CN102785798A - Method for using blanking barrel of high-capacity light-emitting diode (LED) sorting machine - Google Patents
Method for using blanking barrel of high-capacity light-emitting diode (LED) sorting machine Download PDFInfo
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- CN102785798A CN102785798A CN2012100993693A CN201210099369A CN102785798A CN 102785798 A CN102785798 A CN 102785798A CN 2012100993693 A CN2012100993693 A CN 2012100993693A CN 201210099369 A CN201210099369 A CN 201210099369A CN 102785798 A CN102785798 A CN 102785798A
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- blanking bucket
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- bin blanking
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- light splitting
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Abstract
The invention discloses a technology for enlarging BIN separation blanking barrels, and particularly relates to a method for using blanking barrels of an LED sorting machine. A programmable logic controller (PLC) host is connected with BIN separation blanking barrel groups and an LED sorting machine, wherein the BIN separation blanking barrel groups are divided into a plurality of groups, each of the BIN separation blanking barrel groups comprises more than two BIN separation blanking barrels; the LED sorting machine conveys LED chips to any BIN separation blanking barrel of the corresponding BIN separation blanking barrel groups respectively after detecting various LED chips; and the machine stops to exchange the blanking barrels until all BIN separation blanking barrels of the BIN separation blanking barrel groups are filled with the LED chips. The method for using blanking barrels of the LED sorting machine has the advantages that at the circumference that original devices are not changed, the production efficiency is improved greatly, the working strength of workers is reduced, capacities of the BIN separation blanking barrels are increased, the LED sorting machine stopping time is reduced, and the like. The method can be widely applied in LED production enterprises.
Description
Technical field
The present invention relates to the LED production field, specifically be meant in a kind of LED production process,, shut down the method for frequency number of times during with the online production of minimizing light splitting machine for a kind of method of application of utilizing high capacity LED light splitting machine blanking bucket.
Technical background
LED is as a kind of semiconductor devices of power-type; Be again a kind of very effective new type light source simultaneously; The light that its optical structure will send almost puts together free of losses, emits through narrow and small structure, and its color has red, green, blue and white light at present.The advantage of LED is that brightness is high, operating voltage is low, power consumption is little, micro-miniaturisation, easy in IC coupling, simple, long, shock-resistant, the stable performance of life-span of driving; As the green novel green light source of energy-conserving and environment-protective; Occasions such as wing flats, Landscape Lamp, street lamp, upholstery have been used at present in a large number; Believe the demand along with the development and the energy-conserving and environment-protective of technology, led light source will finally replace the lighting source that traditional light output is low, power consumption is big.
The sharp increase of LED As market amount; The output of each manufacturing enterprise is also in steady-state growth, and in order to promote production production capacity and the cost-cutting of LED, each enterprise is very high to the requirement of LED light splitting machine online production production capacity; Its important requirement is exactly shutdown frequency and the number of times when as far as possible reducing the light splitting machine online production; Promote the purpose of production capacity to reach long-time continuous production as much as possible at full capacity, because charging basket completely expects to shut down batch turning or replacing charging basket, so most of LED light splitting machine in the market is to solve this problem through the branch BIN blanking bucket physical capacity of increase LED light splitting machine or the form of quantity; But so the solution alerting ability is not enough; Performance period is long, and directly causes the increase of equipment cost and occupation area of equipment, increases the burden of enterprise; Increase simultaneously the physical capacity of blanking bucket simply, may cause to injure the new problem that LED material etc. can not be met knowledge by a crashing object.
Summary of the invention
The present invention is directed to deficiency of the prior art, proposed a kind of method of application of intelligentized high capacity LED light splitting machine blanking bucket.
The present invention is achieved through following technical proposals:
A kind of method of application of high capacity LED light splitting machine blanking bucket is characterized in that comprising the steps:
(1) the PLC main control system is connected with dividing BIN blanking bucket group, LED light splitting machine, wherein divides BIN blanking bucket component to be some groups, and each divides BIN blanking bucket group to have and divides BIN blanking bucket more than 2; It is different that different branch BIN blanking buckets is organized pairing led chip test value, and it is identical that the difference in each branch BIN blanking bucket is divided the pairing led chip test value of BIN blanking bucket;
(2) the LED light splitting machine is measured led chip; The led chip parameter of being measured is transferred to the PLC main control system; The PLC main control system is based on the branch BIN blanking bucket group of the parameter query that is received to correspondence; Again conveying device is sent instruction, any divides BIN blanking bucket with the led chip of correspondence is transported to that the correspondence that is inquired by the PLC main control system divides BIN blanking bucket group;
(3) all in a B component IN blanking bucket group wherein divide BIN blanking buckets all to fill led chip, shut down replacing again.
As preferably, dividing BIN blanking bucket component in the method for using of above-mentioned a kind of big capacity LED light splitting machine blanking bucket is more than 10 groups; And based on present practical condition, it is that the 10-20 group is for good that general selection divides BIN blanking bucket component.
As preferably, each divides BIN blanking bucket group that branch BIN blanking bucket identical more than 5 is arranged in the method for application of above-mentioned a kind of high capacity LED light splitting machine blanking bucket.Based on present actual operating position, each divides BIN blanking bucket group that 5-25 identical branch BIN blanking buckets are arranged is good.
As preferably; Defining one of them branch BIN blanking bucket in each branch BIN blanking bucket group in the method for application of above-mentioned a kind of high capacity LED light splitting machine blanking bucket is the main BIN of branch blanking bucket; Other is defined as back back-up BIN blanking bucket successively; Cooresponding led chip is filled the main BIN of branch blanking bucket successively, is each back back-up BIN blanking bucket then; Realize production automatically for more efficient, so after formerly filling cooresponding led chip in each branch BIN blanking bucket group, under not shutdown situation, the branch BIN blanking bucket of being filled led chip by the PLC main control system takes out, the overhead branch of replacement BIN blanking bucket carries out successively again.
Beneficial effect:
The present invention is directed to tradition and increase the shortcoming that LED divides BIN blanking bucket physical capacity or quantity; The present invention proposes the intelligent aniseed barrel technology method that a kind of brand new utilizes software to realize; Can increase the capacity of blanking bucket fast and effectively; And can the multiple different beam split blanking demand of flexible adaptation client, do not increase equipment cost and floor area simultaneously, avoid increasing business burden; Can not produce to increase the charging basket physical capacity simply and cause yet and new problems such as injuring the LED material by a crashing object improve production efficiency and economic benefit greatly.
The specific embodiment
Specify in the face of enforcement of the present invention down:
Embodiment 1
At first; LED light splitting machine by a routine uses; LED light splitting machine blanking bucket is combined into several minutes BIN blanking bucket group respectively, and each divides in the BIN blanking bucket group has 5 branch BIN blanking buckets, and it is identical with original minute BIN blanking bucket that these minutes BIN blanking bucket still keeps; Promptly make recruitment with the existing BIN blanking bucket that divides, its step is following:
(1) the PLC main control system is connected with dividing BIN blanking bucket group, LED light splitting machine, realizes Based Intelligent Control, and wherein dividing BIN blanking bucket component is 10 groups, and each divides BIN blanking bucket group that 5 branch BIN blanking buckets are arranged; It is different that different branch BIN blanking buckets is organized pairing led chip test value, and it is identical that the difference in each branch BIN blanking bucket is divided the pairing led chip test value of BIN blanking bucket; In producing now, different branch BIN blanking buckets also is corresponding different led chip, emphasis of the present invention then is to divide BIN blanking bucket group to be made up of the container of a bigger led chip adorned of formation a plurality of identical branch BIN blanking buckets each;
(2) then; In process of production; The LED light splitting machine is measured led chip, and these parameters of measuring are all presetting in advance, also is the production behavior of being known in the present industry; Led chip parameter through after measuring is transferred to the PLC main control system; The PLC main control system to cooresponding minute BIN blanking bucket group, sends instruction to feedway according to the parameter query that is received again, and cooresponding led chip is transported to any branch BIN blanking bucket that the correspondence that is inquired by the PLC main control system is divided BIN blanking bucket group; Being realized the led chip of measuring is classified by the PLC main control system also is the process that is adopted in the production at present; The present invention then is that to divide in BIN blanking bucket group each to divide the pairing led chip parameter of BIN blanking bucket at each be identical, the identical preset scope that generally is meant described here, and this also is that those of ordinary skill is total to knowledge in the industry;
(3) last, in process of production, constantly there is led chip to be encased in each bucket of branch BIN blanking bucket group, all in a B component IN blanking bucket group wherein divide BIN blanking buckets all to fill led chip, shut down replacing again.Can save the time greatly like this, improve production efficiency, say that than promptly shutting down more to bring after now each divides BIN blanking barreled full the time of shutdown can reduce about 4 times, and working strength of workers reduce greatly also.Owing to adopted the branch BIN blanking bucket of present use, do not improved production efficiency so also increase under the condition of cost.
Embodiment 2
According to the operated process of embodiment 1, will divide BIN blanking bucket component is more than 20 groups; Each divides BIN blanking bucket group that 8 identical branch BIN blanking buckets are arranged.Each divides, and one of them branch BIN blanking bucket of definition is the main BIN blanking bucket (being defined as 1) that divides in the BIN blanking bucket group; Other is defined as back back-up BIN blanking bucket (being respectively 2,3,4,5,6,7,8) successively; Cooresponding led chip is filled the main BIN of branch blanking bucket successively; Being 1 the branch BIN blanking bucket of being defined as wherein, is each back back-up BIN blanking bucket then, is followed successively by 2,3,4,5,6,7,8.After formerly filling cooresponding led chip in each branch BIN blanking bucket group, under not shutdown situation, the branch BIN blanking bucket of being filled led chip by the PLC main control system takes out, and the overhead BIN blanking bucket that divides of replacement carries out successively again, can realize fully automatic operation like this.Production efficiency is higher.Embodiment 3
According to the operating process of embodiment 2, wherein each divides BIN blanking bucket group that 20 identical branch BIN blanking buckets are arranged, and uses through producing, also the identical good result of tool.
In the present invention, though mainly be through the combination to several minutes BIN blanking bucket in minute BIN blanking bucket group, at present similar technology contents had not also appearred, and in the production process of reality, obtained extraordinary economic effects in actual production.Mainly be to be not change existing light splitting machine to divide under the situation of BIN blanking bucket physical capacity size and quantity; Can realize virtual increase blanking charging basket capacity; Improve the effect that the light splitting machine on-line continuous is produced duration to reach, reduce light splitting machine and shut down frequency and number of times, promote the beam split production capacity.
Claims (7)
1. the method for application of a high capacity LED light splitting machine blanking bucket is characterized in that comprising the steps:
(1) the PLC main control system is connected with dividing BIN blanking bucket group, LED light splitting machine, wherein divides BIN blanking bucket component to be some groups, and each divides BIN blanking bucket group to have and divides BIN blanking bucket more than 2; It is different that different branch BIN blanking buckets is organized pairing led chip test value, and it is identical that the difference in each branch BIN blanking bucket is divided the pairing led chip test value of BIN blanking bucket;
(2) the LED light splitting machine is measured led chip; The led chip parameter of being measured is transferred to the PLC main control system; The PLC main control system is based on the branch BIN blanking bucket group of the parameter query that is received to correspondence; Again conveying device is sent instruction, any divides BIN blanking bucket with the led chip of correspondence is transported to that the correspondence that is inquired by the PLC main control system divides BIN blanking bucket group;
(3) all in a B component IN blanking bucket group wherein divide BIN blanking buckets all to fill led chip, shut down replacing again.
2. the method for application of a kind of high capacity LED light splitting machine blanking bucket according to claim 1 is characterized in that branch BIN blanking bucket component is more than 10 groups.
3. the method for application of a kind of high capacity LED light splitting machine blanking bucket according to claim 2 is characterized in that branch BIN blanking bucket component is the 10-20 group.
4. the method for application of a kind of high capacity LED light splitting machine blanking bucket according to claim 1 is characterized in that each branch BIN blanking bucket group has branch BIN blanking bucket identical more than 5.
5. the method for application of a kind of high capacity LED light splitting machine blanking bucket according to claim 4 is characterized in that each branch BIN blanking bucket group has 5-25 identical branch BIN blanking buckets.
6. the method for application of a kind of high capacity LED light splitting machine blanking bucket according to claim 1; It is characterized in that one of them branch BIN blanking bucket of definition is the main BIN of branch blanking bucket in each branch BIN blanking bucket group; Other is defined as back back-up BIN blanking bucket successively; Cooresponding led chip is filled the main BIN of branch blanking bucket successively, is each back back-up BIN blanking bucket then.
7. the method for application of a kind of high capacity LED light splitting machine blanking bucket according to claim 6; After it is characterized in that formerly filling cooresponding led chip in each branch BIN blanking bucket group; Under not shutdown situation; The branch BIN blanking bucket of being filled led chip by the PLC main control system takes out, and the overhead BIN blanking bucket that divides of replacement carries out successively again.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100993693A CN102785798A (en) | 2012-04-07 | 2012-04-07 | Method for using blanking barrel of high-capacity light-emitting diode (LED) sorting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2012100993693A CN102785798A (en) | 2012-04-07 | 2012-04-07 | Method for using blanking barrel of high-capacity light-emitting diode (LED) sorting machine |
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| CN102785798A true CN102785798A (en) | 2012-11-21 |
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| JP2002118042A (en) * | 2000-07-19 | 2002-04-19 | Sony Corp | Semiconductor manufacturing method |
| CN101648186A (en) * | 2008-08-12 | 2010-02-17 | 中茂电子(深圳)有限公司 | Solar wafer classification system provided with moving device of load-bearing devices |
| CN101651113A (en) * | 2008-08-12 | 2010-02-17 | 京元电子股份有限公司 | Automatic feed traying device |
| KR101055082B1 (en) * | 2010-05-13 | 2011-08-08 | (주)티에스이 | Method for sorting led chips by using multi bins |
| JP2011226905A (en) * | 2010-04-20 | 2011-11-10 | Shibuya Kogyo Co Ltd | Article classification device |
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2012
- 2012-04-07 CN CN2012100993693A patent/CN102785798A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002118042A (en) * | 2000-07-19 | 2002-04-19 | Sony Corp | Semiconductor manufacturing method |
| CN101648186A (en) * | 2008-08-12 | 2010-02-17 | 中茂电子(深圳)有限公司 | Solar wafer classification system provided with moving device of load-bearing devices |
| CN101651113A (en) * | 2008-08-12 | 2010-02-17 | 京元电子股份有限公司 | Automatic feed traying device |
| JP2011226905A (en) * | 2010-04-20 | 2011-11-10 | Shibuya Kogyo Co Ltd | Article classification device |
| KR101055082B1 (en) * | 2010-05-13 | 2011-08-08 | (주)티에스이 | Method for sorting led chips by using multi bins |
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Application publication date: 20121121 |