TW201202110A - Apparatus for sorting articles - Google Patents

Apparatus for sorting articles Download PDF

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Publication number
TW201202110A
TW201202110A TW100112385A TW100112385A TW201202110A TW 201202110 A TW201202110 A TW 201202110A TW 100112385 A TW100112385 A TW 100112385A TW 100112385 A TW100112385 A TW 100112385A TW 201202110 A TW201202110 A TW 201202110A
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TW
Taiwan
Prior art keywords
tray
sorting
article
empty
classification
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TW100112385A
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Chinese (zh)
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TWI500940B (en
Inventor
Shunichi Hori
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Shibuya Kogyo Co Ltd
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Publication of TW201202110A publication Critical patent/TW201202110A/en
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Publication of TWI500940B publication Critical patent/TWI500940B/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2893Handling, conveying or loading, e.g. belts, boats, vacuum fingers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/01Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/26Testing of individual semiconductor devices
    • G01R31/2607Circuits therefor
    • G01R31/2632Circuits therefor for testing diodes
    • G01R31/2635Testing light-emitting diodes, laser diodes or photodiodes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • G01R31/28Testing of electronic circuits, e.g. by signal tracer
    • G01R31/2851Testing of integrated circuits [IC]
    • G01R31/2855Environmental, reliability or burn-in testing
    • G01R31/286External aspects, e.g. related to chambers, contacting devices or handlers
    • G01R31/2865Holding devices, e.g. chucks; Handlers or transport devices
    • G01R31/2867Handlers or transport devices, e.g. loaders, carriers, trays
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/02Feeding of components
    • H05K13/021Loading or unloading of containers
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04Mounting of components, e.g. of leadless components
    • H05K13/0452Mounting machines or lines comprising a plurality of tools for guiding different components to the same mounting place
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01JMEASUREMENT OF INTENSITY, VELOCITY, SPECTRAL CONTENT, POLARISATION, PHASE OR PULSE CHARACTERISTICS OF INFRARED, VISIBLE OR ULTRAVIOLET LIGHT; COLORIMETRY; RADIATION PYROMETRY
    • G01J1/00Photometry, e.g. photographic exposure meter
    • G01J1/42Photometry, e.g. photographic exposure meter using electric radiation detectors
    • G01J2001/4247Photometry, e.g. photographic exposure meter using electric radiation detectors for testing lamps or other light sources
    • G01J2001/4252Photometry, e.g. photographic exposure meter using electric radiation detectors for testing lamps or other light sources for testing LED's

Abstract

A storage shed 5 that constitutes an apparatus for sorting articles 2 comprises first to fifth slides 21A-21E which arrange classification trays 4 in a plurality of states for loading and driving means 22 which maintains those slides in multiple segments in a vertical direction and reciprocally move the slides in a horizontal direction. Also, empty tray supplying means 7 is arranged at a position close to the storage shed. When first carrying means 6 carries the LED elements 1 according to the grades to the corresponding classification trays, the above-mentioned storage shed makes the slides move and makes the classification tray corresponding to the article exposed. If the intended classification tray receives a predetermined quantity of articles, the first carrying means stacks the empty classification tray retained by the above-mentioned empty tray supplying means on the classification tray that receives the above-mentioned predetermined quantity of articles. As such, space is saved and articles can be classified into a plurality of categories, and the working efficiency is good.

Description

201202110 六、發明說明: 【發明所屬之技術領域】 詳細而言係關於一 中所裁置之所需之 本發明係關於-種物品分類裝置, 種將物品根據分類結果而移載至儲㈣ 分類托盤的物品分類#置。 【先前技術】 二在已知有如下之物品分類裝置,其具有載置有多 個收容物品之分類托盤的枝盆庙 貝托盤的儲藏庫、以及將供 之物品根據分類社果而狡备s 匕王併應位置 。果而移|至上述儲藏庫中之所需之分類 托盤的移載手段(專利文獻丨、 需刀類 其中’於專利文獻1之物品分類裝置中,於設定在儲 藏庫之3處的卸載部分別載置有分類托盤作為移載手段 之炎頭將物品移載至該卸萤邱 I戰之分類托盤内,若此後分類 托盤内收容有既定數晋少私1 0 , 之物°σ ’則與移載手段分開設置之 托盤載具(tray carrier)脾*λϊ λα 八 & . * J將二的分類托盤重疊於該分類托盤 之上方。 又,專利文獻2之物品分類裝置具有如下之構成:於 在儲藏庫之上表面設定冑5處之安裝位置上分別安裝有 分類托盤’於其中一個安裝位置上,上下地設置有具有多 片可於水平方向往復移動之滑板的種類單元(categ〇ry unit),且於上述各滑板上分別載置有1個分類托盤。 [先行技術文獻] 專利文獻1:日本登錄第3644567號公報 專利文獻2:日本登錄第4171119號公報 201202110 則必須 増大, 增加, 然而專利文獻丨中,若物品分類之類別 於7_Κ ψ 又又 向上配置多個分類托盤,而使得設置空間 :移載手段之動作範圍增大,因& ’存在作業時間 …' 法有效地進行分類之問題。 又,因專利文獻1 之移載與空托盤之供應 複雜,成本變高之問題 中係利用不同之移載手段進行物品 ,故存在物品分類裝置之構成變得 進而,於專利文獻2中,因於構成上述種類單元之 板上僅載置有1個分類托盤,無法收容多個物品,故存 母當於分類托盤内收容既定數量之物品時就必須使裝置 止而排出托盤’裝置之運轉效率較差之問題。 【發明内容】 鑒於上述問題, 間而將物品分類為多 裝置。 本發明提供一種可不侷限於小設置空 種類別,且運轉效率良好之物品分類 即,本發明之物品分類裝置,具備載置有收容物品之 複數個分類托盤之儲藏庫、及將供應至供應位置之物品根 據分類結果而移載至該儲藏庫中所欲之分類托盤之移載手 段’其特徵在於: 3玄儲藏庫具備將分類托盤在複數個排列之狀態下載置 之π板、及將該滑板在±下保持複數段,且使各滑板於水 平方向往復移動之驅動機構; 進一步在接近該儲藏庫之位置設置保持空的分類托盤 之空托盤供應手段; 4 201202110 當該移載手段將物品移載至所欲之分類托盤時,該儲 藏庫之驅動機構使滑板移動,而使對應該物品之分類托盤 露出; 當所欲之分類托盤收容有既定數量之物品時,該儲藏 庫之驅動機構使滑板移動,使收容有該既定數量之物品之 分類托盤露出’該移載手段保持該空托盤供應手段之空的 刀類托盤,並將該空的分類托盤重疊於收容有該既定數量 之物品之分類托盤之上部。 根據上述發明,藉由上下地設置多段載置有多個分類 托盤之滑板,可不侷限於小設置空間而進行多種類別之分 類又藉由將空的分類托盤疊加於收容有既定數量之物品 之分類托盤上,可延長連續運轉時間。 進而,因上述移載手段兼用於上述物品之移載與空的 分類托盤之補充,故無需設置用以搬送空的分類托盤之另 外之搬送手段’可低成本地進行空的分類托盤之補充。 【實施方式】 以下,利用圖示實施例說明本發明,圖丨至圖3表示 對作為物αβ之led ( Light Emitting Diode,發光二極體) 疋件1進行分類之物品分類裝置2。 上述物品分類裝置2係由檢查由未圖示之led製造裝 置供應之咖元件1之檢查手段3、保持多個分類托盤、4 之儲滅庫5、根據檢查結果將LED元件送至上述健藏 庫5上所保持之任—分類托盤4之第丨移載手段6、及準備 供應至上述儲藏庫5之空的分類托盤4之空托盤供應手段7 201202110 所構成,其等藉由未圖示之控制手段控制 面為平坦之平板 等而分類成多個 LED元件1係製成大致長方形、上表 狀,根據亮度等之特性或搬送中有無損傷 專級。 於上述分類托盤4上’縱橫地分別形成有多個可收容i 個LED元件!之收容部,又如圖2、圖3所示,上述分類 托盤4可上下地重# ’而重疊時不會損傷收容於上述收容 部之LED元件1。 另外,以下之說明中,X方向係指圖1中之圖示左右方 向’Y方向係指圖示上下方向,z方向係指圖2中之圖示上 下方向。 上述檢查手段3係由自收容有多個咖元件i之供應 托盤U逐-移載LED元件丨之第2移載手段12、及具有 多個載置台13a並進行各種作業之旋轉台13所構成。 上述供應托盤11與上述分類托盤4相同,可收容多個 led元件i並上下地重疊,且在收容有led元件^之供應 托盤11重疊有多片之狀態下而供應至相鄰於第2移載手段 Q之供應載台3A上。 若此後將已供應至該供應載纟3八之供應托# u利用 未圖示之搬送手段逐-移動至接近上述旋轉台13之移載載 台3B上,且於該移載載台3B上,上述第2移載手段a將 全部LED元件1移载至旋轉台13上,則該空的供應托盤 11進而重疊於相鄰之排出載台3C上。 上述第2移載手段12係先前公知者故省略詳細之說 6 201202110 :,其:逐-吸附保持移動至上述移載載台3B上之供應托 内之LED疋件!,且將其移載至上述旋轉台u。 於上述妩轉台丨3上等間距地設置有各自可載置一個 LED兀件1之8個載置台Ua ’該旋轉台13配合於該載置 台1之間距而間歇性地旋轉。 並且,旋轉台13使各載置台13a停止在相鄰於第2移 載手段1 2之供應載台1 3 A、測定上述LED元件i之亮度之 =度測定載台13B、檢查LED元件i之損傷之損傷檢查載 台13C、根據其等之檢查結果而將所需之標記賦予於 兀件1之標記載台13D、檢查由標記載台13D所賦予之標 圮之標記檢查載台13E、及相鄰於上述儲藏庫5之排出載台 13F。 ° 於上述亮度測定載台13B上設置有測定LED元件丨之 亮度之未圖示之測定裝置,又,於上述損傷檢查載台13C 上設置有檢查LED元件1有無損傷之未圖示之檢查裝置。 又’於上述標記載台1 3D上設置有根據上述測定結果 或檢查結果而賦予所需之標記的噴墨器或雷射標示器等, 於上述標記檢查載台13E上設置有檢查上述標記之未圖示 的檢查裝置。 另外’控制手段根據上述亮度測定載台13B、損傷檢查 载台13C、標記檢查載台13E之檢查結果,將全部led元 件1分類為A〜I等級該9個等級或不良品,合計1〇種類 別’根據該分類結果’上述控制手段控制上述儲藏庫5及 第1移載手段6。 201202110 再者’本貫施例中’將供應至上述檢查手段3之led 兀件1之大部份分類為A等級,其他B〜G等級之led元 件1以中等程度之頻率產生,H、j等級之led元件1以更 低之頻率產生。 上述儲藏庫5具有可載置多個分類托盤4之5段之第1 〜第5滑板21A〜21E、及保持第i〜第5滑板21A〜21E 並使其等於Y方向往復移動之驅動手段22。 如圖1所示,於第丨〜第5滑板21A〜21E上可載置合 。十10片分類托盤4,該1 〇片分類托盤4係分別於χ方向上 載置5片、於γ方向上載置2片;且利用固定於該等第^ 〜第5滑板21A〜21E之上表面之制動件21a來保持上述分 類托盤4,使其無法移動。201202110 VI. Description of the invention: [Technical field to which the invention pertains] In particular, the present invention relates to an apparatus for classifying articles, which are adapted to be sorted according to classification results to a storage (four) classification. Item classification of the tray # set. [Prior Art] There is known an article sorting apparatus having a storage tank of a tray temple tray on which a plurality of sorting trays for storing articles are placed, and articles to be supplied are prepared according to classification and fruit. Yu Wang should be in position. The transfer means to the required sorting tray in the above-mentioned storage (the patent document, the required knife type, in the article sorting device of Patent Document 1, the unloading portion set at the storage 3) Do not load the item with the sorting tray as the transfer means to transfer the item to the sorting tray of the unloading Qiu I. If the sorting tray contains a predetermined number of small and private ones, the object °σ ' A tray carrier spleen λ λ λα 八 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 。 : A sorting tray is mounted on one of the mounting positions on the upper surface of the storage compartment at one of the mounting positions, and one type of unit having a plurality of slides that can reciprocate in the horizontal direction is provided up and down (categ〇) In the ry unit, one of the sorting trays is placed on each of the slides. [Provisional Technical Documents] Patent Document 1: Japanese Patent Application No. 3644567 Patent Document 2: Japanese Registration No. 4171119 2110 must be enlarged and increased. However, in the patent document, if the category of the item is classified as 7_Κ ψ and a plurality of sorting trays are arranged upward, the setting space: the moving range of the transfer means is increased, because & 'there is an operation The problem of the classification of the article is effective. The problem is that the transfer of the patent document 1 and the empty pallet are complicated, and the problem of high cost is to use different transfer means to carry out the article, so the composition of the article classification device exists. Further, in Patent Document 2, since only one sorting tray is placed on the panel constituting the above-described type unit, a plurality of articles cannot be accommodated, and therefore, the mother must be accommodated in the sorting tray when a predetermined number of articles are accommodated. The problem of the operation efficiency of the apparatus for stopping the discharge of the tray is poor. [Disclosed from the Invention] In view of the above problems, articles are classified into a plurality of devices. The present invention provides a space type that is not limited to a small set, and which has a high operational efficiency. The article classification device of the present invention includes a storage container in which a plurality of classification trays for storing articles are placed, And the transfer means for transferring the articles supplied to the supply location to the desired sorting tray according to the classification result. The feature is that: (3) the storage tank has the state in which the sorting tray is downloaded in a plurality of arrays. a π plate, and a driving mechanism for holding the sliding plate under a plurality of sections and reciprocating the sliding plates in a horizontal direction; further providing an empty tray supply means for holding the empty sorting tray at a position close to the storage; 4 201202110 When the transfer means transfers the item to the desired sorting tray, the driving mechanism of the storage box moves the slide plate to expose the sorting tray corresponding to the item; when the desired sorting tray contains a predetermined number of items, The drive mechanism of the storage compartment moves the slide plate to expose the sorting tray containing the predetermined number of articles, and the cutter tray that holds the empty tray supply means is removed by the transfer means, and the empty sorting tray is overlapped in the storage tray There is an upper part of the sorting tray for the given number of items. According to the above invention, by providing a plurality of slides on which a plurality of sorting trays are placed up and down, it is possible to perform classification of a plurality of categories without being limited to a small installation space, and by superimposing an empty sorting tray on a category containing a predetermined number of articles. Continuous operation time can be extended on the tray. Further, since the transfer means is used for the replenishment of the transfer of the article and the empty sorting tray, it is not necessary to provide an additional transport means for transporting the empty sorting tray, and the empty sorting tray can be replenished at low cost. [Embodiment] Hereinafter, the present invention will be described with reference to the embodiments shown in the drawings, and Fig. 3 shows an article sorting device 2 for classifying a led (Light Emitting Diode) element 1 as an object αβ. The article sorting device 2 is configured to inspect the inspection means 3 of the coffee maker 1 supplied by the LED manufacturing apparatus (not shown), hold the plurality of sorting trays 4, and store the LEDs 5, and send the LED components to the above-mentioned storage library based on the inspection result. 5, the third transfer means 6 of the sorting tray 4, and the empty tray supply means 7 201202110 of the sorting tray 4 to be supplied to the storage compartment 5, which are not shown The control means control surface is a flat plate or the like and is classified into a plurality of LED elements 1 to have a substantially rectangular shape and an upper surface shape, and depending on the characteristics of brightness or the like, or whether there is a damage level during transportation. A plurality of LED elements can be accommodated in the vertical and horizontal sides of the sorting tray 4; As shown in Figs. 2 and 3, the accommodating portion 4 can overlap the LED element 1 accommodated in the accommodating portion when the sorting tray 4 can be stacked up and down. In the following description, the X direction means that the left and right directions in the "Y direction" in Fig. 1 mean the vertical direction, and the z direction means the up and down direction shown in Fig. 2. The inspection means 3 is composed of a second transfer means 12 for transferring the LED elements 逐 from the supply tray U in which the plurality of coffee elements i are housed, and a rotary table 13 having a plurality of mounting stages 13a and performing various operations. . The supply tray 11 is similar to the above-described sorting tray 4, and can accommodate a plurality of led elements i and overlap vertically, and is supplied to adjacent to the second shift in a state in which a plurality of sheets are stacked on the supply tray 11 in which the led elements are accommodated. The loading means Q is supplied to the stage 3A. If the supply tray that has been supplied to the supply carrier is subsequently moved by the transport means (not shown) to the transfer stage 3B close to the rotary table 13, and on the transfer stage 3B When the second transfer means a transfers all of the LED elements 1 to the turntable 13, the empty supply tray 11 is further superposed on the adjacent discharge stage 3C. The second transfer means 12 is previously known, and the detailed description is omitted. 20120210: It is an adsorption-by-adsorption holding of the LED elements in the supply tray on the transfer stage 3B! And transfer it to the above-mentioned rotary table u. Eight mounting stages Ua' each having one LED element 1 mounted thereon are provided at equal intervals on the above-mentioned turret 3, and the rotating table 13 is intermittently rotated in accordance with the distance between the mounting tables 1. Further, the turntable 13 stops each of the mounting stages 13a from the supply stage 13A adjacent to the second transfer means 12, measures the brightness of the LED element i, measures the stage 13B, and inspects the LED element i. The damaged damage inspection stage 13C, the required mark is given to the mark stage 13D of the element 1 according to the inspection result, and the mark inspection stage 13E for inspecting the mark given by the mark stage 13D, and The discharge stage 13F adjacent to the above-described storage tank 5 is adjacent. A measurement device (not shown) for measuring the brightness of the LED element 设置 is provided on the brightness measurement stage 13B, and an inspection device (not shown) for inspecting the presence or absence of damage of the LED element 1 is provided on the damage inspection stage 13C. . Further, an inkjet device or a laser marker or the like for providing a desired mark based on the measurement result or the inspection result is provided on the marking stage 1 3D, and the marking inspection stage 13E is provided with the inspection mark. Inspection device not shown. In addition, the control means classifies all the LED elements 1 into nine grades of A to I grades or defective products based on the inspection results of the brightness measurement stage 13B, the damage inspection stage 13C, and the mark inspection stage 13E, for a total of one type. The above-described storage unit 5 and the first transfer means 6 are controlled by the above control means based on the classification result. 201202110 In addition, in the present embodiment, the majority of the led components 1 supplied to the above inspection means 3 are classified into the A grade, and the other LED components 1 of the B to G grades are generated at a moderate frequency, H, j. The graded led element 1 is produced at a lower frequency. The storage compartment 5 has first to fifth slide plates 21A to 21E on which five of the plurality of sorting trays 4 can be placed, and a drive means 22 for holding the i-th to fifth slide plates 21A to 21E so as to reciprocate in the Y direction. . As shown in Fig. 1, the second to fifth slides 21A to 21E can be mounted. Ten sheets of sorting trays 4, which are placed five in the χ direction and two in the γ direction, and are fixed to the upper surfaces of the first to fifth slides 21A to 21E. The brake member 21a holds the sorting tray 4 so that it cannot move.

又如圖2、圖3所示,可在位於最上段之第丨滑板2! A 上於z方向重疊10片分類托盤4,且可於其下方之4個第 2〜第5滑板21B〜2iE上分別將5片分類托盤4重疊於z 方向。 本實施例中,第1滑板21A上之1〇片分類托盤4均收 容被分類為A等級之LED元件1,第2滑板21B上之圖3 之圖示左側的5片分類托盤4收容B等級之LED元件i, 圖不右側之5片分類托盤4收容C等級之LED元件1。 與此相同,第3滑板21C上之圖示左側的5片分類托 盤4收容D等級之LED元件1,圖示右側之5片分類托盤 4收容E等級之LED元件1,第4滑板21D上之圖示左側 的5片分類托盤4收容F等級之LED元件卜圖示右側之5 8 201202110 片分類托盤4收容G等級之LED元件1。 而且’第5滑板21E上,圖示左側之5片分類托盤4 中’ 3片分類托盤4收容H等級之LED元件1,2片分類托 盤4收容I等級之LED元件卜圖示右側之5片分類托盤4 收容被判定為不良品之LED元件1。 再者,該等分類係一例,根據本實施例之儲藏庫5,最 多可分類為5 0種類別。 上述驅動手段22由保持上述第i〜第5滑板21八〜μ 的框架3卜固定於該框架31上的5個馬達32、可旋轉地 設置於框架31之兩側面的5組滑輪33、及鋪設於上述馬達 32之驅動軸32a與滑輪33之間的傳送帶μ構成。 如圖2所示’於上述框架31之内側面,沿γ方向設置 ::軌35’於第1〜第5滑板2lA〜21E之x方向兩端 。"又置有用以沿著該滑軌35移動之滑動構件36。 21E^述傳送帶34上連結有上述第1〜第5滑板21A〜 :部’上述馬達32使驅動軸%旋轉,藉 傳达帶34之旋轉,滑 ^ , L 万向進退移動。 错由上述驅動手段22,第 可分乐1〜第5滑板21Λ〜21£通常 了刀別移動至圖1中之圖示上 待機办* . 上方(圖3中為圖示左方)之 锊栻位置、僅露出位於 方)的货, < 圖不下方(圖3中為圖示右 )的第1列分類托盤4之 夕园- 1移動位置、及露出位於圖1 之圖不上方(¾ 3中為圖示左方、^ 第2移動位置。 方)的第2列分類托盤4之 圖 表不上述第3滑板21C已移動至上 再者,圖 述 201202110 第2移動位置之狀態。 _並且’於第1〜第5滑板21A〜2町,分別於圖2之 圖丁右方端叹置有被檢測構件37,並於上述框架3 i上設置 有接近感測器3 8。 並且右上述第1〜第5滑板21A〜21E分別停止於待 機位置、第1、第2動作位置之各位置上,則上述接近感測 益38檢測上述被檢測構件37,而控制手段識別帛卜第5 滑板21A〜21E之位置。 上述第1移載手段6係由吸附保持LED元件1及分類 第1吸附頭41、以及使該第1吸附頭41於X-Y-Z 之各方向移動之第1移動手段42所構成。 圖4係表示自與圖2相同之方向所見之上述第t吸附 :二1之放大前視圖,該第丨吸附頭41係由固定於上述第丨 手& 42上之升降構件43、設置於該升降構件43上之 用以吸附保持LED元杜《 於升降構件43可於Z方二:且吸附杯44'設置成相對 Z方向升降且吸附保持上述分類托盤4 用吸附杯45、及使該托盤用吸附杯45升降之升降手 段46所構成。 之下2上述兀件用吸附杯44沿Y方向設置於保持構件47 持分別連接於未圖示之負壓產生手段,上述保 43之4^由2個托架43a、43b而設置於上述升降構件 端。又,上述保持構件47係藉由上述托架43a、43b &於在X方向上與升降構件43隔離之位置上。 又’上述保持構件47藉由設置於上述托架43b上之軌 10 201202110 道43C及滑件47a可相對於上述升降構件43升降,進而, 上述保持構件叼具有使上述元件用吸附杯44所保持之led 元件1之衝擊緩和的第1吸收器48、及檢測分類托盤4之 偏移的第1檢測手段49。 當凡件用吸附杯44自上方吸附保持LED元件1時、及 將LE]D元件1載置於上述分類托盤4之收容部時,上述第 1吸收裔48容許該元件用吸附杯44上升,從而防止led 元件1之損傷。 上述第1檢測手段49作動以使元件用吸附杯44藉由 第1吸收器48而上升既定量以上’經由上述控制手段而產 生所需之警告。 八人上述托盤用吸附杯45係設置於以圍繞上述元件 用吸附杯44之方"V而刊·吳4·* εα μ 灸万式而6又置之大致四角形之框架5〇的斗個 角落,且分別連接於未圖示之負壓產生手段。 述升降手奴46係連接於未圖示之空氣供應源之氣 紅’上述框架50連結於利用該升降手段46而升降之桿46a 之下端。 該升降手段46切換為如下狀態:藉由使上述框架5〇 升降而使元件用吸附杯44突出於下方,並藉由上述托盤用 吸附杯45而可吸附保持㈣元件i之狀態;及使托盤用吸 附杯45大出於較&件用吸附杯44更下方,而可吸附保持 分類托盤4之狀態。 又’上述升降手段46固定於具有沿著上述升降構件43 上所設之執道43e上下地移動之滑件5u的支持構件Μ之 201202110 上端,進而’上述桿46a經由滑 6b 上所設之執道51b上下地移動。 ^支持構^ 如此’固定有上述升降手段46之支持構As shown in FIG. 2 and FIG. 3, 10 sorting trays 4 can be overlapped in the z direction on the first slide 2! A located at the uppermost stage, and 4 second to fifth slides 21B to 2iE can be disposed below The five sorting trays 4 are respectively superposed on the z direction. In the present embodiment, the one-piece sorting tray 4 on the first slide 21A accommodates the LED elements 1 classified into the A-class, and the five-segment trays 4 on the left side of the second slide 21B on the left side of the figure of FIG. The LED element i, the five-piece sorting tray 4 on the right side, houses the C-level LED element 1. Similarly, the five sorting trays 4 on the left side of the third slide plate 21C house the D-level LED elements 1, and the five sorting trays 4 on the right side of the drawing house the E-level LED elements 1, and the fourth slides 21D. The five sorting trays 4 on the left side of the figure accommodate the F-level LED components. The right side of the figure is 5 8 201202110 The sheet sorting tray 4 accommodates the G-level LED elements 1. Further, in the fifth slide 21E, in the five sorting trays 4 on the left side of the drawing, the three sheet sorting trays 4 accommodate the H-level LED elements 1, and the two-piece sorting trays 4 accommodate the I-level LED components. The sorting tray 4 houses the LED element 1 that is determined to be defective. Further, as an example of such classification, the storage 5 according to the present embodiment can be classified into a maximum of 50 categories. The driving means 22 is composed of five motors 32 that are fixed to the frame 31 by the frames 3 that hold the ith to fifth slides 21 to #, and five sets of pulleys 33 that are rotatably provided on both side faces of the frame 31, and The conveyor belt μ is laid between the drive shaft 32a of the motor 32 and the pulley 33. As shown in Fig. 2, on the inner side surface of the frame 31, the following rails 35' are disposed in the γ direction at both ends of the first to fifth sliders 21A to 21E in the x direction. " Also, a sliding member 36 for moving along the slide rail 35 is provided. The first to fifth slide plates 21A to 21 are connected to the conveyor belt 34. The motor 32 rotates the drive shaft by a portion thereof, and by the rotation of the belt 34, the slides are moved forward and backward. Wrong by the above-mentioned driving means 22, the second can be divided into 1 to 5th slide 21 Λ 21 21, usually the knife moves to the standby in the figure of Fig. 1; the top (the left side of the figure in Fig. 3) The position of the 栻 position, only the goods located in the square), < the bottom of the column (the right side of the figure in Fig. 3), the first column of the sorting tray 4, the moving position, and the exposure are not above the figure of Fig. 1 ( In the diagram of the second column and the second movement position in the left side of the figure, the second column of the sorting tray 4 is not moved to the top of the third slider 21C, and the state of the second moving position is shown in 201202110. In the first to fifth slides 21A to 2, the detected member 37 is slanted to the right end of the figure of Fig. 2, and the proximity sensor 38 is provided on the frame 3i. When the first to fifth slide plates 21A to 21E on the right side are stopped at the respective positions of the standby position and the first and second operation positions, the proximity sensing benefit 38 detects the detected member 37, and the control means recognizes the The position of the fifth slide plates 21A to 21E. The first transfer means 6 is composed of a suction holding LED element 1, a classification first adsorption head 41, and a first moving means 42 for moving the first adsorption head 41 in each direction of X-Y-Z. Figure 4 is an enlarged front elevational view of the t-th adsorption: two from the same direction as Figure 2, the second adsorption head 41 being attached to the elevating member 43 fixed to the third hand & The elevating member 43 is configured to adsorb and hold the LED element, and the elevating member 43 is disposed on the Z side: and the adsorption cup 44' is disposed to be raised and lowered in the Z direction, and the adsorption cup 45 is adsorbed and held by the sorting tray 4, and The tray is constituted by a lifting and lowering means 46 for lifting and lowering the suction cup 45. The lower two suction cups 44 are disposed in the Y direction in the holding member 47 and are respectively connected to a negative pressure generating means (not shown), and the above-mentioned holdings 43 are provided by the two brackets 43a and 43b. Component end. Further, the holding member 47 is separated from the elevating member 43 by the brackets 43a, 43b & Further, the holding member 47 can be moved up and down with respect to the elevating member 43 by the rail 10 201202110, 43C and the slider 47a provided on the bracket 43b. Further, the holding member 叼 has the holding member 44 held by the suction cup 44. The first absorber 48 for mitigating the impact of the LED element 1 and the first detecting means 49 for detecting the offset of the sorting tray 4 are provided. When the ejector cup 44 is used to hold and hold the LED element 1 from above, and the LE]D element 1 is placed on the accommodating portion of the sorting tray 4, the first absorbing body 48 allows the absorbing cup 44 to rise. Thereby the damage of the LED element 1 is prevented. The first detecting means 49 is actuated to cause the component suction cup 44 to rise by the first absorber 48 by a predetermined amount or more to generate a warning required by the above-described control means. The above-mentioned tray suction cups 45 are provided in a frame which is surrounded by the above-mentioned component adsorption cups 44, and is made up of a frame 4 of a substantially square shape. The corners are respectively connected to a negative pressure generating means (not shown). The elevator hand 46 is connected to a gas supply source (not shown). The frame 50 is coupled to the lower end of the rod 46a that is lifted and lowered by the lifting and lowering means 46. The lifting/lowering means 46 is switched to a state in which the component suction cup 44 is protruded downward by the raising and lowering of the frame 5, and the state of the component (i) is adsorbed and held by the tray suction cup 45; The suction cup 45 is larger than the suction cup 44 of the & member, and the state of the sorting tray 4 can be adsorbed and held. Further, the above-described lifting/lowering means 46 is fixed to the upper end of the support member 2012201202110 having the slider 5u which moves up and down along the lane 43e provided on the elevating member 43, and further, the above-mentioned rod 46a is provided via the slide 6b. The track 51b moves up and down. ^Support structure ^ so fixed with the support structure of the above-mentioned lifting means 46

於上述升降構件43升降,藉此,當上述托盤用心H !上方吸附保持分類托盤4時、及重疊上述分類托盤4時, 谷許該托盤用吸附杯45之上升。 寺 並且帛1吸附頭4 1具有用以& H B # 專之第2檢測手段52,該第2檢測手段52由設置於= :广上之接近開關52a、及設置於上述支持構= 之檢測片52b所構成,若上述支持構件5 上 :广升,則檢測片奶與接近開關仏隔離而將= 發送至控制手段。 叩竹》亥汛唬 框“ ^上1:動手段42如圖1所示具有沿X方向架設於 執道54、及4之於X方向軌道53、設置於Y方向之Y方向 道4 I又置於Ζ方向之Ζ方向執道55。 χ方:述Η向執道54藉由未圖示之驅動手段而沿著上述 X方向執道53在Χ方向上 。耆上述 未圖示之驅動手段沿著上述方向執道55藉由 動,上述第!吸附頭41/由未0軌道54在¥方向上移 方向執道…方向上動手段沿著上述Ζ 上述X方向軌道53如翮_ 自上述旋轉台u之排出載台13F::使上述第1吸附頭41 5滑板21A〜21E上所載置 立置跨及上述第1〜第 動。 圓不右方端之分類托盤4而移 12 201202110 又,上述Y方向執道54如圖3所千,4 ^ 所不使上述第1吸附 頭41在較位於上述待機位置When the lifting and lowering member 43 is moved up and down, when the sorting tray 4 is sucked and held above the tray center H! and when the sorting tray 4 is stacked, the tray suction cup 45 is raised. The temple and the 吸附1 adsorption head 4 1 has a second detecting means 52 for & HB #, and the second detecting means 52 is provided by the proximity switch 52a provided at = : and the support structure = The sheet 52b is configured such that when the support member 5 is widened, the detected sheet milk is separated from the proximity switch 而 and sent to the control means.叩竹》海汛唬框“ ^Up 1: The moving means 42 has a Y-direction track 53 that is erected in the X direction in the X direction and the Y direction in the Y direction, as shown in Fig. 1 The direction of the Ζ Ζ 执 55 55 55 : : : : : : : : : : : : : : : Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η Η 54 54 Η Along the above-mentioned direction, the above-mentioned first adsorption head 41/the non-zero track 54 is moved in the direction of the ¥ direction. The direction is moved along the above-mentioned X-direction track 53 as described above. The discharge stage 13F of the rotary table u: causes the first adsorption heads 41 5 to slide on the slide plates 21A to 21E and the first to the first movements. The classification tray 4 of the right end of the circle is moved 12 201202110 Further, the Y-direction lane 54 is as shown in FIG. 3, and the first adsorption head 41 is not located at the standby position.

息〜禾ί〜第5滑板21a〜21E 更靠近圖示右方側於僅露出1行 路i仃之分類托盤4的範圍内移 動。 換言之,第1吸附頭41係於水平之χ_γ方向上,在移 動至上述第1移動位置之滑极 π板上之第1行的5個分類托盤 4、或移動至上述第2移動位置之、河缸μ今仿 籾1立置之π板上之第2行的5個分 類托盤4可載置LED元件丨之範圍内移動。 並且,上述Z方向軌道55如圖2所示,對上述第卜及 附頭分別確保如下衝程:上述元件用吸附杯44於上述 旋轉台13之排出載台13F上吸附保持led元件以將其收 納於分類托盤4内之衝程;及上述托盤用吸附杯45吸附保 持上述空托盤供應手段7上所保持之空的分類托盤4並將 其供應至最上段之第丨滑板21A之衝程。 上述空托盤供應手段7係設置於上述第i〜第5滑板 21A〜21E之下方,且設置於上述第丨吸附頭41藉由第^ 移動手段42而可於Χ·Υ方向移動之範圍的下方。 空托盤供應手段7係由設置於框架61上且載置上述分 托盤4之平台62、及使該平台62相對於上述框架3 1而 升降之多段氣缸63所構成。 、上述平台62上,可如圖2、目3所示,使分類托盤4 二x方向上為3個、¥方向上為1個之方式排列,於其上 °刀別將1 0片左右之空的分類托盤4以重疊之狀態而 置。 13 201202110 上述多段氣紅63連接於㈣示之空氣供應源 述平台階段性地上升,以載置於平台62之分類托盤吏上 最上段之分類托盤4維持高度之方式使平台62 ^ 升’且最上段之分類托盤4保持於不干擾 、上The lowermost slides 21a to 21E are moved closer to the right side of the figure in the range of the sorting tray 4 in which only one line i is exposed. In other words, the first adsorption head 41 is in the horizontal χγ direction, and moves to the five sorting trays 4 in the first row on the slip π plate of the first moving position, or moves to the second moving position. The five sorting trays 4 of the second row on the π plate of the river cylinder can be moved within the range in which the LED elements are placed. Further, as shown in FIG. 2, the Z-direction rail 55 is provided with a stroke for the said first and second attachment heads: the component adsorption cup 44 sucks and holds the LED element on the discharge stage 13F of the rotary table 13 to accommodate the same. The stroke in the sorting tray 4; and the above-described tray suction cup 45 sucks and holds the empty sorting tray 4 held on the empty tray supply means 7 and supplies it to the stroke of the uppermost second slide 21A. The empty tray supply means 7 is disposed below the i-th to fifth slides 21A to 21E, and is disposed below the range in which the second adsorption head 41 is movable in the Χ·Υ direction by the second moving means 42. . The empty tray supply means 7 is composed of a stage 62 provided on the frame 61 and on which the sub-tray 4 is placed, and a plurality of cylinders 63 for lifting and lowering the stage 62 with respect to the frame 31. As shown in FIG. 2 and FIG. 3, the platform 62 can be arranged such that the sorting tray 4 has three in the x-direction and one in the direction of the ¥, and the upper and lower sides of the sorting tray 4 are about 10 pieces. The empty sorting trays 4 are placed in an overlapping state. 13 201202110 The above-mentioned multi-stage gas red 63 is connected to the air supply source platform of (4) to rise step by step, and the platform tray 62 is raised to the height of the classification tray 4 placed on the uppermost tray of the platform 62. The uppermost sorting tray 4 is kept without interference,

之高度。 &弟5 '月板21E 說明 :下,就具有上述構成之物品分類裝…動作進行 首先,分別將10片空分類托盤4以排列之狀 於儲藏庫5中之第i〜第5滑板21a〜2i 載置 盤4並不沿Z方向重疊而是逐 ' 刀頰托 以人工作業而進行。 係由作業人員 另一方面,上述檢查手段3中,自未圖示之咖 裝置收容有LED元件1之供應托盤π以重疊有多段之狀;: 而供應至供應載台3A上,且將其中的最下段之供應托盤^ 移動至移載載台3B。 從而,上述第2移載手段12逐一吸附#拄 及附保持供應托盤1 1 内之D %件卜且將其移載至停止於The height. & 5 5 '月板 21E Explanation: Next, the item sorting apparatus having the above-described configuration is performed. First, the ten empty sorting trays 4 are arranged in the shape of the ith to fifth slides 21a in the storage compartment 5, respectively. ~2i The loading tray 4 does not overlap in the Z direction but is performed manually by the knife holder. On the other hand, in the above-described inspection means 3, the supply tray π in which the LED element 1 is housed in a coffee apparatus (not shown) is superimposed in a plurality of stages; and is supplied to the supply stage 3A, and The lowermost supply tray ^ moves to the transfer stage 3B. Therefore, the second transfer means 12 adsorbs #拄 and attaches the D% of the supply tray 1 1 one by one and transfers it to stop.

的旋轉台13之載置台13a上。 仏應載口 "A :後;若自移載載台3B之供應托盤㈣載全部咖 凡件1 ’則該供應托盤u祐銘叙 u被移動且重疊於相鄰之排出載台 儿上0 若LED元件丨移載至上述旋轉台13之位於供應 載台13A的谶詈a L ^ ° 上,則知轉台丨3間歇性地旋轉,分 別利用上述亮度測定載台UB進行亮度之測定、及利用損 14 201202110 傷檢查載台uc進行損傷有無之檢查,於上述標記載台⑽ 根據上述測定結果及檢查結果賦予所需之標呓。 此後,若於標記檢查载台13E檢查崎予㈣元件^之On the mounting table 13a of the rotary table 13.仏 载 载 & A A A A & 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若 若0, when the LED element 丨 is transferred to 谶詈a L ^ ° of the turntable 13 on the supply stage 13A, the transfer table 3 is intermittently rotated, and the brightness measurement stage UB is used to measure the brightness, And the use of the damage 14 201202110 injury inspection stage uc for the presence or absence of damage inspection, the above-mentioned marking stage (10) is given the required standard based on the above measurement results and inspection results. Thereafter, if the mark inspection stage 13E is inspected, the Kawasaki (four) component ^

標記,則控制手段根據其等之結果對各Led元件1進行A 〜I等級或不良品之判定,將該LED元件i向上述排出載台 13F搬送。 首先,當搬送至排出載台13F夕Tpn- 找σ i 之LED兀件1被判定為 A等級時’控制手段控制上沭蚀茲虚c 利上述儲藏庫5之驅動手段22,使 第1滑板2 1 A自待機位置移動至第丨停止位置。 另方面,上述第1移載手段6中,上述第1吸附頭 41之托盤用吸附杯45藉由升降手段#退開至元件用吸附 杯44之上方’於此狀離下,μ、+β够 ^ 上边第1移動手段42使第1 吸附頭41移動至排出載台丨3F之上方。 此後’右第1吸附頭41下眼;-7丄 町项41下降而兀件用吸附杯44吸附 保持以以件卜則藉由第1移動手段42使第!吸附頭41 上升、X;Y移動、下降,從而將咖元件i收容於位於上 述第1停止位置之第1滑把〇 ! Λ 1 弟’月板21Α中之第1列分類托盤4内。When the flag is used, the control means determines the A to I level or the defective product for each of the Led elements 1 based on the result, and the LED element i is transported to the discharge stage 13F. First, when the LED element 1 that is transported to the discharge stage 13F and Tpn- finds σ i is judged to be of the A level, the control means controls the upper driving and the driving means 22 of the storage unit 5 to make the first sliding plate 2 1 A moves from the standby position to the third stop position. On the other hand, in the first transfer means 6, the tray suction cup 45 of the first adsorption head 41 is retracted to the upper side of the element adsorption cup 44 by the lifting means #, and is separated by μ, +β. The upper first moving means 42 moves the first adsorption head 41 above the discharge stage 3F. Thereafter, the right first adsorption head 41 is lowered; the -7 町 项 item 41 is lowered and the sputum is sucked and held by the absorbing cup 44 to be held by the first moving means 42 in the first part! The adsorption head 41 is raised, X; Y is moved and lowered, and the coffee element i is housed in the first column sorting tray 4 of the first slider 〇 Λ 1 位于 1 位于 Α 21 21 21 21 21 21 21 21 21 21 21

其次’若例如被判定為等級D π苛双U之LED TL件1位於排出 載台13 F,則控制手段技告丨μ 列卞权筏制上述儲滅庫5,而使上述第丨 板2 1Α移動至待機位置並使第3、、Α故)丨ρ必* 1 :乐h月板2 1 C移動至第2停止 位置(圖3之狀態)。 藉此,使對應於等級D之分類杯般4办〜哲, 41 ^ 又刀頰托盤4位於第1吸附頭 4 1之移動範圍之下方,上诚筮 过第〗移载手段6吸附保持排出 裁台13F之LED元件!,你而從甘 扣 千 從而將其收容於第3滑板2 I C令 15 201202110 之第2列分類托盤4内。 此處,當載置於第1〜第5滑板21 A〜21E上之各分類 托盤4收容最初之LED元件1時,控制手段確認分類托盤 4之偏移。 若詳細說明,即’控制手段使吸附保持有LEd元件i 之第1吸附頭41低速地下降’且分類托盤4無偏移地載置 於滑板上時’ LED元件1無阻抗地被收容於分類托盤4之 收容部’因此雖然上述元件用吸附杯44藉由第i吸收器48 略微上升’但上述第1檢測手段49並不作動。 另一方面,上述分類托盤4於偏移之狀態下載置於滑 板上時,因上述LED元件1會干擾分類托盤4之收容部, 故上述兀件用吸附杯44藉由上述第丨吸收器48而上升了 既定量以上,且上述第1檢測手段49作動。 從而,控制手段利用未圖示之警報手段輸出表示分類 托盤4有偏移之警告,作業人員以人工修正該分類托盤4 之偏移。 此後,控制手段根據位於排出載台13F之led元件i 之等級來控制上述儲藏庫5,使載置有對應於該咖元件^ 之等級之分類托盤4的滑板移動至第丨、第2移動位置進 :控:第1移載手段6而使該LED元件丨收 類托盤4。 控制手段儲存各分 赵县《 …'队令< LliD元件i之 收容之位置,例如若於第!滑板21a上之 類托盤4内收交gj定叔旦七Τϋτ^ 刀 收合既疋數量之LED_移載手段6 16 201202110 將LED元件i收 ,, 子目鄰之分類托盤4内。 後,若於上述第典 弟月板21A中之圖]φ夕楚·, 全部5片分類托盤 <圖1中之第1列的 K 4内收容所需數量之LED亓杜〗, 制手段此後使第i滑板2 -件卜則控 第2列之5片分類彳 2移動位置,此次使 乃刀類托盤4收容LED元件i。 再者’當同等級之τρ - ”"主& D几件1連續地供應至排出裁二 13F時,無需每次均 拼出載台 地β 第1第5滑板21Α〜21Ε移動$炷 機位置,而亦可估生彳 動至待 於第1移動位置或第2移動位置。 :b後’例如若於第1滑板…全部1。片分類托二 时合LED疋件i,則進行將上述空托盤供應手段7之空 的分類托盤4重疊於收交古i τ ^且於收-有該咖元件i之分類托盤4上 之作業。 具體而言,控制手段控制上述儲藏庫5,使全部第卜 第5滑板21A〜21E移動至待機位置,控制上述第i移載手 段6’藉由第丨吸附頭41之升降手而使托盤用吸附杯 45下降至元件用吸附杯44之下方。 繼而,控制手段利用第i移載手段6之托盤用吸附杯 45,來吸附保持上述空托盤供應手段7上所重疊之空的分 類托盤4中之最上段之分類托盤4,使該空之分類托= 升至第1滑板21A之上方。 從而,控制手段使第1滑板21A移動至第1移動位置, 並於該狀態下利用上述第1移载手段6將空的分類托盤4 重疊於收容有LED元件1之分類托盤4之上段。 此時,控制手段儲存各滑板上所載置之分類托盤4之 17 201202110 重疊的片數,並且預先登錄重疊分類托盤4時之每段的第工 吸附頭4 1之行程量。 因此,將第2片分類托盤4重疊於第i滑板21八上所 載置之第1片分類托盤4上時,吸附保持有上述分類托盤4 之第1吸附頭41僅下降預先設定之行程。 此時,於第1片分類托盤4與第2片分類托盤4無偏 移地載置之情形下,第1吸附頭4丨僅下降上述設定之行 程,若第2片分類托盤4無阻抗地重疊於第丨片分類托盤4 上’則托盤吸附用杯45藉由支持構件5 1而略微上升,第2 檢測手段52作動。 於如上所述使第1吸附頭41僅下降既定之行程之後第 2檢測手段52作動時,控制手段判定第1片分類托盤4係 無偏移地載置,且第2片分類托盤4正常地重疊。 另一方面’當第丨片分類托盤4與第2片分類托盤4 於有偏移之狀態下載置之情形時,於第1吸附頭4丨僅下降 上述設定之行程之前,第2片分類托盤4干擾第1片分類 托盤4,第2檢測手段52作動。 控制手段係於如上所述使第1吸附頭41僅下降既定之 行程之前第2檢測手段52作動之情形時,判定第1片分類 托盤4與第2片分類托盤4有偏移地載置,且產生所需之 警告。 另一方面,當因某些原因第1片分類托盤4未載置於 滑板上之情形時,即便第1吸附頭4 1僅下降上述設定之行 程,第2檢測手段5 2亦不作動。 18 201202110 控制手段於即便如上所述使第1吸附頭41僅下降既定 之行程而第2檢測手段5 2亦不作動之情形時,判定第1片 分類托盤4未載置於滑板上,且產生所需之警告。 如此’若於已移動至第1移動位置之第1滑板21A之 第1列之5片分類托盤4的上部分別重疊空分類托盤4,則 此次使第1滑板21A移動至第2移動位置,同樣,於第2 列之5片分類托盤4之上部分別重疊空的分類托盤4。 又,例如於第3滑板21C之位於第2列之對應於等級D 的5片分類托盤4内收容有既定數量之[ED元件丨之情形 時’控制手段亦使第3滑板2 1 C移動至第2移動位置,在 對應於等級D之第2列的5片分類托盤4之上部分別重疊 空的分類托盤4。 另一方面’控制手段控制上述空托盤供應手段7,利用 上述多段氣紅63使平台62僅上升既定量,使得以重疊於 平台62上之狀態而載置之空的分類托盤4中,位於最上段 之分類托盤4維持既定之高度。Next, if, for example, the LED TL 1 that is determined to be the level D π harsh double U is located at the discharge stage 13 F, the control means 技 卞 卞 卞 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述 上述1Α Move to the standby position and make the 3rd, 3rd) 丨ρ必* 1 : The music board 2 1 C moves to the 2nd stop position (state of Figure 3). In this way, the classification cup corresponding to the level D is made to be the same as the Zhe, 41 ^ and the cheek tray 4 is located below the movement range of the first adsorption head 41, and the above-mentioned transfer means 6 is adsorbed and discharged. The LED components of the cutting table 13F! You will be able to take it from the third row of trays 2 I C order 15 201202110 in the second column of the sorting tray 4. Here, when each of the sorting trays 4 placed on the first to fifth slides 21A to 21E accommodates the first LED element 1, the control means confirms the offset of the sorting tray 4. When the control means that the first adsorption head 41 that adsorbs and holds the LEd element i is lowered at a low speed and the sorting tray 4 is placed on the slide plate without offset, the LED element 1 is accommodated in the classification without resistance. In the accommodating portion of the tray 4, the above-described first detecting means 49 does not operate, although the above-mentioned component absorbing cup 44 is slightly raised by the i-th absorber 48. On the other hand, when the sorting tray 4 is downloaded and placed on the slide plate in an offset state, since the LED element 1 interferes with the accommodating portion of the sorting tray 4, the squeegee suction cup 44 is used by the second absorbing absorber 48. On the other hand, the above-described first detecting means 49 is activated. Therefore, the control means outputs a warning indicating that the sorting tray 4 is offset by an alarm means (not shown), and the operator manually corrects the offset of the sorting tray 4. Thereafter, the control means controls the storage compartment 5 based on the level of the led element i located on the discharge stage 13F, and moves the slide plate on which the sorting tray 4 corresponding to the level of the coffee element is placed to the second and second moving positions. The control unit: the first transfer means 6 causes the LED element to pick up the tray 4. The control means stores the positions of the "..." team command < LliD component i of the Zhao County, for example, if it is in the first! The tray 4 on the skateboard 21a receives the gj fixed uncle seven Τϋ τ ^ knife. The LED number of the 疋 之 _ 6 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 LED LED LED LED LED LED LED LED LED LED LED LED LED LED LED LED LED After that, if the figure in the above-mentioned code of the 21st slab 21A is φ 夕 楚, all 5 sorting trays < the K 4 in the first column of Fig. 1 contain the required number of LEDs, Thereafter, the i-th slide plate 2 is controlled to be in the second column, and the five-piece sorting cassette 2 is moved to the position. This time, the knife-type tray 4 is housed in the LED element i. Furthermore, when the same level τρ - "" main & D pieces 1 are continuously supplied to the discharge cutting 13F, it is not necessary to spell out the loading table β every 1st 5th slide 21Α~21Ε The position may be estimated to be the first moving position or the second moving position. After b: ' For example, if the first skateboard is all 1st. The empty sorting tray 4 of the empty tray supply means 7 is superimposed on the sorting tray 4 which receives the ancient coffee and the coffee tray i. Specifically, the control means controls the storage compartment 5 so that the storage means 5 All of the fifth and fifth slides 21A to 21E are moved to the standby position, and the ith transfer means 6' is controlled to lower the tray suction cup 45 below the component suction cup 44 by the lifter of the second adsorption head 41. Then, the control means uses the tray suction cup 45 of the i-th transfer means 6 to adsorb and hold the uppermost sorting tray 4 of the empty sorting trays 4 overlapped by the empty tray supply means 7, and to classify the empty托 = rises above the first slide 21A. Thus, the control means makes the first slide 21A Moving to the first moving position, the empty sorting tray 4 is superposed on the upper portion of the sorting tray 4 in which the LED element 1 is housed by the first transfer means 6 in this state. At this time, the control means stores the respective slides. 17 of the sorting trays 4 201202110 placed, and the stroke amount of the first suction head 41 of each of the sections when the sorting tray 4 is overlapped is registered in advance. Therefore, the second sorting tray 4 is superimposed on the i-th skateboard When the first sorting tray 4 is placed on the first and second sorting trays 4, the first adsorption head 41 that adsorbs and holds the sorting tray 4 is lowered only by a predetermined stroke. At this time, the first sheet sorting tray 4 and the second sheet are When the sorting tray 4 is placed without any deviation, the first adsorption head 4丨 is only lowered by the above-described set stroke, and when the second sheet sorting tray 4 is superimposed on the first sheet sorting tray 4 without impedance, the tray is used for suction. The cup 45 is slightly raised by the support member 51, and the second detecting means 52 is actuated. When the first detecting means 52 is actuated only after the first suction head 41 is lowered by a predetermined stroke as described above, the control means determines the first piece classification. The tray 4 is placed without offset, and the second piece The trays 4 are normally overlapped. On the other hand, when the first sheet sorting tray 4 and the second sheet sorting tray 4 are downloaded in an offset state, only the set stroke is lowered in the first adsorption head 4丨. The second sorting tray 4 interferes with the first sheet sorting tray 4, and the second detecting means 52 is actuated. The control means is to operate the second detecting means 52 before the first suction head 41 is lowered by only a predetermined stroke as described above. At this time, it is determined that the first sheet sorting tray 4 is placed offset from the second sheet sorting tray 4, and a required warning is generated. On the other hand, for some reason, the first sheet sorting tray 4 is not placed on the skateboard. In the case of the above, even if the first adsorption head 4 1 is only lowered by the above-described set stroke, the second detecting means 5 2 does not operate. 18 201202110 The control means determines that the first sheet sorting tray 4 is not placed on the slide plate even if the first suction head 41 is lowered by a predetermined stroke and the second detecting means 5 2 is not actuated as described above. The required warning. When the empty sorting tray 4 is overlapped on the upper portion of the five sorting trays 4 in the first row of the first slide 21A that has moved to the first moving position, the first slide 21A is moved to the second moving position this time. Similarly, the empty sorting tray 4 is overlapped in the upper part of the five sorting trays 4 in the second column. Further, for example, when the predetermined number of [ED components are in the five-piece sorting tray 4 corresponding to the level D in the second row of the third slider 21C, the control means also moves the third slider 2 1 C to In the second moving position, the empty sorting tray 4 is superposed on the upper portion of the five sorting trays 4 corresponding to the second column of the level D. On the other hand, the control means controls the empty tray supply means 7 to cause the stage 62 to rise only by the multi-stage magenta 63, so that the classification tray 4 which is placed in an empty state superimposed on the stage 62 is located at the most The sorting tray 4 of the upper section maintains a predetermined height.

而且若藉由反覆進行上述作業,而使第1滑板21A 上重疊10片分類托盤4、或第2〜第5滑板21B〜21E中之 任—滑板上重疊5片分類托盤4,則控制手段使物品分類裝 置2停止。 而且’若作業人員除去該以既定片數重疊之分類托盤 ’取而代之’重新載置1片空的分類托盤4,則再次開始 上述之作業而進行LED元件1之分類。 此時’因分類托盤4藉由上述第1檢測手段49及第2 19 201202110 檢測手段52判明為無偏移,&而,於該重疊之分類托盤4 内收容最初之LED元件丨時,無需如上所述使上述第丨吸 附頭4 1以低速下降。 又田上述空托盤供應手段7之分類托盤4不存在時, 控制手段亦使物品分類裝置2停止,作業人員補充空的分 類托盤4。 力 如以上所述,根據上述實施例之物品分類裝置2,可於 上述儲藏庫5中設置多片第1〜第5滑板21A〜21E,且分 別載置多片分類托盤4,藉此即便設置空間較小 元件1分類為多種類別。 4内收容既定數量之led元 L方重疊有由上述空托盤供應 ,故可延長物品分類裝置2之 又’若於所需之分類托盤 件1 ’則因於該分類托盤4之_ 手段7所保持之空分類托盤4 運轉時間。 此處,因上述空的分類托盤4係利用移載上述LED元 件1之第1吸附頭41而重疊,故無需設置用以搬送空分類 托盤4之另外之搬送手段,可低成本地進行空的/分類托盤4 之補充。Further, by repeating the above-described operations, the first slide plate 21A is superimposed on the ten sorting trays 4, or any of the second to fifth slides 21B to 21E is superimposed on the five sorting trays 4, and the control means is made The item sorting device 2 is stopped. Further, when the worker removes the sorting tray which has been overlapped by the predetermined number, and replaces one empty sorting tray 4, the above-described operation is resumed to classify the LED elements 1. At this time, the classification tray 4 is determined to have no offset by the first detecting means 49 and the second 19 201202110 detecting means 52, and when the first LED element 收容 is accommodated in the overlapping sorting tray 4, it is not necessary. The above-described second adsorption head 41 is lowered at a low speed as described above. When the sorting tray 4 of the empty tray supply means 7 is not present, the control means also stops the article sorting means 2, and the worker replenishes the empty sorting tray 4. As described above, according to the article sorting device 2 of the above-described embodiment, the plurality of first to fifth slide plates 21A to 21E can be provided in the storage case 5, and the plurality of sorting trays 4 can be placed on the plurality of sorting trays 4, respectively. The smaller space elements 1 are classified into a plurality of categories. 4, a predetermined number of led elements L are overlapped and supplied by the empty tray, so that the item sorting device 2 can be extended as long as the required sorting tray member 1' is due to the sorting tray 4 Keep empty sorting tray 4 running time. Here, since the empty sorting tray 4 is superimposed by transferring the first adsorption head 41 of the LED element 1, it is not necessary to provide another transport means for transporting the empty sorting tray 4, and it is possible to perform empty at low cost. / Supplement to the sorting tray 4.

進而,藉由上述儲藏庫5,將第i〜第5滑板21八〜21E 自待機位置移動至第i、第2移動位置,從而,滑板之分類 托盤4逐列地露出,上述第i移載手段中之第【吸附頭^ ^移動範圍設定為該露出之i列分類托盤4之範圍内因 此’可將該第1吸附頭41之移動範圍成為最小限度,而有 效地進行分類。 20 201202110 再者,上述實施例中,係移載作发 、 默*作為物品之LED元件1, 但被移載之物品當然不僅限於led亓料, ^ 士 几件1,又,關於上述 k查手段3中之LED元件1之檢杳向a 士丄 —内谷,亦當然不僅限於 上述實施例。 又,本實施例中,設置有5片帛i〜第5滑板21A〜 21E,但並不僅限於此片數,又,載置於各滑板上之分類托 盤4之數量’亦不僅限於縱方向上5 [橫方向上2片。 例如’於橫方向排列有3個之情形時,上述驅動手段 22可使滑板位於第i行分類托盤4露出之第i停止位置、 第2行分類托盤4露出之第2停止位置、及第3行分類托 盤4露出之第3停止位置上。 進而,上述實施例中,上述第1移載手段6中之第! 吸附頭4!之移動範圍為露出之】列分類托盤4之範圍,但 亦可於作業時間不變長之範圍内’將該移動範圍設為2列 以上之多列分類托盤4之範圍。 另外’對於上述實施例,亦可不預先由作業人員以人 工將分T托盤4載置於帛〗〜第5滑板21A〜2ie之各個 上而疋由上述第1移載手& 6吸附保 手段7上所保持之分類把盤4,並將其載置於第卜 板21A〜21E之各個上。 【圓式簡單說明】 圖1係本實施例之物品分類裝置之俯視圖。 圖2係物品分類裝置之前視圖。 圖3係物品分類裝置之側視圖。 21 201202110 圖4係第1吸附頭之放大圖。 【主要元件符號說明】 1 LED 元 件 2 物 品 分 類 裝 置 3 檢 查 手 段 4 分 類 托 盤 5 儲 藏 庫 6 第 1 移 載 手 段 7 空 托 盤 供 應 手段 3A、 13A 供 應 載 台 3B 移 載載 台 3C、 13F 排 出 載 台 11 供 應 托 盤 12 第 2 移 載 手 段 13 旋轉 台 13a 載 置 台 13B 亮 度 測 定 載 台 13C 損 傷 檢 查 載 台 13D 標 記 載 台 13E 標 記 檢 查 載 台 21a 制 動 件 21A〜21E 第 1 - 第 5滑板 22 驅 動 手 段 31、 50、61 框 架 22 201202110 32 32a 33 34 35 36 37 38 41 42 43 43a 、 43b 43c 、 51b 44 45 46 46a 46b ' 47a ' 51a 47 48 49 51 52 52a 馬達 驅動軸 滑輪 傳送帶 滑執 滑動構件 被檢測構件 接近感測器 第1吸附頭 第1移動手段 升降構件 托架 軌道 元件用吸附杯 托盤用吸附杯 升降手段 桿 滑件 保持構件 第1吸收器 第1檢測手段 支持構件 第2檢測手段 接近開關 23 201202110 52b 檢 測 片 53 X 方 向 轨道 54 Y 方 向 轨道 55 ζ 方 向 軌道 62 平 台 63 多 段 氣 缸 24Further, the storage tray 5 moves the i-th to fifth slides 21 to 21E from the standby position to the i-th and second movement positions, whereby the sorting tray 4 of the slide is exposed row by column, and the i-th transfer is performed. In the first step of the means [the adsorption head ^ ^ movement range is set within the range of the exposed i-column classification tray 4, the movement range of the first adsorption head 41 can be minimized, and the classification can be effectively performed. 20 201202110 Furthermore, in the above embodiment, the LED component 1 is transferred as a product, but the object to be transferred is of course not limited to the LED material, and the number of the components is 1. The inspection of the LED element 1 in the means 3 is directed to a girth-inner valley, and is of course not limited to the above embodiment. Further, in the present embodiment, five 帛i to fifth slides 21A to 21E are provided, but the number is not limited to this number, and the number of sorting trays 4 placed on each slide is not limited to the longitudinal direction. 5 [2 pieces in the horizontal direction. For example, when there are three in the horizontal direction, the driving means 22 can cause the slide plate to be positioned at the i-th stop position where the i-th row sorting tray 4 is exposed, the second stop position where the second-row sorting tray 4 is exposed, and the third The row sorting tray 4 is exposed at the third stop position. Further, in the above embodiment, the first transfer means 6 is the first! The movement range of the adsorption head 4! is the range of the column sorting tray 4 which is exposed, but it is also possible to set the movement range to the range of the plurality of sorting trays 4 of two or more columns within the range in which the working time does not become long. In addition, in the above-described embodiment, the first transfer carrier & 6 adsorption protection means may be manually placed on the respective of the fifth to fifth slides 21A to 2ie without the worker manually placing the T trays 4 in advance. The tray 4 held in the classification is placed on the trays 21A to 21E. [Circular Simple Description] Fig. 1 is a plan view of the article sorting device of the present embodiment. Figure 2 is a front view of the item sorting device. Figure 3 is a side view of the item sorting device. 21 201202110 Figure 4 is an enlarged view of the first adsorption head. [Description of main component symbols] 1 LED component 2 Article sorting device 3 Inspection means 4 Sorting tray 5 Storage 6 First transfer means 7 Empty tray supply means 3A, 13A Supply stage 3B Transfer stage 3C, 13F discharge stage 11 Supply tray 12 2nd transfer means 13 Turntable 13a Stage 13B Brightness measurement stage 13C Damage inspection stage 13D Marking stage 13E Marking inspection stage 21a Brakes 21A to 21E 1st - 5th slide 22 Driving means 31 , 50, 61 Frame 22 201202110 32 32a 33 34 35 36 37 38 41 42 43 43a , 43b 43c , 51b 44 45 46 46a 46b ' 47a ' 51a 47 48 49 51 52 52a Motor drive shaft pulley belt slide sliding member is detected Member proximity sensor first adsorption head first moving means lifting member bracket rail element suction cup tray suction cup lifting means lever slider holding member first absorber first detecting means supporting member second detecting means proximity switch 23 201202 110 52b Test piece 53 X Directional track 54 Y Directional track 55 ζ Directional track 62 Platform 63 Multi-stage gas cylinder 24

Claims (1)

201202110 七、申請專利範圍: 1·一種物品分類裝置,具備載置有收容物品之複數個分 類托盤之儲藏庫、及將供應至供應位置之物品根據分類結 果而移載至該儲藏庫中所欲之分類托盤之移載手段,其特 徵在於: ^ 該儲藏庫具備將分類托盤在複數個排列之狀態下載置 之滑板、及將該滑板在上下保持複數段,且使各滑板於水 平方向往復移動之驅動機構; 進一步在接近該儲藏庫之位置設置保持空的分類托盤 之空托盤供應手段; s忒移載手段將物品移載至所欲之分類托盤時,該儲 藏庫之驅動機構使滑板移動,而使對應該物品之分類托盤 露出; 當所欲之分類托盤收容有既定數量之物品時,該儲藏 庫之驅動機構使滑板移動,使收容有該㈣數量之物品之 分類托盤露出,該移載手段保持該空托盤供應手段之空的 分類托盤’並將該空的分類托盤重疊於收容有該既定數量 之物品之分類托盤之上部。 2_如申請專利範圍帛i項之物品分類裝置,丨中,㈣ 分類托盤在於行方向及財向分別複數個排狀狀態下載 置於各滑板,該儲藏庫之驅動機構使各滑板移動至複數個 滑板上下重疊之退開位置、&自該退開位置於列方向移動 而排列之該分類托盤露出之移動位置; 將該移載機構之作動範圍設定成可將物品移載至因該 25 201202110 ==位置移動至該移動位置……量之分類 3. 如申請專利範圍第…項之物品分類裝置 空的分類托盤保持於較該儲藏庫中 取r·?又之板更下方之位置; 且若該儲藏庫中所有滑板位於該退開位置, A 類托盤在該移載手段之作動範圍内露出。 ’刀 4. 如申請專利範圍第…項之物品分類裝置,其中 手段具備吸附保持該物品之物品用吸附杯、吸附保 “ 盤用及附杯及切換該物品用吸附杯與 托盤用吸附杯之相對高度之升降手段; 當吸附保持物品時,該升降手段使該物品用吸附杯突 出於下方’當吸附保持空的分類托盤時,使該托盤用吸附 杯突出於下方。 5.如申請專利範圍第3項之物品分類裝置,其中,該移 ,手段具備吸附保持該物品之物品用吸附杯、吸附保持該 刀類托盤之托盤用吸附杯、及切換該物品用吸附杯與托盤 用吸附杯之相對高度之升降手段; 田吸附保持物品時,該升降手段使該物品用吸附杯突 出於下古,A 虽吸附保持空的分類托盤時,使該托盤用吸附 杯突出於下方。 八、圖式I (如次頁) 26201202110 VII. Scope of application for patents: 1. An item sorting device, which has a storage for storing a plurality of sorting trays for storing articles, and for transferring the items supplied to the supply position to the storage according to the classification result The loading tray of the sorting tray is characterized in that: ^ the storage tank is provided with a slide plate for downloading the sorting tray in a plurality of arranged states, and holding the slide plate up and down in a plurality of stages, and reciprocating the slide plates in the horizontal direction a driving mechanism; further providing an empty tray supply means for holding the empty sorting tray at a position close to the storage;; s忒 transferring means moving the item to the desired sorting tray, the driving mechanism of the storage moving the slide And exposing the sorting tray of the corresponding item; when the desired sorting tray contains a predetermined number of items, the driving mechanism of the storage box moves the sliding board to expose the sorting tray containing the (four) number of items, and the shifting The loading means maintains the empty sorting tray of the empty tray supply means and overlaps the empty sorting tray Yung upper classification of that article established the number of the tray. 2_If the article classification device of the patent scope 帛i item, 丨中, (4) The classification tray is in the row direction and the financial direction respectively, and the plurality of platoon states are downloaded and placed on each slide plate, and the drive mechanism of the storage library moves the slide plates to plural a retracted position of the upper and lower slides of the slide plate, & a movement position of the sorting tray that is arranged to move in the column direction from the retracted position; the movement range of the transfer mechanism is set to transfer the article to the 25 201202110 == Position moved to the moving position...Classification of quantity 3. If the empty sorting tray of the item sorting device of the patent application scope item... is kept at a position lower than the board in the storage library; And if all the slides in the storage are in the retracted position, the type A tray is exposed within the range of the transfer means. 'Knife 4. For the article sorting device of the scope of the application of the patent item, the means for holding the adsorption cup for the article holding the article, the adsorption protection for the tray and the cup, and the adsorption cup for the article and the adsorption cup for the tray The lifting method of the relative height; when the article is adsorbed and held, the lifting means causes the article to protrude from the suction cup below. When the adsorption tray is kept empty, the tray is protruded below by the adsorption cup. 5. Patent application scope The article sorting device according to the third aspect, wherein the means for removing the article includes a suction cup for adsorbing and holding the article, a suction cup for holding and holding the tray of the blade, and a suction cup for the article and the adsorption cup for the tray. The means of raising and lowering the relative height; when the field adsorbs and holds the article, the lifting means causes the article to protrude from the septic cup in the lower case, and when the A holds the empty sorting tray, the tray is protruded below by the absorbing cup. I (such as the next page) 26
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