TW201434097A - 封裝一半導體裝置之方法及封裝裝置 - Google Patents

封裝一半導體裝置之方法及封裝裝置 Download PDF

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TW201434097A
TW201434097A TW102147122A TW102147122A TW201434097A TW 201434097 A TW201434097 A TW 201434097A TW 102147122 A TW102147122 A TW 102147122A TW 102147122 A TW102147122 A TW 102147122A TW 201434097 A TW201434097 A TW 201434097A
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conductive
substrate
integrated circuit
circuit die
conductive ball
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TW102147122A
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TWI500091B (zh
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Jing-Cheng Lin
Po-Hao Tsai
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Taiwan Semiconductor Mfg
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    • H01L2924/3511—Warping

Abstract

一種封裝裝置，包括一底材、一導電球、一模鑄化合物層及一重分佈層。底材具有複數個穿透底材中介窗。導電球係連接於複數個穿透底材中介窗。模鑄化合物層係設置於底材及導電球之部分之上。導電球之一上表面係被凹入至模鑄化合物層之一上表面之下。重分佈層係設置於模鑄化合物層之上。重分佈層之部分係連接於導電球之被凹入之上表面。

Description

封裝一半導體裝置之方法及封裝裝置
本發明是有關於一種封裝裝置，特別是有關於一種封裝一半導體裝置之方法。
半導體裝置是被使用於多種電子應用之中，例如，個人電腦、行動電話、數位相機等。半導體裝置是藉由依序沉積隔離或介電層、導電層與半導電層於一半導體底材上以及使用微影圖刻各種材料層去形成電路元件而被典型地製造。數以百計之積體電路是典型地被製造於一單一半導體晶圓之上。個別之晶粒是藉由沿著一刻線鋸開積體電路而被分割。個別之晶粒然後是被分別封裝於多晶片模組之中。
藉由連續減小特徵尺寸，半導體工業係持續改善各種電子元件(例如，電晶體、二極體、電阻器、電容器等)之集成密度，其可允許更多之元件被整合至一指定區域之中。這些較小之電子元件亦需要較小之封裝，其係利用較小之區域於一些應用之中。堆疊式封裝(package-on-package，PoP)裝置是一些最近之封裝設計，其中，多個晶粒是被垂直堆疊於一封裝之中。
本發明基本上採用如下所詳述之特徵以為了要解 決上述之問題。
本發明之一實施例提供一種封裝一半導體裝置之方法，其包括：提供一第一積體電路晶粒，其中，該第一積體電路晶粒係連接於一底材之一第一表面，以及該底材具有複數個穿透底材中介窗；連接一導電球於位於該底材之一第二表面上之每一個穿透底材中介窗，其中，該第二表面係相對於該第一表面；連接一第二積體電路晶粒於該底材之該第二表面；成型一模鑄化合物於該導電球、該第二積體電路晶粒及該底材之該第二表面之上；從該導電球之一上表面移除該模鑄化合物；使該導電球之該上表面凹入；以及成型一重分佈層於該導電球之該上表面及該模鑄化合物之上。
根據上述之實施例，從該導電球之一上表面移除該模鑄化合物之步驟更包括：從設置於該第二積體電路晶粒上之複數個導電凸塊之一上表面移除該模鑄化合物。
根據上述之實施例，使該導電球之該上表面凹入之步驟更包括：使設置於該第二積體電路晶粒上之該等導電凸塊之該上表面凹入。
根據上述之實施例，成型一重分佈層之步驟包括：連接該重分佈層之部分於設置於該第二積體電路晶粒上之該等導電凸塊。
根據上述之實施例，使該導電球之該上表面凹入之步驟包括：蝕刻該導電球。
根據上述之實施例，從該導電球之一上表面移除該模鑄化合物之步驟包括：研磨該模鑄化合物。
根據上述之實施例，成型一重分佈層之步驟包括：連接該重分佈層之部分於該導電球。
本發明之另一實施例提供一種封裝一半導體裝置之方法，其包括：附著一第一積體電路晶粒於一載體晶圓，其中，該第一積體電路晶粒係連接於一底材，該底材具有複數個穿透底材中介窗，該底材具有一第一表面及一第二表面，該第二表面係相對於該第一表面，該第一積體電路晶粒係連接於該底材之該第一表面，以及該等穿透底材中介窗係從該第一表面延伸至該底材之該第二表面；連接一第一導電球於位於該底材之該第二表面上之每一個穿透底材中介窗；連接一第一積體電路晶粒於該底材之該第二表面；成型一模鑄化合物層於該第一導電球、該第二積體電路晶粒及該底材之該第二表面之上；研磨該模鑄化合物層以暴露該第一導電球之一上表面；使該第一導電球之該上表面凹入；成型一重分佈層於該第一導電球之該上表面及該模鑄化合物層之一上表面之上；成型複數個第二導電球於該重分佈層之上；以及移除該載體晶圓。
根據上述之實施例，使該第一導電球之該上表面凹入之步驟更包括：使該第一導電球之該上表面凹入大約10微米或小於10微米。
根據上述之實施例，研磨該模鑄化合物層之步驟包括：機械研磨該模鑄化合物層。
根據上述之實施例，研磨該模鑄化合物層之步驟係留下一殘留物於該模鑄化合物層之一上表面以及該第一導電球之該上表面之上。
根據上述之實施例，使該第一導電球之該上表面凹入之步驟包括：一化學蝕刻製程，以及該化學蝕刻製程係從該模鑄化合物層之該上表面以及該第一導電球之該上表面移除該殘留物。
根據上述之實施例，研磨該模鑄化合物層之步驟係暴露設置於該第二積體電路晶粒上之複數個導電凸塊之一上表面，以及成型一重分佈層之步驟包括：成型一第一保護層於該第一導電球之該上表面、該模鑄化合物層及該等導電凸塊之上；圖刻該第一保護層，以暴露該第一導電球之該上表面以及該等導電凸塊之該上表面；成型一第一導電材料於該第一保護層、該第一導電球之該上表面及該等導電凸塊之該上表面之上；圖刻該第一導電材料；成型一第二保護層於被圖刻之該第一導電材料及該第一保護層之上；圖刻該第二保護層；成型一第二導電材料於被圖刻之該第二保護層之上；以及圖刻該第二導電材料。
根據上述之實施例，成型一第一導電材料及圖刻該第一導電材料之步驟包括：成型該重分佈層之複數個接點及複數個扇出區域，成型一第二導電材料及圖刻該第二導電材料之步驟包括：成型一球下金屬化結構，以及成型複數個第二導電球於該重分佈層之上之步驟包括：連接該等第二導電球於該球下金屬化結構。
本發明之又一實施例提供一種封裝裝置，其包括一底材，具有複數個穿透底材中介窗；一導電球，連接於該等穿透底材中介窗；一模鑄化合物層，設置於該底材及該導電球 之部分之上，其中，該導電球之一上表面係被凹入至該模鑄化合物層之一上表面之下；以及一重分佈層，設置於該模鑄化合物層之上，其中，該重分佈層之部分係連接於該導電球之被凹入之該上表面。
根據上述之實施例，該導電球包括焊錫、銅或一銅芯。
本發明之再一實施例提供一種被封裝之半導體裝置，其包括根據申請專利範圍第15項所述之封裝裝置，其中，該底材具有一第一表面及一第二表面，該第二表面係相對於該第一表面，該導電球係連接於該第一表面，該被封裝之半導體裝置具有連接於該底材之該第一表面之一第一積體電路晶粒，以及該第一積體電路晶粒之複數個導電凸塊係連接於該重分佈層之部分。
根據上述之實施例，該第一積體電路晶粒之該等導電凸塊係實質上與該模鑄化合物層之該上表面共平面。
根據上述之實施例，該第一積體電路晶粒之該等導電凸塊係被凹入至該模鑄化合物層之該上表面之下。
根據上述之實施例，該被封裝之半導體裝置更包括一第二積體電路晶粒，係連接於該底材之該第二表面。
為使本發明之上述目的、特徵和優點能更明顯易懂，下文特舉較佳實施例並配合所附圖式做詳細說明。
100‧‧‧部分被封裝之半導體裝置
114a、114b‧‧‧第一積體電路晶粒
102‧‧‧內插底材、底材
104‧‧‧穿透底材中介窗
106‧‧‧第一側邊、第一表面
108‧‧‧第二側邊、第二表面
110、112‧‧‧接合墊
113‧‧‧積體電路晶粒固定區
116a、116b‧‧‧電線
118‧‧‧模鑄化合物
120‧‧‧載體晶圓
122、128‧‧‧黏著劑
124‧‧‧導電球
126‧‧‧積體電路固定區
130‧‧‧第二積體電路晶粒
132‧‧‧導電凸塊
134‧‧‧模鑄化合物、模鑄化合物層
136‧‧‧研磨製程
138‧‧‧殘留物
140‧‧‧蝕刻製程
142、144‧‧‧凹入部
146‧‧‧第一保護層
148‧‧‧第一導電材料
150‧‧‧第二保護層
152‧‧‧第二導電材料
154‧‧‧重分佈層
156‧‧‧第二導電球
160‧‧‧被封裝之半導體裝置
d1‧‧‧尺寸
第1圖至第13圖係顯示根據本發明之封裝積體電路晶粒之 方法之剖面示意圖；第14圖及第15圖係顯示第13圖中之被封裝之半導體裝置之部分之細部剖面示意圖；以及第16圖係顯示根據本發明之封裝一半導體裝置之方法之流程圖。
茲配合圖式說明本發明之較佳實施例。
有關本發明之前述及其他技術內容、特點與功效，在以下配合參考圖式之一較佳實施例的詳細說明中，將可清楚的呈現。以下實施例中所提到的方向用語，例如：上、下、左、右、前或後等，僅是參考附加圖式的方向。因此，使用的方向用語是用來說明並非用來限制本發明。
第1圖至第13圖係顯示根據本發明之一些實施例之封裝積體電路晶粒之方法之剖面示意圖。請參閱第1圖，一部分被封裝之半導體裝置100是被提供。部分被封裝之半導體裝置100具有一或多個第一積體電路晶粒114a及114b。第一積體電路晶粒114a及114b是附著於一內插底材102。根據一些實施例，部分被封裝之半導體裝置100將是以一第二積體電路晶粒130被封裝(參見第4圖)。
如第1圖所示，底材102包括有一矽底材、一矽或玻璃內插物、一印刷電路板(PCB)、一有機層壓底材或其他形式之底材。底材102具有複數個穿透底材中介窗(through substrate vias，TSVs)104。穿透底材中介窗104是從底材102之一第一側邊106延伸至底材102之一第二側邊108。穿透底材中 介窗104具有一導電材料以及提供垂直電性連接從底材102之第一側邊106至底材102之第二側邊108。複數個接合墊110是連接於位於底材102之第一側邊106上之一或多個穿透底材中介窗104，以及複數個接觸墊112是連接於位於底材102之第二側邊108上之一或多個穿透底材中介窗104。
一第一積體電路晶粒114a是連接於位於底材102之一積體電路晶粒固定區113中之底材102。第一積體電路晶粒114a可以是利用一黏著劑、膠帶或其他方式附著於底材102。第一積體電路晶粒114a是利用電線116a電性連接於接合墊110。第一積體電路晶粒114b可以是利用一黏著劑、膠帶或其他方式附著於第一積體電路晶粒114a之一上表面。第一積體電路晶粒114b是利用電線116b電性連接於接合墊110。在第1圖之中，第一積體電路晶粒114a及114b是被顯示連接於相同之接合墊110。然而，在其他實施例之中，第一積體電路晶粒114a及114b是連接於不同之接合墊110。
部分被封裝之半導體裝置100可以具有一第一積體電路晶粒114a，或部分被封裝之半導體裝置100可以具有兩個堆疊之第一積體電路晶粒114a及114b，其可以具有不同之尺寸或相同之尺寸。第一積體電路晶粒114a及114b可以具有一或多個半導電材料層、一或多個導電材料層、一或多個介電材料層。一模鑄化合物118是被成型於垂直堆疊之第一積體電路晶粒114a及114b之上、電線116a及116b之上以及底材102之暴露部分之上。
為了以另外之第二積體電路晶粒130封裝部分被 封裝之半導體裝置100，一載體晶圓120是被提供，如第2圖所示。載體晶圓120具有一矽底材、一矽或玻璃內插物、一印刷電路板(PCB)或一有機層壓底材。載體晶圓120可以具有其他形式之晶圓或材料。一黏著劑122是被施加於載體晶圓120之上。黏著劑122可以具有一黏膠、層壓塗佈、金屬薄片或其他形式之黏著劑。顯示於第1圖中之部分被封裝之半導體裝置100是被反轉以及被附著於載體晶圓120上之黏著劑122，如第3圖所示。複數個部分被封裝之半導體裝置100是被附著於載體晶圓120上之黏著劑122以及被處理。在封裝製程完成後，被封裝之半導體裝置是被單一化。
複數個導電球124是附著於位於底材102之第二側邊108上之接觸墊112，亦如第3圖所示。導電球124具有焊錫、銅或其他熔點最低的導電材料。在一些實施例之中，導電球124具有焊錫、銅或一銅芯。導電球124可以繞著底材102之周緣被成型或沿著底材102之兩個或更多個側邊被成型。導電球124可以被成型於一或多個列之中，繞著位於底材102之第二側邊108上之一積體電路固定區126之周緣。舉例來說，導電球124可以各種球形陣列(BGA)配置被成型。導電球124及接觸墊112可以其他型態被配置。
一第二積體電路晶粒130是利用一黏著劑128附著於底材102之積體電路固定區126，如第4圖所示。第二積體電路晶粒130具有複數個導電凸塊132。導電凸塊132可以包括有焊錫凸塊、受控制塌陷晶片連接(C4)凸塊、銅凸塊或其他形式之熔點最低的材料。
一模鑄化合物134是被成型於第二積體電路晶粒130、導電球124及底材102之暴露部分之上，如第5圖所示。模鑄化合物134具有一絕緣材料，例如，一聚合物、一模鑄填充材料或其他的絕緣物。模鑄化合物134在此亦可被稱為是一模鑄化合物層134。
模鑄化合物134之一上部然後是利用一研磨製程136被移除於導電球124之上表面，如第6圖所示。研磨製程136亦會導致模鑄化合物134從導電凸塊132之上表面移除。在一些實施例之中，研磨製程136包括有一機械研磨製程。此外，其他形式之研磨製程136可以被使用。舉例來說，移除模鑄化合物134之上部包括研磨模鑄化合物134。
研磨製程136可以留下一殘留物138於模鑄化合物134之一上表面、導電球124及/或導電凸塊132之上。在其他實施例之中，由於研磨製程136，一殘留物138不是被成型於模鑄化合物134之上表面之上。殘留物138可以具有模鑄化合物134、導電球124及/或導電凸塊132之材料。殘留物138可以包括一或多個導電及/或絕緣材料。在一些實施例之中，殘留物之至少部分包括SnOx。
接著，一蝕刻製程140是被使用去使導電球124凹入，如第7圖所示。只有一部分被封裝之半導體裝置100及第二積體電路晶粒130是被顯示於第7圖之中。蝕刻製程140包括一化學蝕刻製程，其是被採用去使導電球124凹入，但不會使模鑄化合物134凹入。蝕刻製程140包括選擇性蝕刻導電球124之材料。蝕刻製程140可以包括一軟性化學蝕刻以及可以包括 KOH、蟻酸、H2SO4、一HF與HNO3混合物或一HClO4與H3COOH混合物。在一些實施例之中，蝕刻製程140會形成凹入部142於導電球124之上表面之中。在一些實施例之中，使導電球124之上表面凹入包括蝕刻導電球124。
成型於一導電球124中之一凹入部142之一剖視圖是被顯示於第8圖之中。使導電球124之上表面凹入包括使第一導電球之上表面凹入，藉由具有大約10μm或更少之一尺寸d1於模鑄化合物134之一上表面之下，在研磨製程136之後。此外，凹入部142之尺寸d1可以包括其他數值。
在一些實施例之中，蝕刻製程140亦會導致一凹入部144成型於第二積體電路晶粒130之導電凸塊132之上表面之中，如第9圖所示。在第二積體電路晶粒130之導電凸塊132之上表面之中之凹入部144可以具有一尺寸d1於模鑄化合物134之一上表面之下，其中，導電凸塊132之凹入部144之尺寸d1可以是實質上等於或不同於導電球124之凹入部142之尺寸d1。在其他實施例之中，蝕刻製程140不會導致凹入部144成型於導電凸塊132之上表面之中。
在一些實施例之中，蝕刻製程140會有利地導致殘留物138(參見第6圖)從模鑄化合物134、導電球124及/或導電凸塊132之上表面移除掉。在殘留物138之部分包括一導電材料之實施例之中，短路及/或漏電是被防止於封裝之中，藉由該新穎之蝕刻製程140。
請參閱第10圖及第11圖，一重分佈層(RDL)154是被成型於模鑄化合物134之上表面之上、導電球124之凹入上表 面之上以及導電凸塊132之上表面之上。舉例來說，成型重分佈層154包括連接重分佈層154之部分於導電球124及/或設置於第二積體電路晶粒130上之導電凸塊132。
為了成型重分佈層154，具有一或多個絕緣材料或絕緣材料層之一第一保護層146是被成型於模鑄化合物134之上、導電球124之凹入上表面之上以及導電凸塊132之上表面之上，如第10圖所示。第一保護層146可以包括一聚合物、二氧化矽、氮化矽或其他絕緣材料。此外，第一保護層146可以包括其他材料。
第一保護層146是被圖刻以暴露導電球124之上表面以及導電凸塊132之上表面之至少部分。第一保護層146可以利用微影被圖刻，藉由形成一光阻層(未顯示)於第一保護層146之上、暴露光阻層於由一光罩所反射或傳遞之光線以及生成該光阻層。光阻層之暴露或未暴露區是被蝕刻掉，取決於光阻層是一正光阻或一負光阻。當第一保護層146之部分是被蝕刻掉時，光阻層然後是被使用為一蝕刻光罩。此外，第一保護層146可以利用其他方法被圖刻，例如，一直接圖刻法，其中，第一保護層146包括一光敏感材料。
一第一導電材料148是被成型於被圖刻之第一保護層146之上，如第10圖所示。第一導電材料148包括導體，例如，銅、鋁、鈦或其結合物。第一導電材料148亦可以包括其他材料。第一導電材料148是利用微影被圖刻成一所需圖案，如第11圖所示。第一導電材料148之部分是保持於第一保護層146中之圖案之中，以形成電性連接於導電球124及導電凸塊 132之上表面之接點或中介窗。位於第一保護層146之上表面上之第一導電材料148之部分可以具有扇出區域，其會形成側面或水平接線以及重分佈層154之連接。
一第二保護層150是被成型於被圖刻之第一導電材料148以及被圖刻之第一保護層146之上，如第11圖所示。第二保護層150可以包括與第一保護層146相似之材料。第二保護層150是利用對於第一保護層146相似之方法被圖刻，以及一第二導電材料152是被成型於被圖刻之第二保護層150之上。第二導電材料152係包括與第一導電材料148相似之材料。第二導電材料152然後是利用微影被圖刻。在一些實施例之中，第二導電材料152之部分包括有一球下金屬化(under-ball metallization，UBM)結構。
複數個第二導電球156是被成型於重分佈層154之第二導電材料152之部分之上，如第12圖所示。舉例來說，第二導電球156可以利用一球固定製程被成型。第二導電球156包括有焊錫或其他熔點最低的材料。此外，第二導電球156可以包括其他的材料，並且可以利用其他方法被成型。
載體晶圓120以及黏著劑122然後是利用一分離製程從被封裝之半導體裝置160被移除掉，如第13圖所示，其繪示了一被封裝之半導體裝置160，在倒轉封裝之後。被封裝之半導體裝置160是利用一晶粒鋸或其他單一化方法而被單一化，以形成複數個個別之被封裝之半導體裝置160。被封裝之半導體裝置160包括有堆疊式封裝(PoP)裝置，而每一個堆疊式封裝(PoP)裝置具有一部分被封裝之半導體裝置100以及連接 於部分被封裝之半導體裝置100之一嵌入之第二積體電路晶粒130。重分佈層154係提供接線之扇出區域以及用於被封裝之半導體裝置160之電性連接。
第14圖及第15圖係為顯示於第13圖中之被封裝之半導體裝置160之部分之剖面示意圖。第14圖係顯示由第一導電材料148所構成之接點。第一導電材料148是連接於具有凹入部142之一導電球124。第一導電材料148之一部分係填充位於導電球124中之凹入部142。在一些實施例之中，第一保護層146之一部分亦填充凹入部142之一部分。導電球124是連接於位於底材102上之一接觸墊112，以及接觸墊112是連接於位於底材102內之一穿透底材中介窗104。
第15圖係顯示由第一導電材料148所構成之接點。第一導電材料148是連接於第二積體電路晶粒130之導電凸塊132。第二積體電路晶粒130具有一凹入部144於其一表面之上。第一導電材料148之一部分係填充位於導電凸塊132中之凹入部144。在一些實施例之中，第一保護層146之一部分亦填充凹入部144之一部分。導電凸塊132是被設置於第二積體電路晶粒130之上，並且是被模鑄化合物134所封入。
在一些實施例之中，分別位於導電球124及導電凸塊132中之凹入部142及凹入部144係為弧形的。舉例來說，凹入部142及凹入部144可以是在一中心區域處較深的以及在邊緣區域處較淺的。此外，凹入部142及凹入部144在剖面上可以是方形的或錐形的。此外，凹入部142及凹入部144可以具有其他的形狀，取決於蝕刻製程140之形式及/或導電球124與導電 凸塊132之材料而定。
在一些實施例之中，在第二積體電路晶粒130上之導電凸塊132不是被凹入於模鑄化合物134之表面之下。舉例來說，在第二積體電路晶粒130上之導電凸塊132具有實質上與模鑄化合物134之上表面共平面之上表面。
第16圖係顯示根據本發明之封裝一半導體裝置之方法之一流程圖170。在步驟172，一第一積體電路晶粒114a是被提供。第一積體電路晶粒114a是連接於一底材102之一第一表面106，底材102具有複數個穿透底材中介窗104。在步驟174，一導電球124是連接於位於底材102之一第二表面108上之每一個穿透底材中介窗104。第二表面108是相對於底材102之第一表面106。在步驟176，一第二積體電路晶粒130是連接於底材102之第二表面108。在步驟178，一模鑄化合物134是成型於導電球124、第二積體電路晶粒130及底材102之第二表面108之上。在步驟180，模鑄化合物134是從導電球124之一上表面移除掉。在步驟182，導電球124之上表面是被凹入。在步驟184，一重分佈層154是被成型於導電球124之上表面及模鑄化合物134之上。
在此所敘述之積體電路晶粒114a、114b、130可以包括有主動元件或電路(未顯示)。積體電路晶粒114a、114b、130可以包括有矽或其他形式之半導電材料，其具有成型於其上之主動元件或電路。積體電路晶粒114a、114b、130可以包括有導電材料層、絕緣材料層及半導體元件(例如，電晶體、二極體、電容器、感應器及電阻器等。在一些實施例之中，第 一積體電路晶粒114a、114b包括有記憶裝置，以及第二積體電路晶粒130包括有一邏輯裝置或一處理器。此外，積體電路晶粒114a、114b、130可以包括有其他形式之功能性電路。
本發明之一些實施例包括有封裝半導體裝置之方法以及亦包括有使用在此所敘述之方法所封裝之被封裝之半導體裝置160。本發明之其他的實施例則包括有新穎的封裝裝置。
舉例來說，請再參閱第13圖，根據一些實施例，一封裝裝置包括有一底材102。底材102具有設置於其中之複數個穿透底材中介窗104。底材102包括有位於一側邊106上之一積體電路晶粒固定區113以及位於另一側邊108上之一積體電路晶粒固定區126。側邊108是相對於側邊106。一導電球124是連接於每一個穿透底材中介窗104，以及一模鑄化合物134是設置於底材102及導電球124之部分之上。導電球124之上表面包括有一凹入部142，並且是被凹入於模鑄化合物134之一表面之下。一重分佈層154是被設置於模鑄化合物134之上，以及重分佈層154之部分(例如，第一導電材料148之部分)是連接於導電球124之凹入上表面。在一些實施例之中，底材102包括有連接於每一個穿透底材中介窗104之一接觸墊112，以及每一個導電球124是連接於一接觸墊112。
本發明之一些實施例包括有被封裝之半導體裝置160。被封裝之半導體裝置160包括有連接於底材102之側邊108之一第二積體電路晶粒130。第二積體電路晶粒130之導電凸塊132是連接於封裝裝置之重分佈層154之部分。在一些實施例之 中，導電凸塊132亦是凹入於模鑄化合物134之上表面之下。在一些實施例之中，被封裝之半導體裝置160亦包括有連接於底材102之側邊106之第一積體電路晶粒114a及/或114b。
本發明之一些實施例之優點包括有提供新穎之封裝方法以及裝置，其中，一新穎之蝕刻製程140是被使用去移除由一研磨製程136所形成之一殘留物138，其可防止及/或降低在積體電路晶粒114a、114b、130之間的短路及漏電。重分佈層154之第一保護層146對於模鑄化合物134之改良的黏著是被達成，由於殘留物138之移除。殘留物138之部分可以含有SnOx，以及蝕刻製程140可有利地移除SnOx，因而可導致一改善之導電介面表面於導電球124及導電凸塊132之上。
對於模鑄化合物134之一熱預算能夠被降低，其可避免對於模鑄化合物134之一高固化溫度之需求，由於蝕刻製程140之施行，其可降低封裝之翹曲。舉例來說，藉由蝕刻製程140之施行，一高溫固化製程是被避免的。
只有一底材102是被需要的，以及第二積體電路晶粒130是被嵌入至封裝系統之中，而不需一額外的內插底材。一低成本三維封裝系統是被揭露，其具有一新穎的扇出內連結構。再者，新穎的封裝裝置及方法是容易施行於製造及封裝製程之中。
雖然本發明已以較佳實施例揭露於上，然其並非用以限定本發明，任何熟習此項技藝者，在不脫離本發明之精神和範圍內，當可作些許之更動與潤飾，因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。
100‧‧‧部分被封裝之半導體裝置
114a、114b‧‧‧第一積體電路晶粒
102‧‧‧內插底材、底材
104‧‧‧穿透底材中介窗
106‧‧‧第一側邊、第一表面
108‧‧‧第二側邊、第二表面
110、112‧‧‧接合墊
113‧‧‧積體電路晶粒固定區
116a、116b‧‧‧電線
118‧‧‧模鑄化合物
124‧‧‧導電球
126‧‧‧積體電路固定區
128‧‧‧黏著劑
130‧‧‧第二積體電路晶粒
132‧‧‧導電凸塊
134‧‧‧模鑄化合物、模鑄化合物層
146‧‧‧第一保護層
148‧‧‧第一導電材料
150‧‧‧第二保護層
152‧‧‧第二導電材料
154‧‧‧重分佈層
156‧‧‧第二導電球
160‧‧‧被封裝之半導體裝置

Claims (10)

  1. 一種封裝一半導體裝置之方法，包括：提供一第一積體電路晶粒，其中，該第一積體電路晶粒係連接於一底材之一第一表面，以及該底材具有複數個穿透底材中介窗；連接一導電球於位於該底材之一第二表面上之每一個穿透底材中介窗，其中，該第二表面係相對於該第一表面；連接一第二積體電路晶粒於該底材之該第二表面；成型一模鑄化合物於該導電球、該第二積體電路晶粒及該底材之該第二表面之上；從該導電球之一上表面移除該模鑄化合物；使該導電球之該上表面凹入；以及成型一重分佈層於該導電球之該上表面及該模鑄化合物之上。
  2. 如申請專利範圍第1項所述之封裝一半導體裝置之方法，其中，從該導電球之一上表面移除該模鑄化合物之步驟更包括：從設置於該第二積體電路晶粒上之複數個導電凸塊之一上表面移除該模鑄化合物。
  3. 如申請專利範圍第2項所述之封裝一半導體裝置之方法，其中，使該導電球之該上表面凹入之步驟更包括：使設置於該第二積體電路晶粒上之該等導電凸塊之該上表面凹入。
  4. 如申請專利範圍第2項所述之封裝一半導體裝置之方法，其中，成型一重分佈層之步驟包括：連接該重分佈層之部分於設置於該第二積體電路晶粒上之該等導電凸塊。
  5. 如申請專利範圍第1項所述之封裝一半導體裝置之方法，其中，從該導電球之一上表面移除該模鑄化合物之步驟包括：研磨該模鑄化合物。
  6. 如申請專利範圍第1項所述之封裝一半導體裝置之方法，其中，成型一重分佈層之步驟包括：連接該重分佈層之部分於該導電球。
  7. 一種封裝一半導體裝置之方法，包括：附著一第一積體電路晶粒於一載體晶圓，其中，該第一積體電路晶粒係連接於一底材，該底材具有複數個穿透底材中介窗，該底材具有一第一表面及一第二表面，該第二表面係相對於該第一表面，該第一積體電路晶粒係連接於該底材之該第一表面，以及該等穿透底材中介窗係從該第一表面延伸至該底材之該第二表面；連接一第一導電球於位於該底材之該第二表面上之每一個穿透底材中介窗；連接一第一積體電路晶粒於該底材之該第二表面；成型一模鑄化合物層於該第一導電球、該第二積體電路晶粒及該底材之該第二表面之上；研磨該模鑄化合物層以暴露該第一導電球之一上表面；使該第一導電球之該上表面凹入；成型一重分佈層於該第一導電球之該上表面及該模鑄化合物層之一上表面之上；成型複數個第二導電球於該重分佈層之上；以及移除該載體晶圓。
  8. 如申請專利範圍第7項所述之封裝一半導體裝置之方法，其中，其中，研磨該模鑄化合物層之步驟係暴露設置於該第二積體電路晶粒上之複數個導電凸塊之一上表面，以及成型一重分佈層之步驟包括：成型一第一保護層於該第一導電球之該上表面、該模鑄化合物層及該等導電凸塊之上；圖刻該第一保護層，以暴露該第一導電球之該上表面以及該等導電凸塊之該上表面；成型一第一導電材料於該第一保護層、該第一導電球之該上表面及該等導電凸塊之該上表面之上；圖刻該第一導電材料；成型一第二保護層於被圖刻之該第一導電材料及該第一保護層之上；圖刻該第二保護層；成型一第二導電材料於被圖刻之該第二保護層之上；以及圖刻該第二導電材料。
  9. 如申請專利範圍第8項所述之封裝一半導體裝置之方法，其中，其中，成型一第一導電材料及圖刻該第一導電材料之步驟包括：成型該重分佈層之複數個接點及複數個扇出區域，成型一第二導電材料及圖刻該第二導電材料之步驟包括：成型一球下金屬化結構，以及成型複數個第二導電球於該重分佈層之上之步驟包括：連接該等第二導電球於該球下金屬化結構。
  10. 一種封裝裝置，包括： 一底材，具有複數個穿透底材中介窗；一導電球，連接於該等穿透底材中介窗；一模鑄化合物層，設置於該底材及該導電球之部分之上，其中，該導電球之一上表面係被凹入至該模鑄化合物層之一上表面之下；以及一重分佈層，設置於該模鑄化合物層之上，其中，該重分佈層之部分係連接於該導電球之被凹入之該上表面。
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