TW201505134A - 光學模組的封裝結構 - Google Patents

光學模組的封裝結構 Download PDF

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TW201505134A
TW201505134A TW102126691A TW102126691A TW201505134A TW 201505134 A TW201505134 A TW 201505134A TW 102126691 A TW102126691 A TW 102126691A TW 102126691 A TW102126691 A TW 102126691A TW 201505134 A TW201505134 A TW 201505134A
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light
light emitting
optical module
substrate
chip
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ming-da Du
yao-ting Ye
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Lingsen Precision Ind Ltd
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Abstract

本發明有關於一種光學模組的封裝結構,主要將光發射晶片及光接收晶片分別設於該基板之光發射區及光接收區;二封裝膠體分別包覆於光發射晶片及光接收晶片,且分別於光發射晶片及光接收晶片之上方形成一呈半球狀之第一、第二透鏡部;以及一封蓋以蓋封之方式固設於該基板與各該封裝膠體之上,具有一光發射孔及一光接收孔,且第一、第二透鏡部分別容置於光發射孔及光接收孔之中。藉此,本發明之光學模組封裝結構係可依需求作出不同屈率之封裝膠體,以有效提高光發射晶片之發光效率,並提升光接收晶片之接收效率。

Description

光學模組的封裝結構
本發明係與封裝結構有關,特別是指一種光學模組的封裝結構。
目前近接光學感測模組儼然已成為新一代智慧型電子裝置(例如智慧型手機)的主流技術選擇,當該電子裝置貼近耳朵(臉部偵測)或者放置於口袋中時,該模組將立即關閉螢幕顯示以節省耗電並避免意外的碰觸,以帶來更佳的使用體驗,而該模組之作動原理係利用一光發射晶片發射(例如發光二極體LED)一光源,該光源經由物體表面之反射而投射至一光接收晶片,再轉換成電子訊號進行後續處理。
然而,上述習用之近接光學感測模組於封裝完成後,由於該模組之光發射晶片所發出之光源經由物體表面反射後,該光源之功率往往已大為降低,使得相鄰之光接收晶片所接收之光訊號產生不良,甚至接收不到,進而造成上述智慧型電子裝置之訊號無法穩定且精確地作判讀。
本發明之主要目的在於提供一種光學模組的封裝結構,其可有效提高光發射晶片之發光效率,並改善光接收晶片接收不良之缺失。
本發明之次要目的在於提供一種光學模組的封裝結構,其可有效降低封裝成本,進而提升產品之競爭力。
為了達成上述之目的,本發明之光學模組的封裝結構包含有一基板、一光發射晶片、一光接收晶片、二封裝膠體以及一封蓋,該基板定義出一光發射區及一光接收區;該光發射晶片及該光接收晶片分別設於該基板之光發射區及光接收區;各該封裝膠體分別包覆於該光發射晶片及該光接收晶片,且各該封裝膠體分別於該光發射晶片及該光接收晶片之上方形成一呈半球狀之第一、第二透鏡部;以及該封蓋係以蓋封方式固設於該基板與各該封裝膠體之上,且該封蓋具有一光發射孔及一光接收孔,該光發射孔及該光接孔分別位於該光發射晶片及該光接收晶片之上方,且該第一、第二透鏡部分別容置於該光發射孔及該光接收孔之中。
其中各該封裝膠體之第一、第二透鏡部的屈率可為相同或不相同。
其中各該封裝膠體為樹脂。
其中該封蓋為一體成型,且為不透光之樹脂。
其中該基板為有機材質之雙馬來醯亞胺三嗪(Bismaleimide Triazine)基板等非陶瓷基板。
本發明另提供一種光學模組的封裝方法,該方法包含有下列步驟:(a)於基板上定義出一光發射區及一光接收區;(b)將光發射晶片與光接收晶片電性連接於基板上;(c)形成一可透光之封裝膠體於該光發射晶片與該光接收晶片;以及 (d)蓋封一不透光之封蓋於該封裝膠體及該基板之上。
其中該電性連接之方法係為打線製程及上片製程。
其中該封裝膠體係以模壓方式所形成。
其中該封蓋係以蓋封方式所形成。
其中更包含有一步驟(e),係將該步驟(a)至步驟(d)所製成之該光學模組進行切割或衝切。
於此,本發明之光學模組的封裝結構可依需求作出不同屈率之封裝膠體,以有效提高光發射晶片之發光效率,並提升光接收晶片之接收品質,更可藉由蓋封之封裝製程將該封蓋罩蓋於該基板上,使光學模組的封裝結構較為精簡,以此降低封裝之成本。
為使 貴審查委員能進一步了解本發明之構成、特徵及其目的,以下乃舉本發明之若干實施例,並配合圖式詳細說明如後,同時讓熟悉該技術領域者能夠具體實施,惟以下所述者,僅係為了說明本發明之技術內容及特徵而提供之一實施方式,凡為本發明領域中具有一般通常知識者,於了解本發明之技術內容及特徵之後,以不違背本發明之精神下,所為之種種簡單之修飾、替換或構件之減省,皆應屬於本發明意圖保護之範疇。
10‧‧‧光學模組的封裝結構
20‧‧‧基板
22‧‧‧光發射區
24‧‧‧光接收區
30‧‧‧光發射晶片
40‧‧‧光接收晶片
50‧‧‧封裝膠體
52‧‧‧第一透鏡部
54‧‧‧第二透鏡部
60‧‧‧封蓋
62‧‧‧光發射孔
64‧‧‧光接收孔
以下將藉由所列舉之實施例,配合隨附之圖式,詳細說明本發明之技術內容及特徵,其中: 第1圖為本發明一較佳實施例所提供之俯視圖。
第2圖為本發明該較佳實施例所提供之剖視圖,其為第1圖沿2-2剖線。
第3圖為本發明該較佳實施例所提供之封裝流程示意圖。
請先參閱第1圖至第2圖所示,本發明一較佳實施例所提供之光學模組的封裝結構10,係切割取自於一般封裝陣列(Array)之一模組,包含有一基板20、一光發射晶片30、光接收晶片40、二封裝膠體50以及一封蓋60。
該基板20於本較佳實施例係以有機材質之雙馬來醯亞胺三嗪(Bismaleimide Triazine,通稱BT)基板或玻璃纖維板(通稱FR4)等非陶瓷基板,藉此,該基板20之材料成本較低,且於該基板20之表面定義出一光發射區22及一光接收區24;該光發射晶片30及該光接收晶片40分別經上片(Die Attach)及打線(Wire Bond)製程而設於該基板20之光發射區22以及光接收區24中,其中該光發射晶片30用以發射光源,該光接收晶片40則用以接收由該光發射晶片30所發射出之光源;各該封裝膠體50之材質為透光之樹脂,例如透明的環氧樹脂(Epoxy Resin)為例,各該封裝膠體50係分別包覆於該光發射晶片30及該光接收晶片40,各該封裝膠體50分別於該光發射晶片30及該光接收晶片40之上方形成一呈半球狀之第一、第二透鏡部52、54;以及 該封蓋60,為一體成型且材質為不透光之樹脂,例如不透光之環氧樹脂(Epoxy Resin)為例,該封蓋60係以封蓋之方式罩設於該基板20與各該封裝膠體50之上,且該封蓋60具有一光發射孔62及一光接收孔64,該光發射孔62及該光接孔64分別位於該光發射晶片30及該光接收晶片40之上方,且各該封裝膠體50之第一、第二透鏡部52、54分別容置於該光發射孔30及該光接收孔40之中。如本發明較佳實施例中,該第一、第二透鏡部52、54的屈率可為相同或不相同,藉此以符合不同使用上之需求,當該第一透鏡部52之屈率越大時,該光發射晶片30所發射出之光源則可涵蓋較廣之區域,而當該第二透鏡部54之屈率越小時,該第二透鏡54部則會更有效地將反射之光源進行聚焦,於此使本發明之光學模組能有效地提高光發射晶片30之發光效率,並改善光接收晶片40接收不良之缺失。
請再參閱第3圖A至D所示,本發明之光學模組封裝流程,第一步驟A係於每一陣列基板(Substrate array)之單一基板20上定義出該光發射區22以及該光接收區24;第二步驟B接著將該光發射晶片30及該光接收晶片40分別利用上片(Die Attach)及打線(Wire Bond)製程而設置於該基板20之光發射區22與光接收區24中;第三步驟C為將各該透明之封裝膠體50以模壓(Mold)方式分別於該光發射晶片30及該光接收晶片40之上方形成一呈半球狀之第一、第二透鏡部52、54;第四步驟D為將該不透明之封蓋60以蓋封之封裝方式罩設於該基板20與各該封裝膠體50之上,且該封蓋具有 該光發射孔62及該光接收孔64,該光發射孔62及該光接孔64分別位於該光發射晶片30及該光接收晶片40之上方,且各該封裝膠體之第一、第二透鏡部52、54分別容置於該光發射孔62及該光接收孔64之中,藉此以完成本發明之光學模組的封裝結構。
如本發明之該較佳實施例,該第二步驟B至該第四步驟D係先將具該第一透鏡部52與該第二透鏡部54之半球狀結構的模具分別對位於該光發射晶片30及該光接收晶片40之預定位置,且位於該基板20之表面,接著將透明之樹脂填入該模具中並使該樹脂覆蓋於各該晶片30、40,待該透明之樹脂定型後將該模具退離,以形成一具半球狀之封裝膠體50,最後,將預先加工完成之該封蓋60以黏著之方式罩蓋於該基板20或各封裝膠體50或是該基板20與各該封裝膠體50之上即可完成本發明之光學模組的封裝結構10,如此封裝方法不僅可簡化繁雜之封裝製程,更可使整體之封裝成本降低,以增進產業之競爭力。
總括來說,本發明光學模組之光發射晶片30所發射的光源會透過該封裝膠體50之第一透鏡部52再經由該封蓋60的光發射孔62投射於物體之表面,並由該物體表面所反射的光源會再經由該封蓋60之光接收孔64接收而投射在該封裝膠體50之第二透鏡部54,並將該聚焦之光源透射至該光接收晶片40,最後該光接收晶片40會將所接收到的光訊號轉換成電子訊號來做運算處理,而在發射光源與接收光源之過程中,透過該封裝膠體50之第一透鏡部52讓該光發射 晶片30所發出之光源的發光功率提升,更藉由該封裝膠體50之第二透鏡部54來提升該光接收晶片40之接收功率,進而使得該光發射晶片30所發射的光源投射在不平整之物體表面上仍可讓該光接收晶片40確實且穩定地接收到反射之光源,更可藉由蓋封之封裝製程將該封蓋60罩蓋於該基板20上,使光學模組的封裝結構10較為精簡,以此降低封裝之成本。
本發明於前揭露實施例中所揭露的構成元件,僅為舉例說明,並非用來限制本案之範圍,其他等效元件的替代或變化,亦應為本案之申請專利範圍所涵蓋。
10‧‧‧光學模組封裝結構
20‧‧‧基板
22‧‧‧光發射區
24‧‧‧光接收區
30‧‧‧光發射晶片
40‧‧‧光接收晶片
50‧‧‧封裝膠體
52‧‧‧第一透鏡部
54‧‧‧第二透鏡部
60‧‧‧封蓋
62‧‧‧光發射孔
64‧‧‧光接收孔

Claims (10)

  1. 一種光學模組的封裝方法,該方法包含有下列步驟:(a)於基板上定義出一光發射區及一光接收區;(b)將光發射晶片與光接收晶片電性連接於基板上;(c)形成一可透光之封裝膠體於該光發射晶片與該光接收晶片;以及(d)蓋封一不透光之封蓋於該封裝膠體及該基板之上。
  2. 如申請專利範圍第1項所述之光學模組的封裝方法,其中該電性連接之方法係為打線製程及上片製程。
  3. 如申請專利範圍第1項所述之光學模組的封裝方法,其中該封裝膠體係以模壓方式所形成。
  4. 如申請專利範圍第1項所述之光學模組的封裝方法,其中該封蓋係以蓋封方式所形成。
  5. 如申請專利範圍第1項所述之光學模組的封裝方法,其中更包含有一步驟(e),係將該步驟(a)至步驟(d)所製成之該光學模組進行切割或衝切。
  6. 一種光學模組的封裝結構,包含有:一基板,定義出一光發射區及一光接收區;一光發射晶片,設於該基板之光發射區;一光接收晶片,設於該基板之光接收區;二封裝膠體,係為透光之材質,且分別包覆於該光發射晶片及該光接收晶片,各該封裝膠體分別於該光發射晶片及該光接收晶片之上方形成一呈半球狀之第一、第二透鏡部;以及 一封蓋,以蓋封方式固設於該基板與各該封裝膠體之上,具有一光發射孔及一光接收孔,該光發射孔及該光接孔分別位於該光發射晶片及該光接收晶片之上方,且該第一、第二透鏡部分別容置於該光發射孔及該光接收孔之中。
  7. 如申請專利範圍第6項所述之光學模組的封裝結構,其中各該封裝膠體之第一、第二透鏡部的屈率可為相同或不相同。
  8. 如申請專利範圍第6項所述之光學模組的封裝結構,其中各該封裝膠體為樹脂。
  9. 如申請專利範圍第6項所述之光學模組的封裝結構,其中該封蓋為一體成型,且為不透光之樹脂。
  10. 如申請專利範圍第6項所述之光學模組的封裝結構,其中該基板為有機材質之雙馬來醯亞胺三嗪(Bismaleimide Triazine)基板等非陶瓷基板。
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