JP2005315496A - Far-infrared grain drier - Google Patents

Far-infrared grain drier Download PDF

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JP2005315496A
JP2005315496A JP2004133009A JP2004133009A JP2005315496A JP 2005315496 A JP2005315496 A JP 2005315496A JP 2004133009 A JP2004133009 A JP 2004133009A JP 2004133009 A JP2004133009 A JP 2004133009A JP 2005315496 A JP2005315496 A JP 2005315496A
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far
burner
infrared
grain
hot air
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Hiroto Morimoto
浩人 森本
Keiichi Miyazaki
啓市 宮崎
Masayuki Chikamoto
正幸 近本
Reiji Kojiyou
▲れい▼二 小條
Kazuharu Kiyasu
一春 喜安
Takashi Nagai
永井  隆
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Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
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Iseki and Co Ltd
Iseki Agricultural Machinery Mfg Co Ltd
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Priority to JP2004133009A priority Critical patent/JP2005315496A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To increase a temperature distribution in hot air chamber by far-infrared radiation or waste hot air in a far-infrared gain drier. <P>SOLUTION: This grain drier is so formed that a far-infrared radiation body formed longer starting at the front wall side of a machine frame to the rear side and in which a slit-like opening is formed at an upper and/or a lower part is installed in the hot air chamber, and connected to a burner in which the far-infrared radiation body is disposed on the front wall outer side. A burner air drum in which the burner is disposed at its center part is mounted on the front wall of the machine body, the burner air drum is allowed to communicate with the inlet part of the far-infrared radiation body, and a guide duct formed in a short tubular body with a cross section of the roughly same shape as that the inlet port formed in the front wall is mounted at the start side portion of the far-infrared radiation body in an externally installed state. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、熱風室に遠赤外線放射体を装着して穀粒乾燥を促進する穀粒乾燥機に関するものである。   The present invention relates to a grain dryer that promotes grain drying by mounting a far-infrared radiator in a hot air chamber.

穀粒乾燥機において、流下通路の穀粒に向けて遠赤外線を放射する遠赤外線穀粒乾燥機に構成する。ところでこの遠赤外線放射体は、機体前後に亘る長尺の筒状体に構成され、その一端にはバーナを接続し、このバーナ火炎による加熱で遠赤外線放射体の周面から遠赤外線を放射させる構成としている(特許文献1)。また、遠赤外線放射体の近傍には外気導入可能に構成して、熱風室に導入するよう構成し、遠赤外線の放射熱あるいは遠赤外線放射体の廃熱気と混合しながら熱風化し、遠赤外線放射熱と該熱風とで穀粒を乾燥すべく構成している。
特開2002−48474号公報
In a grain dryer, it is comprised in the far-infrared grain dryer which radiates | emits a far-infrared ray toward the grain of a downstream passage. By the way, this far-infrared radiator is constituted by a long cylindrical body extending in the longitudinal direction of the machine body. A burner is connected to one end of the far-infrared radiator, and far-infrared radiation is emitted from the peripheral surface of the far-infrared radiator by heating with the burner flame. It is set as the structure (patent document 1). In addition, outside air can be introduced in the vicinity of the far-infrared radiator and introduced into the hot air chamber, and it is turned into hot air while mixing with far-infrared radiation heat or waste heat from the far-infrared radiator, and far-infrared radiation is emitted. It is comprised so that a grain may be dried with heat and this hot air.
JP 2002-48474 A

ところが上記特許文献1に示す構成は、外気をバーナ部周辺から熱風室に導入するがその導入構成について配慮がなく、遠赤外線放射あるいは廃熱気による熱風室の温度分布の改善を図る必要がある。特に穀粒乾燥機は機体前後に長い構成をとるため、この長手方向における温度のばらつきを抑制して均一な穀粒乾燥を行う必要がある。   However, in the configuration shown in Patent Document 1, outside air is introduced into the hot air chamber from around the burner portion, but the introduction configuration is not considered, and it is necessary to improve the temperature distribution of the hot air chamber due to far-infrared radiation or waste hot air. In particular, since the grain dryer has a long configuration before and after the machine body, it is necessary to perform uniform grain drying while suppressing temperature variations in the longitudinal direction.

前記問題点を解決するために、この発明は次のような技術的手段を講じた。   In order to solve the above problems, the present invention has taken the following technical means.

請求項1に記載の発明は、貯留タンク、乾燥室、集穀室の順に積み重ねて構成され、乾燥室内部には穀物流下通路を挟んで熱風室及び排風室を形成し、このうち熱風室には機体前側壁から後方に向けて長く形成し上部及び/又は下部にスリット状開口を形成した遠赤外線放射体を設けると共にこの遠赤外線放射体を前側壁外側に配設したバーナに接続する穀粒乾燥機において、バーナを中心部に配置したバーナ風胴を機体前側壁に取り付け、このバーナ風胴と遠赤外線放射体の入口部とを連通し、前側壁に形成する導入口に略同形の断面形状の短筒体に形成される案内ダクトを遠赤外線放射体の始端側部分に外装状態で装着してなる遠赤外線穀粒乾燥機の構成とする。   The invention according to claim 1 is configured by stacking a storage tank, a drying chamber, and a cereal collection chamber in this order, and a hot air chamber and an exhaust air chamber are formed in the drying chamber with a grain flow passage interposed therebetween. Is provided with a far-infrared radiator which is formed long from the front side wall to the rear and has slit-like openings at the top and / or bottom, and which connects the far-infrared radiator to a burner disposed outside the front side wall. In the grain dryer, a burner wind tunnel having a burner disposed at the center is attached to the front side wall of the fuselage, the burner wind tunnel is connected to the inlet of the far-infrared radiator, and the inlet formed on the front side wall has a substantially identical shape. Let it be the structure of the far-infrared grain dryer which attaches the guide duct formed in the short cylinder of a cross-sectional shape to the start end side part of a far-infrared radiator in the exterior state.

上記のように構成すると、バーナによる燃焼熱気が主として遠赤外線放射体断面に入り込むのに対し、バーナ風胴に導入される外気は、遠赤外線放射体の外周部を案内ダクト内周に沿って吹き抜ける。   When configured as described above, combustion hot air from the burner mainly enters the far-infrared radiator cross section, whereas outside air introduced into the burner wind tunnel blows through the outer periphery of the far-infrared radiator along the inner periphery of the guide duct. .

請求項2に記載の発明は、請求項1において、外気導入を遮断すべく遮蔽板を、案内ダクトの内周一部と遠赤外線放射体の外周部との間に設ける。このように構成すると、遠赤外線放射体の前側部の開口による温度上昇、及び案内ダクトによる外気導入の抑制とが相俟って、バーナに近い例えば熱風室入口上部の温度上昇を促進し、熱風室全体の温度分布が適正範囲となるよう均等化することができる。   According to a second aspect of the present invention, in the first aspect, a shielding plate is provided between the inner peripheral part of the guide duct and the outer peripheral part of the far-infrared radiator to block the introduction of outside air. With this configuration, the temperature rise due to the opening of the front side portion of the far-infrared radiator and the suppression of outside air introduction by the guide duct promote the temperature rise near the burner, for example, at the upper part of the hot air chamber entrance, It is possible to equalize the temperature distribution of the entire chamber to be within an appropriate range.

請求項3に記載の発明は、請求項1又は請求項2に記載の発明において、バーナは、燃焼盤の中央部に回転気化筒を備え、気化筒の内側に設ける燃料ノズルからの噴出燃料が燃焼火炎を受けて加熱する気化筒によって気化され燃焼盤から噴出しながら燃焼を継続する気化型バーナに構成する。案内ダクトへ導かれる外気は二次空気として気化型バーナの燃焼部に作用する。   According to a third aspect of the invention, in the invention of the first or second aspect, the burner includes a rotary vaporization cylinder at the center of the combustion disc, and fuel ejected from a fuel nozzle provided inside the vaporization cylinder is provided. A vaporizing burner that is vaporized by a vaporizing cylinder that receives and heats a combustion flame and continues to burn while being ejected from a combustion disc is configured. The outside air guided to the guide duct acts on the combustion part of the vaporization burner as secondary air.

請求項4に記載の発明は、請求項2又は請求項3において、遮蔽板を案内ダクトの後部側に設けてなる。このように構成すると、案内ダクトの後部側において遠赤外線放射体の外周部に作用できないものとなる。   According to a fourth aspect of the present invention, in the second or third aspect, the shielding plate is provided on the rear side of the guide duct. If comprised in this way, it will become a thing which cannot act on the outer peripheral part of a far-infrared radiator on the rear side of a guide duct.

請求項1に記載の発明は、外気は熱風室に入って熱風温度の上昇を抑制する機能を備えるものである。バーナ燃焼熱気は遠赤外線放射体に入るとそのまま後方に案内されて却って入口側上部付近の温度が低くなり、このためスリット状開口を形成して燃焼廃熱気を排出するものであるが、過熱現象を伴うためこの部分への外気導入によって適正温度範囲に維持することができる。   According to the first aspect of the present invention, outside air enters the hot air chamber and has a function of suppressing an increase in hot air temperature. When the burner combustion hot air enters the far-infrared radiator, it is guided rearward as it is, and the temperature near the upper part of the inlet side is lowered, so a slit-like opening is formed to discharge the combustion waste hot air. Therefore, it can be maintained in an appropriate temperature range by introducing outside air into this portion.

請求項2に記載の発明によると、遠赤外線放射体の前側部の開口による温度上昇、及び案内ダクトによる外気導入の抑制とが相俟って、バーナに近い熱風室入口部の低温部分の温度上昇を促進し、熱風室全体の温度分布が適正範囲となるよう均等化することができる。   According to the invention described in claim 2, the temperature rise due to the opening of the front side portion of the far-infrared radiator and the suppression of the introduction of the outside air by the guide duct, the temperature of the low temperature portion of the hot air chamber inlet near the burner The rise can be promoted and equalized so that the temperature distribution of the entire hot air chamber is within an appropriate range.

請求項3に記載の発明によると、案内ダクトへ導かれる外気は二次空気として気化型バーナの燃焼部に作用するものであるから、整流作用の途中で気化型バーナの二次空気供給に寄与しバーナの燃焼を安定する。   According to the third aspect of the present invention, since the outside air guided to the guide duct acts as secondary air on the combustion part of the vaporization burner, it contributes to the secondary air supply of the vaporization burner during the rectification operation. The combustion of the burner is stabilized.

請求項4に記載の発明によると、バーナ燃焼熱気は遠赤外線放射体に入るとそのまま後方に案内されて却って例えば入口側上部付近の温度が低い傾向にあり、これを是正するため、遠赤外線放射体にスリット状開口を形成するが、この部分への外気導入は更に温度を低下させるため、この外気導入を遮断することができるから、案内ダクトの後部側において遠赤外線放射体の外周部に作用できなくなり、つまり遠赤外線放射体の前側部の開口による温度上昇、及び案内ダクトによる外気導入の抑制とが相俟って、例えばバーナに近い熱風室入口上部の温度上昇を促進し、熱風室全体の温度分布が適正範囲となるよう均等化できる。   According to the invention described in claim 4, when the burner combustion hot air enters the far-infrared radiator, it is guided rearward as it is, for example, the temperature near the upper part on the inlet side tends to be low. Although a slit-like opening is formed in the body, the introduction of outside air to this part further reduces the temperature, so that this outside air introduction can be blocked, so that it acts on the outer periphery of the far-infrared radiator on the rear side of the guide duct In combination with the rise in temperature due to the opening of the front side of the far-infrared radiator and the suppression of outside air introduction by the guide duct, for example, the temperature rise at the upper part of the hot air chamber entrance near the burner is promoted, and the entire hot air chamber Can be equalized so that the temperature distribution is within an appropriate range.

(実施例) (Example)

以下、図面に基づきこの発明の一実施例を説明する。   An embodiment of the present invention will be described below with reference to the drawings.

まず、この発明を具備する穀物乾燥機の全体構成について説明する。1は穀物乾燥機の機枠で、内部に貯留タンク2、乾燥室3、集穀室4の順に積み重ねられている。乾燥室3内には、通気性網体5a,5aを左右に対向させて傾斜状の穀物流下通路5,5を形成し、左右一対の穀物流下通路5,5を正面視V字型に形成している。各穀物流下通路5,5の上位側は更にV字型を形成するように左右の穀物流下通路5,5の内側を断面菱形の空間部とし、この空間部を熱風室6に形成している。なお、菱形断面の空間形成体のうち下半部は通気網体により構成し、V字型の上半部は非通気性の板材により構成している。   First, the whole structure of the grain dryer provided with this invention is demonstrated. Reference numeral 1 denotes a machine frame of a grain dryer, in which a storage tank 2, a drying room 3, and a grain collection room 4 are stacked in this order. In the drying chamber 3, inclined grain flow passages 5, 5 are formed with the air-permeable mesh bodies 5 a, 5 a facing left and right, and a pair of left and right grain flow passages 5, 5 are formed in a V shape in front view. doing. The upper side of each grain flow passage 5, 5 further forms a diamond-shaped space inside the left and right grain flow passages 5, 5 so as to form a V shape, and this space is formed in the hot air chamber 6. . In addition, the lower half part of the space forming body having a rhombus cross section is constituted by a ventilation net body, and the V-shaped upper half part is constituted by a non-breathable plate material.

穀物流下通路5,5下端の左右合流部下方には繰出バルブ7を設けている。この繰出バルブ7は断面円形の筒体に構成されていて、正回転及び逆回転に伴って外周の一部に形成した導入口部から穀物を受入れて、正逆回転に従って下方の集穀室4に落下させる構成である。   A feeding valve 7 is provided below the left and right junctions at the lower ends of the grain flow passages 5 and 5. The feeding valve 7 is formed in a cylindrical body having a circular cross section. The feeding valve 7 receives grains from an inlet port formed in a part of the outer periphery with forward rotation and reverse rotation, and the lower cereal collection chamber 4 according to forward and reverse rotation. It is the structure which makes it fall.

乾燥室3内側の菱型空間部に形成した熱風室6内には、多角形の筒状に構成されていて乾燥室3正面側壁から後面側壁に亘る長さに形成された遠赤外線放射体10を配置し、機壁前面及び後面に夫々着脱自在に固着している。この遠赤外線放射体10の断面形状は、前記菱型空間部の断面形状に相似して対応するように上部の逆V字形状と下部のV字形状とを短い垂直部で連結する略6角形状に構成されていて、上部側と下部側とにはスリット状の開口11,12を形成している(図3参照)。なお、上部側開口11は、機体の前側部に所定範囲にわたって形成され、下部側開口12は前後にわたって形成されている。   The hot air chamber 6 formed in the rhombus space inside the drying chamber 3 has a far-infrared radiator 10 that is formed in a polygonal cylindrical shape and has a length extending from the front side wall to the rear side wall of the drying chamber 3. And are detachably fixed to the front and rear surfaces of the machine wall. The far-infrared radiator 10 has a substantially hexagonal cross section that connects the inverted V-shape of the upper portion and the V-shape of the lower portion with a short vertical portion so as to correspond to the cross-sectional shape of the rhombus space portion. It is configured in a shape, and slit-like openings 11 and 12 are formed on the upper side and the lower side (see FIG. 3). In addition, the upper side opening 11 is formed over the predetermined range in the front side part of the body, and the lower side opening 12 is formed over the front and back.

なお、左・右半部の前・後壁への取り付けは、左・右半部の前側上部をまたぐ形状の係止具26により前壁にボルト・ナットで取り付け、左・右半部の前側下部及び後側上・下部を独立的に設ける係止具27,27により前・後壁に夫々ボルト・ナットで着脱自在に固着している。   The left and right half parts are attached to the front and rear walls with bolts and nuts attached to the front wall with a locking tool 26 that straddles the front upper part of the left and right half parts, and the left and right half parts on the front side. The front and rear walls are detachably fixed to the front and rear walls by means of latches 27, 27 that are independently provided with the lower part and the upper and lower parts on the rear side.

前記遠赤外線放射体10の入口側には、乾燥機正面に配置するバーナ13からの熱風を受け入れる構成である。即ち、例えば気化型バーナ13を中心部に配置したバーナ風胴14を機体前側壁に取り付け、このバーナ風胴14と遠赤外線放射体10の入口部とを連通している。即ち、機体前側壁3aの外側に断面四角形状のバーナ風胴14を装着し、該前側壁3aの内側には遠赤外線放射体10の一端を装着する一方、案内ダクト28を装着する。該案内ダクト28は、前側壁3aに形成する導入口3bに略同形の断面略四角形状の短筒体に形成され、遠赤外線放射体10の始端側部分に外装状態で装着されるものである。従って、バーナによる燃焼熱気が主として遠赤外線放射体10断面に入り込むのに対し、バーナ風胴14に導入される外気は、遠赤外線放射体10の外周部を案内ダクト28内周に沿って吹き抜ける構成である。   The far-infrared radiator 10 is configured to receive hot air from a burner 13 disposed in front of the dryer on the inlet side. That is, for example, a burner wind tunnel 14 having a vaporization type burner 13 disposed at the center is attached to the front wall of the machine body, and the burner wind tunnel 14 and the entrance of the far-infrared radiator 10 are communicated. That is, a burner wind tunnel 14 having a quadrangular cross section is mounted on the outside of the front side wall 3a, and one end of the far-infrared radiator 10 is mounted on the inside of the front side wall 3a, while a guide duct 28 is mounted. The guide duct 28 is formed in a short cylindrical body having a substantially quadrangular cross section at the introduction port 3b formed in the front side wall 3a, and is attached to the start end side portion of the far-infrared radiator 10 in an exterior state. . Therefore, the combustion air generated by the burner mainly enters the cross section of the far infrared radiator 10, whereas the outside air introduced into the burner wind tunnel 14 blows through the outer peripheral portion of the far infrared radiator 10 along the inner periphery of the guide duct 28. It is.

上記バーナ風胴14に導入される外気は、バーナ13に気化型バーナを構成する場合の二次空気供給の役割を果たしながら上記のように熱風室6に入って熱風温度の上昇を抑制する機能を備えるものである。なお、気化型バーナ13は、燃焼盤34の中央部に回転気化筒35を備え、気化筒35の内側に設ける燃料ノズル(図示せず)からの噴出燃料は燃焼火炎を受けて加熱する気化筒35によって気化され燃焼盤34から噴出しながら燃焼を継続する構成である。また筒状ケース36内には送風ファン(図示せず)を備え一次空気を供給できる構成としている。   The outside air introduced into the burner wind tunnel 14 functions as a secondary air supply when the burner 13 constitutes a vaporization type burner and enters the hot air chamber 6 as described above to suppress the rise of the hot air temperature. Is provided. The vaporization type burner 13 includes a rotary vaporization cylinder 35 in the center of the combustion disk 34, and the vaporized cylinder from which a fuel nozzle (not shown) provided inside the vaporization cylinder 35 receives and burns a combustion flame. The combustion is continued while being vaporized by 35 and ejected from the combustion disk 34. The cylindrical case 36 is provided with a blower fan (not shown) so that primary air can be supplied.

ところで、バーナ燃焼熱気は遠赤外線放射体10に入るとそのまま後方に案内されて却って入口側上部付近の温度が低い傾向にあり、これを是正するため、上記のようにスリット状開口11を形成するものであり、従って、この部分への外気導入は更に温度を低下させるため、この外気導入を遮断すべく遮蔽板29,29を、案内ダクト28の前部側又は後部側において遠赤外線放射体10の外周部に作用できないように設けている(図4(イ)(ロ))。   By the way, when the burner combustion hot air enters the far-infrared radiator 10 and is guided rearward as it is, the temperature near the upper part on the inlet side tends to be low. In order to correct this, the slit-shaped opening 11 is formed as described above. Therefore, since the introduction of the outside air into this part further reduces the temperature, the shielding plates 29 and 29 are disposed on the front or rear side of the guide duct 28 so as to block the introduction of the outside air. It is provided so that it cannot act on the outer peripheral part (FIG. 4 (A) (B)).

このように構成すると、遠赤外線放射体10の前側部の開口11による温度上昇、及び案内ダクト28による外気導入の抑制とが相俟って、バーナ13に近い熱風室6入口上部の温度上昇を促進し、熱風室6全体の温度分布が適正範囲となるよう均等化することができる。   If comprised in this way, the temperature rise by the opening 11 of the front side part of the far-infrared radiator 10 and the suppression of outside air introduction by the guide duct 28 combine, and the temperature rise of the hot air chamber 6 upper part near the burner 13 is increased. It is possible to promote and equalize so that the temperature distribution of the entire hot air chamber 6 falls within an appropriate range.

機体の背面側には、吸引ファン15を設け、この吸引ファン15の起風によって、菱形空間である熱風室6から穀物流下通路5,5を経て、穀物流下通路5,5の外側に形成される排風路16,16に向けて通風するように構成している。   A suction fan 15 is provided on the back side of the machine body, and is formed outside the grain flow passages 5 and 5 from the hot air chamber 6 which is a rhombus space through the grain flow passages 5 and 5 by the wind of the suction fan 15. It is comprised so that it may ventilate toward the exhaust path 16,16.

集穀室4にはその中央に移送螺旋を備えた下部搬送装置25を設け、繰出バルブ7から繰り出した穀粒を下部搬送装置25で受けて例えば機体の正面側に移送する。機体の正面側には昇降機17を設け、内部にバケット17a,17a…を備え、下部搬送装置25からの穀粒を掬い上げて上部天井に設ける上部搬送装置31の始端部に揚穀するように構成している。移送螺旋を備えた上部搬送装置31の終端側の天井中央部には垂下軸32を設け、この垂下軸32に回転拡散板33を取り付けている。   The cereal collection chamber 4 is provided with a lower conveying device 25 having a transfer spiral at the center thereof, and the grain fed from the feeding valve 7 is received by the lower conveying device 25 and transferred to, for example, the front side of the machine body. Elevator 17 is provided on the front side of the machine body, buckets 17a, 17a,... Are provided inside, so that the grains from lower conveyor 25 are picked up and cerealed at the start end of upper conveyor 31 provided on the upper ceiling. It is composed. A hanging shaft 32 is provided at the center of the ceiling on the terminal end side of the upper conveying device 31 provided with a transfer spiral, and a rotating diffusion plate 33 is attached to the hanging shaft 32.

また、図6に示すように、バーナ風胴14の前面には乾燥機用コントローラ(制御部)40を設けている。バーナ風胴14の正面にはコントローラ40操作盤41を備えている。この操作盤41には張込スイッチ42、通風スイッチ43、乾燥スイッチ44、排出スイッチ45、停止スイッチ46を備え、これらのスイッチ群により各種の運転モードに切り替えると共に運転停止を司る。また、緊急スイッチ47を設け、この緊急スイッチ47を操作すると、機体運転部の全体を略同時に停止することができる。   As shown in FIG. 6, a dryer controller (control unit) 40 is provided in front of the burner wind tunnel 14. A controller 40 operation panel 41 is provided in front of the burner wind tunnel 14. The operation panel 41 includes a tension switch 42, a ventilation switch 43, a drying switch 44, a discharge switch 45, and a stop switch 46. The switch group is used to switch to various operation modes and to stop the operation. Moreover, if the emergency switch 47 is provided and this emergency switch 47 is operated, the whole body operation part can be stopped substantially simultaneously.

これらのスイッチ42〜47の他に、張込量を設定する張込量設定スイッチ48、最終仕上げ水分値を設定する水分設定スイッチ49、及び、乾燥設定スイッチ50(籾乾燥の場合には乾燥速度を速い・普通・遅いに設定し、また、他の穀粒乾燥の場合には、例えば小麦・大麦等の品種に関連付けて予め設定した乾燥速度に設定する)を備えている。更に、乾燥仕上がりを水分値によらないで処理時間により乾燥する等のためのタイマ増・減スイッチ51,52を備えている。   In addition to these switches 42 to 47, a tension amount setting switch 48 for setting the tension amount, a moisture setting switch 49 for setting the final finishing moisture value, and a drying setting switch 50 (drying speed in the case of drought drying) Is set to fast, normal, and slow, and in the case of other grain drying, for example, a drying speed set in advance in association with varieties such as wheat and barley is set. Furthermore, timer increase / decrease switches 51 and 52 are provided for drying the finished product according to the processing time without depending on the moisture value.

水分検出手段は一粒式の水分計53を採用し、所定時間毎に所定粒数単位で水分値を測定し、所定回数の検出結果を平均処理して水分値を算出し、前記操作盤41の表示部54に検出熱風温度等と交代的に表示する構成である。制御部40は併せて一粒水分値から水分のバラツキを判定したり、未熟粒の多少を判定できる構成とし、これらを3個のLED55,56により表示している。   The moisture detection means employs a single-grain moisture meter 53, measures the moisture value in units of a predetermined number of grains every predetermined time, calculates the moisture value by averaging the detection results of a predetermined number of times, and operates the operation panel 41. The display unit 54 alternately displays the detected hot air temperature and the like. In addition, the control unit 40 is configured to be able to determine the variation in moisture from the moisture value of one grain or to determine the number of immature grains, and these are displayed by three LEDs 55 and 56.

制御部40には、操作盤41のスイッチから乾燥情報等を入力するほか、各種センサから検出情報が入力され、前記気化型バーナ13の燃料供給量を制御したり、穀粒の移送系手段を運転制御するように構成している。   In addition to inputting drying information and the like from the switch of the operation panel 41 to the control unit 40, detection information is input from various sensors to control the fuel supply amount of the vaporizing burner 13 and to provide a grain transfer system means. It is configured to control operation.

次に、前記構成の作用について説明する。   Next, the operation of the above configuration will be described.

張込ホッパ(図示省略)に投入された穀粒は、張込スイッチ42をONすることにより駆動される昇降機17、上部搬送装置32等を経由して貯溜タンク2に張り込まれる。穀粒の張込が完了すると、乾燥作業に移行するが、前段階で水分設定スイッチ49及び乾燥設定スイッチ50により穀粒種類の設定や希望の乾燥仕上げ水分値を設定する。   The grain thrown into the tension hopper (not shown) is tensioned into the storage tank 2 via the elevator 17, the upper transport device 32, and the like that are driven by turning on the tension switch 42. When the squeezing of the grain is completed, the process proceeds to a drying operation. In the previous stage, the setting of the grain type and the desired dry finish moisture value are set by the moisture setting switch 49 and the drying setting switch 50.

前記の設定操作の終了後に乾燥スイッチ44をONすると、昇降機17、上・下搬送装置25,31、繰出バルブ7等の駆動が開始されると共に、バーナ13も駆動されて熱風が乾燥室3の菱形空間である熱風室6の入口部に向けて供給される。   When the drying switch 44 is turned on after the setting operation is completed, the elevator 17, the upper / lower transport devices 25 and 31, the feeding valve 7 and the like are started to be driven, and the burner 13 is also driven so that the hot air flows into the drying chamber 3. It is supplied toward the entrance of the hot air chamber 6 which is a rhombus space.

ここで、バーナの火炎は吸引ファン15の回転により熱風化され、適宜に導入される外気と混合されながら遠赤外線放射体10内に流入し、遠赤外線放射体10を加熱しつつ上部及び下部に形成されているスリット状開口11、12を経て遠赤外線放射体10の外に流出する。その際に遠赤外線放射体10の加熱により遠赤外線放射体10の表面から遠赤外線が放射されて、この熱放射及び前記熱風は共に流下通路5,5を流下中の穀粒に作用し、遠赤外線による輻射熱と熱風により穀粒内部での水分移行が促進され、熱風による水分除去作用に伴って効率的な乾燥作用が行なわれる。   Here, the flame of the burner is hot-aired by the rotation of the suction fan 15, flows into the far-infrared radiator 10 while being mixed with the outside air introduced as appropriate, and heats the far-infrared radiator 10 to the upper and lower parts. It flows out of the far-infrared radiator 10 through the formed slit-shaped openings 11 and 12. At that time, far-infrared rays are emitted from the surface of the far-infrared radiator 10 by the heating of the far-infrared radiator 10, and both the thermal radiation and the hot air act on the grains flowing down through the flow-down passages 5 and 5, Moisture transfer inside the grain is promoted by radiant heat and hot air by infrared rays, and an efficient drying action is performed along with the water removing action by the hot air.

なお、バーナ風胴14に入り込んでバーナ13の外周を流通する導入外気は、バーナ燃焼用二次空気供給の機能を行った後、前側壁3aから熱風室6に入るが熱風ダクト28に沿って遠赤外線放射体10の外周を流通し、熱風室6入口部の温度上昇を抑制する。なお、遮蔽板29,29を設けることによって当該遮蔽板29,29部で外気流通は遮断され、温度低下を抑制している。なお、この遮蔽板29,29は熱風ダクト28のバーナ13に近い側から遠い先端部の間のいずれに設けてもよいが、バーナ13に近い側に設けると、二次空気としての導入外気を気化型バーナ13の中心部側に作用させて(図4(イ))、炎を気化筒に寄せるため気化筒の早期加熱を促進し、遮蔽板29,29を熱風ダクト28の遠い先端部に設ける形態(同図(ロ))では、気化筒の異常過熱を防止できる効果がある。   The introduced outside air that enters the burner wind tunnel 14 and circulates around the outer periphery of the burner 13 enters the hot air chamber 6 from the front side wall 3 a after performing the function of supplying secondary air for burner combustion, but along the hot air duct 28. Circulates the outer periphery of the far-infrared radiator 10 and suppresses the temperature rise at the inlet of the hot air chamber 6. In addition, by providing the shielding plates 29 and 29, the outside air circulation is blocked by the shielding plates 29 and 29, and the temperature drop is suppressed. The shielding plates 29 and 29 may be provided between the hot air duct 28 and the tip portion far from the side near the burner 13. However, when the shielding plates 29 and 29 are provided near the burner 13, the introduced outside air as secondary air is supplied. By acting on the central side of the vaporizing burner 13 (FIG. 4 (a)), the heating of the vaporizing cylinder is accelerated in order to bring the flame to the vaporizing cylinder, and the shielding plates 29 and 29 are placed at the far end of the hot air duct 28. In the form to provide (the figure (b)), there exists an effect which can prevent abnormal overheating of a vaporization cylinder.

穀物流下通路5,5の前後に亘って遠赤外線の放射と熱風による乾燥作用がなされ、穀物流下通路5,5を通過した熱風は排風室16,16を経て排風される。乾燥室3で乾燥された穀粒は、集穀室4の下部搬送装置25、昇降機17、上部移送螺旋31を経由して再び貯溜タンク2に戻されて調質作用を受ける。このような行程を繰り返し、所定の水分値に達すると乾燥が終了するものである。   Far-infrared radiation and hot air are dried over the grain flow passages 5 and 5, and the hot air passing through the grain flow passages 5 and 5 is exhausted through the exhaust chambers 16 and 16. The grain dried in the drying chamber 3 is returned again to the storage tank 2 via the lower conveying device 25, the elevator 17 and the upper transfer spiral 31 of the cereal collecting chamber 4, and undergoes a tempering action. Such a process is repeated and drying is completed when a predetermined moisture value is reached.

遠赤外線放射体10の後端側の装着は、図7に示すように構成してもよい。即ち、遠赤外線放射体10の後側部を蓋61により閉鎖し、機枠1の後側壁62に対して間隔を空けて金具により遠赤外線放射体10を取り付ける。そして、遠赤外線放射体10の後端部上方の左右に熱風温度センサ63及び排風温度センサ64を取り付ける。また、図8に示すように、蓋61の左右両側に取付片61a,61aをプレス加工により一体的に構成すると、部品点数を少なくしながら遠赤外線放射体10に蓋61を強固に取り付けることができる。   The rear end side mounting of the far-infrared radiator 10 may be configured as shown in FIG. That is, the rear side portion of the far-infrared radiator 10 is closed by the lid 61, and the far-infrared radiator 10 is attached to the rear side wall 62 of the machine frame 1 with a metal fitting at a distance. And the hot air temperature sensor 63 and the exhaust air temperature sensor 64 are attached to the left and right above the rear end part of the far-infrared radiator 10. Further, as shown in FIG. 8, when the attachment pieces 61a and 61a are integrally formed on the left and right sides of the lid 61 by pressing, the lid 61 can be firmly attached to the far-infrared radiator 10 while reducing the number of parts. it can.

前記のように、遠赤外線放射体10と後側壁62との間に所定の間隔を設けたので、熱風室6の後側部の温度が部分的に高くなり過ぎることもなく、熱風温度センサ63及び排風温度センサ64の検出温度を適正化することができる。   As described above, since the predetermined interval is provided between the far-infrared radiator 10 and the rear side wall 62, the temperature of the rear side portion of the hot air chamber 6 does not become excessively high, and the hot air temperature sensor 63. And the detection temperature of the exhaust air temperature sensor 64 can be optimized.

また、遠赤外線放射体10を放熱鋼板により構成してもよい。耐熱鋼板等に遠赤外線放射塗料を塗装するものに比べて工程を省略し組付生産面でのコストの低減を図ることができる。   Moreover, you may comprise the far-infrared radiator 10 with a thermal radiation steel plate. Compared with the case where a far-infrared radiation paint is applied to a heat-resistant steel plate or the like, the process can be omitted, and the cost in assembly production can be reduced.

また、図9に示すように、熱風室6の中心部に遠赤外線放射体10を配置し、遠赤外線放射体10の左右外周部と左右の穀物流下通路5,5との間隔を左右均等にしてもよい。このように構成することにより、吸入空気の熱風室6内での風速分布が均等化し安定した温度分布とすることができる。また、遠赤外線放射体10の断面略6角形状の左・右上・中・下面部10a,10a、10b,10b、10c,10cと左右の穀物流下通路5,5の上通路5b,5b・中通路5c,5c・下通路5d,5dとを対向させることができ、熱風室6全体を輻射熱により均等に温めることができる。   Further, as shown in FIG. 9, a far-infrared radiator 10 is arranged at the center of the hot air chamber 6, and the distance between the left and right outer peripheral parts of the far-infrared radiator 10 and the left and right grain flow passages 5, 5 is made equal to the left and right. May be. With this configuration, the wind speed distribution of the intake air in the hot air chamber 6 is equalized and a stable temperature distribution can be obtained. Further, the left, upper right, middle, and lower surface portions 10a, 10a, 10b, 10b, 10c, 10c of the far-infrared radiator 10 and the upper passages 5b, 5b, middle of the left and right grain flow passages 5, 5 The passages 5c, 5c and the lower passages 5d, 5d can be made to face each other, and the entire hot air chamber 6 can be evenly warmed by radiant heat.

次に、図10〜図13に基づき繰出バルブ7のシール構成について説明する。   Next, the seal configuration of the feeding valve 7 will be described with reference to FIGS.

左右の穀物流下通路5,5の下端合流部下方には、断面円筒状で正転及び逆転を繰り返しながら穀粒を繰り出す円筒状の繰出バルブ7を設け、この繰出バルブ7には穀物流下通路5,5の全幅に対応する穀粒繰出用の繰出開口部7aを構成し、繰出バルブ7の左右周面部と左右の穀物流下通路5,5の下端部との間に左・右間隙67,67を構成している。   Below the lower end joining part of the left and right grain flow passages 5 and 5, a cylindrical feeding valve 7 is provided which feeds the grain while repeating forward and reverse rotation in a cylindrical cross section. , 5 is provided with a feeding opening 7a for feeding the grain, and left and right gaps 67, 67 between the left and right peripheral surfaces of the feeding valve 7 and the lower ends of the left and right grain flow passages 5, 5 are formed. Is configured.

左右の穀物流下通路5,5の下端部下方で且つ繰出バルブ7の左右両側部位に断面凹状の左右のシール保持枠体68,68を配置している。即ち、断面U状に形成した外枠体68aと該外枠体68aに嵌合する内枠体68bとを一体的に構成する。このシール保持枠体68,68の内側部、つまり該内枠体68bの一隅部には繰出バルブ7に摺接対向するシール69,69を押え板69aをもってボルト・ナットで着脱自在に固着している。シール保持枠体68,68の前後両端部にはブラケット70a,70bを取り付け、機枠1の前・後側壁71a,71bの支持孔71´a,71´bと前記ブラケット70a,70bの支持孔70´a,70´bに前後の支持軸73a,73bを挿通して、シール保持枠体68,68を前・後側壁71a,71bに回動自在に軸支する。回動軸心(イ)について前側の支持軸73aにアーム74を設け、このアーム74を前側壁71aの外側に沿って回動可能に構成している。   Left and right seal holding frames 68, 68 having a concave cross section are disposed below the lower ends of the left and right grain flow passages 5, 5 and on both left and right sides of the feeding valve 7. That is, the outer frame body 68a formed in a U-shaped section and the inner frame body 68b fitted to the outer frame body 68a are integrally configured. Seals 69, 69 slidably facing the feeding valve 7 are detachably fixed to the inner portions of the seal holding frames 68, 68, that is, at one corner of the inner frame 68b by a bolt and nut with a pressing plate 69a. Yes. Brackets 70a and 70b are attached to both front and rear ends of the seal holding frame bodies 68 and 68, and support holes 71'a and 71'b of the front and rear side walls 71a and 71b of the machine frame 1 and support holes of the brackets 70a and 70b. The front and rear support shafts 73a and 73b are inserted into 70'a and 70'b, and the seal holding frame bodies 68 and 68 are pivotally supported on the front and rear side walls 71a and 71b. An arm 74 is provided on the support shaft 73a on the front side with respect to the rotation axis (A), and the arm 74 is configured to be rotatable along the outside of the front side wall 71a.

しかして、繰出バルブ7を正逆転駆動手段(図示省略)により正逆転すると、繰出バルブ7の繰出開口部7aが左右のシール69,69より上方を回動する間には左右の穀粒流下通路5,5からの穀粒を繰出バルブ7内に受入れ、繰出バルブ7が左右のシール69,69より下方を回動する間に内部の穀粒を下方に繰り出す構成である。   Thus, when the feeding valve 7 is rotated forward and backward by forward / reverse driving means (not shown), the left and right grain flow passages while the feeding opening 7 a of the feeding valve 7 rotates above the left and right seals 69, 69. In this configuration, the grains from 5 and 5 are received in the feeding valve 7 and the inside grains are fed downward while the feeding valve 7 rotates downward from the left and right seals 69 and 69.

また、前側壁71aの上下に折り曲げ片76,76を設け、この折り曲げ片76,76を上下に貫通すべく調節ボルト78を設け、該調節ボルト78には調節体79をナット80をもって螺合している。77はボルト78の下方側から螺合して該ボルト78を折り曲げ片76,76間に固定するロック用ナットである。しかして調節ボルト78を正逆に回転すると、調節体79は上下動する構成となっている。   Further, bent pieces 76 and 76 are provided on the upper and lower sides of the front side wall 71a, and an adjusting bolt 78 is provided to vertically penetrate the bent pieces 76 and 76, and an adjusting body 79 is screwed onto the adjusting bolt 78 with a nut 80. ing. Reference numeral 77 denotes a locking nut which is screwed from below the bolt 78 to fix the bolt 78 between the bent pieces 76 and 76. Therefore, when the adjusting bolt 78 is rotated in the forward and reverse directions, the adjusting body 79 is configured to move up and down.

この調節体79に設けた支持孔79aに螺合するボルト80aにアーム74の長孔74aを係合することにより、調節体79の上下動をもってアーム74を連動しもって前記支持軸73aを回動軸心(イ)回りに正逆に回転連動する構成である。しかして、調節ボルト78を回転することにより、支持軸73aのアーム74を介してシール保持枠体68を回動調節し、シール69と繰出バルブ7との摺接度合いを微調整することができる(間隙調整手段A)。   By engaging the elongated hole 74a of the arm 74 with a bolt 80a that is screwed into the support hole 79a provided in the adjustment body 79, the support shaft 73a is rotated by interlocking the arm 74 with the vertical movement of the adjustment body 79. It is the structure which carries out rotation interlocking | working forward and backward about an axis (a). Thus, by rotating the adjustment bolt 78, the seal holding frame body 68 can be rotated and adjusted via the arm 74 of the support shaft 73a, and the degree of sliding contact between the seal 69 and the feeding valve 7 can be finely adjusted. (Gap adjusting means A).

なお、後側面の壁部には支持軸73bを貫通支持する支持壁71bが形成され、該支持軸73b、ブラケット70b、及びシール保持枠体68の三者は一体構成とされており、組立て順としては、手前側支持軸73aを外しておき、シール保持枠体68を支持軸73bの装着によって保持し、次いで手前側のブラケット70aに支持軸73a及び間隙調整手段を組付けする。   A support wall 71b that penetrates and supports the support shaft 73b is formed in the wall portion on the rear side surface, and the three of the support shaft 73b, the bracket 70b, and the seal holding frame body 68 are integrated, and the assembly order is as follows. The front support shaft 73a is removed, the seal holding frame body 68 is held by mounting the support shaft 73b, and then the support shaft 73a and the gap adjusting means are assembled to the front bracket 70a.

また、前・後側壁71a,71bにおけるシール保持枠体68の軸支部近傍、即ち、前・後側壁71a,71bの軸支部の左右外側寄りで且つ乾燥室3の排風室16に対応する部位に点検窓81を設け、点検蓋82により該点検窓81を開閉可能に構成している。   Further, in the vicinity of the shaft support portion of the seal holding frame 68 on the front and rear side walls 71a and 71b, that is, on the left and right outer sides of the shaft support portions of the front and rear side walls 71a and 71b and corresponding to the air discharge chamber 16 of the drying chamber 3 An inspection window 81 is provided, and the inspection window 81 can be opened and closed by an inspection lid 82.

このように構成することにより、ロックボルト75及びボルト80aを緩めて、ブラケット70から支持軸73aを取り外し、該支持軸73aをシール保持枠体68から取り外すと、該シール保持枠体68(及びシール69)は他方の支持軸73bによる支持のみの状態となり、この長いシール保持枠体68及びシール69を前側壁において機外に点検窓81から取り出すことができる。また、シール69及びシール保持枠体68の点検・調整を点検窓81から容易に行なうことができメンテナンス性を向上させることができる。   With this configuration, when the lock bolt 75 and the bolt 80a are loosened, the support shaft 73a is removed from the bracket 70, and the support shaft 73a is removed from the seal holding frame body 68, the seal holding frame body 68 (and the seal) 69) is only supported by the other support shaft 73b, and the long seal holding frame 68 and the seal 69 can be taken out of the machine from the inspection window 81 on the front side wall. Further, the inspection and adjustment of the seal 69 and the seal holding frame body 68 can be easily performed from the inspection window 81, and the maintainability can be improved.

次に、図14に基づき穀粒乾燥機の貯留タンク2の防音構造について説明する。   Next, the soundproof structure of the storage tank 2 of the grain dryer will be described with reference to FIG.

タンク側壁は長辺部側壁部84と短辺部側壁85とを複数段(場合によっては高さh(又はh´)を異ならせている)に形成するが、最上段となる側壁部84,85の各隅部において、鞍型に成形した側壁嵌合部86aとそれぞれにステー86b,86bを形成してフックボルト86c,86cを装着した防音板支持体86を構成する。長・短辺側壁84,85を各組み立てた状態で四隅に防音板支持体86,86…を上部から嵌合する。次いで、長辺及び短辺に沿って成形された防音板87a,87bの取付孔88,88…を前記フックボルト86c,86cに装着する構成である。なお、天井板(図示せず)によって嵌合した防音板支持体86を固定することができる。これによって拡散盤から飛散する穀粒をうけても飛散音を低減する。   The tank side wall has a long side wall 84 and a short side wall 85 formed in a plurality of stages (in some cases, the height h (or h ′) is different). At each corner 85, a side wall fitting portion 86a formed into a bowl shape and stays 86b and 86b are formed on the side wall fitting portion 86a, and a soundproof plate support 86 to which hook bolts 86c and 86c are attached is formed. In the state where the long and short side walls 84 and 85 are assembled, the soundproof plate supports 86, 86. Next, the mounting holes 88, 88... Of the soundproof plates 87a, 87b formed along the long side and the short side are mounted on the hook bolts 86c, 86c. In addition, the soundproof board support body 86 fitted by the ceiling board (not shown) can be fixed. As a result, the scattered sound is reduced even if the grains scattered from the diffuser are received.

従来の構成は、防音板の上辺を折り曲げて側壁部に嵌合し天井板(図示せず)によって固定する構成であったが、この形態では機体振動が側壁部から伝達して振動し防音効果を損なうが、図14のように構成すると、側壁との接続は四隅の防音板支持体86,86…のみであるから、機体振動の影響が極めて少ない効果がある。   In the conventional configuration, the upper side of the soundproof plate is bent, fitted to the side wall portion, and fixed by a ceiling plate (not shown), but in this form, the body vibration is transmitted from the side wall portion to vibrate and vibrate. However, if it is configured as shown in FIG. 14, the connection with the side wall is only the soundproof plate supports 86, 86.

次いで貯留タンク2の天井部における上部搬送装置31の残粒排出構造について説明する。   Next, the residual particle discharge structure of the upper transfer device 31 in the ceiling portion of the storage tank 2 will be described.

図15において、上部搬送装置31は、搬送ケース90内に移送螺旋91を軸支し、搬送ケース90の下方には開閉底弁92を設ける。即ち、回転拡散板33側に螺旋軸91a方向に長孔93a,93aを備えた保持レール93を固定し、該保持レール93の一端側に開閉底弁92をスライド自在に保持させている。長孔93a,93aには開閉底弁92側の摺動ピン92a,92aを係合させてなり、開閉底弁92は該摺動ピン部中心に移送始端側が上下に回動できる構成としている。94は開閉底弁92を支持する支持アームで、天井部一側の枢支部を中心に下方に回動することによって開閉底弁92を上記保持レール93の長孔に沿って摺動させると共に上下に開閉連動しうる構成である。なお、支持アーム94を上下に回動すべく連動する操作部材95を設けている。   In FIG. 15, the upper transport device 31 pivotally supports a transfer spiral 91 in the transport case 90, and an open / close bottom valve 92 is provided below the transport case 90. That is, a holding rail 93 having long holes 93a and 93a is fixed in the direction of the spiral shaft 91a on the rotating diffusion plate 33 side, and the open / close bottom valve 92 is slidably held on one end side of the holding rail 93. Sliding pins 92a, 92a on the open / close bottom valve 92 side are engaged with the long holes 93a, 93a, and the open / close bottom valve 92 is configured such that the transfer start end side can be rotated up and down around the center of the slide pin portion. Reference numeral 94 denotes a support arm that supports the open / close bottom valve 92. The support arm 94 is pivoted downward about a pivot portion on one side of the ceiling to slide the open / close bottom valve 92 along the long hole of the holding rail 93 and vertically. It is a structure that can be linked to opening and closing. An operating member 95 is provided in conjunction with the support arm 94 to rotate it up and down.

上記保持レール93等のように開閉底弁92をスライドさせる支持形態とすることによって、上下に回動させるに際して、回転拡散板33との緩衝から外れた位置までずらせて下方回動させることができるため、下方に所望の角度に回動させることができ、該開閉底弁92上への残粒をなくすることができる。   By adopting a support configuration in which the open / close bottom valve 92 is slid like the holding rail 93 or the like, when rotating up and down, it can be rotated downward by shifting to a position outside the buffer with the rotation diffusion plate 33. Therefore, it can be rotated downward to a desired angle, and residual grains on the open / close bottom valve 92 can be eliminated.

なお、図15に代えて、図16に示す構成としてもよい。即ち、開閉底弁96は中折れ構成とされ、うち一方の底弁96aが回転拡散板33側に延出して保持レール97に支持し、他方の底弁96bは始端側の側壁部に枢支する構成である。機体の外側に開閉操作機構98を構成している。即ち、上記底弁96bの枢支部に連結して支持軸部を回動する屈折リンク98a、該屈折リンク98aの屈折部に係合するフック部材98b、フック部材98bを係・脱すべく連動する操作アーム98c等からなる。操作アーム98cを下方に引き操作するとフック部材98bの係合を解き更に下方にひくことによって屈折リンク98aを支点周りに反時計方向に回動させるため、開閉底弁96bを下方に回動させる。   Note that the configuration shown in FIG. 16 may be used instead of FIG. In other words, the open / close bottom valve 96 has a folded structure, and one bottom valve 96a extends to the rotation diffusion plate 33 side and is supported by the holding rail 97, and the other bottom valve 96b is pivotally supported on the side wall portion on the start end side. It is the structure to do. An opening / closing operation mechanism 98 is formed outside the machine body. That is, a refraction link 98a that is connected to the pivot portion of the bottom valve 96b to rotate the support shaft portion, a hook member 98b that engages with a refraction portion of the refraction link 98a, and an operation that interlocks to engage and disengage the hook member 98b. It consists of an arm 98c and the like. When the operation arm 98c is pulled downward, the hook member 98b is disengaged and further pulled downward to rotate the refraction link 98a counterclockwise around the fulcrum, so that the open / close bottom valve 96b is rotated downward.

図15におけると同様、開閉底弁96をスライドさせる支持形態とするから同様の効果を得ることができる。   As in FIG. 15, the same effect can be obtained because the open / close bottom valve 96 is slid.

図17,18は遠赤外線ランプヒータによる遠赤外線照射を伴う穀粒乾燥機の例を示す。機体の左右に穀粒を所定量ずつ繰出す繰出バルブ100,100を設け、これら繰出バルブの下方には傾斜案内板101,101を設け、機体中央下部の移送装置102に穀粒を流下案内しうる構成としている。該傾斜案内板101の一部を耐熱ガラス103によって構成し、この耐熱ガラス103の裏面に遠赤外線ランプヒータ104,104…を複数個平面状に配設している。105,105…は遠赤外線ランプヒータ104の遠赤外線照射量を検出する赤外線センサである。また、106,106は反射拡散板である。   17 and 18 show an example of a grain dryer with far infrared irradiation by a far infrared lamp heater. Feeding valves 100 and 100 for feeding grains by a predetermined amount are provided on the left and right sides of the machine body, inclined guide plates 101 and 101 are provided below these feeding valves, and the grain flows down and guided to the transfer device 102 at the lower center of the machine body. It has a structure. A part of the inclined guide plate 101 is made of heat-resistant glass 103, and a plurality of far-infrared lamp heaters 104, 104,. 105, 105... Are infrared sensors that detect the far-infrared irradiation amount of the far-infrared lamp heater 104. Reference numerals 106 and 106 denote reflection diffusion plates.

上記のように構成された穀粒乾燥機においては、上位の貯留タンクに張り込まれた穀粒が、穀粒流下通路を経て繰出バルブ100,100から繰出され、傾斜案内板101の耐熱ガラス103部を流下する際に遠赤外線ランプヒータ104による遠赤外線照射によって乾燥される。傾斜案内板101を流下した穀粒は、下部の移送装置102によって前後のうち一側に移送される。この移送穀粒は図外の昇降機及び上部移送装置によって貯留タンクに戻されて調質されるものである。このような行程を繰り返しながら所定の水分値まで乾燥を行うものである。なお、上記遠赤外線ランプヒータ104のみによる乾燥であってもよく、バーナ熱風による循環型乾燥と併用してもよい。   In the grain dryer configured as described above, the grain stuck in the upper storage tank is fed from the feeding valves 100 and 100 through the grain flow passage, and the heat resistant glass 103 of the inclined guide plate 101. It is dried by far infrared irradiation by the far infrared lamp heater 104 when flowing down the part. The grain that has flowed down the inclined guide plate 101 is transferred to one side of the front and rear by the lower transfer device 102. The transferred grain is returned to the storage tank and conditioned by an elevator and an upper transfer device (not shown). The drying is performed to a predetermined moisture value while repeating such a process. The drying may be performed only by the far-infrared lamp heater 104, or may be used in combination with circulation-type drying using hot air from a burner.

ところで、貯留タンクへの張込運転を行うにあたって昇降機を駆動する昇降モータの負荷電流を検出する手段を設け、この負荷電流値が所定に低下したか否かを監視する手段を設け、その状態が所定時間継続する場合には、張込中断と判定し、上記遠赤外線ランプヒータ104をオンする。繰出バルブ100を駆動する循環モータもオンして遠赤外線照射による乾燥を行う(図19)。これを張込終了まで行う。このように構成すると、張込運転中の待機時間に乾燥作業を行うことができ、高水分であっても穀粒品質の低下を来さない。また、張込運転中に乾燥作業を行う構成であるから、予備乾燥を行うこととなってトータル乾燥時間の短縮化が図れる。   By the way, a means for detecting the load current of the lift motor that drives the lift when performing the operation for stretching into the storage tank is provided, and a means for monitoring whether or not this load current value has been reduced to a predetermined value is provided. When continuing for a predetermined time, it is determined that the suspending operation is interrupted, and the far infrared lamp heater 104 is turned on. The circulation motor that drives the feeding valve 100 is also turned on to perform drying by irradiation with far infrared rays (FIG. 19). This is done until the end of the insertion. If comprised in this way, a drying operation can be performed during the standby time during the tension operation, and even if the moisture content is high, the grain quality does not deteriorate. In addition, since the drying operation is performed during the tension operation, preliminary drying is performed, and the total drying time can be shortened.

上記張込作業後、別途乾燥スイッチをオンすると貯留タンクに張り込まれた穀粒が循環移送されながら遠赤外線ランプヒータ104によって穀粒乾燥する。このとき赤外線センサ105によって遠赤外線照射量を検出しており、乾燥途中にこの照射量を表示し又この照射量が低下すると異常表示を行う。オペレータは照射量が低下した状況であっても作業継続するか否かをその時点で判定し、照射量が少なくても乾燥作業の継続が可能なときは適切な乾燥作業を行うことができる(図20)。   When the drying switch is turned on separately after the above-mentioned tensioning operation, the grains stuck to the storage tank are dried by the far-infrared lamp heater 104 while being circulated and transferred. At this time, the far infrared irradiation amount is detected by the infrared sensor 105, this irradiation amount is displayed during the drying, and when this irradiation amount decreases, an abnormal display is performed. The operator determines at that time whether or not the operation is continued even in a situation where the irradiation amount is reduced, and can perform an appropriate drying operation when the drying operation can be continued even if the irradiation amount is small ( FIG. 20).

上例では遠赤外線ランプヒータ104の照射量を赤外線センサ105で検出する構成としたが、同様の位置に配設した温度センサで検出する構成でもよい。   In the above example, the configuration is such that the irradiation amount of the far-infrared lamp heater 104 is detected by the infrared sensor 105, but it may be detected by a temperature sensor disposed at the same position.

また、上記の赤外線センサ105や温度センサで遠赤外線照射量を検出できる構成とし、このような照射量検出センサを複数平面的に配設した遠赤外線ランプヒータ104に各対応させて設け、乾燥開始時であって穀粒循環前にランプヒータ104の点灯チェックをおこなうことでランプヒータ104の正否判定を行うことができる。従って、乾燥前のランプヒータ104の正否判定によってランプヒータ不良による乾燥遅延を防止できる(図21)。   The infrared sensor 105 and the temperature sensor can detect the far-infrared irradiation amount, and such an irradiation amount detection sensor is provided corresponding to each of the far-infrared lamp heaters 104 arranged in a plurality of planes, and starts drying. Whether the lamp heater 104 is correct or not can be determined by checking the lighting of the lamp heater 104 before the grain circulation. Therefore, a delay in drying due to a defective lamp heater can be prevented by determining whether the lamp heater 104 is right before drying (FIG. 21).

更に、貯留タンクへの張込量の状況によって遠赤外線ランプヒータ104の点灯数及び/又は点灯周期を変更できる構成としている。張込量が少ないときは、点灯数を少なくすると共に点灯周期は長くし、張込量が多いときは点灯数を多く、点灯周期は短くするものである。このように構成すると、張込量に応じた適切な乾燥を行うことができる(図22)。なお、張込量によるほか、検出水分値によって算出される乾燥速度に応じて点灯本数や点灯周期を変更することもできる。   Further, the number of lighting and / or the lighting cycle of the far-infrared lamp heater 104 can be changed depending on the amount of extension to the storage tank. When the amount of extension is small, the number of lighting is reduced and the lighting cycle is lengthened. When the amount of extension is large, the number of lighting is increased and the lighting cycle is shortened. If comprised in this way, suitable drying according to the amount of tension can be performed (FIG. 22). In addition, it is also possible to change the number of lighting and the lighting cycle according to the drying speed calculated based on the detected moisture value in addition to the amount of tension.

図23は遠赤外線ランプヒータ104利用の穀粒乾燥機の改良を示すもので、傾斜案内板101の一部を耐熱ガラス103によって構成し、この耐熱ガラス103の裏面に遠赤外線ランプヒータ104,104…を複数個平面状に配設すると共に、傾斜案内板101の上部側に反射板107,107を設置し流下する穀粒の上部からも遠赤外線照射可能になし、効率良く遠赤外線を利用できる。   FIG. 23 shows an improvement of the grain dryer using the far-infrared lamp heater 104. A part of the inclined guide plate 101 is constituted by the heat-resistant glass 103, and the far-infrared lamp heaters 104, 104 are formed on the back surface of the heat-resistant glass 103. Are arranged in a planar shape, and the reflectors 107 and 107 are installed on the upper side of the inclined guide plate 101 so that far-infrared rays can be irradiated from the upper part of the flowing grain, and far-infrared rays can be used efficiently. .

全体の切断側面図。FIG. 全体の一部切断した正面図。The front view which cut the whole part. 遠赤外線放射体一例の斜視図。The perspective view of an example of a far-infrared radiator. (イ)(ロ)要部の側面図。(A) (B) Side view of essential parts. 要部の正面図。The front view of the principal part. 操作盤の正面図。The front view of an operation panel. 遠赤外線放射体の側面図。The side view of a far-infrared radiator. 蓋部の側面図、背面図、平面図。The side view of a cover part, a rear view, and a top view. 要部の正面概要図。The front schematic diagram of the principal part. 繰出バルブ部の拡大正断面図。The expanded front sectional view of a delivery valve part. 繰出バルブの分解斜視図。The disassembled perspective view of a feeding valve. 間隙調整機構の分解した斜視図。The disassembled perspective view of the gap adjusting mechanism. シール保持枠体の平断面図。The plane sectional view of a seal holding frame. 防音板支持構成を示す斜視図、拡大斜視図。The perspective view which shows a sound-proof board support structure, and an enlarged perspective view. 上部移送装置の側面図。The side view of an upper transfer apparatus. 別例を示す上部移送装置の側面図。The side view of the upper transfer apparatus which shows another example. 遠赤外線ランプヒータを備えた穀粒乾燥機の正断面図。The front sectional view of a grain dryer provided with a far-infrared lamp heater. 遠赤外線ランプヒータを備えた穀粒乾燥機の側面図。The side view of the grain dryer provided with the far-infrared lamp heater. フローチャート。flowchart. フローチャート。flowchart. フローチャート。flowchart. フローチャート。flowchart. 別例の遠赤外線ランプヒータを備えた穀粒乾燥機の正断面図。The front sectional drawing of the grain dryer provided with the far-infrared lamp heater of another example.

符号の説明Explanation of symbols

1 穀物乾燥機の機枠
2 貯留タンク
3 乾燥室
4 集穀室
5 穀物流下通路
6 熱風室
7 繰出バルブ7
7a 繰出開口部
10 遠赤外線放射体
11 開口
12 開口
13 バーナ
14 バーナ風胴
16 排風室
28 案内ダクト
29 遮蔽板
1 Grain dryer frame 2 Storage tank 3 Drying room 4 Grain collection room 5 Grain flow passage 6 Hot air room 7 Feeding valve 7
7a Feeding opening 10 Far-infrared radiator 11 Opening 12 Opening 13 Burner 14 Burner wind tunnel 16 Exhaust chamber 28 Guide duct 29 Shielding plate

Claims (4)

貯留タンク、乾燥室、集穀室の順に積み重ねて構成され、乾燥室内部には穀物流下通路を挟んで熱風室及び排風室を形成し、このうち熱風室には機体前側壁から後方に向けて長く形成し上部及び/又は下部にスリット状開口を形成した遠赤外線放射体を設けると共にこの遠赤外線放射体を前側壁外側に配設したバーナに接続する穀粒乾燥機において、バーナを中心部に配置したバーナ風胴を機体前側壁に取り付け、このバーナ風胴と遠赤外線放射体の入口部とを連通し、前側壁に形成する導入口に略同形の断面形状の短筒体に形成される案内ダクトを遠赤外線放射体の始端側部分に外装状態で装着してなる遠赤外線穀粒乾燥機。 A storage tank, a drying room, and a grain collection room are stacked in this order, and a hot air chamber and an exhaust air chamber are formed in the drying chamber with a grain flow passage in between. In a grain dryer in which a far-infrared radiator having a slit-like opening formed in the upper part and / or the lower part is provided and the far-infrared radiator is connected to a burner disposed outside the front side wall, The burner wind tunnel placed on the airframe is attached to the front side wall of the fuselage, and the burner wind tunnel is connected to the inlet of the far-infrared radiator. The far-infrared grain dryer which attaches | guides | derives the guide duct to the start end side part of a far-infrared radiator in the exterior state. 外気導入を遮断すべく遮蔽板を、案内ダクトの内周一部と遠赤外線放射体の外周部との間に設けてなる請求項1に記載の遠赤外線穀粒乾燥機。 The far-infrared grain dryer according to claim 1, wherein a shielding plate is provided between an inner peripheral part of the guide duct and an outer peripheral part of the far-infrared radiator to block introduction of outside air. バーナは、燃焼盤の中央部に回転気化筒を備え、気化筒の内側に設ける燃料ノズルからの噴出燃料が燃焼火炎を受けて加熱する気化筒によって気化され燃焼盤から噴出しながら燃焼を継続する気化型バーナに構成してなる請求項1又は請求項2に記載の遠赤外線穀粒乾燥機。 The burner has a rotary vaporization cylinder in the center of the combustion disk, and the fuel ejected from the fuel nozzle provided inside the vaporization cylinder is vaporized by the vaporization cylinder that receives and heats the combustion flame and continues to burn while being ejected from the combustion disk The far-infrared grain dryer according to claim 1 or 2, comprising a vaporization burner. 遮蔽板を案内ダクトの後部側に設けてなる請求項2又は3に記載の遠赤外線穀粒乾燥機。 The far-infrared grain dryer according to claim 2 or 3, wherein a shielding plate is provided on the rear side of the guide duct.
JP2004133009A 2004-04-28 2004-04-28 Far-infrared grain drier Pending JP2005315496A (en)

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WO2014192478A1 (en) * 2013-05-30 2014-12-04 日本碍子株式会社 Infrared heating unit, infrared heating device and drying device
JP2018071871A (en) * 2016-10-27 2018-05-10 井関農機株式会社 Grain drier
CN110762997A (en) * 2019-10-17 2020-02-07 义乌喵小乐宠物用品有限公司 Industrial chemicals drying device
CN110836590A (en) * 2019-11-26 2020-02-25 鲁如东 Processing machinery and processing method for sesame oil preparation pretreatment
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2014192478A1 (en) * 2013-05-30 2014-12-04 日本碍子株式会社 Infrared heating unit, infrared heating device and drying device
JP2018071871A (en) * 2016-10-27 2018-05-10 井関農機株式会社 Grain drier
CN110762997A (en) * 2019-10-17 2020-02-07 义乌喵小乐宠物用品有限公司 Industrial chemicals drying device
CN110836590A (en) * 2019-11-26 2020-02-25 鲁如东 Processing machinery and processing method for sesame oil preparation pretreatment
JP2021169928A (en) * 2020-05-14 2021-10-28 井関農機株式会社 Grain dryer
JP7099600B2 (en) 2020-05-14 2022-07-12 井関農機株式会社 Grain dryer
JP2022111277A (en) * 2020-05-14 2022-07-29 井関農機株式会社 grain dryer
JP7327589B2 (en) 2020-05-14 2023-08-16 井関農機株式会社 grain dryer
CN114471786A (en) * 2021-12-15 2022-05-13 怀宁县皖河长青米业有限公司 Cooling device based on rice processing

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