CN216174377U - Automatic unloading sorting machine - Google Patents
Automatic unloading sorting machine Download PDFInfo
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- CN216174377U CN216174377U CN202122479036.0U CN202122479036U CN216174377U CN 216174377 U CN216174377 U CN 216174377U CN 202122479036 U CN202122479036 U CN 202122479036U CN 216174377 U CN216174377 U CN 216174377U
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- 238000007599 discharging Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
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- 238000012545 processing Methods 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 abstract 1
- 238000001514 detection method Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
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Abstract
The utility model relates to the technical field of camera processing equipment, and discloses an automatic blanking sorting machine which comprises a qualified product box, an unqualified product box, a manipulator, a fixed seat, a workpiece carrier for loading a workpiece, a first conveying line for conveying the workpiece carrier for loading the workpiece and a second conveying line for conveying an unloaded workpiece carrier, wherein the qualified product box and the unqualified product box are respectively arranged on the fixed seat, the manipulator comprises a mechanical arm, a connecting seat arranged at the tail end of the mechanical arm, clamps which are arranged on the connecting seat at intervals and are respectively used for clamping the workpiece carrier, and vacuum suckers for sucking the workpiece, and specifically, the number of the vacuum suckers is two. The automatic feeding and sorting device has the advantages of full-automatic feeding, sorting and recycling of workpiece carriers, high automation degree and high production efficiency.
Description
Technical Field
The utility model relates to the technical field of camera processing equipment, in particular to an automatic blanking sorting machine.
Background
Along with the continuous development of internet multimedia technology, digital camera has been widely used by people, and pocket type digital camera receives people's favor more owing to its characteristic that the structure is retrencied and small, needs artifical the inspection after current pocket type digital camera processing to manual will certified products and defective work sort out respectively, operating mode manual labor intensity is big like this, and production efficiency is low, and the manual sorting easily goes wrong.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: the automatic blanking sorting machine can automatically blank, sort and recycle workpiece carriers, and is high in automation degree and production efficiency.
In order to solve the technical problems, the utility model provides an automatic blanking sorting machine which comprises a qualified product box, an unqualified product box, a manipulator, a fixed seat, a workpiece carrier for loading a workpiece, a first conveying line for conveying the workpiece carrier for loading the workpiece and a second conveying line for conveying the unloaded workpiece carrier, wherein the qualified product box and the unqualified product box are respectively arranged on the fixed seat, and the manipulator comprises a mechanical arm, a connecting seat arranged at the tail end of the mechanical arm, clamps arranged on the connecting seat at intervals and respectively used for clamping the workpiece carrier and a vacuum chuck for sucking the workpiece.
As a preferable scheme of the utility model, the device further comprises a first driving mechanism, the fixed seat comprises a blanking area and a waiting area, the qualified product box or the unqualified product box is located in the blanking area, the first driving mechanism is arranged on the fixed seat, and the first driving mechanism is connected with the unqualified product box or the qualified product box and drives the unqualified product box or the qualified product box to move back and forth between the blanking area and the waiting area.
As a preferable scheme of the present invention, the first driving mechanism includes a moving frame, a connecting plate, a linear guide pair, and an air cylinder, the unqualified product box or the qualified product box is disposed on the moving frame, the connecting plate is connected to the moving frame, a slider of the linear guide pair is connected to the connecting plate, and a piston rod of the air cylinder is connected to the connecting plate and drives the connecting plate to move horizontally.
As a preferable aspect of the present invention, the conveying direction of the first conveying line is opposite to the conveying direction of the second conveying line.
In a preferred embodiment of the present invention, the clamp includes two oppositely disposed clamping jaws, and the two clamping jaws are driven by a second driving mechanism to move oppositely or oppositely.
As a preferable scheme of the present invention, the workpiece carrier is provided with a placing groove for placing the workpiece, and a wall of the placing groove is provided with an avoiding groove matched with the clamping jaw.
As a preferable aspect of the present invention, a plurality of sensors for detecting the workpiece carriers and a plurality of first pneumatic push rods for stopping the workpiece carriers are provided at intervals on one side of the first conveyor line, and the sensors and the first pneumatic push rods are sequentially provided along a conveying direction of the first conveyor line.
As a preferable aspect of the present invention, the workpiece carrier is provided with a groove that is engaged with the piston rod of the first pneumatic ram.
As a preferable aspect of the present invention, a second pneumatic push rod is provided between two first pneumatic push rods adjacent to the robot, and an ejector block for abutting the workpiece carrier on the first conveying line is provided at an end of the second pneumatic push rod.
As a preferable scheme of the utility model, the qualified product box and the unqualified product box have the same structure and size, and the qualified product box is provided with a fixing groove for placing a workpiece.
Compared with the prior art, the automatic blanking sorting machine provided by the embodiment of the utility model has the beneficial effects that:
according to the full-automatic blanking and sorting machine, the workpieces are sucked into the qualified product boxes or the unqualified product boxes through the suckers, and the workpiece carriers are clamped to the second conveying line through the clamp and conveyed to the designated position for collection, so that full-automatic blanking and sorting of the workpieces are realized, the automation degree is high, the production efficiency is high, meanwhile, the workpiece carriers are automatically recycled, the full-automatic blanking and sorting machine is convenient and fast, resources are repeatedly utilized, and the full-automatic blanking machine is green and environment-friendly.
Drawings
Fig. 1 is a schematic structural diagram of an automatic blanking and sorting machine provided by an embodiment of the utility model;
FIG. 2 is a schematic structural view of a first drive mechanism;
FIG. 3 is a schematic view of the robot;
in the figure, a workpiece; 1. qualified product boxes; 11. fixing grooves; 2. a defective product box; 3. a manipulator; 31. a mechanical arm; 32. a connecting seat; 33. a clamp; 331. a clamping jaw; 332. a second drive mechanism; 34. a vacuum chuck; 4. a fixed seat; 41. a blanking area; 42. a waiting area; 5. a workpiece carrier; 51. a groove; 6. a first conveyor line; 61. a sensor; 62. a first pneumatic push rod; 63. a second pneumatic push rod; 7. a second conveyor line; 8. a first drive mechanism; 81. a movable frame; 82. a connecting plate; 83. a linear guide rail pair; 84. and a cylinder.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the utility model but are not intended to limit the scope of the utility model.
In the description of the present invention, it should be understood that the terms "central", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., used herein are used in the orientation or positional relationship indicated in the drawings, which are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1, the preferred embodiment of the automatic blanking sorter according to the present invention includes a non-defective cassette 1, a defective cassette 2, a robot 3, a fixed base 4, a workpiece carrier 5 for loading a workpiece a, a first conveyor line 6 for conveying the workpiece carrier 5 loaded with the workpiece a, and a second conveyor line 7 for conveying the empty workpiece carrier 5, and particularly, the first conveying line 6 and the first conveying line 6 are arranged in parallel, the qualified product boxes 1 and the unqualified product boxes 2 are respectively arranged on the fixed seat 4, the robot arm 3 includes a robot arm 31, a connecting socket 32 provided at a distal end of the robot arm 31, and a clamp 33 and two vacuum chucks 34 which are arranged on the connecting base 32 at intervals and are respectively used for clamping the workpiece carrier 5, and the vacuum chucks 34 are used for sucking the workpiece a.
According to the full-automatic blanking and sorting machine, the workpiece a is sucked into the qualified product box 1 or the unqualified product box 2 through the sucking disc, and then the workpiece carrier 5 is clamped to the second conveying line 7 through the clamp 33 and conveyed to the designated position for collection, so that full-automatic blanking and sorting of the workpiece a are realized, the automation degree is high, the production efficiency is high, meanwhile, the workpiece carrier 5 is automatically recycled, the full-automatic blanking and sorting machine is convenient and rapid, resources are recycled, and the full-automatic blanking machine is green and environment-friendly.
Illustratively, as shown in fig. 2, the automatic blanking sorter further includes a first driving mechanism 8, the fixed base 4 includes a blanking area 41 and a waiting area 42, the non-defective product cassette 1 or the defective product cassette 2 is located in the blanking area 41, the first driving mechanism 8 is disposed on the fixed base 4, the first driving mechanism 8 is connected to the non-defective product cassette 2 or the non-defective product cassette 1 and drives the non-defective product cassette 2 or the non-defective product cassette 1 to reciprocate between the blanking area 41 and the waiting area 42, the first driving mechanism 8 includes a moving frame 81, a connecting plate 82, a linear guide pair 83 and a cylinder 84, the non-defective product cassette 2 or the non-defective product cassette 1 is disposed on the moving frame 81, the connecting plate 82 is connected to the moving frame 81, a slide block of the linear guide pair 83 is connected to the connecting plate 82, a piston rod of the cylinder 84 is connected to the connecting plate 82, and drives the connecting plate 82 to move horizontally; when the automatic feeding device is used, the cylinder 84 can be controlled according to the detection result of the detection process to drive the unqualified product box 2 or the qualified product box 1 to move to a corresponding area, the feeding area 41 of the mechanical arm 3 is reduced, the interference of the mechanical arm 3 and other parts is avoided, the control difficulty of the mechanical arm 3 is reduced, the feeding is convenient, the waiting area 42 can be arranged at a position close to the mechanical arm 3, namely, the position to which the sucker machine is difficult to move is realized, the space is reasonably utilized, the structure is compact, and the occupied space is small.
By way of example, the conveying direction of the first conveying line 6 is opposite to the conveying direction of the second conveying line 7, and by means of the design, the unloaded workpiece carriers 5 can be automatically conveyed back to the first process, the workpiece carriers 5 can be reused, manual conveying is not needed, the automation degree is high, the production efficiency is high, and the manual labor intensity is low.
Illustratively, as shown in fig. 3, the clamp 33 includes two oppositely-arranged clamping jaws 331, two of the clamping jaws 331 are driven by the second driving mechanism 332 to move oppositely or back to back, specifically, the clamping jaw 331 includes two clamping feet, so that the clamping jaw 331 can more firmly grab the camera workpiece a, a rubber pad is arranged on a clamping surface of the clamping jaw 331, further, the camera workpiece a is prevented from sliding off, and damage to the camera workpiece a can also be avoided.
For example, a placing groove for placing the workpiece a is formed in the workpiece carrier 5, and an avoiding groove matched with the clamping jaw 331 is formed in a wall of the placing groove, so that the clamping jaw 331 can accurately clamp the workpiece a and prevent parts in the assembled workpiece a from loosening due to vibration.
Illustratively, a plurality of sensors 61 for detecting the workpiece carriers and a plurality of first pneumatic push rods 62 for stopping the workpiece carriers 5 are arranged at intervals on one side of the first conveying line 6, and the sensors 61 and the first pneumatic push rods 62 are sequentially arranged along the conveying direction of the first conveying line 6; when the sensor 61 detects the workpiece carrier 5, the feedback signal controller controls the first pneumatic push rod 62 to extend out to stop the workpiece carrier 5, so that the manipulator 3 can accurately clamp the camera workpiece a.
Illustratively, a second pneumatic push rod 63 is arranged between the two first pneumatic push rods 62 close to the manipulator 3, and the tail end of the second pneumatic push rod 63 is provided with a top block for pushing the workpiece carrier 5 against the first conveying line 6; when the first pneumatic push rod 62 extends to stop the workpiece carrier 5, the second pneumatic push rod 63 extends to push the workpiece carrier 5 against one side of the first conveying line 6, so that the workpiece carrier 5 can be stably fixed on the first conveying line 6, and the manipulator 3 can further accurately grab the workpiece a.
For example, in order to make the workpiece carrier 5 more stably rest on the first conveying line 6, the workpiece carrier 5 is provided with a groove 51 matched with the piston rod of the first pneumatic push rod 62.
For example, in order to enable a workpiece a to be placed in a qualified product box 1 or a unqualified product more stably, the qualified product box 1 and the unqualified product box 2 are identical in structure and size, a fixing groove 11 for placing the workpiece a is formed in the qualified product box 1, and specifically, a through hole for a camera to pass through is formed in the fixing groove.
The working process of the utility model is as follows: the processed workpiece a device is conveyed on the workpiece carrier 5 through the first conveying line 6, when the sensor 61 detects that the workpiece carrier 5 reaches a preset position, a signal is fed back to the controller, the controller controls the piston rod of the first pneumatic push rod 62 to extend out to stop the first pneumatic push rod 62, meanwhile, the controller controls the air cylinder 84 to drive the unqualified product box 2 or the qualified product box 1 to move to the blanking area 41 or the waiting area 42 according to the detection result of the detection process, then, the sucking disc of the manipulator 3 sucks the workpiece a and conveys the workpiece a to the qualified product box 1 or the unqualified product box 2 according to the detection result of the detection process, specifically, if the workpiece a is qualified product, the air cylinder 84 is controlled to drive the unqualified product box 2 to move to the waiting area 42 or drive the qualified product box 1 to move to the blanking area 41, the sucking disc sucks the workpiece a to convey the workpiece a to the qualified product box 1, and finally, the clamping jaw 331 of the manipulator 3 clamps the workpiece carrier 5 and conveys the workpiece carrier to the second conveying line 7 so as to collect the workpiece carrier 5, thereby completing the full-automatic blanking and sorting of the workpiece a, and the full-automatic blanking and sorting device has high automation degree and high production efficiency.
In the description of the present invention, it is to be understood that the terms "mounted," "connected," and "connected" are used broadly and are defined as, for example, either fixedly connected, detachably connected, or integrally connected, unless otherwise explicitly stated or limited; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.
Claims (10)
1. The automatic discharging sorting machine is characterized by comprising a qualified product box, a unqualified product box, a manipulator, a fixed seat, a workpiece carrier for loading a workpiece, a first conveying line for conveying the workpiece carrier for loading the workpiece and a second conveying line for conveying an unloaded workpiece carrier, wherein the qualified product box and the unqualified product box are respectively arranged on the fixed seat, the manipulator comprises a mechanical arm, a connecting seat arranged at the tail end of the mechanical arm, and a clamp and a vacuum chuck, the clamp and the vacuum chuck are arranged on the connecting seat at intervals and are respectively used for clamping the workpiece carrier.
2. The automatic blanking sorter of claim 1 further including a first drive mechanism, said mounting including a blanking area and a waiting area, said non-defective or defective cassette being located in said blanking area, said first drive mechanism being disposed on said mounting, said first drive mechanism being coupled to said non-defective or defective cassette and driving said non-defective or defective cassette to reciprocate between said blanking area and said waiting area.
3. The automatic blanking sorter of claim 2 wherein said first drive mechanism includes a moving frame on which said reject or conforming cassette is mounted, a connecting plate connected to said moving frame, a pair of linear guides connected to a slide of said pair of linear guides, and a cylinder having a piston rod connected to said connecting plate and driving said connecting plate to move horizontally.
4. The automatic feed sorter of claim 1 wherein the direction of conveyance of the first conveyor line is opposite the direction of conveyance of the second conveyor line.
5. The automatic feed sorter of claim 1 wherein said gripper includes two oppositely disposed jaws driven to move toward and away from each other by a second drive mechanism.
6. The automatic blanking sorting machine according to claim 5, wherein said workpiece carrier is provided with a placing slot for placing the workpiece, and a wall of said placing slot is provided with an avoiding slot cooperating with said clamping jaw.
7. The automatic blanking sorter of claim 1 wherein a plurality of sensors for detecting said workpiece carriers and a plurality of first pneumatic rams for intercepting said workpiece carriers are spaced apart on one side of said first conveyor line, said sensors and said first pneumatic rams being arranged in series along the direction of conveyance of said first conveyor line.
8. The automatic feed sorter of claim 7 wherein said workpiece carriers are provided with grooves for engaging the piston rods of said first pneumatic rams.
9. The automatic blanking sorter of claim 7 wherein a second pneumatic ram is disposed between two of said first pneumatic rams adjacent said robot, said second pneumatic ram having an end with a pusher block for urging said workpiece carriers against said first conveyor line.
10. The automatic blanking sorting machine according to any one of claims 1 to 9, wherein the qualified product box and the unqualified product box are identical in structure and size, and a fixing groove for placing a workpiece is formed in the qualified product box.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122479036.0U CN216174377U (en) | 2021-10-14 | 2021-10-14 | Automatic unloading sorting machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202122479036.0U CN216174377U (en) | 2021-10-14 | 2021-10-14 | Automatic unloading sorting machine |
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CN216174377U true CN216174377U (en) | 2022-04-05 |
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CN202122479036.0U Active CN216174377U (en) | 2021-10-14 | 2021-10-14 | Automatic unloading sorting machine |
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CN (1) | CN216174377U (en) |
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2021
- 2021-10-14 CN CN202122479036.0U patent/CN216174377U/en active Active
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