RU2019125725A - Композитный продукт - Google Patents

Композитный продукт Download PDF

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Publication number
RU2019125725A
RU2019125725A RU2019125725A RU2019125725A RU2019125725A RU 2019125725 A RU2019125725 A RU 2019125725A RU 2019125725 A RU2019125725 A RU 2019125725A RU 2019125725 A RU2019125725 A RU 2019125725A RU 2019125725 A RU2019125725 A RU 2019125725A
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RU
Russia
Prior art keywords
layer
plastic
product
fibers
substrate
Prior art date
Application number
RU2019125725A
Other languages
English (en)
Other versions
RU2748732C2 (ru
RU2019125725A3 (ru
Inventor
Бернхард ШПИЛЬФОГЕЛЬ
Кристина ТЕОБАЛЬД
Себастьян ШМИТЦ
Original Assignee
Мубеа Карбо Тех Гмбх
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Publication of RU2019125725A publication Critical patent/RU2019125725A/ru
Publication of RU2019125725A3 publication Critical patent/RU2019125725A3/ru
Application granted granted Critical
Publication of RU2748732C2 publication Critical patent/RU2748732C2/ru

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Classifications

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    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
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    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14311Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles using means for bonding the coating to the articles
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    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • B32B2262/0269Aromatic polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/103Metal fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10Inorganic fibres
    • B32B2262/106Carbon fibres, e.g. graphite fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/406Bright, glossy, shiny surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/412Transparent
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546Flexural strength; Flexion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/718Weight, e.g. weight per square meter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/738Thermoformability

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Laminated Bodies (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Reinforced Plastic Materials (AREA)

Claims (37)

1. Композитный продукт (1), содержащий
а. первый слой пластика (2), и
b. подложку (11, 3), и
с. расположенный между ними слой волокон (4), где
d. первый слой пластика (2) проникает в слой волокон (4), по меньшей мере, в некоторых местоположениях с обеспечением механического соединения первого слоя пластика (2) и слоя волокон (4).
2. Продукт (1) по п. 1, где подложка (11) включает второй слой пластика (3).
3. Продукт (1) по п. 1, где первый слой пластика (2) и подложка (11) взаимосоединены друг с другом через слой волокон (4).
4. Продукт (1) по одному из предшествующих пунктов, где волокна слоя волокон (4), по меньшей мере, частично связаны друг с другом посредством связующего агента.
5. Продукт (1) по одному из предшествующих пунктов, где волокна слоя волокон (4) выбраны из группы волокон, состоящей из углеродных волокон, волокон Кевлар, металлических волокон.
6. Продукт (1) по одному из предшествующих пунктов, где первый слой пластика (2) и подложка (11) взаимосоединены друг с другом несколькими мостиками (6), расположенными в отверстиях (10), идущих через слой волокон (4).
7. Продукт (1) по одному из пп. 1–6, где первый слой пластика (2) и подложка (11) связаны друг с другом посредством волокон слоя волокон (4).
8. Продукт (1) по одному из предшествующих пунктов, где первый слой пластика (12) и/или подложка (11) являются, по меньшей мере, частично оптически прозрачными, благодаря чему волокна слоя волокон (4) являются, по меньшей мере, частично видимыми снаружи.
9. Продукт (1) по п. 8, где подложка (11) включает второй слой пластика (3), который является, по меньшей мере, частично оптически прозрачным.
10. Продукт (1) по п. 9, где слой пластика, расположенный, с точки зрения наблюдателя, снаружи, является более оптически прозрачным, чем другой слой пластика, расположенный с внутренней стороны.
11. Продукт (1) по одному из предшествующих пунктов, где несколько мостиков (6) расположены смежно с узлами сетки волокон.
12. Продукт (1) по п. 11, где мостики (6) расположены по регулярной и/или нерегулярной схеме.
13. Продукт (1) по одному из пп. 11 и 12, где мостики (6) получены в результате термопластической деформации материала первого слоя пластика и/или второго слоя пластика.
14. Продукт (1) по одному из предшествующих пунктов, где первый слой пластика (2) и/или подложка (11) изготовлены формованием литьем под давлением и/или глубокой вытяжкой и/или формованием с раздувом.
15. Продукт (1) по одному из предшествующих пунктов, где, по меньшей мере, один клеевой слой (12) расположен между первым слоем пластика (2) и слоем волокон (4) и/или между подложкой (11) и слоем волокон (4).
16. Продукт (1) по одному из предшествующих пунктов, где первый слой пластика (2) включает выступы, проникающие в слой волокон (4).
17. Способ получения композитного продукта (1), включающий в себя следующие стадии способа:
а. обеспечение первого слоя пластика (2);
b. обеспечение слоя волокон (4);
с. обеспечение первой части пресс–формы (13);
d. обеспечение второй части пресс–формы (14);
е. расположение слоя волокон (4) между первым слоем пластика (2) и второй частью пресс–формы (14);
f. размещение первого слоя пластика (2) между первой частью пресс–формы (13) и второй частью пресс–формы (14);
g. сведения вместе первой и второй частей пресс–формы (13, 14);
h. подведение энергии с обеспечением проникновения части первого слоя пластика (2) в слой волокон (4).
18. Способ по п. 17, дополнительно включающий в себя следующие стадии способа:
а. обеспечение подложки (11, 3), включающей второй слой пластика (3);
b. расположение слоя волокна (4) между первым и вторым слоем пластика (2, 3);
с. соединение между собой первого и второго слоя пластика (2, 3) через слой волокон (4).
19. Способ по п. 18, где первый и второй слой пластика (2, 3) соединяют друг с другом посредством химической связи.
20. Способ по одному из пп. 17–19, включающий в себя стадию способа с размещением клеевого слоя (12) на одной стороне слоя волокон (4).
21. Способ по п. 17, включающий в себя стадию способа нанесения подложки (11) на слой волокон (4) посредством формования литьем под давлением.
22. Способ по п. 17, где связывание проводят, по меньшей мере, частично посредством мостиков (6), проходящих между первым и вторым слоем материала (2, 3) в отверстиях (10) в слое волоконного материала (4) с обеспечением связывания первого и второго слоя материала вместе.
RU2019125725A 2017-02-17 2018-02-09 Композитный продукт RU2748732C2 (ru)

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