CN104228293B - 纤维板材的制作方法及经该方法制得的纤维板材 - Google Patents

纤维板材的制作方法及经该方法制得的纤维板材 Download PDF

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CN104228293B
CN104228293B CN201310243975.2A CN201310243975A CN104228293B CN 104228293 B CN104228293 B CN 104228293B CN 201310243975 A CN201310243975 A CN 201310243975A CN 104228293 B CN104228293 B CN 104228293B
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CN104228293A (zh
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王有财
李伍
黄大清
曾宣湛
胡志伟
崔杰
张强
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Taizhou Haitong Asset Management Co., Ltd
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Shenzhen Futaihong Precision Industry Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/04Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the partial melting of at least one layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • BPERFORMING OPERATIONS; TRANSPORTING
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/10Fibres of continuous length
    • B32B2305/18Fabrics, textiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2305/00Condition, form or state of the layers or laminate
    • B32B2305/22Fibres of short length
    • B32B2305/28Fibres of short length in the form of a mat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00Treatment by energy or chemical effects
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    • B32B2375/00Polyureas; Polyurethanes
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T428/24967Absolute thicknesses specified
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    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31507Of polycarbonate
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/31504Composite [nonstructural laminate]
    • Y10T428/31551Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]

Abstract

本发明提供一种纤维板材的制作方法,其包括以下步骤:将纤维布置入模具中;将塑料片置于所述纤维布的表面;对所述塑料片进行烘烤处理,使得所述塑料片熔融,处于熔融状态的塑料部分渗入所述纤维布中;对所述纤维布、处于熔融状态的所述塑料片及渗入所述纤维布中的塑料进行热压处理,以在纤维布的所述表面形成塑料薄膜。本发明还提供一种由上述纤维板材的制作方法所制得的纤维板材。

Description

纤维板材的制作方法及经该方法制得的纤维板材
技术领域
本发明是关于一种纤维板材的制作方法及经该方法制得的纤维板材。
背景技术
纤维被广泛应用于航天航空、体育、电子产品等领域。现有技术,通常将纤维材料浸渍于环氧树脂,以将环氧树脂渗入纤维中,从而获得力学性能优异的纤维板材。但该方法的耗时较长,良率较低。
发明内容
有鉴于此,提供一种耗时短、良率高的纤维板材的制作方法。另外,还有必要提供一种经上述方法制得的纤维板材。
一种纤维板材的制作方法,其包括以下步骤:
提供一脱模剂,将所述脱模剂喷涂于模具的模腔中;
将纤维布置入所述模具的模腔中,所述纤维布具有多个通孔;
将塑料片置于所述纤维布的表面;
对所述塑料片进行烘烤处理,使得所述塑料片熔融,处于熔融状态的塑料部分渗入所述纤维布的所述通孔中,以排除所述通孔中的部分空气;
对所述纤维布、处于熔融状态的所述塑料片及渗入所述纤维布中的塑料进行热压处理,以在纤维布的所述表面形成塑料薄膜。
一种纤维板材,包括纤维布,所述纤维板材还包括结合于所述纤维布表面的塑料薄膜及将所述塑料薄膜与所述纤维布连接于一体的连接层。
上述的纤维板材的制作方法操作简单、耗时较短。由该纤维板材的制作方法所制得的纤维板材表面光滑、无气孔,并具有较强的耐刮伤能力。
附图说明
图1为本发明较佳实施例纤维板材的制作方法流程图。
图2为由本发明较佳实施例的纤维板材的剖视示意图。
主要元件符号说明
纤维板材 10
纤维布 11
塑料薄膜 13
连接层 15
通孔 111
如下具体实施方式将结合上述附图进一步说明本发明。
具体实施方式
请结合参阅图1与图2,本发明一较佳实施方式的纤维板材的制作方法,其包括以下步骤。
步骤S1:提供一模具(未图示)。该模具的模腔(未图示)具有与一纤维布11相匹配的形状和尺寸。该纤维布11具有若干通孔111。该纤维布11的材质可为热塑性纤维,如碳纤维、玻璃纤维、或芳纶纤维等。该纤维布11的厚度为0.1~0.3mm。
步骤S2:提供一脱模剂。将该脱模剂喷涂于所述模具的模腔中,以利于脱模。
步骤S3:将所述模具加热至模腔温度为200~250℃后,将所述纤维布11置入所述模腔中。
步骤S4:提供一塑料片(未图示),该塑料片具有与所述纤维布11相匹配的形状。该塑料片的材质可为热塑性聚氨酯(TPU)、或聚碳酸酯(PC)。
步骤S5:将所述塑料片置于所述纤维布11的表面后,对该塑料片进行烘烤处理,以熔化所述塑料片。所述烘烤处理的步骤可为采用红外光照射照射该塑料片进行烘烤处理或采用电加热加热该塑料片进行烘烤处理。该烘烤处理于350~450℃的温度下持续0.5~2分钟,以熔化该塑料片。处于熔融状态的塑料片部分渗入该纤维布11的通孔111中,并排除该通孔111中的部分空气。可以理解的,于与所述纤维布11的表面相对的另一表面设置另一塑料片,对所述另一塑料片进行烘烤处理,以熔化所述另一塑料片。处于熔融状态的另一塑料片部分渗入该纤维布11的通孔111中,并排除该通孔111中的部分空气。
步骤S6:关闭模具,对所述纤维布11、处于熔融状态的所述塑料片及渗入所述通孔111中的塑料进行热压处理。所述热压处理在压力为40~60kg/cm2,温度为200~250℃的条件下进行0.5~1分钟。在所述热压处理的过程中,所述处于熔融状态的塑料片于所述纤维布11相对的二表面或者一表面形成透明的塑料薄膜13,所述通孔111中的塑料形成连接所述塑料薄膜13与所述纤维布11于一体的一连接层15,从而获得所述纤维板材10。该塑料薄膜13的厚度为0.1~0.3mm。所述热压过程中,通孔111中的空气被排出至该纤维板材10的外部,使得该纤维板材10表面光滑、无气孔。由于该纤维板材10的表面较光滑,且该模腔内喷涂有脱模剂,使得该纤维板材10较易脱模。
一种经由所述纤维板材的制作方法所制得的纤维板材10包括纤维布11、结合于该纤维布11相对二表面或者一表面的透明的塑料薄膜13。该纤维布11具有若干通孔111,该通孔111被塑料填充,从而形成连接该塑料薄膜13与该纤维布11于一体的连接层15。
所述纤维布11的材质可为热塑性纤维,如碳纤维、玻璃纤维、或芳纶纤维等。该纤维布11的厚度为0.1~0.3mm。
所述塑料薄膜13的表面光滑,无气孔。该塑料薄膜13的厚度为0.1~0.3mm。该塑料薄膜13的材质可为热塑性聚氨酯弹性体(TPU)、或聚碳酸酯(PC)。
测试结果
采用百格刀对所述塑料薄膜13的附着力进行测试,结果表明仅有0~4%的塑料薄膜13脱落。

Claims (6)

1.一种纤维板材的制作方法,其包括以下步骤:
提供一脱模剂,将所述脱模剂喷涂于模具的模腔中;
将纤维布置入所述模具的模腔中,所述纤维布具有多个通孔;
将塑料片置于所述纤维布的表面;
对所述塑料片进行烘烤处理,使得所述塑料片熔融,处于熔融状态的塑料部分渗入所述纤维布的所述通孔中,以排除所述通孔中的部分空气;
对所述纤维布、处于熔融状态的所述塑料片及渗入所述纤维布中的塑料进行热压处理,以在纤维布的所述表面形成塑料薄膜。
2.如权利要求1所述的纤维板材的制作方法,其特征在于:所述对所述塑料片进行烘烤处理的步骤为采用红外光照射照射所述塑料片进行烘烤处理或采用电加热加热所述塑料片进行烘烤处理。
3.如权利要求1所述的纤维板材的制作方法,其特征在于:所述烘烤处理在温度350~450℃的条件下持续0.5~2分钟。
4.如权利要求1所述的纤维板材的制作方法,其特征在于:所述热压处理在压力为40~60kg/cm2,温度为200~250℃的条件下进行0.5~1分钟。
5.如权利要求1所述的纤维板材的制作方法,其特征在于:所述塑料薄膜的厚度为0.1~0.3mm。
6.如权利要求1所述的纤维板材的制作方法,其特征在于:所述塑料片的材质为热塑性聚氨酯弹性体或聚碳酸酯。
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