TW201401942A - Multilayer printed circuit board and method for manufacturing same - Google Patents

Multilayer printed circuit board and method for manufacturing same Download PDF

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TW201401942A
TW201401942A TW101122678A TW101122678A TW201401942A TW 201401942 A TW201401942 A TW 201401942A TW 101122678 A TW101122678 A TW 101122678A TW 101122678 A TW101122678 A TW 101122678A TW 201401942 A TW201401942 A TW 201401942A
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substrate
copper foil
layer
conductive
circuit
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TW101122678A
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TWI448223B (en
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Che-Wei Hsu
Shih-Ping Hsu
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Zhen Ding Technology Co Ltd
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Abstract

This disclosure relates to a method for manufacturing a multilayer printed circuit board. The method includes the following steps. First, a circuit substrate including an insulation base and a circuit pattern is provided. The circuit pattern includes an exposing portion and a laminating portion. Then a resisting film is attached on the exposing portion, and the resisting film includes a copper film and a peelable adhesive positioned between the copper film and the peelable adhesive. Next, a laminating substrate is laminated on the circuit pattern to form a multilayer circuit substrate. The laminating substrate includes a number of adhesive layer and a number of circuit layer laminated alternately. Each circuit layer has an opening corresponding to the exposing portion. Then laser beam is used to cut the laminating substrate along a boundary of the exposing portion. After cutting, portion of the laminating substrate which is above the resisting film is removed to expose the resisting film, and then the resisting film is removed to form a cavity in the multilayer circuit substrate. A multilayer printed circuit board manufactured by the above-mentioned method is also provided.

Description

多層電路板及其製作方法Multilayer circuit board and manufacturing method thereof

本發明涉及電路板技術,尤其涉及一種具有凹槽的多層電路板及其製作方法。The present invention relates to circuit board technology, and more particularly to a multilayer circuit board having a recess and a method of fabricating the same.

在資訊、通訊及消費性電子產業中,電路板是所有電子產品不可或缺的基本構成要件。隨著電子產品往小型化、高速化方向發展,電路板也從單面電路板往雙面電路板、多層電路板方向發展。多層電路板,尤其是內埋電子元器件的內埋式多層電路板更是得到廣泛的應用,請參見Takahashi, A.等人於1992年發表於IEEE Trans. on Components, Packaging, and Manufacturing Technology 的文獻“High density multilayer printed circuit board for HITAC M~880”。In the information, communications and consumer electronics industries, circuit boards are an essential component of all electronic products. With the development of electronic products in the direction of miniaturization and high speed, circuit boards have also evolved from single-sided circuit boards to double-sided circuit boards and multilayer circuit boards. Multilayer boards, especially buried multi-layer boards with embedded electronic components, are widely used, see Takahashi, A. et al., 1992, IEEE Trans. on Components, Packaging, and Manufacturing Technology. The document "High density multilayer printed circuit board for HITAC M~880".

內埋電子元器件的多層電路板一般具有一個凹槽,以埋置電子元器件。然而,開設凹槽時易於損傷凹槽底部的線路,造成電路板的失效以及組裝的不良,如此則影響電路板的良率和品質。A multilayer circuit board in which electronic components are embedded generally has a recess for embedding electronic components. However, when the groove is opened, the circuit at the bottom of the groove is easily damaged, causing failure of the circuit board and poor assembly, thus affecting the yield and quality of the circuit board.

有鑑於此,提供一種具有較好產品品質的具有凹槽的多層電路板及其製作方法實屬必要。In view of this, it is necessary to provide a multi-layer circuit board having a groove with a good product quality and a manufacturing method thereof.

以下將以實施例說明一種多層電路板及其製作方法。Hereinafter, a multilayer circuit board and a method of fabricating the same will be described by way of embodiments.

一種多層電路板的製作方法,包括步驟:提供線路基板,所述線路基板包括絕緣基底及貼合在絕緣基底表面的第一導電圖形,所述第一導電圖形具有暴露區及環繞連接所述暴露區的壓合區;在第一導電圖形的暴露區設置阻擋片,所述阻擋片包括銅箔片和位於銅箔片與暴露區之間的可剝膠片;在線路基板的第一導電圖形一側形成第一壓合基板從而獲得多層電路基板,所述第一壓合基板包括交替排列的多層黏結膠片和多層導電線路層,多層黏結膠片中的一層與第一導電圖形的壓合區相接觸,每相鄰兩層導電線路層之間均具有一層黏結膠片,每層導電線路層均具有與暴露區相對應的開口;在多層電路基板靠近第一壓合基板的一側以雷射沿暴露區的邊界切割第一壓合基板,以去除與阻擋片對應的部分第一壓合基板而暴露出阻擋片;以及去除阻擋片從而在多層電路基板中形成凹槽,所述暴露區暴露在所述凹槽中。A method of fabricating a multilayer circuit board, comprising the steps of: providing a circuit substrate, the circuit substrate comprising an insulating substrate and a first conductive pattern attached to a surface of the insulating substrate, the first conductive pattern having an exposed area and the surrounding connection a nip area of the region; a barrier sheet disposed in the exposed region of the first conductive pattern, the barrier sheet comprising a copper foil sheet and a peelable film between the copper foil sheet and the exposed region; and a first conductive pattern on the circuit substrate Forming a first press-bonding substrate on the side to obtain a multi-layer circuit substrate, the first press-bonding substrate comprising a plurality of layers of bonded film and a plurality of layers of conductive wiring layers, one of the plurality of bonded films contacting the nip of the first conductive pattern Each of the two adjacent conductive circuit layers has a layer of bonded film, and each layer of the conductive circuit layer has an opening corresponding to the exposed area; the side of the multilayer circuit substrate adjacent to the first pressed substrate is exposed by the laser Cutting the first pressing substrate by the boundary of the region to remove a portion of the first pressing substrate corresponding to the blocking sheet to expose the blocking sheet; and removing the blocking sheet to thereby A groove formed in the circuit board, the exposed areas are exposed in the groove.

優選的,在多層電路基板中形成凹槽之後,還包括在凹槽中安裝電子元器件的步驟,所述電子元器件與第一線路圖形的組裝區電連接。Preferably, after the recess is formed in the multilayer circuit substrate, the method further includes the step of mounting an electronic component in the recess, the electronic component being electrically connected to the assembly area of the first line pattern.

優選的,所述阻擋片的形狀、大小與暴露區對應一致,所述第一壓合基板的形狀、大小與線路基板對應一致。Preferably, the shape and size of the barrier sheet are consistent with the exposed area, and the shape and size of the first pressed substrate are consistent with the circuit substrate.

優選的,所述第一壓合基板包括第一黏結膠片、第一導電線路層、第三黏結膠片及第三導電線路層,在線路基板的第一導電圖形一側形成第一壓合基板包括步驟:提供第一銅箔和所述第一黏結膠片,並將所述第一銅箔和所述第一黏結膠片壓合在設置了阻擋片的線路基板上,使得第一黏結膠片位於第一銅箔和第一線路圖形之間;通過鑽孔及鍍覆技術在第一黏結膠片中形成至少一個第一盲導孔以電連接第一銅箔和第一線路圖形;通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第一銅箔從而將第一銅箔製成所述第一導電線路層,所述第一銅箔與暴露區對應的材料被完全去除從而在所述第一導電線路層中形成與暴露區對應的第一開口;提供第三銅箔和所述第三黏結膠片,並將所述第三銅箔和所述第三黏結膠片壓合於第一導電線路層上,並使得第三黏結膠片位於第三銅箔和第一導電線路層之間;通過鑽孔及鍍覆技術在第三黏結膠片中形成至少一個第三盲導孔以電連接第三銅箔和第一導電線路層;以及通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第三銅箔從而將第三銅箔製成所述第三導電線路層,所述第三銅箔與暴露區對應的材料被完全去除從而在所述第三導電線路層中形成與暴露區對應的第二開口。Preferably, the first pressing substrate comprises a first bonding film, a first conductive circuit layer, a third bonding film and a third conductive circuit layer, and forming a first pressing substrate on a side of the first conductive pattern of the circuit substrate comprises Step: providing a first copper foil and the first bonding film, and pressing the first copper foil and the first bonding film on a circuit substrate provided with a barrier sheet, so that the first bonding film is located at the first Between the copper foil and the first line pattern; forming at least one first blind via hole in the first bonding film by a drilling and plating technique to electrically connect the first copper foil and the first line pattern; through image transfer process and chemistry An etching process selectively etching the first copper foil to form the first copper foil into the first conductive wiring layer, the material of the first copper foil corresponding to the exposed region being completely removed to be in the first conductive wiring layer Forming a first opening corresponding to the exposed region; providing a third copper foil and the third bonding film, and pressing the third copper foil and the third bonding film onto the first conductive wiring layer, and Third bonding film position Between the third copper foil and the first conductive wiring layer; forming at least one third blind via hole in the third bonding film by a drilling and plating technique to electrically connect the third copper foil and the first conductive wiring layer; Selective etching of the third copper foil, such as a transfer process and a chemical etching process, to form a third copper foil into the third conductive wiring layer, the material of the third copper foil corresponding to the exposed region being completely removed so as to be A second opening corresponding to the exposed region is formed in the three conductive wiring layers.

優選的,所述第一壓合基板包括第一黏結膠片、第一導電線路層、第三黏結膠片、第三導電線路層、第五黏結膠片及第五導電線路層,在線路基板的第一導電圖形一側形成第一壓合基板包括步驟:提供第一銅箔和所述第一黏結膠片,並將所述第一銅箔和所述第一黏結膠片壓合在設置了阻擋片的線路基板上,使得第一黏結膠片位於第一銅箔和第一線路圖形之間;通過鑽孔及鍍覆技術在第一黏結膠片中形成至少一個第一盲導孔以電連接第一銅箔和第一線路圖形;通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第一銅箔從而將第一銅箔製成所述第一導電線路層,所述第一銅箔與暴露區對應的材料被完全去除從而在所述第一導電線路層中形成與暴露區對應的第一開口;提供第三銅箔和所述第三黏結膠片,並將所述第三銅箔和所述第三黏結膠片壓合於第一導電線路層上,並使得第三黏結膠片位於第三銅箔和第一導電線路層之間;通過鑽孔及鍍覆技術在第三黏結膠片中形成至少一個第三盲導孔以電連接第三銅箔和第一導電線路層;通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第三銅箔從而將第三銅箔製成所述第三導電線路層,所述第三銅箔與暴露區對應的材料被完全去除從而在所述第三導電線路層中形成與暴露區對應的第二開口;提供第五銅箔和所述第五黏結膠片,並將所述第五銅箔和所述第五黏結膠片壓合於第三導電線路層上,並使得第五黏結膠片位於第五銅箔和第三導電線路層之間;通過鑽孔及鍍覆技術在第五黏結膠片中形成至少一個第五盲導孔以電連接第五銅箔和第三導電線路層;以及通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第五銅箔從而將第五銅箔製成所述第五導電線路層,所述第五銅箔與暴露區對應的材料被完全去除從而在所述第五導電線路層中形成與暴露區對應的第三開口。Preferably, the first pressing substrate comprises a first bonding film, a first conductive circuit layer, a third bonding film, a third conductive circuit layer, a fifth bonding film and a fifth conductive circuit layer, first in the circuit substrate Forming the first pressing substrate on one side of the conductive pattern includes the steps of: providing a first copper foil and the first bonding film, and pressing the first copper foil and the first bonding film on a line provided with a blocking sheet Forming a first bonding film between the first copper foil and the first line pattern on the substrate; forming at least one first blind via hole in the first bonding film by a drilling and plating technique to electrically connect the first copper foil and the first a line pattern; selectively etching the first copper foil by an image transfer process and a chemical etching process to form the first copper foil into the first conductive wiring layer, the material of the first copper foil corresponding to the exposed region is completely Removing to form a first opening corresponding to the exposed region in the first conductive wiring layer; providing a third copper foil and the third bonding film, and pressing the third copper foil and the third bonding film Combined with the first conductive And a third bonding film is disposed between the third copper foil and the first conductive circuit layer; at least one third blind via hole is formed in the third bonding film by a drilling and plating technique to electrically connect the third copper a foil and a first conductive wiring layer; selectively etching the third copper foil by an image transfer process and a chemical etching process to form a third copper foil into the third conductive wiring layer, the third copper foil corresponding to the exposed region The material is completely removed to form a second opening corresponding to the exposed region in the third conductive wiring layer; a fifth copper foil and the fifth bonding film are provided, and the fifth copper foil and the first The five-bonded film is pressed onto the third conductive circuit layer, and the fifth adhesive film is located between the fifth copper foil and the third conductive circuit layer; at least one of the fifth adhesive film is formed by the drilling and plating technique a fifth blind via hole electrically connecting the fifth copper foil and the third conductive wiring layer; and selectively etching the fifth copper foil by an image transfer process and a chemical etching process to form the fifth copper foil into the fifth conductive wiring layer, The fifth copper foil The exposed region corresponding material is completely removed to expose the third opening is formed in the region corresponding to the fifth wiring layer.

優選的,所述第一黏結膠片的厚度等於阻擋片的厚度,所述第一黏結膠片具有與阻擋片相對應的收容通孔,將所述第一銅箔和所述第一黏結膠片壓合在設置了阻擋片的線路基板上時,所述阻擋片位於收容通孔中且與第一銅箔相接觸。Preferably, the thickness of the first adhesive film is equal to the thickness of the barrier sheet, and the first adhesive film has a receiving through hole corresponding to the barrier sheet, and the first copper foil and the first adhesive film are pressed together. When the barrier substrate is provided on the circuit substrate, the barrier sheet is located in the receiving through hole and is in contact with the first copper foil.

優選的,所述線路基板還包括第二導電圖形,所述第一導電圖形和第二導電圖形設置於絕緣基底的相對兩側,在線路基板的第一導電圖形一側形成第一壓合基板時,還在線路基板的第二導電圖形一側形成第二壓合基板,所述第二壓合基板也包括交替排列的多層黏結膠片和多層導電線路層,第二壓合基板中的多層黏結膠片中的一層與第二導電圖形相接觸,第二壓合基板中的每相鄰兩層導電線路層之間均具有一層黏結膠片。Preferably, the circuit substrate further includes a second conductive pattern, the first conductive pattern and the second conductive pattern are disposed on opposite sides of the insulating substrate, and the first pressing substrate is formed on a side of the first conductive pattern of the circuit substrate. And forming a second pressing substrate on a side of the second conductive pattern of the circuit substrate, the second pressing substrate also including a plurality of layers of bonded film and a plurality of conductive circuit layers alternately arranged, and the plurality of layers in the second pressing substrate are bonded One layer of the film is in contact with the second conductive pattern, and each adjacent two layers of the conductive layer in the second laminated substrate has a layer of bonded film.

優選的,在獲得多層電路基板之後,還在第一壓合基板表面形成第一防焊層,在第二壓合基板表面形成第二防焊層。Preferably, after obtaining the multilayer circuit substrate, a first solder resist layer is further formed on the surface of the first press-fit substrate, and a second solder resist layer is formed on the surface of the second press-bond substrate.

優選的,以雷射沿暴露區的邊界切割第一壓合基板後形成了與暴露區的邊界對應的環形切口,從阻擋片表面剝離被環形切口環繞的該部分第一壓合基板即暴露出阻擋片。Preferably, after the first pressing substrate is cut along the boundary of the exposed area by the laser, an annular slit corresponding to the boundary of the exposed area is formed, and the portion of the first pressed substrate surrounded by the annular slit is peeled off from the surface of the blocking sheet. Blocking sheet.

一種多層電路板,其由如上所述的製作方法製作而成,所述多層電路板包括壓合於一起的第一壓合基板和線路基板,所述線路基板包括絕緣基底及貼合在絕緣基底表面的第一導電圖形,所述第一導電圖形具有暴露區及環繞連接所述暴露區的壓合區,所述第一壓合基板包括交替排列的多層黏結膠片和多層導電線路層,多層黏結膠片中的一層與第一導電圖形的壓合區相接觸,每相鄰兩層導電線路層之間均具有一層黏結膠片,所述多層電路板具有一個貫穿第一壓合基板的且暴露在外的凹槽,所述凹槽與暴露區相對應,所述暴露區暴露在所述凹槽中。A multilayer circuit board manufactured by the manufacturing method as described above, the multilayer circuit board comprising a first press-bonded substrate and a circuit substrate laminated together, the circuit substrate comprising an insulating substrate and being bonded to the insulating substrate a first conductive pattern of the surface, the first conductive pattern having an exposed area and a nip area surrounding the exposed area, the first pressed substrate comprising a plurality of layers of bonded film and a plurality of layers of conductive lines, multi-layer bonding One layer of the film is in contact with the nip of the first conductive pattern, and each adjacent two layers of the conductive layer has a layer of bonded film, and the multilayer circuit board has a through-the-first substrate and is exposed a groove corresponding to the exposed area, the exposed area being exposed in the groove.

一種多層電路板,其由如上所述的製作方法製作而成,所述多層電路板包括第一壓合基板、線路基板和電子元器件,所述第一壓合基板和線路基板壓合於一起,所述線路基板包括絕緣基底及貼合在絕緣基底表面的第一導電圖形,所述第一導電圖形具有暴露區及環繞連接所述暴露區的壓合區,所述第一壓合基板包括交替排列的多層黏結膠片和多層導電線路層,多層黏結膠片中的一層與第一導電圖形的壓合區相接觸,每相鄰兩層導電線路層之間均具有一層黏結膠片,所述多層電路板具有一個貫穿第一壓合基板的且暴露在外的凹槽,所述凹槽與暴露區相對應,所述暴露區暴露在所述凹槽中,所述電子元器件容置於所述凹槽中且安裝於線路基板的暴露區。A multilayer circuit board fabricated by the manufacturing method as described above, the multilayer circuit board comprising a first press-bonded substrate, a circuit substrate, and an electronic component, the first press-bonded substrate and the circuit substrate being pressed together The circuit substrate includes an insulating substrate and a first conductive pattern attached to a surface of the insulating substrate, the first conductive pattern having an exposed area and a nip area surrounding the exposed area, the first pressed substrate including Alternatingly arranged multi-layer bonded film and multi-layer conductive circuit layer, one of the multi-layer bonded films is in contact with the nip of the first conductive pattern, and each adjacent two layers of the conductive circuit layer has a layer of adhesive film, the multi-layer circuit The plate has a groove extending through the first press-bonding substrate, the groove corresponding to the exposed area, the exposed area is exposed in the groove, and the electronic component is received in the concave The slot is mounted in the exposed area of the circuit substrate.

在本技術方案中,通過在線路基板的需要形成凹槽的暴露區設置了阻擋片,阻擋片可以阻擋開槽時雷射的燒蝕,從而可以保護線路基板中需要形成凹槽的暴露區的線路及焊盤不在開槽時受到損傷,使得電路板具有較好的品質。另外,由於設置了阻擋片,因此也不需要在暴露區的邊緣設計用於阻擋雷射燒蝕的銅環,因此,使得暴露區中可以設計線路及焊盤的區域不受限制。In the technical solution, by providing a barrier sheet in the exposed area of the circuit substrate where the groove is required to be formed, the barrier sheet can block the ablation of the laser when the groove is formed, thereby protecting the exposed area of the circuit substrate where the groove needs to be formed. The lines and pads are not damaged when they are slotted, which makes the board have better quality. In addition, since the barrier sheet is provided, it is not necessary to design a copper ring for blocking laser ablation at the edge of the exposed region, and therefore, the area in which the wiring and the pad can be designed in the exposed region is not limited.

下面將結合附圖及多個實施例,對本技術方案提供的多層電路板及其製作方法作進一步的詳細說明。The multi-layer circuit board provided by the technical solution and the manufacturing method thereof will be further described in detail below with reference to the accompanying drawings and embodiments.

本技術方案第一實施例提供的多層電路板的製作方法,包括步驟:The manufacturing method of the multi-layer circuit board provided by the first embodiment of the present technical solution includes the following steps:

第一步,請一併參閱圖1至圖3,提供線路基板10,所述線路基板包括絕緣基底100及貼合在絕緣基底100兩側的第一線路圖形11和第二線路圖形12。In the first step, referring to FIG. 1 to FIG. 3, a circuit substrate 10 is provided. The circuit substrate includes an insulating substrate 100 and a first line pattern 11 and a second line pattern 12 attached to both sides of the insulating substrate 100.

在本實施例中,所述線路基板10通過如下步驟形成:首先,提供如圖1所示的雙面覆銅基板13,所述雙面覆銅基板13包括所述絕緣基底100及貼合在絕緣基底100兩側的上側銅箔110和下側銅箔120;其次,通過鑽孔技術在雙面覆銅基板13中形成至少一個第一通孔,所述至少一個第一通孔貫穿絕緣基底100、上側銅箔110和下側銅箔120;然後通過化學鍍銅工藝和電鍍銅工藝在所述至少一個第一通孔內沈積銅層,從而將所述至少一個第一通孔製成第一導電孔101,如圖2所示;再次通過圖像轉移工藝和蝕刻工藝選擇性蝕刻上側銅箔110和下側銅箔120,即將上側銅箔110選擇性蝕刻製成第一線路圖形11,將下側銅箔120選擇性蝕刻製成第二線路圖形12,如圖3所示。第一線路圖形11和第二線路圖形12均可依據實際電路板的傳輸需求而設計,一般均包括多個焊盤和多條線路。In the present embodiment, the circuit substrate 10 is formed by first providing a double-sided copper-clad substrate 13 as shown in FIG. 1 , the double-sided copper-clad substrate 13 including the insulating substrate 100 and being bonded thereto An upper side copper foil 110 and a lower side copper foil 120 on both sides of the insulating substrate 100; secondly, at least one first through hole is formed in the double-sided copper clad substrate 13 by a drilling technique, the at least one first through hole penetrating the insulating substrate 100, an upper side copper foil 110 and a lower side copper foil 120; then depositing a copper layer in the at least one first through hole by an electroless copper plating process and an electroplating copper process, thereby forming the at least one first through hole a conductive hole 101, as shown in FIG. 2; the upper side copper foil 110 and the lower side copper foil 120 are selectively etched again by an image transfer process and an etching process, that is, the upper side copper foil 110 is selectively etched to form the first line pattern 11, The lower copper foil 120 is selectively etched into a second wiring pattern 12 as shown in FIG. Both the first line pattern 11 and the second line pattern 12 can be designed according to the transmission requirements of the actual circuit board, and generally include a plurality of pads and a plurality of lines.

在本實施方式中,請參閱圖3和圖4,定義所述第一線路圖形11包括暴露區111和環繞連接在暴露區111周圍的壓合區112。本實施例中暴露區111為長方形,其具有多個焊盤113及與多個焊盤113一一連接的多條線路114,而並不具有位於暴露區111邊緣的銅環。所述壓合區112環繞連接所述暴露區111,其至少具有多條線路。本領域技術人員可以理解,暴露區111中的焊盤113與線路114的數量和形狀依據電路板的電路設計而定,壓合區112中線路的數量和形狀也依據電路板的電路設計而定。在本實施例的圖4中,僅示意性繪出暴露區111的兩個焊盤113及兩條線路114,且並未繪示出壓合區112中的線路。In the present embodiment, referring to FIGS. 3 and 4, the first line pattern 11 is defined to include an exposed area 111 and a nip area 112 surrounding the exposed area 111. In the present embodiment, the exposed area 111 is rectangular, and has a plurality of pads 113 and a plurality of lines 114 connected to the plurality of pads 113 one by one, and does not have a copper ring located at the edge of the exposed area 111. The nip 112 surrounds the exposed area 111 and has at least a plurality of lines. It will be understood by those skilled in the art that the number and shape of the pads 113 and the lines 114 in the exposed region 111 depend on the circuit design of the circuit board, and the number and shape of the lines in the nip 112 are also determined according to the circuit design of the circuit board. . In FIG. 4 of the present embodiment, only two pads 113 and two lines 114 of the exposed region 111 are schematically depicted, and the lines in the nip 112 are not shown.

第二步,請參閱圖5,在第一線路圖形11的暴露區111設置阻擋片14,所述阻擋片14包括銅箔片141和可剝膠片142。可剝膠片142兩側均具有一定黏性,其一側貼合在暴露區111表面以及從暴露區111暴露出的絕緣基底100的表面,另一側貼合了銅箔片141,也就是說,可剝膠片貼合在銅箔片141與暴露區111之間。所述阻擋片14的形狀、大小與暴露區111完全對應,以可完全覆蓋暴露區111。即,所述可剝膠片142、銅箔片141的形狀、大小均與暴露區111完全對應。需要說明的是,可剝膠片142的黏性並不是很強,其貼合在暴露區111表面、絕緣基底100表面之後,在後續步驟中還可以比較輕易地從暴露區111表面、絕緣基底100表面剝離。In the second step, referring to FIG. 5, a barrier sheet 14 is disposed in the exposed region 111 of the first line pattern 11, and the barrier sheet 14 includes a copper foil sheet 141 and a peelable film 142. The peelable film 142 has a certain adhesiveness on both sides, one side of which is attached to the surface of the exposed area 111 and the surface of the insulating substrate 100 exposed from the exposed area 111, and the other side is bonded with the copper foil piece 141, that is, The peelable film is bonded between the copper foil sheet 141 and the exposed region 111. The shape and size of the barrier sheet 14 correspond exactly to the exposed area 111 so as to completely cover the exposed area 111. That is, the shape and size of the peelable film 142 and the copper foil piece 141 all correspond to the exposed area 111. It should be noted that the detachable film 142 is not very viscous. After being attached to the surface of the exposed region 111 and the surface of the insulating substrate 100, the surface of the exposed region 111 and the insulating substrate 100 can be relatively easily obtained in a subsequent step. Surface peeling.

第三步,請一併參閱圖6至圖11,在線路基板10的第一線路圖形11一側形成第一壓合基板21,在第二線路圖形12一側形成第二壓合基板22,並使得第一壓合基板21與第一線路圖形11電導通,第二壓合基板22與第二線路圖形12電導通,從而獲得多層電路基板。In the third step, referring to FIG. 6 to FIG. 11 , a first pressing substrate 21 is formed on the first line pattern 11 side of the circuit substrate 10 , and a second pressing substrate 22 is formed on the second line pattern 12 side. The first pressing substrate 21 is electrically connected to the first wiring pattern 11, and the second pressing substrate 22 is electrically conducted to the second wiring pattern 12, thereby obtaining a multilayer circuit substrate.

所述第一壓合基板21、第二壓合基板22均可以為兩層基板、三層基板或者更多層的基板。在本實施例中,以第一壓合基板21、第二壓合基板22均為兩層基板,均包括交替排列的兩層黏結膠片和兩層導電線路層,多層電路基板為六層電路基板為例進行說明。具體地,形成第一壓合基板21、第二壓合基板22包括以下步驟:Each of the first pressed substrate 21 and the second pressed substrate 22 may be a two-layer substrate, a three-layer substrate, or a plurality of substrates. In this embodiment, the first press-substrate substrate 21 and the second press-substrate substrate 22 are two-layer substrates, each of which includes two layers of bonded film and two layers of conductive circuit layers alternately arranged, and the multi-layer circuit substrate is a six-layer circuit substrate. Give an example for explanation. Specifically, forming the first pressed substrate 21 and the second pressed substrate 22 includes the following steps:

首先,請參閱圖6,提供第一銅箔210、第一黏結膠片212、第二銅箔220及第二黏結膠片222。所述第一黏結膠片212具有與阻擋片14相對應的收容通孔213,即,收容通孔213與阻擋片14的位置、形狀、大小相對應,用於收容阻擋片14。第一黏結膠片212的厚度大於或者等於阻擋片14的厚度。第一銅箔210、第一黏結膠片212、第二銅箔220及第二黏結膠片222的形狀、大小均與線路基板10的形狀、大小相對應。將第一黏結膠片212放置在第一線路圖形11上且使得阻擋片14位於收容通孔213中,將第一銅箔210放置在第一黏結膠片212上側,將第二黏結膠片222設置在第二線路圖形12下方,將第二銅箔220放置在第二黏結膠片222下側,即,將第一銅箔210、第一黏結膠片212、線路基板10、第二黏結膠片222及第二銅箔220依次堆疊並對齊;然後將堆疊的第一銅箔210、第一黏結膠片212、線路基板10、第二黏結膠片222及第二銅箔220放入壓合機,一次壓合所述第一銅箔210、第一黏結膠片212、線路基板10、第二黏結膠片222及第二銅箔220,形成一個四層壓合板10a,如圖7所示。在本實施例中,第一黏結膠片212的厚度與阻擋片14的厚度相同,且壓合時阻擋片14恰位於收容通孔213中,因此阻擋片14與第一銅箔210直接接觸。即,阻擋片14位於第一銅箔210與暴露區111之間。當然,在其他實施例中,如果第一黏結膠片212的厚度大於阻擋片14的厚度,由於第一黏結膠片212的材料在壓合過程中會軟化流動而填充第一線路圖形的間隙,因此不論第一黏結膠片212有無開設收容通孔213,均可能使得阻擋片14不與第一銅箔210直接接觸,而使得阻擋片14與第一銅箔210之間具有第一黏結膠片212的材料。或者,如果第一黏結膠片212的厚度等於阻擋片14的厚度,且壓合之前不在第一黏結膠片212中開設收容通孔213,也會使得阻擋片14與第一銅箔210之間具有第一黏結膠片212的材料。First, referring to FIG. 6, a first copper foil 210, a first adhesive film 212, a second copper foil 220, and a second adhesive film 222 are provided. The first adhesive film 212 has a receiving through hole 213 corresponding to the blocking piece 14 , that is, the receiving through hole 213 corresponds to the position, shape and size of the blocking piece 14 for receiving the blocking piece 14 . The thickness of the first adhesive film 212 is greater than or equal to the thickness of the barrier sheet 14. The shapes and sizes of the first copper foil 210, the first adhesive film 212, the second copper foil 220, and the second adhesive film 222 correspond to the shape and size of the circuit substrate 10. The first bonding film 212 is placed on the first line pattern 11 and the blocking sheet 14 is placed in the receiving through hole 213, the first copper foil 210 is placed on the upper side of the first bonding film 212, and the second bonding film 222 is placed in the first layer. The second copper foil 220 is placed on the lower side of the second bonding film 222, that is, the first copper foil 210, the first bonding film 212, the circuit substrate 10, the second bonding film 222, and the second copper. The foils 220 are sequentially stacked and aligned; then the stacked first copper foil 210, the first adhesive film 212, the circuit substrate 10, the second adhesive film 222, and the second copper foil 220 are placed in a press machine, and the first press is performed. A copper foil 210, a first adhesive film 212, a circuit substrate 10, a second adhesive film 222, and a second copper foil 220 form a four-ply laminate 10a, as shown in FIG. In the present embodiment, the thickness of the first adhesive film 212 is the same as the thickness of the barrier sheet 14, and the barrier sheet 14 is located in the receiving through hole 213 when pressed, so that the barrier sheet 14 is in direct contact with the first copper foil 210. That is, the barrier sheet 14 is located between the first copper foil 210 and the exposed region 111. Of course, in other embodiments, if the thickness of the first adhesive film 212 is greater than the thickness of the barrier sheet 14, since the material of the first adhesive film 212 softens and flows during the pressing process to fill the gap of the first line pattern, Whether or not the first bonding film 212 is provided with the receiving through hole 213 may cause the blocking sheet 14 not to directly contact the first copper foil 210, so that the material of the first bonding film 212 is formed between the blocking sheet 14 and the first copper foil 210. Alternatively, if the thickness of the first adhesive film 212 is equal to the thickness of the barrier sheet 14, and the receiving through hole 213 is not formed in the first adhesive film 212 before the pressing, the barrier sheet 14 and the first copper foil 210 are also provided. A material that bonds the film 212.

其次,通過鑽孔技術在四層壓合板10a中形成至少一個第一盲孔和至少一個第二盲孔,所述至少一個第一盲孔僅貫穿第一銅箔210和第一黏結膠片212,所述至少一個第二盲孔僅貫穿第二銅箔220和第二黏結膠片222;然後通過化學鍍銅工藝和電鍍銅工藝在所述至少一個第一盲孔和至少一個第二盲孔內沈積銅層,從而將所述至少一個第一盲孔製成第一盲導孔102,將第二盲孔製成第二盲導孔103,如圖8所示;再通過圖像轉移工藝和化學蝕刻工藝選擇性地蝕刻第一銅箔210和第二銅箔220,從而將第一銅箔210製成第一導電線路層211,將第二銅箔220製成第二導電線路層221。在選擇性蝕刻第一銅箔210時,蝕刻去除與暴露區111對應的部分第一銅箔210,即去除與阻擋片14對應的該部分第一銅箔210的材料,從而在第一導電線路層211中形成與暴露區111對應的第一開口201。也就是說,第一開口201與阻擋片14對齊。第一導電線路層211通過至少一個第一盲導孔102與第一線路圖形11電導通,第二導電線路層221通過至少一個第二盲導孔103和第二線路圖形12電導通,如此即可獲得如圖9所示的四層電路基板10b。Secondly, at least one first blind via and at least one second blind via are formed in the four plywood 10a by a drilling technique, the at least one first blind via only penetrating the first copper foil 210 and the first adhesive film 212, The at least one second blind via penetrates only the second copper foil 220 and the second adhesive film 222; and then deposits in the at least one first blind via and the at least one second blind via an electroless copper plating process and an electroplating copper process a copper layer, thereby forming the at least one first blind via into a first blind via 102, and a second blind via as a second blind via 103, as shown in FIG. 8; and then through an image transfer process and a chemical etching process The first copper foil 210 and the second copper foil 220 are selectively etched to form the first copper foil 210 into the first conductive wiring layer 211 and the second copper foil 220 into the second conductive wiring layer 221. When the first copper foil 210 is selectively etched, a portion of the first copper foil 210 corresponding to the exposed region 111 is removed by etching, that is, the material of the portion of the first copper foil 210 corresponding to the barrier sheet 14 is removed, thereby being on the first conductive line. A first opening 201 corresponding to the exposed region 111 is formed in the layer 211. That is, the first opening 201 is aligned with the barrier sheet 14. The first conductive circuit layer 211 is electrically connected to the first line pattern 11 through the at least one first blind via hole 102, and the second conductive line layer 221 is electrically conducted through the at least one second blind via hole 103 and the second line pattern 12. The four-layer circuit substrate 10b shown in FIG.

再次,提供第三銅箔214、第三黏結膠片216、第四銅箔224及第四黏結膠片226,並將第三銅箔214、第三黏結膠片216、四層電路基板10b、第四黏結膠片226及第四銅箔224依次堆疊;然後一次壓合堆疊的所述第三銅箔214、第三黏結膠片216、四層電路基板10b、第四黏結膠片226及第四銅箔224,形成一個六層壓合板10c,如圖9所示。本領域技術人員可以理解,壓合過程中第三黏結膠片216的材料會流動填充第一導電線路層211的間隙及第一開口201,第四黏結膠片226的材料會流動填充第二導電線路層221的間隙。壓合之後通過鑽孔技術及鍍覆工藝在六層壓合板10c中形成至少一個第三盲導孔104和至少一個第四盲導孔105。第三盲導孔104電連接第三銅箔214和第一導電線路層211,第四盲導孔105電連接第四銅箔224和第二導電線路層221。Further, a third copper foil 214, a third adhesive film 216, a fourth copper foil 224, and a fourth adhesive film 226 are provided, and the third copper foil 214, the third adhesive film 216, the four-layer circuit substrate 10b, and the fourth bonding layer are provided. The film 226 and the fourth copper foil 224 are sequentially stacked; then the stacked third copper foil 214, third bonding film 216, four-layer circuit substrate 10b, fourth bonding film 226 and fourth copper foil 224 are formed at a time. A six-ply laminate 10c is shown in FIG. It can be understood by those skilled in the art that the material of the third adhesive film 216 flows into the gap of the first conductive circuit layer 211 and the first opening 201 during the pressing process, and the material of the fourth adhesive film 226 flows and fills the second conductive circuit layer. 221 gap. After the pressing, at least one third blind via 104 and at least one fourth blind via 105 are formed in the six plywood 10c by a drilling technique and a plating process. The third blind via 104 electrically connects the third copper foil 214 and the first conductive wiring layer 211, and the fourth blind via 105 electrically connects the fourth copper foil 224 and the second conductive wiring layer 221.

最後,通過圖像轉移工藝和化學蝕刻工藝選擇性地蝕刻第三銅箔214和第四銅箔224,從而將第三銅箔214製成第三導電線路層215,將第四銅箔224製成第四導電線路層225,如此即可獲得六層電路基板20,如圖11所示。在選擇性蝕刻第三銅箔214時,蝕刻去除與暴露區111對應的部分第三銅箔214,從而在第三導電線路層215中形成與暴露區111對應的第二開口202。也就是說,第二開口202與第一開口201對齊,且均與阻擋片14對齊。第三導電線路層215通過至少一個第三盲導孔104與第一導電線路層211電導通,第四導電線路層225通過至少一個第四盲導孔105和第二導電線路層221電導通。Finally, the third copper foil 214 and the fourth copper foil 224 are selectively etched by an image transfer process and a chemical etching process, thereby forming the third copper foil 214 into the third conductive wiring layer 215, and forming the fourth copper foil 224 The fourth conductive wiring layer 225 is formed, so that the six-layer circuit substrate 20 can be obtained as shown in FIG. When the third copper foil 214 is selectively etched, a portion of the third copper foil 214 corresponding to the exposed region 111 is etched away, thereby forming a second opening 202 corresponding to the exposed region 111 in the third conductive wiring layer 215. That is, the second opening 202 is aligned with the first opening 201 and both are aligned with the barrier sheet 14. The third conductive circuit layer 215 is electrically connected to the first conductive circuit layer 211 through the at least one third blind via 104, and the fourth conductive circuit layer 225 is electrically conducted through the at least one fourth blind via 105 and the second conductive trace layer 221.

所述第一導電線路層211、第二導電線路層221、第三導電線路層215及第四導電線路層225中均具有多條線路和多個焊盤,具體的電路設計可依需求而定。The first conductive circuit layer 211, the second conductive circuit layer 221, the third conductive circuit layer 215, and the fourth conductive circuit layer 225 each have a plurality of lines and a plurality of pads, and the specific circuit design can be determined according to requirements. .

本領域技術人員可以理解,除如本實施例所示第一壓合基板21和第二壓合基板22為二層基板外,第一壓合基板21和第二壓合基板22還可以為包括交替排列的三層黏結膠片和三層導電線路層的三層基板,或者包括交替排列的多層壓合膠片和多層導電線路層的四層及以上的基板,僅需每相鄰兩層導電線路層之間均具有一層壓合膠片、每層導電線路層均具有與暴露區111相對應的開口即可。另外,在線路基板10的第一線路圖形11一側壓合形成第一壓合基板21時,可以不在第二線路圖形12一側壓合形成第二壓合基板22,也就是說,第二壓合基板22並不是必要技術特徵。此時可獲得包括線路基板10和第一壓合基板21的四層電路基板。也就是說,在本技術方案中,除可以獲得如圖11所示為六層電路基板20的多層電路基板外,還可以獲得其他層數的多層電路基板。It can be understood by those skilled in the art that the first press-substrate 21 and the second press-substrate 22 may be included in addition to the first press-substrate 21 and the second press-substrate 22 as shown in this embodiment. A three-layer substrate of three layers of bonded film and three layers of conductive wiring layers alternately arranged, or a substrate of four or more layers including alternately laminated multi-laminated films and multilayer conductive wiring layers, only two adjacent conductive layer layers are required Each has a laminated film, and each layer of the conductive circuit layer has an opening corresponding to the exposed region 111. In addition, when the first press-fit substrate 21 is press-bonded on the side of the first line pattern 11 of the circuit substrate 10, the second press-fit substrate 22 may not be press-fitted on the side of the second line pattern 12, that is, the second Pressing the substrate 22 is not a necessary technical feature. At this time, a four-layer circuit substrate including the wiring substrate 10 and the first press-bonded substrate 21 can be obtained. That is, in the present technical solution, in addition to the multilayer circuit substrate in which the six-layer circuit substrate 20 is as shown in FIG. 11, a multilayer circuit substrate of other layers can be obtained.

本領域技術人員還可以理解,在形成第一壓合基板21、第二壓合基板22之後,還可以在六層電路基板20的兩側設置防焊層。即,在第三導電線路層215表面設置第一防焊層301,在第四導電線路層225表面設置第二防焊層302,從而保護第三導電線路層215和第四導電線路層225中的線路,並暴露出第三導電線路層215和第四導電線路層225中需要露出的焊盤,如圖12所示。所述第一防焊層301可以覆蓋從第二開口202暴露出的第三黏結膠片216,也可以暴露出從第二開口202暴露出的第三黏結膠片216。在本實施例中,第一防焊層301具有與第二開口202相對應的開口,以暴露出從第二開口202暴露出的第三黏結膠片216,還暴露出部分第三導電線路層215需要露出的焊盤。It is also understood by those skilled in the art that after forming the first pressed substrate 21 and the second pressed substrate 22, a solder resist layer may be disposed on both sides of the six-layer circuit substrate 20. That is, a first solder resist layer 301 is disposed on the surface of the third conductive wiring layer 215, and a second solder resist layer 302 is disposed on the surface of the fourth conductive wiring layer 225, thereby protecting the third conductive wiring layer 215 and the fourth conductive wiring layer 225. The lines are exposed, and the pads to be exposed in the third conductive wiring layer 215 and the fourth conductive wiring layer 225 are exposed, as shown in FIG. The first solder mask layer 301 may cover the third adhesive film 216 exposed from the second opening 202, and may also expose the third adhesive film 216 exposed from the second opening 202. In the present embodiment, the first solder resist layer 301 has an opening corresponding to the second opening 202 to expose the third adhesive film 216 exposed from the second opening 202, and also expose a portion of the third conductive wiring layer 215. Need to expose the pad.

第四步,請參閱圖13和圖14,在多層電路基板即六層電路基板20靠近第一壓合基板21的一側以雷射沿暴露區111的邊界切割第一壓合基板21,以去除與阻擋片14對應的部分第一壓合基板21並暴露出阻擋片14。In the fourth step, referring to FIG. 13 and FIG. 14, the first pressing substrate 21 is cut along the boundary of the exposed region 111 with a laser on the side of the multi-layer circuit substrate, that is, the six-layer circuit substrate 20 adjacent to the first pressing substrate 21. A portion of the first press-substrate substrate 21 corresponding to the barrier sheet 14 is removed and the barrier sheet 14 is exposed.

需要說明的是,由於第一壓合基板21中的每層導電線路層在與阻擋片14對應的部分均具有開口,雷射僅需切割第一壓合基板21中的黏結膠片的材料即可,因此可以選用二氧化碳雷射。在本實施例中,由於第一導電線路層211具有第一開口201、第三導電線路層215具有第二開口202、第一黏結膠片212具有收容通孔213,因此,在本步驟中,雷射僅需切割第一壓合基板21中的第三黏結膠片216的材料即可。由於暴露區111表面設置有阻擋片14,阻擋片14包括銅箔片141,銅箔片141可以阻擋雷射的燒蝕,因此,切割第一壓合基板21時雷射僅會切割第一壓合基板21的材料,而不會損傷線路基板10,即,不會損傷暴露區111的焊盤113和線路114。當然,本領域技術人員可以理解,當選用紫外雷射時,由於紫外雷射切割銅箔片141需要一定的能量和時間,因此,可以通過控制紫外雷射的能量和時間,使得阻擋片14實現阻擋雷射燒蝕的作用。It should be noted that, since each layer of the first conductive substrate 21 has an opening in a portion corresponding to the barrier sheet 14, the laser only needs to cut the material of the bonding film in the first pressing substrate 21. Therefore, a carbon dioxide laser can be used. In this embodiment, since the first conductive circuit layer 211 has the first opening 201, the third conductive circuit layer 215 has the second opening 202, and the first adhesive film 212 has the receiving through hole 213, in this step, It is only necessary to cut the material of the third adhesive film 216 in the first press-fit substrate 21. Since the surface of the exposed region 111 is provided with the barrier sheet 14, the barrier sheet 14 includes the copper foil sheet 141, which can block the ablation of the laser, and therefore, the laser only cuts the first pressure when the first pressed substrate 21 is cut. The material of the substrate 21 is combined without damaging the circuit substrate 10, that is, the pads 113 and the lines 114 of the exposed regions 111 are not damaged. Of course, those skilled in the art can understand that when ultraviolet laser is selected, since the ultraviolet laser cutting copper foil 141 requires a certain amount of energy and time, the barrier sheet 14 can be realized by controlling the energy and time of the ultraviolet laser. Block the role of laser ablation.

如圖13所示,切割第一壓合基板21之後,即在第一壓合基板21中形成了與暴露區111邊界對應的環形切口203,此時,僅需剝離環形切口203環繞的該部分第一壓合基板21,即可暴露出阻擋片14,如圖14所示。在本實施例中,僅需剝離環形切口203環繞的該部分第三黏結膠片216的材料即可暴露出阻擋片14。As shown in FIG. 13, after the first pressed substrate 21 is cut, that is, an annular slit 203 corresponding to the boundary of the exposed region 111 is formed in the first pressed substrate 21, and at this time, only the portion surrounded by the annular slit 203 needs to be peeled off. The first pressing of the substrate 21 exposes the barrier sheet 14, as shown in FIG. In the present embodiment, only the material of the portion of the third adhesive film 216 surrounded by the annular slit 203 is peeled off to expose the barrier sheet 14.

本領域技術人員可以理解,在其他實施例中,如果阻擋片14與第一銅箔210即第一導電線路層211之間具有第一黏結膠片212的材料,同樣可以通過雷射切割第一壓合基板21中的第一黏結膠片212的材料和第三黏結膠片216的材料,而形成環形切口203,並剝離環形切口203環繞的該部分第一黏結膠片212的材料和第三黏結膠片216的材料而暴露出阻擋片14。It can be understood by those skilled in the art that in other embodiments, if the barrier sheet 14 and the first copper foil 210, that is, the first conductive wiring layer 211, have the material of the first adhesive film 212, the first pressure can also be cut by laser. The material of the first adhesive film 212 in the substrate 21 and the material of the third adhesive film 216 are formed to form an annular slit 203, and the material of the portion of the first adhesive film 212 and the third adhesive film 216 surrounded by the annular slit 203 are peeled off. The barrier sheet 14 is exposed to the material.

第五步,請參閱圖15,去除暴露出的阻擋片14從而形成凹槽204,所述暴露區111暴露在所述凹槽204中,如此即可獲得具有凹槽204的多層電路板,本實施例中即為六層電路板30。由於阻擋片14的可剝膠片142易於與暴露區111及絕緣基底100分離,因而可以輕易地從暴露區111及絕緣基底100表面剝離去除。In a fifth step, referring to FIG. 15, the exposed barrier sheet 14 is removed to form a recess 204, and the exposed region 111 is exposed in the recess 204, so that a multilayer circuit board having the recess 204 can be obtained. In the embodiment, it is a six-layer circuit board 30. Since the peelable film 142 of the barrier sheet 14 is easily separated from the exposed region 111 and the insulating substrate 100, it can be easily peeled off from the exposed region 111 and the surface of the insulating substrate 100.

所述凹槽204具有與暴露區111對應的形狀及位置,在本實施例中,凹槽204的形狀如圖4所示的暴露區111的形狀及位置相對應,即,凹槽204為位於六層電路板30中部的長方形盲槽。The groove 204 has a shape and a position corresponding to the exposed area 111. In the embodiment, the shape of the groove 204 corresponds to the shape and position of the exposed area 111 shown in FIG. 4, that is, the groove 204 is located. A rectangular blind groove in the middle of the six-layer circuit board 30.

本領域技術人員可以理解,第一防焊層301、第二防焊層302也可以在形成凹槽204之後設置。It will be understood by those skilled in the art that the first solder resist layer 301 and the second solder resist layer 302 may also be disposed after the recess 204 is formed.

請參閱圖16,所述凹槽204用於安裝電子元器件31,在形成凹槽204後,還可以在凹槽204中組裝電子元器件31,所述電子元器件31與第一線路圖形11的暴露區111電連接。具體地,首先提供所述電子元器件31,其可以為主動元件或被動元件,例如電阻、電容、晶片等。所述電子元器件31的表面具有多個連接端子311,所述多個連接端子311與暴露區111中的多個焊盤113一一對應。其次,在每個連接端子311表面設置焊球凸塊312,且將電子元器件31放置於凹槽204中,使得每個焊盤113均與與其對應的連接端子311表面的焊球凸塊312相接觸。再次,通過回焊使得每個焊球凸塊312熔融並固化後電連接一個連接端子311和一個焊盤113。如此,即可實現電子元器件31與第一線路圖形11的電連接,獲得構裝了電子元器件31的六層電路板30a。Referring to FIG. 16, the recess 204 is used to mount the electronic component 31. After the recess 204 is formed, the electronic component 31 can also be assembled in the recess 204. The electronic component 31 and the first line pattern 11 The exposed area 111 is electrically connected. Specifically, the electronic component 31 is first provided, which may be an active component or a passive component such as a resistor, a capacitor, a wafer, or the like. The surface of the electronic component 31 has a plurality of connection terminals 311, and the plurality of connection terminals 311 are in one-to-one correspondence with the plurality of pads 113 in the exposed region 111. Next, solder ball bumps 312 are disposed on the surface of each of the connection terminals 311, and the electronic components 31 are placed in the recesses 204 such that each of the pads 113 is bonded to the solder bump 312 on the surface of the connection terminal 311 corresponding thereto. Contact. Again, each solder ball bump 312 is melted and cured by reflow soldering to electrically connect a connection terminal 311 and a pad 113. In this way, the electrical connection between the electronic component 31 and the first line pattern 11 can be realized, and the six-layer circuit board 30a on which the electronic component 31 is mounted can be obtained.

優選的,還可以在所述電子元器件31與凹槽204之間填充封裝黏合材料,以更好固定電子元器件31。Preferably, a package adhesive material may be filled between the electronic component 31 and the recess 204 to better fix the electronic component 31.

根據第一實施例的以上步驟製得的具有凹槽204的六層電路板30如圖15所示,安裝了電子元器件31的六層電路板30a如圖16所示。六層電路板30、30a的結構基本相同,不同之處在於六層電路板30a還包括在凹槽204中安裝的電子元器件31。六層電路板30a包括第一防焊層301、第一壓合基板21、線路基板10、第二壓合基板22、第二防焊層302及電子元器件31。所述第一壓合基板21、線路基板10和第二壓合基板22依次壓合於一起。所述第一壓合基板21包括依次壓合的第三導電線路層215、第三黏結膠片216、第一導電線路層211和第一黏結膠片212。第一防焊層301設置於第一壓合基板21表面,且至少覆蓋部分第三導電線路層215及覆蓋全部從第三導電線路層215暴露出的第三黏結膠片216。所述第二壓合基板22包括第四導電線路層225、第四黏結膠片226、第二導電線路層221和第二黏結膠片222。第二防焊層302設置於第二壓合基板22表面,且至少覆蓋部分第四導電線路層225表面及覆蓋全部從第四導電線路層225暴露出的第四黏結膠片226。所述線路基板10包括絕緣基底100和貼合在絕緣基底100相對兩表面的第一線路圖形11和第二線路圖形12。第三導電線路層215、第一導電線路層211、第一線路圖形11、第二線路圖形12、第二導電線路層221及第四導電線路層225通過第一導電孔101、第一盲導孔102、第二盲導孔103、第三盲導孔104及第四盲導孔105電導通。所述六層電路板30a具有貫穿第一壓合基板21和第一防焊層301的凹槽204,凹槽204為一個暴露在外部的盲槽。第一線路圖形11的暴露區111暴露在凹槽204中。電子元器件31設置於凹槽204中,安裝於暴露區111的多個焊盤113上且暴露在外。電子元器件31具有多個連接端子311,其通過多個焊球凸塊312與第一線路圖形11實現電連接。The six-layer circuit board 30 having the recess 204 prepared according to the above steps of the first embodiment is as shown in Fig. 15, and the six-layer circuit board 30a on which the electronic component 31 is mounted is as shown in Fig. 16. The structure of the six-layer circuit boards 30, 30a is substantially the same except that the six-layer circuit board 30a further includes electronic components 31 mounted in the recesses 204. The six-layer circuit board 30a includes a first solder resist layer 301, a first press-bonded substrate 21, a circuit substrate 10, a second press-substrate substrate 22, a second solder resist layer 302, and an electronic component 31. The first press-substrate substrate 21, the circuit substrate 10, and the second press-substrate substrate 22 are sequentially pressed together. The first pressing substrate 21 includes a third conductive wiring layer 215, a third bonding film 216, a first conductive wiring layer 211, and a first bonding film 212 which are sequentially pressed. The first solder resist layer 301 is disposed on the surface of the first press-bonding substrate 21 and covers at least a portion of the third conductive wiring layer 215 and covers all of the third adhesive film 216 exposed from the third conductive wiring layer 215. The second pressing substrate 22 includes a fourth conductive wiring layer 225, a fourth bonding film 226, a second conductive wiring layer 221, and a second bonding film 222. The second solder resist layer 302 is disposed on the surface of the second press-bonding substrate 22 and covers at least a portion of the surface of the fourth conductive wiring layer 225 and covers all of the fourth adhesive film 226 exposed from the fourth conductive wiring layer 225. The circuit substrate 10 includes an insulating substrate 100 and a first wiring pattern 11 and a second wiring pattern 12 attached to opposite surfaces of the insulating substrate 100. The third conductive circuit layer 215, the first conductive circuit layer 211, the first circuit pattern 11, the second circuit pattern 12, the second conductive circuit layer 221, and the fourth conductive circuit layer 225 pass through the first conductive hole 101 and the first blind via hole. 102. The second blind via hole 103, the third blind via hole 104, and the fourth blind via hole 105 are electrically conducted. The six-layer circuit board 30a has a recess 204 penetrating through the first press-fit substrate 21 and the first solder resist layer 301, and the recess 204 is a blind groove exposed to the outside. The exposed area 111 of the first line pattern 11 is exposed in the groove 204. The electronic component 31 is disposed in the recess 204, is mounted on the plurality of pads 113 of the exposed region 111, and is exposed. The electronic component 31 has a plurality of connection terminals 311 that are electrically connected to the first line pattern 11 by a plurality of solder ball bumps 312.

本領域技術人員可以理解,第一實施例的製作多層電路板的方法中的步驟並非均為必要技術特徵。例如,在第三步中,可以僅在線路基板10上側壓合形成第一壓合基板21,而不同時在線路基板10下側壓合形成第二壓合基板22,如此,經過後續步驟之後,可以製成具有一個凹槽204的四層電路板。同樣,第一實施例製得的六層電路板30、30a中的元件也並非均為必要技術特徵,例如,第一防焊層301和第二防焊層302。另外,也可以不形成第一盲導孔102、第二盲導孔103、第三盲導孔104及第四盲導孔105,而形成多個貫穿六層電路板30、30a的導通孔,以實現層間線路的電導通。Those skilled in the art will appreciate that the steps in the method of fabricating a multilayer circuit board of the first embodiment are not all necessary technical features. For example, in the third step, the first press-substrate substrate 21 may be formed only on the upper side of the circuit substrate 10 without being pressed at the lower side of the circuit substrate 10 to form the second press-substrate substrate 22, and thus, after the subsequent steps. A four-layer circuit board having one recess 204 can be fabricated. Also, the elements in the six-layer circuit board 30, 30a produced in the first embodiment are not all necessary technical features, for example, the first solder resist layer 301 and the second solder resist layer 302. In addition, the first blind via hole 102, the second blind via hole 103, the third blind via hole 104, and the fourth blind via hole 105 may not be formed, and a plurality of via holes penetrating through the six-layer circuit boards 30 and 30a may be formed to realize interlayer wiring. Electrical conductivity.

當然,本領域技術人員可以理解,除了製作具有一個凹槽的四層電路板或者六層電路板之外,本技術方案可以製作具有任意數量凹槽的任意層數的多層電路板。例如,在第一步中可以提供單面的覆銅基板,即,僅具有第一線路圖形11而不具有第二線路圖形12的線路基板,在第三步中僅在線路基板10上側壓合形成第一壓合基板21,如此,經過後續步驟之後,可以製成具有一個凹槽204的三層電路板。再例如,在第二步中可以在第一線路圖形11和/或第二線路圖形12表面不同區域設置兩個或兩個以上的阻擋片14,在第四步和第五步中形成兩個、三個或以上的凹槽,如此即可製成具有兩個或以上凹槽的多層電路板。再例如,在第三步中如圖10所示的六層電路基板20兩側繼續加成黏結膠片和銅箔,即可製成六層以上的多層電路板。以下,以製作具有一個凹槽的八層電路板為例進行說明。Of course, those skilled in the art can understand that in addition to fabricating a four-layer circuit board or a six-layer circuit board having one groove, the present technical solution can fabricate a multilayer circuit board of any number of layers having any number of grooves. For example, a single-sided copper-clad substrate, that is, a wiring substrate having only the first wiring pattern 11 and not the second wiring pattern 12, may be provided in the first step, and only the upper side of the wiring substrate 10 is pressed in the third step. The first press-fit substrate 21 is formed, and thus, after the subsequent steps, a three-layer circuit board having one recess 204 can be formed. For another example, in the second step, two or more barrier sheets 14 may be disposed in different regions on the surface of the first line pattern 11 and/or the second line pattern 12, and two in the fourth step and the fifth step. Three or more grooves, so that a multilayer circuit board having two or more grooves can be formed. For example, in the third step, the adhesive film and the copper foil are continuously added on both sides of the six-layer circuit substrate 20 as shown in FIG. 10, thereby forming a multilayer circuit board of six or more layers. Hereinafter, an eight-layer circuit board having one groove will be described as an example.

本技術方案第二實施例提供的多層電路板的製作方法,包括步驟:A method for fabricating a multilayer circuit board according to a second embodiment of the present technical solution includes the steps of:

第一步,請參閱圖5,提供第一實施例中第二步獲得的設置了阻擋片14的線路基板10。In the first step, referring to Fig. 5, the wiring substrate 10 provided with the barrier sheet 14 obtained in the second step of the first embodiment is provided.

第二步,請參閱圖6至圖11及圖17至圖18,在絕緣基底100的第一線路圖形11一側形成第一壓合基板41,在第二線路圖形12一側形成第二壓合基板42,並使得第一壓合基板41與第一線路圖形11電導通,第二壓合基板42與第二線路圖形12電導通,獲得多層電路基板。In the second step, referring to FIG. 6 to FIG. 11 and FIG. 17 to FIG. 18, a first pressing substrate 41 is formed on the first line pattern 11 side of the insulating substrate 100, and a second pressure is formed on the second line pattern 12 side. The substrate 42 is combined such that the first laminated substrate 41 is electrically conducted to the first wiring pattern 11, and the second laminated substrate 42 is electrically conducted to the second wiring pattern 12 to obtain a multilayer circuit substrate.

在本實施方式中,第一壓合基板41、第二壓合基板42均為三層基板,均包括交替排列的三層黏結膠片和三層導電線路層,如此即可獲得八層的多層電路基板。第一壓合基板41包括第一黏結膠片212、第一導電線路層211、第三黏結膠片216、第三導電線路層215、第五黏結膠片219及第五導電線路層218。第二壓合基板42包括第二黏結膠片222、第二導電線路層221、第四黏結膠片226、第四導電線路層225、第六黏結膠片229及第六導電線路層228。具體地,形成第一壓合基板41和第二壓合基板42可以通過如下工藝實現:首先,請參閱圖6至圖11,通過第一實施例中第三步中的具體步驟,製得如圖11所示的六層電路基板20。其次,請參閱圖17,提供第五銅箔217、第五黏結膠片219、第六銅箔227及第六黏結膠片229,依次堆疊第五銅箔217、第五黏結膠片219、六層電路基板20、第六黏結膠片229及第六銅箔227,並壓合堆疊的第五銅箔217、第五黏結膠片219、六層電路基板20、第六黏結膠片229及第六銅箔227,獲得八層壓合板40a。再次,請參閱圖17,通過鑽孔工藝及鍍覆工藝形成至少一個第五盲導孔106、至少一個第六盲導孔107及至少一個第二導電孔108。第五盲導孔106電導通第五銅箔217和第三導電線路層215,第六盲導孔107電導通第六銅箔227和第四導電線路層225,第二導電孔108貫穿八層壓合板40a。最後,通過圖像轉移工藝和化學蝕刻工藝選擇性地蝕刻第五銅箔217和第六銅箔227,從而將第五銅箔217製成第五導電線路層218,將第六銅箔227製成第六導電線路層228,如此即可獲得八層電路基板40,如圖18所示。在選擇性蝕刻第五銅箔217時,蝕刻去除與暴露區111對應的部分第五銅箔217,從而在第五導電線路層218中形成與暴露區111對應的第三開口401。也就是說,第三開口401、第二開口202與第一開口201彼此對齊,且均與阻擋片14對齊。第五導電線路層218通過至少一個第五盲導孔106與第三導電線路層215電導通,第六導電線路層228通過至少一個第六盲導孔107和第四導電線路層225電導通,第二導電孔108可以電導通第五導電線路層218、第三導電線路層215、第一導電線路層211、第一線路圖形11、第二線路圖形12、第二導電線路層221、第四導電線路層225及第六導電線路層228中的至少兩個。如此,即可獲得八層電路基板40作為多層電路基板。In this embodiment, the first press-substrate substrate 41 and the second press-fit substrate 42 are three-layer substrates, each of which includes three layers of bonded film and three layers of conductive circuit layers arranged alternately, so that an eight-layer multilayer circuit can be obtained. Substrate. The first pressing substrate 41 includes a first bonding film 212, a first conductive wiring layer 211, a third bonding film 216, a third conductive wiring layer 215, a fifth bonding film 219, and a fifth conductive wiring layer 218. The second press-bonding substrate 42 includes a second adhesive film 222, a second conductive circuit layer 221, a fourth adhesive film 226, a fourth conductive circuit layer 225, a sixth adhesive film 229, and a sixth conductive circuit layer 228. Specifically, the forming of the first pressing substrate 41 and the second pressing substrate 42 can be achieved by the following process: First, referring to FIG. 6 to FIG. 11, by the specific steps in the third step of the first embodiment, The six-layer circuit substrate 20 shown in FIG. Next, referring to FIG. 17, a fifth copper foil 217, a fifth bonding film 219, a sixth copper foil 227, and a sixth bonding film 229 are provided, and a fifth copper foil 217, a fifth bonding film 219, and a six-layer circuit substrate are sequentially stacked. 20, a sixth bonding film 229 and a sixth copper foil 227, and pressing the stacked fifth copper foil 217, fifth bonding film 219, six-layer circuit substrate 20, sixth bonding film 229 and sixth copper foil 227, Eight laminated plywood 40a. Again, referring to FIG. 17, at least one fifth blind via 106, at least one sixth blind via 107, and at least one second conductive via 108 are formed by a drilling process and a plating process. The fifth blind via 106 electrically conducts the fifth copper foil 217 and the third conductive wiring layer 215, the sixth blind via 107 electrically conducts the sixth copper foil 227 and the fourth conductive wiring layer 225, and the second conductive via 108 penetrates the eight laminated plywood 40a. Finally, the fifth copper foil 217 and the sixth copper foil 227 are selectively etched by an image transfer process and a chemical etching process, thereby forming the fifth copper foil 217 into the fifth conductive wiring layer 218, and the sixth copper foil 227 The sixth conductive wiring layer 228 is formed, and thus the eight-layer circuit substrate 40 can be obtained as shown in FIG. When the fifth copper foil 217 is selectively etched, a portion of the fifth copper foil 217 corresponding to the exposed region 111 is etched away, thereby forming a third opening 401 corresponding to the exposed region 111 in the fifth conductive wiring layer 218. That is, the third opening 401, the second opening 202, and the first opening 201 are aligned with each other, and are both aligned with the barrier sheet 14. The fifth conductive circuit layer 218 is electrically connected to the third conductive circuit layer 215 through the at least one fifth blind via 106, and the sixth conductive trace layer 228 is electrically conducted through the at least one sixth blind via 107 and the fourth conductive trace layer 225, and second The conductive hole 108 can electrically conduct the fifth conductive circuit layer 218, the third conductive circuit layer 215, the first conductive circuit layer 211, the first line pattern 11, the second line pattern 12, the second conductive line layer 221, and the fourth conductive line. At least two of the layer 225 and the sixth conductive wiring layer 228. Thus, the eight-layer circuit substrate 40 can be obtained as a multilayer circuit substrate.

本領域技術人員可以理解,還可以在八層電路基板40的最外兩側分別形成防焊層,以保護八層電路基板40的外側線路。例如,可以在第五導電線路層218表面設置第一防焊層501,在第六導電線路層228表面設置第二防焊層502。It will be understood by those skilled in the art that a solder resist layer may be separately formed on the outermost sides of the eight-layer circuit substrate 40 to protect the outer lines of the eight-layer circuit substrate 40. For example, a first solder resist layer 501 may be disposed on the surface of the fifth conductive wiring layer 218, and a second solder resist layer 502 may be disposed on the surface of the sixth conductive wiring layer 228.

第三步,在多層電路基板即八層電路基板40靠近第一壓合基板41的一側以雷射沿暴露區111的邊界切割第一壓合基板41,以去除與阻擋片14對應的部分第一壓合基板41並暴露出阻擋片14。In the third step, the first press-substrate substrate 41 is cut along the boundary of the exposed region 111 at a side of the multilayer circuit substrate, that is, the eight-layer circuit substrate 40 adjacent to the first press-substrate substrate 41, to remove the portion corresponding to the barrier sheet 14. The first pressing substrate 41 is pressed and the barrier sheet 14 is exposed.

需要說明的是,由於第一壓合基板41中的每層導電線路層在與阻擋片14對應的部分均具有開口,雷射僅需切割第一壓合基板41中的黏結膠片的材料即可。而在本實施例中,雷射僅需切割第一壓合基板41中的第三黏結膠片216、第五黏結膠片219的材料即可。由於暴露區111表面設置有阻擋片14,阻擋片14可以阻擋雷射的燒蝕,因此,切割第一壓合基板41時雷射僅會切割第一壓合基板41的材料,而不會損傷線路基板10。It should be noted that, since each layer of the first conductive substrate 41 has an opening in a portion corresponding to the barrier sheet 14, the laser only needs to cut the material of the bonding film in the first pressing substrate 41. . In this embodiment, the laser only needs to cut the materials of the third adhesive film 216 and the fifth adhesive film 219 in the first pressed substrate 41. Since the surface of the exposed area 111 is provided with the barrier sheet 14, the barrier sheet 14 can block the ablation of the laser. Therefore, when the first pressed substrate 41 is cut, the laser can only cut the material of the first pressed substrate 41 without being damaged. The circuit substrate 10 is provided.

第四步,請參閱圖19,去除暴露出的阻擋片14從而形成凹槽504,所述暴露區111暴露在所述凹槽504中,如此即可獲得具有凹槽504的八層電路板50。由於阻擋片14的可剝膠片142易於與暴露區111及絕緣基底100分離,因而可以輕易地從暴露區111及絕緣基底100表面剝離去除。In a fourth step, referring to FIG. 19, the exposed barrier sheet 14 is removed to form a recess 504, and the exposed region 111 is exposed in the recess 504, so that an eight-layer circuit board 50 having the recess 504 can be obtained. . Since the peelable film 142 of the barrier sheet 14 is easily separated from the exposed region 111 and the insulating substrate 100, it can be easily peeled off from the exposed region 111 and the surface of the insulating substrate 100.

請參閱圖20,在形成凹槽504後,還可以在凹槽504中組裝電子元器件51。所述電子元器件51與第一線路圖形11的暴露區111電連接。所述電子元器件51的表面具有多個連接端子511,所述多個連接端子511與暴露區111中的多個焊盤113一一對應。可以通過在每個連接端子511表面設置焊球凸塊512,並通過回焊使得每個焊球凸塊512熔融並固化後電連接一個連接端子511和一個焊盤113。如此,即可實現電子元器件51與第一線路圖形11的電連接,獲得構裝了電子元器件51的八層電路板50a。Referring to FIG. 20, after the recess 504 is formed, the electronic component 51 can also be assembled in the recess 504. The electronic component 51 is electrically connected to the exposed area 111 of the first line pattern 11. The surface of the electronic component 51 has a plurality of connection terminals 511 that are in one-to-one correspondence with the plurality of pads 113 in the exposed area 111. Solder ball bumps 512 may be provided on the surface of each of the connection terminals 511, and each solder ball bump 512 is melted and solidified by reflow soldering to electrically connect one connection terminal 511 and one pad 113. In this way, the electrical connection between the electronic component 51 and the first line pattern 11 can be realized, and the eight-layer circuit board 50a on which the electronic component 51 is mounted can be obtained.

通過本實施例的以上步驟,可以獲得為八層電路板50、50a的多層電路板。本領域技術人員可以理解,本技術方案還可以製得具有凹槽的其他層數的多層電路板以及凹槽內組裝有電子元器件的其他層數的多層電路板。By the above steps of the embodiment, a multilayer circuit board of eight-layer circuit boards 50, 50a can be obtained. It will be understood by those skilled in the art that the present technical solution can also produce a multi-layer circuit board having other layers of grooves and other layers of multi-layer circuit boards in which the electronic components are assembled in the grooves.

在本技術方案中,由於在線路基板的需要形成凹槽的暴露區設置了阻擋片,阻擋片可以阻擋開槽步驟中雷射的燒蝕,從而可以保護線路基板中需要形成凹槽的暴露區的線路及焊盤。另外,由於設置了阻擋片,因此也不需要在暴露區的邊緣設計用於阻擋雷射燒蝕的銅環,因此,使得暴露區中可以設計線路及焊盤的區域不受限制。In the technical solution, since the barrier sheet is disposed in the exposed region of the circuit substrate where the groove is required to be formed, the barrier sheet can block the ablation of the laser in the slotting step, thereby protecting the exposed region of the circuit substrate where the groove needs to be formed. Lines and pads. In addition, since the barrier sheet is provided, it is not necessary to design a copper ring for blocking laser ablation at the edge of the exposed region, and therefore, the area in which the wiring and the pad can be designed in the exposed region is not limited.

綜上所述,本發明確已符合發明專利之要件,遂依法提出專利申請。惟,以上所述者僅為本發明之較佳實施方式,自不能以此限制本案之申請專利範圍。舉凡熟悉本案技藝之人士援依本發明之精神所作之等效修飾或變化,皆應涵蓋於以下申請專利範圍內。In summary, the present invention has indeed met the requirements of the invention patent, and has filed a patent application according to law. However, the above description is only a preferred embodiment of the present invention, and it is not possible to limit the scope of the patent application of the present invention. Equivalent modifications or variations made by persons skilled in the art in light of the spirit of the invention are intended to be included within the scope of the following claims.

10...線路基板10. . . Circuit substrate

100...絕緣基底100. . . Insulating substrate

11...第一線路圖形11. . . First line graphic

12...第二線路圖形12. . . Second line graphic

13...雙面覆銅基板13. . . Double-sided copper clad substrate

110...上側銅箔110. . . Upper copper foil

120...下側銅箔120. . . Lower side copper foil

101...第一導電孔101. . . First conductive hole

111...暴露區111. . . Exposed area

112...壓合區112. . . Press area

113...焊盤113. . . Pad

114...線路114. . . line

14...阻擋片14. . . Barrier sheet

141...銅箔片141. . . Copper foil

142...可剝膠片142. . . Peelable film

21、41...第一壓合基板21, 41. . . First pressed substrate

22、42...第二壓合基板22, 42. . . Second pressed substrate

210...第一銅箔210. . . First copper foil

212...第一黏結膠片212. . . First bonding film

220...第二銅箔220. . . Second copper foil

222...第二黏結膠片222. . . Second bonding film

213...收容通孔213. . . Receiving through hole

10a...四層壓合板10a. . . Four laminate plywood

102...第一盲導孔102. . . First blind via

103...第二盲導孔103. . . Second blind via

211...第一導電線路層211. . . First conductive circuit layer

201...第一開口201. . . First opening

221...第二導電線路層221. . . Second conductive circuit layer

10b...四層電路基板10b. . . Four-layer circuit substrate

214...第三銅箔214. . . Third copper foil

216...第三黏結膠片216. . . Third bonding film

224...第四銅箔224. . . Fourth copper foil

226...第四黏結膠片226. . . Fourth bonding film

10c...六層壓合板10c. . . Six laminated plywood

215...第三導電線路層215. . . Third conductive circuit layer

225...第四導電線路層225. . . Fourth conductive circuit layer

202...第二開口202. . . Second opening

104...第三盲導孔104. . . Third blind via

105...第四盲導孔105. . . Fourth blind via

20...六層電路基板20. . . Six-layer circuit board

301、501...第一防焊層301, 501. . . First solder mask

302、502...第二防焊層302, 502. . . Second solder mask

203...環形切口203. . . Circular incision

204、504...凹槽204, 504. . . Groove

30、30a...六層電路板30, 30a. . . Six-layer board

31、51...電子元器件31, 51. . . Electronic Component

311、511...連接端子311, 511. . . Connection terminal

312、512...焊球凸塊312, 512. . . Solder ball bump

219...第五黏結膠片219. . . Fifth bonding film

218...第五導電線路層218. . . Fifth conductive circuit layer

229...第六黏結膠片229. . . Sixth bonding film

228...第六導電線路層228. . . Sixth conductive layer

217...第五銅箔217. . . Fifth copper foil

227...第六銅箔227. . . Sixth copper foil

401...第三開口401. . . Third opening

106...第五盲導孔106. . . Fifth blind guide hole

107...第六盲導孔107. . . Sixth blind via

108...第二導電孔108. . . Second conductive hole

40a...八層壓合板40a. . . Eight laminated plywood

40...八層電路基板40. . . Eight-layer circuit substrate

50、50a...八層電路板50, 50a. . . Eight-layer board

圖1為本技術方案第一實施例提供的雙面覆銅基板的示意圖。FIG. 1 is a schematic diagram of a double-sided copper-clad substrate provided by a first embodiment of the present technical solution.

圖2為本技術方案第一實施例提供的在雙面覆銅基板中形成導電孔的示意圖。FIG. 2 is a schematic diagram of forming a conductive hole in a double-sided copper-clad substrate according to a first embodiment of the present technical solution.

圖3為將圖2的雙面覆銅基板製成線路基板的示意圖。3 is a schematic view showing the double-sided copper-clad substrate of FIG. 2 as a wiring substrate.

圖4為圖3的俯視示意圖。4 is a top plan view of FIG. 3.

圖5為在圖3的線路基板上設置阻擋片的示意圖。FIG. 5 is a schematic view showing a barrier sheet provided on the circuit substrate of FIG. 3. FIG.

圖6為本技術方案第一實施例提供的第一銅箔、第一黏結膠片、第二黏結膠片及第二銅箔的示意圖。FIG. 6 is a schematic diagram of a first copper foil, a first adhesive film, a second adhesive film, and a second copper foil according to the first embodiment of the present technical solution.

圖7為在圖5的線路基板上壓合圖6提供的第一銅箔、第一黏結膠片、第二黏結膠片及第二銅箔,從而獲得四層壓合板的示意圖。FIG. 7 is a schematic view showing the first copper foil, the first adhesive film, the second adhesive film, and the second copper foil provided in FIG. 6 on the circuit substrate of FIG. 5, thereby obtaining a four-layer laminate.

圖8為將圖7的四層壓合板中形成盲導孔的示意圖。Figure 8 is a schematic view showing the formation of blind via holes in the four laminate ply of Figure 7.

圖9為將圖8的四層壓合板形成四層電路基板的示意圖。Fig. 9 is a schematic view showing the formation of a four-layer circuit board by the four-layer laminate of Fig. 8.

圖10為在圖9的四層電路基板兩側壓合第三銅箔、第三黏結膠片、第四黏結膠片及第四銅箔,從而獲得六層壓合板的示意圖。FIG. 10 is a schematic view showing the third copper foil, the third adhesive film, the fourth adhesive film, and the fourth copper foil laminated on both sides of the four-layer circuit substrate of FIG. 9 to obtain a six-layer laminate.

圖11為將圖10的六層壓合板形成六層電路基板的示意圖。Fig. 11 is a schematic view showing the formation of a six-layer circuit board of the six-layer laminate of Fig. 10.

圖12為將圖11的六層電路基板兩側分別形成防焊層的示意圖。FIG. 12 is a schematic view showing the solder resist layers formed on both sides of the six-layer circuit substrate of FIG. 11.

圖13為在圖12的六層電路基板中切割形成環形切口的示意圖。FIG. 13 is a schematic view showing the formation of an annular slit in the six-layer circuit substrate of FIG.

圖14為在圖13的六層電路基板中暴露出阻擋片的示意圖。FIG. 14 is a schematic view showing the barrier sheet exposed in the six-layer circuit substrate of FIG.

圖15為在圖14的六層電路基板中形成凹槽的示意圖。Fig. 15 is a schematic view showing the formation of a groove in the six-layer circuit substrate of Fig. 14.

圖16為在圖15的凹槽中組裝電子元器件後的示意圖。Figure 16 is a schematic view of the electronic component assembled in the recess of Figure 15.

圖17為在圖11的六層電路基板的上下兩側分別壓合膠片和銅箔後形成八層壓合板的示意圖。Fig. 17 is a schematic view showing the formation of an eight-ply laminate after the film and the copper foil are respectively pressed on the upper and lower sides of the six-layer circuit substrate of Fig. 11.

圖18為將圖17的八層壓合板形成八層電路基板的示意圖。Fig. 18 is a schematic view showing the eight-layer laminated board of Fig. 17 formed into an eight-layer circuit board.

圖19為在圖18的八層電路基板中形成一個凹槽的示意圖。Figure 19 is a schematic view showing the formation of a groove in the eight-layer circuit substrate of Figure 18.

圖20為在圖19的凹槽中組裝電子元器件後的示意圖。Figure 20 is a schematic view of the electronic component assembled in the recess of Figure 19.

202...第二開口202. . . Second opening

215...第三導電線路層215. . . Third conductive circuit layer

301...第一防焊層301. . . First solder mask

216...第三黏結膠片216. . . Third bonding film

226...第四黏結膠片226. . . Fourth bonding film

225...第四導電線路層225. . . Fourth conductive circuit layer

302...第二防焊層302. . . Second solder mask

Claims (11)

一種多層電路板的製作方法,包括步驟:
提供線路基板,所述線路基板包括絕緣基底及貼合在絕緣基底表面的第一導電圖形,所述第一導電圖形具有暴露區及環繞連接所述暴露區的壓合區;
在第一導電圖形的暴露區設置阻擋片,所述阻擋片包括銅箔片和位於銅箔片與暴露區之間的可剝膠片;
在線路基板的第一導電圖形一側形成第一壓合基板從而獲得多層電路基板,所述第一壓合基板包括交替排列的多層黏結膠片和多層導電線路層,多層黏結膠片中的一層與第一導電圖形的壓合區相接觸,每相鄰兩層導電線路層之間均具有一層黏結膠片,每層導電線路層均具有與暴露區相對應的開口;
在多層電路基板靠近第一壓合基板的一側以雷射沿暴露區的邊界切割第一壓合基板,以去除與阻擋片對應的部分第一壓合基板而暴露出阻擋片;以及
去除阻擋片從而在多層電路基板中形成凹槽,所述暴露區暴露在所述凹槽中。
A method for manufacturing a multilayer circuit board, comprising the steps of:
Providing a circuit substrate, the circuit substrate comprising an insulating substrate and a first conductive pattern attached to a surface of the insulating substrate, the first conductive pattern having an exposed area and a nip area surrounding the exposed area;
Providing a barrier sheet in an exposed region of the first conductive pattern, the barrier sheet comprising a copper foil sheet and a peelable film between the copper foil sheet and the exposed region;
Forming a first press-bonding substrate on a side of the first conductive pattern of the circuit substrate to obtain a multi-layer circuit substrate, the first press-bonding substrate comprising a plurality of layers of bonded film and a plurality of layers of conductive lines, one of a plurality of layers of bonded film a embossed area of a conductive pattern is in contact with each other, and each adjacent two layers of conductive circuit layers has a layer of bonded film, and each layer of the conductive circuit layer has an opening corresponding to the exposed area;
Cutting a first pressing substrate along a boundary of the exposed area with a laser on a side of the multilayer circuit substrate adjacent to the first pressing substrate to remove a portion of the first pressing substrate corresponding to the blocking piece to expose the blocking piece; and removing the blocking The sheet thus forms a groove in the multilayer circuit substrate, and the exposed region is exposed in the groove.
如申請專利範圍第1項所述之多層電路板的製作方法,其中,在多層電路基板中形成凹槽之後,還包括在凹槽中安裝電子元器件的步驟,所述電子元器件與第一線路圖形的組裝區電連接。The method for fabricating a multi-layer circuit board according to claim 1, wherein after forming the recess in the multi-layer circuit substrate, the method further includes the step of mounting an electronic component in the recess, the electronic component and the first The assembly area of the line pattern is electrically connected. 如申請專利範圍第1項所述之多層電路板的製作方法,其中,所述阻擋片的形狀、大小與暴露區對應一致,所述第一壓合基板的形狀、大小與線路基板對應一致。The method for manufacturing a multilayer circuit board according to the first aspect of the invention, wherein the shape and size of the barrier sheet are consistent with the exposed area, and the shape and size of the first pressure-bonding substrate are consistent with the circuit substrate. 如申請專利範圍第3項所述之多層電路板的製作方法,其中,所述第一壓合基板包括第一黏結膠片、第一導電線路層、第三黏結膠片及第三導電線路層,在線路基板的第一導電圖形一側形成第一壓合基板包括步驟:
提供第一銅箔和所述第一黏結膠片,並將所述第一銅箔和所述第一黏結膠片壓合在設置了阻擋片的線路基板上,使得第一黏結膠片位於第一銅箔和第一線路圖形之間;
通過鑽孔及鍍覆技術在第一黏結膠片中形成至少一個第一盲導孔以電連接第一銅箔和第一線路圖形;
通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第一銅箔從而將第一銅箔製成所述第一導電線路層,所述第一銅箔與暴露區對應的材料被完全去除從而在所述第一導電線路層中形成與暴露區對應的第一開口;
提供第三銅箔和所述第三黏結膠片,並將所述第三銅箔和所述第三黏結膠片壓合於第一導電線路層上,並使得第三黏結膠片位於第三銅箔和第一導電線路層之間;
通過鑽孔及鍍覆技術在第三黏結膠片中形成至少一個第三盲導孔以電連接第三銅箔和第一導電線路層;以及
通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第三銅箔從而將第三銅箔製成所述第三導電線路層,所述第三銅箔與暴露區對應的材料被完全去除從而在所述第三導電線路層中形成與暴露區對應的第二開口。
The manufacturing method of the multi-layer circuit board of claim 3, wherein the first press-bonding substrate comprises a first adhesive film, a first conductive circuit layer, a third adhesive film, and a third conductive circuit layer. Forming the first pressing substrate on one side of the first conductive pattern of the circuit substrate includes the steps of:
Providing a first copper foil and the first adhesive film, and pressing the first copper foil and the first adhesive film on a circuit substrate provided with a barrier sheet such that the first adhesive film is located on the first copper foil Between the first line graphic and the first line;
Forming at least one first blind via hole in the first bonding film by a drilling and plating technique to electrically connect the first copper foil and the first wiring pattern;
Selectively etching the first copper foil by an image transfer process and a chemical etching process to form the first copper foil into the first conductive wiring layer, and the material of the first copper foil corresponding to the exposed region is completely removed Forming a first opening corresponding to the exposed area in the first conductive circuit layer;
Providing a third copper foil and the third bonding film, and pressing the third copper foil and the third bonding film onto the first conductive wiring layer, and the third bonding film is located on the third copper foil and Between the first conductive circuit layers;
Forming at least one third blind via hole in the third bonding film by a drilling and plating technique to electrically connect the third copper foil and the first conductive wiring layer; and selectively etching the third copper by an image transfer process and a chemical etching process The foil thus forms a third copper foil as the third conductive wiring layer, the material of the third copper foil corresponding to the exposed region is completely removed to form a second corresponding to the exposed region in the third conductive wiring layer Opening.
如申請專利範圍第3項所述之多層電路板的製作方法,其中,所述第一壓合基板包括第一黏結膠片、第一導電線路層、第三黏結膠片、第三導電線路層、第五黏結膠片及第五導電線路層,在線路基板的第一導電圖形一側形成第一壓合基板包括步驟:
提供第一銅箔和所述第一黏結膠片,並將所述第一銅箔和所述第一黏結膠片壓合在設置了阻擋片的線路基板上,使得第一黏結膠片位於第一銅箔和第一線路圖形之間;
通過鑽孔及鍍覆技術在第一黏結膠片中形成至少一個第一盲導孔以電連接第一銅箔和第一線路圖形;
通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第一銅箔從而將第一銅箔製成所述第一導電線路層,所述第一銅箔與暴露區對應的材料被完全去除從而在所述第一導電線路層中形成與暴露區對應的第一開口;
提供第三銅箔和所述第三黏結膠片,並將所述第三銅箔和所述第三黏結膠片壓合於第一導電線路層上,並使得第三黏結膠片位於第三銅箔和第一導電線路層之間;
通過鑽孔及鍍覆技術在第三黏結膠片中形成至少一個第三盲導孔以電連接第三銅箔和第一導電線路層;
通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第三銅箔從而將第三銅箔製成所述第三導電線路層,所述第三銅箔與暴露區對應的材料被完全去除從而在所述第三導電線路層中形成與暴露區對應的第二開口;
提供第五銅箔和所述第五黏結膠片,並將所述第五銅箔和所述第五黏結膠片壓合於第三導電線路層上,並使得第五黏結膠片位於第五銅箔和第三導電線路層之間;
通過鑽孔及鍍覆技術在第五黏結膠片中形成至少一個第五盲導孔以電連接第五銅箔和第三導電線路層;以及
通過圖像轉移工藝和化學蝕刻工藝選擇性蝕刻第五銅箔從而將第五銅箔製成所述第五導電線路層,所述第五銅箔與暴露區對應的材料被完全去除從而在所述第五導電線路層中形成與暴露區對應的第三開口。
The manufacturing method of the multi-layer circuit board of claim 3, wherein the first press-bonding substrate comprises a first adhesive film, a first conductive circuit layer, a third adhesive film, a third conductive circuit layer, The fifth bonding film and the fifth conductive circuit layer form a first pressing substrate on a side of the first conductive pattern of the circuit substrate. The steps include:
Providing a first copper foil and the first adhesive film, and pressing the first copper foil and the first adhesive film on a circuit substrate provided with a barrier sheet such that the first adhesive film is located on the first copper foil Between the first line graphic and the first line;
Forming at least one first blind via hole in the first bonding film by a drilling and plating technique to electrically connect the first copper foil and the first wiring pattern;
Selectively etching the first copper foil by an image transfer process and a chemical etching process to form the first copper foil into the first conductive wiring layer, and the material of the first copper foil corresponding to the exposed region is completely removed Forming a first opening corresponding to the exposed area in the first conductive circuit layer;
Providing a third copper foil and the third bonding film, and pressing the third copper foil and the third bonding film onto the first conductive wiring layer, and the third bonding film is located on the third copper foil and Between the first conductive circuit layers;
Forming at least one third blind via hole in the third bonding film by a drilling and plating technique to electrically connect the third copper foil and the first conductive wiring layer;
Selectively etching the third copper foil by an image transfer process and a chemical etching process to form a third copper foil into the third conductive circuit layer, the material of the third copper foil corresponding to the exposed region being completely removed Forming a second opening corresponding to the exposed area in the third conductive circuit layer;
Providing a fifth copper foil and the fifth bonding film, and pressing the fifth copper foil and the fifth bonding film on the third conductive circuit layer, and the fifth bonding film is located on the fifth copper foil and Between the third conductive circuit layers;
Forming at least one fifth blind via hole in the fifth adhesive film by a drilling and plating technique to electrically connect the fifth copper foil and the third conductive wiring layer; and selectively etching the fifth copper by an image transfer process and a chemical etching process The foil thus forms a fifth copper foil as the fifth conductive wiring layer, the material of the fifth copper foil corresponding to the exposed region is completely removed to form a third corresponding to the exposed region in the fifth conductive wiring layer Opening.
如申請專利範圍第4或5項所述之多層電路板的製作方法,其中,所述第一黏結膠片的厚度等於阻擋片的厚度,所述第一黏結膠片具有與阻擋片相對應的收容通孔,將所述第一銅箔和所述第一黏結膠片壓合在設置了阻擋片的線路基板上時,所述阻擋片位於收容通孔中且與第一銅箔相接觸。The manufacturing method of the multi-layer circuit board of claim 4, wherein the thickness of the first adhesive film is equal to the thickness of the barrier film, and the first adhesive film has a receiving pass corresponding to the barrier film. And a hole, when the first copper foil and the first adhesive film are pressed on the circuit substrate provided with the barrier sheet, the barrier sheet is located in the receiving through hole and is in contact with the first copper foil. 如申請專利範圍第4或5項所述之多層電路板的製作方法,其中,所述線路基板還包括第二導電圖形,所述第一導電圖形和第二導電圖形設置於絕緣基底的相對兩側,在線路基板的第一導電圖形一側形成第一壓合基板時,還在線路基板的第二導電圖形一側形成第二壓合基板,所述第二壓合基板也包括交替排列的多層黏結膠片和多層導電線路層,第二壓合基板中的多層黏結膠片中的一層與第二導電圖形相接觸,第二壓合基板中的每相鄰兩層導電線路層之間均具有一層黏結膠片。The manufacturing method of the multi-layer circuit board of claim 4, wherein the circuit substrate further comprises a second conductive pattern, and the first conductive pattern and the second conductive pattern are disposed on opposite sides of the insulating substrate. On the side, when the first laminated substrate is formed on the first conductive pattern side of the circuit substrate, the second pressing substrate is further formed on the second conductive pattern side of the circuit substrate, and the second pressed substrate also includes alternately arranged a multilayer adhesive film and a plurality of conductive circuit layers, one of the plurality of bonded films in the second laminated substrate is in contact with the second conductive pattern, and each of the adjacent two conductive layers in the second laminated substrate has a layer Bonded film. 如申請專利範圍第7項所述之多層電路板的製作方法,其中,在獲得多層電路基板之後,還在第一壓合基板表面形成第一防焊層,在第二壓合基板表面形成第二防焊層。The method for fabricating a multilayer circuit board according to claim 7, wherein after obtaining the multilayer circuit substrate, a first solder resist layer is formed on the surface of the first press-bonded substrate, and a surface is formed on the surface of the second press-bonded substrate. Two solder mask. 如申請專利範圍第1項所述之多層電路板的製作方法,其中,以雷射沿暴露區的邊界切割第一壓合基板後形成了與暴露區的邊界對應的環形切口,從阻擋片表面剝離被環形切口環繞的該部分第一壓合基板即暴露出阻擋片。The method for fabricating a multilayer circuit board according to claim 1, wherein the first pressing substrate is cut along the boundary of the exposed area to form an annular slit corresponding to the boundary of the exposed area, from the surface of the blocking sheet. Stripping the portion of the first press-fitted substrate surrounded by the annular slit exposes the barrier sheet. 一種多層電路板,其由如申請專利範圍第1項所述之製作方法製作而成,所述多層電路板包括壓合於一起的第一壓合基板和線路基板,所述線路基板包括絕緣基底及貼合在絕緣基底表面的第一導電圖形,所述第一導電圖形具有暴露區及環繞連接所述暴露區的壓合區,所述第一壓合基板包括交替排列的多層黏結膠片和多層導電線路層,多層黏結膠片中的一層與第一導電圖形的壓合區相接觸,每相鄰兩層導電線路層之間均具有一層黏結膠片,所述多層電路板具有一個貫穿第一壓合基板的且暴露在外的凹槽,所述凹槽與暴露區相對應,所述暴露區暴露在所述凹槽中。A multilayer circuit board manufactured by the manufacturing method of claim 1, wherein the multilayer circuit board includes a first press-fit substrate and a circuit substrate that are press-fitted together, the circuit substrate including an insulating substrate And a first conductive pattern attached to the surface of the insulating substrate, the first conductive pattern having an exposed area and a nip area surrounding the exposed area, the first pressed substrate comprising a plurality of layers of bonded film and a plurality of layers a conductive circuit layer, one of the multi-layer bonded films is in contact with the nip of the first conductive pattern, and each of the two adjacent conductive circuit layers has a layer of bonded film, the multilayer circuit board having a first press through a groove of the substrate that is exposed to the outside, the groove corresponding to the exposed area, the exposed area being exposed in the groove. 一種多層電路板,其由如申請專利範圍第2項所述之製作方法製作而成,所述多層電路板包括第一壓合基板、線路基板和電子元器件,所述第一壓合基板和線路基板壓合於一起,所述線路基板包括絕緣基底及貼合在絕緣基底表面的第一導電圖形,所述第一導電圖形具有暴露區及環繞連接所述暴露區的壓合區,所述第一壓合基板包括交替排列的多層黏結膠片和多層導電線路層,多層黏結膠片中的一層與第一導電圖形的壓合區相接觸,每相鄰兩層導電線路層之間均具有一層黏結膠片,所述多層電路板具有一個貫穿第一壓合基板的且暴露在外的凹槽,所述凹槽與暴露區相對應,所述暴露區暴露在所述凹槽中,所述電子元器件容置於所述凹槽中且安裝於線路基板的暴露區。A multilayer circuit board manufactured by the manufacturing method of claim 2, wherein the multilayer circuit board comprises a first press-bonded substrate, a circuit substrate, and an electronic component, the first press-bonded substrate and The circuit substrate is pressed together, the circuit substrate includes an insulating substrate and a first conductive pattern attached to the surface of the insulating substrate, the first conductive pattern having an exposed area and a nip area surrounding the exposed area, The first pressed substrate comprises a plurality of layers of bonded film and a plurality of conductive circuit layers arranged alternately, one of the plurality of bonded films is in contact with the nip of the first conductive pattern, and each layer of the adjacent two conductive layers has a layer of bonding. In the film, the multi-layer circuit board has a groove extending through the first press-bonding substrate, the groove corresponding to the exposed area, the exposed area is exposed in the groove, the electronic component It is housed in the groove and mounted on the exposed area of the circuit substrate.
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