
The sensor of position signal.
3. gear handball automatic assembling production line according to claim 2, which is characterized in that corresponding assembling station work
Before, removable block (18) is in endless belt (14) state that extend out to, and completes and detect latter in currently assembling station
After installing station vacancy, removable block (18) is retracted to corresponding assembling station and lets pass.
4. gear handball automatic assembling production line according to claim 1, which is characterized in that each assembling station can
It is additionally provided with the detent mechanism (19) that carrier is stated for determining residence in front of mobile block (18).
5. gear handball automatic assembling production line according to claim 1, which is characterized in that the endless belt
(14) its direction of travel arranged for interval of upper edge has two rows of locating parts (20), and two rows of locating parts (20) is made to form limitation and carry
Has the stop zone of the laterally offset on endless belt (14).
6. gear handball automatic assembling production line according to claim 1, which is characterized in that the small assembly assembling of steering base
Assemble mechanism on station (1) include the first manipulator (1701) for being assembled is controlled by controller, and be respectively used to by
Idler wheel, steering base and pin are sent to the first vibrating disk (1501) of crawl station；
Assemble mechanism on core members automatic charging station (2) includes the first pallet (1601) for containing core members, circulation conveying
First pallet (1601) to feeding station and crawl station the first pallet (1601) conveying assembly, and by controller control
Core members are swung in the second manipulator (1702) in carrier by system；
Assemble mechanism on the small general assembly station (3) of steering base includes controller control and realizes that core members are small with steering base
The third manipulator (1703) of general assembly；
Assemble mechanism on actuator bracket assembly station (4) includes the 4th machine for controlling and realizing actuator bracket assembly by controller
Tool hand (1704) and actuator bracket is sent to the second vibrating disk (1502) of crawl position；
The assemble mechanism that spring assembly exchanges on station (5) includes the second pallet (1602) for having assembled spring workpiece, follows
Ring conveys second pallet (1602) to feeding station with the second pallet (1602) conveying assembly of crawl station and by controlling
Device control processed simultaneously realizes the 5th manipulator (1705) for exchanging workpiece in conveying carrier and the second pallet (1602)；
Assemble mechanism on button cap assembly station (6) includes containing described in the third pallet (1603) of button cap, circulation conveying
Second pallet (1602) has been controlled to feeding station with third pallet (1603) conveying assembly of crawl station and by controller
The 6th manipulator (1706) installed at button cap；
Assemble mechanism on upper cover plate assembly station (7) includes containing described in the 4th pallet (1604) of upper cover plate, circulation conveying
4th pallet (1604) has been controlled to feeding station with the 4th pallet (1604) conveying assembly of crawl station and by controller
The 7th manipulator (1707) being pressed at upper cover plate；
Assemble mechanism on left and right cover board assembly station (8) includes the 5th pallet (1605) for containing left and right cover board respectively, cycle
The 5th pallet (1605) is conveyed to the 5th pallet (1605) conveying assembly of feeding station and crawl station, and by controlling
The 8th manipulator (1708) of left and right cover board indentation is completed in device control；
Assemble mechanism on lower case ring assembly station (9) includes the 6th pallet (1606) for containing lower case ring, circulation conveying
6th pallet (1606) to feeding station and crawl station the 6th pallet (1606) conveying assembly, and by controller control
System completes the 9th manipulator (1709) of lower case ring assembling.
7. gear handball automatic assembling production line according to claim 1, which is characterized in that finished product detection discharge station
(10) testing agency is provided on comprising fix the locating piece of finished workpart, for compressing button cap position on finished workpart
Pressure sensor and for capture detection after finished workpart to packaging position or defective products slot in the tenth manipulator
(1710), the pressure sensor and the tenth manipulator (1710) are separately connected controller；
When detection, locating piece fixes finished workpart, resists button cap by pressure sensor and applies setting pressure, pressure sensing
Device feedback pressure signal is to controller, if pressure signal fluctuation is in setting range value, then it represents that finished workpart OK, at this point, control
Device processed controls the tenth manipulator (1710) grabbing workpiece finished product to subsequent packages position；If pressure signal fluctuation is more than setting range,
Finished workpart NG is then indicated, at this point, controller controls the tenth manipulator (1710) grabbing workpiece finished product to defective products slot.
8. the automatic assembling method of gear handball, using the gear handball automatic assembling as described in claim 1-7 is any
Production line is implemented, which is characterized in that includes the following steps：
(1) the small assembly assembling of steering base：
Zero load tool is moved to the small assembly assembling station (1) of steering base, the removable gear of corresponding assembling station with endless belt (14)
Block (18) stops unloaded tool, and the first manipulator (1701) is put into after pin, idler wheel and steering base are assembled into the small assembly of steering base
In zero load tool, then, carrier flows into next assembling station；
(2) core members automatic charging：
Carrier is moved to core members automatic charging station (2), and the removable block (18) of corresponding assembling station stops carrier, and second
Core members are put into carrier by manipulator (1702), subsequently flow into next assembling station；
(3) the small assembly of steering base is assembled with core members：
Carrier is delivered to the small general assembly station (3) of steering base, and the removable block (18) of corresponding assembling station stops carrier, fixed
Firmly after core members, the small assembly of steering base is put on core members installation position and completes to assemble by third manipulator (1703), and group installs
Next assembling station is flowed at rear carrier；
(4) actuator bracket assembles：
Carrier is sent to actuator bracket assembly station (4), and the removable block (18) of corresponding assembling station stops carrier, surely firmly core
After part, actuator bracket is put into core members installation site and completes assembly by the 4th manipulator (1704), is completed rear carrier and is flowed into
Next assembling station；
(5) spring assembly exchanges：
Carrier, which send to spring to assemble, exchanges station (5), and the removable block (18) of corresponding assembling station stops carrier, the 5th machinery
Hand (1705) exchanges workpiece to be assembled in carrier with the mounted elastically workpiece that the second pallet (1602) conveying assembly is sent,
Subsequent carrier flows into next assembling station；
(6) button cap assembles：
Carrier is sent to button cap assembly station (6), and the removable block (18) of corresponding assembling station stops carrier, surely firmly core members
Behind position, the 6th manipulator (1706) crawl button cap, which is packed into core members, corresponds to installation position, is completed under rear carrier inflow
One assembling station；
(7) upper cover plate assembles：
Carrier is sent to upper cover plate assembly station (7), and the removable block (18) of corresponding assembling station stops carrier, surely firmly core members
Behind position, the 7th manipulator (1707) captures upper cover plate and completes assembling, and carrier flows into next assembling station；
(8) left and right cover board assembles：
Carrier is sent to left and right cover board assembly station (8), and the removable block (18) of corresponding assembling station stops carrier, surely firmly core
Behind part position, the 8th manipulator (1708) is caught left and right cover board and is pressed respectively, and carrier flows into next assembling station therewith；
(9) case ring assembles under：
Carrier is sent to lower case ring assembly station (9), and the removable block (18) of corresponding assembling station stops carrier, surely firmly core
After part, the 9th manipulator (1709) grabs lower case ring and completes assembling, and carrier flows into next assembling station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810589030.9A CN108581471B (en) | 2018-06-08 | 2018-06-08 | Automatic assembling production line for gear handball |
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|---|---|---|---|
| CN201810589030.9A CN108581471B (en) | 2018-06-08 | 2018-06-08 | Automatic assembling production line for gear handball |
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| CN108581471A true CN108581471A (en) | 2018-09-28 |
| CN108581471B CN108581471B (en) | 2023-11-24 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114001772A (en) * | 2021-09-28 | 2022-02-01 | 南斗六星系统集成有限公司 | Production line and production method |
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| CN104590841A (en) * | 2015-01-21 | 2015-05-06 | 苏州博众精工科技有限公司 | Assembly line mechanism |
| CN204746894U (en) * | 2015-05-29 | 2015-11-11 | 上华壹特精密元件（常州）有限公司 | Automobile door lock detection device based on inside temperature of mould, pressure |
| CN204964179U (en) * | 2015-07-30 | 2016-01-13 | 广州常富机械工业有限公司 | Automatic gear mechanism connecting rod and automatic detection device that impresses of resistant grinding shaft cover |
| CN106475771A (en) * | 2015-08-25 | 2017-03-08 | 九仕恒自动化科技（昆山）有限公司 | A kind of automatic assembly line of notebook |
| CN105539955A (en) * | 2016-01-07 | 2016-05-04 | 苏州市璟硕自动化设备有限公司 | Automatic instruction book packaging system |
| CN105904147A (en) * | 2016-04-25 | 2016-08-31 | 苏州达恩克精密机械有限公司 | Automobile vent-pipe assembly machine |
| CN107438357A (en) * | 2016-05-25 | 2017-12-05 | 富泰华工业（深圳）有限公司 | Automatic assembling device |
| CN105965256A (en) * | 2016-06-21 | 2016-09-28 | 苏州科技学院 | Assembly line and assembly method for gear shifter |
| CN206255575U (en) * | 2016-11-10 | 2017-06-16 | 深圳市万至达电机制造有限公司 | Commutator assembling device |
| CN206824946U (en) * | 2017-04-13 | 2018-01-02 | 广东龙泽科技集团有限公司 | A kind of handle, handware automatic assembling |
| CN207087269U (en) * | 2017-08-11 | 2018-03-13 | 银图电器（深圳）有限公司 | A kind of feeding device in copper post and the assembly system of fan blade |
| CN107457564A (en) * | 2017-08-29 | 2017-12-12 | 昆山拓誉自动化科技有限公司 | A kind of flat lamp assembly line |
| CN108000087A (en) * | 2017-10-26 | 2018-05-08 | 安徽瑞林精科股份有限公司 | A kind of auto parts and components assemble detection device |
| CN107877164A (en) * | 2017-12-15 | 2018-04-06 | 苏州诚峰机电设备有限公司 | The core bar assembling device of selector |
| CN208680932U (en) * | 2018-06-08 | 2019-04-02 | 上海子元汽车零部件有限公司 | Gear handball automatic assembling production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112938465A (en) * | 2021-01-21 | 2021-06-11 | 珠海市运泰利自动化设备有限公司 | Control method of pressure maintaining loading and unloading system |
| CN114001772A (en) * | 2021-09-28 | 2022-02-01 | 南斗六星系统集成有限公司 | Production line and production method |
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