TW201615445A - Removal method, removal device, and printing system - Google Patents

Abstract

The present invention is an attachment removal technology in which attachment attached to a print cloth or baseboard type of panel shaped objects is nicely removed, and a printing system which utilizes the removal technology. The removal method is to remove attachment that is attached to a main surface of the panel shaped object and comprises: a transfer step in which a transfer body is tightly pressed against one main surface of the panel shaped object and the attachment is transferred to the transfer body, and a peeling step in which the transfer body tightly pressed against one main surface of the panel shaped object is peeled off and the attachment is removed from the main surface of the panel shaped object.

Description

Removal method, removal device, and printing system

The present invention relates to a technique for removing an adhering matter attached to one main surface of a plate-like body such as a printing cloth or a substrate, and a printing system using the same.

A glass substrate for a semiconductor wafer, a liquid crystal display device, a glass substrate for a plasma display, a glass or ceramic substrate for a magnetic disk or an optical disk, a glass substrate for an organic EL, a glass substrate or a ruthenium substrate for a solar cell, and a flexible substrate A patterning layer for a substrate suitable for an electronic device such as a printed circuit board is used, and a printing technique using a plate-like body such as a printing cloth is proposed (for example, Japanese Laid-Open Patent Publication No. 2013-184382).

In the printing technique, a plate having a pattern opposite to a pattern to be formed on a substrate, that is, a pattern of a reverse pattern is brought into contact with a printing cloth coated with a coating layer, thereby bringing a coating layer on the printing cloth. A pattern layer (patterning process) having the above-described reverse pattern is formed on the printing cloth by patterning. Then, the printing cloth is brought into contact with the substrate to be transferred, whereby the pattern layer is transferred to the substrate (transfer processing). Further, in the device described in Patent Document 1, the patterning process and the transfer process are continuously performed in the same apparatus to perform the printing process, but the device for performing the patterning process and the device for performing the transfer process may be arranged side by side. The printing process (=patterning process + transfer process) is performed.

In the printing technique in which the printing cloth is used, it is carried on the printing process during the transfer process. The pattern layer of the cloth is transferred to the substrate, but one of the pattern layers remains on the printing cloth due to poor transfer. Moreover, even if the transfer is performed favorably, there is a case where a part of the coating liquid remains on the printing cloth. The formation of the coating layer to the printing cloth is often carried out using a slit nozzle, and the film thickness of the coating layer becomes uneven at the beginning end portion or the end portion of the coating and further at the nozzle edge portion. Therefore, it has been proposed to apply a coating layer having a planar size larger than the plane size of the plate or the substrate to the printing cloth as described below with reference to Fig. 10, and to form a pattern layer in the central portion of the coating layer. Therefore, when the printing process is performed according to the proposal, one portion of the coating layer remains on the printed cloth in a frame shape. Therefore, in order to reuse the printing cloth, it is preferable to remove the adhering matter remaining on the printing cloth, and it is desirable to establish a technique suitable for the removal. Moreover, the establishment of such a technique is expected not only in the printing technique using a printing cloth but also in a substrate processing technique for removing adhering substances adhering to the surface of the substrate.

The present invention has been made in view of the above problems, and an object of the invention is to provide a removal technique for removing adhering substances attached to a plate-like body such as a printing cloth or a substrate, and a printing system using the removal technique.

A first aspect of the present invention is a method for removing an adhering matter attached to one main surface of a plate-like body, characterized by comprising: a transfer step of adhering the transfer body to the plate-like body Transferring the deposit to the transfer body on one main surface; and a peeling step of peeling off the transfer body adhered to one of the main faces of the plate-shaped body from the plate-like body, and removing from one main surface of the plate-shaped body Attachment.

Further, a second aspect of the present invention is a removing device for removing an adhering matter attached to one main surface of a plate-like body, wherein the transfer body is adhered to one main surface of the plate-shaped body. After the deposit is transferred to the transfer body, the transfer body is peeled off from the plate-like body to remove the deposit from one of the main faces of the plate-like body.

Further, a third aspect of the present invention provides a coating apparatus comprising: applying a coating liquid to a printing cloth to form a coating layer; and a printing apparatus for coating the printing cloth. After the layer is patterned to form a pattern layer, the pattern layer is transferred to the substrate; and the removing device is configured to adhere the transfer body to the printing cloth for transferring the pattern layer to the substrate to transfer the adhering matter attached to the printing cloth. After printing on the transfer body, the transfer body is peeled off from the printing cloth to remove the deposit; and the transfer device transports the printing cloth on which the coating layer is formed to the printing device, and has been used to transfer the pattern layer to the substrate. The printing cloth is transported to the removing device, and the printed cloth from which the deposit has been removed is transferred to the coating device for reuse of the printing cloth.

According to the invention, the deposit is removed from the main surface of one of the plate-like bodies, and the transfer body is adhered to the one main surface, whereby the deposit is transferred to the transfer body. Thereafter, the transfer body is loaded with the adherend and peeled off from the plate-like body. In this way, the attachment is efficiently removed from one of the main faces of the plate.

1A‧‧‧Removal device

1B‧‧‧Removal device

1C‧‧‧ Removal device

2‧‧‧ main frame

3‧‧‧ Platform Block

4‧‧‧Upper platform block

5‧‧‧Upper adsorption block

6‧‧‧ Lower platform block

11‧‧‧Main frame

21‧‧‧Base frame

22‧‧‧Upper Platform Support Framework

23‧‧‧Upper Platform Support Framework

30‧‧‧ platform

31‧‧‧Horizontal Platform Division

32‧‧‧Wedge Platform Department

33‧‧‧Initial stripping unit

34‧‧‧roll unit

40‧‧‧Upper platform components

41‧‧‧Upper platform

41a‧‧‧ (on the platform) lower surface

42‧‧‧Strengthening the framework

43‧‧‧ beam-shaped structures

44‧‧‧Upper adsorption unit

45‧‧‧Support column

46‧‧‧Support column

47‧‧‧ Lifting mechanism

50‧‧‧Support framework

51‧‧‧1st adsorption unit

52‧‧‧2nd adsorption unit

53‧‧‧3rd adsorption unit

54‧‧‧4th adsorption unit

61‧‧‧Under platform

61a‧‧‧ (lower platform) upper surface

62‧‧‧ Lifting hand unit

63‧‧‧ Lifting unit

64‧‧‧Transfer roller unit

100‧‧‧Printing system

201‧‧‧Transfer device

202‧‧‧Transfer device

203‧‧‧Transfer device

204‧‧‧Transfer device

241‧‧‧Pre-aligned camera for substrates

242‧‧‧Pre-aligned camera for substrates

243‧‧‧Pre-aligned camera for substrates

244‧‧‧Pre-aligned camera for printing cloth

245‧‧‧Pre-aligned camera for printing cloth

246‧‧‧Pre-aligned camera for printing cloth

301‧‧‧ peeling device

302‧‧‧ peeling device

303‧‧‧ peeling device

304‧‧‧ peeling device

310‧‧‧ (on the horizontal platform) upper surface

311‧‧‧ slot

312‧‧‧ slot

320‧‧‧ (on the wedge platform) upper surface

331‧‧‧ Pressing members

332‧‧‧Support arm

333‧‧‧rail

334‧‧‧column components

335‧‧‧ Lifting mechanism

336‧‧‧Base section

337‧‧‧Location adjustment agency

340‧‧‧ peeling roller

341‧‧‧ Slider

342‧‧‧ Slider

343‧‧‧lower angle profiles

344‧‧‧ Lifting mechanism

345‧‧‧Upper corner profiles

346‧‧‧Support roll

351‧‧‧rail

352‧‧‧rail

353‧‧‧Motor

401‧‧‧Transporting device

402‧‧‧Transportation Department

403‧‧‧Printing cloth handover department

404‧‧‧Transfer board junction

405‧‧ version of the handover department

406‧‧‧Substrate interface

407‧‧‧Mobile Department

408‧‧‧Rotating Department

421‧‧‧Strengthened ribs

422‧‧‧Strengthened ribs

441‧‧‧Support framework

442‧‧‧ tube

443‧‧‧Adsorption pad

444‧‧‧ Slider

445‧‧‧rails

446‧‧‧Base plate

447‧‧‧ Lifting mechanism

451‧‧‧rail

461‧‧‧rails

481‧‧‧Base plate

482‧‧‧Upper Platform Block Support Agency

500‧‧‧Control device

501‧‧‧CPU

502‧‧‧Motor Control Department

503‧‧‧Valve Control Department

504‧‧‧Negative pressure supply department

505‧‧‧Image Processing Department

506‧‧‧Gas Supply Department

517‧‧‧Adsorption pad

522‧‧‧column components

523‧‧‧column components

524‧‧‧Board components

525‧‧‧ Lifting mechanism

526‧‧‧pad support members

527‧‧‧Adsorption pad

527a‧‧‧Adsorption Department

527b‧‧‧Flexing Department

537‧‧‧Adsorption pad

547‧‧‧Adsorption pad

601‧‧‧Transfer/peeling device

601‧‧ Alignment platform

602‧‧‧ pillar

603‧‧‧ Platform Support Board

611‧‧‧Open window

612‧‧‧ slot

613‧‧‧stop member

621‧‧‧ pillar

622‧‧‧ pillar

623‧‧‧Sliding base

624‧‧‧ Lifting mechanism

625‧‧‧ hands

625a‧‧‧Hand surface

625b‧‧‧Adsorption holes

626‧‧‧rail

627‧‧‧Slider

628‧‧‧ Lifting mechanism

641‧‧‧Transfer roller

642‧‧‧Support framework

643‧‧‧Support roller

644‧‧‧ Lifting mechanism

644a‧‧‧Base Department

644b‧‧‧Support feet

645‧‧‧lower frame

646‧‧‧rail

647‧‧‧Mobile agencies

710‧‧‧cleaning device

711‧‧‧cleaning roller

712‧‧‧Drying Department

720‧‧‧cleaning device

730‧‧‧cleaning device

731‧‧‧cleaning cover

732‧‧‧inclined roller

733‧‧‧Pre-wet

734‧‧‧Drug treatment department

735‧‧‧Washing Department

800‧‧‧ Coating device

810‧‧‧Printing cloth maintenance department

820‧‧‧ bracket

830‧‧‧Slit nozzle

840‧‧‧Nozzle Support

850‧‧‧ Lifting mechanism

860‧‧‧moving track

870‧‧‧linear motor

871‧‧‧ fixer

872‧‧‧Moving child

880‧‧‧linear encoder

2011‧‧‧Transfer plate holding portion (first transfer body holding portion)

2012‧‧‧Printing cloth holding unit (first plate-shaped body holding unit)

2013‧‧‧(1) Lifting and Driving Department

3011‧‧‧Transfer plate holding portion (second transfer body holding portion)

3012‧‧‧Printing cloth holding portion (second plate-shaped body holding portion)

3013‧‧‧(2nd) Lifting and Driving Department

4071‧‧‧roll

6011‧‧‧Transfer plate holding portion (transfer body holding portion)

6012‧‧‧Printing cloth holding part (plate-shaped body holding part)

6013‧‧‧ Lifting and driving department

6211‧‧‧rail

6221‧‧‧rails

7331‧‧‧ Shower nozzle

7341‧‧‧Two fluid nozzle

735‧‧‧ Shower nozzle

AB‧‧‧Block

AL1‧‧‧1st device row

AL2‧‧‧2nd device row

AL3‧‧‧3rd device row

AR‧‧‧Active area

BL‧‧‧Printed cloth

BL0‧‧‧Printed cloth

BLi‧‧‧Printed cloth

CL‧‧‧ coating layer

CP‧‧‧ close position

E‧‧‧ ridge line

G‧‧‧ interval

HB‧‧‧Printed cloth with hand

HS‧‧‧ substrate with hand

PL‧‧‧ pattern layer

PP‧‧ version

PP0‧‧ version

PPi‧‧ version

PTB‧‧‧Printing cloth transport path

PTP‧‧ version version of the transport path

PTT‧‧‧Transfer plate transport path

PTS‧‧‧ substrate transport path

RI‧‧‧Residual ink (attachment)

SB‧‧‧ substrate

SF‧‧‧ (printed cloth BL) surface

SP‧‧ ‧ processing space

TP‧‧·transfer plate

TP0‧‧‧Transfer board

TPi‧‧Transfer board

TR‧‧·Transfer roller (transfer body)

WK‧‧‧ workpiece (closed body)

Z‧‧‧Down axis direction

Fig. 1 is a plan view showing a first embodiment of the removing device of the present invention.

Figure 2 is a block diagram showing the control system of the removing device shown in Figure 1.

Fig. 3 is a view showing the operation of the removing device shown in Fig. 1.

Fig. 4 is a plan view showing a second embodiment of the removing device of the present invention.

Fig. 5 is a view showing the operation of the removing device shown in Fig. 4.

6A to 6D are views showing a third embodiment of the removing device of the present invention.

Fig. 7 is a view showing an example of a printing system equipped with a fourth embodiment of the removing device of the present invention.

Figure 8 is a block diagram showing the control system of the removing device shown in Figure 7.

Fig. 9 is a perspective view showing an example of a coating device provided in the printing system shown in Fig. 7.

Fig. 10 is a view schematically showing the positional relationship of a printing cloth, a coating layer, a plate, a substrate, and an effective area.

Fig. 11 is a perspective view showing an example of a transfer device provided in the printing system shown in Fig. 7.

Figure 12 is a perspective view showing the construction of the lower platform block.

Fig. 13 is a view showing the configuration of the lifter unit.

Fig. 14 is a view showing the configuration of a transfer roller unit.

Figure 15 is a diagram showing the construction of the upper platform assembly.

16A to 16C are diagrams schematically showing the positional relationship of each unit of the apparatus at each stage of the process.

17A to 17C are diagrams schematically showing the positional relationship of each unit of the apparatus at each stage of the process.

18A and 18B are diagrams schematically showing the positional relationship of each unit of the apparatus at each stage of the process.

19A to 19C are diagrams schematically showing the positional relationship of each unit of the apparatus at each stage of the process.

20A to 20C are diagrams schematically showing the positional relationship of each unit of the apparatus at each stage of the process.

21A to 21C are diagrams schematically showing the positional relationship of each unit of the apparatus at each stage of the process.

22A to 22C are diagrams schematically showing the positional relationship of each unit of the apparatus at each stage of the process.

Fig. 23 is a perspective view showing an example of a peeling device provided in the printing system shown in Fig. 7.

Fig. 24 is a perspective view showing the main configuration of the peeling device.

Fig. 25 is a side view showing the structure of the initial peeling unit and the positional relationship of the respective portions.

26A to 26D are views showing the positional relationship of each part in each stage in the peeling process.

27A to 27D are views showing the positional relationship of each part in each stage in the peeling process.

Fig. 28 is a side view showing an outline of a cleaning apparatus for cleaning a transfer sheet for ink removal.

<First embodiment>

Fig. 1 is a plan view showing a first embodiment of the removing device of the present invention. 2 is a block diagram showing a control system of the removing device shown in FIG. 1. Further, Fig. 3 is a view showing the operation of the removing device shown in Fig. 1, and a schematic diagram showing the operation flow and the operation is shown in the figure. Furthermore, in order to uniformly represent the directions in the respective drawings, the XYZ orthogonal coordinate axes are set as shown in FIG. Here, the XY plane represents a horizontal plane, and the Z axis represents a vertical axis. In more detail, the (+Z) direction indicates the vertical upper side. Moreover, the entry and exit of the article (printing cloth and transfer transfer plate) from the outside into the apparatus is performed in the Y-axis direction.

In the apparatus described in Patent Document 1, a printing sheet in which a coating layer obtained by applying a coating material such as ink is carried on one main surface, and a pattern layer is formed on the substrate, that is, a printing process is performed. That is, after the coating layer on the printing cloth is patterned to form a pattern layer, the pattern layer is transferred to the substrate. Therefore, there is a case where the coating material partially remains on the surface of the printing cloth after the pattern layer is transferred to the substrate, and adheres to the printing cloth. Therefore, the removal device of the present invention moves the adhering matter attached to the printing cloth to the transfer plate for removal by performing an operation similar to the transfer operation and the peeling operation performed by the above-described device, thereby self-printing the cloth. Remove the attachments.

Hereinafter, a first embodiment of the removing device of the present invention will be described in detail with reference to Figs. 1 to 3 . The printing cloth BL processed in the first embodiment and the embodiment described below is a plate-like body in which a thin elastic layer of enamel rubber is formed on the surface of a glass plate or a transparent resin plate. Then, in order to clarify the removal operation, the printing cloth BL in a state in which the adhering matter adheres to the surface SF of the elastic layer is appropriately referred to as "printing cloth BLi", and the attachment is removed by the removing device. The printed cloth BL is referred to as "printed cloth BL0". Further, the transfer sheet TP which is processed in the first embodiment or the like has a printing cloth The glass plate of the same planar size of BL has a surface tension lower than that of the surface SF of the printing cloth BL, and has a higher wettability than the surface SF of the printing cloth BL. In the same manner as the printing cloth BL, the transfer plate in the state in which the adhering matter adheres is appropriately referred to as a "transfer plate TPi", and the transfer is not attached. The plate is called "transfer plate TP0".

The removal device 1A includes a transfer device 201 that performs a transfer process, a peeling device 301 that performs a peeling process, and a transfer device 401 that transports the printing cloth BL and the transfer sheet TP. In the transfer device 201, as shown in the upper right portion of FIG. 3, the two holding portions 2011 and 2012 are disposed so as to be close to each other and freely separable in the vertical axis direction Z. The holding portion 2011 disposed on the upper side is a transfer plate holding portion that holds the transfer plate TP downward, and is provided by an adsorption mechanism (not shown) provided on the vertical lower surface of the transfer plate holding portion 2011. The transfer plate TP is adsorbed and held. The other holding portion 2012 is such that the printing cloth BL is attached to the surface SF of the attached material (here, the ink RI remaining on the surface SF of the printing cloth BL by forming the pattern layer on the substrate) toward the transfer sheet holding portion 2011. The printing cloth holding portion held in the state is sucked and held by the suction mechanism (not shown) provided on the vertical upper surface of the printing cloth holding portion 2012. The elevation drive unit 2013 (FIG. 2) that uses a motor as a drive source is connected to the holding units 2011 and 2012, and the elevation drive unit 2013 is actuated in accordance with an operation command from the control device 500 of the control removal device 1A, as shown in FIG. When the transfer sheet holding portion 2011 is lowered toward the printing cloth holding portion 2012 in the upper right portion, the printing cloth BL and the transfer sheet TP are in close contact with each other to form the close contact body AB (see the right central portion in FIG. 3). At this time, the deposit RI is transferred to the transfer sheet TP by the difference in surface tension described above. In the present embodiment, only the transfer sheet holding portion 2011 is moved up and down with respect to the printing cloth holding portion 2012. However, only the printing cloth holding portion 2012 may be lifted or lowered, or the two holding portions 2011 may be provided. 2012 is configured to move up and down in opposite directions. This point is also the same in the peeling device 301 described below or the transfer/disbonding device described later.

In the peeling device 301, as shown in the right central portion and the lower right portion of FIG. 3, two holding portions 3011 and 3012 are arranged to be close to each other and freely separated in the vertical axis direction Z. The holding portion 3011 disposed on the upper side is configured as a transfer plate holding portion that can hold the transfer plate TP of the adhesion body AB from above, and the adsorption mechanism provided on the vertical lower surface of the transfer plate holding portion 3011 The transfer plate TP is adsorbed and held (not shown). The other holding portion 3012 is a printing cloth holding portion that holds the printing cloth BL of the adhesive body AB from below, and the printing cloth BL is adsorbed by an adsorption mechanism (not shown) provided on the vertical upper surface of the printing cloth holding portion 3012. And kept. The elevation drive unit 3013 (FIG. 2) that uses a motor as a drive source is coupled to the holding portions 3011 and 3012, and the elevation drive unit 3013 operates in accordance with an operation command from the control device 500, as shown in the lower right portion of FIG. When the transfer sheet holding portion 3011 is lowered toward the printing cloth holding portion 3012, the transfer sheet holding portion 3011 is brought into contact with the transfer sheet TP of the close contact AB to be adsorbed and held. Then, when the transfer sheet holding portion 3011 is raised in a state in which the transfer sheet TP is held, the transfer sheet TP is peeled off from the printing sheet BL, and the attached matter RI is completely moved from the printing sheet BL to the transfer sheet TP to be removed.

The conveying device 401 includes a conveying unit 402 including a conveying mechanism such as a conveying robot, a printing cloth delivery unit 403 that transfers the printing cloth BL between the outside of the apparatus and the conveying unit 402, and a transfer sheet delivery unit 404. The transfer plate TP is transferred between the outside of the apparatus and the transfer unit 402. Further, the conveyance unit 402 can perform the following conveyance in accordance with an operation command from the control device 500, that is, (1) carry the printing cloth BLi supplied from the outside of the apparatus to the printing cloth delivery unit 403 to the transfer device 201; (2) The transfer plate TP0 supplied from the outside of the device to the transfer plate delivery portion 404 is carried into the transfer device 201; (3) the adhesion body AB (see FIG. 3) produced in the transfer device 201 is transported to the peeling device 301; 4) The printed cloth BL0 peeled off by the peeling device 301 is carried out to the printing cloth delivery portion 403; (5) the transfer sheet TPi peeled off by the peeling device 301 is carried out to the transfer sheet intersection portion 404.

Each part of the removal device 1A configured as described above is controlled by the control device 500. As shown in FIG. 2, the control device 500 includes a CPU (Central Processing Unit) 501 that manages the entire operation of the device, a motor control unit 502 that controls the motors provided in the respective units, and a valve that controls the control valves provided in each unit. The control unit 503 and a negative pressure supply unit 504 that generates a negative pressure supplied to the adsorption mechanism. Further, when the negative pressure supplied from the outside is available, the control device 500 may not include the negative pressure supply unit 504.

Next, the removal process of removing the residual ink RI as an example of the deposit from the printing cloth BLi by the removal device 1A configured as described above will be described. In the removal device 1A, as shown in FIG. 3, the CPU 501 controls the respective devices in accordance with the removal program stored in the memory (not shown) provided in the control device 500 in advance, and performs the removal processing. The printing cloth BLi is placed on the printing cloth delivery unit 403 from the outside of the apparatus, and the hand (not shown) of the conveying unit 402 receives the printing cloth BLi. Then, the conveyance unit 402 carries the printing cloth BLi to the transfer device 201, and as shown in the upper right portion of FIG. 3, the surface SF of the printing cloth BLi, that is, the main surface to which the residual ink RI is attached, is held toward the transfer sheet. The state of the part 2011 is placed on the printing cloth holding unit 2012 (step S11). Then, the printing cloth BLi is adsorbed and held by the suction mechanism of the printing cloth holding portion 2012.

Moreover, the hand of the conveyance unit 402 receives the transfer plate TP0 supplied from the outside of the apparatus to the transfer sheet delivery unit 404, and carries it to the transfer device 201 (step S12). At this point of time, the transfer sheet holding portion 2011 sufficiently separates the printing cloth holding portion 2012 in the vertical axis direction Z. Then, as shown in the upper right portion of FIG. 3, the transfer plate TP0 is positioned so as to overlap integrally with the surface SF of the printing cloth BLi that has been adsorbed and held on the printing cloth holding portion 2012, and in this state, by the transfer plate The adsorption mechanism of the holding unit 2011 is adsorbed and held. In the present embodiment, the transfer device BLi and the transfer plate TP0 are loaded into the transfer device 201 in this order. However, the order may be reversed or may be configured as follows: And the hand for the transfer plate, while performing the above-described carry-in operation by simultaneously operating both of them The moving out operation will be described below.

Then, the transfer plate holding portion 2011 is lowered by the elevation drive unit 2013, and the printing cloth BL and the transfer plate TP are in close contact with each other to form the adhesion body AB (see the right central portion in FIG. 3), thereby serving as a deposit. The residual ink RI is transferred to the transfer sheet TP (step S13). Further, after a certain period of time has elapsed since the formation of the self-adhesive body AB, the suction mechanism of the transfer plate holding portion 2011 is released from the transfer plate TP, and then the transfer plate holding portion 2011 is raised by the elevation drive unit 2013. Close contact AB.

In the next step S14, the suction mechanism of the printing cloth holding unit 2012 is released from the suction body AB, and then the adhesion body AB is conveyed to the peeling device 301 by the hand of the conveying unit 402, and the printing of the adhesive body AB is performed. The cloth BL is placed on the printing cloth holding portion 3012 (step S14). Then, the printing cloth BL is sucked by the suction mechanism of the printing cloth holding portion 3012, and the adhesion body AB is held.

The transfer body AB that has been carried into the peeling device 301 in this manner is separated into the printing cloth BL and the transfer plate TP, and the transfer plate holding portion 3011 is lowered by the elevation driving portion 3013 to abut the transfer plate of the bonding body AB. TP. Then, the transfer plate TP is sucked and held by the suction mechanism of the transfer-plate holding portion 3011, and the transfer-plate holding portion 3011 is raised by the elevation drive unit 3013 while maintaining the held state. Thereby, the transfer sheet TP is peeled off from the printing cloth BL (step S15). At this time, the residual ink RI moves upward together with the transfer plate TP in a state of adhering to the transfer plate TP, and the adherend AB is separated into the transfer plate TPi and the printed cloth BL0 from which the residual ink RI is removed.

The printing cloth BL0 in the middle is carried out to the printing cloth delivery unit 403 by the conveying unit 402 (step S16), and then the transfer sheet TPi is carried out to the transfer sheet delivery unit 404 by the conveying unit 402 (step S17). ). Of course, the order of carrying out is not limited to this, and the order of carrying out may be reversed, or both may be carried out at the same time. This point is also the same in the second embodiment. In addition, the printing cloth BL0 thus carried out is directly conveyed to a coating device (an apparatus which applies an ink on the surface SF of the printing cloth BL0 to form a coating layer) and reuses it. The other side On the surface, the transfer plate TPi is conveyed to a transfer plate cleaning device (not shown) to receive a cleaning step. An example of this washing step will be described in detail below.

As described above, in the present embodiment, the transfer sheet TP is adhered to one main surface of the printing cloth to which the residual ink RI is adhered, and the residual ink RI is transferred to the transfer sheet TP (transfer step), and then the transfer is performed. The printing plate TP is peeled off from the printing cloth BL while the residual ink RI is being carried, and the residual ink RI is removed from the surface SF of the printing cloth BL (peeling step). Therefore, the removal of the residual ink RI from the printing cloth BL can be efficiently performed.

Moreover, since the residual ink RI is removed by the dry method using the transfer plate TP, the following effects can be obtained. As a method of removing the deposit from the printing cloth BL, for example, a cleaning method described in JP-A-H09-155306 or JP-A-2006-41439 can be used. In other words, the printing cloth is conveyed by roller conveyance (roll conveyance), and a so-called wet cleaning is performed by supplying a treatment liquid such as water or a chemical liquid to the surface of the printing cloth. In this case, the surface portion of the printing cloth, that is, the enamel rubber layer is likely to swell due to the treatment liquid, and the printing cloth after removing the adhering matter (wet cleaning) cannot be directly reused, and it is necessary to apply the coating ink or the like. Adjust the surface condition of the printed cloth before the cloth material. Therefore, it is necessary to additionally provide a baking device having a heating plate or a drying device having a decompression chamber, which inevitably causes an increase in size and cost of the removal device. Moreover, in the apparatus for removing the wet cleaning and the baking treatment (or the drying treatment), the squeezing and shrinking of the ruthenium rubber layer occurs every time the printing cloth is reused, so that the deterioration of the ruthenium rubber layer is severe, resulting in severe deterioration. The increase in operating costs. On the other hand, in the present embodiment, since the deposit is removed by the transfer technique based on the physical action of the difference in surface tension, it is not necessary to additionally provide a baking device, a drying device, or the like, and the printing cloth can be omitted. The surface state is markedly changed to remove the deposits. As a result, the printed cloth can be reused in a small and low cost.

As described above, in the first embodiment, the transfer plate TP and the printing cloth BL correspond to an example of the "transfer body" and the "plate-like body" of the present invention, respectively. Further, the transfer plate holding portions 2011 and 3011 correspond to the "first transfer body holding portion" and the "second transfer member" of the present invention, respectively. An example of a holding unit. In addition, the printing cloth holding units 2012 and 3012 are respectively an example of the "first plate-shaped body holding portion" and the "second plate-shaped body holding portion" of the present invention. Further, the elevation drive units 2013 and 3013 correspond to an example of the "first drive unit" and the "second drive unit" of the present invention, respectively. Further, steps S13 and S15 correspond to an example of the "transfer step" and the "peeling step" of the present invention, respectively.

<Second embodiment>

Fig. 4 is a plan view showing a second embodiment of the removing device of the present invention. 5 is a view showing the operation of the removing device shown in FIG. 4, and a schematic diagram showing the operation flow and the operation is shown in the drawing. The second embodiment differs greatly from the first embodiment in that a transfer/disbonding device 601 that performs a transfer step and a peeling step in the same device is provided instead of the transfer device 201 and the peeling device 301. The configuration is basically the same as that of the first embodiment. In the following description, the same reference numerals will be given to the same components, and description thereof will be omitted.

In the removal device 1B of the second embodiment, a transfer/disbonding device 601 is disposed adjacent to the transfer device 401. In the transfer/disbonding device 601, as shown in the upper right portion of FIG. 5, the two holding portions 6011 and 6012 are disposed so as to be close to each other and freely separable in the vertical axis direction Z. The holding portion 6011 disposed on the upper side is a transfer plate holding portion that holds the transfer plate TP downward, and is provided by an adsorption mechanism (not shown) provided on the vertical lower surface of the transfer plate holding portion 6011. The transfer plate TP is adsorbed and held. The other holding portion 6012 is a printing cloth holding portion that holds the printing cloth BL in a state in which the surface SF to which the residual ink RI is adhered to the transfer sheet holding portion 6011, and is provided on the vertical upper surface of the printing cloth holding portion 6012. The printing cloth BL is sucked and held by the suction mechanism (not shown). An elevation drive unit 6013 that uses a motor as a drive source is coupled to the transfer plate holding unit 6011, and the elevation drive unit is actuated in accordance with an operation command from the control device 500. The transfer plate holding unit 6011 is oriented as shown in the upper right portion of FIG. The printing cloth holding portion 6012 is lowered, or the transfer plate holding portion 6011 is raised toward the opposite side of the printing cloth holding portion 6012 as shown in the lower right portion of FIG. Furthermore, in the present embodiment, the elevation drive unit 6013 is only connected to the transfer sheet holding portion 6011. However, the lift driving unit 6013 may be connected to the printing cloth holding portion 6012 to raise and lower the printing cloth holding portion 6012 or to the two holding portions 6011 and 6012. The two holding portions 6011 and 6012 are raised and lowered.

Next, the removal process of the residual ink RI by the removal device 1B configured as described above will be described. In the removal device 1B, as shown in FIG. 5, the CPU 501 controls the respective devices in accordance with the removal program stored in the memory (not shown) provided in the control device 500 in advance, and performs the removal processing. In the removal device 1B, the printing cloth BLi is carried from the printing cloth delivery unit 403 to the transfer/discharging device 601 by the conveying unit 402 (step S21) and the transfer plate TP0 is rotated. The plate delivery portion 404 is carried into the transfer/disbonding device 601 (step S22). Further, as shown in the upper right portion of FIG. 5, the printing cloth BLi and the transfer plate TP0 carried in this manner are spaced apart from each other in the vertical axis direction Z and positioned in a manner to be adsorbed and held on the printing cloth. The holding portion 6012 and the transfer sheet holding portion 6011. Further, in the present embodiment, the transfer cloth BLi and the transfer plate TP0 are carried in the order of the transfer/disbonding device 601. However, the order may be reversed or may be configured as follows: The special hand and the hand for the transfer plate are simultaneously operated by the two operations, and the above-described carry-in operation and the carry-out operation described below are simultaneously performed.

Then, as shown in the right middle portion of FIG. 5, the transfer plate holding portion 6011 is lowered by the elevation driving portion 6013, and the printing cloth BLi and the transfer plate TP0 are brought into close contact with each other to transfer the residual ink RI to the transfer plate TP ( Step S23). After the transfer step is completed in this manner, the transfer plate holding portion 3011 is raised by the elevation drive unit 3013, and the transfer plate TP is peeled off from the printing cloth BL (step S24). At this time, the residual ink RI moves upward together with the transfer plate TP while being attached to the transfer plate TP, and is separated into the transfer sheet TPi and the printed cloth BL0 from which the residual ink RI is removed.

After the separation is completed, the printing cloth BL0 is carried out to the printing cloth delivery unit 403 by the conveyance unit 402 (step S25), and the transfer sheet TPi is further carried out to the transfer sheet delivery unit 404 (step S26).

As described above, in the present embodiment, the transfer sheet TP0 is also adhered to the printing cloth. After the residual ink RI is transferred to the transfer plate TP (transfer step) on the surface SF of the BLi, the transfer plate TP is peeled off from the printing cloth BL in a state where the residual ink RI is carried, thereby being printed from the printing cloth BL. The surface SF removes residual ink RI (peeling step). Therefore, the same operational effects as those of the first embodiment can be obtained. Further, in the second embodiment, since the transfer step and the peeling step are continuously performed in the transfer/peeling device 601, the configuration of the removing device can be simplified as compared with the first embodiment.

As described above, in the second embodiment, the transfer sheet holding portion 6011, the printing cloth holding portion 6012, and the elevation driving portion 6013 correspond to the "transfer body holding portion" and the "plate-shaped body holding portion" of the present invention, respectively. An example of the "driver".

<Third embodiment>

In the first embodiment and the second embodiment, the transfer plate TP is used as the "transfer body" of the present invention, but a cylindrical or cylindrical transfer roller (or transfer) may be used instead of the transfer plate TP. drum). Hereinafter, a third embodiment of the present invention will be described with reference to Figs. 6A to 6D.

6A to 6D are views showing a third embodiment of the removing device of the present invention, Fig. 6A is a side view of the removing device of the third embodiment, and Figs. 6B to 6D are diagrams schematically showing the operation of the removing device. . In the removal device 1C, a plurality of rollers 4071 are arranged in the X direction at a predetermined interval, and the rollers 4071 constitute a moving portion 407 for moving the printing cloth BL in the X direction. In the moving unit 407, a driving source such as a motor is actuated in accordance with a movement command from the control device 500, and a plurality of rollers 4071 rotate in a specific direction (counterclockwise on the paper surface of FIGS. 6A to 6D). Thereby, the printing cloth BLi is moved in the X direction by the roller conveyance (roll conveyance) so that the surface SF of the printing cloth BLi in which the residual ink RI adheres to the surface SF is vertically upward.

Further, in the plurality of rollers 4071, the transfer roller TR is rotatably disposed at a position vertically equal to or slightly narrower than the thickness of one of the rollers B07 of the close contact position CP. The transfer roller TR is made of a surface whose surface tension is lower than the surface SF of the printing cloth BL. It is formed of a material having a surface tension and a higher wettability than the surface SF of the printing cloth BL, and has a width in the Y direction of the printing cloth BLi in the Y direction width or more, and has a length exceeding the X direction of the printing cloth BLi. perimeter. Further, the transfer roller TR is connected to a rotating portion 408 such as a motor, and the rotating portion 408 receives a rotation command from the control device 500, whereby the transfer roller TR moves in a direction of movement from the printing cloth BLi (FIG. 6A). ~ The paper surface of Figure 6D is rotated clockwise). Therefore, at the adhesion position CP, the printing cloth BLi is sandwiched by the transfer roller TR and the roller 40711, and is moved in the X direction with respect to the transfer roller TR in this state. In this manner, the roller 4071 corresponding to the adhesion position CP functions as a backup roller of the transfer roller TR, and the peripheral surface of the transfer roller TR is in close contact with the surface of the printing cloth BLi, thereby transferring the residual ink RI on the printing cloth BLi. To the transfer roller TR (transfer step). As described above, in the third embodiment, the region in which the peripheral surface of the transfer roller TR is in close contact with the surface of the printing cloth BLi has a linear shape extending in the Y direction, and the moving step is performed as shown in FIG. 6B. When the residual ink RI is moved to the close contact position CP, the adhesion position CP is transferred to the transfer roller TR.

Moreover, the stripping step is performed after the transfer step. In other words, as the rotation of the transfer roller TR and the movement of the printing cloth BL progress, as shown in FIG. 6C, the peripheral surface of the transfer roller TR remains on the (+X) direction side with respect to the adhesion position CP. The ink RI is peeled off from the printing cloth BL (peeling step). Thereby, the peripheral surface of the transfer roller TR and the printed cloth BL0 after the residual ink RI is removed are separated.

As described above, in the third embodiment, the transfer step and the peeling step of the printing cloth BL in the X direction with respect to the peripheral surface portion are continuously performed by the movement of the printing cloth BL in the X direction and the rotation of the transfer roller TR. Further, at the time point when the end portion (the end portion on the −X direction side) of the printing cloth BL passes through the adhesion position CP, the residual ink RI is all transferred to the circumferential surface of the transfer roller TR. Further, in the present embodiment, the residual ink RI transferred to the peripheral surface of the transfer roller TR is removed from the peripheral surface of the transfer roller TR, and the same printing process is performed on the next printing cloth BL. A cleaning device 710 is provided in the vicinity of the roller TR.

The cleaning device 710 has a cleaning roller 711 and a drying portion 712 with respect to the transfer roller TR Close and separate settings. Further, as shown in FIG. 6D, when the cleaning device 710 moves close to the transfer roller TR in accordance with an operation command from the control device 500, the cleaning roller 711 abuts against the circumferential surface of the transfer roller TR and is transferred to The residual ink RI on the peripheral surface is removed and recovered. Further, although the illustrations of FIGS. 6A to 6D are omitted, the cleaning liquid is supplied to the circumferential surface of the cleaning roller 711 in order to remove the residual ink RI. Therefore, in the present embodiment, the peripheral surface of the transfer roller TR wetted by the cleaning liquid is dried by the drying unit 712. Further, during the period in which the residual ink RI is transferred onto the peripheral surface of the transfer roller TR (FIGS. 6B and 6C), the control device 500 retracts the cleaning device 710 from the peripheral surface of the transfer roller TR, but may always abut The way it is structured. When the cleaning device 710 is always in contact with the circumferential surface of the transfer roller TR as described above, the transfer roller TR may be configured such that the circumferential surface of the transfer roller TR is equal to or less than the length of the printing cloth BLi in the X direction. Thereby, it is possible to reduce the size of the apparatus 1C.

As described above, in the third embodiment, the transfer roller TR is used as the "transfer body" of the present invention, and the residual ink RI is transferred to the transfer as in the first embodiment or the second embodiment. After the roller TR (transfer step), the transfer roller TR is peeled off from the printing cloth BL while the residual ink RI is being carried, and the residual ink RI is removed from the surface SF of the printing cloth BL (peeling step). Therefore, the removal of the residual ink RI from the printing cloth BL can be efficiently performed.

Further, since the cleaning of the peripheral surface of the transfer roller TR is performed by the cleaning device 710, the step of removing the printing cloth BL can be continuously performed repeatedly. Therefore, the work efficiency of the removal device 1C can be improved.

<Fourth embodiment>

In the first to third embodiments, the removal devices 1A to 1C are separately provided. However, the removal device of the present invention may be incorporated in the printing system to perform (1) a coating process for forming a coating layer on the printing cloth BL; (2) a printing process of patterning the coating layer to form a pattern layer, and then transferring the pattern layer to the substrate; and (3) transferring the pattern layer Remove the residual ink from the printed cloth behind the substrate Reason. Hereinafter, reference is made to FIGS. 7 to 15 , FIGS. 16A to 16C , FIGS. 17A to 17C , FIGS. 18A , 18B , 19A to 19C , 20A to 20C , 21A to 21C , and 22A to FIG . 22C, FIG. 23 to FIG. 25, FIG. 26A to FIG. 26D, FIG. 27A to FIG. 27D, and FIG. 28, the configuration of each unit will be described in detail after describing the schematic configuration of the system and the arrangement layout of the configuration of the printing system 100.

<<The composition and layout of the printing system>>

Fig. 7 is a view showing an example of a printing system equipped with a fourth embodiment of the removing device of the present invention. Further, Fig. 8 is a block diagram showing a control system of the removing device shown in Fig. 7. The printing system 100 includes a coating device 800 for performing the coating process, a transfer device 202 and a peeling device 302 for performing a patterning process for patterning a coating layer in the printing process, to perform the printing. The transfer device 203 and the peeling device 303 for transferring the pattern layer to the substrate during the process, and the transfer device 204 and the peeling device 304 for performing the above-described removal process.

The transfer device 202 and the peeling device 302 are arranged in the X direction to form the first device row AL1 for patterning processing. Further, the transfer device 203 and the peeling device 303 are arranged in the Y direction to form the second device row AL2 for transfer processing. Further, the transfer device 204, the peeling device 304, and the coating device 800 are arranged in the X direction to form the third device row AL3 for the removal process and the coating process. Further, as shown in FIG. 7, the first device row AL1 and the third device row AL3 are arranged in parallel in the Y direction and are arranged in parallel, and are on the (+X) direction side of the first device row AL1 and the third device row AL3. The second device row AL2 is disposed, and the printing cloth BL is circulated and conveyed freely along the ring-shaped printing cloth transport path PTB.

On the (+Y) direction side of the first device row AL1 (=transfer device 202+peeling device 302), a cleaning plate PP cleaning device 720 is disposed, and is transported freely along the ring-shaped plate transport path PTP for Patterned version of PP. In addition, "PPi" and "PP0" in Fig. 7 indicate the version before and after being transported to the plate cleaning device 720, and the plate PPi is a plate for patterning and having ink adhered on the surface, and the version PP0 is a warp version. The cleaning device 720 is cleaned and reused Patterned version.

Further, on the (-Y) direction side of the third device row AL3 (=transfer device 204+peeling device 304+coating device 800), a transfer plate cleaning device 730 for cleaning the transfer plate TP is disposed so as to be along the ring The transfer sheet transfer path PTT of the shape transfers the transfer sheet TP for removal processing.

The broken line PTS in FIG. 7 indicates a path for transporting the substrate SB by the transfer processing by the second device row AL2 (=transfer device 203+peeling device 303), that is, the substrate transport path.

Further, in the printing system 100, a conveying device 401 is provided to convey the printing cloth BL, the plate PP, the substrate SB, and the transfer plate TP. The conveying device 401 includes a plurality of conveying units 402, a plurality of printing cloth delivery units 403, a plurality of transfer sheet delivery units 404, a plurality of plate delivery portions 405, and a plurality of substrate delivery portions 406, and are disposed on the printing cloth transport path PTB, The plate transport path PTP, the transfer plate transport path PTT, and the substrate transport path PTS.

In the printing system 100, the printing cloth BL is such that the surface SF (the main surface of one of the printing cloths BL on which the coating layer or the pattern layer is formed and the residual ink adheres after the transfer process) is always vertically upward, that is, The state of the (+Z) direction accepts various processes. Therefore, the plate PP, the substrate SB, and the transfer plate TP are made to contact the printing cloth BL at a path portion of at least the transport path PTP, PTT, and PTS that overlaps the printing cloth transport path PTB except the printing cloth transport path PTB. The main surface is conveyed in a state of being vertically downward, that is, in the (-Z) direction. Therefore, in the printing system 100, one of the conveying portions 402 of the conveying plate PP, the substrate SB, or the transfer plate TP is provided with an inverting mechanism that reverses the hand (not shown), so that the plate PP, the substrate SB or the rotation can be made. The main surface of the printing plate TP is flipped. Therefore, in FIG. 7, the conveyance part 402 which has a reversing mechanism is marked with the double-layer circular mark, and the conveyance part 402 which does not have the reversing mechanism is marked with the circular mark to distinguish the both.

The various portions of the printing system 100 arranged as described above are controlled by the control device 500. As shown in FIG. 8, the control device 500 includes a CPU 501 that manages the operation of the entire system, a motor control unit 502 that controls motors provided in each device, and control settings in each device. The valve control unit 503 of the control valve type, the negative pressure supply unit 504 that generates the negative pressure supplied to each device, the image processing unit 505 that performs image processing on the image captured by the camera, and the supply of dry air or inert gas A gas supply unit 506 such as a gas. Furthermore, the control unit 500 directly controls the various parts of the system. However, it is naturally also possible to control the respective units by the individual control units, and the main unit controls the respective control units by communication.

Next, each device constituting the printing system 100 will be described.

<<Coating device>>

Fig. 9 is a perspective view showing an example of a coating device provided in the printing system shown in Fig. 7. The coating device 800 includes a printing cloth holding portion 810 for sucking and holding the printing cloth BL. In the printing cloth holding portion 810, a plurality of jacking pins (not shown) are provided at appropriate intervals. When the push-up pins are carried in and out of the printing cloth BL, the printing cloth BL is supported from below, and is lifted upward from the surface of the printing cloth holding portion 810.

Above the printing cloth holding portion 810, a bracket 820 that is substantially horizontally stretched from both side portions of the printing cloth holding portion 810 is provided. The bracket 820 includes a nozzle support portion 840 for supporting the slit nozzle 830, and a pair of right and left lift mechanisms 850 that support both ends of the nozzle support portion 840. Further, at both end portions of the printing cloth holding portion 810, a pair of traveling rails 860 extending in parallel in a substantially horizontal direction are disposed. The traveling rails 860 guide both ends of the bracket 820, thereby causing the bracket 820 to reciprocate in the Y direction shown in FIG.

A pair of linear motors 870 each having a fixed stator 871 and a movable member 872 are disposed on both side edges of the printing cloth holding portion 810 on both sides of the printing cloth holding portion 810 and the bracket 820. Further, a pair of linear encoders 880 each having a scale portion and a detecting member are provided on both sides of the printing cloth holding portion 810 and the bracket 820. The linear encoder 880 detects the position of the carriage 820.

In the coating apparatus 800 configured as described above, ink is continuously ejected from the slit nozzle 830 while the carriage 820 is moving in the Y direction, and ink is supplied to the surface SF of the printing cloth BL to form a coating layer. Furthermore, in the present embodiment, the ink ejection port of the slit nozzle 830 is used. The X-direction width is set to be shorter than the width of the printing cloth BL, and is longer than the width of the pattern layer, and the coating device 800 coats the coating layer in the positional relationship shown in FIG.

Fig. 10 is a view schematically showing the positional relationship of a printing cloth, a coating layer, a plate, a substrate, and an effective area. The coating device 800 forms the coating layer CL on the surface SF of the printing cloth BL so as to have a positional relationship as shown in FIG. That is, in the printing cloth BL, the coating layer CL is applied to the central portion thereof, but the peripheral portion becomes a blank portion to which the ink is not applied. In addition, the symbol "AR" in the figure indicates an effective region in which the pattern layer obtained by patterning the coating layer CL by the plate PP is efficiently transferred to the substrate SB and functions as an element. In the present embodiment, the effective region AR is narrower than the coating layer CL, and the region of the frame shape after the effective region AR is removed from the coating layer CL by performing the transfer step and the peeling step (hereinafter referred to as "residual region") RR remains on the surface SF of the printing cloth BL. The reason why the residual region RR is set in this way is that it is actually difficult to coat the entire coating layer CL with a uniform film thickness. That is, the reason is that the pattern layer is formed using only the central region of the coating layer CL having a uniform film thickness. Thereby, a good pattern layer can be formed, and the pattern layer formation to the substrate SB can be performed favorably.

<<Transfer device>>

In the printing system 100, three types of transfer devices 202, 203, and 204 are provided, but these basically have the same configuration. Therefore, the transfer device 203 will be described, and the description of the transfer devices 202 and 204 will be omitted.

Fig. 11 is a perspective view showing an example of a transfer device provided in the printing system shown in Fig. 7. Further, in the figure, the state in which the outer shield is removed after the internal configuration of the display device is shown. In the transfer device 203, the loading and unloading of the substrate SB and the printing cloth BL is performed in the Y-axis direction.

The transfer device 203 has a configuration in which the upper frame block 4 and the lower platform block 6 are mounted to the main frame 2. In FIG. 11, in order to clarify the difference between the blocks, the upper platform block 4 is provided with a sparsely spaced point, and the lower platform block 6 is further densely spaced.

The transfer device 203 is a device that closes the printed cloth BL and the substrate SB by abutting the printed cloth BL held by the lower land block 6 and the substrate SB held by the upper land block 4, thereby The pattern layer on the printing cloth BL is transferred to the substrate SB.

The platform block 6 below the transfer device 203 is supported by the base frame 21 of the main frame 2. On the other hand, the upper platform block 4 is attached to a pair of upper platform support frames 22, 23 which are erected from the base frame 21 and which extend in the Y direction so as to sandwich the platform block 6 from the X direction.

Further, a pre-alignment camera for detecting the position of the substrate SB and the printing cloth BL loaded into the apparatus is attached to the main frame 2. Specifically, three substrate pre-alignment cameras 241, 242, and 243 for detecting the edges of the substrate SB loaded into the device in the Y-axis direction at three different portions are attached to the upper platform support frames 22, 23, respectively. Set up the boom. Similarly, three pre-aligned cameras 244, 245, and 246 for printing cloth for detecting the edges of the printing cloth BL that are carried in the Y-axis direction to the device in the Y-axis direction are respectively mounted on the upper platform support frame 22, 23 erected booms. Further, in Fig. 11, a pre-aligned camera 246 for printing cloth located behind the upper deck block 4 is not shown.

Figure 12 is a perspective view showing the construction of the lower platform block. In the lower deck block 6, at the four corners of the plate-shaped alignment platform 601 which is open at the center, pillars 602 are respectively provided in the vertical axis direction (Z direction), and the pillars 602 are supported by the pillars 602. Although not shown in the drawings, a rotation direction (hereinafter referred to as "θ direction"), an X direction, and a Y direction having a rotation axis extending in the vertical axis direction Z as a rotation center is provided in a lower portion of the alignment stage 601. The three degrees of freedom, such as a crossed roller bearing, are aligned with the platform support mechanism (not shown), and the alignment stage 601 is attached to the base frame 21 via the alignment platform support mechanism. Therefore, the alignment platform 601 can be moved in a specific range in the X direction, the Y direction, and the θ direction with respect to the base frame 21 by the action of the alignment platform supporting mechanism.

On the upper portion of the platform support plate 603, an annular rectangular lower platform 61 having an upper surface that is substantially coincident with a horizontal plane and an open window 611 formed at a central portion thereof is disposed. The printing cloth BL is placed on the upper surface of the lower stage 61, and the lower stage 61 holds the printing cloth BL.

The opening size of the opening window 611 must be larger than the plane size of the effective area AR (refer to FIG. 10) of the central portion which functions as the pattern forming region in the surface area of the printing cloth BL. That is, when the printing cloth BL is placed on the lower stage 61, it is necessary to make the entire area of the lower surface of the printing cloth BL corresponding to the effective area AR face the opening window 611, and the lower side of the effective area AR is completely open. Further, the coating layer formed of the pattern forming material is formed to cover at least the entire effective region AR.

On the upper surface 61a of the lower stage 61, a plurality of grooves 612 are provided along the respective sides of the opening window 611, and each groove 612 is connected to the negative pressure supply portion 504 of the control device 500 via a control valve (not shown). connection. Each of the grooves 612 is disposed in a region of a planar size smaller than the plane size of the printed cloth BL. Further, as shown by the one-dot chain line, the printing cloth BL is placed on the lower stage 61 so as to cover all of the grooves 612. Moreover, in order to make the above possible, the stopper member 613 for position limitation of the printing cloth BL is arrange|positioned suitably on the lower stage upper surface 61a.

By supplying a negative pressure to each of the grooves 612 and causing each of the grooves 612 to function as a vacuum suction groove, the four sides of the peripheral edge portion of the printing cloth BL are adsorbed and held on the upper surface 61a of the lower stage 61. By forming the vacuum suction grooves in the plurality of grooves 612 which are independent of each other, even if vacuum breakage occurs in a part of the grooves for some reason, the adsorption of the other grooves on the printing cloth BL can be maintained, so that the printing cloth BL can be surely held. Further, the printing cloth BL can be adsorbed by a stronger adsorption force than in the case where a separate groove is provided.

Below the opening window 611 of the lower stage 61, lifting hand units 62, 63 for moving the printing cloth BL up and down in the Z-axis direction, and a transfer roller unit 64 for abutting against the printing cloth BL and pushing up from below are provided. .

Fig. 13 is a view showing the configuration of the lifter unit. Since the structure of the two lifter units 62 and 63 is the same, the structure of the lifter unit 62 will be described here. The lifter unit 62 includes two pillars 621 and 622 that are erected from the base frame 21 in the Z direction, and the plate-shaped slide base 623 is attached to the pillars 621 and 622 so as to be movable up and down. More specifically, in 2 branches Each of the pillars 621 and 622 is attached to a guide rail 6211 and 6221 extending in the vertical axis direction (Z direction), and a slider (not shown) that is attached to the back surface of the slide base 623, that is, the (+Y) side main surface, is slidably and slidably It is mounted on the guide rails 6211 and 6221. Further, the elevating mechanism 624 including an appropriate drive mechanism such as a motor and a ball screw mechanism moves the slide base 623 up and down in accordance with a control command from the control device 500.

A plurality of (four in this example) hands 625 are attached to the slide base 623 so as to be movable up and down. The configuration of each hand 625 is substantially the same except that the shape of the base portion differs depending on the arrangement position. Each hand 625 is fixed to a slider 627 that is slidably engaged with a guide rail 626 that is attached to the front surface of the slide base 623, that is, the (-Y) side main surface, in the vertical axis direction (Z direction). The slider 627 is coupled to an elevating mechanism 628 provided with a suitable driving mechanism such as a rodless cylinder attached to the back surface of the slide base 623, and is moved in the vertical direction with respect to the slide base 623 by the movement of the elevating mechanism 628. Each of the hands 625 is provided with an independent lifting mechanism 628, so that the hands 625 can be individually moved up and down.

That is, in the lifter unit 62, the lift base 623 moves the slide base 623 up and down, so that the hands 625 can be integrally moved up and down, and the respective lifters 628 can be independently moved to move the hands 625 individually.

The upper surface 625a of the hand 625 is processed into an elongated planar shape having a longitudinal direction in the Y direction, and the upper surface 625a abuts against the lower surface of the printing cloth BL to support the printing cloth BL. Further, the upper surface 625a is provided with an adsorption hole 625b that communicates with the negative pressure supply unit 504 provided in the control device 500 via a pipe (not shown) and a control valve. Thereby, the negative pressure from the negative pressure supply unit 504 is supplied to the adsorption hole 625b as needed, and the printing cloth BL can be adsorbed and held on the upper surface 625a of the hand 625. Therefore, the slip when the printing cloth BL is supported by the hand 625 can be prevented.

Further, the adsorption hole 625b is supplied with an appropriate gas such as dry air or an inert gas from the gas supply unit 506 of the control device 500 via a piping and a control valve (not shown). That is, the negative pressure from the negative pressure supply unit 504 and the gas from the gas supply unit 506 are selectively supplied to the adsorption holes by the switching of the control valve controlled by the control device 500. 625b.

When the gas from the gas supply unit 506 is supplied to the adsorption hole 625b, a small amount of gas is ejected from the adsorption hole 625b. Thereby, a slight gap is formed between the lower surface of the printing cloth BL and the hand surface 625a, and the hand 625 is in a state of supporting the printing cloth BL from below and being spaced apart from the lower surface of the printing cloth BL. Therefore, the printing cloth BL can be moved in the horizontal direction without causing sliding friction with respect to the respective hands 625 while the printing cloth BL is supported by the respective hands 625. Further, a gas ejection hole may be separately provided on the hand surface 625a unlike the adsorption hole 625b.

Returning to Fig. 12, in the lower deck block 6, the lifter units 62, 63 having the above configuration are disposed such that the hands 625 face inward and face each other in the Y direction. In a state where each hand 625 is lowered to the lowest position, the hand surface 625a is located at a position where the upper surface 61a of the lower stage is downward, that is, the position is largely retreated in the (-Z) direction. On the other hand, in a state where each hand 625 is raised to the highest position, the front end of each hand 625 is in a state of protruding upward from the opening window 611 of the lower stage 61, and the hand surface 625a reaches the upper surface 61a of the lower stage. , that is, the position in the (+Z) direction.

Further, when viewed from above, the front ends of the opposing hand 625 of the two lift hand units 62, 63 are spaced apart from each other so that they do not contact each other. Further, as described below, the transfer roller unit 64 moves in the X direction by the gap.

Fig. 14 is a view showing the configuration of a transfer roller unit. The transfer roller unit 64 includes a transfer roller 641 that is a cylindrical roller member that extends in the Y direction, and a support frame 642 that extends in the Y direction below the transfer roller 641 and is bounded at both ends thereof. The transfer roller 641 is rotatably supported; and the elevating mechanism 644 includes an appropriate drive mechanism and moves the support frame 642 up and down in the Z direction. The transfer roller 641 is not rotatably connected to the rotary drive mechanism. Further, the support frame 642 is provided with a support roller 643 that abuts against the surface of the transfer roller 641 from below to prevent the transfer roller 641 from being bent.

The length of the transfer roller 641 in the Y direction is shorter than the four sides of the opening window 611 of the lower stage 61 The length of the side in the Y direction, that is, the opening size in the Y direction of the opening window 611, is longer than the length of the substrate SB in the Y direction when held on the upper stage described below. The length of the effective area AR which is effective as the pattern forming region in the printing cloth BL is of course less than the length of the substrate SB, so that the transfer roller 641 is longer than the effective area AR in the Y direction.

The elevating mechanism 644 includes a base portion 644a and a support leg 644b extending upward from the base portion 644a and connected to the vicinity of the center of the support frame 642 in the Y direction. The support leg 644b is movable up and down with respect to the base portion 644a by a suitable drive mechanism such as a motor or a cylinder. The base portion 644a is slidably attached to the guide rail 646 extending in the X direction, and is further coupled to a moving mechanism 647 including a suitable drive mechanism such as a motor and a ball screw mechanism. The guide rail 646 is attached to an upper surface of the frame 645 extending in the X direction and fixed to the lower frame of the base frame 21. By the movement mechanism 647, the transfer roller 641, the support frame 642, and the elevating mechanism 644 integrally move in the X direction.

As will be described later, in the transfer device 203, the transfer roller 641 is brought into contact with the printing cloth BL held by the lower stage 61, and the printing cloth BL is partially pushed up, whereby the printing cloth BL is brought into contact with and held by The substrate SB is disposed on the upper platform and adjacent to the printing cloth BL.

The elevating mechanism 644 is moved by the gap formed by the opposing hand 625 of the lifter units 62, 63. Further, the upper surface 625a of each hand 625 can be retracted in the (-Z) direction to be lower than the lower surface of the support frame 642 of the transfer roller unit 64. Therefore, by the elevating mechanism 644 moving in this state, the support frame 642 of the transfer roller unit 64 passes over the upper surface 625a of each hand 625, thereby preventing the transfer roller unit 64 from colliding with the hand 625.

Next, the structure of the upper platform block 4 will be described. As shown in FIG. 11, the upper platform block 4 is provided with a platform upper assembly platform 40 extending in the X direction, and is erected from the upper platform support frames 22, 23, respectively, and supports the X-direction end portions of the upper platform assembly 40, respectively. The pair of support columns 45, 46 and an elevating mechanism 47 having an appropriate drive mechanism such as a motor and a ball screw mechanism and moving the upper platform assembly 40 as a whole in the Z direction.

Figure 15 is a diagram showing the construction of the upper platform assembly. The upper platform assembly 40 is provided in the following table a surface 41 above the substrate SB, a reinforcing frame 42 disposed on the upper portion of the upper platform 41, a beam-like structure 43 coupled to the reinforcing frame 42 and extending horizontally in the X direction, and an adsorption unit 44 mounted on the upper portion of the upper platform 41 . As shown in Fig. 15, the upper platform assembly 40 has a shape that is substantially symmetrical with respect to the XZ plane and the YZ plane including the center of its shape, respectively.

The upper stage 41 is a flat member having a slightly smaller planar size than the substrate SB to be held, and the lower surface 41a held in a horizontal posture serves as a holding plane for abutting and holding the substrate SB. The plane is required to have a high degree of flatness, so that the material thereof is preferably quartz glass or stainless steel. Further, a through hole for attaching the adsorption pad of the upper adsorption unit 44 described below is provided on the holding surface.

The reinforcing frame 42 includes a combination of reinforcing ribs extending in the Z direction on the upper surface of the upper platform 41, as shown, in order to prevent the upper platform 41 from being bent to maintain the flatness of the lower surface (holding plane) 41a thereof, The reinforcing ribs 421 parallel to the YZ plane and the reinforcing ribs 422 parallel to the XZ plane are respectively combined as appropriate. The reinforcing ribs 421, 422 may be composed of, for example, a metal plate.

Further, the beam-like structure 43 is a structure in which a plurality of metal plates are combined and formed in the longitudinal direction in the X direction, and both end portions thereof are supported by the support columns 45 and 46 and are movable up and down. Specifically, the support columns 45 and 46 are respectively provided with guide rails 451 and 461 extending in the Z direction, and on the other hand, the (+Y) side main surface of the beam-shaped structure 43 opposite thereto is attached to the main surface. The sliders are slidably engaged. Further, as shown in FIG. 11, the beam-like structure 43 and the support post 46 are connected by the elevating mechanism 47, and the elevating mechanism 47 is actuated, and the beam-like structure 43 is in the vertical axis direction while maintaining the horizontal posture. (Z direction) moves. The upper stage 41 is integrally coupled to the structure 43 via the reinforcing frame 42. Therefore, the upper stage 41 moves up and down while holding the holding plane 41a horizontal by the lifting mechanism 47.

Further, the structure of the reinforcing frame 42 and the beam-like structure 43 is not limited to those shown in the drawings. Here, the plate-like member parallel to the YZ plane and the plate-shaped member parallel to the XZ plane are combined to obtain the necessary strength, but a metal plate or an angle profile member or the like may be appropriately combined. Other shapes. The purpose of forming such a configuration is to lightly construct the upper platform assembly 40. In order to reduce the bending of the respective portions, it is also considered to increase the thickness of the upper platform 41 or to make the beam-like structure 43 a solid body, but this will result in an increase in the mass of the upper platform assembly 40 as a whole.

If the weight of the structure disposed on the upper portion of the device becomes large, the mechanism for supporting or moving it needs further strength and durability, and the device as a whole becomes very large and heavy. More realistically, it is necessary to obtain the necessary strength by a combination of sheets and the like, and to reduce the weight of the entire structure.

Further, a pair of upper adsorption units 44 are attached to the upper portion of the upper platform 41 surrounded by the reinforcing frame 42. The upper portion of Fig. 15 shows a state in which an upper adsorption unit 44 is taken upward. In the upper adsorption unit 44, for example, a rubber adsorption pad 443 is attached to the lower end of a plurality of tubes 442 extending downward from the support frame 441. The upper end side of each tube 442 is connected to the negative pressure supply unit 504 of the control device 500 via a pipe (not shown) and a control valve. The support frame 441 is formed so as not to interfere with the shape of the ribs 421, 422 constituting the reinforcing frame 42.

The support frame 441 is movably supported by the base plate 446 in the vertical axis direction via the pair of sliders 444 and the pair of guide rails 445 that are engaged therewith. Further, the base plate 446 and the support frame 441 are coupled by an elevating mechanism 447 having a suitable drive mechanism such as a motor and a ball screw mechanism. By the action of the lifting mechanism 447, the support frame 441 is lifted and lowered with respect to the base plate 446, and the tube 442 and the adsorption pad 443 are lifted and lowered integrally therewith.

The upper adsorption unit 44 is attached to the upper stage 41 by fixing the base plate 446 to the upper stage 41. In this state, the lower end of each tube 442 and the suction pad 443 are inserted into a through hole (not shown) provided in the upper stage 41. Moreover, by the action of the lifting mechanism 447, the adsorption pad 443 is moved up and down between the adsorption position and the retracted position, and the adsorption position is such that the lower surface of the adsorption pad 443 protrudes below the lower surface (holding plane) 41a of the upper stage 41. The retracted position is such that the lower surface of the adsorption pad 443 is retracted to the inside (upper side) of the through hole of the upper stage 41. Moreover, when the lower surface of the adsorption pad 443 is positioned at substantially the same height as the holding plane 41a of the upper stage 41, the upper stage 41 cooperates with the adsorption pad 443, so that the substrate SB can be held in the holding plane. 41a.

Returning to Fig. 11, the upper platform assembly 40 is configured to be disposed on the base plate 481 as described above. In more detail, the support columns 45, 46 are respectively erected on the base plate 481, and the upper platform assembly 40 is detachably mounted to the support posts 45, 46. The base plate 481 is supported by a platform block support mechanism 482 mounted on the upper platform support frames 22, 23 and provided with a suitable movable mechanism such as a crossed roller bearing.

Therefore, the upper platform assembly 40 as a whole can be moved horizontally with respect to the main frame 2. Specifically, the base plate 481 is horizontally moved in the horizontal plane, that is, in the XY plane, by the action of the upper platform block supporting mechanism 482. A pair of base plates 481 disposed corresponding to each of the support columns 45, 46 are movable independently of each other, and with the movements, the upper platform assembly 40 can be in the X direction, the Y direction, and θ with respect to the main frame 2. The direction moves within a specific range.

Next, the transfer process of the transfer device 203 configured as described above will be described. In the transfer process, the substrate SB held by the upper stage 41 and the printing cloth BL held by the lower stage 61 are spaced apart from each other by a slight gap. Further, the transfer roller 641 abuts against the lower surface of the printing cloth BL and partially pushes up the printing cloth BL upward, and moves along the lower surface of the printing cloth BL. The printed cloth BL that has been pushed up first partially abuts on the substrate SB, and the abutting portion gradually expands with the movement of the roller, and finally abuts against the entirety of the substrate SB. Thereby, the printing cloth BL is adhered to the substrate SB, and the pattern layer on the printing cloth BL is transferred to the substrate SB.

16 to 16C, 17A to 17C, 18A, 18B, 19A to 19C, 20A to 20C, 21A to 21C, and 22A to 22C are schematic representations of various stages of processing. A diagram of the positional relationship of the various parts of the device. Hereinafter, the operation of each part in the transfer process will be described with reference to the drawings. In addition, in order to make the relationship of each part of each stage of a process easy to understand, the structure which is not directly related to the process of this stage, or the illustration of the code|symbol which it is attached is abbreviate|omitted.

In the transfer process, for the initialized transfer device 203, the substrate SB is first placed along The substrate transport path PTS of FIG. 7 is carried in and placed on the upper stage 41. Next, the printing cloth BL carrying the pattern layer patterned by the plate PP is carried in the printing cloth transport path PTB of FIG. 7 and placed on the lower stage 61. The substrate SB is carried in such a manner that the transfer surface on which the transfer of the pattern layer is received is moved downward, and the printing cloth BL is carried in such that the pattern layer is placed upward.

16A to 16C show the process of loading the substrate SB into the apparatus to be placed on the upper stage 41. As shown in Fig. 16A, in the initial state, the upper stage 41 is retracted upward, so that the interval from the lower stage 61 becomes larger, and a larger processing space SP is formed between the two stages. Further, each hand 625 is retracted below the upper surface of the lower stage 61. The transfer roller 641 is located at the most (-X) direction of the position facing the opening window 611 of the lower stage 61, and is retracted to a lower direction than the upper surface of the lower stage 61 in the vertical axis direction (Z direction). position. The respective control valves connected to the negative pressure supply portion 504 have been closed.

In this state, the substrate SB placed on the substrate hand HS of the transport unit 402 is measured in advance, and then moved into the processing space SP from the (-Y) direction in the (+Y) direction. At this time, the hand 625 and the transfer roller 641 are retracted to the lower side, whereby the carrying operation can be easily performed. After the substrate SB is positioned at a specific position, the upper stage 41 is lowered as indicated by the arrow.

If the upper platform 41 is lowered to a specific position close to the substrate SB, as shown in FIG. 16B, the adsorption pad 443 disposed on the upper stage 41 protrudes to the lower surface of the upper stage 41, that is, below the holding plane 41a, and abuts on The upper surface of the substrate SB. The substrate SB is held by the adsorption pad 443 adsorbing the upper surface of the substrate SB by opening the control valve connected to the adsorption pad 443. Then, the adsorption pad 443 is raised in a state of continuous adsorption, whereby the substrate SB is lifted from the substrate by the hand HS. At this point in time, the substrate is moved outward by the device HS.

Finally, as shown in FIG. 16C, the lower surface of the adsorption pad 443 rises to the same height as or slightly higher than the holding plane 41a, whereby the upper surface of the substrate SB is in close contact with the holding plane 41a of the upper stage 41. And keep it. It is also possible to adopt a configuration in which an adsorption groove or an adsorption hole is provided on the lower surface of the upper stage 41, and the substrate SB is adsorbed by the above. Thus, the holding of the substrate SB is completed.

FIGS. 17A to 17C and FIGS. 18A and 18B show a process in which the printing cloth BL is carried into the lower stage 61 after the substrate SB is carried in. When the holding of the substrate SB by the upper stage 41 is completed, as shown in Fig. 17A, the upper stage 41 is raised, the larger processing space SP is formed again, and the hands 625 are raised to the upper surface 61a of the lower stage 61. Above. At this time, the upper surfaces 625a of the respective hands 625 are all at the same height.

In this state, as shown in FIG. 17B, the printing cloth BL on which the printing layer BL having the pattern layer PL formed on the upper surface is received is placed on the printing cloth by the hand HB and carried into the processing space SP. The printed cloth BL is measured for its thickness before being carried in. The printing cloth by hand HB is preferably a fork type having a claw extending in the Y direction so as to be able to enter through the gap of the hand 625 without interfering with the hand 625.

The upper surface 625a of the hand 625 abuts against the lower surface of the printing cloth BL by the printing cloth by hand HB, and the upper surface 625a of the hand 625 abuts against the lower surface of the printing cloth BL, as shown in Fig. 17C, after which the printing cloth BL is supported by the hand 625. By supplying a negative pressure to the adsorption hole 625b (Fig. 13) provided in the hand 625, it can be more reliably supported. Thus, the printing cloth BL is delivered from the printing cloth by hand HB to the hand 625, and the printing cloth can be discharged to the outside of the apparatus by the hand HB.

Thereafter, as shown in Fig. 18A, the hand 625 is lowered in a state where the height of the upper surface 625a of each hand 625 is uniform, and finally, the hand surface 625a is made the same height as the upper surface 61a of the lower stage 61. Thereby, the peripheral edge portion of the four sides of the printing cloth BL abuts against the upper surface 61a of the lower stage 61.

At this time, as shown in FIG. 18B, the vacuum suction groove 612 provided on the upper surface 61a of the lower stage is supplied with a negative pressure, and the printing cloth BL is adsorbed and held. Accompanying this, the adsorption by the hand 625 is released. Thereby, the printing cloth BL is in a state in which the peripheral portion of the four sides is suction-held by the lower stage 61. In Fig. 18B, the printing cloth BL is separated from the hand 625 in order to clearly show that the suction holding of the hand 625 is released, but the state in which the lower surface of the printing cloth BL is in contact with the hand surface 625a is actually maintained.

Assuming that the hand 625 is separated in this state, it is considered that the printed cloth BL is centered by its own weight. The portion is bent downward, and the whole shape becomes a downward convex shape. By maintaining the hand 625 at the same height as the lower stage upper surface 61a, such bending can be suppressed, and the printing cloth BL can be maintained in a planar state. In this manner, the printing cloth BL is in a state in which the peripheral portion thereof is sucked and held by the lower stage 61, and the center portion is supported by the hand 625, whereby the holding of the printing cloth BL is completed.

The order in which the substrate SB and the printing cloth BL are carried in may be reversed from the above. However, when the substrate SB is carried in after the printing cloth BL is carried in, when the substrate SB is carried in, foreign matter falls onto the printing cloth BL to contaminate the pattern layer PL or cause defects. By positioning the substrate SB on the lower stage 61 after the substrate SB is placed on the upper stage 41 as described above, the above problem can be avoided in advance.

In this manner, the substrate SB and the printing cloth BL are respectively placed on the upper and lower stages, and then the pre-alignment processing of the substrate SB and the printing cloth BL is performed. Further, the gap is adjusted so as to be spaced apart from each other by a predetermined gap.

19A to 19C are views showing a process of a gap adjustment process and an alignment process. Here, the precise alignment processing shown in FIG. 19C is performed only in the transfer device 203, and is not performed in the other transfer devices 202, 204. The reason for this is that the accuracy of forming the pattern layer on the coating layer or the transfer of the transfer sheet TP to the printing cloth BL is lower than the precision of transferring the pattern layer to the substrate SB.

As described above, the substrate SB or the printing cloth BL is carried in from the external device, and may cause a positional shift when it is delivered. The pre-alignment processing is for roughly positioning each of the substrate SB held by the upper stage 41 and the printing cloth BL held by the lower stage 61 at a position suitable for the subsequent processing.

Fig. 19A is a side view schematically showing a configuration for performing pre-alignment. As described above, in the present embodiment, a total of six pre-aligned cameras 241 to 246 are provided on the upper portion of the apparatus. Among them, the three cameras 241 to 243 are used to detect a substrate pre-alignment camera held on the outer edge of the substrate SB of the upper stage 41. In addition, the other three cameras 244~246 are used to detect A pre-aligned camera for printing cloth on the outer edge of the printed cloth BL. In addition, although the pre-aligned cameras 241 to 243 are referred to as "pre-alignment cameras for substrates" for convenience, these can be used for any of the alignment of the substrate SB and the alignment of the substrate SB. And, the processing content is the same.

As shown in FIG. 11 and FIG. 19A, the substrate pre-alignment cameras 241 and 242 are disposed at substantially the same position in the X direction and are different in position in the Y direction, and the substrate SB is photographed from above (-X). Side outer edge. The upper stage 41 is formed to have a slightly smaller planar size than the substrate SB, so that the (-X) side outer edge portion of the substrate SB (or the substrate SB) extending beyond the end portion of the upper stage 41 can be photographed from above. Further, although not shown in the drawing, another substrate pre-alignment camera 243 is provided on the near side of the paper surface of FIG. 19A, and the camera 243 photographs the (-Y) side outer edge of the substrate SB (or the substrate SB) from above. unit.

On the other hand, the pre-aligned cameras 244 and 246 for printing cloth are disposed at substantially the same position in the X direction and the positions are different from each other in the Y direction, and the printed cloths BL placed on the lower stage 61 are respectively photographed from above. The (+X) side outer edge portion. Further, on the near side of the paper surface of Fig. 19A, another pre-aligned camera 245 for printing cloth is provided, and the camera 245 photographs the (-Y) side outer edge portion of the printing cloth BL from above.

The positions of the substrate SB and the printed cloth BL are respectively grasped based on the photographing results of the pre-aligned cameras 241 to 246. Then, the substrate SB and the printing cloth BL are respectively positioned at predetermined target positions by actuating the upper platform block supporting mechanism 482 and the alignment platform supporting mechanism as needed.

Further, when the printing cloth BL is horizontally moved together with the lower stage 61, as shown in Fig. 19A, it is preferable that the upper surface 625a of each hand 625 is slightly spaced from the lower surface of the printing cloth BL. To achieve this, the gas supplied from the gas supply unit 506 can be ejected from the adsorption hole 625b of the hand 625 in advance. This case is also the same in the precision alignment process described below.

Moreover, in order to facilitate the processing of the substrate SB which is thin or large and which is easy to be bent, for example, the substrate SB is provided in a state in which the back surface is in contact with the plate-shaped supporting member. The situation. In this case, even if the support member is larger than the substrate SB, the configuration is such that the position of the outer edge portion of the substrate SB is easily detected. For example, the support member is made of a transparent material, or a transparent window is partially provided for the support member. Or the through hole or the like, the same pre-alignment process as described above can be performed.

Next, as shown in Fig. 19B, the stage 41 above the holding substrate SB is lowered with respect to the stage 61 holding the printing cloth BL, and the interval G between the substrate SB and the printing cloth BL is made to coincide with a preset setting value. At this time, the thickness of the substrate SB and the printed cloth BL measured in advance is considered. In other words, the interval between the upper stage 41 and the lower stage 61 is adjusted so that the gap between the substrate SB and the printed cloth BL is set to a specific value. The gap value G here can be, for example, about 300 μm.

Regarding the thickness of the substrate SB and the printing cloth BL, in addition to the individual difference caused by the dimensional deviation in manufacturing, even if the same part is used, for example, the thickness change due to swelling is considered, so that it is preferable to use it every time. Take measurements. Further, the gap G may be defined between the lower surface of the substrate SB and the upper surface of the printing cloth BL, or may be the surface below the substrate SB and the pattern layer PL of the pattern forming material carried on the printing cloth BL. Defined between the surfaces. As long as the thickness of the pattern layer PL is strictly managed during the coating stage, it is technically equivalent to the definition.

In this manner, the substrate SB and the printing cloth BL are disposed opposite to each other with a gap G therebetween, and then the substrate SB and the printing cloth are made by abutting the transfer roller 641 against the lower surface of the printing cloth BL and moving in the X direction. BL is connected. Thereby, the pattern layer PL on the printing cloth BL is transferred to the substrate SB.

20A to 20C show the process of the transfer process. Specifically, as shown in FIG. 20A, the transfer roller 641 is raised to a position directly below the printing cloth BL, and the center line of the transfer roller 641 in the X direction is substantially the same as the end of the substrate SB, or The transfer roller 641 is disposed at a position slightly offset from the (-X) direction. In this state, as shown in FIG. 20B, the transfer roller 641 is further raised to abut against the lower surface of the printing cloth BL, and the abutting The position of the printed cloth BL is pushed upwards. Thereby, the printing cloth BL (more strictly, the pattern layer PL carried on the printing cloth BL) is pressed against the lower surface of the substrate SB with a specific pressing force. The transfer roller 641 is longer in the Y direction than the substrate SB (and the effective area AR), so that the elongated region in the Y direction from one end of the Y direction to the other end of the lower surface of the substrate SB is in contact with the printing cloth BL. .

By moving the elevating mechanism 644 in the (+X) direction while the printing cloth BL is pressed as described above, the pushing position of the printing cloth BL is moved in the (+X) direction. At this time, in order to prevent the hand 625 from coming into contact with the transfer roller 641, as shown in FIG. 20C, the hand 625 whose distance from the transfer roller 641 in the X direction becomes a specific value or less is at least retracted downward to the upper surface 625a of the hand 625. Supports the low position of the lower surface of the frame 642.

Since the suction by the hand 625 has been released, the printing cloth BL is not pulled downward as the hand 625 is lowered. Further, by appropriately managing the timing at which the start of the lowering is synchronized with the movement of the transfer roller 641, it is possible to prevent the printed cloth BL that has lost support by the hand 625 from hanging down due to its own weight.

21A to 21C show the transition process of the transfer roller 641. Since the state in which the temporarily abutted substrate SB and the printing cloth BL are in close contact via the pattern layer PL is maintained, as shown in FIG. 21A, as the transfer roller 641 moves, the region in which the substrate SB is in close contact with the printing cloth BL gradually becomes ( +X) The direction is expanded. At this time, as shown in FIG. 21A, the hand 625 is sequentially lowered as the transfer roller 641 approaches.

Thus, finally, as shown in FIG. 21B, all the hands 625 are lowered, and the transfer roller 641 reaches the (+X) side end portion below the lower stage 61. At this point of time, the transfer roller 641 reaches a position substantially directly below the (+X) side end of the substrate SB or slightly closer to the (+X) side, so that the lower surface of the substrate SB abuts against the printing cloth BL. The pattern layer PL on it.

While the transfer roller 641 maintains a fixed height transition, the area of the lower surface of the printing cloth BL pressed by the transfer roller 641 is fixed. Therefore, the transfer roller 641 is pressed against the printing cloth BL by the lifting mechanism 644 while imparting a fixed load, and the substrate SB and the printing are pressed. The brush cloth BL presses the pattern layer PL of the pattern forming material between them at a fixed pressing force. Thereby, the pattern transfer from the substrate SB to the printing cloth BL can be favorably performed.

Further, in the transfer of the pattern layer PL, it is preferable that the entire surface area of the substrate SB can be effectively utilized, but in the peripheral portion of the substrate SB, contact with the hand due to damage or transportation is inevitably caused. Effective use of the area. As shown in FIG. 21B, when the central portion other than the end portion of the substrate SB is the effective region AR, it is preferable that the pressing force and the traveling speed of the transfer roller 641 are fixed at least in the effective region AR. Therefore, it is necessary to make the length of the transfer roller 641 in the Y direction longer than the length of the effective area AR in this direction. Further, in the X direction, it is preferable that the transfer roller 641 is moved from the (-X) side position from the end portion of the (X) direction of the more effective area AR, and the fixed speed is maintained until at least the effective area AR is reached. The end of the (+X) direction. The surface area of the printing cloth BL opposed to the effective area AR of the substrate SB becomes the effective area AR on the side of the printing cloth BL.

When the transfer roller 641 reaches the (+X) side end portion, the transfer roller 641 is stopped, and as shown in FIG. 21C, the transfer roller 641 is retracted downward. Thereby, the transfer roller 641 is separated from the lower surface of the printing cloth BL, so that the transfer process is completed.

After the transfer processing is completed as described above, the adhesion between the substrate SB and the printing cloth BL is carried out. 22A to 22C show the process of removing the plate and the printing cloth. First, as shown in Fig. 22A, the hands 625 which have been lowered during the transfer process are raised again, and the upper surface 625a is positioned at the same height as the upper surface 61a of the lower stage 61. In this state, the adsorption of the substrate SB by the adsorption pad 443 of the upper stage 41 is released. Thereby, the holding of the substrate SB by the upper stage 41 is released, and the bonded body in which the substrate SB and the printing cloth BL are integrated via the pattern layer PL of the pattern forming material is left on the lower stage 61. The central portion of the closet is supported by hand 625.

Then, as shown in FIG. 22B, the upper stage 41 is raised to form a large processing space SP, the suction by the groove 612 of the lower stage 61 is released, and the hand 625 is further raised and moved upward from the lower stage 61. At this time, it is preferable to adsorb and hold the adherend by the hand 625.

In this way, it is possible to make an entry from the outside. Therefore, as shown in FIG. 22C, the printing cloth from the outside receiving conveyance unit 402 is operated by the hand HB, and the printing cloth BL in a state in which the substrate SB is in close contact is carried out to the outside, and is conveyed to the peeling. Device 303. Then, when the substrate SB is peeled off from the printing cloth BL by the peeling device 303, a pattern layer is formed on the substrate SB.

<<Peeling device>>

In the printing system 100, three kinds of peeling devices 302, 303, and 304 are provided, but these basically have the same configuration. Therefore, the transfer device 303 will be described, and the description about the transfer devices 302 and 304 will be omitted.

Fig. 23 is a perspective view showing an example of a peeling device provided in the printing system shown in Fig. 7. The peeling device 303 is a device for peeling off the bonded body in which the main surfaces are in close contact with each other. The peeling device 303 has a structure in which the land block 3 and the upper suction block 5 are respectively fixed to the main frame 11 attached to the casing. In Fig. 23, the internal structure of the display device is omitted, and the illustration of the housing is omitted.

The platform block 3 has a platform 30 on which a close-contact body (hereinafter referred to as a "workpiece") in which the substrate SB and the printing cloth BL are in close contact with each other, and the platform 30 has a horizontal platform portion 31 whose upper surface is a substantially horizontal plane. And the upper surface is a wedge-shaped platform portion 32 having a plane that is inclined by several degrees (for example, about 2 degrees) with respect to the horizontal plane. An initial peeling unit 33 is provided in the vicinity of the end portion of the platform 30 on the side of the wedge-shaped platform portion 32, that is, on the (-Y) side. Further, the roller unit 34 is provided so as to straddle the horizontal platform portion 31.

On the other hand, the upper adsorption block 5 is provided with a support frame 50 in which the autonomous frame 11 is erected and provided to cover the upper portion of the platform block 3, and the first adsorption unit 51 and the second adsorption unit attached to the support frame 50. 52. The third adsorption unit 53 and the fourth adsorption unit 54. The adsorption units 51 to 54 are sequentially arranged in the (+Y) direction.

Fig. 24 is a perspective view showing the main configuration of the peeling device. More specifically, FIG. 24 shows the platform 30, the roller unit 34, and the second adsorption unit 52 in each configuration of the peeling device 303. structure. The platform 30 has a horizontal platform portion 31 whose upper surface 310 is a substantially horizontal surface, and a wedge-shaped platform portion 32 whose upper surface 320 is a wedge-shaped surface. The upper surface 310 of the horizontal platform portion 31 has a planar size slightly larger than the planar size of the workpiece to be placed.

The wedge-shaped platform portion 32 is disposed in close contact with the (-Y)-side end portion of the horizontal platform portion 31, and the portion of the upper surface 320 that is in contact with the horizontal platform portion 31 is located at the same height as the upper surface 310 of the horizontal platform portion 31 (Z On the other hand, as the horizontal platform portion 31 is separated from the (-Y) direction, it is moved backward toward the (-Z) direction. Therefore, with respect to the entire platform 30, the horizontal surface of the upper surface 310 of the horizontal platform portion 31 is continuous with the wedge-shaped surface of the upper surface 320 of the wedge-shaped platform portion 32, and the ridge portion E of the equal connection is formed in a straight line extending in the X direction.

Further, a lattice-shaped groove is formed in the upper surface 310 of the horizontal platform portion 31. More specifically, a lattice-shaped groove 311 is provided in a central portion of the upper surface 310 of the horizontal platform portion 31, and is surrounded by a region in which the groove 311 is formed and which is a side of the wedge-shaped land portion 32 in a rectangular shape. Except for the margin In the manner of a font, a groove 312 is provided in a peripheral portion of the upper surface 310 of the horizontal platform portion 31. The grooves 311 and 312 are connected to the negative pressure supply unit 504 ( FIG. 8 ) via a control valve, and have a function as a suction tank that sucks and holds the workpiece placed on the stage 30 by being supplied with a negative pressure. The two types of grooves 311 and 312 are not connected to the platform, and are connected to the negative pressure supply unit 504 via independent control valves. Therefore, in addition to the two types of grooves, the adsorption can be performed using only one type of groove.

A roller unit 34 is provided across the platform 30 thus constructed. Specifically, a pair of guide rails 351 and 352 are extended in the Y direction along both end portions of the horizontal platform portion 31 in the X direction, and the guide rails 351 and 352 are fixed to the main frame 11. Then, the roller unit 34 is slidably attached to the guide rails 351 and 352.

The roller unit 34 includes sliders 341 and 342 that are slidably engaged with the guide rails 351 and 352, respectively, and is disposed to extend across the upper portion of the platform 30 so as to connect the sliders 341 and 342. Angle profile 343. The upper corner profile 345 is attached to the lower corner profile 343 by a suitable lifting mechanism 344. Moreover, extending in the X direction A cylindrical peeling roller 340 that is stretched is rotatably attached to the upper corner profile 345.

When the upper corner profile 345 is lowered downward (-Z) by the elevating mechanism 344, the lower surface of the peeling roller 340 abuts against the upper surface of the workpiece placed on the stage 30. On the other hand, in a state in which the upper corner profile 345 is positioned above the (+Z) direction by the elevating mechanism 344, the peeling roller 340 is in a state of separating the upper surface of the workpiece upward. To the upper corner profile 345, a support roller 346 for suppressing the bending of the peeling roller 340 is rotatably attached, and a rib for preventing the upper corner profile 345 from bending itself is appropriately provided. The peeling roller 340 and the backup roller 346 do not have a driving source, and the free rotation.

The roller unit 34 is movable in the Y direction by the motor 353 attached to the main frame 11. More specifically, the lower corner profile 343 is coupled to, for example, a ball screw mechanism 354 that is a conversion mechanism that converts the rotational motion of the motor 353 into a linear motion. When the motor 353 rotates, the lower corner profile 343 is along the guide rails 351 and 352 in the Y direction. Movement, whereby the roller unit 34 moves in the Y direction. The movable range in which the peeling roller 340 moves along with the roller unit 34 is set to travel in the (-Y) direction to the vicinity of the (-Y)-side end portion of the horizontal platform portion 31, and travels to a higher level in the (+Y) direction. The (+Y) side end portion of the platform portion 31 is located further outward than the (+Y) side.

Next, the configuration of the second adsorption unit 52 will be described. In addition, each of the first to fourth adsorption units 51 to 54 has the same structure, and the structure of the second adsorption unit 52 will be representatively described. The second adsorption unit 52 has a beam member 521 that is extended in the X direction and is fixed to the support frame 50, and the beam member 521 is attached to the vertical direction (-Z) direction in the X direction. One pair of column members 522, 523 are extended. The column members 522 and 523 are attached to the plate members 524 so as to be lifted and lowered by the guide rails blocked in the drawing. The plate members 524 are driven by the lifting mechanism 525 including a motor and a switching mechanism (for example, a ball screw mechanism).

A rod-shaped pad supporting member 526 extending in the X direction is attached to a lower portion of the plate member 524, and a plurality of adsorption pads 527 are arranged at equal intervals in the X direction on the lower surface of the pad supporting member 526. Figure 24 shows moving the second adsorption unit 52 to a position higher than the actual position. In a state where the plate member 524 is moved downward by the elevating mechanism 525, the suction pad 527 can be lowered to a position extremely close to the upper surface 310 of the horizontal platform portion 31, in a state where the workpiece is placed on the platform 30. Will abut the upper surface of the workpiece. Each of the adsorption pads 527 is given a negative pressure from the negative pressure supply portion 504, and the upper surface of the workpiece is adsorbed and held.

Fig. 25 is a side view showing the structure of the initial peeling unit and the positional relationship of the respective portions. First, the structure of the initial peeling unit 33 will be described with reference to FIGS. 23 and 25. The initial peeling unit 33 is a rod-shaped pressing member 331 extending in the X direction above the wedge-shaped platform portion 32, and the pressing member 331 is supported by the support arm 332. The support arm 332 is attached to the column member 334 by a guide rail 333 extending in the vertical axis direction, and is supported by the elevating mechanism 335 to move the support arm 332 up and down with respect to the column member 334. The column member 334 is supported by the base portion 336 attached to the main frame 11, and the position of the column member 334 on the base portion 336 in the Y direction can be adjusted within a specific range by the position adjustment mechanism 337.

The workpiece WK (=substrate SB+printing cloth BL), which is a peeling target, is placed on the platform 30 composed of the horizontal platform portion 31 and the wedge-shaped platform portion 32.

In the workpiece WK, the printing cloth BL has a larger planar size than the substrate SB, and the substrate SB is in close contact with the substantially central portion of the printing cloth BL. The workpiece WK is placed on the platform 30 with the printing cloth BL on the bottom and the substrate SB on the upper side. At this time, as shown in FIG. 25, the (-Y) side end portion of the substrate SB in the workpiece WK is substantially above the ridge line portion E at the boundary between the horizontal land portion 31 and the wedge-shaped land portion 32, and more specifically, The workpiece WK is placed on the stage 30 in such a manner that the ridge portion E is slightly displaced toward the (-Y) side. Therefore, the printing cloth BL which is outside the substrate SB in the (-Y) direction is disposed to protrude above the wedge-shaped land portion 32, thereby being generated between the lower surface of the printing cloth BL and the upper surface 320 of the wedge-shaped land portion 32. gap. The angle θ between the lower surface of the printed cloth BL and the upper surface 320 of the wedge-shaped land portion 32 is about the same as the wedge angle of the wedge-shaped land portion 32 (2 degrees in the present embodiment).

The horizontal platform portion 31 is provided with adsorption grooves 311, 312 for adsorbing and holding the lower surface of the printing cloth BL. Wherein, the adsorption groove 311 is adsorbed under the printing cloth BL which is in contact with the lower portion of the substrate SB. On the other hand, the adsorption groove 312 adsorbs the lower surface of the printing cloth BL which is outside the substrate SB. The adsorption grooves 311 and 312 can open and close the adsorption independently of each other, and the two types of adsorption grooves 311 and 312 can be used together to strongly adsorb the printing cloth BL. On the other hand, by using only the outer adsorption groove 312 for adsorption, the central portion of the printing cloth BL on which the pattern is effectively formed is not adsorbed, and pattern damage due to bending of the printing cloth BL due to adsorption can be prevented. . By independently controlling the supply of the negative pressure to the adsorption grooves 311 of the center portion and the adsorption grooves 312 of the peripheral portion, the adsorption and holding of the printing cloth BL can be switched depending on the purpose.

As described above, the first to fourth adsorption units 51 to 54 and the separation roller 340 of the roller unit 34 are disposed above the workpiece WK adsorbed and held by the stage 30. As described above, a plurality of adsorption pads 527 are arranged in the X direction in the lower portion of the second adsorption unit 52. More specifically, the adsorption pad 527 includes an adsorption portion 527a integrally formed of a material having flexibility and elasticity such as rubber or silicone resin, and a lower surface abutting on the upper surface of the workpiece WK (more specifically, The upper surface of the substrate SB is attached to the workpiece WK; and the elasticized portion 527b has elasticity in the vertical direction (Z direction). The adsorption pads provided in the other adsorption units 51, 53 and 54 are also of the same structure, and the adsorption pads provided on the adsorption units 51, 53 and 54 are respectively distinguished from each other by the reference numerals 517, 537 and 547.

The first adsorption unit 51 is provided above the (-Y) side end portion of the horizontal platform portion 31, and adsorbs the upper surface of the (-Y) side end portion of the substrate SB when descending. On the other hand, the fourth adsorption unit 54 is provided above the (+Y) side end portion of the substrate SB placed on the stage 30, and adsorbs the upper surface of the (+Y) side end portion of the substrate SB when descending. The second adsorption unit 52 and the third adsorption unit 53 are appropriately dispersed and disposed therebetween. For example, the adsorption pads 517 to 547 can be formed at substantially equal intervals in the Y direction. The movement in the up and down direction and the opening and closing of the adsorption can be performed independently of each other between the adsorption units 51 to 54.

The peeling roller 340 moves in the up and down direction to move closer to the substrate SB, and moves horizontally along the substrate SB by moving in the Y direction. Falling on the peeling roller 340 In this state, it abuts on the upper surface of the substrate SB and moves horizontally while rotating. The position of the peeling roller 340 when moving to the most (-Y) side is the position on the (+Y) side of the adsorption pad 517 of the first adsorption unit 51. In order to realize the arrangement of such a close position, the first adsorption unit 51 is the same as the second adsorption unit 52 shown in FIG. 24, and the other second to fourth adsorption units 52 to 54 are as shown in FIG. Mounted to the support frame 50 in the opposite direction.

The initial peeling unit 33 adjusts the Y-direction position such that the pressing member 331 is positioned above the printing cloth BL that protrudes above the wedge-shaped land portion 32. Then, the support arm 332 is lowered, whereby the lower end of the pressing member 331 is lowered to press the upper surface of the printing cloth BL. At this time, the front end of the pressing member 331 is formed of an elastic member so that the pressing member 331 does not damage the printing cloth BL.

Next, the peeling operation of the peeling device 303 configured as described above will be described with reference to FIGS. 26A to 26D and FIGS. 27A to 27D. These figures are diagrams showing the positional relationship of each part of each stage in the peeling process, and are diagrammatically indicating the progress of the process. This stripping process is performed by the CPU 501 executing the processing program stored in advance to control each unit.

First, the workpiece WK is loaded onto the position on the stage 30 by the conveyance unit 402 disposed between the transfer device 203 and the peeling device 303, and then the device is initialized to set the respective portions of the device to a specific initial state. In the initial state, the workpiece WK is adsorbed and held by one or both of the adsorption grooves 311, 312, the pressing member 331 of the initial peeling unit 33, the peeling roller 340 of the roller unit 34, and the first to fourth adsorption units 51 to 54. The adsorption pads 517 to 547 are all spaced apart from the workpiece WK. Further, the peeling roller 340 is located at the most (-Y) side of the movable range.

From this state, the first adsorption unit 51 and the peeling roller 340 are lowered to abut against the upper surface of the workpiece WK. At this time, as shown in FIG. 26A, the adsorption pad 517 of the first adsorption unit 51 adsorbs the upper surface of the (-Y) side end portion of the substrate SB, and the peeling roller 340 abuts on the substrate SB at the (+Y) side adjacent position. Above the surface. The downward arrow indicated in the vicinity of the pressing member 331 in Fig. 26A means that the pressing member 331 is moved in the direction of the arrow from the state shown in the figure in the next step. move. The same is true in the following figures.

Next, the initial peeling unit 33 is actuated to lower the pressing member 331 and press the end portion of the printing cloth BL. The end of the printed cloth BL protrudes above the wedge-shaped land portion 32 so as to have a gap between the lower surface thereof and the upper surface 320 of the wedge-shaped platform 32. Therefore, as shown in FIG. 26B, the end portion of the printing cloth BL is pressed downward by the pressing member 331, and the end portion of the printing cloth BL is bent downward along the wedge-shaped surface of the wedge-shaped land portion 32. As a result, the end portion of the substrate SB adsorbed and held by the first adsorption unit 51 is separated from the printing cloth BL to start peeling. The pressing member 331 is formed in a rod shape extending in the X direction, and its length in the X direction is set to be longer than the printing cloth BL. Therefore, the abutting region where the pressing member 331 abuts against the printing cloth BL linearly extends from the (-X) side end portion of the printing cloth BL to the (+X) side end portion. Thereby, the printing cloth BL can be bent in a cylindrical shape, and the boundary between the peeling region where the substrate SB and the printing cloth BL has been peeled off and the unpeeled region which has not been peeled off (hereinafter referred to as "peeling boundary line") can be obtained. Straight.

From this state, the first adsorption unit 51 starts to rise, and the peeling roller 340 is moved in the (+Y) direction in synchronization with this. Specifically, the peeling boundary line that moves in the (+Y) direction by the rise of the first adsorption unit 51 reaches the timing immediately below the peeling roller 340, and the movement of the peeling roller 340 is started. Thereby, the peeling roller 340 moves in the (+Y) direction in contact with the region of the substrate SB. Thereafter, the first adsorption unit 51 moves at a fixed speed upward in the (+Z) direction, and the peeling roller 340 moves at a fixed speed in the (+Y) direction.

As shown in FIG. 26C, the substrate SB is lifted by raising the first adsorption unit 51 at the end of the substrate SB, and the peeling from the printing cloth BL is performed in the (+Y) direction, and the peeling roller 340 is performed. Since it abuts, it does not peel off beyond the contact area of the peeling roll 340. By moving the peeling roller 340 to the (+Y) direction at a fixed speed while abutting against the substrate SB, the peeling speed can be maintained constant. In other words, the peeling boundary line is a straight line in the X direction along the direction in which the roll extends, and is performed in the (+Y) direction at a constant speed. Thereby, it is possible to reliably prevent the pattern loss caused by the stress concentration caused by the change in the speed of the peeling. hurt.

Then, the value of the internal control parameter N used for the following processing is set to 2. Then, the peeling roller 340 is waited for the Nth adsorption position. The Nth adsorption position is a position immediately below the Nth adsorption unit (N=1 to 4) in the upper surface of the substrate SB, and is subjected to adsorption by the Nth adsorption unit.

Here, since N=2, the peeling roller 340 waits before passing through the second adsorption position, that is, the position immediately below the second adsorption unit 52. When the peeling roller 340 passes the second adsorption position, the second adsorption unit 52 starts to descend, and the substrate SB is captured by the adsorption pad 527 of the second adsorption unit 52.

As shown in FIG. 26D, since the peeling roller 340 has passed, the substrate SB is peeled off from the printing cloth BL and is raised upward as it is located immediately below the second adsorption unit 52. By applying a negative pressure to the adsorption pad 527 composed of the elastic member having elasticity and bringing it closer to the substrate SB, the substrate SB can be captured and adsorbed at a time point when the lower surface of the adsorption pad 527 abuts the upper surface of the substrate SB. . It is also possible to wait for the substrate SB to be lifted after the adsorption pad 527 is lowered to a specific position. In either case, the failure of adsorption can be prevented by making the adsorption pad soft.

After the adsorption of the substrate SB is started, the movement of the second adsorption unit 52 is changed to rise. Thereby, as shown in FIG. 27A, the peeling progress speed is still controlled by the peeling roller 340, and the main body for lifting the substrate SB for peeling is connected from the first adsorption unit 51 to the second adsorption unit 52. Moreover, the substrate SB after peeling is switched from being held by only the first adsorption unit 51 to be held by the first adsorption unit 51 and the second adsorption unit 52, and the holding portion is increased. In addition, when each of the adsorption units 51 to 54 is raised, the relative position in the Z direction between the adsorption units 51 to 54 is maintained so that the posture of the substrate SB after peeling is substantially flat.

Then, the value of the control parameter N is incremented by 1, and the process returns to the loop process of step S107 until the parameter N becomes 4. Therefore, in the next cycle, the third adsorption unit 53 is started at the time point when the peeling roller 340 passes through the third adsorption position immediately below the third adsorption unit 53. As shown in FIG. 27B, the main body for lifting the substrate SB for peeling is transferred from the second adsorption unit 52 to the third adsorption unit 53. In the next cycle, after the peeling roller 340 passes through the fourth adsorption position, the fourth adsorption unit 54 is lowered to lift the substrate SB. By changing the upper limit of N in step S110, it is possible to cope even when the number of adsorption units is different from the above.

By lifting the substrate SB by the fourth adsorption unit 54 as described above, the entire substrate SB is pulled away from the printing cloth BL as shown in Fig. 27C. Therefore, after the fourth adsorption unit 54 is raised, the peeling roller 340 is moved to the (+Y) side of the platform 30 and the movement is stopped. Further, as shown in Fig. 27D, all the adsorption units 51 to 54 are raised to the same height and then stopped. Further, the pressing member 331 of the initial peeling unit 33 is separated from the printing cloth BL, and moved to a position further above the upper surface of the printing cloth BL and closer to the (-Y) side than the (-Y) side end portion of the printing cloth BL. (Step S114). Thereafter, the suction and holding of the printing cloth BL by the adsorption tank are released, and the separated substrate SB and the printing cloth BL are carried out to the outside of the apparatus, whereby the peeling process is completed.

The reason why the heights of the respective adsorption units 51 to 54 are the same is that the external robot or the take-out by the operator is taken out by the operator and the printed cloth BL by holding the peeled substrate SB in parallel with the printing cloth BL. The transfer to the substrate SB is easy.

<<Cleaning device>>

In the printing system 100, in order to clean the plate PPi used for the patterning process and supply it for reuse, a plate cleaning device 720 is provided, and the cleaning is performed for removing the residual ink RI from the printing cloth BL. The printing plate TPi is provided for reuse, and a transfer plate cleaning device 730 is provided. The configuration is the same as that of the cleaning device described in Japanese Laid-Open Patent Publication No. Hei 9-155306 or Japanese Patent Laid-Open No. Hei. No. 2006-41439. Therefore, the cleaning device 730 will be described, and the description of the cleaning device 720 will be omitted. Figure 28 is a side view showing an outline of a cleaning apparatus for cleaning a transfer sheet for ink removal. In the cleaning device 730, the internal space of the cleaning cover 731 is divided into three processing spaces by two partition walls. Openings are formed in each of the partition walls in a posture inclined with respect to a horizontal plane (XY plane) so that The transfer plate TP is available for passage. Further, a plurality of inclined rolls 732 are arranged in the X direction at a predetermined interval so as to penetrate the processing space through the respective openings, and can be moved in three processing spaces in sequence by roller conveyance (roll conveyance). Printing plate TP.

The pre-wet portion 733, the chemical solution processing portion 734, and the rinse portion 735 are provided in the processing spaces. The pre-wet portion 733 located on the most upstream side in the transport direction of the transfer plate TPi supplies water or a specific chemical solution from the shower nozzle 7331 to the transfer plate TPi to pre-wet the transfer plate TPi. In addition, the chemical solution processing unit 734 adjacent to the (+X) direction side of the pre-wet portion 733 supplies the cleaning liquid to the transfer plate TPi passing through the pre-moist unit 733 from the two-fluid nozzle 7341, and performs a cleaning process. Further, the rinsing unit 735 adjacent to the (+X) direction side of the chemical processing unit 734 supplies the rinsing liquid such as water to the transfer plate TPi passing through the chemical processing unit 734 from the shower nozzle 7351, and flushes the cleaning liquid. . Further, during the conveyance, the transfer plate TPi is inclined with respect to the horizontal plane, so that the liquid supplied to the transfer plate TPi flows down to the lower side in the direction of gravity. In this manner, the transfer sheet TPi is wet-cleaned, and the residual ink RI transferred to the transfer sheet TPi is cleaned and removed, and reused as the transfer sheet TP0. Further, in order to forcibly dry the transfer sheet TP0, a drying portion may be provided on the (+X) direction side of the rinse portion 735. As described above, in the printing system 100 described above, the transfer device 204, the peeling device 304, and the transport unit 402 disposed between the transfer device 204 and the peeling device 304 constitute the "removal device" of the present invention. In other words, the transfer sheet TP is brought into close contact with the surface SF of the printing cloth BLi to which the residual ink RI is adhered to form a close contact (work WK), and at this time, the residual ink RI is transferred to the transfer sheet TP. Then, the adhesion body is conveyed to the peeling device 304 by the conveyance unit 402, and the transfer sheet TP is peeled off from the printing cloth BL in a state where the residual ink RI is carried by the peeling device 304, thereby being printed from the printing cloth BL. The surface SF removes the residual ink RI. Therefore, similarly to the first embodiment, the residual ink RI can be efficiently removed from the printing cloth BL.

Further, as shown in FIG. 7, in the printing system 100, the printing cloth BL is conveyed along the circular printing cloth transport path PTB while being disposed on the printing cloth transport path. The transfer devices 202 to 204, the peeling devices 302 to 304, and the coating device 800 on the PTB are repeatedly subjected to a coating process, a printing process, and a removal process, whereby a desired pattern (the reverse of the PP) is formed in a quantity. The substrate SB of the pattern layer PL of the transfer pattern). Further, the devices are arranged in a ring shape along the printing cloth transport path PTB in the order of processing. In other words, the coating device 800, the transfer device 202, the peeling device 302, the transfer device 203, the peeling device 303, the transfer device 204, and the peeling device 304 are arranged in a ring shape on the printing cloth transport path PTB in this order. By adopting such a configuration layout, the occupied area of the printing system 100, that is, the occupied area of the so-called printing system 100 can be suppressed.

In the printing system 100, the transport unit 402 disposed on the printing cloth transport path PTB functions as the "first transport unit", the "second transport unit", and the "third transport unit" of the present invention. Further, the transfer device 202 and the peeling device 302 perform patterning processing for patterning the coating layer CL on the printing cloth BL to form a pattern layer, and further transfer the pattern layer by the transfer device 203 and the peeling device 303. A pattern layer is formed on the substrate SB by printing onto the substrate SB. That is, the combination of the transfer devices 202 and 203 and the peeling devices 302 and 303 functions as the "printing device" of the present invention. However, the configuration of the printing apparatus is not limited to this. For example, instead of the transfer device 203 and the peeling device 303, the device described in Patent Document 1 may be used for patterning. Further, instead of the transfer device 203 and the peeling device 303, the transfer process may be performed using the device described in Patent Document 1.

Further, in the printing system 100 described above, the configuration is such that the plate PP is transported along the ring-shaped plate transport path PTP and the reusable plate PP is used. However, the new plate PP may be moved to the turn for each patterning process. Printing device 202. Further, although the transfer plate TP is transported along the annular transfer sheet transport path PTT and the transfer plate TP can be reused, the new transfer plate TP can be moved to the transfer for each removal process. Printing device 204.

Further, as the "removal device" in the printing system 100, the removing device 1A shown in Fig. 1, the removing device 1B shown in Fig. 4, or the removing device 1C shown in Fig. 6 can be used.

<Other>

The present invention is not limited to the above-described embodiments, and various modifications other than the above may be made without departing from the spirit and scope of the invention. For example, in the first embodiment, the second embodiment, and the fourth embodiment, the transfer plate TP is vacuum-sucked and held, but the aspect of the transfer plate TP is arbitrary, and is not limited thereto.

Further, in the third embodiment, the printing cloth BL is moved in the X direction while the transfer roller TR is rotated at a specific position. However, the printing cloth BL may be held at a specific position on the one hand, and the printing cloth BL may be held at a specific position. The transfer roller TR moves in the X direction while rotating. In short, the printing cloth BL may be moved relative to the transfer roller TR in the X direction corresponding to the "first direction" of the present invention. Further, in the third embodiment, the Y direction corresponds to the "second direction" of the present invention.

Further, in the above-described embodiment, the printing cloth BL is an example of the "plate-like body" of the present invention, and the residual ink RI on the printing cloth BL is referred to as the "attachment" of the present invention. The application target is not limited thereto, and the present invention can also be applied to, for example, a removal device that removes a substance adhering to a substrate by a transfer body such as a transfer plate TP or a transfer roller TR.

Further, in the above embodiment, the transfer plate TP or the transfer roller TR has a surface tension lower than the surface tension of the surface SF of the printing cloth BL and has a higher wettability than the surface SF of the printing cloth BL. The material is formed, but only the adhesion portion that is in close contact with the printing cloth BL may be configured such that the surface tension is lower than the surface tension of the surface SF of the printing cloth BL. In other words, the surface tension of at least the adhesive portion of the transfer sheet such as the transfer sheet TP or the transfer roller TR that is in close contact with one of the main surfaces of the printing sheet BL or the substrate is lower than that of the plate-shaped body. The surface tension of the surface can be.

The present invention can be preferably applied to a technique for removing an adhering matter attached to a plate-like body such as a printing cloth or a substrate, and a printing system using the removing technique.

201‧‧‧Transfer device

301‧‧‧ peeling device

2011‧‧‧Transfer plate holding portion (first transfer body holding portion)

2012‧‧‧Printing cloth holding unit (first plate-shaped body holding unit)

3011‧‧‧Transfer plate holding portion (second transfer body holding portion)

3012‧‧‧Printing cloth holding portion (second plate-shaped body holding portion)

AB‧‧‧Block

BL‧‧‧Printed cloth

BL0‧‧‧Printed cloth

BLi‧‧‧Printed cloth

RI‧‧‧Residual ink (attachment)

SF‧‧‧ (printed cloth) surface

TP‧‧·transfer plate

TP0‧‧‧Transfer board

TPi‧‧Transfer board

Claims (14)

A removal method for removing an adhering matter attached to one main surface of a plate-shaped body, comprising: a transfer step of adhering a transfer body to one main surface of the plate-like body to The deposit is transferred to the transfer body; and the peeling step is performed by peeling the transfer body that is in close contact with one of the main surfaces of the plate-shaped body from the plate-like body, and removing the main surface from one of the plate-shaped bodies The above attachments. The method of removing claim 1, wherein a surface tension of at least the adhesion portion of the transfer body that is in close contact with one of the main faces of the plate-like body is lower than a surface tension of one of the main faces of the plate-like body. The method of claim 1 or 2, wherein the transfer body has a main surface that is in close contact with one of the main faces of the plate-like body, and the transfer step is such that one of the main faces of the plate-like body is as described above a step of adhering one main surface of the transfer body to the peeling step by transferring the entire main surface of one of the plate-shaped bodies to one main surface of the transfer body by the transfer step, thereby transferring the attached matter to After the main surface of one of the transfer bodies, the transfer body is peeled off from the plate-shaped body. The method of removing claim 3, further comprising a washing step of washing the transfer body peeled from the plate-like body to remove the deposit from the transfer body, and receiving the cleaning The above transfer body of the step is reused. The method of removing claim 1 or 2, comprising: a moving step of relatively moving the plate-like body relative to the transfer body in a first direction parallel to a main surface of the plate-like body; The transfer body is processed into a cylindrical or cylindrical shape, and is in contact with one of the plate-like bodies in a second direction parallel to one main surface of the plate-shaped body and orthogonal to the first direction. In the circumferential surface, the transfer step is such that the transfer body is brought into contact with the plate-like body in a state in which the peripheral surface of the transfer body is brought into contact with one surface of the plate-shaped body. The first direction of the transfer body rotates relative to each other, and the attachment surface is transferred to the transfer body at a position where the peripheral surface of the transfer body is in close contact with the one surface of the plate-shaped body. The peeling step is performed by the plate shape. The relative movement of the body in the first direction and the rotation of the transfer body are performed so that the deposit transferred to the peripheral surface of the transfer body is separated from the plate-like body and peeled off. The method of removing the claim 5, further comprising a washing step of separating the peripheral surface portion to which the attached matter adheres from the peripheral surface of the transfer body from the plate-shaped body, and by the plate shape Before the relative movement of the body in the first direction and the rotation of the transfer body are again brought into contact with one surface of the plate-shaped body, the peripheral surface portion is washed and the attached material is removed from the transfer body. A removing device for removing an adhering matter attached to one main surface of a plate-like body, wherein the transfer body is adhered to one main surface of the plate-shaped body to transfer the deposit to the above After the transfer body, the transfer body is peeled off from the plate-like body to remove the deposit from one main surface of the plate-shaped body. The removal device of claim 7, comprising: a transfer device including a first transfer body holding portion, a first plate-shaped body holding portion, and a first driving portion, wherein the first transfer body holding portion holds the transfer The first plate-shaped body holding portion holds the plate-like body such that one of the main faces of the plate-like body faces the transfer body held by the first transfer body holding portion, and the first 1 drive At least one of the first transfer body holding portion and the first plate-shaped body holding portion is driven to be close to each other, whereby the transfer body is adhered to one main surface of the plate-like body to form an adhesion And the transfer material is transferred to the transfer body by the formation of the contact body; and the peeling device includes the second transfer body holding portion, the second plate-shaped body holding portion, and the second driving portion, The second transfer body holding portion holds the transfer body constituting the adherend, the second plate-shaped body holding portion holds the plate-like body constituting the adherend, and the second drive unit drives the second transfer body to hold At least one of the second plate-shaped body holding portion and the second plate-shaped body holding portion are separated from each other, and the transfer body that is in close contact with one of the main surfaces of the plate-shaped body is peeled off from the plate-shaped body; The printed body is peeled off from the plate-like body to remove the deposit from one main surface of the plate-shaped body, and a transfer device that transports the adhered body from the transfer device to the peeling device. The removal device of claim 7, comprising: a transfer body holding portion that holds the transfer body; and a plate-shaped body holding portion that holds one of the main faces of the plate-like body and is held by the transfer body The plate-shaped body is held by the transfer body facing each other, and the driving unit drives at least one of the transfer body holding portion and the plate-shaped body holding portion to cause the plate-shaped body holding portion and the The transfer body holding portions are adjacent to and separated from each other, and the driving portion is configured such that one of the plate-shaped body main surfaces is in close contact with the transfer body by bringing the plate-shaped body holding portion and the transfer body holding portion closer to each other. The deposit is transferred to the transfer body, and the drive unit separates the plate-shaped body holding portion and the transfer body holding portion from each other, thereby peeling the transfer body from the plate-like body. One of the main faces of the body removes the above deposits. The removing device of claim 7, comprising: a moving portion that relatively moves the plate-like body with respect to the transfer body in a first direction parallel to one main surface of the plate-like body; and a rotating portion The transfer body is rotated, and the transfer body is processed into a cylindrical or cylindrical shape, and is provided in a second direction parallel to one main surface of the plate-shaped body and orthogonal to the first direction. In a state in which the peripheral surface of the plate-shaped body abuts on the surface of the transfer body and the one surface of the plate-shaped body, the moving portion moves the plate-like body relative to each other in the first direction. The rotating unit rotates the transfer body to transfer the attached material from the plate-shaped body to the peripheral surface of the transfer body and the attached matter transferred to the peripheral surface of the transfer body. The peeling of the plate-like body removes the deposit from one main surface of the plate-shaped body. The removal device according to any one of claims 7 to 10, further comprising a cleaning device that removes the deposit transferred to the transfer body by washing the transfer body. A printing system comprising: a coating device that applies a coating liquid to a printing cloth to form a coating layer; and a printing device that patterns the coating layer formed on the printing cloth to form a pattern layer Thereafter, the pattern layer is transferred to the substrate, and the removing device is attached to the printing cloth for transferring the pattern layer to the substrate, and the attached matter attached to the printing cloth is transferred. After the transfer body is removed, the transfer body is peeled off from the printing cloth to remove the deposit; and the transfer device transports the printing cloth on which the coating layer is formed to the printing device, and is used for Transfer of the above pattern layer to the above substrate The cloth is conveyed to the removal device, and the printed cloth from which the deposit is removed is transferred to the coating device for reuse of the printing cloth. The printing system according to claim 12, wherein the coating device, the printing device, and the removing device are arranged in a ring shape, and the conveying device is printed in a ring shape along the coating device, the printing device, and the removing device. The cloth transport path is used to circulate and transport the printed cloth. The printing system according to claim 13, wherein the conveying device includes: a first conveying unit that conveys the printing cloth on which the coating layer is formed; and a second conveying unit that transfers the pattern layer to the above The printing cloth of the substrate; and the third conveying unit that conveys the printed cloth after the deposit is removed; and the first conveying unit, the second conveying unit, and the third conveying unit are disposed on the printing cloth conveying path.