TW201037321A - Probe unit for testing panel - Google Patents

Probe unit for testing panel Download PDF

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Publication number
TW201037321A
TW201037321A TW99106532A TW99106532A TW201037321A TW 201037321 A TW201037321 A TW 201037321A TW 99106532 A TW99106532 A TW 99106532A TW 99106532 A TW99106532 A TW 99106532A TW 201037321 A TW201037321 A TW 201037321A
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TW
Taiwan
Prior art keywords
panel
tape
integrated circuit
probe
wires
Prior art date
Application number
TW99106532A
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Chinese (zh)
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TWI482972B (en
Inventor
Yi-Bin Ihm
Nam-Jung Her
Jun-Soo Cho
Original Assignee
Pro 2000 Co Ltd
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Application filed by Pro 2000 Co Ltd filed Critical Pro 2000 Co Ltd
Publication of TW201037321A publication Critical patent/TW201037321A/en
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Publication of TWI482972B publication Critical patent/TWI482972B/en

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R1/00Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
    • G01R1/02General constructional details
    • G01R1/06Measuring leads; Measuring probes
    • G01R1/067Measuring probes
    • G01R1/06772High frequency probes

Abstract

There is provided a probe unit for testing a panel. The probe unit includes a body block and a flexible printed circuit board (FPCB). The body block with a bottom on which a taped-automated-bonded (TAB) integrated circuit (IC) used in the panel is mounted, the TAB IC in contact with leads of the panel. On a side opposite to a contact portion between the TAB IC and the panel, there is formed a buffer block maintaining flatness of the contact portion and providing elasticity there to. The FPCB is electrically connected to a rear of the TAB IC and transmits a test signal to the panel via the TAB IC.

Description

201037321 六、發明說明: 【發明所屬之技術領域】 本發明是有關於一種探 結構改良之探針, 卞早兀且特別疋有關於一種 板或電漿顯示面板70,从檢測面板,例如是液晶顯示面 【先前技術】 第1圖係 請參照第 自動接合積體 上攻置有許多 動電壓產生器 輪出一控制訊 需要的電壓, 閉電壓。 %示一般薄膜封裝之顯示器俯視圖。 ©201037321 VI. Description of the Invention: [Technical Field] The present invention relates to a probe for improving the structure, and is particularly related to a plate or plasma display panel 70, such as a liquid crystal from a detection panel. Display surface [Prior Art] In the first figure, please refer to the voltage on the automatic bonding integrated body that has many dynamic voltage generators to rotate a control signal, and close the voltage. % shows a top view of the display of a general film package. ©

1圖’顯示器包括印刷電路板100、捲帶式 電路120,以及面板no。印刷電路板1〇〇 不同的元件,例如控制器(未繪示出)及驅 (未繪示出)。印刷電路板1〇〇上,控制器 說’驅動電壓產生器輸出驅動一顯示器時所 例如電源供應電壓、閘極開啟電壓及閘極關 驅 積體電路125設置於捲帶式自動接合積體電 120之上拯齙 嘴墊121。且上連接墊121以電性連接至印 〜電路板1〇〇 >t _ 抵 之連接墊(未缘示出)。並且’捲,式自動 蜂合積體電路± ιΊη 12〇之下連接墊123以電性連接至面板 。捲帶式白 目動接合積體電路120藉由非等向性導電膜 $〜個以上的Hd ^ 中刷電路板100及面板110接觸。 捲帶式自私4 场接合積體電路12〇之驅動積體電路125可 動並檢測面板110。 第2圖传& _ 々 示第1圖中圈選部位130之放大俯視圖。 ^ ^係冷示第2圖中部位130之前視圖。 ”月同^參照第2圖及第3圖,捲帶式自動接合積體電 3 201037321 1 wouuurn '- 路120之膜包括一第一層LI、一第二層L2,以及形成於 第一層及第二層之間的導線PLD。通常,第一層L1係由 聚醯亞胺組成而第二層L2係由焊錫電阻所組成。 請參照第3圖,捲帶式自動接合積體電路120之導線 PLD與形成於面板110之導線LD作一對一接觸,並且傳 遞一測試訊號至面板110。 第4圖係繪示檢測第1圖中面板110之一般探針單元 400的結構示意圖。 第5圖係繪示如第4圖之探針單元400之實例構造圖。 隨著面板110之效能提高,面板110之導線LD的間 距也會縮短。檢測面板110時之探針單元400的結構如第 4圖所繪示。 亦即,傳輸控制區塊TCP藉由軟性印刷電路板FPCB 連接至探針單元400之模組Μ之插槽S,主體區塊B包括 一設置於傳輸控制區塊TCP與面板110之間的探針NDL。 一控制晶片TCON設置於模組Μ上。 設置在傳輸控制區塊TCP底部的捲帶式自動接合積 體電路與設置在面板110上之捲帶式自動接合積體電路 120相同。 捲帶式自動接合積體電路120前端設置有一引導膜 GF,並且探針NDL係直接接觸於捲帶式自動接合積體電 路120前端。 主體區塊B包含之探針NDL,其一端係直接與面板 110之導線LD接觸,而其另一端直接接觸於捲帶式自動 接合積體電路120之導線LD,並且另一端係藉由傳輸控The 1 'display' includes a printed circuit board 100, a tape and reel circuit 120, and a panel no. The printed circuit board 1 〇〇 different components, such as a controller (not shown) and a drive (not shown). On the printed circuit board, the controller says that when the driving voltage generator output drives a display, for example, the power supply voltage, the gate turn-on voltage, and the gate turn-off body circuit 125 are disposed on the tape-type automatic bonding integrated body. Above the 120, the mouthpiece 121 is saved. And the upper connection pad 121 is electrically connected to the printed circuit board 1 〇〇 > t _ abutting connection pad (not shown). And the connection pad 123 is electrically connected to the panel under the "automatic bee-integrated circuit". The tape-and-tape white meshing integrated circuit 120 is contacted by the non-isotropic conductive film $~ or more of the Hd^ middle-brush circuit board 100 and the panel 110. The drive integrated circuit 125 of the tape and tape type self-contained 4-field bonded integrated circuit 12 is movable and detects the panel 110. Fig. 2 is a magnified plan view of the circled portion 130 in Fig. 1. ^ ^ is a cold view of the front view of the portion 130 in Figure 2. 「月同同^ Refer to Fig. 2 and Fig. 3, tape and tape type automatic joint integrated electricity 3 201037321 1 wouuurn '- The film of road 120 includes a first layer LI, a second layer L2, and is formed on the first layer And the wire PLD between the second layers. Typically, the first layer L1 is composed of polyimide and the second layer L2 is composed of solder resistors. Referring to FIG. 3, the tape automated bonding integrated circuit 120 The wire PLD is in one-to-one contact with the wire LD formed on the panel 110, and transmits a test signal to the panel 110. Fig. 4 is a schematic view showing the structure of the general probe unit 400 for detecting the panel 110 in Fig. 1. 5 is a diagram showing an example configuration of the probe unit 400 as shown in Fig. 4. As the performance of the panel 110 is improved, the pitch of the wires LD of the panel 110 is also shortened. That is, the transmission control block TCP is connected to the slot S of the module of the probe unit 400 by the flexible printed circuit board FPCB, and the main block B includes a TCP set in the transmission control block. A probe NDL is disposed between the panel 110 and a control chip TCON. The tape and tape type automatic bonding integrated circuit disposed at the bottom of the transmission control block TCP is the same as the tape and tape type automatic bonding integrated circuit 120 provided on the panel 110. The leading end of the tape and tape type automatic bonding integrated circuit 120 is provided with a guiding film GF. And the probe NDL is directly in contact with the front end of the tape-and-loop automatic bonding integrated circuit 120. The main block B includes a probe NDL whose one end is in direct contact with the wire LD of the panel 110, and the other end thereof is in direct contact with the volume. The tape automatically engages the wire LD of the integrated circuit 120, and the other end is controlled by transmission

第5圖係繪示以舉例說明一探針單元4 一探針單元4〇〇之實際鮭姓Figure 5 is a diagram illustrating the actual surname of a probe unit 4 and a probe unit 4

電性連接。軟性印刷電路板FPCB組裝於p〇G〇區 (ΡΟΟΘ block),並電性連接至一模組M。 A 〇 然而,如第4圖及第5圖所繪示,由於設置於主體區 塊B之探針NDL之一端係直接與面板11〇之導線 觸,使得面板110導線LD容易被探針>1〇1^之尖端刮傷。 導線LD刮傷可能會對其本身造成問題,並且,由於導線 LD刮傷時所產生的碎屑微粒可能接觸於相鄰之導線ld, 因此電性連通彼此相鄰之導線^^而造成缺陷。 另外,由於面板導線LD的間距越做越小,使得用於 面板檢測之探針的製造技術也更加困難。 、 ❹ •此之外’探針隱之間距的設置必需與主體區塊 B上的面板導線LD間距相同。然而,當檢測不同面板的 時候,必須重新製造且更換含探針NDL之主體區塊β,造 成檢測效率不佳與成本的提高。 & f發明内容】 本發明主要係提供一種探針單元,其具有一用於面板 之捲T式自動接合fTAB)藉赠雷政or·、αλ丨、,Electrical connection. The flexible printed circuit board FPCB is assembled in a p〇G〇 block and electrically connected to a module M. A. However, as shown in FIGS. 4 and 5, since one end of the probe NDL disposed in the main body block B is directly in contact with the wire of the panel 11A, the panel 110 wire LD is easily used by the probe> The tip of 1〇1^ is scratched. The wire LD scratch may cause a problem to itself, and since the debris particles generated when the wire LD is scratched may contact the adjacent wire ld, the wires adjacent to each other are electrically connected to each other to cause a defect. In addition, since the pitch of the panel wires LD is made smaller, the manufacturing technique of the probe for panel inspection is also more difficult. ❹ • This setting must be the same as the panel lead LD spacing on the main block B. However, when detecting different panels, the body block β containing the probe NDL must be remanufactured and replaced, resulting in poor detection efficiency and cost. & f SUMMARY OF THE INVENTION The present invention mainly provides a probe unit having a roll T-type automatic joint fTAB for a panel, which is provided by Lei Zhengor, αλ丨,

5 201037321 里 ννϋυυυτ/λ 1 ' 4 可以輕易檢測面板,精碟對準面板,且防止起火的情況發 生。 根據本發明之一方面,提出一種檢測面板之探針單 元,探針單元包括一主體區塊及一軟性印刷電路板 (FPCB)。 用在面板之捲帶式自動接合積體電路(TAB 1C)設置 於主體區塊底部,且捲帶式自動接合積體電路與面板之導 線接觸於主體區塊底部。緩衝區塊形成於主體區塊中,且 緩衝區塊形成於捲帶式自動接合積體電路與面板接觸部 位的另一側,用以提供接觸部位的彈力及壓力。 軟性印刷電路板係以電性連接至捲帶式自動接合積 體電路的後端,且軟性印刷電路板透過捲帶式自動接合積 體電路傳遞一測試訊號至面板。 主體區塊底部朝向接觸面板之方向傾斜以接觸於面 板,緩衝區塊以接觸面板之方向插入形成於主體區塊一端 之一嵌入槽,且緩衝區塊插入嵌入槽之端朝向嵌入槽外突 出。 緩衝區塊朝嵌入槽外突出之端被磨至水平於主體區 塊底部,且緩衝區塊係由可被加工的非金屬材質所組成。 捲帶式自動接合積體電路之設置突出於緩衝區塊之 突出端,使捲帶式自動接合積體電路可輕易對準於相對應 之面板導線。設置於主體區塊底部之捲帶式自動接合積體 電路上形成有探針導線,探針導線彼此之間有一間距,調 整此間距使其與面板導線之間距相同。 在主體區塊底部,一彈性凹槽朝向嵌入槽内一端形 201037321 I t · -------- 成,並提供捲帶式自 彈性。 σ積體電路接觸於面板時之壓縮5 201037321 ννϋυυυτ/λ 1 ' 4 The panel can be easily inspected, the fine disc is aligned with the panel, and a fire is prevented. According to one aspect of the invention, a probe unit for a test panel is provided. The probe unit includes a body block and a flexible printed circuit board (FPCB). The tape-and-tape automatic bonding integrated circuit (TAB 1C) used in the panel is disposed at the bottom of the main body block, and the tape-type automatic bonding integrated circuit is in contact with the panel wires at the bottom of the main body block. The buffer block is formed in the body block, and the buffer block is formed on the other side of the tape-type automatic joint integrated circuit and the panel contact portion for providing the elastic force and pressure of the contact portion. The flexible printed circuit board is electrically connected to the rear end of the tape and tape type automatic bonding integrated circuit, and the flexible printed circuit board transmits a test signal to the panel through the tape and tape automatic bonding integrated circuit. The bottom of the main body block is inclined toward the contact panel to contact the panel, and the buffer block is inserted into one of the one end of the main body block in the direction of the contact panel, and the end of the buffer block inserted into the embedding groove protrudes toward the outside of the embedding groove. The buffer block is ground to the bottom of the body block to the bottom of the body block, and the buffer block is made of a non-metallic material that can be processed. The tape-and-reel automatic bonding integrated circuit is arranged to protrude from the protruding end of the buffer block, so that the tape-and-reel automatic bonding integrated circuit can be easily aligned to the corresponding panel wire. The tape-type automatic bonding integrated circuit disposed at the bottom of the main body block is formed with probe wires, and the probe wires are spaced apart from each other, and the pitch is adjusted to be the same as the distance between the panel wires. At the bottom of the main body block, an elastic groove is formed toward the end of the insertion groove, and is provided with a tape-and-belt type self-elasticity. Compression when the sigma circuit is in contact with the panel

• 捲帶式自動接合積體電I 主體區塊底部,此冰 係利用黏著劑’緊密貼附於 u 5 —輔助 151 6 J、 接合積體電路之外,將捲帶u疋裝置設置於捲帶式自動 於主體區塊底部,以防止大x =動接合積體電路緊密固定 在外所造成之損害。 因捲帶式自動接合積體電路暴露 ο 軟性印刷電路板包括軟性 捲帶式自動接合積體電路背 '、、、軟性導線直接接觸於 動接合積體電路之探針導線,二並且電性連接至捲帶式自 線上,用以預防當檢測面板時可^斷路器形成於軟性導 器係以面板往軟性印刷電路板的=發的起火。電流斷路 之二極體。 式’形成於軟性導線上 設置於主體區塊底部之 =有探針轉,探料線直接體電路形 驅動晶片,且探針導線係藉由、、、接觸日守並不透過 直接與面板導線接觸而2板所形成。 係提供電訊號至面板之閘極α日日片之探針導線 設置於讀區塊底探針導線。 形成有探針導線的端部,其端部;積體電路上 部經過穩定於熱氡化之高導板’且此端 當探針導線端部接觸於面板導線义。工,以防止 的變黑現象。 …’產生之高電壓所造成 設狀线㈣底敎㈣式自動接合積體電路上 >成有探針導線,此探針導線經過穩定於熱氧化之高導電 7 201037321 w υυυυτ/Λ 性材料作表面加工,⑽止當探針導線 _… 時,產生之高電壓所造成的變黑現 古 '面板導線 金和鎳其中之一。 巧導電性材料係為 設置於主體區塊底部之捲帶式自 =成有探針導線,探針導線係'直接接觸於電路上 需透過捲帶式自動接合積體電路之驅 V線而不 係以葉尖的形式存在。 日日’且探針導線 根據本發明-實施例之探針單元 體區塊、探針、及設置於待測面板之捲帶==用主 電路’輕易且精準的檢測面板,而不需要弓丨i:接合積體 此外,形成於捲帶式自動接合積體 直接與面板導線接觸,可以避 之探針導線係 產生碎屑微粒所造成面板導線的傷宝。並:本$被刮傷而 面板之捲帶式自動接合積體電路,;以對吏=置: 樣的面板或不同面板導線間㈣情況。α❹在任何式• Tape and Reel Automatic Bonding I The bottom of the main body block, this ice system is attached to the roll by the adhesive 'tightly attached to u 5 — Auxiliary 151 6 J, the integrated integrated circuit The belt is automatically applied to the bottom of the main body block to prevent damage caused by the large x = dynamic joint integrated circuit being tightly fixed. The tape-type automatic bonding integrated circuit is exposed. The flexible printed circuit board includes a flexible tape-type automatic bonding integrated circuit back, and the flexible wire directly contacts the probe wire of the movable bonding integrated circuit, and is electrically connected. To the tape-type self-wire, to prevent the circuit breaker from being formed on the soft guide to fire the panel to the flexible printed circuit board when detecting the panel. The diode of the current interruption. The formula 'formed on the flexible wire is placed at the bottom of the main body block = there is a probe turn, the probe wire directly drives the wafer in a circuit shape, and the probe wire is passed through, and the contact wire is not directly connected to the panel wire. Contact and 2 plates are formed. The probe wire that provides the signal to the gate of the panel is set to the probe wire at the bottom of the read block. An end portion of the probe wire is formed, the end portion thereof; the upper portion of the integrated circuit is subjected to a high-conducting plate stabilized by heat and the end of the probe wire is in contact with the panel wire. Work to prevent blackening. ...'The resulting high voltage is caused by the line (4), the bottom (4) type is automatically bonded to the integrated circuit > is formed with a probe wire which is subjected to high conductivity 7 which is stabilized by thermal oxidation. 201037321 w υυυυτ/Λ Material For surface processing, (10) when the probe wire _... is used, the resulting high voltage is caused by the blackening of the old 'panel wire one of gold and nickel. The electrically conductive material is a tape-type self-deformed probe wire disposed at the bottom of the main body block, and the probe wire is directly contacted with the drive wire through the tape-type automatic bonding integrated circuit. It exists in the form of a tip. The day and day of the probe wire according to the present invention - the probe unit body block, the probe, and the tape set on the panel to be tested == the main circuit 'easy and accurate detection panel without the need for a bow丨i: Bonded body In addition, the tape-type automatic joint assembly is directly in contact with the panel wire, and the damage of the panel wire caused by the debris particles generated by the probe wire can be avoided. And: This $ is scratched and the panel's tape and reel type automatically engages the integrated circuit; in the case of 吏 = set: the panel or the different panel wires (4). ❹ in any formula

此外’由於探針單元不需I 單元的成本。 *要主紅塊,可以降低探針 為讓本發明之上述内容能更明㈣ 實施例’並配合所附圖式,作詳細說明如下:g 【實施方式】 為了徹底瞭解本發明之操相及本發明實施例的目 的,須參考依照本發明實施例轉示之®式及圖式給亍^ 内容。以下健^較佳實施例作為本發明之朗 間相同的數字編號係代指相同的元件。然而實施例所= 201037321 的内容’僅為舉例說明之用,而繪製之圖式係為配 明,並非作為限縮本發明保護範圍之用。 第6圖繪示依照本發明一實施例之—種探針單元$ 的結構示意圖。 第7圖繪示第6圖之探針單元5⑻的實際結構示意 圖。 請同時參照第6圖及第7圖,用於面板110檢測之探 針單元500包括一傳輸控制區塊(Tcp)以及一軟性印刷電 〇 路板(FPCB)。 傳輸控制區塊TCP係設置於機械手臂Mp之底部, 機械手臂係設置於探針基底PB之—端。其中,形成有與 - 面板U0之導線LD具有相同間距之探針導線pRLD,並 且探針導線PRLD與面板110之導線LD接觸,用以檢測 面板110。軟性印刷電路板FPCB之一側以電性連接至傳 輸控制區塊TCP之後端,而軟性印刷電路板FPCB之另一 側連接至POGO區塊POGO’透過傳輸控制區塊TCP傳遞 ❹一測試訊號(未繪示出)至面板。 詳細來說’不同於一般探針單元4〇〇,在探針單元5〇〇 中’沒有如第4圖所示之含探針ndl的主體區塊B。而且, 探針單元500之傳輸控制區塊TCp也無第4圖所示之引導 . 膜 GF 〇 也就是說’主體區塊B以及引導層GF被移除了,而 一種用於面板110之膜封裝捲帶式自動接合積體電路,貼 附於傳輸控制區塊底部。在捲帶式自動接合積體電路中, 探針導線PRLD直接與面板i1〇之導線LD接觸,並且由 9 201037321 i wouuur/\ * * 於探針導線PRLD之間距與面板導線之間的間距相同,故 探針導線PRLD可以對應地接觸於面板導線。 其中,第6圖之傳輸控制區塊TCP係由主體區塊BB 及捲帶式自動接合積體電路TIC所構成。 因此,傳輸控制區塊TCP的形狀取決於主體區塊BB 及捲帶式自動接合積體電路TIC。主體區塊BB設置於機 械手臂MP的底部,捲帶式自動接合積體電路TIC係朝向 面板110並環繞在主體區塊邊緣,形成於主體區塊底部的 探針導線PRLD係直接與面板110之導線LD接觸,用以 測試面板110。 一捲帶式自動接合積體電路設置於待測面板110 上。亦即,用於面板110之捲帶式自動接合積體電路TIC 接觸於探針單元之主體區塊BB。如第1圖所繪示,由於 捲帶式自動接合積體電路TIC係設置於面板110,且直接 接觸於面板110之導線LD,捲帶式自動接合積體電路TIC 包括有與面板110導線LD具有相同間距之導線,這些導 線即探針導線PRLD。因此,與面板110之導線LD很相 似地,探針導線PRLD係呈細長線形且各具有一特定表面 積。探針導線PRLD表面接觸於待測面板110之導線LD。 表面接觸可避免面板110之導線LD被刮傷及因刮傷產生 的微粒。 在上述情況中,探針導線RPLD之一特定表面積,間 接表示,其對應的面板110之導線LD,具有相同表面積。 第8圖係繪示一種一般探針單元400檢測面板的方 201037321 檢測依照本發明-實施例之-種探針單元5°° 请簽照第8圖,在一般探針單元4〇〇中,主 ==生,高的比例,且例如探™ V線LD而產生碎屑微粒造成問題。 Ο Ο 別製进盥斟: 各探針NDL必須各 ^與對準以因應各個不同的待測面板。— 以造間的距離越來越窄,可匹配導線ld-的探針也 以及Γ = ^探針單元5 〇 〇中,主體區塊B、探針狐、 且,如制區塊TCP之引導層证都被移除。並 電路TIC貼’用於面板110之捲帶式自動接合積體 動接合㈣雷敗主體區塊仙的底部和—侧,而捲帶式自 於面板flG之、胃TIC之探針導線PRLD係暴露以直接接觸 间板110之導線LD。 區塊B與探針祖的情況下,探針導線 導線p二=之導線⑺具有相同的間距,並且探針 /、面板之導線接觸,仍然是可行的。 區始塊BB中’—非導電性缓衝物51G附在主體 ^ 底部及侧邊之間的邊緣並朝向面板110,且捲帶 式自動接合積體電路TIC G且^ 積體電路TIC之探斜道始二 卜 式自動接合 時,非導兩性緩^線D接觸到面板110料線LD 體電^^ 510可提供彈力給捲帶式自動接合積 11 201037321 非導電性緩衝物510係由橡膠或矽膠所組成。此外, 非導電性產物如塑料樹脂也可以用作緩衝物510。缺少緩 衝物時,捲帶式自動接合積體電路TIC可以完美接觸於主 體區塊BB之邊緣。 第10圖係繪示第9圖之輸控制區塊TCP的結構示意 圖。 捲帶式自動接合積體電路TIC包括一第一層L1、一 第二層,以及形成於第一層L1與第二層之間的數支探針 導線PRLD。在接觸面板110之導線LD的部位,第一層 L1係設置並接觸於主體區塊BB。第二層則被移除以暴露 出探針導線PRLD。一般來說,第一層L1係由聚醯亞胺所 組成,而第二層係由焊錫電阻所組成。 第11圖係另舉一例說明依照本發明一實施例之傳輸 控制區塊結構不意圖。 傳輸控制區塊TCP包括一捲帶式自動接合積體電路 TIC,捲帶式自動接合積體電路TIC接觸於主體區塊BB, 主體區塊BB沿其底部設置於機械手臂MP底部。在捲帶 式自動接合積體電路TIC中,探針導線PRLD之一端呈圓 弧狀,可提供探針導線PRLD接觸於面板110之導線LD 時之彈力。捲帶式自動接合積體電路TIC之一端朝面板 110突出於主體區塊BB外緣。藉由捲帶式自動接合積體 電路之突出端,當捲帶式自動接合積體電路TIC之探針導 線PRLD與面板110接觸的時候,使用者可用以對準捲帶 式自動接合積體電路TIC。 在捲帶式自動接合積體電路TIC中,一非導電性缓衝 12 201037321 物510被插入捲帶式自動接合積體電路内部區域之一端, 使此内部端呈圓弧狀,非導電性緩衝物510可以是橡膠和 . 矽膠其中之一所組成。 捲帶式自動接合積體電路T1C之一側接觸於主體區 塊BB,且捲帶式自動接合積體電路TIC之一端被捲成圓 弧狀,因此,形成如第11圖之傳輸控制區塊TCP。如第 11圖所示之結構,捲帶式自動接合積體電路TIC包括一非 導電層L1,一第二層L2,以及形成介於第一層L1與第二 〇 層L2之間的探針導線PRLD。在與面板110導線LD接觸 的部位,第二層L2被移除並且只露出探針導線PRLD。 在與面板110之導線LD的接觸部位,第一層及第二 . 層L2皆可能被移除而可能只有探針導線PRLD顯露出來。 第12圖係繪示依照本發明另一實施例之傳輸控制區 塊TCP結構分解圖。 第13圖係繪示如第12圖之傳輸控制區塊TCP的側視 圖。 〇 請同時參照第12圖及第13圖,根據本發明之另一實 施例,一種用於檢測面板之探針單元,包括一傳輸控制區 塊TCP及一軟性印刷電路板FPCB。如第12圖及第13圖 之傳輸控制區塊TCP,係設置於一機械手臂(未繪示出) . 底部。第12圖及第13圖,係將第7圖之探針單元500的 全部構造各別分開繪示。 對應於面板110之捲帶式自動接合積體電路TIC,係 設置於傳輸控制區塊TCP,且與面板11之導線LD接觸以 檢測面板110。軟性印刷電路板FPCB係以電性連接至傳 13 201037321 t< 1 wouwr/\ " 輸控制區塊TCP之捲帶式自動接合積體電路TIC,且透過 傳輸控制區塊TCP傳遞一測試訊號至面板110。軟性印刷 電路板FPCB係直接接觸於捲帶式自動接合積體電路 TIC,而形成於軟性印刷電路板FPCB之導線(未緣示出), 係一對一接觸於形成於捲帶式自動接合積體電路DC之探 針導線(未繪示出)。 也就是說,根據本發明另一實施例,設置於探針基底 (未繪示出)之探針單元,其結構存在有一主體區塊,一 設置於主體區塊之針狀探針,移除設置於機械手臂(未繪 示出)之主體區塊,與一設置於主體區塊底部且與用在待 測面板相同之捲帶式自動接合積體電路TIC,如同探針般 一對一直接接觸於面板110之導線LD。 在此情況中,捲帶式自動接合積體電路UC係利用黏 附的方式設置於主體區塊BB之底部BBM,不需要利用其 他構造即可與主體區塊BB形成單一主體。 傳輸控制區塊TCP包括設置於主體區塊BB之捲帶式 自動接合積體電路TIC,主體區塊BB係設置於機械手臂 底部。形成於捲帶式自動接合積體電路HC之探針導線係 一對一直接接觸於面板110之導線LD。雖然第12圖及第 13圖並未繪示出捲帶式自動接合積體電路TIC之探針導 線,這些探針導線與第9圖所繪示之探針導線係屬相同。 捲帶式自動接合積體電路TIC中,除了探針導線以外,驅 動晶片830形成於捲帶式自動接合積體電路TTIC之中央。 如第12圖及第13圖所示,機械手臂可藉由主體區塊 BB頂部之螺孔850組裝,而藉由主體區塊BB後端之孔洞 14 201037321 840可使用輔助元件加強機械手臂之組裝。 另外,主體區塊BB向下傾斜至其底部BBM接觸到 . 面板110的方向。如此可以使捲帶式自動接合積體電路 T1C之探針導線接觸到主體區塊BB之底部BBM,確保探 針導線接觸到面板110之導線LD。 如第12及13圖所示,主體區塊BB之底部BBM平 坦,且捲帶式自動接合積體電路TIC係直接貼附於平坦的 主體區塊底部BBM,並且與主體區塊BB形成單一主體。 0 在捲帶式自動接合積體電路HC貼附於主體區塊的另一 侧,形成有驅動晶片830以及探針導線。 此外,缓衝區塊810所插入之嵌入槽820係以接觸面 板110之方向,形成於主體區塊BB之一端。緩衝區塊810 被壓縮並插入嵌入槽820,其一端825朝嵌入槽820外突 出。緩衝區塊810可以被壓縮並插入嵌入槽820。然而, 如第13圖所示,藉由如螺絲等連接元件(未繪示出)插 入形成於主體區塊BB上之插入孔910,可將緩衝區塊810 ❹ 以連接元件旋擰栓住。在此情況中,緩衝區塊810上必須 形成有可讓連接元件通過之孔洞。 此外,如第14圖所示,連接元件用以旋擰栓住插入 之緩衝區塊810的插入孔910可能形成於主體區塊BB之 . 底部。 朝向嵌入槽820外突出之緩衝區塊810突出端825, 被磨至水平於主體區塊BB底部,緩衝區塊係由一可被加 工的非金屬材質組成。更進一步說,係用一種不易塑成特 定角度且具有彈性的材質,例如是橡膠、氨基鉀酸酯、矽 15 201037321 ,> Μ 膠及樹脂等產品。緩衝區塊810支撐捲帶式自動接合積體 電路TIC接觸面板之接觸部位的另一側,以維持接觸面板 110時,捲帶式自動接合積體電路TIC之平坦度,並給予 緩衝。 如第12圖所示,緩衝區塊810係呈方塊狀,且其長 度等於或大於捲帶式自動接合積體電路UC橫向長度,橫 向方向係指探針導線排列的方向,並且磨平緩衝區塊突出 端825。於是,傾斜之主體區塊BB底部BBM可以水平於 緩衝區塊810突出端825,使得捲帶式自動接合積體電路 TIC與主體區塊BB底部BBM之接觸更為容易。 由嵌入槽820所形成的角度可能不同。 捲帶式自動接合積體電路T1C之設置比緩衝區塊810 之一端825更突出,使得捲帶式自動接合積體電路TIC可 以更容易對準面板110之導線LD。 捲帶式自動接合積體電路TIC突出於緩衝區塊810 一端825的長度,大約介於0.01至0.5公釐。 主體區塊頂部彎曲傾斜如第13圖所示,以確保使用 者可以從上面看到緩衝區塊810 —端825。由於捲帶式自 動接合積體電路TIC較緩衝區塊810 —端825突出,捲帶 式自動接合積體電路TIC之探針導線可以更容易對準並且 一對一地以表面接觸於面板導線LD。In addition, the cost of the I unit is not required because of the probe unit. * For the main red block, the probe can be lowered to make the above content of the present invention more clear. (IV) The embodiment 'and the accompanying drawings are described in detail as follows: g [Embodiment] In order to thoroughly understand the operation of the present invention and For the purpose of the embodiments of the present invention, reference should be made to the contents of the formula and the drawings in accordance with the embodiments of the present invention. The following preferred embodiments are referred to as the same elements throughout the claims. However, the contents of the embodiment = 201037321 are for illustrative purposes only, and the drawings are for the purpose of illustration and are not intended to limit the scope of the invention. FIG. 6 is a schematic structural diagram of a probe unit $ according to an embodiment of the invention. Fig. 7 is a view showing the actual structure of the probe unit 5 (8) of Fig. 6. Referring to Figures 6 and 7, the probe unit 500 for panel 110 detection includes a transmission control block (Tcp) and a flexible printed circuit board (FPCB). The transmission control block TCP is disposed at the bottom of the robot arm Mp, and the robot arm is disposed at the end of the probe base PB. Among them, a probe wire pRLD having the same pitch as the wire LD of the panel U0 is formed, and the probe wire PRLD is in contact with the wire LD of the panel 110 for detecting the panel 110. One side of the flexible printed circuit board FPCB is electrically connected to the rear end of the transmission control block TCP, and the other side of the flexible printed circuit board FPCB is connected to the POGO block POGO' to transmit a test signal through the transmission control block TCP ( Not shown) to the panel. In detail, unlike the general probe unit 4', there is no body block B containing the probe nd1 as shown in Fig. 4 in the probe unit 5'. Moreover, the transmission control block TCp of the probe unit 500 also has no guidance as shown in Fig. 4. The film GF 〇 means that the main body block B and the guiding layer GF are removed, and a film for the panel 110 is removed. The packaged tape and tape type automatic bonding integrated circuit is attached to the bottom of the transmission control block. In the tape and tape type automatic bonding integrated circuit, the probe wire PRLD is directly in contact with the wire LD of the panel i1〇, and is the same as the distance between the probe wire PRLD and the panel wire by 9 201037321 i wouuur/\** Therefore, the probe lead PRLD can be correspondingly contacted to the panel lead. The transmission control block TCP of FIG. 6 is composed of a main body block BB and a tape and tape type automatic bonding integrated circuit TIC. Therefore, the shape of the transmission control block TCP depends on the main body block BB and the tape and tape type automatic bonding integrated circuit TIC. The main body block BB is disposed at the bottom of the robot arm MP, and the tape automatic bonding integrated circuit TIC is directed toward the panel 110 and surrounds the edge of the main body block. The probe wire PRLD formed at the bottom of the main body block is directly connected to the panel 110. The wire LD is in contact for testing the panel 110. A tape automatic bonding integrated circuit is disposed on the panel 110 to be tested. That is, the tape automated bonding integrated circuit TIC for the panel 110 is in contact with the body block BB of the probe unit. As shown in FIG. 1 , since the tape-type automatic bonding integrated circuit TIC is disposed on the panel 110 and directly contacts the wire LD of the panel 110, the tape-type automatic bonding integrated circuit TIC includes a wire LD with the panel 110. Wires with the same spacing, these are the probe wires PRLD. Therefore, similarly to the wire LD of the panel 110, the probe wires PRLD are elongated and each have a specific surface area. The probe lead PRLD surface is in contact with the lead LD of the panel 110 to be tested. The surface contact prevents the wire LD of the panel 110 from being scratched and particles generated by scratches. In the above case, one of the specific surface areas of the probe wire RPLD, indirectly, indicates that the wire LD of the corresponding panel 110 has the same surface area. Figure 8 is a diagram showing a panel of a general probe unit 400 for detecting a panel. 201037321 Detecting a probe unit according to the present invention - an embodiment of the probe unit 5°°, please refer to Fig. 8, in the general probe unit 4〇〇, The main == raw, high ratio, and for example, the detection of the TM V line LD to produce debris particles causes problems. Ο 别 Do not make 盥斟: Each probe NDL must be aligned with each other to accommodate different panels to be tested. — The distance between the creations is narrower and narrower, and the probes that match the wires ld- are also Γ = ^ probe units 5 〇〇, the main block B, the probe fox, and, for example, the guidance of the block TCP The layers are removed. The circuit TIC is attached to the bottom of the body of the panel 110 and the bottom side of the main block, and the tape is from the panel of the FLG. The wire LD exposed to directly contact the interlayer 110 is exposed. In the case of block B and the probe ancestor, the probe wire lead p=the wire (7) has the same pitch, and the probe/, the panel's wire contact is still feasible. In the block BB, the non-conductive buffer 51G is attached to the edge between the bottom and the side of the main body and faces the panel 110, and the tape-and-loop automatic bonding integrated circuit TIC G and the integrated circuit TIC When the ramp is automatically joined, the non-guided linearity D is in contact with the panel 110. The material line LD body ^^ 510 can provide elastic force to the tape type automatic joint product 11 201037321 Non-conductive buffer 510 is made of rubber Or consisting of silicone. Further, a non-conductive product such as a plastic resin can also be used as the buffer 510. In the absence of a buffer, the tape and tape automatic bonding integrated circuit TIC can perfectly contact the edge of the body block BB. Fig. 10 is a schematic view showing the structure of the transmission control block TCP of Fig. 9. The tape and tape type automatic bonding integrated circuit TIC includes a first layer L1, a second layer, and a plurality of probe leads PRLD formed between the first layer L1 and the second layer. At a portion of the wire LD contacting the panel 110, the first layer L1 is disposed and in contact with the body block BB. The second layer is removed to expose the probe lead PRLD. Generally, the first layer L1 consists of polyimide and the second layer consists of solder resistors. Fig. 11 is a view showing another example of the structure of the transmission control block in accordance with an embodiment of the present invention. The transmission control block TCP includes a tape-type automatic bonding integrated circuit TIC, the tape-type automatic bonding integrated circuit TIC is in contact with the main body block BB, and the main body block BB is disposed at the bottom of the robot arm MP along the bottom thereof. In the tape-and-loop automatic bonding integrated circuit TIC, one end of the probe wire PRLD is rounded to provide an elastic force when the probe wire PRLD contacts the wire LD of the panel 110. One end of the tape and tape type automatic joining integrated circuit TIC protrudes toward the outer edge of the main body block BB toward the panel 110. By the protruding end of the tape and tape automatic bonding integrated circuit, when the probe wire PRLD of the tape automatic bonding integrated circuit TIC is in contact with the panel 110, the user can align the tape and tape type automatic bonding integrated circuit. TIC. In the tape and tape automatic bonding integrated circuit TIC, a non-conductive buffer 12 201037321 object 510 is inserted into one end of the inner region of the tape and tape automatic bonding integrated circuit, so that the inner end is arc-shaped, non-conductive buffer The object 510 may be composed of one of rubber and silicone. One side of the tape and tape type automatic bonding integrated circuit T1C is in contact with the main body block BB, and one end of the tape and tape type automatic bonding integrated circuit TIC is wound into an arc shape, thereby forming a transmission control block as shown in FIG. TCP. As shown in FIG. 11, the tape automated bonding integrated circuit TIC includes a non-conductive layer L1, a second layer L2, and a probe formed between the first layer L1 and the second layer L2. Wire PRLD. At the portion in contact with the wire LD of the panel 110, the second layer L2 is removed and only the probe wire PRLD is exposed. At the contact portion with the wire LD of the panel 110, both the first layer and the second layer L2 may be removed and only the probe wire PRLD may be exposed. Figure 12 is a block diagram showing the structure of a transmission control block TCP in accordance with another embodiment of the present invention. Figure 13 is a side elevational view of the transmission control block TCP as shown in Figure 12.同时 Referring to FIG. 12 and FIG. 13 simultaneously, according to another embodiment of the present invention, a probe unit for detecting a panel includes a transmission control block TCP and a flexible printed circuit board FPCB. The transmission control block TCP, as shown in Figures 12 and 13, is disposed on a robot arm (not shown). In Fig. 12 and Fig. 13, the entire configurations of the probe unit 500 of Fig. 7 are separately shown. The tape and tape type automatic bonding integrated circuit TIC corresponding to the panel 110 is disposed in the transmission control block TCP and is in contact with the wire LD of the panel 11 to detect the panel 110. The flexible printed circuit board FPCB is electrically connected to the tape-type automatic bonding integrated circuit TIC of the transmission control block TCP, and transmits a test signal to the transmission control block TCP to Panel 110. The flexible printed circuit board FPCB is in direct contact with the tape-type automatic bonding integrated circuit TIC, and the wires formed on the flexible printed circuit board FPCB (not shown) are one-to-one contact formed on the tape-type automatic bonding product. The probe wire of the body circuit DC (not shown). That is, according to another embodiment of the present invention, a probe unit disposed on a probe substrate (not shown) has a body block, a needle probe disposed in the body block, and removed. The main body block disposed on the robot arm (not shown) is directly connected to the bottom of the main body block and is the same as the tape-type automatic joint integrated circuit TIC used for the panel to be tested. Contact the wire LD of the panel 110. In this case, the take-up type automatic joining integrated circuit UC is attached to the bottom BBM of the main body block BB by means of adhesion, and a single main body can be formed with the main body block BB without using other configurations. The transmission control block TCP includes a tape and tape type automatic bonding integrated circuit TIC disposed in the main body block BB, and the main body block BB is disposed at the bottom of the robot arm. The probe leads formed in the tape-and-tape automatic bonding integrated circuit HC are one-to-one in direct contact with the wires LD of the panel 110. Although the probe wires of the tape-type automatic bonding integrated circuit TIC are not shown in Figs. 12 and 13, these probe wires are the same as the probe wires shown in Fig. 9. In the tape and tape type automatic bonding integrated circuit TIC, in addition to the probe wires, the driving wafer 830 is formed in the center of the tape and tape type automatic bonding integrated circuit TTIC. As shown in Figures 12 and 13, the robot arm can be assembled by the screw hole 850 at the top of the main body block BB, and the assembly of the mechanical arm can be enhanced by the auxiliary element by the hole 14 201037321 840 at the rear end of the main body block BB. . In addition, the body block BB is inclined downward to the direction in which the bottom BBM contacts the panel 110. This allows the probe wire of the take-up type automatic bonding integrated circuit T1C to contact the bottom BBM of the body block BB, ensuring that the probe wire contacts the wire LD of the panel 110. As shown in Figures 12 and 13, the bottom BBM of the body block BB is flat, and the tape automated bonding integrated circuit TIC is directly attached to the bottom BBM of the flat body block, and forms a single body with the body block BB. . 0 The drive wafer 830 and the probe lead are formed on the other side of the main body block to which the tape automatic bonding integrated circuit HC is attached. Further, the embedding groove 820 into which the buffer block 810 is inserted is formed at one end of the main body block BB in the direction of the contact panel 110. The buffer block 810 is compressed and inserted into the embedding slot 820 with one end 825 projecting outwardly of the embedding slot 820. Buffer block 810 can be compressed and inserted into embedding slot 820. However, as shown in Fig. 13, by inserting the insertion hole 910 formed in the main body block BB by a connecting member (not shown) such as a screw, the buffer block 810 can be screwed with the connecting member. In this case, a hole through which the connecting member can pass must be formed on the buffer block 810. Further, as shown in Fig. 14, the insertion member 910 for screwing the inserted buffer block 810 may be formed at the bottom of the main body block BB. The protruding portion 825 of the buffer block 810 protruding outwardly from the insertion groove 820 is ground to the bottom of the main body block BB, and the buffer block is composed of a non-metallic material which can be processed. Further, a material which is not easily molded into a specific angle and has elasticity, such as rubber, urethane, 矽 15 201037321 , > 胶 rubber and resin, is used. The buffer block 810 supports the other side of the contact portion of the take-up type automatic bonding integrated circuit TIC contact panel to maintain the flatness of the tape-type automatic bonding integrated circuit TIC and to provide cushioning when the touch panel 110 is maintained. As shown in Fig. 12, the buffer block 810 is in the shape of a square, and its length is equal to or greater than the lateral length of the tape automated bonding integrated circuit UC, and the lateral direction refers to the direction in which the probe wires are arranged, and the smoothing buffer The block highlights 825. Thus, the bottom body BBB of the inclined body block BB can be horizontal to the protruding end 825 of the buffer block 810, making it easier to contact the tape automated bonding integrated circuit TIC with the bottom BBM of the body block BB. The angle formed by the inlay groove 820 may be different. The provision of the tape and tape type automatic bonding integrated circuit T1C is more prominent than the one end 825 of the buffer block 810, so that the tape and tape type automatic bonding integrated circuit TIC can more easily align the wire LD of the panel 110. The tape and tape automatic bonding integrated circuit TIC protrudes from the length of one end 825 of the buffer block 810, which is approximately 0.01 to 0.5 mm. The top of the body block is curved as shown in Figure 13, to ensure that the user can see the buffer block 810 - end 825 from above. Since the tape-and-loop automatic bonding integrated circuit TIC protrudes from the end 825 of the buffer block 810, the probe wire of the tape-type automatic bonding integrated circuit TIC can be more easily aligned and surface-contacted to the panel wire LD one-to-one. .

捲帶式自動接合積體電路TIC係利用黏著劑,緊密貼 附於主體區塊BB底部BBM。然而,除了黏著劑外,可形 成一螺旋孔於捲帶式自動接合積體電路TIC上,並且利用 螺絲將捲帶式自動接合積體電路TIC固定於主體區塊BB 16 201037321 * I i wouuuka 上。另外,一輔助固定裝置(未繪示出)設置於該捲帶式 自動接合積體電路TIC之外,輔助固定裝置可將捲帶式自 . 動接合積體電路TIC緊密固定於主體區塊BB底部BBM。 也就是說,雖然第12圖及第13圖並未繪示,輔助固 定裝置可以將捲帶式自動接合積體電路TIC更密合於主體 區塊底部BBM,以防止因捲帶式自動接合積體電路TIC 之探針導線PBLD暴露在外所造成之傷害,驅動晶片830 另外附加於捲帶式自動接合積體電路UC與軟性印刷電路 〇 板FPCB外,從而鞏固傳輸控制區塊TCP。 在主體區塊BB底部BBM,一彈性凹槽920朝嵌入 槽820内部之一端形成,如第13圖所示,一彈性凹槽920 形成於主體區塊BB底部BBM,當捲帶式自動接合積體電 路TIC接觸面板110時,彈性凹槽920可以如板彈簧般提 供彈性壓縮力,因此,主體區塊底部BBM所承受之擠壓 力可以良好地傳遞至捲帶式自動接合積體電路TIC。亦 即,當捲帶式自動接合積體電路TIC之一端因接觸至面板 Ο 110之導線LD而被擠壓時,擠壓力會造成主體區塊BB底 部BBM被彈性凹槽920之空洞空間推擠,因此,良好地 傳遞擠壓力至捲帶式自動接合積體電路TIC。 在上面敘述中,可以明確且輕易地利用傳輸控制區塊 . TCP測試面板110。面板110的捲帶式自動接合積體電路 TIC係設置於傳輸控制區塊TCP上。 如前述之貼附於主體區塊底部BBM之捲帶式自動接 合積體電路TIC,與用於待測面板110之捲帶式自動接合 積體電路相同。然而,實際上來說,面板110所設置的捲 17 201037321 , 1 wouuur/\ ^ ' 4 帶式自動接合積體電路中,形成於捲帶式自動接合積體電 路上的導線間距,比面板110之導線LD間距窄,即使兩 間距之差異很小。 因此,當設置於面板110之捲帶式自動接合積體電 路,被當作設置於主體區塊底部BBM之捲帶式自動接合 積體電路TIC時,形成於捲帶式自動接合積體電路T1C之 探針導線間距必須被調整。亦即,於本實施例中,設置於 主體區塊BB底部BBM之捲帶式自動接合積體電路T1C, 其捲帶式自動接合積體電路TIC上所形成的探針導線之間 的間距必須些許調整增加,以便使其與面板110導線LD 之間的間距一致。 增加捲帶式自動接合積體電路TIC之探針導線間距 的方式,係固定捲帶式自動接合積體電路TIC之一端,並 拉其另一端使探針導線間距增加。由於這種增加捲帶式自 動接合積體電路T1C之探針導線間距的方法,係為此技術 領域之具有通常知識者所熟知,故這種增加探針導線間距 的詳細實施方法在此不多贅述。 檢測顯示面板時所引發起火的狀況,係起因於面板 110導線之間不正常的電性連接。當不同的電壓施加於不 同導線間,此時,探針單元與面板110接觸以提供一電訊 7虎及電源至面板110 ’過載電流因通過電位互相不同之導 線而產熱,產生之熱會熔解探針單元與面板110之導線LD 的接觸部位而造成損害。 起火的發生對探針單元以及面板110都會造成不好 的影響,造成產出的重大損失。 18 201037321 • I i wouuur/\ 第15圖係面板110之導線LD的放大圖,而第16圖 係繪示當設置於主體區塊BB底部BBM之探針導線PRLD . 與面板110之導線LD接觸時之情況示意圖。在此情況中, 此時面板110之部份導線LD被一個微小的微粒R所連接。 第17圖係繪示,當各個不同電壓值藉由探針導線 PRLD1與PRLD2施加於導線LD1與LD2之間時,一電流 路徑形成於微粒R所連接之導線LD1與LD2,而微粒R 連接導線LD1與LD2之示意繪示於第16圖。超過數百毫 0 安培會通過此電路徑。一般來說,250毫安培以上的電流 流過,其產生的熱會造成支撐捲帶式自動接合積體電路 TIC之探針導線PRLD的薄膜壞損。此外,當有更大的電 流產生時,會造成探針導線PRLD與面板110之導線LD 的接觸部位起火且立即熔化。 因此,必須預防超載電流的產生。 於本實施例中,軟性印刷電路板FPCB係直接接觸於 捲帶式自動接合積體電路TIC之後方,且軟性印刷電路板 〇 FPCB包括軟性導線FLD,軟性導線FLD係以電性連接至 捲帶式自動接合積體電路TIC上之探針導線PRLD。 第18圖繪示接觸於軟性印刷電路板FPCB之捲帶式 自動接合積體電路TIC的示意圖。 . 在本實施例中,此時,一電流斷電器1000設置於軟 性導線上,以防止當檢測面板110時可能產生起火的情 況。電流斷電器1000可以預防因過量電流造成的起火現 象。 第19圖繪示一連接至面板110之探針單元示意圖。 19 201037321 t< 1 wouuur/\ K * 由第19圖可知,具有電流斷電器1000之軟性印刷電 路板FPCB係連接於捲帶式自動接合積體電路TTIC,而捲 帶式自動接合積體電路TIC係貼附於主體區塊BB底部 BBM。 尤其,電流斷電器1000可以是二極體,且電流斷電 器1000係以面板110往軟性印刷電路板FPCB之方向形成 於軟性導線FLD上。 第20圖係繪示電流斷電器1000之作用功能示意圖。 在第20圖中,電壓施加於面板110導線LD所形成 之路徑上,形成有二極體組成的電流斷電器1000。更詳細 來說,如之前所述,二極體係以串連的方式,形成於軟性 印刷電路板FPCB之軟性導線FLD上。 雖然微粒R會造成相鄰導線間的電流路徑形成,但是 二極體可預防電流從高電位(30伏特)流向低電位(3伏 特)的情況發生。因此,雖然高電壓施加於微粒R所連接 之導線,然而因低電壓被破壞,並沒有過量電流流入面板 110,而且面板110所測到整體增加的電流並不大,因此 可預防因過量電流所造成的起火。 根據本發明之一實施例,藉由非特定手段預防檢測面 板110易引起的起火現象,將可以大幅提高面板110之產 率〇 在本實施例中,雖然電流斷電器1000如前述係設置 於軟性印刷電路板FPCB上,然電流斷電器1000亦可設置 於驅動模組Μ上。此時之驅動模組Μ並非用於面板110 之驅動模組Μ,而是需要製造另一個驅動模組。電流斷電 20 201037321The tape and tape type automatic bonding integrated circuit TIC is adhered to the BBM at the bottom of the main block BB by means of an adhesive. However, in addition to the adhesive, a spiral hole may be formed on the tape-type automatic bonding integrated circuit TIC, and the tape-type automatic bonding integrated circuit TIC is fixed to the main block BB 16 201037321 * I i wouuuka by means of a screw . In addition, an auxiliary fixing device (not shown) is disposed outside the tape automatic bonding integrated circuit TIC, and the auxiliary fixing device can tightly fix the tape-type self-joining integrated circuit TIC to the main block BB. BBM at the bottom. That is to say, although the 12th and 13th drawings are not shown, the auxiliary fixing device can more closely fit the tape-type automatic bonding integrated circuit TIC to the bottom portion of the body block BBM to prevent the automatic tape-bonding product. The probe wire PBLD of the body circuit TIC is exposed to the outside, and the driver chip 830 is additionally attached to the tape-type automatic bonding integrated circuit UC and the flexible printed circuit board FPCB, thereby consolidating the transmission control block TCP. At the bottom BBM of the main block BB, an elastic groove 920 is formed toward one end of the inner portion of the insertion groove 820. As shown in Fig. 13, an elastic groove 920 is formed at the bottom of the body block BB BBM, when the tape-type automatic joint product When the body circuit TIC contacts the panel 110, the elastic groove 920 can provide an elastic compressive force like a leaf spring, so that the pressing force of the BBM at the bottom of the main body block can be well transmitted to the tape-type automatic joint integrated circuit TIC. That is, when one end of the tape-and-tape automatic bonding integrated circuit TIC is pressed by the wire LD contacting the panel Ο 110, the pressing force causes the BBM at the bottom of the body block BB to be pushed by the cavity space of the elastic groove 920. Extrusion, therefore, the pressing force is well transmitted to the tape-type automatic bonding integrated circuit TIC. In the above description, the transmission control block. TCP test panel 110 can be utilized explicitly and easily. The tape and tape type automatic bonding integrated circuit DIC of the panel 110 is disposed on the transmission control block TCP. The tape-and-reel automatic integrated circuit TIC attached to the bottom portion of the main block BBM as described above is the same as the tape-and-reel automatic bonding integrated circuit for the panel 110 to be tested. However, in actuality, in the roll 17 201037321, 1 wouuur/\ ^ ' 4 tape automatic bonding integrated circuit provided in the panel 110, the wire pitch formed on the tape automated bonding integrated circuit is higher than that of the panel 110 The wire LD spacing is narrow, even if the difference between the two pitches is small. Therefore, when the tape-and-reel automatic bonding integrated circuit provided on the panel 110 is regarded as the tape-type automatic bonding integrated circuit TIC provided at the bottom of the main block BBM, the tape-type automatic bonding integrated circuit T1C is formed. The probe lead spacing must be adjusted. That is, in the present embodiment, the tape-and-tape automatic bonding integrated circuit T1C disposed at the bottom BBM of the main body block BB has a spacing between the probe wires formed on the tape-type automatic bonding integrated circuit TIC. A slight adjustment is made to match the spacing between the panel 110 wires LD. The method of increasing the pitch of the probe wires of the tape and tape type automatic bonding integrated circuit TIC is to fix one end of the tape and tape type automatic bonding integrated circuit TIC, and pull the other end to increase the pitch of the probe wires. Since this method of increasing the probe lead pitch of the tape and tape type automatic bonding integrated circuit T1C is well known to those skilled in the art, the detailed implementation method for increasing the pitch of the probe wires is not much here. Narration. The condition of the fire caused by the detection of the display panel is caused by an abnormal electrical connection between the wires of the panel 110. When different voltages are applied between different wires, at this time, the probe unit is in contact with the panel 110 to provide a telecommunication 7 and the power supply to the panel 110. The overload current is generated by the wires having different potentials, and the generated heat is melted. Damage occurs in the contact portion of the probe unit with the wire LD of the panel 110. The occurrence of a fire has a bad influence on the probe unit and the panel 110, resulting in a significant loss of output. 18 201037321 • I i wouuur/\ Fig. 15 is an enlarged view of the lead LD of the panel 110, and Fig. 16 shows the probe lead PRLD disposed at the bottom of the main block BB. Contact with the lead LD of the panel 110 A schematic diagram of the situation at the time. In this case, a part of the wires LD of the panel 110 is connected by a minute particle R. Figure 17 is a diagram showing that when different voltage values are applied between the wires LD1 and LD2 by the probe wires PRLD1 and PRLD2, a current path is formed on the wires LD1 and LD2 to which the particles R are connected, and the particles R are connected to the wires. A schematic diagram of LD1 and LD2 is shown in Fig. 16. More than a few hundred milliamps will pass this electrical path. Generally, a current of 250 mA or more flows, and the heat generated causes damage to the film of the probe lead PRLD supporting the tape-and-reel automatic bonding integrated circuit TIC. In addition, when a larger current is generated, the contact portion of the probe lead PRLD and the lead LD of the panel 110 is caused to ignite and melt immediately. Therefore, it is necessary to prevent the generation of an overload current. In this embodiment, the flexible printed circuit board FPCB is directly in contact with the tape-type automatic bonding integrated circuit TIC, and the flexible printed circuit board 〇FPCB includes a flexible wire FLD, and the flexible wire FLD is electrically connected to the tape. The type automatically connects the probe lead PRLD on the integrated circuit TIC. Fig. 18 is a view showing the tape-type automatic bonding integrated circuit TIC which is in contact with the flexible printed circuit board FPCB. In the present embodiment, at this time, a current interrupter 1000 is disposed on the flexible wire to prevent a fire from being generated when the panel 110 is detected. The current interrupter 1000 prevents fires caused by excessive current. FIG. 19 is a schematic diagram of a probe unit connected to the panel 110. 19 201037321 t< 1 wouuur/\ K * It can be seen from Fig. 19 that the flexible printed circuit board FPCB with the current breaker 1000 is connected to the tape-type automatic bonding integrated circuit TTIC, and the tape-and-reel automatic bonding integrated circuit The TIC is attached to the BBM at the bottom of the main block BB. In particular, the current interrupter 1000 can be a diode, and the current interrupter 1000 is formed on the flexible conductor FLD in the direction of the flexible printed circuit board FPCB. Figure 20 is a schematic diagram showing the function of the current interrupter 1000. In Fig. 20, a voltage is applied to the path formed by the wire LD of the panel 110, and a current interrupter 1000 composed of a diode is formed. More specifically, as described earlier, the two-pole system is formed in series on the flexible conductor FLD of the flexible printed circuit board FPCB. Although the particle R causes the formation of a current path between adjacent wires, the diode prevents the current from flowing from a high potential (30 volts) to a low potential (3 volts). Therefore, although a high voltage is applied to the wires to which the particles R are connected, since the low voltage is broken, no excessive current flows into the panel 110, and the current increased by the panel 110 is not large, so that the excessive current can be prevented. The resulting fire. According to an embodiment of the present invention, by preventing the fire phenomenon caused by the detection panel 110 by non-specific means, the yield of the panel 110 can be greatly improved. In the present embodiment, the current breaker 1000 is disposed as described above. On the flexible printed circuit board FPCB, the current interrupter 1000 can also be disposed on the drive module Μ. At this time, the drive module is not used for the drive module of the panel 110, but another drive module needs to be manufactured. Current cutoff 20 201037321

• 1 i wouuurA 器1000的貼附位置會因製造時的難易度而有不同。 根據本發明之另一實施例,探針單元包括主體區塊 • BB以及軟性印刷電路板FPCB。 當用於面板110之捲帶式自動接合積體電路裝置在 主體區塊上時,主體區塊與面板110之導線接觸。捲帶式 自動接合積體電路TIC與面板110接觸部位的另一邊,形 成有緩衝區塊810,用以維持接觸部位的平坦度,並且提 供接觸部位彈性。 〇 軟性印刷電路板FPCB係以電性連接至捲帶式自動接 合積體電路lie之後方,並且藉由捲帶式自動接合積體電 路TIC傳遞一測試訊號至面板110。 . 依照本發明另一實施例之探針單元,主體區塊BB及 軟性印刷電路板FPCB的結構圖繪示於第12至第20圖。 測試面板110時,直接接觸於主體區塊BB底部BBM 之捲帶式自動接合積體電路TIC係直接以表面接觸於面板 110之導線LD,並且,緩衝區塊810係用以確保捲帶式自 〇 動接合積體電路TIC之探針導線PRLD —對一且確定接觸 於面板110之導線LD。並且當捲帶式自動接合積體電路 TIC接觸於面板110時,插入主體區塊BB之緩衝區塊 810,可以維持接觸部位的平坦度。緩衝區塊810朝向主 , 體區塊外端突出,維持捲帶式自動接合積體電路TIC之平 坦並同時提供彈性。 捲帶式自動接合積體電路TIC之一端更突出於緩衝 區塊810的突出端,使得捲帶式自動接合積體電路TIC更 輕易地接觸並對準面板110之導線LD。 21 201037321• The attachment position of the 1 i wouuurA 1000 will vary depending on the ease of manufacture. According to another embodiment of the invention, the probe unit comprises a body block • BB and a flexible printed circuit board FPCB. When the tape and tape type automatic bonding integrated circuit device for the panel 110 is on the main body block, the main body block is in contact with the wires of the panel 110. The other side of the contact portion of the tape-and-tape automatic bonding integrated circuit TIC and the face plate 110 is formed with a buffer block 810 for maintaining the flatness of the contact portion and providing elasticity of the contact portion. 〇 The flexible printed circuit board FPCB is electrically connected to the tape-type automatic integrated circuit lie, and a test signal is transmitted to the panel 110 by the tape-type automatic bonding integrated circuit TIC. A structure diagram of a probe unit, a body block BB and a flexible printed circuit board FPCB according to another embodiment of the present invention is shown in Figs. 12 to 20. When the panel 110 is tested, the tape-type automatic bonding integrated circuit TIC directly contacting the bottom BBM of the main block BB is directly in contact with the wire LD of the panel 110, and the buffer block 810 is used to ensure the tape-and-reel type. The probe lead PRLD of the joint integrated circuit TIC is swayed and the wire LD contacting the panel 110 is determined. And when the tape and tape type automatic bonding integrated circuit TIC contacts the panel 110, the buffer block 810 of the body block BB is inserted to maintain the flatness of the contact portion. The buffer block 810 protrudes toward the main end of the body block, maintaining the flatness of the tape-and-loop automatic bonding integrated circuit TIC while providing flexibility. One end of the tape and tape type automatic bonding integrated circuit TIC protrudes more from the protruding end of the buffer block 810, so that the tape and tape type automatic bonding integrated circuit TIC can more easily contact and align with the wire LD of the panel 110. 21 201037321

wouuurA 如前面所敘述,緩衝區塊810之材料特性,形成於 帶式自動接合積體電路TIC之探針導線pRLD的間距調 整,以及預防起火的結構,於此不再詳加贅述。 。 當檢測面板110時’變黑現象可能發生於面板11〇之 導線LD與捲f式自動接合積體電路tic之探針導線 PRLD接觸部位,接觸部位即捲帶式自動接合積體電路价 之探針導線PRLDD的末端。探針導線pRLD末端合因 變黑現象而增加其接觸電阻,並且無法傳遞穩定的;壓至 面板110,因此會導致檢測結果的不正峰。wouuurA As described above, the material characteristics of the buffer block 810, the pitch adjustment of the probe wire pRLD formed in the tape automatic bonding integrated circuit TIC, and the structure for preventing fire are not described in detail herein. . When the panel 110 is inspected, the blackening phenomenon may occur in the contact portion of the lead wire LD of the panel 11 and the probe lead PRLD of the roll-type automatic bonding integrated circuit tic, and the contact portion, that is, the tape-type automatic joint integrated circuit price The end of the needle lead PRLDD. The tip end of the probe wire pRLD increases its contact resistance due to blackening, and cannot be transmitted stably; it is pressed to the panel 110, thus causing a non-positive peak of the detection result.

接觸部位的變黑現象,常發生於施加高電壓至捲帶 自動接合積體電路Tic之其中一支探針導線PRLD的^ 候。當此楝針導線PRLD接觸於面板丨丨〇之導線LD時, -瞬間強電流通過,而改變了探針導線画接觸部位 金屬特性。The blackening of the contact portion often occurs when a high voltage is applied to one of the probe leads PRLD of the tape automatic bonding integrated circuit Tic. When the 导线 pin wire PRLD contacts the wire LD of the panel ,, an instantaneous high current is passed, and the metal characteristic of the contact portion of the probe wire is changed.

一般來說,捲帶式自動接合積體電路TIC之探針導線 PRLD係由銅構成,並以錫於表面加工。表面的錫加工: 可以預防銅腐蝕,且利用錫可於較低溫焊接的特性,將驅 動晶片830黏附於捲帶式自動接合積體電路TIC之膜上。 然而,基於上述使用錫的理由下,變黑現象並不會發生於 適I的電流流入探針導線的時候,但是變黑現象會發生在 當瞬間有過量的電流流入探針導線時。 第21圖係繚示捲帶式自動接合積體電路TIC。 探針導線PRLD分成兩組,一組探針導線pRLDa不 需透過驅動晶片830而直接接觸於面板no之導線[ο, 另一組PRLDb係透過驅動晶片830連接面板11〇之導線 22 201037321 LD。 熘4f遙媸_Generally, the probe lead PRLD of the tape and tape type automatic bonding integrated circuit TIC is made of copper and is processed by tin on the surface. Tin processing of the surface: copper corrosion can be prevented, and the driving wafer 830 can be adhered to the film of the tape-type automatic bonding integrated circuit TIC by the characteristics of tin soldering at a lower temperature. However, based on the above-mentioned reason for using tin, the blackening phenomenon does not occur when the current of the appropriate I flows into the probe wire, but the blackening phenomenon occurs when an excessive amount of current flows into the probe wire in an instant. Figure 21 is a diagram showing the tape and tape type automatic bonding integrated circuit TIC. The probe wires PRLD are divided into two groups, and one set of probe wires pRLDa does not need to pass through the driving chip 830 to directly contact the wires of the panel no. [o, another group of PRLDbs is connected to the wires 11 201037321 LD of the panel 11 through the driving wafer 830.熘4f遥媸_

由於施加於閘極積體電路的電壓 會t:h你.如於而把沾Since the voltage applied to the gate integrated circuit will be t:h you.

並且在探針導線PRLDa表 面的錫上,發生變黑現象。 於疋預防變黑現象的發生很重要。一種預防變黑現 象的方,如下面敘述,捲帶式自動接合積體電路TIC設置 在主體區塊底部BBM,形成於捲帶式自動接合積體電 路TIC之探針導線PRLD中,探針導線PRLDa係直接接 觸於面板110之導線LD而不透過捲帶式自動接合積體電 路TIC之驅動晶片830,探針導線PTN係由金屬板1200 餘刻而成,並請參照第22圖’金屬板1200的長度與捲帶 式自動接合積體電路T1C的長度相同。 在此情況中,不透過捲帶式自動接合積體電路TIC之 驅動晶片830而直接接觸於面板11〇之導線LD的探針導 線PRLDa’係提供電訊號至面板110閘極積體電路之探針 導線。 亦即’提供電訊號至面板110之閘極積體電路之探針 導、線’係高電壓訊號通過的電源線,其中,面板11〇導線 LD之接觸部位的變黑現象係因為接觸部位的火花而造 23 201037321 里 ννουυυΓ/\ ' ^ · 成。為了預防變黑現象發生,蝕刻金屬板1200所得之探 針導線ΡΤΝ,如同捲帶式自動接合積體電路TIC之相對應 的探針導線般細且可替代。And on the tin on the surface of the probe lead PRLDa, blackening occurs. It is important to prevent the occurrence of blackening. A method for preventing blackening phenomenon, as described below, the tape and tape type automatic bonding integrated circuit TIC is disposed at the bottom of the body block BBM, and is formed in the probe wire PRLD of the tape and tape type automatic bonding integrated circuit TIC, the probe wire The PRLDa is in direct contact with the wire LD of the panel 110 and does not pass through the drive wafer 830 of the tape-type automatic bonding integrated circuit TIC. The probe wire PTN is formed by the metal plate 1200, and please refer to FIG. 22 'metal plate The length of 1200 is the same as the length of the tape and tape type automatic bonding integrated circuit T1C. In this case, the probe lead PRLDa' which directly contacts the lead LD of the panel 11A without the drive-type wafer 830 of the tape-type automatic bonding integrated circuit TIC provides a signal-to-panel 110 gate integrated circuit. Needle wire. That is, the probe guide wire that provides the signal to the gate integrated circuit of the panel 110 is a power line through which the high voltage signal passes, wherein the blackening of the contact portion of the panel 11 〇 wire LD is due to the contact portion. Sparks made 23 201037321 ννουυυΓ/\ ' ^ · Cheng. In order to prevent the occurrence of blackening, the probe lead obtained by etching the metal plate 1200 is as thin and replaceable as the corresponding probe wire of the tape-type automatic bonding integrated circuit TIC.

請參照第22圖,#刻金屬板1200所形成之探針導線 PTN取代了第21圖中探針導線PRLDa’探針導線ρτΝ接 觸於捲帶式自動接合積體電路TIC之薄膜。金屬板1200 係由可被姓刻的薄板構成,例如是鈹鎳合金以及鈹銅合 金,金屬板1200利用黏接的方式貼附於捲帶式自動接合 積體電路TIC之薄膜。 藉由餘刻而形成於金屬板1200上之探針導線ρτΝ, 提供電訊號至面板11〇之閘極積體電路。 請參照第23圖所示,捲帶式自動接合積體電路ΤΙ( 設置於主體區塊BB底部BBM,探針導線prlD形成於! 帶式自動接合積體電路TIC ’用來接觸面板11G之探針笔 線PRL=的端121(),有別於第圖,可使用穩定於索 氧化之门導電陵材料作表面加工,以防止當探針導線Referring to Fig. 22, the probe lead PTN formed by the engraved metal plate 1200 replaces the film of the probe lead PRLDa' probe lead ρτΝ in contact with the tape-type automatic bonding integrated circuit TIC in Fig. 21. The metal plate 1200 is composed of a thin plate which can be surnamed, for example, a nickel-nickel alloy and a beryllium copper alloy, and the metal plate 1200 is attached to the film of the tape-type automatic bonding integrated circuit TIC by means of bonding. The probe lead ρτΝ formed on the metal plate 1200 by the residual is provided to the gate integrated circuit of the panel 11 。. Please refer to Fig. 23, the tape and tape type automatic bonding integrated circuit ΤΙ (set at the bottom of the body block BB BBM, the probe wire prlD is formed in! The band automatic bonding integrated circuit TIC ' is used to contact the panel 11G The end of the needle line PRL=121 (), different from the figure, can be used for surface processing using a gated conductive material stabilized in the cable to prevent the probe wire

PRLD接觸於面板彳^ πρ + ^ ^ a A 攸U〇導線LD時,產生之高電壓所造成 的變黑現象。 #,就移除探針導線PRLD端㉝121G的錫以後 即形成一穩定的含愿 « J, ^ ΛΛ *屬層。可選用如金和鎳等具有高導電七 且不易乳化的材粗 行表面加工。雖^作為穩定於熱氧化之高導電性材料,^ 本發明所屬技術=經舉金和鎳的例子說明如上’但以 於熱氧化之高中具有通料識者所知道其他穩定 藉由移除探針i 材料均可以被使用。 τ導線PRLD端部1210的錫,並利用如 24 201037321 • t i ννυυυυτ/Λ. 金和鎳之類的金屬形成於表層,因此預防產生於探針導線 PRLD接觸部位的變黑現象。 , 如第23圖所示,除了利用如金和鎳之類的金屬形成 表層於探針導線PRLD端部1210表面,設置在主體區塊 底部ΒΒΜ之捲帶式自動接合積體電路TIC上所形成之探 針導線PRLD整體,也可以用穩定的金屬材質例如是金和 鎳進行表面加工。 第24圖係用如第22圖中之金屬板1200所作之捲帶 〇 式自動接合積體電路TIC的真實產品照片圖。第24圖之 照片係由探針單元之主體區塊BB向下所拍攝,其中金屬 板1200與捲帶式自動接合積體電路TIC之膜組裝部位係 位於膜的右侧,且探針導線PTN係藉由餘刻而形成於金屬 板1200。軟性印刷電路板FPCB連接於捲帶式自動接合積 體電路TIC之後方。 另外,設置在主體區塊BB底部BBM之捲帶式自動 接合積體電路UC上所形成之探針導線PRLD中,探針導 〇 線PRLDa直接接觸於面板110之導線LD,而不需透過捲 帶式自動接合積體電路TIC之驅動晶片830,探針導線 PRLDa係以葉尖的形式存在。 當使用葉片狀材料製作高電壓訊號線時,可能減少因 . 外界物質造成的起火,並且藉由使用葉片特徵的材料預防 變黑現象。 綜上所述,雖然本發明已以較佳實施例揭露如上,然 其並非用以限定本發明。本發明所屬技術領域中具有通常 知識者,在不脫離本發明之精神和範圍内,當可作各種之 25 201037321 ννυυυυτ/\ 護範圍當視後附之申請專 更動與潤飾。因此,本發明之保 利範圍所界定者為準。 【圖式簡單說明】 ^圖係繪示—般薄膜封裝之顯示器俯視圖。 =係緣不弟1圖中,圈選部位130的放大圖。 第圖係緣不第2圖中部位13G的前視圖。 第4圖_示檢測第丨圖之面板的—般探針單元則 示思圖。 第5圖係繪示第4圖之探針單元之—實施例的構造 圖。 第6圖係繪示依照本發明—實施例之探針單元構i 圖。 f 7圖騎示第6圖之探針單元的實際構造圖。 Ϊ 8Q圖闰係二曰V々又採針單元檢測面板的方法示意圖 板的方照树明—實_之騎單元檢㈣ 音圖第1G圖錢示第9圖之傳輸控制區塊(TCp)之構造方 塊J造1L圖崎讀照本發明另—實_之傳輸控制區 塊的依照本發明另—實施例之傳輸控制區 J 13圖係緣示第12圖之傳輸控制 第Η圖騎示第13圖中插入孔之另一實施例的^側視 圖。 第15圖係緣示待測面板之導線的放大圖。 26 201037321 • « i wuuuur/\ 第16圖係繪示探針導線接觸面板導線時之情況示意 圖。 . 第17圖係繪示施加不同電壓值於第16圖中被微粒連 接之導線的情況示意圖。 第18圖係繪示捲帶式自動接合(TAB)積體電路(1C) 連接至軟性印刷電路板(FPCB)之示意圖。 第19圖係繪示依照本發明一實施例之探針單元連接 至面板的示意圖。 〇 第20圖係繪示電流斷電器之功能示意圖。 第21圖係繪示捲帶式自動接合積體電路之示意圖。 第22圖係繪示使用金屬板材料取代部份捲帶式自動 . 接合積體電路的示意圖。 第23圖係繪示捲帶式自動接合積體電路之探針導線 末端經表面修飾的示意圖。 第24圖係第23圖中捲帶式自動接合積體電路之實際 產品照片。 〇 【主要元件符號說明】 110 :面板 120 :捲帶式自動接合積體電路 125 :驅動積體電路 400、500 :探針單元 510 :緩衝物 810 :缓衝區塊 820 :嵌入槽 27 201037321When the PRLD is in contact with the panel 彳^πρ + ^ ^ a A 攸U〇 wire LD, the resulting black voltage is blackened. #,, after removing the tin of the probe wire PRLD end 33121G, a stable layer of « J, ^ ΛΛ * is formed. Rough surface finishes such as gold and nickel with high conductivity and less emulsification are available. Although it is a highly conductive material that is stable to thermal oxidation, the technique of the present invention = the examples of gold and nickel are as described above, but the other ones known to the general knowledge of thermal oxidation are known to be removed by removing the probe. i materials can be used. The tin of the end portion 1210 of the τ wire PRLD is formed on the surface layer by a metal such as 24 201037321 • t i ννυυυυτ/Λ. gold and nickel, thereby preventing blackening which occurs at the contact portion of the probe wire PRLD. As shown in FIG. 23, a surface layer is formed on the surface of the probe lead PRLD end portion 1210 by using a metal such as gold and nickel, and is formed on the tape-type automatic bonding integrated circuit TIC provided at the bottom of the main body block. The probe wire PRLD as a whole can also be surface-treated with a stable metal material such as gold and nickel. Fig. 24 is a photograph of a real product of the tape-and-tape automatic bonding integrated circuit TIC made of the metal plate 1200 as shown in Fig. 22. The photograph of Fig. 24 is taken downward by the main block BB of the probe unit, wherein the film assembly portion of the metal plate 1200 and the tape-type automatic bonding integrated circuit TIC is located on the right side of the film, and the probe wire PTN It is formed on the metal plate 1200 by the remaining moment. The flexible printed circuit board FPCB is connected to the tape-type automatic bonding integrated circuit TIC. In addition, in the probe lead PRLD formed on the tape-type automatic bonding integrated circuit UC of the BBM at the bottom of the main block BB, the probe guide line PRLDa directly contacts the lead LD of the panel 110 without passing through the roll. The tape type automatic bonding integrated circuit TIC drives the wafer 830, and the probe wire PRLDa exists in the form of a tip. When a high-voltage signal line is fabricated using a blade-like material, it is possible to reduce the ignition caused by foreign matter and prevent blackening by using a material characteristic of the blade. In the above, the present invention has been disclosed in the above preferred embodiments, but it is not intended to limit the present invention. Applicants with ordinary skill in the art to which the present invention pertains can be applied to various types of applications and refinements, without departing from the spirit and scope of the present invention. Therefore, the scope defined in the patent scope of the present invention shall prevail. [Simple description of the diagram] ^ The diagram shows the top view of the display of the film package. = A close-up of the circled portion 130 in the figure. The figure is not a front view of the portion 13G in the second figure. Figure 4 - shows the general probe unit of the panel of the second diagram. Fig. 5 is a view showing the configuration of an embodiment of the probe unit of Fig. 4. Figure 6 is a diagram showing the configuration of a probe unit in accordance with the present invention. Figure 7 shows the actual construction of the probe unit of Figure 6. Ϊ 8Q diagram 曰 曰 々 々 々 采 采 采 采 采 采 采 采 采 采 采 采 采 采 采 采 方 — — — — — — — — — — 实 实 实 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四 四The construction block J is made of 1L. The transmission control block of the present invention is another transmission control area J 13 according to the present invention. Fig. 13 is a side view of another embodiment of the insertion hole. Figure 15 is an enlarged view of the wires of the panel to be tested. 26 201037321 • « i wuuuur/\ Figure 16 shows the situation when the probe wires touch the panel wires. Fig. 17 is a view showing a state in which wires of different voltage values are connected by the microparticles in Fig. 16 are shown. Figure 18 is a schematic diagram showing the connection of a tape automated bonding (TAB) integrated circuit (1C) to a flexible printed circuit board (FPCB). Figure 19 is a schematic view showing the connection of a probe unit to a panel in accordance with an embodiment of the present invention. 〇 Figure 20 shows the function diagram of the current breaker. Figure 21 is a schematic view showing the tape and tape type automatic bonding integrated circuit. Figure 22 is a schematic view showing the use of a metal plate material in place of a partial tape-and-loop automatic. Fig. 23 is a schematic view showing the surface modification of the probe wire end of the tape and tape type automatic bonding integrated circuit. Fig. 24 is a photograph of the actual product of the tape and tape type automatic bonding integrated circuit in Fig. 23. 〇 [Main component symbol description] 110 : Panel 120 : Tape and reel automatic bonding integrated circuit 125 : Driving integrated circuit 400 , 500 : Probe unit 510 : Buffer 810 : Buffer block 820 : Embedding groove 27 201037321

1 WOUUUKA 825 :緩衝區塊突出端 8 3 0 .驅動晶片 840 :孔洞 850 :螺孔 910 :插入孔 920 :彈性凹槽 1000 :電流斷電器 1200 :金屬板 B :主體區塊 BB :主體區塊 BBM :主體區塊底部 FPCB :軟性印刷電路板 LD、PLD :導線 Μ :模組 ΜΡ :機械手臂 NDL :探針 ΡΒ :探針基底 PRLD、PRLDa、PRLDb、ΡΤΝ :探針導線 R :微粒 S :插槽 TCON :控制晶片 TCP :傳輸控制區塊 TIC :捲帶式自動接合積體電路 281 WOUUUKA 825: Buffer block protruding end 8 3 0. Driving wafer 840: Hole 850: Screw hole 910: Inserting hole 920: Elastic groove 1000: Current breaker 1200: Metal plate B: Main block BB: Main body area Block BBM: FPCB at the bottom of the main block: Flexible printed circuit board LD, PLD: Wire Μ: Module ΜΡ: Robot arm NDL: Probe ΡΒ: Probe substrate PRLD, PRLDa, PRLDb, ΡΤΝ: Probe wire R: Particle S : Slot TCON: Control Wafer TCP: Transmission Control Block TIC: Tape and Reel Automatic Bonding Integrated Circuit 28

Claims (1)

201037321 * * 1 WOUUU^A 七、申請專利範圍: 1. 一種檢測一面板的探針單元,該探針單元包括: _ 一主體區塊,該主體區塊之一底部設置有一個用於 該面板且和該面板之複數支導線接觸之捲帶式自動接合 積體電路,該主體區塊中形成有一緩衝區塊,該緩衝區塊 提供彈力和壓力給一接觸部位,該接觸部位介於該捲帶式 自動接合積體電路與該面板,該緩衝區塊係形成於該接觸 部位之另一側;以及 Q 一軟性印刷電路板,以電性連接至該捲帶式自動接合 積體電路之一後端,並透過該捲帶式自動接合積體電路傳 遞一測試訊號至該面板。 2. 如請求項1所述之探針單元,其中該主體區塊之該 底部朝接觸該面板之一方向傾斜, 其中一嵌入槽係用以置入該緩衝區塊,且該嵌入槽係 在可接觸該面板之一方向形成於該主體區塊之一端, 其中該緩衝區塊係插入該嵌入槽,且該緩衝區塊之一 〇 端突出於該嵌入槽之外。 3. 如請求項2所述之探針單元,其中該緩衝區塊突出 於該嵌入槽外之該端,被磨至水平於該主體區塊之該底 部,該緩衝區塊係由一可被加工的非金屬材質組成。 4. 如請求項1所述之探針單元,其中該捲帶式自動接 合積體電路之設置較該緩衝區塊之該端突出,使其更容易 ' 對準相對應之該面板的該些導線。 5. 如請求項1所述之探針單元,其中複數支探針導線 形成於設置在該主體區塊之該底部的該捲帶式自動接合 29 201037321 , 't 1 WOUUUKA ' 積體電路上,該些探針導線之間距調整成與該些面板導線 之間距相同。 6. 如請求項1所述之探針單元,其中在該主體區塊之 該底部’ 一彈性凹槽形成於該彼入槽内部方向之一端’並 提供該捲帶式自動接合積體電路接觸該面板時之壓縮彈 性。 7. 如請求項1所述之探針單元,其中該捲帶式自動接 合積體電路利用一黏著劑,緊密貼附於該主體區塊之該底 部,又其中一輔助固定裝置,進一步設置於該捲帶式自動 接合積體電路之外,將該捲帶式自動接合積體電路固定於 該主體區塊之該底部,用以防止該捲帶式自動接合積體電 路暴露在外時所造成之一損害。 8. 如請求項1所述之探針單元,其中該軟性印刷電路 板包含複數支軟性導線,直接接觸於該捲帶式自動接合積 體電路之一背面,且電性連接至該捲帶式自動接合積體電 路之複數支探針導線,其中一電流斷電器,設置於該些軟 性導線上,用來預防測試該面板時可能於該些軟性導線上 發生之一起火情況。 9. 如請求項8所述之探針單元,其中該電流斷電器為 一二極體,以該面板朝向該軟性印刷電路板之方向形成於 該些軟性導線上。 10. 如請求項1所述之探針單元,其中當形成於該捲 帶式自動接合積體電路之複數支探針導線直接接觸於該 面板之該些導線,並不藉由設置在該主體區塊之該底部之 該捲帶式自動接合積體電路之一驅動晶片時,該些探針導 30 201037321 • » i WOUUUKA 線係由一金屬板触刻而成。 11. 如請求項10所述之探針單元,其中該些探針導線 . 直接接觸於該面板之該些導線,並不藉由該捲帶式自動接 合積體電路之該驅動晶片時,該些探針導線係用於提供一 電性訊號至該面板之複數個閘極積體電路。 12. 如請求項1所述之探針單元,其中複數支探針導 線之一端形成於該捲帶式自動接合積體電路上,且該捲帶 式自動接合積體電路係設置於該主體區塊之該底部,該些 〇 探針導線之一端接觸於該面板,並且該端利用一穩定於熱 氧化步驟之高導電性材料作表面處理,用以防止當該端接 觸至該面板之該些導線時產生一高壓而發生之一變黑現 象。 13. 如請求項1所述之探針單元,其中複數支探針導 線形成於設置在該主體區塊之該底部的該捲帶式自動接 合積體電路,該些探針導線經過穩定於熱氧化步驟之一高 導電性材料作表面處理,用以防止當該些探針導線接觸至 Ο 該面板之該些導線時,產生一高壓而發生一變黑現象。 14. 如請求項12或13所述之探針單元,其中該高導 電性材料係金和鎳其中之一。 15. 如請求項1所述之探針單元,其中當形成於該捲 . 帶式自動接合積體電路之複數支探針導線直接接觸於該 面板之該些導線,並不係藉由設置在該主體區塊之該底部 之該捲帶式自動接合積體電路之一驅動晶片時,該些探針 導線個別係以一刀尖的形式存在。 16. 如請求項1所述之探針單元,其中該捲帶式自動 31 201037321 1 ννουυυΓ/\ 接合積體電路與設置於待測之該面板上者相同。 32201037321 * * 1 WOUUU^A VII. Patent application scope: 1. A probe unit for detecting a panel, the probe unit comprising: _ a body block, one of which is provided at the bottom of the body block for the panel And a tape-type automatic bonding integrated circuit in contact with the plurality of wires of the panel, wherein the body block is formed with a buffer block, which provides elastic force and pressure to a contact portion, the contact portion is between the volume a tape type automatic bonding integrated circuit and the panel, the buffer block is formed on the other side of the contact portion; and Q a flexible printed circuit board electrically connected to the tape type automatic bonding integrated circuit The back end transmits a test signal to the panel through the tape automated bonding integrated circuit. 2. The probe unit of claim 1, wherein the bottom of the body block is inclined toward one of the faces of the panel, wherein an embedded groove is for inserting the buffer block, and the embedded groove is One direction of contacting the panel is formed at one end of the body block, wherein the buffer block is inserted into the embedding groove, and one end of the buffer block protrudes beyond the embedding groove. 3. The probe unit of claim 2, wherein the buffer block protrudes from the end of the embedded slot and is ground to the bottom of the body block, the buffer block being Processed non-metallic material composition. 4. The probe unit of claim 1, wherein the provision of the tape automated bonding integrated circuit protrudes from the end of the buffer block, making it easier to 'align" the corresponding panel wire. 5. The probe unit of claim 1, wherein the plurality of probe wires are formed on the tape automated bonding 29 201037321 , 't 1 WOUUUKA ' integrated circuit disposed at the bottom of the body block, The distance between the probe wires is adjusted to be the same as the distance between the panel wires. 6. The probe unit of claim 1, wherein at the bottom of the body block, an elastic groove is formed at one end of the inner direction of the groove and provides the tape-type automatic joint integrated circuit contact The compression elasticity of the panel. 7. The probe unit of claim 1, wherein the tape automated bonding integrated circuit is attached to the bottom of the body block by an adhesive, and an auxiliary fixing device is further disposed on In addition to the tape and tape automatic bonding integrated circuit, the tape automatic bonding integrated circuit is fixed to the bottom of the main body block to prevent the tape automatic bonding integrated circuit from being exposed to the outside. A damage. 8. The probe unit of claim 1, wherein the flexible printed circuit board comprises a plurality of flexible wires directly contacting one of the back sides of the tape automated bonding integrated circuit and electrically connected to the tape A plurality of probe wires are automatically joined to the integrated circuit, and a current interrupter is disposed on the flexible wires to prevent a fire that may occur on the flexible wires when testing the panel. 9. The probe unit of claim 8, wherein the current interrupter is a diode, and the panel is formed on the flexible wires in a direction toward the flexible printed circuit board. 10. The probe unit of claim 1, wherein the plurality of probe wires formed in the tape automated bonding integrated circuit directly contact the wires of the panel are not disposed on the body When one of the tape automated bonding integrated circuits at the bottom of the block drives the wafer, the probe leads 30 201037321 • » i WOUUUKA The wire is made by a metal plate. 11. The probe unit of claim 10, wherein the probe leads are in direct contact with the wires of the panel, and the drive wafer is not automatically bonded by the tape-type integrated circuit. The probe leads are used to provide an electrical signal to the plurality of gate integrated circuits of the panel. 12. The probe unit of claim 1, wherein one end of the plurality of probe wires is formed on the tape automated bonding integrated circuit, and the tape automated bonding integrated circuit is disposed in the body region At the bottom of the block, one of the ends of the probe wires is in contact with the panel, and the end is surface treated with a highly conductive material stabilized in a thermal oxidation step to prevent the end from contacting the panel. A high voltage occurs in the wire and a blackening occurs. 13. The probe unit of claim 1, wherein the plurality of probe wires are formed in the tape automated bonding integrated circuit disposed at the bottom of the body block, the probe wires being stabilized by heat One of the oxidation steps is a surface treatment of a highly conductive material to prevent a high voltage from occurring when the probe wires are in contact with the wires of the panel. 14. The probe unit of claim 12 or 13, wherein the highly conductive material is one of gold and nickel. 15. The probe unit of claim 1, wherein the plurality of probe wires formed on the volume of the tape automated bonding integrated circuit directly contact the wires of the panel are not provided by When one of the tape automated bonding integrated circuits of the bottom of the body block drives the wafer, the probe wires are individually present in the form of a tool tip. 16. The probe unit of claim 1, wherein the tape-and-loop automatic 31 201037321 1 ννουυυΓ/\ joint integrated circuit is the same as that disposed on the panel to be tested. 32
TW099106532A 2009-03-10 2010-03-05 Probe unit for testing panel TWI482972B (en)

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TWI482972B (en) 2015-05-01
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JP2012519868A (en) 2012-08-30
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WO2010104289A3 (en) 2011-01-06
WO2010104303A3 (en) 2011-01-06

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