TW201635876A - Circuit board and manufacturing method thereof - Google Patents
Circuit board and manufacturing method thereof Download PDFInfo
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本發明是有關於一種線路板及其製作方法,且特別是有關於一種金屬凸塊的頂部與底部的寬度一致的線路板及其製作方法。 The present invention relates to a circuit board and a method of fabricating the same, and more particularly to a circuit board having a width of a top and a bottom of a metal bump and a method of fabricating the same.
近年來,隨著電子技術的日新月異,使得更人性化的科技產品相繼問世,同時這些科技產品朝向輕、薄、短、小的趨勢設計。為了節省成本並提高封裝基板上的線路的積集度,目前已有利用內埋線路封裝基板的取代傳統封裝基板的技術被提出。 In recent years, with the rapid development of electronic technology, more humanized technology products have been introduced, and these technology products are designed to be light, thin, short and small. In order to save costs and increase the degree of integration of circuits on a package substrate, a technique of replacing a conventional package substrate with a buried circuit package substrate has been proposed.
由於未來電子產品的凸塊間距(bump pitch)將會越來越小,而在目前的線路板製程中,金屬凸塊的配置可能對線路圖案的配線空間造成限制,故不利於電子產品的設計。因此,如何增加配線空間為本領域技術人員亟欲達成的目標。 As the bump pitch of electronic products will become smaller and smaller in the future, in the current circuit board process, the configuration of the metal bumps may limit the wiring space of the circuit pattern, which is not conducive to the design of electronic products. . Therefore, how to increase the wiring space is a goal that those skilled in the art are eager to achieve.
本發明提供一種線路板,其中金屬凸塊的頂部與底部的 寬度一致。 The invention provides a circuit board in which the top and bottom of the metal bump The width is the same.
本發明提供一種線路板的製作方法,可製作出頂部與底部的寬度一致的金屬凸塊。 The invention provides a method for manufacturing a circuit board, which can produce metal bumps with the same width of the top and the bottom.
本發明提供一種線路板,包括第一介電層、第一線路層、第二線路層、導通孔以及金屬凸塊。第一介電層具有彼此相對的第一表面與第二表面。第一線路層內埋於第一表面中,而第二線路層配置於第二表面上。導通孔配置於第一介電層中且連接第一線路層與第二線路層。金屬凸塊具有第一部分與第二部分,其中第一部分配置於第一介電層中且第二部分自第一表面凸出,且第一部分與第二部分之間的寬度差異為第二部分的寬度的4%以下。 The invention provides a circuit board comprising a first dielectric layer, a first circuit layer, a second circuit layer, a via hole and a metal bump. The first dielectric layer has a first surface and a second surface opposite to each other. The first circuit layer is buried in the first surface, and the second circuit layer is disposed on the second surface. The via hole is disposed in the first dielectric layer and connects the first circuit layer and the second circuit layer. The metal bump has a first portion and a second portion, wherein the first portion is disposed in the first dielectric layer and the second portion is convex from the first surface, and the difference in width between the first portion and the second portion is the second portion Less than 4% of the width.
依照本發明實施例所述的線路板,所述線路板更包括配置於金屬凸塊的第二部分的側壁上之第二介電層。 According to the circuit board of the embodiment of the invention, the circuit board further includes a second dielectric layer disposed on a sidewall of the second portion of the metal bump.
依照本發明實施例所述的線路板,其中金屬凸塊的第一部分的端面可選擇性地與第一線路層與導通孔之間的界面共平面,而不以此為限。 According to the circuit board of the embodiment of the invention, the end surface of the first portion of the metal bump is selectively coplanar with the interface between the first circuit layer and the via hole, and is not limited thereto.
依照本發明實施例所述的線路板,其中第一線路層的暴露於第一介電層的第一表面的端面可選擇性地與第一介電層的第一表面共平面,而不以此為限。 The circuit board according to the embodiment of the present invention, wherein an end surface of the first circuit layer exposed to the first surface of the first dielectric layer is selectively coplanar with the first surface of the first dielectric layer, instead of This is limited.
依照本發明實施例所述的線路板,其中第一部分的邊緣例如在第二部分的邊緣所圍成的範圍外。 A wiring board according to an embodiment of the present invention, wherein an edge of the first portion is outside a range enclosed by, for example, an edge of the second portion.
依照本發明實施例所述的線路板,其中第一部分的邊緣例如在第二部分的邊緣所圍成的範圍內。 A wiring board according to an embodiment of the invention, wherein an edge of the first portion is, for example, within a range enclosed by an edge of the second portion.
本發明提供一種線路板的製作方法,其包括下列步驟:首先,於承載板上形成具有暴露部分承載板的多個第一開孔的犧牲金屬層。然後,於承載板上形成覆蓋犧牲金屬層的第一蝕刻阻絕層。接著,於第一蝕刻阻絕層上形成第一圖案化阻層,第一圖案化阻層具有對應於多個第一開孔的多個第二開孔以及暴露出部分第一蝕刻阻絕層的第一凹刻圖案,其中第二開孔與第一開孔之間的寬度差異為第一開孔的寬度的4%以下。然後,於第一開孔與第二開孔內形成金屬凸塊,以及於第一凹刻圖案內形成第一線路層。而後,移除第一圖案化阻層。之後,於第一蝕刻阻絕層上形成覆蓋金屬凸塊與第一線路層的介電層。然後,於介電層中形成導通孔,並於介電層上形成第二線路層,其中導通孔連接第一線路層與第二線路層。之後,於介電層上形成覆蓋第二線路層的第二蝕刻阻絕層。然後,將承載板與犧牲金屬層分離。之後,移除犧牲金屬層、第一蝕刻阻絕層與第二蝕刻阻絕層。 The present invention provides a method of fabricating a wiring board comprising the steps of first forming a sacrificial metal layer having a plurality of first openings of an exposed portion of the carrier plate on the carrier board. Then, a first etch barrier layer covering the sacrificial metal layer is formed on the carrier substrate. Next, a first patterned resist layer is formed on the first etch stop layer, the first patterned resist layer has a plurality of second openings corresponding to the plurality of first openings and a portion exposing a portion of the first etch stop layer An intaglio pattern, wherein a difference in width between the second opening and the first opening is less than 4% of the width of the first opening. Then, metal bumps are formed in the first opening and the second opening, and a first wiring layer is formed in the first intaglio pattern. Then, the first patterned resist layer is removed. Thereafter, a dielectric layer covering the metal bumps and the first wiring layer is formed on the first etch barrier layer. Then, a via hole is formed in the dielectric layer, and a second circuit layer is formed on the dielectric layer, wherein the via hole connects the first circuit layer and the second circuit layer. Thereafter, a second etch stop layer covering the second wiring layer is formed on the dielectric layer. The carrier plate is then separated from the sacrificial metal layer. Thereafter, the sacrificial metal layer, the first etch stop layer and the second etch stop layer are removed.
依照本發明實施例所述的線路板的製作方法,其中移除犧牲金屬層、第一蝕刻阻絕層與第二蝕刻阻絕層的方法包括:首先,進行第一蝕刻製程,以移除犧牲金屬層。接著,進行第二蝕刻製程,以移除第一蝕刻阻絕層與第二蝕刻阻絕層。 According to the method of fabricating a circuit board according to the embodiment of the invention, the method of removing the sacrificial metal layer, the first etch stop layer and the second etch stop layer comprises: first performing a first etching process to remove the sacrificial metal layer . Next, a second etching process is performed to remove the first etch stop layer and the second etch stop layer.
依照本發明實施例所述的線路板的製作方法,其中第二開口的邊緣例如在第一開口的邊緣所圍成的範圍外。 A method of fabricating a wiring board according to an embodiment of the present invention, wherein an edge of the second opening is outside a range enclosed by, for example, an edge of the first opening.
依照本發明實施例所述的線路板的製作方法,其中第二開口的邊緣例如在第一開口的邊緣所圍成的範圍內。 A method of fabricating a wiring board according to an embodiment of the present invention, wherein an edge of the second opening is, for example, within a range enclosed by an edge of the first opening.
本發明提供一種線路板的製作方法,其包括下列步驟:首先,於承載板上形成具有暴露部分承載板的多個第一開孔的犧牲金屬層。然後,於承載板上形成覆蓋犧牲金屬層的第一蝕刻阻絕層。接著,於第一蝕刻阻絕層上形成第一圖案化阻層,第一圖案化阻層覆蓋第一開孔的側壁以形成第二開孔,且第一圖案化阻層具有暴露出部分第一蝕刻阻絕層的第一凹刻圖案。然後,於第二開孔內形成金屬凸塊,以及於第一凹刻圖案內形成第一線路層。而後,移除第一圖案化阻層。之後,於第一蝕刻阻絕層上形成覆蓋金屬凸塊與第一線路層的介電層,且介電層填入第一開孔與金屬凸塊之間的縫隙。然後,於介電層中形成導通孔,並於介電層上形成第二線路層,其中導通孔連接第一線路層與第二線路層。之後,於介電層上形成覆蓋第二線路層的第二蝕刻阻絕層。然後,將承載板與犧牲金屬層分離。之後,移除犧牲金屬層、第一蝕刻阻絕層與第二蝕刻阻絕層。 The present invention provides a method of fabricating a wiring board comprising the steps of first forming a sacrificial metal layer having a plurality of first openings of an exposed portion of the carrier plate on the carrier board. Then, a first etch barrier layer covering the sacrificial metal layer is formed on the carrier substrate. Then, a first patterned resist layer is formed on the first etch stop layer, the first patterned resist layer covers the sidewall of the first opening to form a second opening, and the first patterned resist layer has a exposed portion first A first intaglio pattern of the barrier layer is etched. Then, a metal bump is formed in the second opening, and a first wiring layer is formed in the first intaglio pattern. Then, the first patterned resist layer is removed. Thereafter, a dielectric layer covering the metal bump and the first wiring layer is formed on the first etch barrier layer, and the dielectric layer fills the gap between the first opening and the metal bump. Then, a via hole is formed in the dielectric layer, and a second circuit layer is formed on the dielectric layer, wherein the via hole connects the first circuit layer and the second circuit layer. Thereafter, a second etch stop layer covering the second wiring layer is formed on the dielectric layer. The carrier plate is then separated from the sacrificial metal layer. Thereafter, the sacrificial metal layer, the first etch stop layer and the second etch stop layer are removed.
依照本發明實施例所述的線路板的製作方法,其中移除犧牲金屬層、第一蝕刻阻絕層與第二蝕刻阻絕層的方法包括:首先,進行第一蝕刻製程,以移除犧牲金屬層。接著,進行第二蝕刻製程,以移除第一蝕刻阻絕層與第二蝕刻阻絕層。 According to the method of fabricating a circuit board according to the embodiment of the invention, the method of removing the sacrificial metal layer, the first etch stop layer and the second etch stop layer comprises: first performing a first etching process to remove the sacrificial metal layer . Next, a second etching process is performed to remove the first etch stop layer and the second etch stop layer.
基於上述,在本發明的實施例中,形成頂部與底部的寬度一致的金屬凸塊,因此可有效地增加線路層的配線空間。此外,在本發明的實施例中,形成覆蓋犧牲金屬層的開孔側壁的圖案化阻層,因此可以形成頂部與底部的寬度一致且寬度較小的金屬凸 塊。如此一來,除了可有效地增加線路層的配線空間之外,還可進一步符合元件微型化的需求。 Based on the above, in the embodiment of the present invention, the metal bumps having the widths of the top and the bottom are formed, and thus the wiring space of the wiring layer can be effectively increased. In addition, in the embodiment of the present invention, the patterned resist layer covering the sidewall of the opening of the sacrificial metal layer is formed, so that metal bumps having the same width and a small width of the top and the bottom can be formed. Piece. In this way, in addition to effectively increasing the wiring space of the circuit layer, the requirements for component miniaturization can be further met.
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。 The above described features and advantages of the invention will be apparent from the following description.
10、20‧‧‧線路板 10, 20‧‧‧ circuit board
100‧‧‧承載板 100‧‧‧ carrying board
102、104‧‧‧銅箔層 102, 104‧‧‧ copper foil layer
108、188‧‧‧蝕刻阻絕層 108, 188‧‧‧ etching barrier layer
110‧‧‧犧牲金屬層 110‧‧‧Sacrificial metal layer
112、122‧‧‧開孔 112, 122‧‧‧ openings
120、160、220‧‧‧圖案化阻層 120, 160, 220‧‧‧ patterned resist
124、164‧‧‧凹刻圖案 124, 164‧‧ ‧ intaglio pattern
130、230‧‧‧金屬凸塊 130, 230‧‧‧ metal bumps
130a、230a‧‧‧第一部分 130a, 230a‧‧‧ part one
130b、230b‧‧‧第二部分 130b, 230b‧‧‧ part two
140、180‧‧‧線路層 140, 180‧‧‧ circuit layer
150、150a‧‧‧介電層 150, 150a‧‧‧ dielectric layer
152‧‧‧金屬層 152‧‧‧metal layer
152a‧‧‧圖案化的金屬層 152a‧‧‧ patterned metal layer
154‧‧‧盲孔 154‧‧‧Blind hole
154a、154b‧‧‧表面 154a, 154b‧‧‧ surface
170‧‧‧導通孔 170‧‧‧through holes
222‧‧‧開孔 222‧‧‧ openings
W‧‧‧寬度 W‧‧‧Width
W1、W2‧‧‧寬度差異 W1, W2‧‧‧ width difference
圖1A至圖1F為依照本發明的第一實施例所繪示的線路板的製作流程剖面示意圖。 1A to FIG. 1F are schematic cross-sectional views showing a manufacturing process of a circuit board according to a first embodiment of the present invention.
圖2A與圖2B為依照本發明的第一實施例所繪示的金屬凸塊的剖面放大圖。 2A and 2B are enlarged cross-sectional views showing a metal bump according to a first embodiment of the present invention.
圖3A至圖3E為依照本發明的第二實施例所繪示的線路板的製作流程剖面示意圖。 3A to 3E are schematic cross-sectional views showing a manufacturing process of a circuit board according to a second embodiment of the present invention.
圖1A至圖1F為依照本發明的第一實施例所繪示的線路板的製作流程剖面示意圖。圖2A與圖2B為依照本發明的第一實施例所繪示的金屬凸塊的剖面放大圖。 1A to FIG. 1F are schematic cross-sectional views showing a manufacturing process of a circuit board according to a first embodiment of the present invention. 2A and 2B are enlarged cross-sectional views showing a metal bump according to a first embodiment of the present invention.
首先,請參照圖1A,於承載板100上形成犧牲金屬層110。在本實施例中,承載板100上可形成有銅箔層102與104,及設於銅箔層102與104之間的剝離層(未圖示),但本發明不以此為限,在其他實施例中承載板100上也可不具有銅箔層102與 104。銅箔層102的厚度例如介於5μm至40μm之間,而銅箔層104的厚度例如例如介於1μm至10μm之間。銅箔層102與104可有利於在後續製程中承載板100與所欲形成的線路板的分離。犧牲金屬層110具有多個開孔112。在後續製程中,將於開孔112內形成金屬凸塊。犧牲金屬層110例如是銅層,但本發明不以此為限。犧牲金屬層110的形成方法例如是進行電鍍製程。在本實施例中,開孔112暴露出部分承載板100。 First, referring to FIG. 1A, a sacrificial metal layer 110 is formed on the carrier board 100. In this embodiment, the carrier layer 100 may be formed with a copper foil layer 102 and 104, and a peeling layer (not shown) disposed between the copper foil layers 102 and 104, but the invention is not limited thereto. In other embodiments, the carrier board 100 may not have the copper foil layer 102 and 104. The thickness of the copper foil layer 102 is, for example, between 5 μm and 40 μm, and the thickness of the copper foil layer 104 is, for example, between 1 μm and 10 μm. The copper foil layers 102 and 104 may facilitate separation of the carrier sheet 100 from the circuit board to be formed in a subsequent process. The sacrificial metal layer 110 has a plurality of openings 112. Metal bumps are formed in the openings 112 in subsequent processes. The sacrificial metal layer 110 is, for example, a copper layer, but the invention is not limited thereto. The formation method of the sacrificial metal layer 110 is, for example, an electroplating process. In the present embodiment, the opening 112 exposes a portion of the carrier plate 100.
然後,在承載板100上形成蝕刻阻絕層108。蝕刻阻絕層108覆蓋犧牲金屬層110以及被開孔112暴露出的承載板100。蝕刻阻絕層108例如是鎳層。蝕刻阻絕層108的形成方法例如是進行電鍍製程。在本實施例中,蝕刻阻絕層108的蝕刻速率需小於犧牲金屬層110的蝕刻速率,因此蝕刻阻絕層108可在後續以蝕刻製程移除犧牲金屬層110的步驟中保護形成於蝕刻阻絕層108所覆蓋的金屬凸塊與線路層,使其不被蝕刻。 Then, an etch stop layer 108 is formed on the carrier board 100. The etch stop layer 108 covers the sacrificial metal layer 110 and the carrier plate 100 exposed by the opening 112. The etch stop layer 108 is, for example, a nickel layer. The method of forming the etch stop layer 108 is, for example, an electroplating process. In the present embodiment, the etch rate of the etch stop layer 108 needs to be less than the etch rate of the sacrificial metal layer 110. Therefore, the etch stop layer 108 can be protected from being formed on the etch stop layer 108 in the subsequent step of removing the sacrificial metal layer 110 by an etch process. The metal bumps covered are covered with the wiring layer so that they are not etched.
接著,請參照圖1B,於蝕刻阻絕層108上形成圖案化阻層120。圖案化阻層120例如是乾膜或液態光阻。圖案化阻層120具有對應於多個開孔112的多個開孔122。歸因於在形成圖案化阻層120時的製程容許度,開孔122的寬度與開孔112的寬度會略有差異。舉例來說,每一開孔122的邊緣與位於下方的開孔112的邊緣相較之下可略微凸出(亦即,每一開孔122的寬度略微大於開孔112的寬度,開孔122的邊緣在開口112的邊緣所圍成的範圍外);或者,每一開孔122的邊緣與位於下方的開孔112的邊 緣相較之下亦可略微內縮(亦即,每一開孔122的寬度略微小於開孔112的寬度,開孔122的邊緣在開口112的邊緣所圍成的範圍內)。然而,不論開孔122的寬度是大於開孔112的寬度或是小於開孔112的寬度,開孔122與開孔112之間的寬度差異為開孔112的寬度的4%以下。 Next, referring to FIG. 1B, a patterned resist layer 120 is formed on the etch stop layer 108. The patterned resist layer 120 is, for example, a dry film or a liquid photoresist. The patterned resist layer 120 has a plurality of openings 122 corresponding to the plurality of openings 112. Due to the process tolerance when forming the patterned resist layer 120, the width of the opening 122 and the width of the opening 112 may be slightly different. For example, the edge of each opening 122 may be slightly convex compared to the edge of the opening 112 below (ie, the width of each opening 122 is slightly larger than the width of the opening 112, the opening 122 The edge is outside the range enclosed by the edge of the opening 112; or the edge of each opening 122 and the edge of the opening 112 below The edge may also be slightly retracted (i.e., the width of each opening 122 is slightly smaller than the width of the opening 112, and the edge of the opening 122 is within the range enclosed by the edge of the opening 112). However, regardless of whether the width of the opening 122 is larger than the width of the opening 112 or smaller than the width of the opening 112, the difference in width between the opening 122 and the opening 112 is less than 4% of the width of the opening 112.
此外,由於開孔122與開孔112之間的寬度差異僅為開孔112的寬度的4%以下,因此可視為開孔122的邊緣與開孔112的邊緣對準(如圖1B所示,開孔122的邊緣與蝕刻阻絕層108對準,但由於蝕刻阻絕層108的厚度較小,故可視為開孔122的邊緣與開孔112的邊緣對準)。此外,圖案化阻層120還具有暴露出部分蝕刻阻絕層108的凹刻圖案124。 In addition, since the difference in width between the opening 122 and the opening 112 is only 4% or less of the width of the opening 112, it can be considered that the edge of the opening 122 is aligned with the edge of the opening 112 (as shown in FIG. 1B, The edge of the opening 122 is aligned with the etch stop layer 108, but since the thickness of the etch stop layer 108 is small, it can be considered that the edge of the opening 122 is aligned with the edge of the opening 112. In addition, the patterned resist layer 120 also has an intaglio pattern 124 exposing a portion of the etch stop layer 108.
之後,於開孔112、122與凹刻圖案124內形成金屬層,藉此於開孔112與122內形成金屬凸塊130,以及於凹刻圖案124內形成線路層140。金屬層例如為銅層。金屬層的形成方法例如是進行電鍍製程。所形成的金屬凸塊130具有第一部分130a與第二部分130b,其中第一部分130a形成於開孔122內,而第二部分130b形成於開孔112內。 Thereafter, a metal layer is formed in the openings 112, 122 and the recess pattern 124, thereby forming metal bumps 130 in the openings 112 and 122, and forming the wiring layer 140 in the recess patterns 124. The metal layer is, for example, a copper layer. The method of forming the metal layer is, for example, an electroplating process. The formed metal bump 130 has a first portion 130a and a second portion 130b, wherein the first portion 130a is formed in the opening 122 and the second portion 130b is formed in the opening 112.
如圖2A所示,當開孔122的邊緣與開孔112的邊緣相較之下略微凸出時,第一部分130a的寬度略微大於第二部分130b的寬度,且第一部分130a的邊緣在第二部分130b的邊緣所圍成的範圍外。重要的是,開孔122與開孔112之間的寬度差異為開孔112的寬度的4%以下,因此,第一部分130a與第二部分130b 之間的寬度差異W1與W2的總合為第二部分130b的寬度W的4%以下。如圖1B所示,所形成的金屬凸塊130的剖面可呈現整體寬度接近一致的「|」形。 As shown in FIG. 2A, when the edge of the opening 122 slightly protrudes from the edge of the opening 112, the width of the first portion 130a is slightly larger than the width of the second portion 130b, and the edge of the first portion 130a is at the second. The edge of the portion 130b is outside the range enclosed. What is important is that the difference in width between the opening 122 and the opening 112 is less than 4% of the width of the opening 112, and therefore, the first portion 130a and the second portion 130b The total difference between the width differences W1 and W2 is 4% or less of the width W of the second portion 130b. As shown in FIG. 1B, the formed metal bumps 130 may have a cross-section of a "|" shape whose overall width is nearly uniform.
如圖2B所示,當開孔122的邊緣與開孔112的邊緣相較之下略微內縮時,第一部分130a的寬度略微小於第二部分130b的寬度,且第一部分130a的邊緣在第二部分130b的邊緣所圍成的範圍內。重要的是,開孔122與開孔112之間的寬度差異為開孔112的寬度的4%以下,因此,第一部分130a與第二部分130b之間的寬度差異W1與W2的總合為第二部分130b的寬度W的4%以下。如圖1B所示,所形成的金屬凸塊130的剖面可呈現整體寬度接近一致的「|」形。 As shown in FIG. 2B, when the edge of the opening 122 is slightly retracted from the edge of the opening 112, the width of the first portion 130a is slightly smaller than the width of the second portion 130b, and the edge of the first portion 130a is at the second. The edge of the portion 130b is enclosed within the range. It is important that the difference in width between the opening 122 and the opening 112 is less than 4% of the width of the opening 112. Therefore, the total difference between the widths W1 and W2 between the first portion 130a and the second portion 130b is the same. The width W of the two portions 130b is 4% or less. As shown in FIG. 1B, the formed metal bumps 130 may have a cross-section of a "|" shape whose overall width is nearly uniform.
然後,請參照圖1C,移除圖案化阻層120之後,於蝕刻阻絕層108上形成介電層150。介電層150覆蓋蝕刻阻絕層108、第一部分130a與線路層140。介電層150例如是半固化膠片(prepreg)。在本實施例中,介電層150藉由壓合的方式形成於蝕刻阻絕層108上。另外,在本實施例中,介電層150上亦可附具金屬層152。金屬層152例如是銅層。然而。本發明並不以此為限,在其他實施例中,介電層150上亦可不附具金屬層152。 Then, referring to FIG. 1C, after the patterned resist layer 120 is removed, a dielectric layer 150 is formed on the etch stop layer 108. The dielectric layer 150 covers the etch stop layer 108, the first portion 130a, and the wiring layer 140. The dielectric layer 150 is, for example, a prepreg. In the present embodiment, the dielectric layer 150 is formed on the etch stop layer 108 by press bonding. In addition, in the embodiment, the dielectric layer 150 may also be attached with a metal layer 152. The metal layer 152 is, for example, a copper layer. however. The invention is not limited thereto. In other embodiments, the metal layer 152 may not be attached to the dielectric layer 150.
接著,於介電層150與金屬層152中形成暴露部分線路層140的盲孔154。形成盲孔154的方法例如是雷射鑽孔。之後,於介電層150與金屬層152上形成圖案化阻層160。圖案化阻層160具有暴露出盲孔154與部分金屬層152(若未形成金屬層152, 則為暴露出部分介電層150)的凹刻圖案164。之後,於盲孔154與凹刻圖案164內形成金屬層,藉此於盲孔154內形成導通孔170,以及於凹刻圖案164內形成線路層180,其中導通孔170連接線路層140與線路層180。金屬層例如為銅層。金屬層的形成方法例如是進行電鍍製程。 Next, a blind via 154 exposing a portion of the wiring layer 140 is formed in the dielectric layer 150 and the metal layer 152. A method of forming the blind holes 154 is, for example, a laser drilling. Thereafter, a patterned resist layer 160 is formed on the dielectric layer 150 and the metal layer 152. The patterned resist layer 160 has exposed the blind vias 154 and a portion of the metal layer 152 (if the metal layer 152 is not formed, Then, an intaglio pattern 164 exposing a portion of the dielectric layer 150) is exposed. Thereafter, a metal layer is formed in the blind via 154 and the recessed pattern 164, thereby forming a via hole 170 in the blind via 154, and forming a wiring layer 180 in the recess pattern 164, wherein the via 170 connects the wiring layer 140 and the wiring Layer 180. The metal layer is, for example, a copper layer. The method of forming the metal layer is, for example, an electroplating process.
接下來,請參照圖1D,移除圖案化阻層160。之後,於介電層150與金屬層152上形成蝕刻阻絕層188,蝕刻阻絕層188覆蓋線路層180與部分金屬層152。蝕刻阻絕層188的形成方法以及作用與上述蝕刻阻絕層108相似,故不再重複贅述。 Next, referring to FIG. 1D, the patterned resist layer 160 is removed. Thereafter, an etch stop layer 188 is formed on the dielectric layer 150 and the metal layer 152, and the etch stop layer 188 covers the circuit layer 180 and the portion of the metal layer 152. The formation method and effect of the etch stop layer 188 are similar to those of the etch stop layer 108 described above, and thus the description thereof will not be repeated.
而後,請參照圖1E,將承載板100與犧牲金屬層110分離。在本實施例中,由於承載板100上具有銅箔層102與104,因此在將承載板100與犧牲金屬層110分離的過程中,可輕易地經由剝離層(未圖示)使銅箔層102脫離銅箔層104,以將承載板100與犧牲金屬層110分離。 Then, referring to FIG. 1E, the carrier board 100 is separated from the sacrificial metal layer 110. In the present embodiment, since the carrier sheet 100 has the copper foil layers 102 and 104 thereon, the copper foil layer can be easily passed through the peeling layer (not shown) during the process of separating the carrier sheet 100 from the sacrificial metal layer 110. The copper foil layer 104 is detached to separate the carrier sheet 100 from the sacrificial metal layer 110.
其後,請參照圖1F,進行第一蝕刻製程,以移除犧牲金屬層110。在本實施例中,除了移除犧牲金屬層110之外,同時移除位於犧牲金屬層110下方的銅箔層104,以暴露出蝕刻阻絕層108。由於蝕刻阻絕層108的蝕刻速率小於犧牲金屬層110與銅箔層104的蝕刻速率,所以,在進行第一蝕刻製程時,僅移除犧牲金屬層110與銅箔層104,而不會對蝕刻阻絕層108進行蝕刻。因此,蝕刻阻絕層108對其所覆蓋的金屬凸塊130與線路層140具有保護作用,使其不被蝕刻。 Thereafter, referring to FIG. 1F, a first etching process is performed to remove the sacrificial metal layer 110. In the present embodiment, in addition to removing the sacrificial metal layer 110, the copper foil layer 104 underlying the sacrificial metal layer 110 is simultaneously removed to expose the etch stop layer 108. Since the etching rate of the etching resist layer 108 is smaller than the etching rate of the sacrificial metal layer 110 and the copper foil layer 104, only the sacrificial metal layer 110 and the copper foil layer 104 are removed during the first etching process, and the etching is not performed. The barrier layer 108 is etched. Therefore, the etch stop layer 108 has a protective effect on the metal bumps 130 and the wiring layer 140 covered thereby, so that it is not etched.
之後,進行第二蝕刻製程,以移除蝕刻阻絕層108與蝕刻阻絕層188。在第二蝕刻製程中,所使用的蝕刻劑僅對蝕刻阻絕層108與蝕刻阻絕層188進行蝕刻,而不會損傷到線路層140、180與金屬凸塊130。在本實施例中,移除蝕刻阻絕層108與蝕刻阻絕層188之後,進行第三蝕刻製程,移除部分金屬層152,以形成圖案化的金屬層152a。如此一來,即可完成線路板10的製作。 Thereafter, a second etching process is performed to remove the etch stop layer 108 and the etch stop layer 188. In the second etch process, the etchant used etches only the etch stop layer 108 and the etch stop layer 188 without damaging the circuit layers 140, 180 and the metal bumps 130. In this embodiment, after the etch stop layer 108 and the etch stop layer 188 are removed, a third etch process is performed to remove a portion of the metal layer 152 to form a patterned metal layer 152a. In this way, the production of the circuit board 10 can be completed.
以下以圖1F為例對本發明的線路板做說明。請參照圖1F,線路板10包括介電層150、線路層140與180、導通孔170以及金屬凸塊130。介電層150具有彼此相對的表面154a與154b。線路層140內埋於表面154a中,且線路層140的暴露於第一表面154a的端面可選擇性地與表面154a共平面,而不以此為限。另外,線路層180配置於表面154b上。導通孔170配置於介電層150中且連接線路層140與180。 The circuit board of the present invention will be described below by taking FIG. 1F as an example. Referring to FIG. 1F , the circuit board 10 includes a dielectric layer 150 , circuit layers 140 and 180 , via holes 170 , and metal bumps 130 . The dielectric layer 150 has surfaces 154a and 154b opposite to each other. The circuit layer 140 is buried in the surface 154a, and the end surface of the circuit layer 140 exposed to the first surface 154a is selectively coplanar with the surface 154a, and is not limited thereto. In addition, the wiring layer 180 is disposed on the surface 154b. The via hole 170 is disposed in the dielectric layer 150 and connects the wiring layers 140 and 180.
如圖1F所示,金屬凸塊130具有第一部分130a與第二部分130b,第一部分130a配置於介電層150中,第二部分130b自表面154a凸出。此外,第一部分130a的端面可選擇性地與線路層140與導通孔170之間的界面共平面,而不以此為限。重要的是,金屬凸塊130的剖面可呈現整體寬度接近一致的「|」形,藉此可避免金屬凸塊130佔用其周圍的空間,因此可有效地增加線路層的配線空間。 As shown in FIG. 1F, the metal bump 130 has a first portion 130a disposed in the dielectric layer 150 and a second portion 130b protruding from the surface 154a. In addition, the end surface of the first portion 130a is selectively coplanar with the interface between the circuit layer 140 and the via 170, and is not limited thereto. What is important is that the cross section of the metal bumps 130 can have a nearly uniform "|" shape, thereby avoiding the metal bumps 130 occupying the space around them, thereby effectively increasing the wiring space of the circuit layers.
圖3A至圖3E是依照本發明的第二實施例所繪示的線路板的製作流程剖面示意圖。在此必須說明的是,圖3A至圖3E所 示之實施例相似於圖1A至圖1F所示之實施例,因此,下述實施例將沿用前述實施例的元件標號與部分內容,其中採用相同的標號來表示相同或近似的元件,並且省略了相同技術內容的說明。關於省略部分的說明可參考前述實施例,下述實施例不再重複贅述。 3A to 3E are schematic cross-sectional views showing a manufacturing process of a circuit board according to a second embodiment of the present invention. It must be stated here that Figure 3A to Figure 3E The embodiment shown in the drawings is similar to the embodiment shown in FIG. 1A to FIG. 1F. Therefore, the following embodiments will use the same reference numerals and parts in the foregoing embodiments, and the same reference numerals will be used to refer to the same or similar elements. A description of the same technical content. For the description of the omitted portions, reference may be made to the foregoing embodiments, and the following embodiments are not repeated.
請參照圖3A,在圖1A所述的步驟之後,於蝕刻阻絕層108上形成圖案化阻層220。圖案化阻層220亦具有暴露出部分蝕刻阻絕層108的凹刻圖案124。然而,與圖案化阻層120的不同之處在於,圖案化阻層220覆蓋開孔112的側壁,以形成開孔222。如圖3A所示,開孔222的寬度小於開孔112的寬度。 Referring to FIG. 3A, after the step of FIG. 1A, a patterned resist layer 220 is formed on the etch stop layer 108. The patterned resist layer 220 also has an intaglio pattern 124 that exposes a portion of the etch stop layer 108. However, the difference from the patterned resist layer 120 is that the patterned resist layer 220 covers the sidewalls of the openings 112 to form the openings 222. As shown in FIG. 3A, the width of the opening 222 is smaller than the width of the opening 112.
之後,於開孔222與凹刻圖案124內形成金屬層,藉此於開孔222內形成金屬凸塊230,以及於凹刻圖案124內形成線路層140。金屬層例如為銅層。金屬層的形成方法例如是進行電鍍製程。所形成的金屬凸塊230具有第一部分230a與第二部分230b,其中第一部分230a凸出於犧牲金屬層108的表面,而第二部分230b則位於開孔112內。重要的是,由於開孔222是藉由圖案化阻層220覆蓋開孔112的側壁以形成,因此,所形成的第一部分230a與第二部分230b的寬度相同。換言之,所形成的金屬凸塊230的剖面可呈現整體寬度一致的「|」形。 Thereafter, a metal layer is formed in the opening 222 and the recessed pattern 124, thereby forming the metal bumps 230 in the openings 222 and forming the wiring layer 140 in the recess patterns 124. The metal layer is, for example, a copper layer. The method of forming the metal layer is, for example, an electroplating process. The formed metal bump 230 has a first portion 230a and a second portion 230b, wherein the first portion 230a protrudes from the surface of the sacrificial metal layer 108 and the second portion 230b is located within the opening 112. Importantly, since the opening 222 is formed by covering the sidewall of the opening 112 by the patterned resist layer 220, the first portion 230a and the second portion 230b are formed to have the same width. In other words, the formed metal bumps 230 may have a "|" shape with a uniform overall width.
此外,由於開孔222的寬度小於開孔112的寬度,相對地,金屬凸塊230的寬度小於上述第一實施例中金屬凸塊130的寬度。然並不以此為限,可依實際需求調整開孔112的寬度及圖 案化阻層220覆蓋開孔112的側壁的厚度,以調整所形成的開孔222的寬度,進而調整在開孔222內形成的金屬凸塊230的寬度。 In addition, since the width of the opening 222 is smaller than the width of the opening 112, the width of the metal bump 230 is relatively smaller than the width of the metal bump 130 in the first embodiment described above. However, it is not limited thereto, and the width and the opening of the opening 112 can be adjusted according to actual needs. The case resist layer 220 covers the thickness of the sidewall of the opening 112 to adjust the width of the formed opening 222, thereby adjusting the width of the metal bump 230 formed in the opening 222.
接著,請參照圖3B,移除圖案化阻層220之後,於蝕刻阻絕層108上形成介電層150。介電層150覆蓋部分蝕刻阻絕層108、第一部分230a與線路層140,且填入開孔112內並位於第二部分230b與開孔112之間(下文稱為介電層150a)的縫隙。換句話說,介電層150a配置於第二部分230b的側壁上,並覆蓋部分蝕刻阻絕層108。更詳細而言,可藉由調整圖案化阻層220覆蓋開孔112的側壁的厚度,以調整介電層150a的厚度。如此一來,亦可視需要選擇性地使介電層150a的厚度減少到極小,故不影響在後續製程中所形成之線路板的效能。介電層150例如是半固化膠片。在本實施例中,介電層150藉由壓合的方式形成於蝕刻阻絕層108上。另外,相似於上述第一實施例,介電層150上亦可附具金屬層152。 Next, referring to FIG. 3B, after the patterned resist layer 220 is removed, the dielectric layer 150 is formed on the etch stop layer 108. The dielectric layer 150 covers a portion of the etch stop layer 108, the first portion 230a and the wiring layer 140, and fills the gap between the second portion 230b and the opening 112 (hereinafter referred to as the dielectric layer 150a). In other words, the dielectric layer 150a is disposed on the sidewall of the second portion 230b and covers a portion of the etch stop layer 108. In more detail, the thickness of the sidewall of the opening 112 can be covered by adjusting the patterned resist layer 220 to adjust the thickness of the dielectric layer 150a. In this way, the thickness of the dielectric layer 150a can be selectively minimized as needed, so that the performance of the circuit board formed in the subsequent process is not affected. The dielectric layer 150 is, for example, a semi-cured film. In the present embodiment, the dielectric layer 150 is formed on the etch stop layer 108 by press bonding. In addition, similar to the first embodiment described above, the dielectric layer 150 may also be provided with a metal layer 152.
接著,於介電層150中形成導通孔170,並於介電層150上形成線路層180,其中導通孔170連接線路層140與線路層180。關於形成導通孔170與線路層180的相關製程已於上述第一實施例中詳細說明,故在此不再重複贅述。 Next, a via hole 170 is formed in the dielectric layer 150, and a wiring layer 180 is formed on the dielectric layer 150, wherein the via hole 170 connects the wiring layer 140 and the wiring layer 180. The process for forming the via hole 170 and the wiring layer 180 has been described in detail in the above first embodiment, and thus the detailed description thereof will not be repeated here.
之後,請參照圖3C,相似於圖1D所述之步驟,移除圖案化阻層160。之後,於介電層150與金屬層152上形成蝕刻阻絕層188,蝕刻阻絕層188覆蓋線路層180與部分金屬層152。 Thereafter, referring to FIG. 3C, similar to the steps described in FIG. 1D, the patterned resist layer 160 is removed. Thereafter, an etch stop layer 188 is formed on the dielectric layer 150 and the metal layer 152, and the etch stop layer 188 covers the circuit layer 180 and the portion of the metal layer 152.
而後,請參照圖3D,相似於圖1E所述之步驟,將承載 板100與犧牲金屬層110分離。 Then, referring to FIG. 3D, similar to the steps described in FIG. 1E, the bearer will be carried. The board 100 is separated from the sacrificial metal layer 110.
其後,請參照圖3E,相似於圖1F所述之步驟,移除犧牲金屬層110。相似於上述第一實施例,除了移除犧牲金屬層110之外,同時移除位於犧牲金屬層110下方的銅箔層104,暴露出蝕刻阻絕層108。之後,進行第二蝕刻製程,以移除蝕刻阻絕層108與蝕刻阻絕層188。在本實施例中,移除蝕刻阻絕層108與蝕刻阻絕層188之後,可進行第三蝕刻製程,以形成圖案化的金屬層152a。如此一來,即可完成線路板20的製作。 Thereafter, referring to FIG. 3E, the sacrificial metal layer 110 is removed similarly to the steps described in FIG. 1F. Similar to the first embodiment described above, in addition to removing the sacrificial metal layer 110, the copper foil layer 104 underlying the sacrificial metal layer 110 is simultaneously removed, exposing the etch stop layer 108. Thereafter, a second etching process is performed to remove the etch stop layer 108 and the etch stop layer 188. In this embodiment, after the etch stop layer 108 and the etch stop layer 188 are removed, a third etch process can be performed to form the patterned metal layer 152a. In this way, the production of the circuit board 20 can be completed.
以下以圖3E為例對本發明的線路板做說明。請參照圖3E,相似於圖1F所示的線路板10,線路板20包括介電層150、線路層140與180、導通孔170以及金屬凸塊230。金屬凸塊230的第一部分230a的寬度與第二部分230b的寬度相同,而金屬凸塊230的剖面可呈現整體寬度一致的「|」形。然而,與線路板10不同之處在於,金屬凸塊230的寬度小於線路板10中金屬凸塊130的寬度。因此,除了可有效地增加線路層的配線空間之外,還可進一步符合元件微型化的需求。此外,線路板20還具有介電層150a,介電層150a配置於第二部分230b的側壁上。 The circuit board of the present invention will be described below by taking FIG. 3E as an example. Referring to FIG. 3E, similar to the circuit board 10 shown in FIG. 1F, the circuit board 20 includes a dielectric layer 150, circuit layers 140 and 180, via holes 170, and metal bumps 230. The width of the first portion 230a of the metal bump 230 is the same as the width of the second portion 230b, and the cross section of the metal bump 230 may have a "|" shape with a uniform overall width. However, the difference from the wiring board 10 is that the width of the metal bumps 230 is smaller than the width of the metal bumps 130 in the wiring board 10. Therefore, in addition to effectively increasing the wiring space of the circuit layer, the requirements for component miniaturization can be further met. In addition, the circuit board 20 also has a dielectric layer 150a disposed on a sidewall of the second portion 230b.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。 Although the present invention has been disclosed in the above embodiments, it is not intended to limit the present invention, and any one of ordinary skill in the art can make some changes and refinements without departing from the spirit and scope of the present invention. The scope of the invention is defined by the scope of the appended claims.
10‧‧‧線路板 10‧‧‧ circuit board
130‧‧‧金屬凸塊 130‧‧‧Metal bumps
130a‧‧‧第一部分 130a‧‧‧Part 1
130b‧‧‧第二部分 130b‧‧‧Part II
140、180‧‧‧線路層 140, 180‧‧‧ circuit layer
150‧‧‧介電層 150‧‧‧ dielectric layer
152a‧‧‧圖案化的金屬層 152a‧‧‧ patterned metal layer
154a、154b‧‧‧表面 154a, 154b‧‧‧ surface
170‧‧‧導通孔 170‧‧‧through holes
Claims (12)
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CN113286439A (en) * | 2021-07-22 | 2021-08-20 | 深圳市志金电子有限公司 | Method for manufacturing electroplated circuit board with built-in lead |
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