TW201517684A - Infrared heating unit, infrared heating device and drying device - Google Patents

Infrared heating unit, infrared heating device and drying device Download PDF

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TW201517684A
TW201517684A TW103115294A TW103115294A TW201517684A TW 201517684 A TW201517684 A TW 201517684A TW 103115294 A TW103115294 A TW 103115294A TW 103115294 A TW103115294 A TW 103115294A TW 201517684 A TW201517684 A TW 201517684A
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infrared
heating element
heat generating
generating body
radiation
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TW103115294A
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TWI600343B (en
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Yuuki Fujita
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Ngk Insulators Ltd
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/42Heating elements having the shape of rods or tubes non-flexible
    • H05B3/44Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/28Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • F26B3/30Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/06Heater elements structurally combined with coupling elements or holders
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/032Heaters specially adapted for heating by radiation heating

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Microbiology (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)
  • Resistance Heating (AREA)

Abstract

An infrared heating unit (30) is provided with a heating element (32) radiating an electromagnetic wave containing infrared when heated, rotatable around a rotation axis (R) and shaped in such a way that, when viewed from underneath in a direction orthogonal to the rotation axis (R), the apparent radiation surface area of the electromagnetic wave varies according to the rotation. In addition, when the heating element (32) is viewed in a cross-section orthogonal to the rotation axis (R), the electromagnetic wave radiation surface is elliptically shaped. In addition, the infrared heating unit (30) is provided with infrared-absorbing plates (70,75) capable of absorbing, among the electromagnetic wave, at least a portion of the infrared radiated from the heating element (32) in a direction other than a direction orthogonal to the rotation axis (R) and downward. Further, the infrared-absorbing plates (70,75) are capable of absorbing, among the electromagnetic wave, at least a portion of the infrared radiated from the heating element (32) in an orthogonal direction (= front-back direction) to the direction orthogonal to the rotation axis (R) and downward.

Description

紅外線加熱單元、紅外線加熱裝置及乾燥裝置 Infrared heating unit, infrared heating device and drying device

本發明係關於紅外線加熱單元、紅外線加熱裝置及乾燥裝置。 The present invention relates to an infrared heating unit, an infrared heating device, and a drying device.

過去已知紅外線加熱單元,其放射紅外線以將塗膜等的被加熱對象加熱。例如,在專利文獻1中記載紅外線加熱器,其包括:加熱時放出紅外線的碳或碳化矽構成的棒狀發熱體、及氣密地收容了該發熱體的透光性氧化鋁陶瓷製的筒狀的保護管。該保護管,其對波長0.4~6μm的電磁波的全透過率為80%以上。 In the past, an infrared heating unit has been known which emits infrared rays to heat a heated object such as a coating film. For example, Patent Document 1 discloses an infrared heater including a rod-shaped heating element made of carbon or ruthenium carbide which emits infrared rays during heating, and a tube made of translucent alumina ceramic which air-tightly accommodates the heating element. Protective tube. The protective tube has a total transmittance of 80% or more for electromagnetic waves having a wavelength of 0.4 to 6 μm.

先行技術文獻 Advanced technical literature 專利文獻 Patent literature

專利文獻1:日本特開2006-294337號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2006-294337

但是,在上述之紅外線加熱單元中,希望要隨著被加熱物之種類的不同、或被加熱物的加熱步驟中經過的時間等,而分別調整對被加熱物放射的電磁波的放射波長、及投入被加熱物的放射能量。例如,會有將對於被加熱物的放射能量維持在一定的同時調整放射波長的情況、或對於被加熱物的放 射能量維持在一定的同時調整放射能量的情況。但是,為了例如調整發熱體放出的電磁波的放射波長而改變發熱體的溫度時,則從發熱體發出的放射能量也會改變,而難以分別進行兩者的調整。 However, in the above-described infrared heating unit, it is desirable to adjust the emission wavelength of the electromagnetic wave emitted to the object to be heated, depending on the type of the object to be heated or the time elapsed in the heating step of the object to be heated, and The radiant energy of the object to be heated is input. For example, there is a case where the radiation energy of the object to be heated is maintained at a certain level while the radiation wavelength is adjusted, or the object to be heated is placed. The radiation energy is maintained while maintaining a certain amount of energy. However, when the temperature of the heating element is changed by, for example, adjusting the emission wavelength of the electromagnetic wave emitted from the heating element, the radiation energy emitted from the heating element also changes, and it is difficult to adjust the two.

本發明為了解決上述課題,其主要目的在於能夠分別調整對被加熱物的放射波長及放射能量。 In order to solve the above problems, the present invention has a main object of being able to adjust the radiation wavelength and radiation energy of an object to be heated, respectively.

本發明的紅外線加熱單元,其包括:發熱體,其被加熱時放出包含紅外線的電磁波,能夠以既定的轉軸為中心回轉,其形狀為從垂直於該轉軸的既定方向觀看時該電磁波在外表上的放射面積隨著該回轉而變化。 An infrared heating unit according to the present invention includes: a heating element that emits an electromagnetic wave containing infrared rays when heated, and is rotatable about a predetermined rotation axis, and has a shape that is externally viewed when viewed from a predetermined direction perpendicular to the rotation axis. The area of radiation varies with this revolution.

本發明的紅外線加熱單元,藉由發熱體回轉,使得從垂直於轉軸的既定方向觀看時該電磁波在外表上的放射面積變化。亦即,例如,能夠使得發熱體的外表上的放射面積,獨立於由於發熱體的溫度變化而造成的發熱體發出的放射波長的變化而變化。而且,當外表上的放射面積變化時,從發熱體向既定方向放射的電磁波的放射能量變化。因此,將對於配置於既定方向的被加熱物的放射能量維持在一定的同時調整放射波長(例如電磁波的峰值波長或電磁波的波長領域等)、或將對被加熱物的放射波長維持在一定的同時調整放射能量等,能夠分別調整對於被加熱物的放射波長和放射能量。本發明的紅外線加熱單元也可以具有讓紅外線的至少一部份穿透且包圍該發熱體的管狀構材。在此,「和該轉軸垂直的既定方向」亦可稱之為「第1方向」。 The infrared heating unit of the present invention is rotated by the heat generating body so that the radiation area of the electromagnetic wave on the outer surface changes when viewed from a predetermined direction perpendicular to the rotating shaft. That is, for example, the radiation area on the outer surface of the heat generating body can be changed independently of the change in the radiation wavelength emitted by the heat generating body due to the temperature change of the heat generating body. Further, when the radiation area on the outer surface changes, the radiation energy of the electromagnetic wave radiated from the heating element in a predetermined direction changes. Therefore, the radiation energy (for example, the peak wavelength of electromagnetic waves or the wavelength range of electromagnetic waves) is adjusted while maintaining the radiation energy of the object to be heated placed in a predetermined direction, or the radiation wavelength of the object to be heated is maintained constant. At the same time, the radiation energy and the like are adjusted, and the radiation wavelength and the radiation energy for the object to be heated can be adjusted separately. The infrared heating unit of the present invention may also have a tubular member that allows at least a portion of the infrared rays to penetrate and surround the heat generating body. Here, the "predetermined direction perpendicular to the rotation axis" may also be referred to as "first direction".

在本發明的紅外線加熱單元,該發熱體,由與該轉軸垂直的剖面觀看時,該電磁波的放射面可以為橢圓形狀或具有長邊方向和短邊方向的多角形狀。如此一來,可以用比較單純的形狀,使得發熱體為「從垂直於該轉軸的既定方向觀看時該電磁波在外表上的放射面積隨著該回轉而變化的形狀」。 In the infrared heating unit of the present invention, when the heat generating body is viewed from a cross section perpendicular to the rotating shaft, the radiating surface of the electromagnetic wave may have an elliptical shape or a polygonal shape having a longitudinal direction and a short side direction. In this way, a relatively simple shape can be used, so that the heating element is "a shape in which the radiation area of the electromagnetic wave on the outer surface changes with the rotation when viewed from a predetermined direction perpendicular to the rotation axis".

本發明的紅外線加熱單元,可以包括紅外線吸收體,其能夠吸收在該電磁波當中,從該發熱體朝向與該轉軸垂直且為該既定方向以外的方向放射之紅外線的至少一部份。如此一來,能夠藉由紅外線吸收體抑制從發熱體朝向既定方向以外的方向之紅外線對被加熱物間接地施以放射能量,例如被其他物體反射而從發熱體到達配置於既定方向的被加熱物等。另外,欲減少發熱體外表上的放射面積以減少對被加熱物的放射能量時,若有間接施予被加熱物的放射能量時,會有放射能量的減少不足夠的情況發生。藉由設置紅外線吸收體,能夠抑制此種情況發生,並能使得藉由發熱體回轉進行的放射能量的調整更為充分。在此,所謂的「能夠吸收從該發熱體朝向與該轉軸垂直且為該既定方向以外的方向放射之紅外線的至少一部份」,不僅指能夠吸收從發熱體向垂直於轉軸並為既定方向以外的全方向放射的紅外線的情況,還包含能夠吸收從發熱體向垂直於轉軸並為既定方向以外的一部份方向放射的紅外線的情況。另外,所謂的「能夠吸收從該發熱體朝向與該轉軸垂直且為該既定方向以外的方向放射之紅外線的至少一部份」,不僅指能夠吸收紅外線的所有範圍的情況,還包含能夠吸收紅外線的範圍當中的一部份區域的情況、或者吸收某波長的紅外線 的一部份並讓一部份穿透的情況。 The infrared heating unit of the present invention may include an infrared absorbing body capable of absorbing at least a part of the infrared rays radiated from the heat generating body toward a direction perpendicular to the rotation axis and in a direction other than the predetermined direction. In this way, the infrared ray absorbing body can suppress the infrared rays from the heat generating body in a direction other than the predetermined direction, and the radiant energy is indirectly applied to the object to be heated, and is reflected by another object, and is heated from the heat generating body to a predetermined direction. Things and so on. Further, when it is desired to reduce the radiation area on the external surface of the heat generating body to reduce the radiation energy to the object to be heated, if the radiation energy of the object to be heated is indirectly applied, the decrease in the radiation energy may not be sufficient. By providing the infrared ray absorbing body, it is possible to suppress the occurrence of such a situation, and it is possible to further adjust the radiant energy by the rotation of the heating element. Here, the term "capable of absorbing at least a portion of the infrared rays radiated from the heat generating body toward a direction perpendicular to the rotation axis and in a direction other than the predetermined direction" means not only absorption from the heat generating body but also perpendicular to the rotation axis in a predetermined direction. In the case of the infrared rays radiated in the omnidirectional direction, the infrared rays radiated from the heat generating body to a portion perpendicular to the rotation axis and in a direction other than the predetermined direction may be absorbed. In addition, the term "capable of absorbing at least a portion of the infrared rays radiated from the heat generating body toward a direction perpendicular to the rotation axis and in a direction other than the predetermined direction" means not only absorption of all ranges of infrared rays but also absorption of infrared rays. The condition of a part of the range, or the absorption of infrared rays of a certain wavelength Part of it and let a part of it penetrate.

在具有紅外線吸收體的態樣的本發明的紅外線加熱單元,該紅外線吸收體,其能夠吸收在該電磁波當中,從該發熱體朝向與該轉軸垂直且與該既定方向垂直的方向放射之紅外線的至少一部份。在藉由發熱體回轉而減少既定方向觀看的外表上的放射面積的情況下,容易增加從垂直於轉軸且垂直於該既定方向的方向觀看的外表上的放射面積。因此,紅外線吸收體能夠吸收放射於該方向的紅外線,藉此,提高抑制對於配置於既定方向的被加熱物間接地施以放射能量的情況的效果。在此,「垂直於轉軸且垂直於該既定方向的方向」亦可稱之為「第2方向」。 In the infrared heating unit of the present invention having an infrared absorber, the infrared absorber can absorb infrared rays radiated from the heat generating body toward a direction perpendicular to the rotation axis and perpendicular to the predetermined direction. At least part of it. In the case where the radiation area on the outer surface viewed in a predetermined direction is reduced by the rotation of the heating element, it is easy to increase the radiation area on the outer surface viewed from the direction perpendicular to the rotation axis and perpendicular to the predetermined direction. Therefore, the infrared absorber can absorb the infrared rays radiated in the direction, thereby improving the effect of suppressing the indirect application of the radiation energy to the object to be heated disposed in the predetermined direction. Here, the "direction perpendicular to the rotation axis and perpendicular to the predetermined direction" may also be referred to as "second direction".

在此情況下,該紅外線吸收體包括紅外線吸收面,其能夠吸收從該發熱體朝向與該轉軸垂直且與該既定方向垂直的方向放射之紅外線的至少一部份,其中以該既定方向為下方向並以與該既定方向相反的方向為上方向時,該紅外線吸收面的上下方向的存在範圍可以包含該發熱體的上下方向的存在範圍。這樣能夠提高抑制對於配置於既定方向的被加熱物間接地施以放射能量的情況的效果。在此,所謂的「該紅外線吸收面的上下方向的存在範圍包含該發熱體的上下方向的存在範圍」亦包含紅外線吸收面的上下方向的存在範圍和該發熱體的上下方向的存在範圍相等的情況。另外,在此所謂的「上方向」或「下方向」係為用以區別方向的名稱。例如,「上方向」不限定於鉛直上方向,而「下方向」不限定於鉛直下方向。 In this case, the infrared ray absorbing body includes an infrared absorbing surface capable of absorbing at least a portion of infrared rays radiated from the heat generating body toward a direction perpendicular to the rotation axis and perpendicular to the predetermined direction, wherein the predetermined direction is lower When the direction is the upper direction opposite to the predetermined direction, the range of the vertical direction of the infrared absorbing surface may include the range of the vertical direction of the heating element. This can improve the effect of suppressing the indirect application of the radiant energy to the object to be heated disposed in the predetermined direction. Here, the "the range in which the infrared absorption surface is in the vertical direction includes the range in which the heat generating element is present in the vertical direction" also includes the range in which the infrared absorption surface is present in the vertical direction and the range in which the heat generating element is in the vertical direction. Happening. In addition, the so-called "upward direction" or "downward direction" here is a name for distinguishing directions. For example, the "upward direction" is not limited to the vertical direction, and the "down direction" is not limited to the vertical direction.

在具有紅外線吸收體的態樣的本發明的紅外線加 熱單元中,該紅外線吸收體,其能夠吸收在該電磁波當中,從該發熱體朝向與該轉軸垂直且與該既定方向垂直的一方的方向放射之紅外線的至少一部份以及向另一方的方向放射的紅外線的至少一部份。這樣能夠提高抑制對於配置於既定方向的被加熱物間接地施以放射能量的情況的效果。在此情況下,本發明的紅外線加熱單元,可以將配置於從該發熱體朝向與該轉軸垂直且與該既定方向垂直的一方的方向的紅外線吸收體、及配置於從該發熱體朝向與該轉軸垂直且與該既定方向垂直的另一方的方向的紅外線吸收體配置為個別的構材或者為一體的構材。 Infrared addition of the present invention having an infrared absorber In the thermal unit, the infrared absorbing body is absorbing the electromagnetic wave, and the at least one portion of the infrared ray emitted from the heat generating body toward a direction perpendicular to the rotation axis and perpendicular to the predetermined direction and the direction toward the other side At least a portion of the emitted infrared light. This can improve the effect of suppressing the indirect application of the radiant energy to the object to be heated disposed in the predetermined direction. In this case, the infrared heating unit of the present invention may be disposed in an infrared absorber disposed in a direction perpendicular to the rotation axis and perpendicular to the rotation direction, and disposed in the heat generating body. The infrared absorbing body in which the rotating shaft is perpendicular and the other direction perpendicular to the predetermined direction is disposed as an individual member or an integral member.

在具有紅外線吸收體的態樣的本發明的紅外線加熱單元中,該紅外線吸收體,在其內部有可以讓流體流通的流體流路。如此一來,藉由使流體在流體流路中流通,能夠冷卻紅外線吸收體。藉此,能夠抑制例如紅外線吸收體本身成為紅外線的輻射源。另外,例如將流體的熱利用於其他的用途(例如在具有紅外線加熱單元的乾燥裝置中使用的熱風之預熱等),能夠有效活用無法用於發熱體對於被加熱物的加熱之能量。在此情況下,該紅外線加熱單元也可以具備流體供給組件以將溫度低於該紅外線吸收體的流體供給至該流體流路。 In the infrared heating unit of the present invention having an infrared absorber, the infrared absorber has a fluid flow path through which a fluid can flow. In this way, the infrared absorber can be cooled by circulating the fluid in the fluid flow path. Thereby, for example, it is possible to suppress the radiation absorber itself from being a radiation source of infrared rays. Further, for example, the heat of the fluid is used for other purposes (for example, preheating of hot air used in a drying device having an infrared heating unit), and energy that cannot be used for heating the object to be heated by the heating element can be effectively utilized. In this case, the infrared heating unit may be provided with a fluid supply unit to supply a fluid having a temperature lower than the infrared absorber to the fluid flow path.

在本發明的紅外線加熱單元中,包括紅外線反射體,其能夠反射在該電磁波當中,朝向從該發熱體觀看時和該既定方向相反的方向放射之紅外線的至少一部份,其中該發熱體的形狀為,從該既定方向觀看該發熱體時的該電磁波在外表上的放射面積、以及從與該既定方向相反的方向觀看該發熱體 時的該電磁波在外表上的放射面積的和,隨著該回轉而變化。如此,藉由紅外線反射體反射紅外線,使得從發熱體向既定方向放射的紅外線和朝向與既定方向相反方向放射之紅外線,都到達配置於從發熱體觀看時既定方向的被加熱物。因此,能夠使得來自發熱體的放射能量更有效率地到達被加熱物。另外,發熱體,由於其從既定方向觀看時的外表上的放射面積以及從與該既定方向相反的方向觀看時的外表上的放射面積的和,隨著回轉而變化,所以,從發熱體直接到達既定方向的被加熱物的放射能量、以及由紅外線反射體反射而到達的放射能量的和也隨著回轉而改變。因此,即使有紅外線反射體,也能夠藉由發熱體的回轉而進行放射能量的調整。另外,該發熱體的形狀可以為,以該轉軸為中心回轉時,從該既定方向觀看該發熱體時的該電磁波在外表上的放射面積、以及從與該既定方向相反的方向觀看該發熱體時的該電磁波在外表上的放射面積,向著同一個傾向變化(伴隨著回轉的放射面積的增減的方向是相同的)。另外,該發熱體為,該電磁波的放射面的形狀可以為以該轉軸為中心軸的中心對稱的形狀。或者,該發熱體為,該電磁波的放射面的形狀可以為以通過該轉軸的平面為對稱面的面對稱形狀。 The infrared heating unit of the present invention includes an infrared reflecting body capable of reflecting at least a portion of the infrared rays radiated in a direction opposite to the predetermined direction when viewed from the heat generating body, wherein the heat generating body is The shape is such that the radiation area of the electromagnetic wave on the outer surface when the heating element is viewed from the predetermined direction and the heating element are viewed from a direction opposite to the predetermined direction The sum of the radiation areas of the electromagnetic waves on the outer surface changes with the rotation. In this way, the infrared ray reflects the infrared ray, so that the infrared ray radiated from the heat generating body in a predetermined direction and the infrared ray radiated in a direction opposite to the predetermined direction reach the object to be heated disposed in a predetermined direction when viewed from the heat generating body. Therefore, it is possible to cause the radiation energy from the heat generating body to reach the object to be heated more efficiently. Further, the heat generating body is directly changed from the heat generating body by the sum of the radiation area on the outer surface when viewed from a predetermined direction and the outer surface of the radiation area when viewed from a direction opposite to the predetermined direction. The sum of the radiant energy of the object to be heated that has reached a predetermined direction and the amount of radiant energy that is reflected by the infrared ray reflector also changes with the slewing. Therefore, even if there is an infrared reflector, the adjustment of the radiation energy can be performed by the rotation of the heat generating body. Further, the shape of the heat generating body may be such that when the heat generating body is viewed from the predetermined direction, the radiation area of the electromagnetic wave on the outer surface when viewed from the predetermined direction and the heat generating body viewed from a direction opposite to the predetermined direction The radiation area of the electromagnetic wave on the outer surface changes toward the same tendency (the direction of the increase and decrease of the radiation area accompanying the rotation is the same). Further, in the heating element, the shape of the radiating surface of the electromagnetic wave may be a shape symmetrical with respect to the center of the rotating shaft as a central axis. Alternatively, in the heating element, the shape of the radiating surface of the electromagnetic wave may be a plane symmetrical shape having a plane of symmetry passing through the plane of the rotating shaft.

本發明的紅外線加熱單元可以包括複數個該發熱體,其配置為彼此的轉軸為平行,並排於與該轉軸垂直且與該既定方向垂直的方向。在此態樣中,從既定方向觀看複數發熱體時的該電磁波的外表上的放射面積的和隨著發熱體的回轉而變化,藉此,能夠分別調整對被加熱物的放射波長和放射能 量。而且,因為複數個該發熱體配置為並排於與該轉軸垂直且與該既定方向垂直的方向,所以相鄰的發熱體之間能夠藉由其本身發出的紅外線而彼此加熱。藉此,將具有1個發熱體的紅外線加熱單元和分別配置2個的情況相比,能夠減少加熱發熱體所需的能量。 The infrared heating unit of the present invention may include a plurality of the heat generating bodies configured to be parallel to each other and arranged in a direction perpendicular to the rotating shaft and perpendicular to the predetermined direction. In this aspect, the sum of the radiation areas on the outer surface of the electromagnetic wave when the plurality of heating elements are viewed from a predetermined direction changes with the rotation of the heating element, whereby the radiation wavelength and the radiation energy of the object to be heated can be individually adjusted. the amount. Further, since a plurality of the heat generating bodies are arranged side by side in a direction perpendicular to the rotation axis and perpendicular to the predetermined direction, the adjacent heat generating bodies can be heated to each other by the infrared rays emitted by themselves. Thereby, the energy required to heat the heating element can be reduced as compared with the case where two infrared heating units having one heating element are disposed.

本發明的紅外線加熱單元,其包括管狀構材,其吸收波長超過3.5μm的紅外線並覆蓋該發熱體。藉此,能夠一邊調整發熱體放射的電磁波的放射波長,一邊增加到達被加熱物的電磁波當中波長在3.5μm以下的紅外線的比例。另外,在紅外線加熱單元包括紅外線吸收體和紅外線反射體的情況下,也可以使管狀構材不只是覆蓋發熱體,還覆蓋紅外線吸收體和紅外線反射體中至少一者,也可以將紅外線吸收體和紅外線反射體配置在管狀構材的外側(不被管狀構材覆蓋亦可)。再者,該管狀構材可以為讓波長在3.5μm以下的紅外線透過之物。另外,本發明的紅外線加熱單元可以包括配置為同心圓狀的複數個管狀構材。例如,可以具有覆蓋該發熱體的內側管狀構材及覆蓋該發熱體及該內側管狀構材的外側管狀構材,以作為管狀構材。 The infrared heating unit of the present invention comprises a tubular member which absorbs infrared rays having a wavelength exceeding 3.5 μm and covers the heat generating body. Thereby, it is possible to increase the ratio of the infrared rays having a wavelength of 3.5 μm or less among the electromagnetic waves reaching the object to be heated while adjusting the emission wavelength of the electromagnetic wave radiated from the heating element. Further, in the case where the infrared heating unit includes the infrared absorber and the infrared reflector, the tubular member may cover not only the heating element but also at least one of the infrared absorber and the infrared reflector, and the infrared absorber may be used. And the infrared reflector is disposed outside the tubular member (not covered by the tubular member). Further, the tubular member may be a material that transmits infrared rays having a wavelength of 3.5 μm or less. Further, the infrared heating unit of the present invention may include a plurality of tubular members configured to be concentric. For example, it may have an inner tubular member covering the heat generating body and an outer tubular member covering the heat generating body and the inner tubular member as a tubular member.

紅外線加熱裝置,其包括:如上述任一種態樣之紅外線加熱單元;使該發熱體以該轉軸為中心回轉的回轉組件;將電力供給至該發熱體的電力供給組件;對應關係記憶組件,其記憶下述數值的對應關係:關於該發熱體的放射波長的值、關於該發熱體的回轉位置的值、及關 於從該發熱體發出並到達配置於從該發熱體觀看時之該既定方向的被加熱物的放射能量的值;輸入裝置,其能夠輸入關於該放射波長的資訊以及關於該放射能量的資訊;回轉位置取得裝置,其基於上述已輸入之關於放射波長的資訊、上述已輸入之關於放射能量的資訊、以及該對應關係,取得對應於上述已輸入之放射波長及放射能量之關於該發熱體的回轉位置的值;控制組件,其控制該回轉組件和該電力供給組件,藉由該回轉組件使該發熱體回轉,以使得該發熱體位於上述取得之值所表示的回轉位置,藉由該電力供給組件將電力供應給該發熱體,以使得該發熱體放射出上述已輸入的放射波長的電磁波。 An infrared heating device comprising: an infrared heating unit according to any one of the above aspects; a rotating assembly that rotates the heating element around the rotating shaft; a power supply unit that supplies electric power to the heating element; and a corresponding relationship memory component Correspondence between the following values: the value of the radiation wavelength of the heating element, the value of the rotation position of the heating element, and the a value derived from the heat generating body and reaching a radiation energy of the object to be heated disposed in the predetermined direction when viewed from the heat generating body; and an input device capable of inputting information about the radiation wavelength and information about the radiation energy; The swing position obtaining device acquires, based on the information about the radiation wavelength that has been input, the information about the radiation energy that has been input, and the correspondence relationship, the radiation element and the radiation energy corresponding to the input heat radiation body a value of a swing position; a control unit that controls the swing assembly and the power supply assembly, wherein the heat generating body is rotated by the swing assembly such that the heat generating body is located at a swing position indicated by the acquired value, by the power The supply unit supplies electric power to the heat generating body such that the heat generating body emits electromagnetic waves of the above-described input radiation wavelength.

本發明的紅外線加熱裝置包括如上述任一種態樣之紅外線加熱單元,因此,能夠得到本發明的紅外線加熱單元的效果,例如,能夠分別調整對被加熱物的放射波長及放射能量的效果。另外,本發明的紅外線加熱裝置記憶下述數值的對應關係:關於該發熱體的放射波長的值、關於該發熱體的回轉位置的值、及關於從該發熱體發出並到達配置於從該發熱體觀看時之該既定方向的被加熱物的放射能量的值。而且,首先,基於此對應關係、已被輸入的關於放射波長及放射能量的資訊,取得關於發熱體的回轉位置的值。繼之,控制供給至發熱體的電力及發熱體的回轉,以使得發熱體位於已取得的值所表示的回轉位置,並使得發熱體放射出已被輸入的放射波長的電磁波。因此,只要輸入關於所欲的放射波長及放射能量的資 訊,就能夠適當地調整用以獲得所欲的放射波長和放射能量的供給電力或回轉位置。在此,「關於放射波長的值」可以為放射波長本身的值(例如電磁波的峰值波長或電磁波的波長領域等),但並不限定於此,還可以為發熱體的溫度、對發熱體的供給電力、發熱體的輸出(消耗電力)等能夠導出放射波長的值。「關於放射波長的資訊」也是一樣。「關於回轉位置的值」,不限定為發熱體的回轉位置的值本身(例如回轉角等),還可以為從既定方向觀看發熱體時的電磁波的外表上的放射面積等能夠導出回轉位置的值。「關於放射能量的值」不限定於放射能量的值本身,也可以為能夠導出放射能量的值。「關於放射能量的資訊」也是一樣。另外,「關於放射波長的值」和「關於放射波長的資訊」可以為相同之物或不同之物。例如「關於放射波長的值」為發熱體的溫度,「關於放射波長的資訊」為對發熱體的供給電力。「關於放射能量的值」和「關於放射能量的資訊」也是一樣。另外,該輸入組件可以由使用者輸入該關於放射波長的資訊及關於放射能量的資訊。 Since the infrared heating device of the present invention includes the infrared heating unit of any of the above aspects, the effect of the infrared heating unit of the present invention can be obtained, and for example, the effects of the radiation wavelength and the radiation energy of the object to be heated can be adjusted. Further, the infrared heating device of the present invention stores a correspondence relationship between the value of the radiation wavelength of the heating element, the value of the rotation position of the heating element, and the emission from the heating element and the arrangement from the heat generation. The value of the radiant energy of the object to be heated in the predetermined direction when the body is viewed. Then, based on the correspondence relationship and the information on the radiation wavelength and the radiation energy that have been input, the value regarding the rotational position of the heating element is obtained. Then, the electric power supplied to the heating element and the rotation of the heating element are controlled so that the heating element is located at the turning position indicated by the acquired value, and the heating element emits the electromagnetic wave of the radiation wavelength that has been input. Therefore, just input the information about the desired radiation wavelength and radiation energy. It is possible to appropriately adjust the supply power or the rotational position for obtaining the desired radiation wavelength and radiation energy. Here, the "value of the radiation wavelength" may be a value of the radiation wavelength itself (for example, a peak wavelength of an electromagnetic wave or a wavelength range of an electromagnetic wave), but is not limited thereto, and may be a temperature of a heating element or a heating element. The value of the radiation wavelength can be derived from the power supply, the output of the heating element (power consumption), and the like. The same is true of "Information on the wavelength of radiation". The value of the rotation position is not limited to the value of the rotation position of the heating element (for example, the rotation angle), and the radiation area on the outer surface of the electromagnetic wave when the heating element is viewed from a predetermined direction can be used to derive the rotation position. value. The "value of the radiant energy" is not limited to the value of the radiant energy itself, and may be a value at which the radiant energy can be derived. The same is true of "Information on Radiation Energy." In addition, "the value of the radiation wavelength" and "the information about the radiation wavelength" may be the same thing or different things. For example, "the value of the radiation wavelength" is the temperature of the heating element, and "the information about the radiation wavelength" is the power supply to the heating element. The same is true for "the value of the radiation energy" and "the information about the radiation energy". In addition, the input component can input information about the radiation wavelength and information about the radiation energy by the user.

本發明的乾燥裝置,其包括後述任一者,以使位於從該發熱體觀看時之該既定方向的被加熱物乾燥:如上述任一種態樣的本發明之紅外線加熱單元;及如上述之紅外線加熱裝置。 The drying device of the present invention includes any one of the following to dry the object to be heated in the predetermined direction when viewed from the heat generating body: the infrared heating unit of the present invention according to any of the above aspects; and Infrared heating device.

本發明的乾燥裝置,包括如上述任一種態樣的本發明之紅外線加熱單元、或如本發明之紅外線加熱裝置,因此,能夠得到這些裝置的效果,例如,能夠分別調整對被加熱物的放射波長及放射能量的效果。另外,本發明的乾燥裝置, 可以為一邊運送被加熱物一邊使其乾燥的裝置,也可以為在被加熱物停止的狀態下使其乾燥。 The drying apparatus of the present invention includes the infrared heating unit of the present invention according to any of the above aspects or the infrared heating device of the present invention, whereby the effects of these devices can be obtained, for example, the radiation to the object to be heated can be separately adjusted. The effect of wavelength and radiant energy. In addition, the drying device of the present invention, The apparatus may be dried while conveying the object to be heated, or may be dried while the object to be heated is stopped.

10‧‧‧乾燥裝置 10‧‧‧Drying device

12‧‧‧爐體 12‧‧‧ furnace body

12a‧‧‧空間 12a‧‧‧ Space

13‧‧‧前端面 13‧‧‧ front end

14‧‧‧後端面 14‧‧‧ rear end face

15、16‧‧‧開口 15, 16‧‧‧ openings

17、18‧‧‧捲輪 17, 18‧‧‧ reel

19‧‧‧運送通路 19‧‧‧Transportation

20‧‧‧給氣裝置 20‧‧‧ gas supply device

21‧‧‧給氣扇 21‧‧‧Air supply fan

22‧‧‧管構造體 22‧‧‧ tube structure

23‧‧‧給氣口 23‧‧‧Air supply

25‧‧‧排氣裝置 25‧‧‧Exhaust device

26‧‧‧排氣扇 26‧‧‧Exhaust fan

27‧‧‧管構造體 27‧‧‧ tube structure

28‧‧‧排氣口 28‧‧‧Exhaust port

30、130‧‧‧紅外線加熱單元 30, 130‧‧‧ Infrared heating unit

31、131‧‧‧紅外線加熱器 31, 131‧‧‧ Infrared heater

32、132、232‧‧‧發熱體 32, 132, 232‧ ‧ heating elements

32a‧‧‧電線 32a‧‧‧Wire

33‧‧‧連接端子 33‧‧‧Connecting terminal

34‧‧‧軸體 34‧‧‧Axis

35‧‧‧軸承 35‧‧‧ bearing

37、137‧‧‧內管 37, 137‧‧‧ internal management

38、138‧‧‧外管 38, 138‧‧‧ outside management

39‧‧‧流體流路 39‧‧‧ Fluid flow path

40‧‧‧帽蓋 40‧‧‧Cap

42、43‧‧‧圓筒部 42, 43‧‧‧Cylinder

44‧‧‧蓋 44‧‧‧ Cover

45‧‧‧承座 45‧‧ ‧ socket

47‧‧‧配線引出部 47‧‧‧Wiring lead-out

48‧‧‧流體出入口 48‧‧‧ Fluid inlet and outlet

49‧‧‧溫度感測器 49‧‧‧temperature sensor

50‧‧‧電力供給源 50‧‧‧Power supply

52‧‧‧第1流體供給源 52‧‧‧1st fluid supply source

54‧‧‧第2流體供給源 54‧‧‧2nd fluid supply source

56‧‧‧馬達 56‧‧‧Motor

57‧‧‧驅動軸 57‧‧‧Drive shaft

60、160‧‧‧反射板 60,160‧‧‧reflector

70、75‧‧‧紅外線吸收板 70, 75‧‧‧Infrared absorption board

71、76‧‧‧流體出入口 71, 76‧‧‧ fluid inlet and outlet

72、77‧‧‧流體流路 72, 77‧‧‧ fluid flow path

80‧‧‧片體 80‧‧‧ tablets

82‧‧‧塗膜 82‧‧·coating film

90‧‧‧控制器 90‧‧‧ Controller

91‧‧‧CPU 91‧‧‧CPU

92‧‧‧快閃記憶體 92‧‧‧Flash memory

93‧‧‧對應關係資料 93‧‧‧ Correspondence information

94‧‧‧RAM 94‧‧‧RAM

95‧‧‧回轉位置取得部 95‧‧‧Rotary Position Acquisition Department

96‧‧‧控制部 96‧‧‧Control Department

98‧‧‧操作面板 98‧‧‧Operator panel

236a‧‧‧第1溝 236a‧‧‧1st ditch

236b‧‧‧第2溝 236b‧‧‧2nd ditch

R、R2‧‧‧轉軸 R, R2‧‧‧ shaft

第1圖顯示乾燥裝置10的縱剖面圖。 Fig. 1 shows a longitudinal sectional view of the drying device 10.

第2圖顯示第1圖的紅外線加熱單元30的剖面的A-A剖面圖。 Fig. 2 is a cross-sectional view along the line A-A of the cross section of the infrared heating unit 30 of Fig. 1.

第3圖顯示發熱體32的說明圖。 Fig. 3 is an explanatory view showing the heating element 32.

第4圖為發熱體32發出的電磁波的峰值波長、發熱體32的回轉角、對塗膜82的放射能量的關係的說明圖。 Fig. 4 is an explanatory diagram showing the relationship between the peak wavelength of the electromagnetic wave emitted from the heating element 32, the rotation angle of the heating element 32, and the radiation energy to the coating film 82.

第5圖為對應關係資料93的概念圖。 Fig. 5 is a conceptual diagram of the correspondence data 93.

第6圖為發熱體控制程序的一例之流程圖。 Fig. 6 is a flow chart showing an example of a heating element control program.

第7圖顯示變形例的紅外線加熱單元130的剖面圖。 Fig. 7 is a cross-sectional view showing the infrared heating unit 130 of the modification.

第8圖顯示變形例的發熱體232的立體圖。 Fig. 8 is a perspective view showing the heating element 232 of the modification.

繼之,使用圖式說明本發明的實施形態。第1圖顯示乾燥裝置10的縱剖面圖。乾燥裝置10,係為使用紅外線以進行塗布於片體80上作為乾燥對象之塗膜82的乾燥的裝置,其包括爐體12、給氣裝置20、排氣裝置25、紅外線加熱單元30、及控制器90。另外,乾燥裝置10包括:設置於爐體12前方(第1圖的左側)的捲輪(roll)17、以及設置於爐體12後方(第1圖的右側)的捲輪18。乾燥裝置10構成為,將上面形成塗膜82的片體80由捲輪17及18連續運送並進行乾燥的捲對捲(roll to roll)方式的乾燥爐。 Next, an embodiment of the present invention will be described using the drawings. Fig. 1 shows a longitudinal sectional view of the drying device 10. The drying device 10 is a device for drying the coating film 82 applied to the sheet 80 as a drying target by using infrared rays, and includes a furnace body 12, a gas supply device 20, an exhaust device 25, an infrared heating unit 30, and Controller 90. Further, the drying device 10 includes a reel 17 that is disposed in front of the furnace body 12 (on the left side of FIG. 1), and a reel 18 that is disposed behind the furnace body 12 (on the right side of FIG. 1). The drying device 10 is configured as a roll-to-roll drying furnace in which the sheet 80 on which the coating film 82 is formed is continuously conveyed by the reels 17 and 18 and dried.

爐體12係為用以進行塗膜82的乾燥之裝置。該爐體12為形成為略直方體的隔熱構造體,其具有內部空間的空間12a、及分別形成於爐體的前端面13及後端面14以作為從外部向空間12a的開口15、16。該爐體12,其從前端面13到後端面14的長度為例如2~10公尺。在爐體12內配置有運送通路19,其係為從開口15到開口16的通路。運送通路19在水平方向貫通爐體12。在單面塗布了塗膜82的片體80通過此運送通路19。 The furnace body 12 is a device for drying the coating film 82. The furnace body 12 is a heat insulating structure formed into a substantially rectangular parallelepiped shape, and has a space 12a having an internal space and a front end face 13 and a rear end face 14 respectively formed in the furnace body as openings 15 and 16 from the outside to the space 12a. . The length of the furnace body 12 from the front end face 13 to the rear end face 14 is, for example, 2 to 10 meters. A transport path 19 is provided in the furnace body 12 as a passage from the opening 15 to the opening 16. The conveyance path 19 penetrates the furnace body 12 in the horizontal direction. The sheet 80 coated with the coating film 82 on one side passes through the conveying path 19.

給氣裝置20,為把熱風供給(送風)到片體80的表面使得通過爐體12內的塗膜82乾燥的裝置。給氣裝置20,包括:給氣扇21、管構造體22、及給氣口23。給氣扇21安裝在管構造體22,係為將例如空氣等的流體加熱成為熱風,並將之供給至管構造體22的內部的裝置。另外,在本實施形態中,給氣扇21將後述的第2流體供給至管構造體22內部的裝置。給氣扇21能夠調節熱風的流量或溫度。熱風的溫度可以在例如40℃~200℃的範圍內調整。管構造體22為作為來自給氣扇21的熱風的通路的裝置。管構造體22形成從給氣扇21貫穿爐體12的頂部再到達爐體12的內部的通路。給氣口23係作為來自給氣扇21的熱風向爐體12的供應口。該給氣口23設置於爐體12中的片體80的運出側的開口16側的端部,朝向運入側的開口15側水平地開口。藉此,給氣裝置20將熱風朝向片體80的運送方向的相反方向(第1圖中的左方)供應。 The air supply device 20 is a device that supplies (steams) hot air to the surface of the sheet body 80 so as to be dried by the coating film 82 in the furnace body 12. The air supply device 20 includes an air supply fan 21, a pipe structure 22, and an air supply port 23. The air supply fan 21 is attached to the pipe structure 22, and is a device that heats a fluid such as air to hot air and supplies it to the inside of the pipe structure 22. Further, in the present embodiment, the air supply fan 21 supplies a second fluid, which will be described later, to the inside of the pipe structure 22. The air supply fan 21 can adjust the flow rate or temperature of the hot air. The temperature of the hot air can be adjusted, for example, in the range of 40 ° C to 200 ° C. The pipe structure 22 is a device that serves as a passage for hot air from the air supply fan 21. The pipe structure 22 forms a passage from the top of the furnace fan 21 to the inside of the furnace body 12 and then to the inside of the furnace body 12. The air supply port 23 serves as a supply port for the hot air from the air supply fan 21 to the furnace body 12. The air supply port 23 is provided at an end portion on the side of the opening 16 on the transport side of the sheet body 80 in the furnace body 12, and is horizontally opened toward the side of the opening 15 on the transport side. Thereby, the air supply device 20 supplies the hot air to the opposite direction (the left side in FIG. 1) in the transport direction of the sheet body 80.

排氣裝置25,為將爐體12內的環境氣體排出的裝置。排氣裝置25包括:排氣扇26、管構造體27、及排氣口28。 排氣口28設置在爐體12中的片體80的運入側的開口15側的端部,其朝向運出側的開口16側水平地開口。排氣口28安裝在管構造體27上,將爐體12內的環境氣體(主要是由給氣裝置20吹出的風沿著塗膜82的表面流動後的熱風)吸入並將其導入管構造體27內。管構造體27係為作為環境氣體從排氣口28到排氣扇26的流路的構造。管構造體27,形成從排氣口28貫通爐體12的頂部再到達排氣扇26的通路。排氣扇26係安裝在管構造體27上,使得管構造體27內部的環境氣體排出。 The exhaust device 25 is a device that discharges the ambient gas in the furnace body 12. The exhaust device 25 includes an exhaust fan 26, a pipe structure 27, and an exhaust port 28. The exhaust port 28 is provided at an end portion on the side of the opening 15 of the sheet body 80 in the furnace body 12, and is horizontally opened toward the opening 16 side of the carry-out side. The exhaust port 28 is attached to the pipe structure 27, and the ambient gas in the furnace body 12 (mainly the hot air blown by the air blown by the air supply device 20 along the surface of the coating film 82) is sucked into the pipe structure. Within body 27. The pipe structure 27 is a structure that serves as a flow path of the ambient gas from the exhaust port 28 to the exhaust fan 26. The pipe structure 27 forms a passage that passes through the exhaust port 28 from the top of the furnace body 12 to the exhaust fan 26. The exhaust fan 26 is attached to the pipe structure 27 such that the ambient gas inside the pipe structure 27 is discharged.

紅外線加熱單元30,係為對通過爐體12內的塗膜82照射紅外線的裝置,複數個紅外線加熱單元30安裝在爐體12內的空間12a的頂部的附近。在本實施形態中,從前端面13側到後端面14側略均等地配置複數個(在本實施形態中為6個)紅外線加熱單元30。此複數紅外線加熱單元30都是相同的構成,安裝為使得其長邊方向和塗膜82的運送方向垂直相交。以下針對1個紅外線加熱單元30的構成說明。 The infrared heating unit 30 is a device that irradiates the coating film 82 in the furnace body 12 with infrared rays, and a plurality of infrared heating units 30 are mounted in the vicinity of the top of the space 12a in the furnace body 12. In the present embodiment, a plurality of (six in the present embodiment) infrared heating units 30 are arranged evenly from the front end surface 13 side to the rear end surface 14 side. The plurality of infrared heating units 30 are all of the same configuration and are mounted such that their longitudinal directions intersect perpendicularly to the conveying direction of the coating film 82. The configuration of one infrared heating unit 30 will be described below.

第2圖顯示第1圖的紅外線加熱單元30的剖面的A-A剖面圖。如第1圖和第2圖所示,紅外線加熱單元30包括:紅外線加熱器31、紅外線吸收板70及75、反射板60(僅圖示於第1圖中)。 Fig. 2 is a cross-sectional view along the line A-A of the cross section of the infrared heating unit 30 of Fig. 1. As shown in FIGS. 1 and 2, the infrared heating unit 30 includes an infrared heater 31, infrared absorption plates 70 and 75, and a reflection plate 60 (only shown in FIG. 1).

紅外線加熱器31包括:鎳鉻合金製的發熱體32、設置於發熱體32的外側並形成為圍住發熱體32的內管37、設置於內管37的外側並形成為包圍內管37的外管38,並且,在上述元件的兩端安裝帽蓋40(第2圖)。另外,紅外線加熱器31具有檢出外管38的表面溫度的溫度感測器49(參照第2 圖)。另外,內管37和外管38係配置為同心圓狀,而發熱體32則位於該圓的中心。 The infrared heater 31 includes a heating element 32 made of a nickel-chromium alloy, an inner tube 37 that is provided outside the heating element 32 and that surrounds the heating element 32, and is disposed outside the inner tube 37 and formed to surround the inner tube 37. The outer tube 38 and the cap 40 are attached to both ends of the above element (Fig. 2). Further, the infrared heater 31 has a temperature sensor 49 that detects the surface temperature of the outer tube 38 (refer to the second Figure). Further, the inner tube 37 and the outer tube 38 are arranged concentrically, and the heating element 32 is located at the center of the circle.

第3圖顯示發熱體32的說明圖。另外,第3(a)圖為表示從後方(第2圖中的下方)觀看發熱體32的狀態的說明圖,第3(b)圖為表示發熱體32的左端部附近的立體圖。發熱體32為,當其被加熱時就放出包含紅外線的電磁波的裝置,如第3圖所示,其係為將帶狀的鎳鉻(Ni-Cr)合金捲為螺旋狀之物。發熱體32構成為藉由馬達56(第2圖)的驅動力而能夠以轉軸R為中心回轉。發熱體32形成為,由垂直於轉軸R的剖面觀看時其電磁波的放射面(發熱體32的表面)為橢圓形狀(第1、3圖)。另外,轉軸R為平行於左右方向(第2圖的左右方向)的軸,其位於發熱體32的剖面的橢圓的中心。因此,發熱體32的電磁波的放射面的形狀,係為轉軸R為中心軸的中心對稱。另外,發熱體32的電磁波的放射面的形狀可以為以通過該轉軸R的平面(例如前後方向的平面或上下方向的平面)為對稱面的面對稱形狀。藉由作成此種形狀,發熱體32的形狀為,從垂直於轉軸R的既定方向(在本實施形態中為下方向)觀看時該電磁波在外表上的放射面積隨著該回轉而變化。 Fig. 3 is an explanatory view showing the heating element 32. In addition, the third (a) is an explanatory view showing a state in which the heating element 32 is viewed from the rear (lower in FIG. 2), and the third (b) is a perspective view showing the vicinity of the left end of the heating element 32. The heating element 32 is a device that emits electromagnetic waves containing infrared rays when heated, and as shown in Fig. 3, the strip-shaped nickel-chromium (Ni-Cr) alloy is wound into a spiral shape. The heating element 32 is configured to be rotatable about the rotation axis R by the driving force of the motor 56 (second drawing). The heating element 32 is formed such that the radiating surface of the electromagnetic wave (the surface of the heating element 32) is an elliptical shape when viewed from a cross section perpendicular to the rotation axis R (first and third figures). Further, the rotation axis R is an axis parallel to the left-right direction (the horizontal direction in FIG. 2), and is located at the center of the ellipse of the cross section of the heating element 32. Therefore, the shape of the radiating surface of the electromagnetic wave of the heating element 32 is such that the rotation axis R is symmetrical with respect to the center of the central axis. Further, the shape of the radiating surface of the electromagnetic wave of the heating element 32 may be a plane symmetrical shape that is a plane of symmetry with a plane passing through the rotating shaft R (for example, a plane in the front-rear direction or a plane in the vertical direction). By forming such a shape, the heat generating body 32 has a shape in which the radiation area of the electromagnetic wave on the outer surface changes as viewed from a predetermined direction (the lower direction in the present embodiment) perpendicular to the rotation axis R.

如第2、3圖所示,連接端子33插入發熱體32的轉軸方向的兩端。另外,兩端的連接端子33分別和圓柱狀的軸體34連接。兩端的連接端子33係由例如金屬等的導電性材料構成。兩端的軸體34由例如絕緣材料構成,分別由軸承35支持。軸承35,由滾珠軸承構成,其係分別由配置在帽蓋40 內部的承座45支持(第2圖),以可回轉的方式支持軸體34。另外,軸承35並不限定於滾珠軸承,只要能以可回轉的方式支持軸體34即可。兩端的連接端子33,分別透過電線32a和配置於爐體12外部的電力供給源50連接,當由此電力供給源50將電力供給至發熱體32以將發熱體32加熱時,發熱體32放射包含紅外線的電磁波。另外,軸體34,透過在轉軸方向貫穿帽蓋40的驅動軸57,和配置於爐體12內部並構成為步進馬達等的伺服馬達的馬達56連接。馬達56和驅動軸57之間、或驅動軸57和軸體34之間,可以由圖未顯示的圓筒狀的聯結器(coupling)連接。當輸出馬達56的回轉驅動力時,發熱體32、連接端子33、軸體34成為一體並以轉軸R為中心回轉。另外,電線32a可以彎曲,因為帽蓋40內的配線的長度有餘裕,所以即使連接端子33迴轉也能夠維持電線32a和連接端子33的電氣導通。因此,用馬達56的驅動力使發熱體32回轉的同時,能夠將電力從電力供給源50供給至發熱體32。另外,和連接端子33連接的電線32a,透過設置於帽蓋40的配線引出部47而以氣密的方式引出到外部,並連接於電力供給源50。如第2圖所示,帽蓋40係由圓盤狀的蓋44、以及立設於該蓋44的圓筒部42、43一體成形而成。內管37及外管38的左右兩端分別固定在圓筒部42、43。 As shown in FIGS. 2 and 3, the connection terminal 33 is inserted into both ends of the heating element 32 in the direction of the rotation axis. Further, the connection terminals 33 at both ends are connected to the cylindrical shaft body 34, respectively. The connection terminals 33 at both ends are made of a conductive material such as metal. The shaft bodies 34 at both ends are made of, for example, an insulating material and are respectively supported by bearings 35. The bearing 35 is composed of a ball bearing, which is respectively disposed on the cap 40 The inner socket 45 is supported (Fig. 2) to support the shaft 34 in a rotatable manner. Further, the bearing 35 is not limited to the ball bearing as long as the shaft body 34 can be supported in a rotatable manner. The connection terminals 33 at both ends are connected to the power supply source 50 disposed outside the furnace body 12 via the electric wires 32a, and when the electric power supply source 50 supplies electric power to the heating element 32 to heat the heating element 32, the heating element 32 emits Electromagnetic waves containing infrared rays. Further, the shaft body 34 is connected to a motor 56 that is disposed inside the furnace body 12 and configured as a servo motor such as a stepping motor, through the drive shaft 57 that penetrates the cap 40 in the direction of the rotation shaft. Between the motor 56 and the drive shaft 57, or between the drive shaft 57 and the shaft body 34, it may be connected by a cylindrical coupling (not shown). When the rotational driving force of the motor 56 is output, the heating element 32, the connection terminal 33, and the shaft body 34 are integrated and rotated around the rotation axis R. Further, since the electric wire 32a can be bent, since the length of the wiring in the cap 40 is sufficient, the electric conduction between the electric wire 32a and the connection terminal 33 can be maintained even if the connection terminal 33 is rotated. Therefore, electric power can be supplied from the electric power supply source 50 to the heating element 32 while the heating element 32 is rotated by the driving force of the motor 56. In addition, the electric wire 32a connected to the connection terminal 33 is airtightly taken out to the outside through the wiring lead portion 47 provided in the cap 40, and is connected to the power supply source 50. As shown in FIG. 2, the cap 40 is integrally formed by a disk-shaped cover 44 and cylindrical portions 42 and 43 which are erected on the cover 44. The left and right ends of the inner tube 37 and the outer tube 38 are fixed to the cylindrical portions 42, 43, respectively.

內管37及外管38為包圍發熱體32的剖面圓形的管,其係由至少讓發熱體32放射的電磁波當中的紅外線透過的紅外線透過材料所形成。用於內管37和外管38的此種紅外線透過材料為,例如鍺(germanium)、矽、藍寶石(sapphire)、 氟化鈣、氟化鋇、硒化鋅、硫化鋅、硫化物玻璃、透過性氧化鋁陶瓷等、還有可透過近紅外線的石英玻璃等。在本實施形態中,內管37和外管38係由透過性氧化鋁陶瓷所形成。另外,內管37和外管38之間的空間為讓例如空氣等的流體的第1流體流通的流體流路39。內管37和外管38,藉由流過流體流路39的第1流體,可以冷卻到既定的上限值以下(例如200℃以下)。 The inner tube 37 and the outer tube 38 are tubes having a circular cross section that surrounds the heating element 32, and are formed of an infrared ray transmissive material that transmits at least infrared rays among electromagnetic waves radiated from the heating element 32. Such infrared ray transmissive materials for the inner tube 37 and the outer tube 38 are, for example, germanium, sapphire, sapphire, Calcium fluoride, barium fluoride, zinc selenide, zinc sulfide, sulfide glass, transmissive alumina ceramics, and quartz glass that can transmit near infrared rays. In the present embodiment, the inner tube 37 and the outer tube 38 are formed of a translucent alumina ceramic. Further, the space between the inner tube 37 and the outer tube 38 is a fluid flow path 39 through which a first fluid of a fluid such as air flows. The inner tube 37 and the outer tube 38 can be cooled to a predetermined upper limit or lower (for example, 200 ° C or lower) by the first fluid flowing through the fluid flow path 39.

流體流路39,為內管37和外管38之間的空間,第1流體可以透過設置於帽蓋40的流體出入口48而流通。流體出入口48連接於配置在爐體12外部的第1流體供給源52。由此第1流體供給源52供應的第1流體,由一邊的流體出入口48流入流體流路39,在流體流路39內流通,再從另一邊的流體出入口48流出。在流體流路39中流通的第1流體,發揮作為冷媒的功能,如直接降低紅外線加熱器31外面的外管38的溫度或內管37的溫度、調整為任意的溫度。 The fluid flow path 39 is a space between the inner tube 37 and the outer tube 38, and the first fluid can flow through the fluid inlet and outlet 48 provided in the cap 40. The fluid inlet and outlet port 48 is connected to a first fluid supply source 52 disposed outside the furnace body 12. The first fluid supplied from the first fluid supply source 52 flows into the fluid flow path 39 from one of the fluid inlets and outlets 48, flows through the fluid flow path 39, and flows out from the other fluid inlet and outlet 48. The first fluid flowing through the fluid flow path 39 functions as a refrigerant, and directly reduces the temperature of the outer tube 38 outside the infrared heater 31 or the temperature of the inner tube 37 to an arbitrary temperature.

反射板60,如第1圖所示,為配置於從發熱體32觀看之上側的板狀構材。反射板60,其前後方向(第1圖的左右方向)的長度比外管38的外徑長,如第1圖所示,其形成為剖面視中覆蓋了外管38的正上方的區域。換言之,反射板60的前後方向的存在範圍,包含發熱體32或外管38的前後方向的存在範圍。另外,反射板60的左右方向(第1圖的紙面近側)、深度方向的存在範圍,包含發熱體32或外管38的左右方向的存在範圍(省略圖式)。該反射板60,係由反射發熱體32向上方放射之電磁波當中紅外線的至少一部份的材料所 形成。反射板60的材料為例如SUS304或鋁等的金屬。 As shown in FIG. 1, the reflector 60 is a plate-shaped member disposed on the upper side viewed from the heat generating body 32. The length of the reflecting plate 60 in the front-rear direction (the horizontal direction in the first drawing) is longer than the outer diameter of the outer tube 38. As shown in Fig. 1, the reflecting plate 60 is formed so as to cover a region directly above the outer tube 38 in a cross-sectional view. In other words, the existence range of the reflection plate 60 in the front-rear direction includes the existence range of the heat generating body 32 or the outer tube 38 in the front-rear direction. In addition, the range in the left-right direction (near the paper surface of FIG. 1) and the depth direction of the reflector 60 includes the range in which the heating element 32 or the outer tube 38 exists in the left-right direction (the drawing is omitted). The reflector 60 is made of a material that reflects at least a portion of the infrared rays of the electromagnetic waves radiating upward from the heating element 32. form. The material of the reflecting plate 60 is a metal such as SUS304 or aluminum.

紅外線吸收板70及75,為分別配置於紅外線加熱器31的前側及後側的略直方體的構材,以從前後方向夾住紅外線加熱器31。紅外線吸收板70,其後方(第1圖的右側)的面為紅外線吸收面,其吸收發熱體32發出的電磁波當中紅外線的至少一部份。該紅外線吸收面,其上下方向的長度比外管38的外徑長,如第1圖所示,其形成為剖面視中覆蓋了外管38的前方的區域。換言之,紅外線吸收面的上下方向的存在範圍,包含發熱體32或外管38的上下方向的存在範圍。另外,如第2圖所示,紅外線吸收板70的左右方向的存在範圍,包含發熱體32或外管38的左右方向的存在範圍。該紅外線吸收板70,由能夠吸收發熱體32發出的電磁波當中紅外線的至少一部份的紅外線吸收材料所形成。用於紅外線吸收板70的此種紅外線吸收材料為,例如,使含有SiC的多孔質體含浸溶融矽的Si-SiC系複合材料(矽含浸SiC)等。在本實施形態中,紅外線吸收板70係由吸收幾乎整個(例如80%以上)的紅外線區域(波長為0.7μm~8μm的區域)的電磁波的材料形成。紅外線吸收板70,其內部為中空,該內部的空間作為流體流路72。流體流路72通過設置於紅外線吸收板70的2個流體出入口71並可以讓第2流體流通。第2流體可以為例如空氣等的流體,也可以為水等的流體。在本實施形態中,第2流體為空氣。流體出入口71,和配置於爐體12外部的第2流體供給源54連接。由第2流體供給源54供給的第2流體,由一邊的流體出入口71流入流體流路72,在流體流路72內流通,再從另 一邊的流體出入口71流出。在流體流路72中流通的第2流體,發揮降低吸收紅外線而被加熱的紅外線吸收板70的溫度的冷媒功能。另外,紅外線吸收板70,能夠藉由在流體流路72中流動的第2流體,而冷卻到200℃以下。另外,另一邊的流體出入口71和給氣扇21連接。因此,給氣扇21將流過流體流路72而被加熱的第2流體直接使用或再加熱後作為熱風供給至爐體12內。 The infrared absorbing plates 70 and 75 are members of a substantially rectangular parallelepiped which are disposed on the front side and the rear side of the infrared heater 31, respectively, and sandwich the infrared heater 31 from the front-rear direction. The infrared absorbing plate 70 has a surface on the rear side (the right side in FIG. 1) which is an infrared absorbing surface that absorbs at least a part of the infrared ray among the electromagnetic waves emitted from the heating element 32. The infrared absorbing surface has a length in the vertical direction longer than the outer diameter of the outer tube 38. As shown in Fig. 1, it is formed in a region in which the outer tube 38 is covered in a cross section. In other words, the range in which the infrared absorption surface exists in the vertical direction includes the range in which the heating element 32 or the outer tube 38 exists in the vertical direction. Further, as shown in FIG. 2, the range of the left-right direction of the infrared ray absorbing plate 70 includes the range in which the heat generating body 32 or the outer tube 38 exists in the left-right direction. The infrared ray absorbing plate 70 is formed of an infrared absorbing material capable of absorbing at least a part of infrared rays among electromagnetic waves emitted from the heat generating body 32. The infrared absorbing material used for the infrared ray absorbing plate 70 is, for example, a Si-SiC composite material (yttrium-impregnated SiC) in which a porous body containing SiC is impregnated with yttrium. In the present embodiment, the infrared ray absorbing plate 70 is formed of a material that absorbs electromagnetic waves of almost all (for example, 80% or more) infrared ray regions (wavelengths of 0.7 μm to 8 μm). The infrared absorbing plate 70 has a hollow interior, and the internal space serves as a fluid flow path 72. The fluid flow path 72 passes through the two fluid inlets and outlets 71 provided in the infrared absorption plate 70, and allows the second fluid to flow. The second fluid may be a fluid such as air or a fluid such as water. In the present embodiment, the second fluid is air. The fluid inlet and outlet 71 is connected to a second fluid supply source 54 disposed outside the furnace body 12. The second fluid supplied from the second fluid supply source 54 flows into the fluid flow path 72 from the fluid inlet and outlet 71, and flows through the fluid flow path 72, and then flows from the other. The fluid inlet and outlet 71 on one side flows out. The second fluid that flows through the fluid flow path 72 functions as a refrigerant that reduces the temperature of the infrared absorbing plate 70 that is heated to absorb infrared rays. Further, the infrared ray absorbing plate 70 can be cooled to 200 ° C or lower by the second fluid flowing through the fluid flow path 72. Further, the fluid inlet and outlet 71 on the other side is connected to the air supply fan 21. Therefore, the air supply fan 21 directly uses or reheats the second fluid heated by the fluid flow path 72 and supplies it to the furnace body 12 as hot air.

紅外線吸收板75具有流體出入口76、及形成於內部的流體流路77。此紅外線吸收板75配置在紅外線吸收板70的相反側以夾住紅外線加熱器31,其構成為和紅外線吸收板70成為以平行於包含轉軸R的上下方向的假想平面為對稱面之面對稱。除此以外的特徵,係構成為和紅外線吸收板70相同,故在此省略其說明。 The infrared absorption plate 75 has a fluid inlet and outlet 76 and a fluid flow path 77 formed inside. The infrared absorbing plate 75 is disposed on the opposite side of the infrared absorbing plate 70 so as to sandwich the infrared ray heater 31, and is configured such that the infrared absorbing plate 70 is symmetrical with respect to a plane symmetrical with respect to a virtual plane including the vertical direction of the rotating shaft R. Other features are the same as those of the infrared ray absorbing plate 70, and thus the description thereof will be omitted.

片體80並不特別限定,其可以為例如鋁或銅等的金屬片體。片體80並不特別限定,其可以為厚度為10~100μm,寬度為200~1000mm。另外,片體80上的塗膜82,為例如乾燥後用於電池用的電極之物,其並不特別限定,可以為作為例如鋰離子二次電池用的電極的塗膜。塗膜82為,例如,將電極材(正極活物質或負極活物質)、黏合劑、導電材、溶劑一起混練而成的電極材糊塗布在片體80上之物等。塗膜82的厚度並不特別限定,可以為例如厚度為20~1000μm。 The sheet body 80 is not particularly limited, and it may be a metal sheet such as aluminum or copper. The sheet body 80 is not particularly limited, and may have a thickness of 10 to 100 μm and a width of 200 to 1000 mm. In addition, the coating film 82 on the sheet body 80 is, for example, an object for drying an electrode for a battery, and is not particularly limited, and may be a coating film which is, for example, an electrode for a lithium ion secondary battery. The coating film 82 is, for example, a material obtained by applying an electrode material paste obtained by kneading an electrode material (a positive electrode active material or a negative electrode active material), a binder, a conductive material, and a solvent to the sheet body 80. The thickness of the coating film 82 is not particularly limited, and may be, for example, a thickness of 20 to 1000 μm.

控制器90構成為以CPU91為中心的微處理器,其包括:記憶各種處理程式或各種資料的快閃記憶體92、暫時記憶資料的RAM94、和操作面板98等通信的圖未顯示之內部通 信介面(I/F)。快閃記憶體92記憶對應關係資料93。對應關係資料93為下述數值的對應關係:關於發熱體32的放射波長的值、關於發熱體32的回轉位置的值、及關於從發熱體32發出並到達配置於從發熱體32觀看時之該既定方向的被加熱物(塗膜82)的放射能量的值,其細節如後述。 The controller 90 is configured as a microprocessor centered on the CPU 91, and includes a flash memory 92 for storing various processing programs or various materials, a RAM 94 for temporarily storing data, and an internal communication unit not shown in the communication panel 98. Information interface (I/F). The flash memory 92 memorizes the correspondence data 93. The correspondence relationship data 93 is a correspondence relationship between the value of the radiation wavelength of the heating element 32, the value of the rotation position of the heating element 32, and the time when it is emitted from the heating element 32 and is disposed when viewed from the heating element 32. The value of the radiant energy of the object to be heated (coating film 82) in the predetermined direction will be described later.

控制器90將控制信號輸出至給氣扇21或排氣扇26,控制從給氣口23吹出的熱風的溫度及風量,或控制空間12a的環境從排氣口28排出的排氣量。另外,控制器90,輸入熱電偶之溫度感測器49所檢出的外管38的溫度,或將控制信號輸出至第1流體供給源52的圖未顯示的開閉閥及流量調整閥,以控制流過紅外線加熱單元30的流體流路39的第1流體的流量,以使得外管38不超過既定的上限值。而且,控制器90將控制信號輸出至第2流體供給源54的圖未顯示的開閉閥及流量調整閥,以個別地控制在紅外線吸收板70及75的流體流路72及77的第2流體的流量。再者,控制器90將用以控制從電力供給源50供應給發熱體32的電力大小之控制信號輸出至電力供給源50,以個別控制紅外線加熱單元30的發熱體的溫度或輸出。另外,控制器90,將控制信號輸出至馬達56,以控制發熱體32的回轉位置。另外,控制器90,控制捲輪17、18的回轉速度,藉此能夠調整爐體12內的片體80及塗膜82的通過時間或施加於片體80及塗膜82的張力。控制器90輸入對應於操作面板98的操作而產生的操作信號、或對操作面板98輸出顯示指令。 The controller 90 outputs a control signal to the air supply fan 21 or the exhaust fan 26, and controls the temperature and the amount of the hot air blown from the air supply port 23, or the amount of the exhaust gas discharged from the exhaust port 28 by the environment of the space 12a. Further, the controller 90 inputs the temperature of the outer tube 38 detected by the temperature sensor 49 of the thermocouple, or outputs a control signal to the on-off valve and the flow rate adjustment valve not shown in the figure of the first fluid supply source 52, The flow rate of the first fluid flowing through the fluid flow path 39 of the infrared heating unit 30 is controlled such that the outer tube 38 does not exceed a predetermined upper limit value. Further, the controller 90 outputs a control signal to the on-off valve and the flow rate adjustment valve (not shown) of the second fluid supply source 54 to individually control the second fluids in the fluid flow paths 72 and 77 of the infrared absorption plates 70 and 75. Traffic. Furthermore, the controller 90 outputs a control signal for controlling the magnitude of the power supplied from the power supply source 50 to the heat generating body 32 to the power supply source 50 to individually control the temperature or output of the heat generating body of the infrared heating unit 30. Further, the controller 90 outputs a control signal to the motor 56 to control the rotational position of the heat generating body 32. Further, the controller 90 controls the rotation speed of the reels 17, 18, whereby the passage time of the sheet body 80 and the coating film 82 in the furnace body 12 or the tension applied to the sheet body 80 and the coating film 82 can be adjusted. The controller 90 inputs an operation signal generated corresponding to the operation of the operation panel 98, or outputs a display instruction to the operation panel 98.

另外,如第1圖所示,控制器90包括回轉位置取 得部95、控制部96等的功能方塊。回轉位置取得部95之功能為,基於使用者透過操作面板98輸入的關於發熱體32的放射波長及放射能量的資訊、以及對應關係資料93,取得對應於已被輸入的放射波長及放射能量的關於發熱體32的回轉位置的值。控制部96的功能為,控制馬達56及電力供給源50,藉由馬達56使發熱體32回轉以使得發熱體32位於回轉位置取得部95所取得的值所表示的回轉位置,藉由電力供給源50將電力供給給發熱體32以使得發熱體32放射透過操作面板98而輸入的放射波長的電磁波。另外,回轉位置取得部95、控制部96可以構成為硬體,也可以構成為由CPU91執行記憶於快閃記憶體92的程式以實現其功能的軟體。 In addition, as shown in FIG. 1, the controller 90 includes a swivel position. The function block of the part 95, the control unit 96, and the like. The rotation position obtaining unit 95 functions to acquire the radiation wavelength and the radiation energy corresponding to the input, based on the information on the radiation wavelength and the radiation energy of the heating element 32 input through the operation panel 98 and the correspondence relationship data 93. The value of the rotational position of the heating element 32. The control unit 96 functions to control the motor 56 and the power supply source 50, and the heating unit 32 is rotated by the motor 56 so that the heating element 32 is located at the turning position indicated by the value obtained by the turning position acquiring unit 95, and is supplied by electric power. The source 50 supplies electric power to the heating element 32 such that the heating element 32 emits electromagnetic waves of a radiation wavelength input through the operation panel 98. Further, the swing position acquisition unit 95 and the control unit 96 may be configured as hardware, or may be configured such that the CPU 91 executes a program stored in the flash memory 92 to realize its function.

操作面板28包括顯示部、構成為包含該顯示部的操作部。顯示部構成為觸控式的液晶顯示器,其顯示選擇選單或項目的選擇/設定按鈕、用以輸入發熱體32的放射波長及放射能量等的各種數值的數字按鈕、開始乾燥處理的啟動按鈕等,並接受觸控操作,將基於觸控操作的操作信號傳送至控制器90。另外,當接收到來自控制器90的顯示指令時,將基於顯示指令的圖像或文字、數值等顯示在顯示部。 The operation panel 28 includes a display unit and an operation unit configured to include the display unit. The display unit is configured as a touch-sensitive liquid crystal display, and displays a selection/setting button for selecting a menu or an item, a numeric button for inputting various numerical values such as a radiation wavelength and a radiation energy of the heating element 32, and a start button for starting a drying process. And accepting a touch operation to transmit an operation signal based on the touch operation to the controller 90. Further, when a display command from the controller 90 is received, an image, a character, a numerical value, or the like based on the display command is displayed on the display unit.

繼之,說明如上述般構成的乾燥裝置10的動作。首先,說明紅外線加熱單元30的動作。第4圖為發熱體32發出的電磁波的放射波長(峰值波長)、發熱體32的回轉位置(回轉角)、對塗膜82的放射能量的關係的說明圖。第4(a)圖為表示發熱體32的回轉角為0度時之情況的說明圖,第4(b)圖為表示發熱體32的回轉角為90度時之情況的說明圖。另 外,在本實施形態中,以發熱體32的剖面(垂直於轉軸R的剖面)的長邊方向為水平(垂直於上下方向)的位置為回轉角的基準(回轉角為0度)。 Next, the operation of the drying device 10 configured as described above will be described. First, the operation of the infrared heating unit 30 will be described. Fig. 4 is an explanatory diagram showing the relationship between the emission wavelength (peak wavelength) of the electromagnetic wave emitted from the heating element 32, the rotational position (rotation angle) of the heating element 32, and the radiation energy to the coating film 82. 4(a) is an explanatory view showing a case where the rotation angle of the heating element 32 is 0 degrees, and FIG. 4(b) is an explanatory view showing a case where the rotation angle of the heating element 32 is 90 degrees. another In the present embodiment, the position in which the longitudinal direction of the cross section of the heat generating body 32 (the cross section perpendicular to the rotation axis R) is horizontal (perpendicular to the vertical direction) is the reference of the turning angle (the turning angle is 0 degree).

首先,說明回轉角為0度時的峰值波長和放射能量的關係。發熱體32,由於電力供給源50供給的電力而改變其輸出,並改變發熱體32本身的溫度,因此,發熱體32放射的電磁波的峰值波長也隨之而改變。具體言之,當發熱體32的輸出越大(亦即發熱體32的溫度越高),則所放射的電磁波的峰值波長越小。另外,當發熱體32的輸出越大,則由發熱體32發出並到達塗膜82的放射能量越大。例如,如第4(a)圖所示,在發熱體32的輸出最大時的25%時,放射峰值波長約為4μm的電磁波,在發熱體32的輸出最大(100%)時,放射峰值波長約為3μm的電磁波。而且,相較於在發熱體32的輸出為25%時的情況,發熱體32的輸出為100%時,由發熱體32向塗膜82的放射能量變大。如此一來,在不調整發熱體32的回轉角而僅調整輸出的情況下,改變峰值波長和放射能量其中之一時,另一者也會改變。 First, the relationship between the peak wavelength and the radiation energy when the rotation angle is 0 degrees will be described. The heating element 32 changes its output due to the electric power supplied from the electric power supply source 50, and changes the temperature of the heating element 32 itself. Therefore, the peak wavelength of the electromagnetic wave emitted from the heating element 32 also changes. Specifically, when the output of the heating element 32 is larger (that is, the temperature of the heating element 32 is higher), the peak wavelength of the emitted electromagnetic wave is smaller. Further, as the output of the heat generating body 32 is larger, the radiant energy emitted from the heat generating body 32 and reaching the coating film 82 is increased. For example, as shown in Fig. 4(a), when 25% of the output of the heating element 32 is maximum, an electromagnetic wave having a peak wavelength of about 4 μm is radiated, and when the output of the heating element 32 is maximum (100%), the peak wavelength is radiated. An electromagnetic wave of about 3 μm. In addition, when the output of the heating element 32 is 100% as compared with the case where the output of the heating element 32 is 25%, the radiation energy from the heating element 32 to the coating film 82 becomes large. In this way, when only one of the peak wavelength and the radiation energy is changed without adjusting the rotation angle of the heating element 32 and only the output is adjusted, the other one also changes.

但是,本實施形態的紅外線加熱單元30,藉由使發熱體32回轉,使得從下方觀看發熱體32時的電磁波的外表上的放射面積改變。藉此,配置於發熱體32的下方的塗膜82的表面(尤其是在爐體12內的塗膜82的表面)對於發熱體32的放射面的形態係數(以下稱之為形態係數F)改變。例如,如第4(b)圖所示,相較於回轉角為0度的情況,當發熱體32的回轉角為90度時,從下方觀看發熱體32時的外表上的放 射面積變小,形態係數F也變小。因此,即使發熱體32的輸出同樣為100%,由發熱體32到達塗膜82的放射能量也比回轉角為0度時要小(參照第4(b)圖下方圖的實線)。如此,在紅外線加熱單元30中,使發熱體32回轉並使外表上的放射面積改變(改變形態係數F),藉此,能夠達到例如不改變發熱體32的輸出(即,不改變發熱體32的溫度及峰值波長等)而使得到達塗膜82的放射能量改變。另外,能夠使得發熱體32的外表上的放射面積改變,以抑制隨著發熱體32的輸出改變之放射能量改變。例如在本實施形態中,藉由輸出25%且回轉角為0度時的發熱體32的電磁波(第4(b)圖下方圖的虛線)、及輸出100%且回轉角為90度時的發熱體32的電磁波(第4(b)圖下方圖的實線),其到達塗膜82的放射能量幾乎是一樣的,兩者的峰值波長或電磁波的波長範圍只有差1μm。 However, in the infrared heating unit 30 of the present embodiment, when the heating element 32 is rotated, the radiation area on the outer surface of the electromagnetic wave when the heating element 32 is viewed from below is changed. Thereby, the form factor of the surface of the coating film 82 disposed under the heating element 32 (especially the surface of the coating film 82 in the furnace body 12) on the radiation surface of the heating element 32 (hereinafter referred to as the form factor F) change. For example, as shown in Fig. 4(b), when the rotation angle of the heating element 32 is 90 degrees as compared with the case where the rotation angle is 0 degree, the appearance of the heating element 32 is viewed from below. The shot area becomes smaller, and the shape factor F also becomes smaller. Therefore, even if the output of the heating element 32 is also 100%, the radiation energy reaching the coating film 82 by the heating element 32 is smaller than when the rotation angle is 0 degrees (refer to the solid line in the lower drawing of Fig. 4(b)). As described above, in the infrared heating unit 30, the heat generating body 32 is rotated and the radiation area on the outer surface is changed (change of the form factor F), whereby the output of the heat generating body 32 can be prevented, for example, without changing the heat generating body 32. The radiant energy reaching the coating film 82 is changed by the temperature and the peak wavelength, and the like. In addition, the radiation area on the outer surface of the heat generating body 32 can be changed to suppress the change in the radiation energy as the output of the heat generating body 32 changes. For example, in the present embodiment, the electromagnetic wave of the heating element 32 when the output angle is 25% and the turning angle is 0 degrees (the broken line in the lower part of Fig. 4(b)), and when the output is 100% and the turning angle is 90 degrees. The electromagnetic wave of the heating element 32 (the solid line in the lower part of Fig. 4(b)) has almost the same radiation energy reaching the coating film 82, and the peak wavelength of the heating element or the wavelength range of the electromagnetic wave is only 1 μm.

另外,由於紅外線加熱單元30具有紅外線吸收板70和75,該紅外線吸收板70及75的配置或尺寸等也會影響對應於發熱體32的回轉位置的形態係數F的值。另外,由於紅外線加熱單元30包括內管37、外管38、反射板60、紅外線吸收板70及75,所以這些元件的配置、尺寸、所反射的波長範圍、所吸收的波長範圍等,也會影響到從發熱體32到達塗膜82的放射能量。例如,從發熱體32到達塗膜82的放射能量,會隨著發熱體32發出的電磁波當中被內管37、外管38、紅外線吸收板70及75所吸收的成分和被反射板60反射的成分而改變。而且,在本實施形態中,也考慮到這些影響後,將表示關於發熱體32的放射波長的值、關於發熱體32的回轉位 置的值、及關於從發熱體32發出並到達配置於從發熱體32觀看時之下方向的被加熱物(塗膜82)的放射能量的值的對應關係的資料,事先記憶在快閃記憶體92中作為對應關係資料93。第5圖為對應關係資料93的概念圖。如圖所示,在對應關係資料93中,使用發熱體32的輸出作為關於發熱體32的放射波長的值、使用發熱體32的回轉角作為關於發熱體32的回轉位置的值,並將這些資料和到達塗膜82的放射能量的對應關係記憶為映射表(map)。由第5圖中亦可得知,當發熱體32的回轉角在-90度~90度之間變化時,到達塗膜82的放射能量在回轉角為0度時最大,而在回轉角為-90度或90度時為最小。另外,即使在相同的回轉角,發熱體32的輸出越大(亦即,發熱體32的溫度越高,發熱體32發出的電磁波的峰值波長越短),則到達塗膜82的放射能量越大。另外,在第5圖中顯示發熱體32的輸出為25%、50%、75%、100%時的對應關係,但在對應關係資料93中也包含發熱體32的輸出為上述以外的情況的對應關係。在本實施形態中,在對應關係資料93中記憶了在發熱體32的輸出為10~100%的範圍內每1%的對應關係。此對應關係資料93可以藉由例如實驗的方法事先求出,也可以用模擬等方式藉由計算而事先導出。另外,在本實施形態中,由於發熱體32的放射面的剖面形狀為橢圓亦為中心對稱,係使回轉角在-90度~90度之間變化,但也可以使回轉角在-180度~180度之間變化。 Further, since the infrared heating unit 30 has the infrared absorbing plates 70 and 75, the arrangement or size of the infrared absorbing plates 70 and 75 also affects the value of the form factor F corresponding to the rotational position of the heating element 32. In addition, since the infrared heating unit 30 includes the inner tube 37, the outer tube 38, the reflecting plate 60, and the infrared absorbing plates 70 and 75, the arrangement, size, reflected wavelength range, and absorbed wavelength range of these elements are also The radiant energy from the heating element 32 to the coating film 82 is affected. For example, the radiant energy from the heating element 32 to the coating film 82 is reflected by the inner tube 37, the outer tube 38, the infrared absorbing plates 70 and 75 among the electromagnetic waves emitted from the heating element 32, and reflected by the reflecting plate 60. Change in composition. Further, in the present embodiment, in consideration of these effects, the value indicating the radiation wavelength of the heating element 32 and the rotation position of the heating element 32 will be described. The value of the correspondence between the value and the value of the radiant energy emitted from the heating element 32 and reaching the object to be heated (coating film 82) disposed in the direction from the heating element 32 is previously stored in the flash memory. The body 92 serves as the correspondence information 93. Fig. 5 is a conceptual diagram of the correspondence data 93. As shown in the figure, in the correspondence data 93, the output of the heating element 32 is used as the value of the radiation wavelength of the heating element 32, and the rotation angle of the heating element 32 is used as the value of the rotation position of the heating element 32, and these are used. The correspondence between the data and the radiant energy reaching the coating film 82 is stored as a map. It can also be seen from Fig. 5 that when the rotation angle of the heating element 32 is changed between -90 degrees and 90 degrees, the radiant energy reaching the coating film 82 is maximum at a rotation angle of 0 degrees, and at a rotation angle of -90 degrees or 90 degrees is the smallest. Further, even at the same rotation angle, the output of the heating element 32 is larger (that is, the higher the temperature of the heating element 32 is, the shorter the peak wavelength of the electromagnetic wave emitted from the heating element 32), the more the radiation energy reaching the coating film 82 is. Big. In addition, in the fifth diagram, the correspondence relationship when the output of the heating element 32 is 25%, 50%, 75%, or 100% is shown. However, the correspondence data 93 also includes the case where the output of the heating element 32 is other than the above. Correspondence relationship. In the present embodiment, the corresponding relationship data 93 stores a correspondence relationship of 1% in the range of 10 to 100% of the output of the heating element 32. The correspondence data 93 can be obtained in advance by, for example, an experimental method, or can be derived in advance by calculation or the like by calculation. Further, in the present embodiment, the cross-sectional shape of the radiating surface of the heat generating element 32 is symmetrical with respect to the ellipse, and the turning angle is changed between -90 and 90 degrees, but the turning angle may be -180 degrees. Change between ~180 degrees.

另外,在到達塗膜82的放射能量(第5圖的縱軸)中,包含從發熱體32直接到達塗膜82的放射能量、以及經過 反射板60的反射而到達塗膜82的放射能量。在此,在本實施形態中,發熱體32的電磁波的放射面的形狀為以轉軸R為中心的中心對稱,從上方觀看發熱體32時的外表上的放射面積和從下方觀看時的外表上的放射面積相等,隨著回轉角的值的變化而同樣地變化。因此,回轉角為0度時從發熱體32直接到達塗膜82的放射能量為最大,同樣地,從發熱體32直接到達塗膜82的放射能量、以及由反射板60反射後到達塗膜82的放射能量的和,在回轉角為0度時也達到最大。 Further, the radiant energy reaching the coating film 82 (the vertical axis of FIG. 5) includes the radiant energy that directly reaches the coating film 82 from the heating element 32, and The reflection of the reflecting plate 60 reaches the radiant energy of the coating film 82. In the present embodiment, the shape of the radiating surface of the electromagnetic wave of the heating element 32 is symmetrical with respect to the center around the rotation axis R, and the outer surface of the heating element 32 when viewed from above is on the outer surface when viewed from below. The radiated areas are equal, and vary as the value of the turning angle changes. Therefore, when the swing angle is 0 degrees, the radiation energy directly reaching the coating film 82 from the heating element 32 is maximized, and similarly, the radiation energy directly from the heating element 32 to the coating film 82 and the reflection from the reflection plate 60 reach the coating film 82. The sum of the radiant energies also reaches a maximum at a turning angle of 0 degrees.

繼之,說明用如上述般構成的乾燥裝置10使塗膜82乾燥的情況。首先,使用者操作操作面板98以進行乾燥條件等的各種設定值的輸入,並按下啟動按鈕。另外,在由使用者輸入操作面板98的各種設定值中,包含針對5個紅外線加熱單元30中的每一者的關於從發熱體32發出的放射波長及對塗膜82的放射能量的資訊。另外,各種設定值中,包含:從給氣裝置20的熱風的溫度及風量、空間12a的環境氣體從排氣裝置25排出的排氣量、外管38的表面溫度的上限值、流過流體流路72及77的第2流體的流量、塗膜82在爐體12內的經過時間等的值。如此一來,控制器90依據操作面板98傳來的操作信號而輸入使用者輸入的各種設定值並將之記憶在RAM94中,再基於已記憶的各種設定值開始乾燥處理。具體言之,首先,控制器90以基於輸入的通過時間之速度使捲輪17、捲輪18回轉,以開始片體80的運送。藉此,片體80從配置於乾燥裝置10左端的捲輪17捲出。另外,在片體80從開口15運入爐體12內之前,由圖未顯示的塗布機在其上面塗 布塗膜82。繼之,塗布了塗膜82的片體80被搬運到爐體12內。此時,控制器90基於已輸入的設定值,控制給氣扇21、排氣扇26、第1流體供給源52、第2流體供給源54。另外,控制器90,基於已輸入的關於從發熱體32發出的放射波長及對塗膜82的放射能量的資訊,執行發熱體控制程序(後述),其係控制電力供給源50及馬達56以控制發熱體32的輸出或回轉位置。藉此,在片體80通過爐體12的空間12a內的期間,形成於片體80的上面之塗膜82,被發熱體32發出的紅外線(包含由反射板60反測的紅外線)照射並藉此被乾燥。另外,發熱體32發出的紅外線當中,一部份被紅外線吸收板70及75吸收,將在流體流路72及77中流動的第2流體加熱。另外,由給氣裝置20吹出的熱風將塗膜82或片體80加熱,並除去從塗膜82蒸發的溶劑。含有從塗膜82蒸發的溶劑的熱風,則由排氣裝置25排出。塗膜82在其通過爐體12的期間被乾燥成為如上述的電極,並從開口16搬出。繼之,該電極(塗膜82)和片體80一起被捲收在設置於爐體12右端的捲輪18上。 Next, a case where the coating film 82 is dried by the drying device 10 configured as described above will be described. First, the user operates the operation panel 98 to input various setting values such as drying conditions, and presses the start button. Further, among the various setting values input to the operation panel 98 by the user, information on the radiation wavelength emitted from the heating element 32 and the radiation energy to the coating film 82 for each of the five infrared heating units 30 is included. Further, the various setting values include the temperature and the air volume of the hot air from the air supply device 20, the amount of the exhaust gas discharged from the exhaust device 25 by the ambient gas of the space 12a, and the upper limit value of the surface temperature of the outer tube 38, and the flow rate. The flow rate of the second fluid in the fluid flow paths 72 and 77 and the elapsed time of the coating film 82 in the furnace body 12 and the like. In this way, the controller 90 inputs various set values input by the user according to the operation signals transmitted from the operation panel 98 and stores them in the RAM 94, and starts the drying process based on the various set values that have been memorized. Specifically, first, the controller 90 rotates the reel 17 and the reel 18 at a speed based on the input passage time to start the conveyance of the sheet 80. Thereby, the sheet body 80 is taken up from the reel 17 disposed at the left end of the drying device 10. In addition, before the sheet 80 is transported from the opening 15 into the furnace body 12, it is coated thereon by a coater not shown. The film is coated 82. Next, the sheet 80 coated with the coating film 82 is carried into the furnace body 12. At this time, the controller 90 controls the air supply fan 21, the exhaust fan 26, the first fluid supply source 52, and the second fluid supply source 54 based on the input set value. Further, the controller 90 executes a heating element control program (described later) based on the information on the radiation wavelength emitted from the heating element 32 and the radiation energy to the coating film 82, which controls the power supply source 50 and the motor 56. The output or the swivel position of the heating element 32 is controlled. Thereby, while the sheet body 80 passes through the space 12a of the furnace body 12, the coating film 82 formed on the upper surface of the sheet body 80 is irradiated with infrared rays (including infrared rays counter-measured by the reflection plate 60) emitted from the heating element 32. It is dried by this. Further, among the infrared rays emitted from the heating element 32, a part of the infrared rays are absorbed by the infrared absorbing plates 70 and 75, and the second fluid flowing through the fluid flow paths 72 and 77 is heated. Further, the hot air blown from the air supply device 20 heats the coating film 82 or the sheet 80, and removes the solvent evaporated from the coating film 82. The hot air containing the solvent evaporated from the coating film 82 is discharged by the exhaust device 25. The coating film 82 is dried as the above-described electrode while passing through the furnace body 12, and is carried out from the opening 16. Subsequently, the electrode (coating film 82) and the sheet body 80 are taken up together on a reel 18 provided at the right end of the furnace body 12.

在此,詳細說明發熱體控制程序。第6圖為發熱體控制程序的一例之流程圖。該流程係由控制器90於使用者透過操作面板98輸入關於從發熱體32發出的放射波長及對塗膜82的放射能量的資訊、及表示已按壓啟動按鈕的操作信號之後執行。另外該流程由CPU91使用回轉位置取得部95及控制部96執行。另外,第6圖的發熱體控制程序,係針對第1圖的5個紅外線加熱單元30中每一者執行,但對於任何一者的處理內容都是一樣的,所以在此僅針對1個紅外線加熱單元 30說明其處理。 Here, the heating element control program will be described in detail. Fig. 6 is a flow chart showing an example of a heating element control program. This flow is executed by the controller 90 after the user inputs information on the radiation wavelength emitted from the heat generating body 32 and the radiation energy to the coating film 82 through the operation panel 98, and an operation signal indicating that the start button has been pressed. Further, this flow is executed by the CPU 91 using the swing position obtaining unit 95 and the control unit 96. Further, the heating element control program of Fig. 6 is executed for each of the five infrared heating units 30 of Fig. 1, but the processing contents for any one are the same, so only one infrared ray is used here. Heating unit 30 explains its processing.

當執行此發熱體控制程序時,CPU91將已輸入的關於從發熱體32發出的放射波長及對塗膜82的放射能量的資訊記憶在RAM94中(步驟S100)。另外,在本實施形態中,關於放射波長的資訊為,由使用者透過操作面板98輸入的表示發熱體32發出的電磁波的峰值波長的值。另外,關於放射能量的資訊為,輸入從發熱體32到達塗膜82的放射能量的值本身。繼之,CPU91,基於在步驟S100中記憶的峰值波長的值導出發熱體32的輸出(步驟S110)。此處理為,事先將記載發熱體32發出的電磁波的峰值波長和發熱體32的輸出之對應的表格記憶在快閃記憶體92中,再基於該表格導出發熱體32的輸出。繼之,CPU91基於對應關係資料93,取得對應於步驟S100中記憶的放射能量的值本身、及步驟S110中導出的發熱體32的輸出的回轉角(步驟S120)。如第5圖所示,對應關係資料93為表示3個參數(發熱體32的輸出、發熱體32的回轉角、到達塗膜82的放射能量)的對應關係的資料,因此,基於其中的2個參數(在此為發熱體32的輸出、及到達塗膜82的放射能量)能夠取得另外1個參數(在此為發熱體32的回轉角)的值。而且,CPU91將控制信號輸出至電力供給源50和馬達56以調整發熱體32的輸出及回轉角(步驟S130),並結束本流程。藉由此步驟S130,從電力供給源50提供電力,使得發熱體32的輸出為步驟S110中導出的輸出。另外,從馬達56輸出驅動力,以使得發熱體32的回轉角為步驟S120中導出的回轉角。而且,發熱體32依據此回轉角和輸 出的狀態發熱,藉此,使得在塗膜82的乾燥處理中的發熱體32發出的電磁波的峰值波長或從發熱體32到達塗膜82的放射能量成為使用者已輸入的值(亦即所欲的值)。 When the heating element control program is executed, the CPU 91 stores the input information about the radiation wavelength emitted from the heating element 32 and the radiation energy of the coating film 82 in the RAM 94 (step S100). Further, in the present embodiment, the information on the radiation wavelength is a value indicating the peak wavelength of the electromagnetic wave emitted from the heating element 32, which is input by the user through the operation panel 98. Further, the information on the radiant energy is the value of the radiant energy that reaches the coating film 82 from the heating element 32. Next, the CPU 91 derives the output of the heating element 32 based on the value of the peak wavelength stored in step S100 (step S110). In this process, a table describing the correspondence between the peak wavelength of the electromagnetic wave emitted from the heating element 32 and the output of the heating element 32 is stored in the flash memory 92, and the output of the heating element 32 is derived based on the table. Then, the CPU 91 acquires the value itself corresponding to the radiation energy stored in step S100 and the rotation angle of the output of the heating element 32 derived in step S110 based on the correspondence relationship data 93 (step S120). As shown in FIG. 5, the correspondence data 93 is data indicating the correspondence relationship between the three parameters (the output of the heating element 32, the rotation angle of the heating element 32, and the radiation energy reaching the coating film 82), and therefore, based on the 2 The parameters (here, the output of the heating element 32 and the radiation energy reaching the coating film 82) can obtain a value of another parameter (here, the rotation angle of the heating element 32). Further, the CPU 91 outputs a control signal to the power supply source 50 and the motor 56 to adjust the output and the swing angle of the heat generating body 32 (step S130), and ends the flow. By this step S130, power is supplied from the power supply source 50 so that the output of the heat generating body 32 is the output derived in step S110. Further, the driving force is output from the motor 56 so that the turning angle of the heat generating body 32 is the turning angle derived in step S120. Moreover, the heating element 32 is based on this angle of rotation and loss When the state of the heat is generated, the peak wavelength of the electromagnetic wave emitted from the heat generating body 32 in the drying process of the coating film 82 or the radiation energy from the heat generating body 32 to the coating film 82 becomes a value that the user has input (that is, Desire value).

在本實施形態中,對5個紅外線加熱單元30中每一者執行發熱體控制程序,藉此,能夠個別調整電磁波的峰值波長或從發熱體32到達塗膜82的放射能量。例如,對於5個紅外線加熱單元30當中的第1圖前側的3個,使發熱體32的輸出為100%(峰值波長為3μm),使回轉角為90度,對於後側的2個,則使發熱體32的輸出為25%(峰值波長為4μm),使回轉角為0度,藉此,改變爐體12的前側和後側中對於塗膜82的放射的電磁波的峰值波長,同時能夠使5個紅外線加熱單元30對於塗膜82的放射能量幾乎相等。藉此,能夠對應於塗膜82的乾燥狀況而改變對塗膜82放射的電磁波的峰值波長,同時,抑制輸出比較高的前側3個紅外線加熱單元30發出的放射能量變得過大,以抑制爐體12內的塗膜82的溫度不均或過熱等。 In the present embodiment, the heating element control program is executed for each of the five infrared heating units 30, whereby the peak wavelength of the electromagnetic wave or the radiation energy from the heating element 32 to the coating film 82 can be individually adjusted. For example, for three of the five infrared heating units 30 on the front side of the first image, the output of the heating element 32 is 100% (peak wavelength is 3 μm), the rotation angle is 90 degrees, and for the rear two, The output of the heating element 32 is 25% (peak wavelength is 4 μm), and the rotation angle is 0 degree, whereby the peak wavelength of the electromagnetic wave radiated to the coating film 82 in the front side and the rear side of the furnace body 12 is changed, and The radiant energy of the five infrared heating units 30 with respect to the coating film 82 is made almost equal. By this, it is possible to change the peak wavelength of the electromagnetic wave emitted to the coating film 82 in accordance with the drying state of the coating film 82, and to suppress the radiation energy emitted from the three front infrared heating units 30 having a relatively high output from being excessively large to suppress the furnace. The temperature of the coating film 82 in the body 12 is uneven or overheated.

在此,闡明本實施形態的構成要素和本發明的構成要素的對應關係。本實施形態的紅外線加熱單元30相當於本發明的紅外線加熱單元,發熱體32相當於發熱體。另外,紅外線吸收板70及75相當於紅外線吸收體,流體流路72及77相當於流體流路,反射板60相當於紅外線反射體。馬達56相當於回轉組件,電力供給源50相當於電力供給組件,記憶對應關係資料93的快閃記憶體92相當於對應關係記憶組件,操作面板98相當於輸入組件,回轉位置取得部95相當於回轉 位置取得組件,控制部96相當於控制組件。紅外線加熱單元30、馬達56、電力供給源50、快閃記憶體92及具有回轉位置取得部95及控制部96的控制器90、操作面板98相當於本發明的紅外線加熱裝置。乾燥裝置10相當於本發明的乾燥裝置。 Here, the correspondence between the constituent elements of the present embodiment and the constituent elements of the present invention will be described. The infrared heating unit 30 of the present embodiment corresponds to the infrared heating unit of the present invention, and the heating element 32 corresponds to a heating element. Further, the infrared absorbing plates 70 and 75 correspond to an infrared ray absorbing body, the fluid flow paths 72 and 77 correspond to a fluid flow path, and the reflecting plate 60 corresponds to an infrared ray reflecting body. The motor 56 corresponds to a turning unit, the power supply source 50 corresponds to a power supply unit, the flash memory 92 of the memory correspondence data 93 corresponds to a corresponding relationship memory unit, the operation panel 98 corresponds to an input unit, and the swing position obtaining unit 95 corresponds. turn around The position acquisition unit, the control unit 96 corresponds to a control unit. The infrared heating unit 30, the motor 56, the power supply source 50, the flash memory 92, the controller 90 having the turning position obtaining unit 95 and the control unit 96, and the operation panel 98 correspond to the infrared heating device of the present invention. The drying device 10 corresponds to the drying device of the present invention.

上述說明的本實施形態的紅外線加熱單元30包括:發熱體32,其被加熱時放出包含紅外線的電磁波,能夠以轉軸R為中心回轉,其形狀為從垂直於轉軸R的下方向觀看時電磁波在外表上的放射面積隨著回轉而變化。因此,能夠使得發熱體32的外表上的放射面積,獨立於由於發熱體32的溫度變化而造成的發熱體32發出的放射波長的變化而變化。而且,當外表上的放射面積變化時,從發熱體32向下方向放射的電磁波的放射能量變化。因此,將對於配置於下方向的塗膜82的放射能量維持在一定的同時調整放射波長(例如電磁波的峰值波長或電磁波的波長領域等)、或將對塗膜82的放射波長維持在一定的同時調整放射能量等,能夠分別調整對於塗膜82的放射波長和放射能量。 The infrared heating unit 30 of the present embodiment described above includes a heating element 32 that emits electromagnetic waves including infrared rays when heated, and is rotatable about a rotation axis R, and has a shape in which electromagnetic waves are viewed from a direction perpendicular to the rotation axis R. The area of radiation on the exterior changes with the rotation. Therefore, the radiation area on the outer surface of the heat generating body 32 can be changed independently of the change in the radiation wavelength emitted from the heat generating body 32 due to the temperature change of the heat generating body 32. Further, when the radiation area on the outer surface changes, the radiation energy of the electromagnetic wave radiated from the heating element 32 in the downward direction changes. Therefore, the radiation energy (for example, the peak wavelength of electromagnetic waves or the wavelength range of electromagnetic waves) is adjusted while maintaining the radiation energy of the coating film 82 disposed in the lower direction, or the radiation wavelength of the coating film 82 is maintained constant. At the same time, the radiation energy and the like are adjusted, and the radiation wavelength and the radiation energy to the coating film 82 can be adjusted separately.

另外,發熱體32,由與轉軸R垂直的剖面觀看時,該電磁波的放射面為橢圓形狀。如此一來,可以用比較單純的形狀,使得發熱體32為「從下方向觀看時該電磁波在外表上的放射面積隨著該回轉而變化的形狀」。 Further, when the heating element 32 is viewed from a cross section perpendicular to the rotation axis R, the radiation surface of the electromagnetic wave has an elliptical shape. In this way, the relatively simple shape can be used, so that the heating element 32 is "a shape in which the radiation area of the electromagnetic wave on the outer surface changes with the rotation when viewed from the lower direction".

另外,紅外線加熱單元30包括紅外線吸收板70及75,其能夠吸收在電磁波當中,從發熱體32朝向與轉軸R垂直且為下方向以外的方向放射之紅外線的至少一部份。因此,能夠抑制從發熱體32朝向下方向以外的方向之紅外線對 塗膜82間接地施以放射能量,例如被爐體12的壁部等的其他的物體反射而到達塗膜82等。另外,欲減少發熱體32外表上的放射面積以減少對塗膜82的放射能量時,若有間接施予塗膜82的放射能量時,會有放射能量的減少不足夠的情況發生。藉由設置紅外線吸收板70及75,能夠抑制此種情況發生,並能使得藉由發熱體32回轉進行的放射能量的調整更為充分。 Further, the infrared heating unit 30 includes infrared ray absorbing plates 70 and 75 capable of absorbing at least a part of the infrared rays radiated from the heat generating body 32 in a direction perpendicular to the rotation axis R and in a direction other than the downward direction among the electromagnetic waves. Therefore, it is possible to suppress infrared rays from the heat generating body 32 in a direction other than the downward direction. The coating film 82 is indirectly irradiated with radiation energy, and is reflected by other objects such as the wall portion of the furnace body 12 to reach the coating film 82 and the like. Further, when the radiation area on the outer surface of the heating element 32 is to be reduced to reduce the radiation energy to the coating film 82, if the radiation energy of the coating film 82 is indirectly applied, the decrease in the radiation energy may be insufficient. By providing the infrared absorbing plates 70 and 75, it is possible to suppress the occurrence of such a situation, and it is possible to further adjust the radiation energy by the rotation of the heating element 32.

另外,紅外線吸收板70及75能夠吸收在該電磁波當中,從發熱體32朝向與轉軸R垂直且與下方向垂直的方向(亦即,垂直方向)放射之紅外線的至少一部份。在藉由發熱體32回轉而減少下方向觀看的外表上的放射面積的情況下,容易增加從垂直於轉軸R且垂直於下方向的方向之前後方向觀看的外表上的放射面積。因此,紅外線吸收板70及75能夠吸收放射於該前後方向方向的紅外線,藉此,提高抑制對於配置於下方向的塗膜82間接地施以放射能量的情況的效果。而且,紅外線吸收板70及75包括吸收從發熱體32朝向前後方向放射之紅外線的至少一部份的紅外線吸收面,該紅外線吸收面的上下方向的存在範圍可以包含發熱體32的上下方向的存在範圍。這樣能夠提高抑制對於塗膜82間接地施以放射能量的情況的效果。 Further, the infrared absorbing plates 70 and 75 can absorb at least a part of the infrared rays radiated from the heating element 32 toward the direction perpendicular to the rotation axis R and perpendicular to the downward direction (that is, the vertical direction) among the electromagnetic waves. In the case where the radiation area on the outer surface viewed in the downward direction is reduced by the rotation of the heating element 32, it is easy to increase the radiation area on the outer surface viewed from the direction perpendicular to the rotation axis R and perpendicular to the downward direction. Therefore, the infrared ray absorbing plates 70 and 75 can absorb infrared rays radiated in the front-rear direction, thereby improving the effect of suppressing the indirect application of radiant energy to the coating film 82 disposed in the lower direction. Further, the infrared absorbing plates 70 and 75 include an infrared absorbing surface that absorbs at least a part of infrared rays radiated from the heating element 32 toward the front-rear direction, and the range of the infrared absorbing surface in the vertical direction may include the presence of the heating element 32 in the vertical direction. range. This can improve the effect of suppressing the indirect application of the radiant energy to the coating film 82.

而且,紅外線加熱單元30包括:從電磁波當中,吸收從發熱體32朝向與前後方向中的前方向放射的紅外線之至少一部份的紅外線吸收板70、及吸收從發熱體32朝向與前後方向中的後方向放射的紅外線之至少一部份的紅外線吸收板75。這樣能夠提高抑制對於塗膜82間接地施以放射能量的 情況的效果。 Further, the infrared heating unit 30 includes an infrared absorbing plate 70 that absorbs at least a portion of the infrared rays radiated from the heat generating body 32 toward the front direction in the front-rear direction from among the electromagnetic waves, and absorbs from the heat generating body 32 toward the front-rear direction. The infrared absorbing plate 75 of at least a portion of the infrared rays radiated in the rear direction. This can increase the suppression of the indirect application of radiant energy to the coating film 82. The effect of the situation.

而且,紅外線吸收板70及75,在其內部有可以讓第2流體流通的流體流路72及77,藉由使第2流體在流體流路72及77中流通,能夠冷卻紅外線吸收板70及75。藉此,能夠抑制紅外線吸收板70及75本身成為紅外線的輻射源。另外,例如將第2流體的熱利用於給氣裝置20所供給的熱風之預熱,能夠有效活用無法用於發熱體32對於塗膜82的加熱之能量。 Further, the infrared absorbing plates 70 and 75 have fluid flow paths 72 and 77 through which the second fluid can flow, and the second fluid flows through the fluid channels 72 and 77, thereby cooling the infrared absorbing plate 70 and 75. Thereby, it is possible to suppress the infrared ray absorbing plates 70 and 75 themselves from becoming radiation sources of infrared rays. Further, for example, the heat of the second fluid is used for the preheating of the hot air supplied from the air supply device 20, and the energy that cannot be used for heating the coating film 82 by the heating element 32 can be effectively utilized.

另外,在紅外線加熱單元30中包括反射板60,其能夠反射在電磁波中,朝向從發熱體32觀看時的上方向放射之紅外線的至少一部份,其中發熱體32的形狀為,從下方向觀看發熱體32時的該電磁波在外表上的放射面積、以及從上方向觀看時的該電磁波在外表上的放射面積的和,隨著該回轉而變化。藉由反射板60反射紅外線,使得從發熱體32向下方向放射的紅外線和朝向上方向放射之紅外線,都到達塗膜82。因此,能夠使得來自發熱體32的放射能量更有效率地到達塗膜82。另外,發熱體32,由於其從下方向觀看時的外表上的放射面積以及從上方向觀看時的外表上的放射面積的和,隨著回轉而變化,所以,從發熱體32直接到達塗膜82的放射能量、以及由反射板60反射而到達的放射能量的和也隨著回轉而改變。因此,即使有反射板60,也能夠藉由發熱體32的回轉而進行放射能量的調整。 Further, the infrared heating unit 30 includes a reflection plate 60 capable of reflecting at least a portion of the infrared rays radiated in the electromagnetic wave toward the upper direction when viewed from the heat generating body 32, wherein the shape of the heat generating body 32 is from the lower direction The sum of the radiation area of the electromagnetic wave on the outer surface when viewing the heating element 32 and the radiation area of the electromagnetic wave on the outer surface when viewed from the upper direction changes with the rotation. The infrared rays are reflected by the reflecting plate 60, so that the infrared rays radiated from the heating element 32 in the downward direction and the infrared rays radiating in the upward direction reach the coating film 82. Therefore, the radiation energy from the heating element 32 can be more efficiently reached to the coating film 82. In addition, the heat generating body 32 changes from the radiation area on the outer surface when viewed from the lower direction and the outer surface on the outer surface when viewed from the upper direction, and changes from the heat generating body 32 to the coating film. The sum of the radiant energy of 82 and the radiant energy that is reflected by the reflector 60 also changes with the slewing. Therefore, even if the reflector 60 is provided, the adjustment of the radiation energy can be performed by the rotation of the heating element 32.

另外,在乾燥裝置10中,控制器90的快閃記憶體92記憶對應關係資料93,對應關係資料93表示下述數值的 對應關係:關於發熱體32的放射波長的值、關於發熱體32的回轉位置的值、及關於從發熱體32發出並到達塗膜82的放射能量的值。而且,首先,基於此對應關係、已被輸入操作面板98的關於放射波長及放射能量的資訊,取得關於發熱體32的回轉位置的值。繼之,控制電力供給源50供給至發熱體32的電力及馬達56造成的發熱體32的回轉,以使得發熱體32位於已取得的值所表示的回轉位置,並使得發熱體32放射出已被輸入的放射波長的電磁波。因此,使用者只要輸入關於所欲的放射波長及放射能量的資訊,就能夠適當地調整用以獲得所欲的放射波長和放射能量的供給電力或回轉位置。 Further, in the drying device 10, the flash memory 92 of the controller 90 memorizes the correspondence data 93, and the correspondence relationship data 93 indicates the following values. Correspondence relationship: the value of the radiation wavelength of the heating element 32, the value of the rotation position of the heating element 32, and the value of the radiation energy emitted from the heating element 32 and reaching the coating film 82. Then, based on the correspondence relationship and the information on the radiation wavelength and the radiation energy that has been input to the operation panel 98, the value regarding the rotational position of the heating element 32 is obtained. Then, the electric power supplied from the electric power supply source 50 to the heating element 32 and the rotation of the heating element 32 by the motor 56 are controlled so that the heating element 32 is located at the turning position indicated by the acquired value, and the heating element 32 is emitted. The electromagnetic wave of the radiation wavelength that is input. Therefore, the user can appropriately adjust the supply power or the turning position for obtaining the desired radiation wavelength and the radiation energy by inputting information on the desired radiation wavelength and the radiation energy.

另外,本發明並不限於上述實施形態,只要是屬於本發明的技術範圍內,當然可以用各種樣態實施。 Further, the present invention is not limited to the above-described embodiments, and as long as it is within the technical scope of the present invention, it can of course be implemented in various forms.

例如,在上述實施形態中,紅外線加熱單元30可以包含1個發熱體32,也可以不限定於此而包含複數個發熱體32。例如,可以包括複數個該發熱體32,其配置為彼此的轉軸為平行,並排於與該轉軸垂直且與該既定方向垂直的方向。第7圖顯示變形例的紅外線加熱單元130的剖面圖。另外,對於紅外線加熱單元130中相同於紅外線加熱單元30的構成要素,係標示以相同的符號並省略其說明,主要針對其與紅外線加熱單元30的相異處進行說明。如第7圖所示,紅外線加熱單元130,除了紅外線加熱單元30的構成要素之外,還包括紅外線加熱器131。該紅外線加熱器131包括:發熱體132、內管137、外管138。紅外線加熱器131的構成和紅外線加熱器31一樣。紅外線加熱器131,具有和紅外線加熱單元30的轉 軸R平行的轉軸R2,發熱體132能夠以此轉軸R2為中心回轉。另外,發熱體32和發熱體132配置為並排於與轉軸R及R2垂直且與既定方向(下方向)垂直的前後方向。另外,紅外線吸收板75配置於紅外線加熱器131的後方,紅外線吸收板70及75設置為從前後夾住紅外線加熱器31及紅外線加熱器131。另外,設置1枚反射板160作為紅外線加熱器31及紅外線加熱器131共用的反射板。反射板160的前後方向的存在範圍,包含發熱體32、132或外管38、138的前後方向的存在範圍。另外,也可以分別在紅外線加熱器31和紅外線加熱器131設置反射板。在此紅外線加熱單元130中,藉由例如發熱體32和發熱體132回轉後成為相同的回轉角,使得從下方觀看發熱體32、132時的電磁波的外表上的放射面積的和隨著發熱體32、132的回轉而變化。藉此,能夠改變塗膜82的表面對於發熱體32、132的放射面的形態係數,能夠和紅外線加熱單元30一樣,分別調整對於塗膜82的放射波長和放射能量。而且,由於複數個發熱體32、132並排於前後方向,所以相鄰的發熱體32、132之間能夠藉由其本身發出的紅外線而彼此加熱。藉此,將具有1個發熱體32的紅外線加熱單元30和分別配置2個的情況相比,能夠減少加熱發熱體32、132所需的能量。另外,紅外線加熱單元也可以具有3個以上的發熱體。另外,在紅外線加熱單元130中也可以不具備內管137及外管138,而將發熱體32、132配置於同樣的內管137及外管138。 For example, in the above embodiment, the infrared heating unit 30 may include one heat generating body 32, and may include a plurality of heat generating bodies 32 without being limited thereto. For example, a plurality of the heat generating bodies 32 may be included, which are arranged in parallel with each other, and arranged in a direction perpendicular to the rotation axis and perpendicular to the predetermined direction. Fig. 7 is a cross-sectional view showing the infrared heating unit 130 of the modification. In the infrared heating unit 130, the components that are the same as those of the infrared heating unit 30 are denoted by the same reference numerals, and the description thereof will be omitted, and the difference from the infrared heating unit 30 will be mainly described. As shown in Fig. 7, the infrared heating unit 130 includes an infrared heater 131 in addition to the components of the infrared heating unit 30. The infrared heater 131 includes a heating element 132, an inner tube 137, and an outer tube 138. The configuration of the infrared heater 131 is the same as that of the infrared heater 31. The infrared heater 131 has a rotation with the infrared heating unit 30 The rotating shaft R2 in which the shaft R is parallel, the heating element 132 can be rotated about the rotating shaft R2. Further, the heating element 32 and the heating element 132 are arranged side by side in the front-rear direction perpendicular to the rotation axes R and R2 and perpendicular to the predetermined direction (lower direction). Further, the infrared absorption plate 75 is disposed behind the infrared heater 131, and the infrared absorption plates 70 and 75 are provided to sandwich the infrared heater 31 and the infrared heater 131 from the front and rear. Further, one reflector 160 is provided as a reflector common to the infrared heater 31 and the infrared heater 131. The existence range of the reflection plate 160 in the front-rear direction includes the existence range of the heat generating bodies 32 and 132 or the outer tubes 38 and 138 in the front-rear direction. Further, a reflecting plate may be provided in the infrared heater 31 and the infrared heater 131, respectively. In the infrared heating unit 130, for example, the heating element 32 and the heating element 132 are rotated to have the same turning angle, so that the sum of the radiation areas on the outer surface of the electromagnetic waves when the heating elements 32 and 132 are viewed from below is accompanied by the heating element. 32, 132 changes in rotation. Thereby, the form factor of the surface of the coating film 82 with respect to the radiation surface of the heat generating bodies 32 and 132 can be changed, and the radiation wavelength and the radiation energy with respect to the coating film 82 can be adjusted like the infrared heating unit 30, respectively. Further, since the plurality of heat generating bodies 32 and 132 are arranged side by side in the front-rear direction, the adjacent heat generating bodies 32 and 132 can be heated by the infrared rays emitted by themselves. Thereby, the energy required to heat the heating elements 32 and 132 can be reduced as compared with the case where the infrared heating unit 30 having one heating element 32 is disposed separately. Further, the infrared heating unit may have three or more heat generating bodies. Further, the infrared heating unit 130 may not include the inner tube 137 and the outer tube 138, and the heat generating bodies 32 and 132 may be disposed in the same inner tube 137 and outer tube 138.

上述實施形態中,發熱體32之垂直於轉軸R的形狀為橢圓形狀,但並不以此為限,只要是能夠藉由發熱體的回 轉,使得從垂直於轉軸的既定方向觀看發熱體32時之電磁波在外表上的放射面積隨著該回轉而變化的形狀即可。例如,由與轉軸R垂直的剖面觀看發熱體32時,電磁波的放射面為具有長邊方向和短邊方向的多角形狀亦可。例如,發熱體32的形狀為平板狀,與轉軸R垂直的剖面為長方形亦可。另外,發熱體32為,電磁波的放射面的形狀為以轉軸R為中心軸的中心對稱的形狀,但並不以此為限。發熱體32為,該電磁波的放射面的形狀是以通過轉軸R的平面為對稱面的面對稱形狀,但並不以此為限。另外,在如第7圖所示的紅外線加熱單元130一般具備複數個發熱體的構成中,複數個發熱體的形狀可以相同也可以不同。第8圖顯示變形例的發熱體232的立體圖。發熱體232為例如碳製的發熱體(碳燈絲),其形成為長邊方向為沿著轉軸R的平板狀。另外,在發熱體232上沿著發熱體232的長邊方向交互形成複數條的第1溝236a及第2溝236b,第1溝236a形成為從平板(直方體)的最長邊和最短邊圍住的面之一邊的面(第8圖中上側的面)向著另一邊的面(第8圖中下側的面),而第2溝236b形成為從另一邊的面朝向一邊的面。藉由形成第1溝236a及第2溝236b,使得發熱體232構成為之字形的形狀。另外,之所以做成此種形狀,係為了將發熱體232的阻抗值提高到適當的值。在發熱體232的之字形路徑的兩端(第8圖中發熱體232的右下端和左下端),分別連接了電線32a。另外,在發熱體232的長邊方向的兩端分別連接了軸體34。該發熱體232,其由與轉軸R垂直的剖面觀看時的電磁波的放射面(發熱體232的表面)為長方形,且 轉軸R位於此長方形的中心。另外,發熱體232的電磁波的放射面的形狀為以轉軸R為中心軸的中心對稱。和本實施形態的發熱體32一樣,隨著發熱體232以轉軸為中心回轉,而改變從垂直於轉軸R的方向觀看發熱體232時的電磁波的外表上的放射面積。 In the above embodiment, the shape of the heating element 32 perpendicular to the rotation axis R is an elliptical shape, but it is not limited thereto, as long as it can be returned by the heating element. The rotation is such that the radiation area of the electromagnetic wave on the outer surface when the heating element 32 is viewed from a predetermined direction perpendicular to the rotation axis changes with the shape of the rotation. For example, when the heating element 32 is viewed from a cross section perpendicular to the rotation axis R, the radiation surface of the electromagnetic wave may have a polygonal shape having a longitudinal direction and a short side direction. For example, the shape of the heating element 32 is a flat plate shape, and a cross section perpendicular to the rotation axis R may be a rectangular shape. Further, the heating element 32 has a shape in which the radiating surface of the electromagnetic wave has a shape symmetrical with respect to the center of the rotation axis R, but is not limited thereto. In the heating element 32, the shape of the radiating surface of the electromagnetic wave is a plane symmetrical shape that is a plane of symmetry passing through the plane of the rotating shaft R, but is not limited thereto. Further, in the configuration in which the infrared heating unit 130 shown in Fig. 7 generally includes a plurality of heat generating elements, the shapes of the plurality of heat generating elements may be the same or different. Fig. 8 is a perspective view showing the heating element 232 of the modification. The heating element 232 is, for example, a heating element (carbon filament) made of carbon, and is formed in a flat plate shape along the rotation axis R in the longitudinal direction. Further, a plurality of first grooves 236a and second grooves 236b are alternately formed on the heating element 232 along the longitudinal direction of the heating element 232, and the first groove 236a is formed from the longest side and the shortest side of the flat plate (straight square). The surface on one side of the surface (the upper surface in Fig. 8) faces the other surface (the lower surface in Fig. 8), and the second groove 236b is formed as the surface from the other side toward the one side. The heat generating body 232 is formed in a zigzag shape by forming the first groove 236a and the second groove 236b. Further, the reason for this shape is to increase the impedance value of the heating element 232 to an appropriate value. At both ends of the zigzag path of the heating element 232 (the lower right end and the lower left end of the heating element 232 in Fig. 8), the electric wires 32a are respectively connected. Further, the shaft body 34 is connected to each of both ends in the longitudinal direction of the heating element 232. The heating element 232 has a rectangular surface in which the electromagnetic wave radiating surface (the surface of the heating element 232) when viewed from a cross section perpendicular to the rotation axis R is rectangular, and The rotation axis R is located at the center of this rectangle. Further, the shape of the radiating surface of the electromagnetic wave of the heating element 232 is symmetrical with respect to the center of the rotation axis R as a central axis. In the same manner as the heating element 32 of the present embodiment, the heating element 232 is rotated about the rotation axis, and the radiation area on the outer surface of the electromagnetic wave when the heating element 232 is viewed from the direction perpendicular to the rotation axis R is changed.

在上述的實施形態中,轉軸R位於發熱體32的剖面之橢圓的中心,但並不以此為限。轉軸R也可以位於發熱體32的剖面之橢圓的中心以外的位置。亦即,轉軸R也可以為偏心的位置。 In the above embodiment, the rotation axis R is located at the center of the ellipse of the cross section of the heating element 32, but is not limited thereto. The rotation axis R may be located at a position other than the center of the ellipse of the cross section of the heating element 32. That is, the rotation axis R can also be an eccentric position.

在上述的實施形態中,紅外線加熱單元30具備紅外線吸收板70及75,但並不以此為限。例如,也可以僅具備紅外線吸收板70及75之其中一者,或者兩者都不具備。另外,除了紅外線吸收板70及75之外,也可以將紅外線吸收板配置於從發熱體32觀看之下方向以外的位置。例如不具備反射板60而將紅外線吸收板配置發熱體32的上方向亦可。或者,不具備紅外線吸收板70、紅外線吸收板75、反射板60,而將紅外線吸收板配置在發熱體32的上方向。另外,紅外線吸收板70及75,其紅外線吸收面的上下方向的存在範圍包含發熱體32的上下方向的存在範圍,但並不以此為限。例如,紅外線吸收板70及75的至少一者,其上下方向的長度未滿發熱體32的上下方向的的長度亦可。 In the above embodiment, the infrared heating unit 30 is provided with the infrared absorbing plates 70 and 75, but is not limited thereto. For example, only one of the infrared absorbing plates 70 and 75 may be provided, or neither of them may be provided. Further, in addition to the infrared absorbing plates 70 and 75, the infrared absorbing plate may be disposed at a position other than the direction from the heat generating body 32. For example, the infrared absorbing plate may be disposed in the upper direction of the heating element 32 without the reflector 60. Alternatively, the infrared absorbing plate 70, the infrared absorbing plate 75, and the reflecting plate 60 are not provided, and the infrared absorbing plate is disposed in the upper direction of the heating element 32. Further, the infrared absorbing plates 70 and 75 have a range in which the infrared absorbing surface is present in the vertical direction, and the range in which the heating element 32 is present in the vertical direction is not limited thereto. For example, at least one of the infrared absorbing plates 70 and 75 may have a length in the vertical direction that is less than the length of the heating element 32 in the vertical direction.

在上述的實施形態中,紅外線吸收板70及75具備流體流路72及77,但並不以此為限。例如,紅外線吸收板70及75的至少一者不具備流體流路亦可。另外,流過流體流 路72及77的第2流體為空氣,但也可以為其他氣體,也可以為水等的液體。 In the above embodiment, the infrared absorbing plates 70 and 75 are provided with the fluid flow paths 72 and 77, but are not limited thereto. For example, at least one of the infrared absorption plates 70 and 75 may not have a fluid flow path. In addition, flowing through the fluid stream The second fluid of the passages 72 and 77 is air, but may be another gas or a liquid such as water.

在上述的實施形態中,給氣扇21將流過流體流路72及77並已預熱的第2流體作為熱風供給到爐體12內,但並不以此為限。例如,進行流過流體流路72及77並已預熱的第2流體和其他流體之間的熱交換,並由給氣扇21將藉此而被預熱的其他流體作為熱風供給到爐體12內亦可。或者,也可以不將流過流體流路72及77的第2流體利用於其他的用途。 In the above-described embodiment, the air supply fan 21 supplies the second fluid that has flowed through the fluid flow paths 72 and 77 and is preheated to the furnace body 12 as hot air, but is not limited thereto. For example, heat exchange between the second fluid and other fluids that have flowed through the fluid flow paths 72 and 77 and preheated is performed, and other fluids that are preheated by the air supply fan 21 are supplied as hot air to the furnace body. 12 is also possible. Alternatively, the second fluid flowing through the fluid flow paths 72 and 77 may not be used for other purposes.

在上述的實施形態中,對應關係資料93為表示發熱體32的輸出、發熱體32的回轉角、及到達塗膜82的放射能量之間的對應關係之資料,但其只要是表示下述數值的對應關係的資料即可:關於發熱體32的放射波長的值、關於發熱體32的回轉位置的值、及關於從發熱體32發出並到達配置於從發熱體32觀看時之下方向的被加熱物塗膜82的放射能量的值。例如,「關於放射波長的值」不限定為發熱體32的輸出也可以為峰值波長或波長區域的範圍。波長區域的範圍的具體例為,例如,發熱體32發出的電磁波的全放射能量當中波常為3μm~5μm的範圍之放射能量為90%以上等。或者,也可以是發熱體32的溫度、對發熱體32供給的電力等能夠導出放射波長的值。另外,關於透過操作面板98輸入的「關於放射波長的資訊」也是一樣,不限於峰值波長,也可以是波長區域的範圍、或其他能夠導出放射波長的值。「關於回轉位置的值」不限於發熱體32的回轉角,也可以是從下方觀看發熱體32時的電磁波的外表上的放射面積等,能夠導出回轉位置的值。「關 於放射能量的值」不限定於放射能量的值本身,只要是能夠導出放射能量的值即可。透過操作面板98輸入的「關於放射能量的資訊」也是一樣。另外,對應關係資料93中使用的「關於放射波長的值」和藉由操作面板98輸入的「關於放射波長的資訊」可以為相同或者不同之物。「關於放射能量的值」和「關於放射能量的資訊」也是一樣。 In the above-described embodiment, the correspondence relationship data 93 is information indicating the correspondence between the output of the heating element 32, the rotation angle of the heating element 32, and the radiation energy reaching the coating film 82. The information of the correspondence relationship may be a value of the radiation wavelength of the heating element 32, a value regarding the rotation position of the heating element 32, and a state of being emitted from the heating element 32 and reaching the direction disposed under the heat generating body 32. The value of the radiant energy of the heating material coating film 82. For example, the "value regarding the radiation wavelength" is not limited to the range of the peak wavelength or the wavelength region of the output of the heating element 32. Specific examples of the range of the wavelength region are, for example, 90% or more of the total energy of the electromagnetic wave emitted from the heating element 32 in the range of 3 μm to 5 μm. Alternatively, the temperature of the heating element 32, the electric power supplied to the heating element 32, or the like may be used to derive a value of the radiation wavelength. The same applies to the "information on the radiation wavelength" input through the operation panel 98, and is not limited to the peak wavelength, and may be a range of the wavelength region or another value capable of deriving the radiation wavelength. The "value of the turning position" is not limited to the turning angle of the heating element 32, and may be a radiation area on the outer surface of the electromagnetic wave when the heating element 32 is viewed from below, and the value of the turning position can be derived. "turn off The value of the radiant energy is not limited to the value of the radiant energy itself, and may be any value that can derive the radiant energy. The same is true of "Information on Radiation Energy" input through the operation panel 98. Further, the "value regarding the radiation wavelength" used in the correspondence data 93 and the "information on the radiation wavelength" input through the operation panel 98 may be the same or different. The same is true for "the value of the radiation energy" and "the information about the radiation energy".

在上述實施形態中,由馬達56調整發熱體32的回轉角,但並不以此為限。也可以使用馬達56以外的裝置或機構,只要是能夠使發熱體32以轉軸R為中心回轉的裝置即可。或者,不限定於如本實施形態的控制器90和馬達56那樣自動使發熱體32回轉的情況,對於不具備馬達56的裝置,也可以由使用者使動調整發熱體32的回轉角。 In the above embodiment, the rotation angle of the heating element 32 is adjusted by the motor 56, but it is not limited thereto. It is also possible to use a device or a mechanism other than the motor 56 as long as the heating element 32 can be rotated about the rotation axis R. Alternatively, the heating element 32 is not automatically rotated as in the controller 90 and the motor 56 of the present embodiment, and the rotation angle of the heating element 32 may be adjusted by the user for the device not including the motor 56.

在上述的實施形態中,使發熱體32的輸出在25%~100%之間變化,峰值波長在4μm~3μm之間變化,但並不以此為限,只要能使峰值波長隨著發熱體32的輸出(溫度)變化而變化即可。例如,隨著發熱體32的輸出變化,使得發熱體32發出的電磁波的峰值波長在紅外線區域(波長為0.7μm~8μm的區域)間變化亦可。 In the above embodiment, the output of the heating element 32 is changed between 25% and 100%, and the peak wavelength is changed between 4 μm and 3 μm, but not limited thereto, as long as the peak wavelength can be made with the heating element. The output (temperature) of 32 changes and changes. For example, as the output of the heating element 32 changes, the peak wavelength of the electromagnetic wave emitted from the heating element 32 may vary between the infrared region (the region having a wavelength of 0.7 μm to 8 μm).

在上述的實施形態中,例示發熱體32的材料為鎳鉻(Ni-Cr)合金,但並不以此為限,只要是加熱時會放出紅外線的材料即可。例如,可以為鎢(W)、鉬(Mo)、鉭(Ta)、鐵鉻鋁(Fe-Cr-Al)合金當中的任一者。另外,發熱體32可以為碳纖維等的碳構成的發熱體。另外,由於構成為可使發熱體32回轉,所以在發熱體的周圍不需要維持為氮氣環境等的不需 要氣密的材料為佳。 In the above-described embodiment, the material of the heating element 32 is exemplified by a nickel-chromium (Ni-Cr) alloy, but it is not limited thereto, and may be any material that emits infrared rays when heated. For example, it may be any of tungsten (W), molybdenum (Mo), tantalum (Ta), and iron-chromium aluminum (Fe-Cr-Al) alloy. Further, the heating element 32 may be a heating element made of carbon such as carbon fiber. Further, since the heating element 32 can be rotated, it is not necessary to maintain the nitrogen atmosphere or the like around the heating element. It is better to use airtight materials.

在上述的實施形態中,內管37和外管38係以至少讓發熱體32放射的電磁波當中的紅外線透過,但至少讓紅外線的一部份透過即可。例如,內管37和外管38係由吸收波長超過4μm並透過波長在4μm以下的紅外線的材料(如石英玻璃)所形成。藉此,調整發熱體32的輸出使得發熱體32發出的電磁波的放射波長變化,同時能夠一邊增加到達塗膜82的電磁波當中波長在4μm以下的紅外線的比例。內管37和外管38可以為吸收波長超過3.5μm並透過波長在3.5μm以下的紅外線的材料(如石英玻璃)所形成。 In the above-described embodiment, the inner tube 37 and the outer tube 38 transmit at least infrared rays among the electromagnetic waves radiated from the heat generating body 32, but at least a part of the infrared rays may be transmitted. For example, the inner tube 37 and the outer tube 38 are formed of a material (such as quartz glass) that absorbs infrared light having a wavelength of more than 4 μm and transmits a wavelength of 4 μm or less. Thereby, the output of the heating element 32 is adjusted so that the emission wavelength of the electromagnetic wave emitted from the heating element 32 is changed, and the ratio of the infrared ray having a wavelength of 4 μm or less among the electromagnetic waves reaching the coating film 82 can be increased. The inner tube 37 and the outer tube 38 may be formed of a material (for example, quartz glass) that absorbs infrared light having a wavelength exceeding 3.5 μm and transmitting a wavelength of 3.5 μm or less.

在上述的實施形態中,紅外線加熱器31當中,使內管37和外管38不回轉而使發熱體32回轉,但並不以此為限,只要至少能使發熱體32回轉即可。例如,可以構成為能夠使包含內管37和外管38的紅外線加熱器31全體回轉。 In the above-described embodiment, the inner tube 37 and the outer tube 38 are rotated without rotating the inner tube 37 and the outer tube 38. However, the heating element 32 is not limited thereto, and at least the heating element 32 can be rotated. For example, the infrared heater 31 including the inner tube 37 and the outer tube 38 can be rotated as a whole.

在上述的實施形態中,以塗膜82作為被加熱物,並例示鋰離子二次電池用的電極的塗膜,但被加熱對象並不以此為限。例如,片體80為PET膜所構成,塗膜82為乾燥後用於積層陶瓷電容(MLCC)用的薄膜。在此情況的塗膜82,包含例如陶瓷粉末或金屬粉末、有機黏合劑、及有機溶劑。或者,塗膜82為用於低溫共燒陶瓷(LTCC)或其他的生胚片的薄膜。 In the above-described embodiment, the coating film 82 is used as the object to be heated, and the coating film of the electrode for a lithium ion secondary battery is exemplified, but the object to be heated is not limited thereto. For example, the sheet body 80 is composed of a PET film, and the coating film 82 is a film for laminating a ceramic capacitor (MLCC) after drying. The coating film 82 in this case contains, for example, ceramic powder or metal powder, an organic binder, and an organic solvent. Alternatively, the coating film 82 is a film for low temperature co-fired ceramic (LTCC) or other green sheets.

在上述的實施形態中,乾燥裝置10,為連續運送塗膜82並進行乾燥的捲對捲(roll to roll)方式的乾燥爐,但並不以此為限。例如,乾燥裝置10可以構成為捲對捲方式的連續爐,也可以為塗膜82在爐體12內停止的狀態下使其乾燥 的批次爐。 In the above-described embodiment, the drying device 10 is a roll-to-roll drying furnace in which the coating film 82 is continuously conveyed and dried, but is not limited thereto. For example, the drying device 10 may be configured as a continuous roll-to-roll furnace, or may be dried while the coating film 82 is stopped in the furnace body 12. Batch of furnaces.

在上述的實施形態中,關於發熱體32的放射波長及對塗膜82的放射能量的資訊,係由使用者輸入操作面板98,但並不以此為限。例如,可以事先將關於發熱體32的放射波長及對塗膜82的放射能量的資訊記憶在快閃記憶體92中,再由CPU91從快閃記憶體92輸入(讀取)此資訊。在此情況下,CPU91相當於本發明的紅外線加熱單元中的輸入組件。 In the above-described embodiment, the information on the radiation wavelength of the heating element 32 and the radiation energy to the coating film 82 is input to the operation panel 98 by the user, but is not limited thereto. For example, information on the radiation wavelength of the heating element 32 and the radiation energy to the coating film 82 can be memorized in the flash memory 92, and the CPU 91 can input (read) this information from the flash memory 92. In this case, the CPU 91 corresponds to an input unit in the infrared heating unit of the present invention.

本申請案,係以2013年5月30日申請的日本專利申請第2013-114177號為優先權主張的基礎,其所地內容均引用包含於本案說明書中。 The present application is based on the priority of Japanese Patent Application No. 2013-114177, filed on May 30, 2013, the content of which is incorporated herein by reference.

產業上的利用可能性 Industrial utilization possibility

本發明可以利用於必須使用紅外線加熱或乾燥的產業,例如製造鋰離子二次電池用的電極塗膜的電池產業,或者製造積層陶瓷電容(MLCC)或低溫共燒陶瓷(LTCC)的陶瓷產業等。 The present invention can be utilized in an industry in which infrared heating or drying is required, for example, in the battery industry for manufacturing an electrode coating film for a lithium ion secondary battery, or in a ceramic industry in which a multilayer ceramic capacitor (MLCC) or a low temperature co-fired ceramic (LTCC) is manufactured. .

S100~S130‧‧‧為步驟 S100~S130‧‧‧ is the step

Claims (12)

一種紅外線加熱單元,其包括:發熱體,其被加熱時放出包含紅外線的電磁波,能夠以既定的轉軸為中心回轉,其形狀為從垂直於該轉軸的既定方向觀看時該電磁波在外表上的放射面積隨著該回轉而變化。 An infrared heating unit comprising: a heating element that emits an electromagnetic wave containing infrared rays when heated, and is rotatable about a predetermined rotation axis, and has a shape that is emitted from an external surface when viewed from a predetermined direction perpendicular to the rotation axis The area changes with this revolution. 如申請專利範圍第1項所述之紅外線加熱單元,該發熱體,由與該轉軸垂直的剖面觀看時,該電磁波的放射面為橢圓形狀或具有長邊方向和短邊方向的多角形狀。 The infrared heating unit according to claim 1, wherein the heating element has an elliptical shape or a polygonal shape having a longitudinal direction and a short side direction when viewed from a cross section perpendicular to the rotation axis. 如申請專利範圍第1或2項所述之紅外線加熱單元,其包括紅外線吸收體,其能夠吸收在該電磁波當中,從該發熱體朝向與該轉軸垂直且為該既定方向以外的方向放射之紅外線的至少一部份。 The infrared heating unit according to claim 1 or 2, further comprising an infrared absorbing body capable of absorbing infrared rays radiated from the heat generating body toward a direction perpendicular to the rotating shaft and in a direction other than the predetermined direction. At least part of it. 如申請專利範圍第3項所述之紅外線加熱單元,該紅外線吸收體,其能夠吸收在該電磁波當中,從該發熱體朝向與該轉軸垂直且與該既定方向垂直的方向放射之紅外線的至少一部份。 The infrared ray heating unit according to claim 3, wherein the infrared ray absorbing body is capable of absorbing at least one of infrared rays radiated from the heat generating body toward a direction perpendicular to the rotation axis and perpendicular to the predetermined direction. Part. 如申請專利範圍第4項所述之紅外線加熱單元,該紅外線吸收體包括紅外線吸收面,其能夠吸收從該發熱體朝向與該轉軸垂直且與該既定方向垂直的方向放射之紅外線的至少一部份,其中以該既定方向為下方向並以與該既定方向相反的方向為上方向時,該紅外線吸收面的上下方向的存在範圍包含該發熱體的上下方向的存在範圍。 The infrared ray heating unit according to claim 4, wherein the infrared ray absorbing body includes an infrared absorbing surface capable of absorbing at least one of infrared rays radiated from the heat generating body toward a direction perpendicular to the rotation axis and perpendicular to the predetermined direction In the case where the predetermined direction is the downward direction and the direction opposite to the predetermined direction is the upward direction, the range of the vertical direction of the infrared absorbing surface includes the range of the vertical direction of the heating element. 如申請專利範圍第4項所述之紅外線加熱單元,該紅外線吸 收體,其能夠吸收在該電磁波當中,從該發熱體朝向與該轉軸垂直且與該既定方向垂直的一方的方向放射之紅外線的至少一部份以及向另一方的方向放射的紅外線的至少一部份。 Such as the infrared heating unit described in claim 4, the infrared absorption The body is capable of absorbing at least one of infrared rays radiated from the heat generating body toward a direction perpendicular to the rotation axis and perpendicular to the predetermined direction, and at least one of infrared rays radiated in the other direction. Part. 如申請專利範圍第3項所述之紅外線加熱單元,該紅外線吸收體,在其內部有可以讓流體流通的流體流路。 An infrared heating unit according to claim 3, wherein the infrared absorbing body has a fluid flow path through which a fluid can flow. 如申請專利範圍第1或2項所述之紅外線加熱單元,其包括紅外線反射體,其能夠反射在該電磁波當中,朝向從該發熱體觀看時和該既定方向相反的方向放射之紅外線的至少一部份,其中該發熱體的形狀為,從該既定方向觀看該發熱體時的該電磁波在外表上的放射面積、以及從與該既定方向相反的方向觀看該發熱體時的該電磁波在外表上的放射面積的和,隨著該回轉而變化。 The infrared heating unit according to claim 1 or 2, further comprising an infrared reflector capable of reflecting at least one of infrared rays radiated in a direction opposite to the predetermined direction when viewed from the heat generating body among the electromagnetic waves a portion in which the heat generating body has a shape in which the electromagnetic wave on the outer surface when the heat generating body is viewed from the predetermined direction, and the electromagnetic wave on the outer surface when the heat generating body is viewed from a direction opposite to the predetermined direction The sum of the radiation areas varies with the rotation. 如申請專利範圍第1或2項所述之紅外線加熱單元,其包括複數個該發熱體,其配置為彼此的轉軸為平行,並並排於與該轉軸垂直且與該既定方向垂直的方向。 The infrared heating unit according to claim 1 or 2, further comprising a plurality of the heat generating bodies configured to be parallel to each other and arranged in a direction perpendicular to the rotation axis and perpendicular to the predetermined direction. 如申請專利範圍第1或2項所述之紅外線加熱單元,其包括管狀構材,其吸收波長超過3.5μm的紅外線並覆蓋該發熱體。 The infrared heating unit according to claim 1 or 2, which comprises a tubular member which absorbs infrared rays having a wavelength exceeding 3.5 μm and covers the heat generating body. 一種紅外線加熱裝置,其包括:如申請專利範圍第1或2項所述之紅外線加熱單元;使該發熱體以該轉軸為中心回轉的回轉組件;將電力供給至該發熱體的電力供給組件; 對應關係記憶組件,其記憶下述數值的對應關係:關於該發熱體的放射波長的值、關於該發熱體的回轉位置的值、及關於從該發熱體發出並到達配置於從該發熱體觀看時之該既定方向的被加熱物的放射能量的值;輸入裝置,其能夠輸入關於該放射波長的資訊以及關於該放射能量的資訊;回轉位置取得裝置,其基於上述已輸入之關於放射波長的資訊、上述已輸入之關於放射能量的資訊、以及該對應關係,取得對應於上述已輸入之放射波長及放射能量之關於該發熱體的回轉位置的值;控制組件,其控制該回轉組件和該電力供給組件,藉由該回轉組件使該發熱體回轉,以使得該發熱體位於上述取得之值所表示的回轉位置,藉由該電力供給組件將電力供應給該發熱體,以使得該發熱體放射出上述已輸入的放射波長的電磁波。 An infrared heating device comprising: the infrared heating unit according to claim 1 or 2; a rotary unit that rotates the heating element around the rotating shaft; and a power supply assembly that supplies electric power to the heating element; The correspondence relationship memory module stores a correspondence relationship between the value of the radiation wavelength of the heating element, the value of the rotation position of the heating element, and the arrangement from the heat generating body and the arrangement of the heat generating body. a value of the radiant energy of the object to be heated in the predetermined direction; an input device capable of inputting information about the radiation wavelength and information about the radiant energy; and a gyro position obtaining device based on the input of the radiation wavelength Information, the information about the radiant energy input, and the corresponding relationship, obtaining a value corresponding to the input radiation wavelength and the radiant energy about the rotational position of the heating element; and a control component that controls the slewing component and the The power supply unit rotates the heat generating body by the turning unit such that the heat generating body is located at a turning position indicated by the acquired value, and the power supply unit supplies power to the heat generating body to cause the heat generating body Electromagnetic waves of the above-mentioned input radiation wavelength are emitted. 一種乾燥裝置,其包括後述任一者,以使位於從該發熱體觀看時之該既定方向的被加熱物乾燥:如申請專利範圍第1或2項所述之紅外線加熱單元;及如申請專利範圍第11項所述之紅外線加熱裝置。 A drying device comprising any one of the following to dry an object to be heated in a predetermined direction when viewed from the heat generating body: an infrared heating unit according to claim 1 or 2; and a patent application The infrared heating device of the eleventh aspect.
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