RU2006135009A - Многослойная строительная деталь - Google Patents

Многослойная строительная деталь Download PDF

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RU2006135009A
RU2006135009A RU2006135009/04A RU2006135009A RU2006135009A RU 2006135009 A RU2006135009 A RU 2006135009A RU 2006135009/04 A RU2006135009/04 A RU 2006135009/04A RU 2006135009 A RU2006135009 A RU 2006135009A RU 2006135009 A RU2006135009 A RU 2006135009A
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Russia
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sandwich structure
multilayer building
coating layers
area
plastic
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RU2006135009/04A
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Райнер ВИЛЬКЕНС (DE)
Райнер ВИЛЬКЕНС
Райнер ЭРКЕЛЕНЦ (DE)
Райнер ЭРКЕЛЕНЦ
Адольф ЛАММЕК (DE)
Адольф ЛАММЕК
Мартин КЛОККЕ (DE)
Мартин КЛОККЕ
Клаус КОНЕЮНГ (DE)
Клаус Конеюнг
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Байер МатириальСайенс АГ (DE)
Байер Матириальсайенс Аг
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Publication of RU2006135009A publication Critical patent/RU2006135009A/ru

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14336—Coating a portion of the article, e.g. the edge of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14811—Multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00—Layered products comprising a layer of metal
    • B32B15/14—Layered products comprising a layer of metal next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B23/00—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose
    • B32B23/04—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B23/08—Layered products comprising a layer of cellulosic plastic substances, i.e. substances obtained by chemical modification of cellulose, e.g. cellulose ethers, cellulose esters, viscose comprising such cellulosic plastic substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/04—Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00—Layered products comprising a layer of paper or cardboard
    • B32B29/02—Layered products comprising a layer of paper or cardboard next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/02—Organic
    • B32B2266/0214—Materials belonging to B32B27/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/04—Inorganic
    • B32B2266/045—Metal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23—Sheet including cover or casing
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23—Sheet including cover or casing
    • Y10T428/234—Sheet including cover or casing including elements cooperating to form cells
    • Y10T428/236—Honeycomb type cells extend perpendicularly to nonthickness layer
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24149—Honeycomb-like

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)
  • Glass Compositions (AREA)
  • Materials For Medical Uses (AREA)
  • Manufacture Of Alloys Or Alloy Compounds (AREA)

Abstract

1. Многослойная строительная деталь на основе сэндвич-конструкции, состоящая, по меньшей мере из(a) двух покровных слоев (3, 3'), каждый из которых изготовлен независимо друг от друга из, по меньшей мере, одной пленки, пластины, волокнистого холста и/или пеноматериала из металла, пластмассы, стекла, природного вещества и/или углерода, и(b) расположенного между покровными слоями (3, 3') основного слоя (4) из металла, пластмассы, природного вещества и/или бумаги с множеством полостей,причем литьевая система на основе смолы по меньшей мере частично проникает сквозь покровные слои (3, 3') и основной слой (4), и покровные слои (3, 3') соединены с основным слоем (4) путем запрессовки, отличающаяся тем, что по меньшей мере в одной зоне (5, 5', 8, 8', 9, 9') сэндвич-конструкции покровные слои (3, 3') спрессованы между собой и сэндвич-конструкция в спрессованной зоне (5, 5', 8, 8', 9, 9') облицована термопластической пластмассой (6).2. Многослойная строительная деталь по п.1, отличающаяся тем, что основной слой (b) имеет волнистую, угловую, сотовую или пенообразную структуру.3. Многослойная строительная деталь по п.1, отличающаяся тем, что покровные слои (а) представляют собой волокнистые холсты.4. Многослойная строительная деталь по п.1, отличающаяся тем, что литьевая система на основе смолы представляет собой двухкомпонентную полиуретановую систему.5. Многослойная строительная деталь по п.1, отличающаяся тем, что покровные слои (а) в краевой зоне сэндвич-конструкции спрессованы между собой и спрессованная краевая зона облицована термопластической пластмассой.6. Многослойная строительная деталь по п.1, отличающаяся тем, что покровные слои (а) в зоне проема, желобка ил�

Claims (9)

1. Многослойная строительная деталь на основе сэндвич-конструкции, состоящая, по меньшей мере из
(a) двух покровных слоев (3, 3'), каждый из которых изготовлен независимо друг от друга из, по меньшей мере, одной пленки, пластины, волокнистого холста и/или пеноматериала из металла, пластмассы, стекла, природного вещества и/или углерода, и
(b) расположенного между покровными слоями (3, 3') основного слоя (4) из металла, пластмассы, природного вещества и/или бумаги с множеством полостей,
причем литьевая система на основе смолы по меньшей мере частично проникает сквозь покровные слои (3, 3') и основной слой (4), и покровные слои (3, 3') соединены с основным слоем (4) путем запрессовки, отличающаяся тем, что по меньшей мере в одной зоне (5, 5', 8, 8', 9, 9') сэндвич-конструкции покровные слои (3, 3') спрессованы между собой и сэндвич-конструкция в спрессованной зоне (5, 5', 8, 8', 9, 9') облицована термопластической пластмассой (6).
2. Многослойная строительная деталь по п.1, отличающаяся тем, что основной слой (b) имеет волнистую, угловую, сотовую или пенообразную структуру.
3. Многослойная строительная деталь по п.1, отличающаяся тем, что покровные слои (а) представляют собой волокнистые холсты.
4. Многослойная строительная деталь по п.1, отличающаяся тем, что литьевая система на основе смолы представляет собой двухкомпонентную полиуретановую систему.
5. Многослойная строительная деталь по п.1, отличающаяся тем, что покровные слои (а) в краевой зоне сэндвич-конструкции спрессованы между собой и спрессованная краевая зона облицована термопластической пластмассой.
6. Многослойная строительная деталь по п.1, отличающаяся тем, что покровные слои (а) в зоне проема, желобка или деформированного участка сэндвич-конструкции спрессованы между собой и спрессованная зона облицована термопластической пластмассой.
7. Многослойная строительная деталь по п.1, отличающаяся тем, что нанесенная термопластическая пластмасса вблизи зоны спрессованных между собой покровных слоев (а) по меньшей мере частично заполняет полости основного слоя (b) так, что она образует затылование.
8. Многослойная строительная деталь по одному из пп.1-7, отличающаяся тем, что термопластическая пластмасса представляет собой неупрочненную, упрочненную и/или наполненную пластмассу на основе полиамида (ПА), сложного полиэфира, в частности полиэтилентерефталата (ПЭТ), полибутилентерефталата (ПБТ), полистирола (ПС), акрилнитрил-бутадиен-стирола (АБС), термопластического полиуретана (ТПУ), полиолефина, в частности полипропилена (ПП), полиэтилена (ПЭ), поликарбоната (ПК), полипропиленоксида (ППО), полисульфона (ПСО), полифениленсульфида (ПФС), полиимида (ПИ), полиэфирэфиркетона (ПЭЭК) или смеси этих пластмасс.
9. Способ изготовления многослойной строительной детали по п.1, отличающийся следующими стадиями:
(i) укладка основного слоя и покровных слоев в пресс-форму, причем основной слой расположен между покровными слоями,
(ii) нанесение литьевой системы на основе смолы на по меньшей мере один из покровных слоев, причем стадии (i) и (ii) проводятся в любой последовательности,
(iii) запрессовка основного слоя с покровными слоями с образованием сэндвич-конструкции, а также спрессовывание между собой покровных слоев в, по меньшей мере, одной зоне сэндвич-конструкции,
(iv) извлечение запрессованной на стадии (iii) сэндвич-конструкции из формы,
(v) укладка запрессованной сэндвич-конструкции в литьевую форму и облицовка сэндвич-конструкции термопластической пластмассой в зоне спрессованных между собой покровных слоев.
RU2006135009/04A 2004-03-05 2005-02-19 Многослойная строительная деталь RU2006135009A (ru)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102004010810A DE102004010810A1 (de) 2004-03-05 2004-03-05 Verbundbauteil
DE102004010810.2 2004-03-05
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DE502005001070D1 (de) 2007-08-30
CN100486801C (zh) 2009-05-13
EP1727669B1 (de) 2007-07-18
DE102004010810A1 (de) 2005-09-22
WO2005087483A1 (de) 2005-09-22
EP1727669A1 (de) 2006-12-06
US7419713B2 (en) 2008-09-02
US20050208263A1 (en) 2005-09-22
CN1929989A (zh) 2007-03-14
JP2007526150A (ja) 2007-09-13
CA2558388A1 (en) 2005-09-22
ATE367263T1 (de) 2007-08-15
KR20060134097A (ko) 2006-12-27
PL1727669T3 (pl) 2007-12-31
ES2289693T3 (es) 2008-02-01
UA85587C2 (ru) 2009-02-10

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