WO2023065698A1 - Automatic camera production system - Google Patents

Automatic camera production system Download PDF

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Publication number
WO2023065698A1
WO2023065698A1 PCT/CN2022/099911 CN2022099911W WO2023065698A1 WO 2023065698 A1 WO2023065698 A1 WO 2023065698A1 CN 2022099911 W CN2022099911 W CN 2022099911W WO 2023065698 A1 WO2023065698 A1 WO 2023065698A1
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WO
WIPO (PCT)
Prior art keywords
loading
camera
carrier
lens
workbench
Prior art date
Application number
PCT/CN2022/099911
Other languages
French (fr)
Chinese (zh)
Inventor
崔岩
刘强
Original Assignee
五邑大学
广东四维看看智能设备有限公司
中德(珠海)人工智能研究院有限公司
珠海市四维时代网络科技有限公司
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Filing date
Publication date
Application filed by 五邑大学, 广东四维看看智能设备有限公司, 中德(珠海)人工智能研究院有限公司, 珠海市四维时代网络科技有限公司 filed Critical 五邑大学
Publication of WO2023065698A1 publication Critical patent/WO2023065698A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms

Definitions

  • the invention relates to the technical field of camera processing equipment, in particular to an automatic camera production system.
  • the object to be solved by the present invention is to provide a fully automatic camera automatic production system with high overall assembly precision.
  • the present invention provides an automatic camera production system, which includes a frame, a feeding device, and a front cover positioning loading device and a button that are sequentially arranged on the frame along the conveying direction of the feeding device.
  • the feeding device includes a feeding conveyor belt for conveying the carrier;
  • the front cover positioning and loading device includes a front cover material tray for placing the front cover, a front cover loading workbench for calibrating the position of the front cover, and a carrier, a front cover, and a carrier on the feeding conveyor of the feeding device.
  • the front cover loading manipulator that transfers the front cover between the cover loading table and the front cover material tray;
  • the button positioning and loading device includes a button material tray for placing buttons, a button loading table for calibrating and fixing the position of the camera workpiece, and a button for transferring buttons between the button material tray and the button loading table.
  • the first button loading manipulator, the second button loading manipulator used to transfer the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the button loading workbench;
  • the button hot riveting device includes a hot riveting workbench for calibrating and fixing the position of the camera workpiece, a hot riveting machine for hot riveting buttons on the camera workpiece of the hot riveting workbench, and a hot riveting machine for pressing the button on the camera workpiece of the hot riveting workbench.
  • a thermal riveting manipulator that transmits the camera workpiece between the carrier on the feeding conveyor belt and the thermal riveting workbench;
  • the PCB board positioning and loading device includes a PCB board material tray for placing the PCB board, a PCB board calibration workbench for calibrating the position of the PCB board, a PCB board loading workbench for calibrating and fixing the position of the camera workpiece, and Used to transfer the PCB board between the PCB board material tray, the PCB board calibration workbench and the PCB board loading workbench and transfer the PCB board of the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the PCB board loading workbench loading manipulator;
  • the PCB board fixing device includes a PCB board fixing workbench for calibrating and fixing the position of the camera workpiece, a first screw warehouse for supplying screws, and a carrier for fixing the PCB board on the feeding conveyor belt of the feeding device.
  • the camera workpiece is transferred between the workbenches and the PCB board fixing manipulator for picking up the supply screws of the first screw bin and tightening the screws in the camera workpiece;
  • the lens positioning and loading device includes a lens material tray for placing the lens, a lens loading workbench for calibrating and fixing the position of the camera workpiece, and is used for transferring the lens between the lens material tray and the lens loading workbench and in the feeding process.
  • the lens loading manipulator that transfers the camera workpiece between the carrier on the feeding conveyor belt of the device and the lens loading workbench;
  • the lens fixing device includes a lens fixing workbench for calibrating and fixing the position of the camera workpiece, a second screw warehouse for supplying screws, and a lens fixing workbench for the carrier on the feeding conveyor belt of the feeding device. a first lens-holding manipulator for transferring camera workpieces between them, and a second lens-holding manipulator for picking up supply screws from said second screw magazine and tightening the screws within the camera workpiece;
  • the battery holder positioning and loading device includes a battery holder material tray for placing the battery holder, a battery holder positioning workbench for calibrating the position of the battery holder, a battery holder loading workbench for calibrating and fixing the camera position, and for Battery rack loading for transferring the battery rack between the battery rack material tray, the battery rack positioning table and the battery rack loading table and transferring the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the battery rack loading table manipulator;
  • the battery and back cover loading device includes a battery material tray for placing the battery, a back cover material tray for placing the back cover, a battery loading workbench for calibrating and fixing the position of the camera workpiece, and a battery loading table for placing the battery material tray and the back cover.
  • the battery loading manipulator that transfers the battery between the battery loading workbench and the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the battery loading workbench is used between the back cover material tray and the battery loading workbench
  • the back cover loading robot for transferring the back cover, and the back cover pressing mechanism for pressing the back cover on the camera workpiece;
  • the back cover pressing device includes a camera pressing workbench for calibrating and fixing the position of the camera workpiece, a pressing mechanism for pressing the back cover of the camera workpiece located on the camera pressing workbench, and The rear cover laminating manipulator that transfers the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the camera laminating workbench.
  • the front cover loading manipulator includes a front cover loading connecting seat rotatably connected at the end of the mechanical arm, and a front cover suction cup and a front cover loading fixture arranged on the front cover loading connecting seat ,
  • a turning driver for driving the front cover suction cup to turn 180° is provided between the front cover suction cup and the front cover loading connection seat;
  • the first button-loading manipulator includes a first button-loading connection seat connected to the end of the mechanical arm, and a button suction cup and a positioning column arranged at intervals on the button-loading connection seat, and the positioning column and the positioning column on the button The hole is plugged and fitted;
  • the second button loading manipulator includes a second button loading connection seat connected to the end of the mechanical arm and a button loading fixture arranged on the second button loading connection seat;
  • the hot riveting manipulator includes a button hot riveting connection seat connected at the end of the mechanical arm, and a button hot riveting fixture arranged on the button hot riveting connection seat;
  • the PCB board loading manipulator includes a PCB board loading connection seat that is rotatably connected at the end of the mechanical arm, and a PCB board sucker for transferring the PCB board and a PCB board suction cup for transferring the camera workpiece that are arranged on the PCB board loading connection seat PCB board loading fixture;
  • the PCB board fixed manipulator includes a PCB board fixed connection seat that is rotatably connected at the end of the mechanical arm, and the first electric batch mechanism for picking up and tightening screws and the first electric batch mechanism for PCB board fixing fixture for transferring camera workpiece;
  • the lens loading manipulator includes a lens loading connection seat rotatably connected at the end of the mechanical arm, and a first lens loading fixture for transferring the lens and a first lens loading fixture for transferring the camera workpiece, which are arranged on the lens loading connection seat.
  • the first lens fixing manipulator includes a first lens fixing connection seat connected at the end of the mechanical arm, and a second electric batch mechanism arranged on the second lens fixing connection seat,
  • the second lens fixing manipulator includes a second lens fixing connection seat connected at the end of the mechanical arm, and a lens fixing workpiece fixture arranged on the second lens fixing connection seat;
  • the battery holder loading manipulator includes a battery holder loading connection seat that is rotatably connected at the end of the mechanical arm, and a battery holder suction cup for transferring the battery holder and a battery holder for transferring the camera workpiece that are arranged on the battery holder loading connection holder.
  • the battery loading manipulator includes a battery loading connection seat rotatably connected at the end of the mechanical arm, and a battery suction cup for transferring batteries, a battery loading fixture for transferring camera workpieces and A pressing mechanism for pressing the battery;
  • the back cover loading manipulator includes a back cover loading connection seat connected at the end of the mechanical arm, and a back cover suction cup arranged on the back cover loading connection seat;
  • the back cover press-fit manipulator includes a back cover press-fit connection seat connected at the end of the mechanical arm, and a back cover press-fit fixture for transferring camera workpieces arranged on the back cover press-fit connection seat.
  • the frame is provided with a camera calibration device located at the rear side of the rear cover pressing device, and the camera calibration device includes a calibration mechanism and a camera calibration device for the feeding conveyor belt of the feeding device.
  • the calibration manipulator that transfers the camera workpiece between the carrier and the calibration mechanism.
  • a return device is provided on the frame, and the return device includes a return conveyor belt for returning an empty carrier and is used to transport the carrier at the end of the return conveyor belt to The feeding manipulator at the head end of the feeding conveyor belt;
  • the frame is provided with an unloading and sorting device positioned at the rear side of the camera calibration device, and the unloading and sorting device includes an unloading rack for placing the finished camera, and is used to remove the finished camera from the
  • the carrier is transported to the unloading rack and the empty carrier that has taken out the finished product of the camera is transported from the feeding conveyor belt to the sorting manipulator of the returning conveyor belt;
  • the sorting manipulator includes a sorting connection base that is rotatably connected at the end of the mechanical arm, and a sorting suction cup for transporting camera workpieces and a carrier for transporting the carrier that are arranged on the sorting connection base fixture.
  • a good product box and a defective product box are provided on the unloading rack.
  • the button hot riveting device also includes a hot riveting conveying driver, and a hot riveting frame with a hot riveting discharge area and a hot riveting area, and the hot riveting area is located in the hot riveting machine directly below, the hot riveting conveying driver is connected with the hot riveting worktable and drives the hot riveting workbench to reciprocate between the hot riveting discharge area and the hot riveting area;
  • the rear cover pressing device also includes a pressing delivery driver, and a pressing machine frame provided with a pressing discharge area and a pressing area, the pressing area is located directly below the pressing mechanism, and the pressing area is located directly below the pressing mechanism.
  • the lamination conveying driver is connected with the camera lamination worktable and drives the camera lamination workbench to reciprocate between the lamination discharge area and the lamination area.
  • the front cover positioning and loading device further includes a front cover loading sensor for detecting the carrier and a front cover loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the button positioning and loading device also includes a button loading sensor for detecting the carrier and a button loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the key hot riveting device also includes a button hot riveting sensor for detecting the carrier and a button hot riveting push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the PCB board positioning and loading device also includes a PCB board loading sensor for detecting the carrier and a PCB board loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the PCB board fixing device also includes a PCB board fixing sensor for detecting the carrier and a PCB board fixing push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the lens positioning and loading device also includes a lens loading sensor for detecting the carrier and a lens loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the lens fixing device also includes a lens fixing sensor for detecting the carrier and a lens fixing push rod for stopping the carrier arranged on the feeding conveyor belt;
  • the battery rack positioning and loading device also includes a battery rack loading sensor for detecting the carrier and a battery rack loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the battery and back cover loading device also includes a battery and back cover loading sensor for detecting the carrier and a battery and back cover loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the rear cover pressing device also includes a rear cover pressing sensor for detecting the carrier and a rear cover pressing push rod for stopping the carrier arranged on the feeding conveyor belt;
  • the calibration device also includes a calibration sensor for detecting the carrier and a calibration push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
  • the discharge sorting device also includes a discharge sorting sensor for detecting the carrier and a discharge sorting push rod for stopping the carrier, which are arranged on the feeding conveyor belt.
  • the first button loading manipulator is provided with a button visual recognition and positioning device for detecting the installation of the button, and the button visual recognition and positioning device is arranged on the button loading connection seat;
  • the lens positioning and loading device also includes a lens visual recognition and positioning device, and the lens visual recognition and positioning device includes a first camera arranged on the lens loading connection seat and a second camera arranged on the side of the lens material tray; The first camera is used to detect the installation of the lens; the second camera is used to detect whether the lens is in good condition.
  • the pressing mechanism includes a pressing block and a pressing driver for driving the pressing block to move vertically;
  • the rear cover pressing mechanism includes a pressing block and a pressing driver, and the pressing driver drives the pressing block to rotate around a vertical axis and drives the pressing block to move vertically;
  • the pressing mechanism includes a pressing block and a pressing driver for driving the pressing block to move vertically.
  • the front cover loading workbench includes a base and a front cover positioning mechanism;
  • the button loading workbench includes a base and a camera positioning mechanism;
  • the hot riveting workbench includes a base and a camera positioning mechanism;
  • the PCB board calibration table includes a base and a PCB board positioning mechanism, and the PCB board loading table includes a base and a camera positioning mechanism;
  • the PCB board fixing table includes a base and a camera positioning mechanism;
  • the lens loading table includes a base and a camera positioning mechanism.
  • the lens fixing worktable includes a base and a camera positioning mechanism
  • the battery holder positioning workbench includes a base and a battery holder positioning mechanism
  • the battery holder loading workbench includes a base and a camera positioning mechanism
  • the battery loading The workbench includes a base and a camera positioning mechanism
  • the camera pressing workbench includes a base and a camera positioning mechanism.
  • a camera automatic production system in the embodiment of the present invention has the beneficial effects of:
  • the present invention cooperates with other loading devices and fixing devices through the feeding device, so that each accessory on the camera workpiece can be assembled accurately, ensuring that the assembly position is accurate, continuous and uninterrupted, and the process is carried out continuously.
  • the camera workpiece does not need to be manually transferred, effectively ensuring
  • the automatic control of each process has high precision, and the realization of fully automated production can effectively improve the production efficiency and yield rate of camera workpieces, and also reduce the cost of employment.
  • Fig. 1 is a schematic structural view of a front cover positioning and loading device provided by an embodiment of the present invention
  • Fig. 2 is a schematic diagram of the structure of the front cover loading manipulator
  • Fig. 3 is a schematic diagram of the structure of the front cover loading manipulator
  • Fig. 4 is a structural schematic diagram of a button positioning loading device
  • Fig. 5 is a structural schematic diagram of the first button loading manipulator
  • Fig. 6 is a structural schematic diagram of a key hot riveting device
  • Fig. 7 is a structural schematic diagram of a PCB board positioning and loading device
  • Fig. 8 is a structural schematic diagram of a PCB board fixing device
  • FIG. 9 is a schematic structural view of the lens positioning and loading device
  • Fig. 10 is a schematic structural view of the lens fixing device
  • Fig. 11 is a schematic structural view of the battery holder positioning and loading device
  • Fig. 12 is a schematic structural view of the battery and the rear cover loading device
  • Fig. 13 is a schematic structural view of the back cover pressing device
  • Fig. 14 is a schematic structural view of the unloading sorting device
  • 100 is a rack
  • 201 is a feeding conveyor belt;
  • 202 is a carrier;
  • 300 is a front cover positioning loading device; 301 is a front cover material tray; 302 is a front cover loading workbench; 303 is a front cover loading connection seat; 304 is a front cover suction cup; 305 is a turning driver; 306 is a front cover loading fixture; 307 Load push rods for the front cover;
  • 400 is a button positioning loading device; 401 is a button material tray; 402 is a button loading workbench;
  • 509 is a button hot riveting push rod
  • 600 is the PCB board positioning and loading device; 601 is the PCB board material tray; 602 is the PCB board calibration table; 603 is the PCB board loading table; 604 is the PCB board loading connection seat; 605 is the PCB board suction cup; 606 is the PCB board loading Fixture; 607 is the PCB loading push rod;
  • 800 is a lens positioning loading device; 801 is a lens material tray; 802 is a lens loading workbench; 803 is a lens loading connection seat; 804 is a first lens loading fixture; 805 is a second lens loading fixture; 806 is a lens loading push rod; 807 is the first camera; 808 is the second camera;
  • 1000 is a positioning and loading device for a battery stand; 1001 is a material tray for a battery stand; 1002 is a positioning workbench for a battery stand; 1003 is a loading workbench for a battery stand; 1004 is a loading connection seat for a battery stand; 1005 is a suction cup for a battery stand;
  • 1100 is the battery and back cover loading device; 1101 is the battery material tray; 1102 is the back cover material tray; 1103 is the battery loading workbench; 1104 is the battery loading connection seat; 1105 is the battery suction cup; 1106 is the battery loading fixture; Mechanism; 1108 is the back cover loading connection seat; 1109 is the back cover suction cup; 1110 is the back cover pressing mechanism; 1111 is the battery and the back cover loading push rod;
  • 1300 is the unloading and sorting device; 1301 is the unloading rack; 1302 is the good product box; 1303 is the defective product box; 1304 is the sorting suction cup; 1305 is the carrier fixture; 1036 is the sorting push rod;
  • a preferred embodiment of a camera automatic production system includes a frame 100, a feeding device 200, and is arranged in sequence along the conveying direction of the feeding device 200 on the Front cover positioning and loading device 300, button positioning and loading device 400, button hot riveting device 500, PCB board positioning and loading device 600, PCB board fixing device 700, lens positioning and loading device 800, lens fixing device 900, battery holder on the frame 100 Positioning the loading device 1000, the battery and the back cover loading device 1100 and the back cover pressing device 1200; the feeding device 200 includes a feeding conveyor belt 201 for conveying the carrier 202; The tool 202 takes out the workpiece. After the current assembly process is completed, the assembled workpiece is put back into the carrier 202. The feeding conveyor belt 201 continues to transport the carrier 202 loaded with the workpiece. The device in the next process takes out the workpiece from the carrier 202 for processing.
  • the front cover positioning and loading device 300 includes a front cover material tray 301 for placing the front cover, a front cover loading workbench 302 for calibrating the position of the front cover, and for feeding on the feeding conveyor belt 201 of the feeding device 200
  • the front cover loading manipulator that transfers the front cover between the carrier 202, the front cover loading workbench 302 and the front cover material tray 301;
  • the button loading workbench 402 includes a base and a camera positioning mechanism, and the front cover loading manipulator includes a
  • the front cover loading connection seat 303 at the end of the mechanical arm is rotatably connected, and the front cover suction cup 304 and the front cover loading fixture 306 that are arranged on the front cover loading connection seat 303, the front cover suction cup 304 is connected to the front cover loading connection seat 303.
  • a turning driver 305 for driving the front cover suction cup 304 to turn over 180° is arranged between the cover loading connection seats 303, and the front cover positioning and loading device 300 also includes a plurality of detection carriers arranged on the feeding conveyor belt 201
  • the front cover loading sensor 202 and the front cover loading push rod 307 for stopping the carrier 202, setting a plurality of front cover loading push rods 307 can intercept all the carriers 202 in the area of the front cover positioning loading device 300, Ensure that each carrier is kept at a preset distance during conveying operation and interception; the same applies to other devices below; preferably, a fixed push rod is also provided between the two front cover loading push rods 307, and the front cover loading sensor detects When reaching the carrier 202, the carrier 202 is intercepted by the front cover loading push rod 307, and the fixed push rod further intercepts and fixes the carrier 202 to ensure the stability of the carrier 202.
  • the front cover loading fixture 306 can place the front cover in the intercepted carrier 202. After the front cover is placed, the front cover loading push rod 307 is retracted, so that the carrier 202 carrying the front cover continues to be conveyed along the feeding conveyor belt 201, ensuring The front cover positioning and loading device 300 can work without interruption, and ensure the continuous and uninterrupted progress of subsequent processes, thereby improving work efficiency.
  • the carrier 202 not loaded with workpieces is transported on the feeding conveyor belt 201.
  • the front cover loading sensor detects that the carrier 202 reaches the preset position of the front cover positioning and loading device 300, it feeds back an electrical signal and Make the front cover loading push rod 307 stretch out its push rod to stop the carrier 202, while the fixed push rod stretches out its push rod to push the carrier 202 against one side of the feeding conveyor belt 201, and the next station
  • the front cover loading push rod 307 stretches out its push rod to stop the next carrier 202; the front cover suction cup 304 of the front cover loading manipulator sucks the front cover on the front cover material tray 301 and can turn the front cover 180 °,
  • the mechanical arm of the front cover loading manipulator moves to place the front cover on the front cover loading workbench 302.
  • the front cover loading workbench 302 calibrates the position of the front cover through the camera positioning mechanism of the front cover loading workbench 302, and then the front cover loading
  • the connecting seat 303 facilitates the front cover loading fixture 306 to clamp the front cover located on the front cover loading workbench 302 and move the front cover to the carrier 202 at the station to be processed through the action of the mechanical arm; then the camera workpiece is loaded
  • the carrier 202 of the (front cover) continues to be transported to the button positioning loading device 400 through the feeding conveyor belt 201, and the next camera carrier 2026 (empty camera carrier 202) enters the to-be-processed station of the front cover positioning loading device 300 .
  • the button positioning and loading device 400 includes a button material tray 401 for placing buttons and a button loading workbench 402 for calibrating and fixing the position of the camera workpiece, and is used to place the buttons on the button material tray 401 and the button loading workbench 402.
  • the first key loading manipulator for transporting keys between them, the second key loading manipulator for transporting camera workpieces between the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the key loading workbench 402;
  • the key loading workbench 402 includes a base and a camera positioning mechanism, and the first key loading manipulator includes a first key loading connecting seat 403 connected to the end of the mechanical arm, and key suction cups arranged at intervals on the key loading connecting seat 404 and a positioning column 405, the positioning column 405 is mated with the positioning hole on the button, the first button loading manipulator is provided with a button visual identification and positioning device 408 for detecting the installation of the button, and the button is visually identified and positioned The device 408 is arranged on the button loading connection seat; the second button loading manipulator includes a second button loading connection seat 406 connected at the end of the mechanical arm and a button loading connection seat arranged on the second button loading connection seat 406. Fixture 407 ; the button positioning and loading device 400 also includes a button loading
  • the carrier 202 processed by the front cover positioning and loading device 300 and loaded with the camera workpiece is transported into the area of the button positioning and loading device 400 along with the feeding conveyor 201; when the button loading sensor detects that the carrier 202 reaches the preset position, it is converted into an electric signal, and the electrical signal is transmitted to the button loading push rod 409, the push rod of the button loading push rod 409 stretches out to stop the carrier 202, and the button loading fixture 407 on the second button loading manipulator grabs the camera workpiece and places it on the button Calibrate and fix on the loading table 402.
  • the button sucker 404 on the first button loading manipulator absorbs the buttons on the button material tray 401 and places them on the camera workpiece on the button loading table 402, and the positioning column 405 is plugged in.
  • the positioning hole on the button ensure that the position of the button sucker 404 to absorb the button is accurate, and the installation of the button can be detected by the button visual recognition positioning device 408, so as to ensure that the location where the button is installed on the camera workpiece is accurate; finally, load the button through the second button
  • the button loading jig 407 on the manipulator clamps the camera workpiece after the button is loaded onto the original carrier 202 , and then the carrier 202 loaded with the camera workpiece continues to be transported to the button hot riveting device 500 through the feeding conveyor belt 201 .
  • the key hot riveting device 500 includes a hot riveting workbench 501 for calibrating and fixing the position of the camera workpiece, a hot riveting machine 502 for hot riveting the buttons of the camera workpiece on the hot riveting workbench 501, and a hot riveting machine 502 for
  • the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the hot riveting workbench 501 transfer the hot riveting machine 502 manipulators for the camera workpiece, and the hot riveting machine 502 manipulators include a The key hot riveting connection seat 503, and the button hot riveting fixture 504 arranged on the button hot riveting connection seat 503;
  • the hot riveting workbench 501 includes a base and a camera positioning mechanism;
  • the button hot riveting device 500 also includes The hot riveting conveying driver 505, and the hot riveting machine 502 frame 506 provided with the hot riveting discharge area 507 and the hot riveting area 508, the hot riveting area 508 is located directly below the hot riveting machine 502, the hot riveting The convey
  • the carrier 202 processed by the button positioning loading device 400 and loaded with the camera workpiece is transported into the area of the button hot riveting device 500 along with the feeding conveyor belt 201; signal, and the electrical signal is transmitted to the button hot riveting push rod 509, the push rod of the button hot riveting push rod 509 stretches out and the carrier 202 is stopped, and the button hot riveting fixture 504 on the hot riveting machine 502 manipulator is removed from the carrier 202 Clamp the camera workpiece and place it on the hot riveting workbench 501 located in the hot riveting discharge area 507 for calibration and fixation, drive the hot riveting workbench 501 to the hot riveting area 508 through the hot riveting conveying driver 505, and then the hot riveting machine 502 Carry out thermal riveting to the camera workpiece buttons on the hot riveting workbench 501 in the hot riveting area 508; finally, after the hot riveting is completed, the hot riveting conveying driver 505 drives the hot riveting workbench 501 to move to the hot riveting discharge area 507,
  • the PCB board positioning and loading device 600 includes a PCB board material tray 601 for placing the PCB board, a PCB board calibration workbench 602 for calibrating the position of the PCB board, and a PCB board loading workbench 603 for calibrating and fixing the position of the camera workpiece , and, for transferring the PCB board and the carrier 202 and the PCB board loading on the feeding conveyor belt 201 of the feeding device 200 between the PCB board material tray 601, the PCB board calibration workbench 602 and the PCB board loading workbench 603
  • the PCB loading manipulator that transmits the camera workpiece between the workbenches 603;
  • the PCB board calibration workbench 602 includes a base and a PCB board positioning mechanism, and the PCB board loading workbench 603 includes a base and a camera positioning mechanism;
  • the PCB board loading The manipulator includes a rotatably connected PCB board loading connection seat 604 at the end of the mechanical arm, and a PCB suction cup 605 for transferring
  • the carrier 202 processed by the button hot riveting device 500 and loaded with the camera workpiece is transported into the area of the PCB board positioning loading device 600 along with the feeding conveyor belt 201; when the PCB board loading sensor detects that the carrier 202 reaches the preset position, it is converted into electrical signal, and the electrical signal is transmitted to the PCB board loading push rod 607, and the push rod of the PCB board loading push rod 607 stretches out to stop the carrier 202, and the PCB board loading fixture 606 on the PCB board loading manipulator is lifted from the carrier 202 Clamp the camera workpiece and place it on the PCB board loading workbench 603 for calibration and fixation, then the PCB board sucker 605 on the PCB board loading manipulator sucks the PCB board from the PCB board material tray 601 and places it on the PCB board calibration workbench 602 for calibration, Then, the PCB board sucker 605 picks up the calibrated PCB board and places it on the camera workpiece on the PCB board loading workbench 603; finally
  • the PCB board fixing device 700 includes a PCB board fixing workbench 701 for calibrating and fixing the position of the camera workpiece, a first screw warehouse 702 for supplying screws, and a carrier on the feeding conveyor belt 201 of the feeding device 200. Between tool 202 and the PCB board fixing workbench 701, transfer the camera workpiece and be used to pick up the supply screws of the first screw bin 702 and tighten the screws into the PCB board fixing manipulator in the camera workpiece; the PCB board fixing workbench 701 Including base and camera positioning mechanism;
  • the PCB board fixing manipulator includes a PCB board fixing connection seat 703 rotatably connected at the end of the mechanical arm, and a first electric batch mechanism 704 arranged on the PCB board fixing connection seat 703 for picking up and tightening screws And the PCB board fixing fixture 705 that is used to transmit camera workpiece;
  • Described PCB board fixing device 700 also comprises the PCB board fixing sensor that is arranged on the described feed conveyer belt 201 and is used to detect carrier 202 and is used to stop carrier 202 The PCB board fixes the push rod 706.
  • the carrier 202 that is processed by the PCB board positioning and loading device 600 and loaded with the camera workpiece is transported into the area of the PCB board fixing device 700 along with the feeding conveyor belt 201; when the PCB board fixing sensor detects that the carrier 202 arrives at the preset position, it is converted into electrical signal, and the electrical signal is transmitted to the PCB board fixed push rod 706, the push rod of the PCB board fixed push rod 706 stretches out and the carrier 202 is stopped, and the PCB board fixed fixture 705 on the PCB board fixed manipulator is lifted from the carrier 202 Clamp the camera workpiece and place it on the PCB board fixing table 701 for calibration and fixation, then, the first electric batch mechanism 704 on the PCB board fixing manipulator picks up the supply screws of the first screw bin 702 and tightens the screws to fix the PCB board on the camera On the workpiece; finally, the PCB board fixing fixture 705 clamps the camera workpiece from the PCB board fixing workbench 701 and places it on the original carrier 202, and then the carrier
  • the lens positioning and loading device 800 includes a lens material tray 801 for placing lenses, a lens loading workbench 802 for calibrating and fixing the position of the camera workpiece, and is used for transferring lenses between the lens material tray 801 and the lens loading workbench 802 And the lens loading manipulator that transfers the camera workpiece between the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the lens loading workbench 802; the lens loading workbench 802 includes a base and a camera positioning mechanism;
  • the lens loading manipulator includes a lens loading connection base 803 that is rotatably connected at the end of the mechanical arm, and a first lens loading fixture 804 for transporting the lens and a first lens loading fixture 804 for transporting the camera are arranged on the lens loading connection base 803 .
  • the lens positioning and loading device 800 also includes a lens loading sensor for detecting the carrier 202 and a lens loading push rod 806 for stopping the carrier 202 arranged on the feeding conveyor belt 201 ;
  • the lens positioning and loading device 800 also includes a lens visual recognition and positioning device, and the lens visual recognition and positioning device includes a first camera 807 set on the lens loading connection seat 803 and a camera 807 set on the side of the lens material tray 801
  • the second camera 808; the first camera 807 is used to detect the installation of the lens; the second camera 808 is used to detect whether the lens is in good condition.
  • the carrier 202 processed by the PCB board fixing device 700 and loaded with the camera workpiece is transported into the area of the lens positioning loading device 800 along with the feeding conveyor belt 201; when the lens loading sensor detects that the carrier 202 reaches the preset position, it is converted into an electrical signal , and transmit the electrical signal to the lens loading push rod 806, the push rod of the lens loading push rod 806 stretches out to stop the carrier 202, and the second lens loading fixture 805 on the lens loading manipulator clamps the camera workpiece from the carrier 202 And place it on the lens loading workbench 802 for calibration and fixation. Then, the first lens loading fixture 804 on the lens loading manipulator takes out the lens from the lens material tray 801 and places it on the camera workpiece on the lens loading workbench 802.
  • the first lens After the lens is picked up by the loading jig 804, the second camera 808 is used to check whether the lens is in good condition; then, the second lens loading jig 805 picks up the camera workpiece from the lens loading workbench 802 and places it on the original carrier 202, and finally loads the camera
  • the workpiece carrier 202 continues to be transported to the lens fixing device 900 through the feeding conveyor belt 201 .
  • the lens fixing device 900 includes a lens fixing workbench 901 for calibrating and fixing the position of the camera workpiece, a second screw warehouse 902 for supplying screws, and a carrier 202 on the feeding conveyor belt 201 of the feeding device 200
  • the first lens fixing manipulator for transferring the camera workpiece between the lens fixing workbench 901, and the second lens fixing manipulator for picking up the supply screws of the second screw bin 902 and tightening the screws in the camera workpiece
  • the lens fixing workbench 901 includes a base and a camera positioning mechanism;
  • the first lens fixing manipulator includes a first lens fixing connection seat 903 connected to the end of the mechanical arm, and the second lens fixing connection seat 905 is arranged on
  • the second electric batch mechanism 904 the second lens fixing manipulator includes a second lens fixing connection base 905 connected to the end of the mechanical arm, and a lens fixing workpiece clamp 906 arranged on the second lens fixing connection base 905
  • the lens fixing device 900 also includes a lens fixing sensor for detecting the carrier 202 and
  • the carrier 202 which is finished by the lens positioning and loading process and loaded with the camera workpiece, is transported into the area of the lens fixing device 900 along with the feeding conveyor belt 201; when the lens fixing sensor detects that the carrier 202 reaches the preset position, it is converted into an electrical signal, and the The electric signal is transmitted to the lens fixing push rod 907, and the push rod of the lens fixing push rod 907 stretches out to stop the carrier 202, and the lens fixing workpiece fixture 906 on the second lens fixing manipulator grabs the camera workpiece from the carrier 202 and places it Calibrate and fix on the lens fixing workbench 901, then, the second electric batch mechanism 904 on the first lens fixing manipulator picks up the supply screws of the second screw bin 902 and tightens the screws to fix the lens on the camera workpiece; then, the second The lens fixing workpiece fixture 906 on the lens fixing manipulator clamps the camera workpiece from the lens fixing workbench 901 and places it on the original carrier 202, and finally the carrier 202 loaded with the camera workpiece continues to
  • the battery holder positioning and loading device 1000 includes a battery holder material tray 1001 for placing the battery holder, a battery holder positioning workbench 1002 for calibrating the position of the battery holder, a battery holder loading workbench 1003 for calibrating and fixing the camera position, And, it is used to transfer the battery support and the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 between the battery support material tray 1001, the battery support positioning workbench 1002 and the battery support loading workbench 1003 and the battery support loading work
  • the battery holder loading manipulator that transfers the camera workpiece between the tables 1003;
  • the battery holder positioning workbench 1002 includes a base and a battery holder positioning mechanism, and the battery holder loading workbench 1003 includes a base and a camera positioning mechanism;
  • the battery holder loading robot It includes a battery support loading connection base 1004 rotatably connected at the end of the mechanical arm, and a battery support suction cup 1005 for transporting the battery support and a battery support for transporting the camera
  • the carrier 202 processed by the lens fixing device 900 and loaded with the camera workpiece is transported into the area of the battery holder positioning loading device 1000 along with the feeding conveyor belt 201; when the battery holder loading sensor detects that the carrier 202 reaches the preset position, it is converted into an electric signal, and the electrical signal is transmitted to the battery rack loading push rod 1007, the push rod of the battery rack loading push rod 1007 stretches out to stop the carrier 202, and the battery rack loading fixture 1006 on the battery rack loading manipulator is clamped from the carrier 202 Take the camera workpiece and place it on the battery support loading workbench 1003 for calibration and fixation, then the battery support suction cup 1005 on the battery support loading manipulator sucks the battery support from the battery support material tray 1001 and places it on the battery support positioning workbench 1002 for calibration, then , the battery holder suction cup 1005 sucks the calibrated battery holder and places it on the camera workpiece on the battery holder loading workbench 1003; finally, the battery holder loading fixture
  • the battery and back cover loading device 1100 includes a battery material tray 1101 for placing the battery, a back cover material tray 1102 for placing the back cover, and a battery loading workbench 1103 for calibrating and fixing the position of the camera workpiece.
  • the battery loading manipulator that transfers the battery between the battery material tray 1101 and the battery loading workbench 1103 and the camera workpiece between the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the battery loading workbench 1103 is used for later
  • the rear cover loading manipulator for transferring the rear cover between the cover material tray 1102 and the battery loading workbench 1103, and the rear cover pressing mechanism 1110 for pressing the rear cover on the camera workpiece;
  • the rear cover pressing mechanism 1110 It includes a lower pressing block and a lower pressing driver, the pressing driver drives the lower pressing block to rotate around the vertical axis and drives the lower pressing block to move vertically;
  • the battery loading workbench 1103 includes a base and a camera positioning mechanism;
  • the battery loading manipulator includes a battery loading connection base 1104 that is rotatably connected at the end of the mechanical arm, and a battery suction cup 1105 that is arranged on the battery loading connection base 1104 for transferring batteries, and a battery for transferring a camera workpiece.
  • the back cover loading manipulator includes a back cover loading connection seat 1108 connected at the end of the mechanical arm, and a back cover arranged on the back cover loading connection seat 1108 suction cup 1109
  • the pressing mechanism 1107 includes a pressing block and a pressing driver for driving the pressing block to move vertically;
  • the battery and rear cover loading sensor of the vehicle 202 and the battery and rear cover loading push rod 1111 for stopping the vehicle 202 .
  • the carrier 202 which is processed by the battery holder positioning loading device 1000 and loaded with the camera workpiece, is transported along with the feeding conveyor belt 201 into the area of the battery and back cover loading device 1100; when the battery and back cover loading sensor detects that the carrier 202 reaches the preset After the position is converted into an electrical signal, and the electrical signal is transmitted to the battery and rear cover loading push rod 1111, the push rod of the battery and rear cover loading push rod 1111 stretches out to stop the carrier 202, and the battery loading fixture on the battery loading manipulator 1106 clamps the camera workpiece from the carrier 202 and places it on the battery loading workbench 1103 for calibration and fixing, and then the battery suction cup 1105 on the battery loading manipulator sucks the battery from the battery material tray 1101 and places it on the battery loading workbench 1103 Then press the battery through the pressing mechanism 1107 to ensure that the battery is flatly installed in place, ensure the quality of the assembly, and realize the loading of the battery.
  • the back cover suction cup 1109 on the back cover loading manipulator sucks the back cover from the back cover material tray 1102 and
  • the camera workpiece placed on the battery loading workbench 1103 is pressed against the camera workpiece by the back cover pressing mechanism 1110;
  • the battery loading jig 1106 picks up the camera workpiece from the battery loading workbench 1103 and places it on the original On the carrier 202 , the carrier 202 loaded with the camera workpiece continues to be transported to the back cover pressing device 1200 through the feeding conveyor belt 201 .
  • the back cover pressing device 1200 includes a camera pressing workbench 1201 for calibrating and fixing the position of the camera workpiece, and a pressing mechanism 1202 for pressing the back cover of the camera workpiece on the camera pressing workbench 1201 , and, a back cover laminating manipulator for transferring camera workpieces between the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the camera laminating workbench 1201;
  • the camera press-fit workbench 1201 includes a base and a camera positioning mechanism;
  • the back cover press-fit manipulator includes a back cover press-fit connection seat 1203 connected at the end of the mechanical arm, and is arranged on the back cover press-fit connection seat 1203
  • the back cover pressing device 1200 also includes a pressing delivery driver 1205, and a pressing machine frame with a pressing discharge area 1207 and a pressing area 1208 1001206, the lamination area 1208 is located directly below the lamination mechanism 1202,
  • the lamination delivery driver 1205 is connected to the camera lamination worktable 1201 and drives the camera lamination workbench 1201 on the lamination Reciprocating movement between the material-discharging area 1207 and the pressing area 1208;
  • the pressing mechanism 1202 includes a pressing block and a pressing driver for driving the pressing block to move vertically;
  • the rear cover is pressed
  • the device 1200 also includes a rear cover pressing sensor for detecting the carrier 202
  • the carrier 202 processed by the battery and back cover loading device 1100 and loaded with camera workpieces is conveyed along the feeding conveyor belt 201 into the area of the back cover pressing device 1200; when the back cover pressing sensor detects that the carrier 202 reaches the preset position Finally, it is converted into an electrical signal, and the electrical signal is transmitted to the back cover pressing push rod 1209, and the push rod of the back cover pressing push rod 1209 stretches out to stop the carrier 202, and the back cover pressing on the back cover pressing manipulator
  • the fixture 1204 picks up the camera workpiece from the carrier 202 and places it on the camera lamination workbench 1201 located in the lamination discharge area 1207 for calibration and fixation, and drives the camera lamination workbench 1201 to move to the lamination through the lamination conveying driver 1205 area 1208, and then the pressing mechanism 1202 further presses the back cover of the camera workpiece on the camera pressing workbench 1201 located in the pressing area 1208; finally, after the pressing is completed, the pressing transport driver 1205 drives the camera pressing work
  • the frame 100 is provided with a camera calibration device located at the rear side of the back cover pressing device 1200 , the camera calibration device includes a calibration mechanism and is used for feeding on the feeding conveyor belt 201 of the feeding device 200 The calibration manipulator that transmits the camera workpiece between the carrier 202 and the calibration mechanism; the calibration device also includes a calibration sensor for detecting the carrier 202 and a calibration sensor for stopping the carrier 202 arranged on the feeding conveyor belt 201 putter;
  • the carrier 202 processed by the back cover pressing device 1200 and loaded with the camera workpiece is transported into the area of the camera calibration device along with the feeding conveyor belt 201.
  • the calibration sensor detects the carrier 202
  • the carrier 202 is aligned with the push rod. interception, the calibration manipulator can transport the camera workpiece to the calibration mechanism for calibration, and the system can identify whether the camera workpiece is a good product through the calibration result, which is convenient for the follow-up process; after the calibration is completed, put the camera workpiece back on the original carrier 202.
  • the calibration push rod is retracted, so that the carrier 202 carrying the camera workpiece continues to be transported to the next process along the feeding conveyor belt 201 .
  • the frame 100 is provided with a return device, and the return device includes a return conveyor belt 1401 for returning an empty carrier 202 and a carrier 202 for returning the end of the return conveyor belt 1401 transported to the feeding manipulator at the head end of the feeding conveyor belt 201;
  • the return device includes a return conveyor belt 1401 for returning an empty carrier 202 and a carrier 202 for returning the end of the return conveyor belt 1401 transported to the feeding manipulator at the head end of the feeding conveyor belt 201;
  • the frame 100 is provided with a blanking and sorting device 1300 located at the rear side of the camera calibration device, and the blanking and sorting device 1300 includes a blanking rack 1301 for placing finished products of the camera, and for placing The finished camera is transported from the carrier 202 to the unloading rack 1301 and the empty carrier 202 that has taken out the finished camera is transported from the feeding conveyor belt 201 to the sorting manipulator of the returning conveyor belt 1401;
  • the sorting device 1300 also includes a sorting sensor for detecting the carrier 202 and a sorting push rod 1036 for stopping the carrier 202 arranged on the feeding conveyor belt 201;
  • the sorting manipulator includes a sorting connection base that is rotatably connected at the end of the mechanical arm, and a sorting suction cup 1304 for transporting camera workpieces and a sorting suction cup 1304 for transporting the carrier 202 that are arranged on the sorting connection base.
  • Carrier fixture 1305, through carrier fixture 1305, the empty carrier 202 that has taken out the finished product of camera can be transported from described feeding conveyer belt 201 to described return material conveyer belt 1401; Defective product box 1303; the carrier 202 that has been tested by the camera calibration device and is loaded with the camera workpiece is transported into the area of the unloading sorting device 1300 along with the feeding conveyor belt 201.
  • sorting sensor When the sorting sensor detects the carrier 202, it will pass the sorting
  • the sorting push rod 1036 intercepts the carrier 202, and the sorting manipulator sorts the camera workpiece through the sorting suction cup 1304 and places the carrier 202 on the return conveyor belt 1401 through the carrier fixture 1305 for return.
  • the sorting suction cup 1304 is moved by the mechanical arm and then according to the calibration result, the camera workpiece is placed on the good product box 1302 or the defective product box 1303 on the unloading rack 1301 according to the result, without manual sorting and sorting, and the automatic unloading and sorting of the camera workpiece is realized , high degree of automation, high production efficiency; and through the cooperation of the sorting manipulator and the returning manipulator, the carrier 202 can be automatically collected in the camera automatic production system and recycled for use without manual operation.
  • the camera positioning mechanism includes a fixed block, a movable positioning block and a positioning cylinder, the movable positioning block is driven by the positioning cylinder, at least two fixed blocks are vertically distributed on the base, and the movable positioning block is also perpendicular to the base. There are at least two distributed, and the fixed block and the movable positioning block are parallel to ensure accurate positioning of the camera workpiece.
  • the structures of the PCB board positioning mechanism and the battery bracket positioning mechanism are the same as those of the camera positioning mechanism.
  • the base of the front cover loading workbench is provided with a gap for the front cover suction cup to move through to facilitate the movement of the front cover suction cup
  • the front cover positioning mechanism includes a first fixed block, a second fixed block, a movable block and a The positioning cylinder of the block, the first fixed block and the second fixed block are vertically arranged, the movable block is directly opposite to the first fixed block or the second fixed block, and the gap of the base of the front cover loading workbench is located at the first fixed block, the second fixed block The position of the missing edge in the area enclosed by the fixed block and the movable block.
  • the present invention can precisely assemble each accessory on the camera workpiece through the cooperation of the feeding device 200 with other loading devices and fixing devices, and the automatic camera production system can assemble and process each accessory one by one to form a complete camera workpiece; guarantee The assembly position is accurate and uninterrupted, the process is carried out continuously, and the camera workpiece does not need to be manually transferred, effectively ensuring the automatic control of each process. the cost of.
  • connection In the description of the present invention, it should be understood that unless otherwise specified and limited, the terms “installation”, “connection” and “connection” used in the present invention should be interpreted in a broad sense, for example, it can be a fixed connection, or It can be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

Abstract

An automatic camera production system, comprising a rack (100), a feeding device (200), and a front cover positioning and loading device (300), a key positioning and loading device (400), a key hot riveting device (500), a PCB positioning and loading device (600), a PCB fixing device (700), a lens positioning and loading device (800), a lens fixing device (900), a battery support positioning and loading device (1000), a battery and rear cover loading device (1100), and a rear cover pressing device (1200) which are sequentially arranged on the rack in a conveying direction of the feeding device, so as to sequentially machine and assemble camera workpieces. The automatic camera production system can guarantee that the assembly position is accurate, procedures are conducted continuously, and the camera workpieces do not need to be transferred manually, such that it is effectively guaranteed that the automatic control precision of each procedure is high, full-automatic production is achieved, the production efficiency and the yield of the camera workpieces can be effectively improved, and labor costs are reduced.

Description

一种相机自动化生产系统A camera automatic production system 技术领域technical field
本发明涉及相机加工设备技术领域,特别是涉及一种相机自动化生产系统。The invention relates to the technical field of camera processing equipment, in particular to an automatic camera production system.
背景技术Background technique
随着互联网多媒体技术的不断发展,数码相机已被人们广泛应用,而口袋式数码相机由于其结构精简和体积小的特性,更加受到人们的青睐,现有的口袋式数码相机加工装配基本是每个工序都是通过人工装配或半自动化设备进行装配,且每个工序之间相互独立加工装配,容易出现误差,每个工位设备还需要人工操作调整,装配精度度相对较差,而且自动化还是比较欠缺,需要改进。With the continuous development of Internet multimedia technology, digital cameras have been widely used by people, and pocket digital cameras are more favored by people because of their simplified structure and small size. Each process is assembled by manual assembly or semi-automatic equipment, and each process is processed and assembled independently of each other, which is prone to errors. Each station equipment also needs manual operation and adjustment, and the assembly accuracy is relatively poor. Relatively lacking and needs improvement.
发明内容Contents of the invention
本发明要解决的目的是:提供一种全自动化且整体装配精度高的相机自动化生产系统。The object to be solved by the present invention is to provide a fully automatic camera automatic production system with high overall assembly precision.
为了解决上述技术问题,本发明提供了一种相机自动化生产系统,包括机架、送料装置,以及,沿所述送料装置的输送方向依次设置在所述机架上的前盖定位装载装置、按键定位装载装置、按键热铆装置、PCB板定位装载装置、PCB板固定装置、镜头定位装载装置、镜头固定装置、电池支架定位装载装置、电池与后盖装载装置和后盖压合装置;In order to solve the above-mentioned technical problems, the present invention provides an automatic camera production system, which includes a frame, a feeding device, and a front cover positioning loading device and a button that are sequentially arranged on the frame along the conveying direction of the feeding device. Positioning and loading device, button hot riveting device, PCB board positioning and loading device, PCB board fixing device, lens positioning and loading device, lens fixing device, battery bracket positioning and loading device, battery and back cover loading device and back cover pressing device;
所述送料装置包括用于输送载具的送料传送带;The feeding device includes a feeding conveyor belt for conveying the carrier;
所述前盖定位装载装置包括用于放置前盖的前盖物料盘,用于校准前盖位置的前盖装载工作台,以及,用于在所述送料装置的送料传送带上的载具、前盖装载工作台与前盖物料盘之间传输前盖的前盖装载机械手;The front cover positioning and loading device includes a front cover material tray for placing the front cover, a front cover loading workbench for calibrating the position of the front cover, and a carrier, a front cover, and a carrier on the feeding conveyor of the feeding device. The front cover loading manipulator that transfers the front cover between the cover loading table and the front cover material tray;
所述按键定位装载装置包括用于放置按键的按键物料盘和用于校准与固定相机工件位置的按键装载工作台、用于在所述按键物料盘与所述按键装载工作台之间传输按键的第一按键装载机械手、用于在所述送料装置的送料传送带上的载具与所述按键装载工作台之间传输相机工件的第二按键装载机械手;The button positioning and loading device includes a button material tray for placing buttons, a button loading table for calibrating and fixing the position of the camera workpiece, and a button for transferring buttons between the button material tray and the button loading table. The first button loading manipulator, the second button loading manipulator used to transfer the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the button loading workbench;
所述按键热铆装置包括用于校准与固定相机工件位置的热铆工作台、用于对所述热铆工作台的相机工件的按键热铆的热铆机和用于在所述送料装置的送料传送带上的载具与所述热铆工作台之间传输相机工件的热铆机械手;The button hot riveting device includes a hot riveting workbench for calibrating and fixing the position of the camera workpiece, a hot riveting machine for hot riveting buttons on the camera workpiece of the hot riveting workbench, and a hot riveting machine for pressing the button on the camera workpiece of the hot riveting workbench. A thermal riveting manipulator that transmits the camera workpiece between the carrier on the feeding conveyor belt and the thermal riveting workbench;
所述PCB板定位装载装置包括用于放置PCB板的PCB板物料盘,用于校准PCB板位置的PCB板校准工作台,用于校准与固定相机工件位置的PCB板装载工作台,以及,用于在PCB板物料盘、PCB板校准工作台与PCB板装载工作台之间传输PCB板和在所述送料装置的送料传送带上的载具与PCB板装载工作台之间传输相机工件的PCB板装载机械手;The PCB board positioning and loading device includes a PCB board material tray for placing the PCB board, a PCB board calibration workbench for calibrating the position of the PCB board, a PCB board loading workbench for calibrating and fixing the position of the camera workpiece, and Used to transfer the PCB board between the PCB board material tray, the PCB board calibration workbench and the PCB board loading workbench and transfer the PCB board of the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the PCB board loading workbench loading manipulator;
所述PCB板固定装置包括用于校准与固定相机工件位置的PCB板固定工作台、用于供应螺丝的第一螺丝仓、用于在所述送料装置的送料传送带上的载具与PCB板固定工作台之间传输相机工件和用于拾取所述第一螺丝仓的供应螺丝并将螺丝拧紧在相机工件内的PCB板固定机械手;The PCB board fixing device includes a PCB board fixing workbench for calibrating and fixing the position of the camera workpiece, a first screw warehouse for supplying screws, and a carrier for fixing the PCB board on the feeding conveyor belt of the feeding device. The camera workpiece is transferred between the workbenches and the PCB board fixing manipulator for picking up the supply screws of the first screw bin and tightening the screws in the camera workpiece;
所述镜头定位装载装置包括用于放置镜头的镜头物料盘,用于校准与固定相机工件位置的镜头装载工作台,用于在镜头物料盘与镜头装载工作台之间传输镜头和在所述送料装置的送料传送带上的载具与镜头装载工作台之间传输相机工件的镜头装载机械手;The lens positioning and loading device includes a lens material tray for placing the lens, a lens loading workbench for calibrating and fixing the position of the camera workpiece, and is used for transferring the lens between the lens material tray and the lens loading workbench and in the feeding process. The lens loading manipulator that transfers the camera workpiece between the carrier on the feeding conveyor belt of the device and the lens loading workbench;
所述镜头固定装置包括用于校准与固定相机工件位置的镜头固定工作台,用于供应螺丝的第二螺丝仓,用于在所述送料装置的送料传送带上的载具与镜头固定工作台之间传输相机工件的第一镜头固定机械手,以及,用于拾取所述第二螺丝仓的供应螺丝并将螺丝拧紧在相机工件内的第二镜头固定机械手;The lens fixing device includes a lens fixing workbench for calibrating and fixing the position of the camera workpiece, a second screw warehouse for supplying screws, and a lens fixing workbench for the carrier on the feeding conveyor belt of the feeding device. a first lens-holding manipulator for transferring camera workpieces between them, and a second lens-holding manipulator for picking up supply screws from said second screw magazine and tightening the screws within the camera workpiece;
所述电池支架定位装载装置包括用于放置电池支架的电池支架物料盘,用于校准电池支 架位置的电池支架定位工作台,用于校准与固定相机位置的电池支架装载工作台,以及,用于在电池支架物料盘、电池支架定位工作台与电池支架装载工作台之间传输电池支架和在所述送料装置的送料传送带上的载具与电池支架装载工作台之间传输相机工件的电池支架装载机械手;The battery holder positioning and loading device includes a battery holder material tray for placing the battery holder, a battery holder positioning workbench for calibrating the position of the battery holder, a battery holder loading workbench for calibrating and fixing the camera position, and for Battery rack loading for transferring the battery rack between the battery rack material tray, the battery rack positioning table and the battery rack loading table and transferring the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the battery rack loading table manipulator;
所述电池与后盖装载装置包括用于放置电池的电池物料盘,用于放置后盖的后盖物料盘,用于校准与固定相机工件位置的电池装载工作台,用于在电池物料盘与电池装载工作台之间传输电池和在所述送料装置的送料传送带上的载具与电池装载工作台之间传输相机工件的电池装载机械手,用于在后盖物料盘与电池装载工作台之间传输后盖的后盖装载机械手,以及,用于使后盖压合在相机工件上的后盖下压机构;The battery and back cover loading device includes a battery material tray for placing the battery, a back cover material tray for placing the back cover, a battery loading workbench for calibrating and fixing the position of the camera workpiece, and a battery loading table for placing the battery material tray and the back cover. The battery loading manipulator that transfers the battery between the battery loading workbench and the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the battery loading workbench is used between the back cover material tray and the battery loading workbench The back cover loading robot for transferring the back cover, and the back cover pressing mechanism for pressing the back cover on the camera workpiece;
所述后盖压合装置包括用于校准与固定相机工件位置的相机压合工作台,用于压合位于所述相机压合工作台上的相机工件的后盖的压合机构,以及,用于在所述送料装置的送料传送带上的载具与相机压合工作台之间传输相机工件的后盖压合机械手。The back cover pressing device includes a camera pressing workbench for calibrating and fixing the position of the camera workpiece, a pressing mechanism for pressing the back cover of the camera workpiece located on the camera pressing workbench, and The rear cover laminating manipulator that transfers the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the camera laminating workbench.
作为本发明优选的方案,所述前盖装载机械手包括可转动连接地在机械臂末端的前盖装载连接座,以及,设置在所述前盖装载连接座上的前盖吸盘和前盖装载夹具,As a preferred solution of the present invention, the front cover loading manipulator includes a front cover loading connecting seat rotatably connected at the end of the mechanical arm, and a front cover suction cup and a front cover loading fixture arranged on the front cover loading connecting seat ,
所述前盖吸盘与所述前盖装载连接座之间设有用于驱动所述前盖吸盘180°翻转的翻转驱动器;A turning driver for driving the front cover suction cup to turn 180° is provided between the front cover suction cup and the front cover loading connection seat;
所述第一按键装载机械手包括连接地在机械臂末端的第一按键装载连接座,以及,间隔设置在所述按键装载连接座上的按键吸盘和定位柱,所述定位柱与按键上的定位孔插接配合;所述第二按键装载机械手包括连接地在机械臂末端的第二按键装载连接座和设置在所述第二按键装载连接座上的按键装载夹具;The first button-loading manipulator includes a first button-loading connection seat connected to the end of the mechanical arm, and a button suction cup and a positioning column arranged at intervals on the button-loading connection seat, and the positioning column and the positioning column on the button The hole is plugged and fitted; the second button loading manipulator includes a second button loading connection seat connected to the end of the mechanical arm and a button loading fixture arranged on the second button loading connection seat;
所述热铆机械手包括连接地在机械臂末端的按键热铆连接座,以及,设置在所述按键热铆连接座上的按键热铆夹具;The hot riveting manipulator includes a button hot riveting connection seat connected at the end of the mechanical arm, and a button hot riveting fixture arranged on the button hot riveting connection seat;
所述PCB板装载机械手包括可转动连接地在机械臂末端的PCB板装载连接座,以及,设置在所述PCB板装载连接座上的用于传输PCB板的PCB板吸盘和用于传输相机工件的PCB板装载夹具;The PCB board loading manipulator includes a PCB board loading connection seat that is rotatably connected at the end of the mechanical arm, and a PCB board sucker for transferring the PCB board and a PCB board suction cup for transferring the camera workpiece that are arranged on the PCB board loading connection seat PCB board loading fixture;
所述PCB板固定机械手包括可转动连接地在机械臂末端的PCB板固定连接座,以及,设置在所述PCB板固定连接座上的用于拾取与拧紧螺丝的第一电批机构和用于传输相机工件的PCB板固定夹具;The PCB board fixed manipulator includes a PCB board fixed connection seat that is rotatably connected at the end of the mechanical arm, and the first electric batch mechanism for picking up and tightening screws and the first electric batch mechanism for PCB board fixing fixture for transferring camera workpiece;
所述镜头装载机械手包括可转动连接地在机械臂末端的镜头装载连接座,以及,设置在所述镜头装载连接座上的用于传输镜头的第一镜头装载夹具和用于传输相机工件的第二镜头装载夹具;The lens loading manipulator includes a lens loading connection seat rotatably connected at the end of the mechanical arm, and a first lens loading fixture for transferring the lens and a first lens loading fixture for transferring the camera workpiece, which are arranged on the lens loading connection seat. Two lens loading fixture;
所述第一镜头固定机械手包括连接地在机械臂末端的第一镜头固定连接座,以及,设置在所述第二镜头固定连接座上的第二电批机构,The first lens fixing manipulator includes a first lens fixing connection seat connected at the end of the mechanical arm, and a second electric batch mechanism arranged on the second lens fixing connection seat,
所述第二镜头固定机械手包括连接地在机械臂末端的第二镜头固定连接座,以及,设置在所述第二镜头固定连接座上的镜头固定工件夹具;The second lens fixing manipulator includes a second lens fixing connection seat connected at the end of the mechanical arm, and a lens fixing workpiece fixture arranged on the second lens fixing connection seat;
所述电池支架装载机械手包括可转动连接地在机械臂末端的电池支架装载连接座,以及,设置在所述电池支架装载连接座上的用于传输电池支架的电池支架吸盘和用于传输相机工件的电池支架装载夹具;The battery holder loading manipulator includes a battery holder loading connection seat that is rotatably connected at the end of the mechanical arm, and a battery holder suction cup for transferring the battery holder and a battery holder for transferring the camera workpiece that are arranged on the battery holder loading connection holder. The battery holder loading fixture;
所述电池装载机械手包括可转动连接地在机械臂末端的电池装载连接座,以及,设置在所述电池装载连接座上的用于传输电池的电池吸盘、用于传输相机工件的电池装载夹具和用于按压电池的按压机构;所述后盖装载机械手包括连接地在机械臂末端的后盖装载连接座,以及,设置在所述后盖装载连接座上的后盖吸盘;The battery loading manipulator includes a battery loading connection seat rotatably connected at the end of the mechanical arm, and a battery suction cup for transferring batteries, a battery loading fixture for transferring camera workpieces and A pressing mechanism for pressing the battery; the back cover loading manipulator includes a back cover loading connection seat connected at the end of the mechanical arm, and a back cover suction cup arranged on the back cover loading connection seat;
所述后盖压合机械手包括连接地在机械臂末端的后盖压合连接座,以及,设置在后盖压合连接座上的用于传输相机工件的后盖压合夹具。The back cover press-fit manipulator includes a back cover press-fit connection seat connected at the end of the mechanical arm, and a back cover press-fit fixture for transferring camera workpieces arranged on the back cover press-fit connection seat.
作为本发明优选的方案,所述机架上设有位于所述后盖压合装置后侧的相机标定装置,所述相机标定装置包括标定机构和用于在所述送料装置的送料传送带上的载具与标定机构之 间传输相机工件的标定机械手。As a preferred solution of the present invention, the frame is provided with a camera calibration device located at the rear side of the rear cover pressing device, and the camera calibration device includes a calibration mechanism and a camera calibration device for the feeding conveyor belt of the feeding device. The calibration manipulator that transfers the camera workpiece between the carrier and the calibration mechanism.
作为本发明优选的方案,所述机架上设有回料装置,所述回料装置包括用于回送空载具的回料传送带和用于将所述回料传送带的末端的载具输送至所述送料传送带的首端的回料机械手;As a preferred solution of the present invention, a return device is provided on the frame, and the return device includes a return conveyor belt for returning an empty carrier and is used to transport the carrier at the end of the return conveyor belt to The feeding manipulator at the head end of the feeding conveyor belt;
所述机架上设有位于所述相机标定装置后侧的下料分拣装置,所述下料分拣装置包括用于放置相机完成品的下料架,以及,用于将相机完成品从载具输送至所述下料架和将已取出相机完成品的空载具从所述送料传送带输送至所述回料传送带的分拣机械手;The frame is provided with an unloading and sorting device positioned at the rear side of the camera calibration device, and the unloading and sorting device includes an unloading rack for placing the finished camera, and is used to remove the finished camera from the The carrier is transported to the unloading rack and the empty carrier that has taken out the finished product of the camera is transported from the feeding conveyor belt to the sorting manipulator of the returning conveyor belt;
所述分拣机械手包括可转动连接地在机械臂末端的分拣连接座,以及,设置在所述分拣连接座上的用于传输相机工件的分拣吸盘和用于传输载具的载具夹具。The sorting manipulator includes a sorting connection base that is rotatably connected at the end of the mechanical arm, and a sorting suction cup for transporting camera workpieces and a carrier for transporting the carrier that are arranged on the sorting connection base fixture.
作为本发明优选的方案,所述下料架上设有良品盒和不良品盒。As a preferred solution of the present invention, a good product box and a defective product box are provided on the unloading rack.
作为本发明优选的方案,所述按键热铆装置还包括热铆输送驱动器,以及,设有热铆放料区和热铆区的热铆机架,所述热铆区位于所述热铆机的正下方,所述热铆输送驱动器与所述热铆工作台连接并驱动所述热铆工作台在所述热铆放料区和所述热铆区之间往复运动;As a preferred solution of the present invention, the button hot riveting device also includes a hot riveting conveying driver, and a hot riveting frame with a hot riveting discharge area and a hot riveting area, and the hot riveting area is located in the hot riveting machine directly below, the hot riveting conveying driver is connected with the hot riveting worktable and drives the hot riveting workbench to reciprocate between the hot riveting discharge area and the hot riveting area;
所述后盖压合装置还包括压合输送驱动器,以及,设有压合放料区和压合区的压合机架,所述压合区位于所述压合机构的正下方,所述压合输送驱动器与所述相机压合工作台连接并驱动所述相机压合工作台在所述压合放料区和所述压合区之间往复运动。The rear cover pressing device also includes a pressing delivery driver, and a pressing machine frame provided with a pressing discharge area and a pressing area, the pressing area is located directly below the pressing mechanism, and the pressing area is located directly below the pressing mechanism. The lamination conveying driver is connected with the camera lamination worktable and drives the camera lamination workbench to reciprocate between the lamination discharge area and the lamination area.
作为本发明优选的方案,所述前盖定位装载装置还包括设置在所述送料传送带上的用于检测载具的前盖装载传感器和用于截停载具的前盖装载推杆;As a preferred solution of the present invention, the front cover positioning and loading device further includes a front cover loading sensor for detecting the carrier and a front cover loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述按键定位装载装置还包括设置在所述送料传送带上的用于检测载具的按键装载传感器和用于截停载具的按键装载推杆;The button positioning and loading device also includes a button loading sensor for detecting the carrier and a button loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述按键热铆装置还包括设置在所述送料传送带上的用于检测载具的按键热铆传感器和用于截停载具的按键热铆推杆;The key hot riveting device also includes a button hot riveting sensor for detecting the carrier and a button hot riveting push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述PCB板定位装载装置还包括设置在所述送料传送带上的用于检测载具的PCB板装载传感器和用于截停载具的PCB板装载推杆;The PCB board positioning and loading device also includes a PCB board loading sensor for detecting the carrier and a PCB board loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述PCB板固定装置还包括设置在所述送料传送带上的用于检测载具的PCB板固定传感器和用于截停载具的PCB板固定推杆;The PCB board fixing device also includes a PCB board fixing sensor for detecting the carrier and a PCB board fixing push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述镜头定位装载装置还包括设置在所述送料传送带上的用于检测载具的镜头装载传感器和用于截停载具的镜头装载推杆;The lens positioning and loading device also includes a lens loading sensor for detecting the carrier and a lens loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述镜头固定装置还包括设置在所述送料传送带上的用于检测载具的镜头固定传感器和用于截停载具的镜头固定推杆;The lens fixing device also includes a lens fixing sensor for detecting the carrier and a lens fixing push rod for stopping the carrier arranged on the feeding conveyor belt;
所述电池支架定位装载装置还包括设置在所述送料传送带上的用于检测载具的电池支架装载传感器和用于截停载具的电池支架装载推杆;The battery rack positioning and loading device also includes a battery rack loading sensor for detecting the carrier and a battery rack loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述电池与后盖装载装置还包括设置在所述送料传送带上的用于检测载具的电池与后盖装载传感器和用于截停载具的电池与后盖装载推杆;The battery and back cover loading device also includes a battery and back cover loading sensor for detecting the carrier and a battery and back cover loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述后盖压合装置还包括设置在所述送料传送带上的用于检测载具的后盖压合传感器和用于截停载具的后盖压合推杆;The rear cover pressing device also includes a rear cover pressing sensor for detecting the carrier and a rear cover pressing push rod for stopping the carrier arranged on the feeding conveyor belt;
所述标定装置还包括设置在所述送料传送带上的用于检测载具的标定传感器和用于截停载具的标定推杆;The calibration device also includes a calibration sensor for detecting the carrier and a calibration push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
所述下料分拣装置还包括设置在所述送料传送带上的用于检测载具的下料分拣传感器和用于截停载具的下料分拣推杆。The discharge sorting device also includes a discharge sorting sensor for detecting the carrier and a discharge sorting push rod for stopping the carrier, which are arranged on the feeding conveyor belt.
作为本发明优选的方案,所述第一按键装载机械手上设有用于检测按键安装情况的按键视觉识别定位装置,所述按键视觉识别定位装置设置在所述按键装载连接座上;As a preferred solution of the present invention, the first button loading manipulator is provided with a button visual recognition and positioning device for detecting the installation of the button, and the button visual recognition and positioning device is arranged on the button loading connection seat;
所述镜头定位装载装置还包括镜头视觉识别定位装置,所述镜头视觉识别定位装置包括设置在所述镜头装载连接座的第一摄像机和设置在所述镜头物料盘的侧旁的第二摄像机;所述第一摄像机用于检测镜头安装情况;所述第二摄像机用于检测镜头是否完好。The lens positioning and loading device also includes a lens visual recognition and positioning device, and the lens visual recognition and positioning device includes a first camera arranged on the lens loading connection seat and a second camera arranged on the side of the lens material tray; The first camera is used to detect the installation of the lens; the second camera is used to detect whether the lens is in good condition.
作为本发明优选的方案,所述按压机构包括按压块和用于驱动所述按压块竖向移动的按 压驱动器;As a preferred solution of the present invention, the pressing mechanism includes a pressing block and a pressing driver for driving the pressing block to move vertically;
所述后盖下压机构包括下压块和下压驱动器,所述下压驱动器驱动所述下压块围绕竖向轴线转动并驱动所述下压块竖向移动;The rear cover pressing mechanism includes a pressing block and a pressing driver, and the pressing driver drives the pressing block to rotate around a vertical axis and drives the pressing block to move vertically;
所述压合机构包括压合块和用于驱动所述压合块竖向移动的压合驱动器。The pressing mechanism includes a pressing block and a pressing driver for driving the pressing block to move vertically.
作为本发明优选的方案,所述前盖装载工作台包括底座和前盖定位机构;所述按键装载工作台包括底座和相机定位机构;所述热铆工作台包括底座和相机定位机构;所述PCB板校准工作台包括底座和PCB板定位机构,所述PCB板装载工作台包括底座和相机定位机构;所述PCB板固定工作台包括底座和相机定位机构;所述镜头装载工作台包括底座和相机定位机构;所述镜头固定工作台包括底座和相机定位机构;所述电池支架定位工作台包括底座和电池支架定位机构,所述电池支架装载工作台包括底座和相机定位机构;所述电池装载工作台包括底座和相机定位机构;所述相机压合工作台包括底座和相机定位机构。As a preferred solution of the present invention, the front cover loading workbench includes a base and a front cover positioning mechanism; the button loading workbench includes a base and a camera positioning mechanism; the hot riveting workbench includes a base and a camera positioning mechanism; The PCB board calibration table includes a base and a PCB board positioning mechanism, and the PCB board loading table includes a base and a camera positioning mechanism; the PCB board fixing table includes a base and a camera positioning mechanism; the lens loading table includes a base and a camera positioning mechanism. Camera positioning mechanism; the lens fixing worktable includes a base and a camera positioning mechanism; the battery holder positioning workbench includes a base and a battery holder positioning mechanism, and the battery holder loading workbench includes a base and a camera positioning mechanism; the battery loading The workbench includes a base and a camera positioning mechanism; the camera pressing workbench includes a base and a camera positioning mechanism.
本发明实施例一种相机自动化生产系统与现有技术相比,其有益效果在于:Compared with the prior art, a camera automatic production system in the embodiment of the present invention has the beneficial effects of:
本发明通过送料装置与其他的装载装置、固定装置配合,能够对相机工件上的每一配件进行精准装配,保证装配位置准确,且持续不间断,工序连贯进行,相机工件无需人工转移,有效保证每一工序自动控制精确度高,实现全自动化生产能有效提相机工件的生产效率与良品率,也降低了用人的成本。The present invention cooperates with other loading devices and fixing devices through the feeding device, so that each accessory on the camera workpiece can be assembled accurately, ensuring that the assembly position is accurate, continuous and uninterrupted, and the process is carried out continuously. The camera workpiece does not need to be manually transferred, effectively ensuring The automatic control of each process has high precision, and the realization of fully automated production can effectively improve the production efficiency and yield rate of camera workpieces, and also reduce the cost of employment.
附图说明Description of drawings
图1是本发明实施例提供的前盖定位装载装置的结构示意图;Fig. 1 is a schematic structural view of a front cover positioning and loading device provided by an embodiment of the present invention;
图2是前盖装载机械手的结构示意一图;Fig. 2 is a schematic diagram of the structure of the front cover loading manipulator;
图3是前盖装载机械手的结构示意二图;Fig. 3 is a schematic diagram of the structure of the front cover loading manipulator;
图4是按键定位装载装置的结构示意图;Fig. 4 is a structural schematic diagram of a button positioning loading device;
图5是第一按键装载机械手的结构示意图;Fig. 5 is a structural schematic diagram of the first button loading manipulator;
图6是按键热铆装置的结构示意图;Fig. 6 is a structural schematic diagram of a key hot riveting device;
图7是PCB板定位装载装置的结构示意图;Fig. 7 is a structural schematic diagram of a PCB board positioning and loading device;
图8是PCB板固定装置的结构示意图;Fig. 8 is a structural schematic diagram of a PCB board fixing device;
图9是镜头定位装载装置的结构示意图;9 is a schematic structural view of the lens positioning and loading device;
图10是镜头固定装置的结构示意图;Fig. 10 is a schematic structural view of the lens fixing device;
图11是电池支架定位装载装置的结构示意图;Fig. 11 is a schematic structural view of the battery holder positioning and loading device;
图12是电池与后盖装载装置的结构示意图;Fig. 12 is a schematic structural view of the battery and the rear cover loading device;
图13是后盖压合装置的结构示意图;Fig. 13 is a schematic structural view of the back cover pressing device;
图14是下料分拣装置的结构示意图;Fig. 14 is a schematic structural view of the unloading sorting device;
图中,100为机架;In the figure, 100 is a rack;
201为送料传送带;202为载具;201 is a feeding conveyor belt; 202 is a carrier;
300为前盖定位装载装置;301为前盖物料盘;302为前盖装载工作台;303为前盖装载连接座;304为前盖吸盘;305为翻转驱动器;306为前盖装载夹具;307为前盖装载推杆;300 is a front cover positioning loading device; 301 is a front cover material tray; 302 is a front cover loading workbench; 303 is a front cover loading connection seat; 304 is a front cover suction cup; 305 is a turning driver; 306 is a front cover loading fixture; 307 Load push rods for the front cover;
400为按键定位装载装置;401为按键物料盘;402为按键装载工作台;400 is a button positioning loading device; 401 is a button material tray; 402 is a button loading workbench;
403为第一按键装载连接座;404为按键吸盘;405为定位柱;406为第二按键装载连接座;407为按键装载夹具;408为按键视觉识别定位装置;409为按键装载推杆;403 is the first button loading connection seat; 404 is the button suction cup; 405 is the positioning column; 406 is the second button loading connection seat; 407 is the button loading fixture; 408 is the button visual recognition positioning device; 409 is the button loading push rod;
500为按键热铆装置;501为热铆工作台;502为热铆机;503为按键热铆连接座;504为按键热铆夹具;505为热铆输送驱动器;506为热铆机架;507为热铆放料区;508为热铆区;500 is the button hot riveting device; 501 is the hot riveting workbench; 502 is the hot riveting machine; 503 is the button hot riveting connection seat; 504 is the button hot riveting jig; 505 is the hot riveting conveying driver; It is the hot riveting discharge area; 508 is the hot riveting area;
509为按键热铆推杆;509 is a button hot riveting push rod;
600为PCB板定位装载装置;601为PCB板物料盘;602为PCB板校准工作台;603为PCB板装载工作台;604为PCB板装载连接座;605为PCB板吸盘;606为PCB板装载夹具;607为PCB板装载推杆;600 is the PCB board positioning and loading device; 601 is the PCB board material tray; 602 is the PCB board calibration table; 603 is the PCB board loading table; 604 is the PCB board loading connection seat; 605 is the PCB board suction cup; 606 is the PCB board loading Fixture; 607 is the PCB loading push rod;
700为PCB板固定装置;701为PCB板固定工作台;702为第一螺丝仓;703为PCB板固定连接座;704为第一电批机构;705为PCB板固定夹具;706为PCB板固定推杆;700 is the PCB board fixing device; 701 is the PCB board fixing workbench; 702 is the first screw warehouse; 703 is the PCB board fixing connection seat; 704 is the first electric batch mechanism; 705 is the PCB board fixing fixture; 706 is the PCB board fixing putter;
800为镜头定位装载装置;801为镜头物料盘;802为镜头装载工作台;803为镜头装载连接座;804为第一镜头装载夹具;805为第二镜头装载夹具;806为镜头装载推杆;807为第一摄像机;808为第二摄像机;800 is a lens positioning loading device; 801 is a lens material tray; 802 is a lens loading workbench; 803 is a lens loading connection seat; 804 is a first lens loading fixture; 805 is a second lens loading fixture; 806 is a lens loading push rod; 807 is the first camera; 808 is the second camera;
900为镜头固定装置;901为镜头固定工作台;902为第二螺丝仓;903为第一镜头固定连接座;904为第二电批机构;905为第二镜头固定连接座;906为镜头固定工件夹具;907为镜头固定推杆;900 is the lens fixing device; 901 is the lens fixing workbench; 902 is the second screw compartment; 903 is the first lens fixing connection seat; 904 is the second electric batch mechanism; 905 is the second lens fixing connection seat; 906 is the lens fixing Workpiece fixture; 907 is the lens fixing push rod;
1000为电池支架定位装载装置;1001为电池支架物料盘;1002为电池支架定位工作台;1003为电池支架装载工作台;1004为电池支架装载连接座;1005为电池支架吸盘;1000 is a positioning and loading device for a battery stand; 1001 is a material tray for a battery stand; 1002 is a positioning workbench for a battery stand; 1003 is a loading workbench for a battery stand; 1004 is a loading connection seat for a battery stand; 1005 is a suction cup for a battery stand;
1006为电池支架装载夹具;1007为电池支架装载推杆;1006 is the battery bracket loading fixture; 1007 is the battery bracket loading push rod;
1100为电池与后盖装载装置;1101为电池物料盘;1102为后盖物料盘;1103为电池装载工作台;1104为电池装载连接座;1105为电池吸盘;1106为电池装载夹具;1107为按压机构;1108为后盖装载连接座;1109为后盖吸盘;1110为后盖下压机构;1111为电池与后盖装载推杆;1100 is the battery and back cover loading device; 1101 is the battery material tray; 1102 is the back cover material tray; 1103 is the battery loading workbench; 1104 is the battery loading connection seat; 1105 is the battery suction cup; 1106 is the battery loading fixture; Mechanism; 1108 is the back cover loading connection seat; 1109 is the back cover suction cup; 1110 is the back cover pressing mechanism; 1111 is the battery and the back cover loading push rod;
1200为后盖压合装置;1201为相机压合工作台;1202为压合机构;1203为后盖压合连接座;1204为后盖压合夹具;1205为压合输送驱动器;1206为压合机架;1207为压合放料区;1208为压合区;1209为后盖压合推杆;1200 is the back cover pressing device; 1201 is the camera pressing workbench; 1202 is the pressing mechanism; 1203 is the back cover pressing connection seat; 1204 is the back cover pressing fixture; 1205 is the pressing delivery driver; 1206 is the pressing Frame; 1207 is the pressing and discharging area; 1208 is the pressing area; 1209 is the back cover pressing push rod;
1300为下料分拣装置;1301为下料架;1302为良品盒;1303为不良品盒;1304为分拣吸盘;1305为载具夹具;1036为分拣推杆;1300 is the unloading and sorting device; 1301 is the unloading rack; 1302 is the good product box; 1303 is the defective product box; 1304 is the sorting suction cup; 1305 is the carrier fixture; 1036 is the sorting push rod;
1401为回料传送带。1401 is a return conveyor belt.
具体实施方式Detailed ways
下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明,但不用来限制本发明的范围。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
在本发明的描述中,应当理解的是,本发明中采用术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", " The orientation or positional relationship indicated by "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of description The present invention and simplified description do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
如图1至图14所示,本发明提供的一种相机自动化生产系统的优选实施例,其包括机架100、送料装置200,以及,沿所述送料装置200的输送方向依次设置在所述机架100上的前盖定位装载装置300、按键定位装载装置400、按键热铆装置500、PCB板定位装载装置600、PCB板固定装置700、镜头定位装载装置800、镜头固定装置900、电池支架定位装载装置1000、电池与后盖装载装置1100和后盖压合装置1200;所述送料装置200包括用于输送载具202的送料传送带201;通过送料传送带201能够输送载具202,装置从载具202取出工件,完成当前装配加工后,将已装配的工件放回载具202内,送料传送带201继续输送载有工件的载具202,下一工序的装置从载具202取出工件进行加工。As shown in Fig. 1 to Fig. 14, a preferred embodiment of a camera automatic production system provided by the present invention includes a frame 100, a feeding device 200, and is arranged in sequence along the conveying direction of the feeding device 200 on the Front cover positioning and loading device 300, button positioning and loading device 400, button hot riveting device 500, PCB board positioning and loading device 600, PCB board fixing device 700, lens positioning and loading device 800, lens fixing device 900, battery holder on the frame 100 Positioning the loading device 1000, the battery and the back cover loading device 1100 and the back cover pressing device 1200; the feeding device 200 includes a feeding conveyor belt 201 for conveying the carrier 202; The tool 202 takes out the workpiece. After the current assembly process is completed, the assembled workpiece is put back into the carrier 202. The feeding conveyor belt 201 continues to transport the carrier 202 loaded with the workpiece. The device in the next process takes out the workpiece from the carrier 202 for processing.
所述前盖定位装载装置300包括用于放置前盖的前盖物料盘301,用于校准前盖位置的前盖装载工作台302,以及,用于在所述送料装置200的送料传送带201上的载具202、前盖装载工作台302与前盖物料盘301之间传输前盖的前盖装载机械手;所述按键装载工作台402包括底座和相机定位机构,所述前盖装载机械手包括可转动连接地在机械臂末端的前盖装载连接座303,以及,设置在所述前盖装载连接座303上的前盖吸盘304和前盖装载夹具306,所述前盖吸盘304与所述前盖装载连接座303之间设有用于驱动所述前盖吸盘304180°翻转的翻转驱动器305,所述前盖定位装载装置300还包括多个设置在所述送料传送带201上的用于检测载具202的前盖装载传感器和用于截停载具202的前盖装载推杆307,设置多个前盖装载推杆307能够对所有在前盖定位装载装置300区域内的载具202进行拦截,保证每一载具在输送运行与拦截时保持在预设间隔距离;下面其他装置同理;优选的两个所述前盖装载推杆307之间还设有 固定推杆,当前盖装载传感器检测到载具202时,通过前盖装载推杆307对载具202进行拦截,固定推杆对载具202进一步拦截固定,保证载具202的稳定性。前盖装载夹具306能将前盖放置于拦截的载具202内,当前盖完成放置后,前盖装载推杆307收回,使载有前盖的载具202继续沿送料传送带201继续输送,保证前盖定位装载装置300能够无间断工作,以及保证后续工序的连续无间断进行,提高工作效率。The front cover positioning and loading device 300 includes a front cover material tray 301 for placing the front cover, a front cover loading workbench 302 for calibrating the position of the front cover, and for feeding on the feeding conveyor belt 201 of the feeding device 200 The front cover loading manipulator that transfers the front cover between the carrier 202, the front cover loading workbench 302 and the front cover material tray 301; the button loading workbench 402 includes a base and a camera positioning mechanism, and the front cover loading manipulator includes a The front cover loading connection seat 303 at the end of the mechanical arm is rotatably connected, and the front cover suction cup 304 and the front cover loading fixture 306 that are arranged on the front cover loading connection seat 303, the front cover suction cup 304 is connected to the front cover loading connection seat 303. A turning driver 305 for driving the front cover suction cup 304 to turn over 180° is arranged between the cover loading connection seats 303, and the front cover positioning and loading device 300 also includes a plurality of detection carriers arranged on the feeding conveyor belt 201 The front cover loading sensor 202 and the front cover loading push rod 307 for stopping the carrier 202, setting a plurality of front cover loading push rods 307 can intercept all the carriers 202 in the area of the front cover positioning loading device 300, Ensure that each carrier is kept at a preset distance during conveying operation and interception; the same applies to other devices below; preferably, a fixed push rod is also provided between the two front cover loading push rods 307, and the front cover loading sensor detects When reaching the carrier 202, the carrier 202 is intercepted by the front cover loading push rod 307, and the fixed push rod further intercepts and fixes the carrier 202 to ensure the stability of the carrier 202. The front cover loading fixture 306 can place the front cover in the intercepted carrier 202. After the front cover is placed, the front cover loading push rod 307 is retracted, so that the carrier 202 carrying the front cover continues to be conveyed along the feeding conveyor belt 201, ensuring The front cover positioning and loading device 300 can work without interruption, and ensure the continuous and uninterrupted progress of subsequent processes, thereby improving work efficiency.
前盖定位装载装置300工作时,未装载有工件的载具202在送料传送带201上输送,当前盖装载传感器检测到载具202到达前盖定位装载装置300的预设位置后,反馈电信号并使前盖装载推杆307伸出其推杆将该载具202截停,同时固定推杆伸出其推杆将该载具202抵靠在送料传送带201的一侧,并且下一工位上的前盖装载推杆307伸出其推杆将下一个载具202截停;前盖装载机械手的前盖吸盘304吸取前盖物料盘301上的前盖并能将前盖进行180°翻转,同时前盖装载机械手的机械臂动作使前盖放置于前盖装载工作台302,前盖装载工作台302通过前盖装载工作台302的相机定位机构对前盖的位置进行校准,然后前盖装载连接座303方便前盖装载夹具306夹取位于前盖装载工作台302上的前盖并通过机械臂动作使将前盖移动放置到处于待加工工位的载具202上;然后装载有相机工件(前盖)的载具202继续通过送料传送带201上输送送到按键定位装载装置400处,下一个相机载具2026(空的相机载具202)进入前盖定位装载装置300的待加工工位。When the front cover positioning and loading device 300 is working, the carrier 202 not loaded with workpieces is transported on the feeding conveyor belt 201. After the front cover loading sensor detects that the carrier 202 reaches the preset position of the front cover positioning and loading device 300, it feeds back an electrical signal and Make the front cover loading push rod 307 stretch out its push rod to stop the carrier 202, while the fixed push rod stretches out its push rod to push the carrier 202 against one side of the feeding conveyor belt 201, and the next station The front cover loading push rod 307 stretches out its push rod to stop the next carrier 202; the front cover suction cup 304 of the front cover loading manipulator sucks the front cover on the front cover material tray 301 and can turn the front cover 180 °, At the same time, the mechanical arm of the front cover loading manipulator moves to place the front cover on the front cover loading workbench 302. The front cover loading workbench 302 calibrates the position of the front cover through the camera positioning mechanism of the front cover loading workbench 302, and then the front cover loading The connecting seat 303 facilitates the front cover loading fixture 306 to clamp the front cover located on the front cover loading workbench 302 and move the front cover to the carrier 202 at the station to be processed through the action of the mechanical arm; then the camera workpiece is loaded The carrier 202 of the (front cover) continues to be transported to the button positioning loading device 400 through the feeding conveyor belt 201, and the next camera carrier 2026 (empty camera carrier 202) enters the to-be-processed station of the front cover positioning loading device 300 .
所述按键定位装载装置400包括用于放置按键的按键物料盘401和用于校准与固定相机工件位置的按键装载工作台402、用于在所述按键物料盘401与所述按键装载工作台402之间传输按键的第一按键装载机械手、用于在所述送料装置200的送料传送带201上的载具202与所述按键装载工作台402之间传输相机工件的第二按键装载机械手;所述按键装载工作台402包括底座和相机定位机构,所述第一按键装载机械手包括连接地在机械臂末端的第一按键装载连接座403,以及,间隔设置在所述按键装载连接座上的按键吸盘404和定位柱405,所述定位柱405与按键上的定位孔插接配合,所述第一按键装载机械手上设有用于检测按键安装情况的按键视觉识别定位装置408,所述按键视觉识别定位装置408设置在所述按键装载连接座上;所述第二按键装载机械手包括连接地在机械臂末端的第二按键装载连接座406和设置在所述第二按键装载连接座406上的按键装载夹具407;所述按键定位装载装置400还包括设置在所述送料传送带201上的用于检测载具202的按键装载传感器和用于截停载具202的按键装载推杆409。The button positioning and loading device 400 includes a button material tray 401 for placing buttons and a button loading workbench 402 for calibrating and fixing the position of the camera workpiece, and is used to place the buttons on the button material tray 401 and the button loading workbench 402. The first key loading manipulator for transporting keys between them, the second key loading manipulator for transporting camera workpieces between the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the key loading workbench 402; The key loading workbench 402 includes a base and a camera positioning mechanism, and the first key loading manipulator includes a first key loading connecting seat 403 connected to the end of the mechanical arm, and key suction cups arranged at intervals on the key loading connecting seat 404 and a positioning column 405, the positioning column 405 is mated with the positioning hole on the button, the first button loading manipulator is provided with a button visual identification and positioning device 408 for detecting the installation of the button, and the button is visually identified and positioned The device 408 is arranged on the button loading connection seat; the second button loading manipulator includes a second button loading connection seat 406 connected at the end of the mechanical arm and a button loading connection seat arranged on the second button loading connection seat 406. Fixture 407 ; the button positioning and loading device 400 also includes a button loading sensor for detecting the carrier 202 and a button loading push rod 409 for stopping the carrier 202 arranged on the feeding conveyor belt 201 .
由前盖定位装载装置300加工完成且装载有相机工件的载具202上随着送料传送带201输送进入按键定位装载装置400的区域;当按键装载传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至按键装载推杆409,按键装载推杆409的推杆伸出将载具202截停,第二按键装载机械手上的按键装载夹具407夹取相机工件并放置在按键装载工作台402上校准与固定,同时,第一按键装载机械手上的按键吸盘404吸取按键物料盘401上的按键并动作放置在按键装载工作台402上的相机工件上,而且定位柱405插接在按键上的定位孔上,保证按键吸盘404吸取按键的位置准确,而且通过按键视觉识别定位装置408能检测按键安装情况,保证按键安装在相机工件上的位置准确;最后,通过第二按键装载机械手上的按键装载夹具407将按键装载后相机工件夹取到原本的载具202上,然后装载有相机工件的载具202继续通过送料传送带201上输送送到按键热铆装置500处。The carrier 202 processed by the front cover positioning and loading device 300 and loaded with the camera workpiece is transported into the area of the button positioning and loading device 400 along with the feeding conveyor 201; when the button loading sensor detects that the carrier 202 reaches the preset position, it is converted into an electric signal, and the electrical signal is transmitted to the button loading push rod 409, the push rod of the button loading push rod 409 stretches out to stop the carrier 202, and the button loading fixture 407 on the second button loading manipulator grabs the camera workpiece and places it on the button Calibrate and fix on the loading table 402. At the same time, the button sucker 404 on the first button loading manipulator absorbs the buttons on the button material tray 401 and places them on the camera workpiece on the button loading table 402, and the positioning column 405 is plugged in. On the positioning hole on the button, ensure that the position of the button sucker 404 to absorb the button is accurate, and the installation of the button can be detected by the button visual recognition positioning device 408, so as to ensure that the location where the button is installed on the camera workpiece is accurate; finally, load the button through the second button The button loading jig 407 on the manipulator clamps the camera workpiece after the button is loaded onto the original carrier 202 , and then the carrier 202 loaded with the camera workpiece continues to be transported to the button hot riveting device 500 through the feeding conveyor belt 201 .
所述按键热铆装置500包括用于校准与固定相机工件位置的热铆工作台501、用于对所述热铆工作台501的相机工件的按键热铆的热铆机502和用于在所述送料装置200的送料传送带201上的载具202与所述热铆工作台501之间传输相机工件的热铆机502械手,所述热铆机502械手包括连接地在机械臂末端的按键热铆连接座503,以及,设置在所述按键热铆连接座503上的按键热铆夹具504;所述热铆工作台501包括底座和相机定位机构;所述按键热铆装置500还包括热铆输送驱动器505,以及,设有热铆放料区507和热铆区508的热铆机502架506,所述热铆区508位于所述热铆机502的正下方,所述热铆输送驱动器505与所述热铆工作台501连接并驱动所述热铆工作台501在所述热铆放料区507和所述热铆区508之间往复运动;所述按键热铆装置500还包括设置在所述送料传送带201上的用于检测载具202的按键热铆传感器和用于 截停载具202的按键热铆推杆509。The key hot riveting device 500 includes a hot riveting workbench 501 for calibrating and fixing the position of the camera workpiece, a hot riveting machine 502 for hot riveting the buttons of the camera workpiece on the hot riveting workbench 501, and a hot riveting machine 502 for The carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the hot riveting workbench 501 transfer the hot riveting machine 502 manipulators for the camera workpiece, and the hot riveting machine 502 manipulators include a The key hot riveting connection seat 503, and the button hot riveting fixture 504 arranged on the button hot riveting connection seat 503; the hot riveting workbench 501 includes a base and a camera positioning mechanism; the button hot riveting device 500 also includes The hot riveting conveying driver 505, and the hot riveting machine 502 frame 506 provided with the hot riveting discharge area 507 and the hot riveting area 508, the hot riveting area 508 is located directly below the hot riveting machine 502, the hot riveting The conveying driver 505 is connected with the hot riveting table 501 and drives the hot riveting table 501 to reciprocate between the hot riveting discharge area 507 and the hot riveting area 508; the button hot riveting device 500 also It includes a button hot riveting sensor for detecting the carrier 202 and a button hot riveting push rod 509 for stopping the carrier 202 arranged on the feeding conveyor belt 201 .
由按键定位装载装置400加工完成且装载有相机工件的载具202上随着送料传送带201输送进入按键热铆装置500的区域;当按键热铆传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至按键热铆推杆509,按键热铆推杆509的推杆伸出将载具202截停,热铆机502械手上的按键热铆夹具504从载具202上夹取相机工件并放置在位于热铆放料区507的热铆工作台501上校准与固定,通过热铆输送驱动器505驱动热铆工作台501移动至热铆区508,然后热铆机502对位于热铆区508的热铆工作台501上的相机工件按键进行热铆固定;最后,完成热铆后,热铆输送驱动器505驱动热铆工作台501移动至热铆放料区507,热铆机502械手上的按键热铆夹具504从热铆工作台501夹取相机工件并放置在原来的载具202上,然后装载有相机工件的载具202继续通过送料传送带201上输送送到PCB板定位装载装置600处。The carrier 202 processed by the button positioning loading device 400 and loaded with the camera workpiece is transported into the area of the button hot riveting device 500 along with the feeding conveyor belt 201; signal, and the electrical signal is transmitted to the button hot riveting push rod 509, the push rod of the button hot riveting push rod 509 stretches out and the carrier 202 is stopped, and the button hot riveting fixture 504 on the hot riveting machine 502 manipulator is removed from the carrier 202 Clamp the camera workpiece and place it on the hot riveting workbench 501 located in the hot riveting discharge area 507 for calibration and fixation, drive the hot riveting workbench 501 to the hot riveting area 508 through the hot riveting conveying driver 505, and then the hot riveting machine 502 Carry out thermal riveting to the camera workpiece buttons on the hot riveting workbench 501 in the hot riveting area 508; finally, after the hot riveting is completed, the hot riveting conveying driver 505 drives the hot riveting workbench 501 to move to the hot riveting discharge area 507, and the hot riveting The button hot riveting jig 504 on the manipulator of the riveting machine 502 grabs the camera workpiece from the hot riveting workbench 501 and places it on the original carrier 202, and then the carrier 202 loaded with the camera workpiece continues to be conveyed to the The PCB board is positioned at the loading device 600 .
所述PCB板定位装载装置600包括用于放置PCB板的PCB板物料盘601,用于校准PCB板位置的PCB板校准工作台602,用于校准与固定相机工件位置的PCB板装载工作台603,以及,用于在PCB板物料盘601、PCB板校准工作台602与PCB板装载工作台603之间传输PCB板和在所述送料装置200的送料传送带201上的载具202与PCB板装载工作台603之间传输相机工件的PCB板装载机械手;所述PCB板校准工作台602包括底座和PCB板定位机构,所述PCB板装载工作台603包括底座和相机定位机构;所述PCB板装载机械手包括可转动连接地在机械臂末端的PCB板装载连接座604,以及,设置在所述PCB板装载连接座604上的用于传输PCB板的PCB板吸盘605和用于传输相机工件的PCB板装载夹具606;所述PCB板定位装载装置600还包括设置在所述送料传送带201上的用于检测载具202的PCB板装载传感器和用于截停载具202的PCB板装载推杆607。The PCB board positioning and loading device 600 includes a PCB board material tray 601 for placing the PCB board, a PCB board calibration workbench 602 for calibrating the position of the PCB board, and a PCB board loading workbench 603 for calibrating and fixing the position of the camera workpiece , and, for transferring the PCB board and the carrier 202 and the PCB board loading on the feeding conveyor belt 201 of the feeding device 200 between the PCB board material tray 601, the PCB board calibration workbench 602 and the PCB board loading workbench 603 The PCB loading manipulator that transmits the camera workpiece between the workbenches 603; the PCB board calibration workbench 602 includes a base and a PCB board positioning mechanism, and the PCB board loading workbench 603 includes a base and a camera positioning mechanism; the PCB board loading The manipulator includes a rotatably connected PCB board loading connection seat 604 at the end of the mechanical arm, and a PCB suction cup 605 for transferring the PCB board and a PCB for transferring the camera workpiece that are arranged on the PCB board loading connection seat 604 Board loading fixture 606; the PCB board positioning loading device 600 also includes a PCB board loading sensor for detecting the carrier 202 and a PCB board loading push rod 607 for stopping the carrier 202 arranged on the feeding conveyor belt 201 .
由按键热铆装置500加工完成且装载有相机工件的载具202上随着送料传送带201输送进入PCB板定位装载装置600的区域;当PCB板装载传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至PCB板装载推杆607,PCB板装载推杆607的推杆伸出将载具202截停,PCB板装载机械手上的PCB板装载夹具606从载具202上夹取相机工件并放置在PCB板装载工作台603上校准与固定,然后PCB板装载机械手上的PCB板吸盘605从PCB板物料盘601吸取PCB板并放置在PCB板校准工作台602上校准,接着,PCB板吸盘605吸取已完成校准的PCB板放置在PCB板装载工作台603上的相机工件上;最后,PCB板装载夹具606从PCB板装载工作台603夹取相机工件并放置在原来的载具202上,然后装载有相机工件的载具202继续通过送料传送带201上输送送到PCB板固定装置700处。The carrier 202 processed by the button hot riveting device 500 and loaded with the camera workpiece is transported into the area of the PCB board positioning loading device 600 along with the feeding conveyor belt 201; when the PCB board loading sensor detects that the carrier 202 reaches the preset position, it is converted into electrical signal, and the electrical signal is transmitted to the PCB board loading push rod 607, and the push rod of the PCB board loading push rod 607 stretches out to stop the carrier 202, and the PCB board loading fixture 606 on the PCB board loading manipulator is lifted from the carrier 202 Clamp the camera workpiece and place it on the PCB board loading workbench 603 for calibration and fixation, then the PCB board sucker 605 on the PCB board loading manipulator sucks the PCB board from the PCB board material tray 601 and places it on the PCB board calibration workbench 602 for calibration, Then, the PCB board sucker 605 picks up the calibrated PCB board and places it on the camera workpiece on the PCB board loading workbench 603; finally, the PCB board loading fixture 606 clamps the camera workpiece from the PCB board loading workbench 603 and places it on the original On the carrier 202 , the carrier 202 loaded with the camera workpiece continues to be transported to the PCB board fixing device 700 through the feeding conveyor belt 201 .
所述PCB板固定装置700包括用于校准与固定相机工件位置的PCB板固定工作台701、用于供应螺丝的第一螺丝仓702、用于在所述送料装置200的送料传送带201上的载具202与PCB板固定工作台701之间传输相机工件和用于拾取所述第一螺丝仓702的供应螺丝并将螺丝拧紧在相机工件内的PCB板固定机械手;所述PCB板固定工作台701包括底座和相机定位机构;The PCB board fixing device 700 includes a PCB board fixing workbench 701 for calibrating and fixing the position of the camera workpiece, a first screw warehouse 702 for supplying screws, and a carrier on the feeding conveyor belt 201 of the feeding device 200. Between tool 202 and the PCB board fixing workbench 701, transfer the camera workpiece and be used to pick up the supply screws of the first screw bin 702 and tighten the screws into the PCB board fixing manipulator in the camera workpiece; the PCB board fixing workbench 701 Including base and camera positioning mechanism;
所述PCB板固定机械手包括可转动连接地在机械臂末端的PCB板固定连接座703,以及,设置在所述PCB板固定连接座703上的用于拾取与拧紧螺丝的第一电批机构704和用于传输相机工件的PCB板固定夹具705;所述PCB板固定装置700还包括设置在所述送料传送带201上的用于检测载具202的PCB板固定传感器和用于截停载具202的PCB板固定推杆706。The PCB board fixing manipulator includes a PCB board fixing connection seat 703 rotatably connected at the end of the mechanical arm, and a first electric batch mechanism 704 arranged on the PCB board fixing connection seat 703 for picking up and tightening screws And the PCB board fixing fixture 705 that is used to transmit camera workpiece; Described PCB board fixing device 700 also comprises the PCB board fixing sensor that is arranged on the described feed conveyer belt 201 and is used to detect carrier 202 and is used to stop carrier 202 The PCB board fixes the push rod 706.
由PCB板定位装载装置600加工完成且装载有相机工件的载具202上随着送料传送带201输送进入PCB板固定装置700的区域;当PCB板固定传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至PCB板固定推杆706,PCB板固定推杆706的推杆伸出将载具202截停,PCB板固定机械手上的PCB板固定夹具705从载具202上夹取相机工件并放置在PCB板固定工作台701上校准与固定,然后,PCB板固定机械手上的第一电批机构704拾取第一螺丝仓702的供应螺丝并拧紧螺丝使PCB板固定于相机工件上;最后,PCB板固定夹具705从PCB板固定工作台701夹取相机工件并放置在原来的载具202上,然后装载有相机工件的载具202继续通过送料传送带201上输送送到镜头定位装载装置800处。The carrier 202 that is processed by the PCB board positioning and loading device 600 and loaded with the camera workpiece is transported into the area of the PCB board fixing device 700 along with the feeding conveyor belt 201; when the PCB board fixing sensor detects that the carrier 202 arrives at the preset position, it is converted into electrical signal, and the electrical signal is transmitted to the PCB board fixed push rod 706, the push rod of the PCB board fixed push rod 706 stretches out and the carrier 202 is stopped, and the PCB board fixed fixture 705 on the PCB board fixed manipulator is lifted from the carrier 202 Clamp the camera workpiece and place it on the PCB board fixing table 701 for calibration and fixation, then, the first electric batch mechanism 704 on the PCB board fixing manipulator picks up the supply screws of the first screw bin 702 and tightens the screws to fix the PCB board on the camera On the workpiece; finally, the PCB board fixing fixture 705 clamps the camera workpiece from the PCB board fixing workbench 701 and places it on the original carrier 202, and then the carrier 202 loaded with the camera workpiece continues to be delivered to the lens through the feeding conveyor belt 201 The loading device 800 is positioned.
所述镜头定位装载装置800包括用于放置镜头的镜头物料盘801,用于校准与固定相机工 件位置的镜头装载工作台802,用于在镜头物料盘801与镜头装载工作台802之间传输镜头和在所述送料装置200的送料传送带201上的载具202与镜头装载工作台802之间传输相机工件的镜头装载机械手;所述镜头装载工作台802包括底座和相机定位机构;The lens positioning and loading device 800 includes a lens material tray 801 for placing lenses, a lens loading workbench 802 for calibrating and fixing the position of the camera workpiece, and is used for transferring lenses between the lens material tray 801 and the lens loading workbench 802 And the lens loading manipulator that transfers the camera workpiece between the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the lens loading workbench 802; the lens loading workbench 802 includes a base and a camera positioning mechanism;
所述镜头装载机械手包括可转动连接地在机械臂末端的镜头装载连接座803,以及,设置在所述镜头装载连接座803上的用于传输镜头的第一镜头装载夹具804和用于传输相机工件的第二镜头装载夹具805;The lens loading manipulator includes a lens loading connection base 803 that is rotatably connected at the end of the mechanical arm, and a first lens loading fixture 804 for transporting the lens and a first lens loading fixture 804 for transporting the camera are arranged on the lens loading connection base 803 . Second lens loading fixture 805 for workpiece;
所述镜头定位装载装置800还包括设置在所述送料传送带201上的用于检测载具202的镜头装载传感器和用于截停载具202的镜头装载推杆806;The lens positioning and loading device 800 also includes a lens loading sensor for detecting the carrier 202 and a lens loading push rod 806 for stopping the carrier 202 arranged on the feeding conveyor belt 201 ;
所述镜头定位装载装置800还包括镜头视觉识别定位装置,所述镜头视觉识别定位装置包括设置在所述镜头装载连接座803的第一摄像机807和设置在所述镜头物料盘801的侧旁的第二摄像机808;所述第一摄像机807用于检测镜头安装情况;所述第二摄像机808用于检测镜头是否完好。The lens positioning and loading device 800 also includes a lens visual recognition and positioning device, and the lens visual recognition and positioning device includes a first camera 807 set on the lens loading connection seat 803 and a camera 807 set on the side of the lens material tray 801 The second camera 808; the first camera 807 is used to detect the installation of the lens; the second camera 808 is used to detect whether the lens is in good condition.
由PCB板固定装置700加工完成且装载有相机工件的载具202上随着送料传送带201输送进入镜头定位装载装置800的区域;当镜头装载传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至镜头装载推杆806,镜头装载推杆806的推杆伸出将载具202截停,镜头装载机械手上的第二镜头装载夹具805从载具202上夹取相机工件并放置在镜头装载工作台802上校准与固定,然后,镜头装载机械手上的第一镜头装载夹具804从镜头物料盘801取出镜头并放置于镜头装载工作台802上的相机工件上,第一镜头装载夹具804夹取镜头后先通过第二摄像机808检查镜头是否完好;然后,第二镜头装载夹具805从镜头装载工作台802夹取相机工件并放置在原来的载具202上,最后装载有相机工件的载具202继续通过送料传送带201上输送送到镜头固定装置900处。The carrier 202 processed by the PCB board fixing device 700 and loaded with the camera workpiece is transported into the area of the lens positioning loading device 800 along with the feeding conveyor belt 201; when the lens loading sensor detects that the carrier 202 reaches the preset position, it is converted into an electrical signal , and transmit the electrical signal to the lens loading push rod 806, the push rod of the lens loading push rod 806 stretches out to stop the carrier 202, and the second lens loading fixture 805 on the lens loading manipulator clamps the camera workpiece from the carrier 202 And place it on the lens loading workbench 802 for calibration and fixation. Then, the first lens loading fixture 804 on the lens loading manipulator takes out the lens from the lens material tray 801 and places it on the camera workpiece on the lens loading workbench 802. The first lens After the lens is picked up by the loading jig 804, the second camera 808 is used to check whether the lens is in good condition; then, the second lens loading jig 805 picks up the camera workpiece from the lens loading workbench 802 and places it on the original carrier 202, and finally loads the camera The workpiece carrier 202 continues to be transported to the lens fixing device 900 through the feeding conveyor belt 201 .
所述镜头固定装置900包括用于校准与固定相机工件位置的镜头固定工作台901,用于供应螺丝的第二螺丝仓902,用于在所述送料装置200的送料传送带201上的载具202与镜头固定工作台901之间传输相机工件的第一镜头固定机械手,以及,用于拾取所述第二螺丝仓902的供应螺丝并将螺丝拧紧在相机工件内的第二镜头固定机械手;所述镜头固定工作台901包括底座和相机定位机构;所述第一镜头固定机械手包括连接地在机械臂末端的第一镜头固定连接座903,以及,设置在所述第二镜头固定连接座905上的第二电批机构904,所述第二镜头固定机械手包括连接地在机械臂末端的第二镜头固定连接座905,以及,设置在所述第二镜头固定连接座905上的镜头固定工件夹具906;所述镜头固定装置900还包括设置在所述送料传送带201上的用于检测载具202的镜头固定传感器和用于截停载具202的镜头固定推杆907。The lens fixing device 900 includes a lens fixing workbench 901 for calibrating and fixing the position of the camera workpiece, a second screw warehouse 902 for supplying screws, and a carrier 202 on the feeding conveyor belt 201 of the feeding device 200 The first lens fixing manipulator for transferring the camera workpiece between the lens fixing workbench 901, and the second lens fixing manipulator for picking up the supply screws of the second screw bin 902 and tightening the screws in the camera workpiece; The lens fixing workbench 901 includes a base and a camera positioning mechanism; the first lens fixing manipulator includes a first lens fixing connection seat 903 connected to the end of the mechanical arm, and the second lens fixing connection seat 905 is arranged on The second electric batch mechanism 904, the second lens fixing manipulator includes a second lens fixing connection base 905 connected to the end of the mechanical arm, and a lens fixing workpiece clamp 906 arranged on the second lens fixing connection base 905 The lens fixing device 900 also includes a lens fixing sensor for detecting the carrier 202 and a lens fixing push rod 907 for stopping the carrier 202 arranged on the feeding conveyor belt 201 .
由镜头定位装载加工完成且装载有相机工件的载具202上随着送料传送带201输送进入镜头固定装置900的区域;当镜头固定传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至镜头固定推杆907,镜头固定推杆907的推杆伸出将载具202截停,第二镜头固定机械手上的镜头固定工件夹具906从载具202上夹取相机工件并放置在镜头固定工作台901上校准与固定,然后,第一镜头固定机械手上的第二电批机构904拾取第二螺丝仓902的供应螺丝并拧紧螺丝使镜头固定于相机工件上;接着,第二镜头固定机械手上的镜头固定工件夹具906从镜头固定工作台901夹取相机工件并放置在原来的载具202上,最后装载有相机工件的载具202继续通过送料传送带201上输送送到电池支架定位装载装置1000处。The carrier 202, which is finished by the lens positioning and loading process and loaded with the camera workpiece, is transported into the area of the lens fixing device 900 along with the feeding conveyor belt 201; when the lens fixing sensor detects that the carrier 202 reaches the preset position, it is converted into an electrical signal, and the The electric signal is transmitted to the lens fixing push rod 907, and the push rod of the lens fixing push rod 907 stretches out to stop the carrier 202, and the lens fixing workpiece fixture 906 on the second lens fixing manipulator grabs the camera workpiece from the carrier 202 and places it Calibrate and fix on the lens fixing workbench 901, then, the second electric batch mechanism 904 on the first lens fixing manipulator picks up the supply screws of the second screw bin 902 and tightens the screws to fix the lens on the camera workpiece; then, the second The lens fixing workpiece fixture 906 on the lens fixing manipulator clamps the camera workpiece from the lens fixing workbench 901 and places it on the original carrier 202, and finally the carrier 202 loaded with the camera workpiece continues to be transported to the battery holder through the feeding conveyor belt 201 Position the loading device 1000.
所述电池支架定位装载装置1000包括用于放置电池支架的电池支架物料盘1001,用于校准电池支架位置的电池支架定位工作台1002,用于校准与固定相机位置的电池支架装载工作台1003,以及,用于在电池支架物料盘1001、电池支架定位工作台1002与电池支架装载工作台1003之间传输电池支架和在所述送料装置200的送料传送带201上的载具202与电池支架装载工作台1003之间传输相机工件的电池支架装载机械手;所述电池支架定位工作台1002包括底座和电池支架定位机构,所述电池支架装载工作台1003包括底座和相机定位机构;所述电池支架装载机械手包括可转动连接地在机械臂末端的电池支架装载连接座1004,以及,设置在所述电池支架装载连接座1004上的用于传输电池支架的电池支架吸盘1005和用于传输相机 工件的电池支架装载夹具1006;所述电池支架定位装载装置1000还包括设置在所述送料传送带201上的用于检测载具202的电池支架装载传感器和用于截停载具202的电池支架装载推杆1007。The battery holder positioning and loading device 1000 includes a battery holder material tray 1001 for placing the battery holder, a battery holder positioning workbench 1002 for calibrating the position of the battery holder, a battery holder loading workbench 1003 for calibrating and fixing the camera position, And, it is used to transfer the battery support and the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 between the battery support material tray 1001, the battery support positioning workbench 1002 and the battery support loading workbench 1003 and the battery support loading work The battery holder loading manipulator that transfers the camera workpiece between the tables 1003; the battery holder positioning workbench 1002 includes a base and a battery holder positioning mechanism, and the battery holder loading workbench 1003 includes a base and a camera positioning mechanism; the battery holder loading robot It includes a battery support loading connection base 1004 rotatably connected at the end of the mechanical arm, and a battery support suction cup 1005 for transporting the battery support and a battery support for transporting the camera workpiece, which are arranged on the battery support loading connection base 1004 Loading fixture 1006 ; the battery rack positioning and loading device 1000 also includes a battery rack loading sensor for detecting the carrier 202 and a battery rack loading push rod 1007 for stopping the carrier 202 arranged on the feeding conveyor belt 201 .
由镜头固定装置900加工完成且装载有相机工件的载具202上随着送料传送带201输送进入电池支架定位装载装置1000的区域;当电池支架装载传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至电池支架装载推杆1007,电池支架装载推杆1007的推杆伸出将载具202截停,电池支架装载机械手上的电池支架装载夹具1006从载具202上夹取相机工件并放置在电池支架装载工作台1003上校准与固定,然后电池支架装载机械手上的电池支架吸盘1005从电池支架物料盘1001吸取电池支架并放置在电池支架定位工作台1002上校准,接着,电池支架吸盘1005吸取已完成校准的电池支架放置在电池支架装载工作台1003上的相机工件上;最后,电池支架装载夹具1006从电池支架装载工作台1003夹取相机工件并放置在原来的载具202上,然后装载有相机工件的载具202继续通过送料传送带201上输送送到电池与后盖装载装置1100处。The carrier 202 processed by the lens fixing device 900 and loaded with the camera workpiece is transported into the area of the battery holder positioning loading device 1000 along with the feeding conveyor belt 201; when the battery holder loading sensor detects that the carrier 202 reaches the preset position, it is converted into an electric signal, and the electrical signal is transmitted to the battery rack loading push rod 1007, the push rod of the battery rack loading push rod 1007 stretches out to stop the carrier 202, and the battery rack loading fixture 1006 on the battery rack loading manipulator is clamped from the carrier 202 Take the camera workpiece and place it on the battery support loading workbench 1003 for calibration and fixation, then the battery support suction cup 1005 on the battery support loading manipulator sucks the battery support from the battery support material tray 1001 and places it on the battery support positioning workbench 1002 for calibration, then , the battery holder suction cup 1005 sucks the calibrated battery holder and places it on the camera workpiece on the battery holder loading workbench 1003; finally, the battery holder loading fixture 1006 clamps the camera workpiece from the battery holder loading workbench 1003 and places it on the original loading table Then, the carrier 202 loaded with the camera workpiece continues to be transported to the battery and rear cover loading device 1100 through the feeding conveyor belt 201 .
所述电池与后盖装载装置1100包括用于放置电池的电池物料盘1101,用于放置后盖的后盖物料盘1102,用于校准与固定相机工件位置的电池装载工作台1103,用于在电池物料盘1101与电池装载工作台1103之间传输电池和在所述送料装置200的送料传送带201上的载具202与电池装载工作台1103之间传输相机工件的电池装载机械手,用于在后盖物料盘1102与电池装载工作台1103之间传输后盖的后盖装载机械手,以及,用于使后盖压合在相机工件上的后盖下压机构1110;所述后盖下压机构1110包括下压块和下压驱动器,所述下压驱动器驱动所述下压块围绕竖向轴线转动并驱动所述下压块竖向移动;所述电池装载工作台1103包括底座和相机定位机构;The battery and back cover loading device 1100 includes a battery material tray 1101 for placing the battery, a back cover material tray 1102 for placing the back cover, and a battery loading workbench 1103 for calibrating and fixing the position of the camera workpiece. The battery loading manipulator that transfers the battery between the battery material tray 1101 and the battery loading workbench 1103 and the camera workpiece between the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the battery loading workbench 1103 is used for later The rear cover loading manipulator for transferring the rear cover between the cover material tray 1102 and the battery loading workbench 1103, and the rear cover pressing mechanism 1110 for pressing the rear cover on the camera workpiece; the rear cover pressing mechanism 1110 It includes a lower pressing block and a lower pressing driver, the pressing driver drives the lower pressing block to rotate around the vertical axis and drives the lower pressing block to move vertically; the battery loading workbench 1103 includes a base and a camera positioning mechanism;
所述电池装载机械手包括可转动连接地在机械臂末端的电池装载连接座1104,以及,设置在所述电池装载连接座1104上的用于传输电池的电池吸盘1105、用于传输相机工件的电池装载夹具1106和用于按压电池的按压机构1107;所述后盖装载机械手包括连接地在机械臂末端的后盖装载连接座1108,以及,设置在所述后盖装载连接座1108上的后盖吸盘1109;所述按压机构1107包括按压块和用于驱动所述按压块竖向移动的按压驱动器;所述电池与后盖装载装置1100还包括设置在所述送料传送带201上的用于检测载具202的电池与后盖装载传感器和用于截停载具202的电池与后盖装载推杆1111。The battery loading manipulator includes a battery loading connection base 1104 that is rotatably connected at the end of the mechanical arm, and a battery suction cup 1105 that is arranged on the battery loading connection base 1104 for transferring batteries, and a battery for transferring a camera workpiece. Loading clamp 1106 and pressing mechanism 1107 for pressing the battery; the back cover loading manipulator includes a back cover loading connection seat 1108 connected at the end of the mechanical arm, and a back cover arranged on the back cover loading connection seat 1108 suction cup 1109; the pressing mechanism 1107 includes a pressing block and a pressing driver for driving the pressing block to move vertically; The battery and rear cover loading sensor of the vehicle 202 and the battery and rear cover loading push rod 1111 for stopping the vehicle 202 .
由电池支架定位装载装置1000加工完成且装载有相机工件的载具202上随着送料传送带201输送进入电池与后盖装载装置1100的区域;当电池与后盖装载传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至电池与后盖装载推杆1111,电池与后盖装载推杆1111的推杆伸出将载具202截停,电池装载机械手上的电池装载夹具1106从载具202上夹取相机工件并放置在电池装载工作台1103上进行校准与固定,然后电池装载机械手上的电池吸盘1105从电池物料盘1101吸取电池并放置在电池装载工作台1103上的相机工件,然后通过按压机构1107按压电池,确保电池平整地安装到位,保证装配的质量,实现电池的装载,随后,后盖装载机械手上的后盖吸盘1109从后盖物料盘1102吸取后盖并放置在电池装载工作台1103上的相机工件,再通过后盖下压机构1110使后盖压在相机工件上;最后,电池装载夹具1106从电池装载工作台1103夹取相机工件并放置在原来的载具202上,然后装载有相机工件的载具202继续通过送料传送带201上输送送到后盖压合装置1200处。The carrier 202, which is processed by the battery holder positioning loading device 1000 and loaded with the camera workpiece, is transported along with the feeding conveyor belt 201 into the area of the battery and back cover loading device 1100; when the battery and back cover loading sensor detects that the carrier 202 reaches the preset After the position is converted into an electrical signal, and the electrical signal is transmitted to the battery and rear cover loading push rod 1111, the push rod of the battery and rear cover loading push rod 1111 stretches out to stop the carrier 202, and the battery loading fixture on the battery loading manipulator 1106 clamps the camera workpiece from the carrier 202 and places it on the battery loading workbench 1103 for calibration and fixing, and then the battery suction cup 1105 on the battery loading manipulator sucks the battery from the battery material tray 1101 and places it on the battery loading workbench 1103 Then press the battery through the pressing mechanism 1107 to ensure that the battery is flatly installed in place, ensure the quality of the assembly, and realize the loading of the battery. Then, the back cover suction cup 1109 on the back cover loading manipulator sucks the back cover from the back cover material tray 1102 and The camera workpiece placed on the battery loading workbench 1103 is pressed against the camera workpiece by the back cover pressing mechanism 1110; finally, the battery loading jig 1106 picks up the camera workpiece from the battery loading workbench 1103 and places it on the original On the carrier 202 , the carrier 202 loaded with the camera workpiece continues to be transported to the back cover pressing device 1200 through the feeding conveyor belt 201 .
所述后盖压合装置1200包括用于校准与固定相机工件位置的相机压合工作台1201,用于压合位于所述相机压合工作台1201上的相机工件的后盖的压合机构1202,以及,用于在所述送料装置200的送料传送带201上的载具202与相机压合工作台1201之间传输相机工件的后盖压合机械手;The back cover pressing device 1200 includes a camera pressing workbench 1201 for calibrating and fixing the position of the camera workpiece, and a pressing mechanism 1202 for pressing the back cover of the camera workpiece on the camera pressing workbench 1201 , and, a back cover laminating manipulator for transferring camera workpieces between the carrier 202 on the feeding conveyor belt 201 of the feeding device 200 and the camera laminating workbench 1201;
所述相机压合工作台1201包括底座和相机定位机构;所述后盖压合机械手包括连接地在机械臂末端的后盖压合连接座1203,以及,设置在后盖压合连接座1203上的用于传输相机工件的后盖压合夹具1204;所述后盖压合装置1200还包括压合输送驱动器1205,以及,设有压 合放料区1207和压合区1208的压合机架1001206,所述压合区1208位于所述压合机构1202的正下方,所述压合输送驱动器1205与所述相机压合工作台1201连接并驱动所述相机压合工作台1201在所述压合放料区1207和所述压合区1208之间往复运动;所述压合机构1202包括压合块和用于驱动所述压合块竖向移动的压合驱动器;所述后盖压合装置1200还包括设置在所述送料传送带201上的用于检测载具202的后盖压合传感器和用于截停载具202的后盖压合推杆1209。The camera press-fit workbench 1201 includes a base and a camera positioning mechanism; the back cover press-fit manipulator includes a back cover press-fit connection seat 1203 connected at the end of the mechanical arm, and is arranged on the back cover press-fit connection seat 1203 The back cover pressing fixture 1204 for transferring the camera workpiece; the back cover pressing device 1200 also includes a pressing delivery driver 1205, and a pressing machine frame with a pressing discharge area 1207 and a pressing area 1208 1001206, the lamination area 1208 is located directly below the lamination mechanism 1202, the lamination delivery driver 1205 is connected to the camera lamination worktable 1201 and drives the camera lamination workbench 1201 on the lamination Reciprocating movement between the material-discharging area 1207 and the pressing area 1208; the pressing mechanism 1202 includes a pressing block and a pressing driver for driving the pressing block to move vertically; the rear cover is pressed The device 1200 also includes a rear cover pressing sensor for detecting the carrier 202 and a rear cover pressing push rod 1209 for stopping the carrier 202 arranged on the feeding conveyor belt 201 .
由电池与后盖装载装置1100加工完成且装载有相机工件的载具202上随着送料传送带201输送进入后盖压合装置1200的区域;当后盖压合传感器检测载具202到达预设位置后转换为电信号,并将电信号传输至后盖压合推杆1209,后盖压合推杆1209的推杆伸出将载具202截停,后盖压合机械手上的后盖压合夹具1204从载具202上夹取相机工件并放置在位于压合放料区1207的相机压合工作台1201上校准与固定,通过压合输送驱动器1205驱动相机压合工作台1201移动至压合区1208,然后压合机构1202对位于压合区1208的相机压合工作台1201上的相机工件的后盖进一步压紧;最后,完成压合后,压合输送驱动器1205驱动相机压合工作台1201移动至压合放料区1207,随后,后盖压合机械手上的后盖压合夹具1204从相机压合工作台1201夹取相机工件并放置在原来的载具202上,然后装载有相机工件的载具202继续通过送料传送带201上输送。The carrier 202 processed by the battery and back cover loading device 1100 and loaded with camera workpieces is conveyed along the feeding conveyor belt 201 into the area of the back cover pressing device 1200; when the back cover pressing sensor detects that the carrier 202 reaches the preset position Finally, it is converted into an electrical signal, and the electrical signal is transmitted to the back cover pressing push rod 1209, and the push rod of the back cover pressing push rod 1209 stretches out to stop the carrier 202, and the back cover pressing on the back cover pressing manipulator The fixture 1204 picks up the camera workpiece from the carrier 202 and places it on the camera lamination workbench 1201 located in the lamination discharge area 1207 for calibration and fixation, and drives the camera lamination workbench 1201 to move to the lamination through the lamination conveying driver 1205 area 1208, and then the pressing mechanism 1202 further presses the back cover of the camera workpiece on the camera pressing workbench 1201 located in the pressing area 1208; finally, after the pressing is completed, the pressing transport driver 1205 drives the camera pressing workbench 1201 moves to the pressing and discharging area 1207, and then the back cover pressing fixture 1204 on the back cover pressing manipulator clamps the camera workpiece from the camera pressing workbench 1201 and places it on the original carrier 202, and then loads the camera The workpiece carrier 202 continues to be transported on the feeding conveyor belt 201 .
示例性的,所述机架100上设有位于所述后盖压合装置1200后侧的相机标定装置,所述相机标定装置包括标定机构和用于在所述送料装置200的送料传送带201上的载具202与标定机构之间传输相机工件的标定机械手;所述标定装置还包括设置在所述送料传送带201上的用于检测载具202的标定传感器和用于截停载具202的标定推杆;Exemplarily, the frame 100 is provided with a camera calibration device located at the rear side of the back cover pressing device 1200 , the camera calibration device includes a calibration mechanism and is used for feeding on the feeding conveyor belt 201 of the feeding device 200 The calibration manipulator that transmits the camera workpiece between the carrier 202 and the calibration mechanism; the calibration device also includes a calibration sensor for detecting the carrier 202 and a calibration sensor for stopping the carrier 202 arranged on the feeding conveyor belt 201 putter;
由后盖压合装置1200加工完成且装载有相机工件的载具202上随着送料传送带201输送进入相机标定装置的区域,当标定传感器检测到载具202时,通过定推杆对载具202进行拦截,标定机械手能将相机工件运送到标定机构进行标定,系统通过标定结果识别该相机工件是否为良品,方便后续工序的进行;完成标定后将相机工件放回原来的载具202上,当相机工件完成放置后,标定推杆收回,使载有相机工件的载具202继续沿送料传送带201继续输送至下一工序。The carrier 202 processed by the back cover pressing device 1200 and loaded with the camera workpiece is transported into the area of the camera calibration device along with the feeding conveyor belt 201. When the calibration sensor detects the carrier 202, the carrier 202 is aligned with the push rod. interception, the calibration manipulator can transport the camera workpiece to the calibration mechanism for calibration, and the system can identify whether the camera workpiece is a good product through the calibration result, which is convenient for the follow-up process; after the calibration is completed, put the camera workpiece back on the original carrier 202. After the camera workpiece is placed, the calibration push rod is retracted, so that the carrier 202 carrying the camera workpiece continues to be transported to the next process along the feeding conveyor belt 201 .
示例性的,所述机架100上设有回料装置,所述回料装置包括用于回送空载具202的回料传送带1401和用于将所述回料传送带1401的末端的载具202输送至所述送料传送带201的首端的回料机械手;Exemplarily, the frame 100 is provided with a return device, and the return device includes a return conveyor belt 1401 for returning an empty carrier 202 and a carrier 202 for returning the end of the return conveyor belt 1401 transported to the feeding manipulator at the head end of the feeding conveyor belt 201;
所述机架100上设有位于所述相机标定装置后侧的下料分拣装置1300,所述下料分拣装置1300包括用于放置相机完成品的下料架1301,以及,用于将相机完成品从载具202输送至所述下料架1301和将已取出相机完成品的空载具202从所述送料传送带201输送至所述回料传送带1401的分拣机械手;所述下料分拣装置1300还包括设置在所述送料传送带201上的用于检测载具202的分拣传感器和用于截停载具202的分拣推杆1036;The frame 100 is provided with a blanking and sorting device 1300 located at the rear side of the camera calibration device, and the blanking and sorting device 1300 includes a blanking rack 1301 for placing finished products of the camera, and for placing The finished camera is transported from the carrier 202 to the unloading rack 1301 and the empty carrier 202 that has taken out the finished camera is transported from the feeding conveyor belt 201 to the sorting manipulator of the returning conveyor belt 1401; The sorting device 1300 also includes a sorting sensor for detecting the carrier 202 and a sorting push rod 1036 for stopping the carrier 202 arranged on the feeding conveyor belt 201;
所述分拣机械手包括可转动连接地在机械臂末端的分拣连接座,以及,设置在所述分拣连接座上的用于传输相机工件的分拣吸盘1304和用于传输载具202的载具夹具1305,通过载具夹具1305能够将已取出相机完成品的空载具202从所述送料传送带201输送至所述回料传送带1401;所述下料架1301上设有良品盒1302和不良品盒1303;由相机标定装置测试完成且装载有相机工件的载具202上随着送料传送带201输送进入下料分拣装置1300的区域,当分拣传感器检测到载具202时,通过分拣推杆1036对载具202进行拦截,分拣机械手通过分拣吸盘1304对相机工件进行分拣以及通过载具夹具1305将载具202放置在回料传送带1401上进行回送。分拣吸盘1304通过机械臂动作然后根据标定结果将相机工件按照结果放置在下料架1301上的良品盒1302或不良品盒1303上,无需人工分拣整理,实现相机工件全自动下料和分拣,自动化程度高,生产效率高;而且通过分拣机械手与回料机械手配合,能够将载具202在相机自动化生产系统内自动收集、循环投放使用,无需人工操作。The sorting manipulator includes a sorting connection base that is rotatably connected at the end of the mechanical arm, and a sorting suction cup 1304 for transporting camera workpieces and a sorting suction cup 1304 for transporting the carrier 202 that are arranged on the sorting connection base. Carrier fixture 1305, through carrier fixture 1305, the empty carrier 202 that has taken out the finished product of camera can be transported from described feeding conveyer belt 201 to described return material conveyer belt 1401; Defective product box 1303; the carrier 202 that has been tested by the camera calibration device and is loaded with the camera workpiece is transported into the area of the unloading sorting device 1300 along with the feeding conveyor belt 201. When the sorting sensor detects the carrier 202, it will pass the sorting The sorting push rod 1036 intercepts the carrier 202, and the sorting manipulator sorts the camera workpiece through the sorting suction cup 1304 and places the carrier 202 on the return conveyor belt 1401 through the carrier fixture 1305 for return. The sorting suction cup 1304 is moved by the mechanical arm and then according to the calibration result, the camera workpiece is placed on the good product box 1302 or the defective product box 1303 on the unloading rack 1301 according to the result, without manual sorting and sorting, and the automatic unloading and sorting of the camera workpiece is realized , high degree of automation, high production efficiency; and through the cooperation of the sorting manipulator and the returning manipulator, the carrier 202 can be automatically collected in the camera automatic production system and recycled for use without manual operation.
示例性的,相机定位机构包括固定块、活动定位块和定位气缸,活动定位块通过定位气 缸驱动,固定块于底座上相垂直地分布有至少两个,活动定位块于底座上相垂直地也分布有至少两个,且所述固定块和所述活动定位块相平行,保证相机工件定位位置精准。PCB板定位机构、电池支架定位机构的结构与相机定位机构的结构相同。前盖装载工作台的底座设有可供前盖吸盘穿过移动的缺口,方便前盖吸盘动作,其中,前盖定位机构包括第一固定块、第二固定块、活动块和用于驱动活动块的定位气缸,第一固定块与第二固定块垂直布置,活动块与第一固定块或第二固定块正对,且前盖装载工作台的底座的缺口位于第一固定块、第二固定块与活动块围成区域的缺边位置。Exemplarily, the camera positioning mechanism includes a fixed block, a movable positioning block and a positioning cylinder, the movable positioning block is driven by the positioning cylinder, at least two fixed blocks are vertically distributed on the base, and the movable positioning block is also perpendicular to the base. There are at least two distributed, and the fixed block and the movable positioning block are parallel to ensure accurate positioning of the camera workpiece. The structures of the PCB board positioning mechanism and the battery bracket positioning mechanism are the same as those of the camera positioning mechanism. The base of the front cover loading workbench is provided with a gap for the front cover suction cup to move through to facilitate the movement of the front cover suction cup, wherein the front cover positioning mechanism includes a first fixed block, a second fixed block, a movable block and a The positioning cylinder of the block, the first fixed block and the second fixed block are vertically arranged, the movable block is directly opposite to the first fixed block or the second fixed block, and the gap of the base of the front cover loading workbench is located at the first fixed block, the second fixed block The position of the missing edge in the area enclosed by the fixed block and the movable block.
可见,本发明通过送料装置200与其他的装载装置、固定装置配合,能够对相机工件上的每一配件进行精准装配,相机自动化生产系统能够对将各个配件逐一装配加工形成完整的相机工件;保证装配位置准确,且持续不间断,工序连贯进行,相机工件无需人工转移,有效保证每一工序自动控制精确度高,自动化程度高,能有效提相机工件的生产效率与良品率,也降低了用人的成本。It can be seen that the present invention can precisely assemble each accessory on the camera workpiece through the cooperation of the feeding device 200 with other loading devices and fixing devices, and the automatic camera production system can assemble and process each accessory one by one to form a complete camera workpiece; guarantee The assembly position is accurate and uninterrupted, the process is carried out continuously, and the camera workpiece does not need to be manually transferred, effectively ensuring the automatic control of each process. the cost of.
在本发明的描述中,应当理解的是,除非另有明确的规定和限定,本发明中采用术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be understood that unless otherwise specified and limited, the terms "installation", "connection" and "connection" used in the present invention should be interpreted in a broad sense, for example, it can be a fixed connection, or It can be a detachable connection or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和替换,这些改进和替换也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, some improvements and replacements can also be made, these improvements and replacements It should also be regarded as the protection scope of the present invention.

Claims (10)

  1. 一种相机自动化生产系统,其特征在于,包括机架、送料装置,以及,沿所述送料装置的输送方向依次设置在所述机架上的前盖定位装载装置、按键定位装载装置、按键热铆装置、PCB板定位装载装置、PCB板固定装置、镜头定位装载装置、镜头固定装置、电池支架定位装载装置、电池与后盖装载装置和后盖压合装置;An automated camera production system, characterized in that it includes a frame, a feeding device, and a front cover positioning and loading device, a button positioning and loading device, a button heating device, and a front cover positioning and loading device that are sequentially arranged on the frame along the conveying direction of the feeding device. Riveting device, PCB board positioning and loading device, PCB board fixing device, lens positioning and loading device, lens fixing device, battery bracket positioning and loading device, battery and back cover loading device and back cover pressing device;
    所述送料装置包括用于输送载具的送料传送带;The feeding device includes a feeding conveyor belt for conveying the carrier;
    所述前盖定位装载装置包括用于放置前盖的前盖物料盘,用于校准前盖位置的前盖装载工作台,以及,用于在所述送料装置的送料传送带上的载具、前盖装载工作台与前盖物料盘之间传输前盖的前盖装载机械手;The front cover positioning and loading device includes a front cover material tray for placing the front cover, a front cover loading workbench for calibrating the position of the front cover, and a carrier, a front cover, and a carrier on the feeding conveyor of the feeding device. The front cover loading manipulator that transfers the front cover between the cover loading table and the front cover material tray;
    所述按键定位装载装置包括用于放置按键的按键物料盘和用于校准与固定相机工件位置的按键装载工作台、用于在所述按键物料盘与所述按键装载工作台之间传输按键的第一按键装载机械手、用于在所述送料装置的送料传送带上的载具与所述按键装载工作台之间传输相机工件的第二按键装载机械手;The button positioning and loading device includes a button material tray for placing buttons, a button loading table for calibrating and fixing the position of the camera workpiece, and a button for transferring buttons between the button material tray and the button loading table. The first button loading manipulator, the second button loading manipulator used to transfer the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the button loading workbench;
    所述按键热铆装置包括用于校准与固定相机工件位置的热铆工作台、用于对所述热铆工作台的相机工件的按键热铆的热铆机和用于在所述送料装置的送料传送带上的载具与所述热铆工作台之间传输相机工件的热铆机械手;The button hot riveting device includes a hot riveting workbench for calibrating and fixing the position of the camera workpiece, a hot riveting machine for hot riveting buttons on the camera workpiece of the hot riveting workbench, and a hot riveting machine for pressing the button on the camera workpiece of the hot riveting workbench. A thermal riveting manipulator that transmits the camera workpiece between the carrier on the feeding conveyor belt and the thermal riveting workbench;
    所述PCB板定位装载装置包括用于放置PCB板的PCB板物料盘,用于校准PCB板位置的PCB板校准工作台,用于校准与固定相机工件位置的PCB板装载工作台,以及,用于在PCB板物料盘、PCB板校准工作台与PCB板装载工作台之间传输PCB板和在所述送料装置的送料传送带上的载具与PCB板装载工作台之间传输相机工件的PCB板装载机械手;The PCB board positioning and loading device includes a PCB board material tray for placing the PCB board, a PCB board calibration workbench for calibrating the position of the PCB board, a PCB board loading workbench for calibrating and fixing the position of the camera workpiece, and Used to transfer the PCB board between the PCB board material tray, the PCB board calibration workbench and the PCB board loading workbench and transfer the PCB board of the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the PCB board loading workbench loading manipulator;
    所述PCB板固定装置包括用于校准与固定相机工件位置的PCB板固定工作台、用于供应螺丝的第一螺丝仓、用于在所述送料装置的送料传送带上的载具与PCB板固定工作台之间传输相机工件和用于拾取所述第一螺丝仓的供应螺丝并将螺丝拧紧在相机工件内的PCB板固定机械手;The PCB board fixing device includes a PCB board fixing workbench for calibrating and fixing the position of the camera workpiece, a first screw warehouse for supplying screws, and a carrier for fixing the PCB board on the feeding conveyor belt of the feeding device. The camera workpiece is transferred between the workbenches and the PCB board fixing manipulator for picking up the supply screws of the first screw bin and tightening the screws in the camera workpiece;
    所述镜头定位装载装置包括用于放置镜头的镜头物料盘,用于校准与固定相机工件位置的镜头装载工作台,用于在镜头物料盘与镜头装载工作台之间传输镜头和在所述送料装置的送料传送带上的载具与镜头装载工作台之间传输相机工件的镜头装载机械手;The lens positioning and loading device includes a lens material tray for placing the lens, a lens loading workbench for calibrating and fixing the position of the camera workpiece, and is used for transferring the lens between the lens material tray and the lens loading workbench and in the feeding process. The lens loading manipulator that transfers the camera workpiece between the carrier on the feeding conveyor belt of the device and the lens loading workbench;
    所述镜头固定装置包括用于校准与固定相机工件位置的镜头固定工作台,用于供应螺丝的第二螺丝仓,用于在所述送料装置的送料传送带上的载具与镜头固定工作台之间传输相机工件的第一镜头固定机械手,以及,用于拾取所述第二螺丝仓的供应螺丝并将螺丝拧紧在相机工件内的第二镜头固定机械手;The lens fixing device includes a lens fixing workbench for calibrating and fixing the position of the camera workpiece, a second screw warehouse for supplying screws, and a lens fixing workbench for the carrier on the feeding conveyor belt of the feeding device. a first lens-holding manipulator for transferring camera workpieces between them, and a second lens-holding manipulator for picking up supply screws from said second screw magazine and tightening the screws within the camera workpiece;
    所述电池支架定位装载装置包括用于放置电池支架的电池支架物料盘,用于校准电池支架位置的电池支架定位工作台,用于校准与固定相机位置的电池支架装载工作台,以及,用于在电池支架物料盘、电池支架定位工作台与电池支架装载工作台之间传输电池支架和在所述送料装置的送料传送带上的载具与电池支架装载工作台之间传输相机工件的电池支架装载机械手;The battery holder positioning and loading device includes a battery holder material tray for placing the battery holder, a battery holder positioning workbench for calibrating the position of the battery holder, a battery holder loading workbench for calibrating and fixing the camera position, and for Battery rack loading for transferring the battery rack between the battery rack material tray, the battery rack positioning table and the battery rack loading table and transferring the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the battery rack loading table manipulator;
    所述电池与后盖装载装置包括用于放置电池的电池物料盘,用于放置后盖的后盖物料盘,用于校准与固定相机工件位置的电池装载工作台,用于在电池物料盘与电池装载工作台之间传输电池和在所述送料装置的送料传送带上的载具与电池装载工作台之间传输相机工件的电池装载机械手,用于在后盖物料盘与电池装载工作台之间传输后盖的后盖装载机械手,以及,用于使后盖压合在相机工件上的后盖下压机构;The battery and back cover loading device includes a battery material tray for placing the battery, a back cover material tray for placing the back cover, a battery loading workbench for calibrating and fixing the position of the camera workpiece, and a battery loading table for placing the battery material tray and the back cover. The battery loading manipulator that transfers the battery between the battery loading workbench and the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the battery loading workbench is used between the back cover material tray and the battery loading workbench The back cover loading robot for transferring the back cover, and the back cover pressing mechanism for pressing the back cover on the camera workpiece;
    所述后盖压合装置包括用于校准与固定相机工件位置的相机压合工作台,用于压合位于 所述相机压合工作台上的相机工件的后盖的压合机构,以及,用于在所述送料装置的送料传送带上的载具与相机压合工作台之间传输相机工件的后盖压合机械手。The back cover pressing device includes a camera pressing workbench for calibrating and fixing the position of the camera workpiece, a pressing mechanism for pressing the back cover of the camera workpiece located on the camera pressing workbench, and The rear cover laminating manipulator that transfers the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the camera laminating workbench.
  2. 根据权利要求1所述的相机自动化生产系统,其特征在于,所述前盖装载机械手包括可转动连接地在机械臂末端的前盖装载连接座,以及,设置在所述前盖装载连接座上的前盖吸盘和前盖装载夹具,所述前盖吸盘与所述前盖装载连接座之间设有用于驱动所述前盖吸盘180°翻转的翻转驱动器;The automatic camera production system according to claim 1, wherein the front cover loading manipulator includes a front cover loading connecting seat rotatably connected at the end of the mechanical arm, and is arranged on the front cover loading connecting seat A front cover suction cup and a front cover loading fixture, a flip driver for driving the front cover suction cup to turn 180° is provided between the front cover suction cup and the front cover loading connection seat;
    所述第一按键装载机械手包括连接地在机械臂末端的第一按键装载连接座,以及,间隔设置在所述第一按键装载连接座上的按键吸盘和定位柱,所述定位柱与按键上的定位孔插接配合;所述第二按键装载机械手包括连接地在机械臂末端的第二按键装载连接座和设置在所述第二按键装载连接座上的按键装载夹具;The first button-loading manipulator includes a first button-loading connecting seat connected to the end of the mechanical arm, and a button suction cup and a positioning column arranged on the first button-loading connecting seat at intervals, and the positioning column is connected to the button on the button. The positioning hole is inserted and fitted; the second button loading manipulator includes a second button loading connection seat connected at the end of the mechanical arm and a button loading fixture arranged on the second button loading connection seat;
    所述热铆机械手包括连接地在机械臂末端的按键热铆连接座,以及,设置在所述按键热铆连接座上的按键热铆夹具;The hot riveting manipulator includes a button hot riveting connection seat connected at the end of the mechanical arm, and a button hot riveting fixture arranged on the button hot riveting connection seat;
    所述PCB板装载机械手包括可转动连接地在机械臂末端的PCB板装载连接座,以及,设置在所述PCB板装载连接座上的用于传输PCB板的PCB板吸盘和用于传输相机工件的PCB板装载夹具;The PCB board loading manipulator includes a PCB board loading connection seat that is rotatably connected at the end of the mechanical arm, and a PCB board sucker for transferring the PCB board and a PCB board suction cup for transferring the camera workpiece that are arranged on the PCB board loading connection seat PCB board loading fixture;
    所述PCB板固定机械手包括可转动连接地在机械臂末端的PCB板固定连接座,以及,设置在所述PCB板固定连接座上的用于拾取与拧紧螺丝的第一电批机构和用于传输相机工件的PCB板固定夹具;The PCB board fixed manipulator includes a PCB board fixed connection seat that is rotatably connected at the end of the mechanical arm, and the first electric batch mechanism for picking up and tightening screws and the first electric batch mechanism for PCB board fixing fixture for transferring camera workpiece;
    所述镜头装载机械手包括可转动连接地在机械臂末端的镜头装载连接座,以及,设置在所述镜头装载连接座上的用于传输镜头的第一镜头装载夹具和用于传输相机工件的第二镜头装载夹具;The lens loading manipulator includes a lens loading connection seat rotatably connected at the end of the mechanical arm, and a first lens loading fixture for transferring the lens and a first lens loading fixture for transferring the camera workpiece, which are arranged on the lens loading connection seat. Two lens loading fixture;
    所述第一镜头固定机械手包括连接地在机械臂末端的第一镜头固定连接座,以及,设置在所述第二镜头固定连接座上的第二电批机构,所述第二镜头固定机械手包括连接地在机械臂末端的第二镜头固定连接座,以及,设置在所述第二镜头固定连接座上的镜头固定工件夹具;The first lens fixing manipulator includes a first lens fixing connection seat connected to the end of the mechanical arm, and a second electric batch mechanism arranged on the second lens fixing connection seat, and the second lens fixing manipulator includes The second lens fixed connection seat connected to the end of the mechanical arm, and the lens fixed workpiece fixture arranged on the second lens fixed connection seat;
    所述电池支架装载机械手包括可转动连接地在机械臂末端的电池支架装载连接座,以及,设置在所述电池支架装载连接座上的用于传输电池支架的电池支架吸盘和用于传输相机工件的电池支架装载夹具;The battery holder loading manipulator includes a battery holder loading connection seat that is rotatably connected at the end of the mechanical arm, and a battery holder suction cup for transferring the battery holder and a battery holder for transferring the camera workpiece that are arranged on the battery holder loading connection holder. The battery holder loading fixture;
    所述电池装载机械手包括可转动连接地在机械臂末端的电池装载连接座,以及,设置在所述电池装载连接座上的用于传输电池的电池吸盘、用于传输相机工件的电池装载夹具和用于按压电池的按压机构;所述后盖装载机械手包括连接地在机械臂末端的后盖装载连接座,以及,设置在所述后盖装载连接座上的后盖吸盘;The battery loading manipulator includes a battery loading connection seat rotatably connected at the end of the mechanical arm, and a battery suction cup for transferring batteries, a battery loading fixture for transferring camera workpieces and A pressing mechanism for pressing the battery; the back cover loading manipulator includes a back cover loading connection seat connected at the end of the mechanical arm, and a back cover suction cup arranged on the back cover loading connection seat;
    所述后盖压合机械手包括连接地在机械臂末端的后盖压合连接座,以及,设置在后盖压合连接座上的用于传输相机工件的后盖压合夹具。The back cover press-fit manipulator includes a back cover press-fit connecting seat connected at the end of the mechanical arm, and a back cover press-fit fixture arranged on the back cover press-fit connection seat for transferring camera workpieces.
  3. 根据权利要求1所述的相机自动化生产系统,其特征在于,所述机架上设有位于所述后盖压合装置后侧的相机标定装置,所述相机标定装置包括标定机构和用于在所述送料装置的送料传送带上的载具与标定机构之间传输相机工件的标定机械手。The camera automatic production system according to claim 1, wherein the frame is provided with a camera calibration device located at the rear side of the back cover pressing device, and the camera calibration device includes a calibration mechanism and is used for A calibration manipulator that transmits the camera workpiece between the carrier on the feeding conveyor belt of the feeding device and the calibration mechanism.
  4. 根据权利要求3所述的相机自动化生产系统,其特征在于,所述机架上设有回料装置,所述回料装置包括用于回送空载具的回料传送带和用于将所述回料传送带的末端的载具输送至所述送料传送带的首端的回料机械手;The automatic camera production system according to claim 3, wherein a return device is provided on the frame, and the return device includes a return conveyor belt for returning an empty carrier and a return conveyor belt for returning the return The carrier at the end of the feeding conveyor belt is transported to the return manipulator at the head end of the feeding conveyor belt;
    所述机架上设有位于所述相机标定装置后侧的下料分拣装置,所述下料分拣装置包括用于放置相机完成品的下料架,以及,用于将相机完成品从载具输送至所述下料架和将已取出相机完成品的空载具从所述送料传送带输送至所述回料传送带的分拣机械手;The frame is provided with an unloading and sorting device positioned at the rear side of the camera calibration device, and the unloading and sorting device includes an unloading rack for placing the finished camera, and is used to remove the finished camera from The carrier is transported to the unloading rack and the empty carrier that has taken out the finished product of the camera is transported from the feeding conveyor belt to the sorting manipulator of the returning conveyor belt;
    所述分拣机械手包括可转动连接地在机械臂末端的分拣连接座,以及,设置在所述分拣连接座上的用于传输相机工件的分拣吸盘和用于传输载具的载具夹具。The sorting manipulator includes a sorting connection base that is rotatably connected at the end of the mechanical arm, and a sorting suction cup for transporting camera workpieces and a carrier for transporting the carrier that are arranged on the sorting connection base fixture.
  5. 根据权利要求4所述的相机自动化生产系统,其特征在于,所述下料架上设有良品盒和不良品盒。The automatic camera production system according to claim 4, wherein a good product box and a defective product box are arranged on the unloading rack.
  6. 根据权利要求1所述的相机自动化生产系统,其特征在于,所述按键热铆装置还包括热铆输送驱动器,以及,设有热铆放料区和热铆区的热铆机架,所述热铆区位于所述热铆机的正下方,所述热铆输送驱动器与所述热铆工作台连接并驱动所述热铆工作台在所述热铆放料区和所述热铆区之间往复运动;The camera automatic production system according to claim 1, characterized in that, the hot riveting device for buttons also includes a hot riveting conveying driver, and a hot riveting rack provided with a hot riveting discharge area and a hot riveting area, the The hot riveting area is located directly below the hot riveting machine, and the hot riveting conveying driver is connected to the hot riveting workbench and drives the hot riveting workbench between the hot riveting unloading area and the hot riveting area reciprocating motion between
    所述后盖压合装置还包括压合输送驱动器,以及,设有压合放料区和压合区的压合机架,所述压合区位于所述压合机构的正下方,所述压合输送驱动器与所述相机压合工作台连接并驱动所述相机压合工作台在所述压合放料区和所述压合区之间往复运动。The rear cover pressing device also includes a pressing delivery driver, and a pressing machine frame provided with a pressing discharge area and a pressing area, the pressing area is located directly below the pressing mechanism, and the pressing area is located directly below the pressing mechanism. The lamination conveying driver is connected with the camera lamination worktable and drives the camera lamination workbench to reciprocate between the lamination discharge area and the lamination area.
  7. 根据权利要求1所述的相机自动化生产系统,其特征在于,所述前盖定位装载装置还包括设置在所述送料传送带上的用于检测载具的前盖装载传感器和用于截停载具的前盖装载推杆;The automatic camera production system according to claim 1, wherein the front cover positioning and loading device further comprises a front cover loading sensor for detecting the carrier and a front cover loading sensor for stopping the carrier, which are arranged on the feeding conveyor belt. front cover loading push rod;
    所述按键定位装载装置还包括设置在所述送料传送带上的用于检测载具的按键装载传感器和用于截停载具的按键装载推杆;The button positioning and loading device also includes a button loading sensor for detecting the carrier and a button loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
    所述按键热铆装置还包括设置在所述送料传送带上的用于检测载具的按键热铆传感器和用于截停载具的按键热铆推杆;The key hot riveting device also includes a button hot riveting sensor for detecting the carrier and a button hot riveting push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
    所述PCB板定位装载装置还包括设置在所述送料传送带上的用于检测载具的PCB板装载传感器和用于截停载具的PCB板装载推杆;The PCB board positioning and loading device also includes a PCB board loading sensor for detecting the carrier and a PCB board loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
    所述PCB板固定装置还包括设置在所述送料传送带上的用于检测载具的PCB板固定传感器和用于截停载具的PCB板固定推杆;The PCB board fixing device also includes a PCB board fixing sensor for detecting the carrier and a PCB board fixing push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
    所述镜头定位装载装置还包括设置在所述送料传送带上的用于检测载具的镜头装载传感器和用于截停载具的镜头装载推杆;The lens positioning and loading device also includes a lens loading sensor for detecting the carrier and a lens loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
    所述镜头固定装置还包括设置在所述送料传送带上的用于检测载具的镜头固定传感器和用于截停载具的镜头固定推杆;The lens fixing device also includes a lens fixing sensor for detecting the carrier and a lens fixing push rod for stopping the carrier arranged on the feeding conveyor belt;
    所述电池支架定位装载装置还包括设置在所述送料传送带上的用于检测载具的电池支架装载传感器和用于截停载具的电池支架装载推杆;The battery rack positioning and loading device also includes a battery rack loading sensor for detecting the carrier and a battery rack loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
    所述电池与后盖装载装置还包括设置在所述送料传送带上的用于检测载具的电池与后盖装载传感器和用于截停载具的电池与后盖装载推杆;The battery and back cover loading device also includes a battery and back cover loading sensor for detecting the carrier and a battery and back cover loading push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
    所述后盖压合装置还包括设置在所述送料传送带上的用于检测载具的后盖压合传感器和用于截停载具的后盖压合推杆;The rear cover pressing device also includes a rear cover pressing sensor for detecting the carrier and a rear cover pressing push rod for stopping the carrier arranged on the feeding conveyor belt;
    所述标定装置还包括设置在所述送料传送带上的用于检测载具的标定传感器和用于截停载具的标定推杆;The calibration device also includes a calibration sensor for detecting the carrier and a calibration push rod for stopping the carrier, which are arranged on the feeding conveyor belt;
    所述下料分拣装置还包括设置在所述送料传送带上的用于检测载具的下料分拣传感器和用于截停载具的下料分拣推杆。The discharge sorting device also includes a discharge sorting sensor for detecting the carrier and a discharge sorting push rod for stopping the carrier, which are arranged on the feeding conveyor belt.
  8. 根据权利要求2所述的相机自动化生产系统,其特征在于,所述第一按键装载机械手上设有用于检测按键安装情况的按键视觉识别定位装置,所述按键视觉识别定位装置设置在所述按键装载连接座上;The automatic camera production system according to claim 2, wherein the first button loading manipulator is provided with a button visual recognition and positioning device for detecting the installation of the button, and the button visual recognition and positioning device is arranged on the button on the loading connector;
    所述镜头定位装载装置还包括镜头视觉识别定位装置,所述镜头视觉识别定位装置包括设置在所述镜头装载连接座的第一摄像机和设置在所述镜头物料盘的侧旁的第二摄像机;所述第一摄像机用于检测镜头安装情况;所述第二摄像机用于检测镜头是否完好。The lens positioning and loading device also includes a lens visual recognition and positioning device, and the lens visual recognition and positioning device includes a first camera arranged on the lens loading connection seat and a second camera arranged on the side of the lens material tray; The first camera is used to detect the installation of the lens; the second camera is used to detect whether the lens is in good condition.
  9. 根据权利要求1所述的相机自动化生产系统,其特征在于,所述按压机构包括按压块和用于驱动所述按压块竖向移动的按压驱动器;The automatic camera production system according to claim 1, wherein the pressing mechanism comprises a pressing block and a pressing driver for driving the pressing block to move vertically;
    所述后盖下压机构包括下压块和下压驱动器,所述下压驱动器驱动所述下压块围绕竖向轴线转动并驱动所述下压块竖向移动;The rear cover pressing mechanism includes a pressing block and a pressing driver, and the pressing driver drives the pressing block to rotate around a vertical axis and drives the pressing block to move vertically;
    所述压合机构包括压合块和用于驱动所述压合块竖向移动的压合驱动器。The pressing mechanism includes a pressing block and a pressing driver for driving the pressing block to move vertically.
  10. 根据权利要求1所述的相机自动化生产系统,其特征在于,所述前盖装载工作台包括底座和前盖定位机构;所述按键装载工作台包括底座和相机定位机构;所述热铆工作台包括底座和相机定位机构;所述PCB板校准工作台包括底座和PCB板定位机构,所述PCB板装载工作台包括底座和相机定位机构;所述PCB板固定工作台包括底座和相机定位机构;所述镜头装载工作台包括底座和相机定位机构;所述镜头固定工作台包括底座和相机定位机构;所述电池支架定位工作台包括底座和电池支架定位机构,所述电池支架装载工作台包括底座和相机定位机构;所述电池装载工作台包括底座和相机定位机构;所述相机压合工作台包括底座和相机定位机构。The camera automatic production system according to claim 1, wherein the front cover loading workbench includes a base and a front cover positioning mechanism; the button loading workbench includes a base and a camera positioning mechanism; the hot riveting workbench It includes a base and a camera positioning mechanism; the PCB board calibration workbench includes a base and a PCB board positioning mechanism, and the PCB board loading workbench includes a base and a camera positioning mechanism; the PCB board fixing workbench includes a base and a camera positioning mechanism; The lens loading workbench includes a base and a camera positioning mechanism; the lens fixing workbench includes a base and a camera positioning mechanism; the battery holder positioning workbench includes a base and a battery holder positioning mechanism, and the battery holder loading workbench includes a base and a camera positioning mechanism; the battery loading workbench includes a base and a camera positioning mechanism; the camera pressing workbench includes a base and a camera positioning mechanism.
PCT/CN2022/099911 2021-10-21 2022-06-20 Automatic camera production system WO2023065698A1 (en)

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CN202111230211.0A CN114012424B (en) 2021-10-21 2021-10-21 Camera automated production system
CN202111230211.0 2021-10-21

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