RU2019118778A - Способ изготовления пригодного для сварки многослойного композита металл-полимер - Google Patents
Способ изготовления пригодного для сварки многослойного композита металл-полимер Download PDFInfo
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- RU2019118778A RU2019118778A RU2019118778A RU2019118778A RU2019118778A RU 2019118778 A RU2019118778 A RU 2019118778A RU 2019118778 A RU2019118778 A RU 2019118778A RU 2019118778 A RU2019118778 A RU 2019118778A RU 2019118778 A RU2019118778 A RU 2019118778A
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- 238000000034 method Methods 0.000 title claims 21
- 238000004519 manufacturing process Methods 0.000 title claims 4
- 239000002131 composite material Substances 0.000 title 1
- 229920000642 polymer Polymers 0.000 title 1
- 229910052751 metal Inorganic materials 0.000 claims 18
- 239000002184 metal Substances 0.000 claims 18
- 238000003466 welding Methods 0.000 claims 7
- 239000011265 semifinished product Substances 0.000 claims 5
- 239000000463 material Substances 0.000 claims 4
- 239000000853 adhesive Substances 0.000 claims 2
- 230000001070 adhesive effect Effects 0.000 claims 2
- 239000007769 metal material Substances 0.000 claims 2
- 239000011347 resin Substances 0.000 claims 2
- 229920005989 resin Polymers 0.000 claims 2
- 229910000975 Carbon steel Inorganic materials 0.000 claims 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 239000011230 binding agent Substances 0.000 claims 1
- 239000010962 carbon steel Substances 0.000 claims 1
- 238000005304 joining Methods 0.000 claims 1
- 229910052749 magnesium Inorganic materials 0.000 claims 1
- 239000011777 magnesium Substances 0.000 claims 1
- 150000002739 metals Chemical class 0.000 claims 1
- 239000004848 polyfunctional curative Substances 0.000 claims 1
- 239000003566 sealing material Substances 0.000 claims 1
- 239000010935 stainless steel Substances 0.000 claims 1
- 229910001220 stainless steel Inorganic materials 0.000 claims 1
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
- B32B37/065—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method resulting in the laminate being partially bonded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/002—Resistance welding; Severing by resistance heating specially adapted for particular articles or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/10—Spot welding; Stitch welding
- B23K11/11—Spot welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/16—Resistance welding; Severing by resistance heating taking account of the properties of the material to be welded
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- B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
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- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
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- B23K2103/04—Steel or steel alloys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
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- B23K2103/05—Stainless steel
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
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- B23K2103/10—Aluminium or alloys thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
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- B23K2103/15—Magnesium or alloys thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/16—Composite materials, e.g. fibre reinforced
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Resistance Welding (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Claims (20)
1. Способ изготовления сэндвич-панели как полуфабриката, в котором по меньшей мере один слой (4) из неметаллического материала помещают между по меньшей мере двумя металлическими слоями (1,2, 5), отличающийся тем, что по меньшей мере один из металлических слоев сформирован в виде трехмерного слоя (2), и металлические слои (1, 2, 5) замыкают по материалу друг на друга посредством прихваточного сварного шва (3, 8) на металлических контактах между металлическими слоями (1, 2, 5) для обеспечения возможности осуществления контактной электросварки полуфабриката для соединения полуфабриката с получением желаемой комбинации технических решений.
2. Способ по п. 1, отличающийся тем, что прихваточный сварной шов (3, 8) получают с помощью процесса контактной сварки.
3. Способ по п. 1, отличающийся тем, что прихваточный сварной шов (3,8) получают с помощью роликовой контактной сварки, с усилием на электроде от 1,0 кН до 3,0 кН, более предпочтительно от 1,8 кН до 2,5 кН, и скоростью сварки выше 4,0 м/мин.
4. Способ по любому из предшествующих пп. 1-3, отличающийся тем, что амплитуда (7) трехмерного слоя (2) составляет менее 5,0 мм, при этом для получения прихваточного сварного шва применяют сварочный ток 1,0-1,4 кА на амплитуду.
5. Способ по любому из предшествующих пп. 1-4, отличающийся тем, что прихваточный сварной шов (3, 8) между металлическими слоями получают, используя в качестве трехмерного слоя (2) гофрированную металлическую полосу.
6. Способ по любому из предшествующих пп. 1-5, отличающийся тем, что прихваточный сварной шов (3, 8) между металлическими слоями получают, используя в качестве трехмерного слоя (2) металлическую деталь с округлыми выступами или утолщениями на поверхности трехмерного слоя (2).
7. Способ по любому из предшествующих пп. 1-4, отличающийся тем, что металлические слои (1, 2, 5) выполнены из одного и того же металла.
8. Способ по любому из предшествующих пп. 1-4, отличающийся тем, что металлические слои (1, 2, 5) выполнены из различных металлических материалов.
9. Способ по п. 8, отличающийся тем, что металлические слои (1, 2, 5) выполнены из металлов с двумя различными коэффициентами термического расширения, влияющими на термическое расширение сэндвич-панели.
10. Способ по любому из предшествующих пп. 1-9, отличающийся тем, что металлические слои (1, 2, 5) выполнены из нержавеющей стали.
11. Способ по любому из предшествующих пп. 1-10, отличающийся тем, что металлические слои (1, 2, 5) выполнены из углеродистой стали.
12. Способ по любому из предшествующих пп. 1-11, отличающийся тем, что металлические слои (1, 2, 5) изготовлены из алюминия.
13. Способ по любому из предшествующих пп. 1-12, отличающийся тем, что металлические слои (1, 2, 5) выполнены из магния.
14. Способ по любому из предшествующих пп. 1-13, отличающийся тем, что неметаллический слой выполнен из полимерного материала.
15. Способ по любому из предшествующих пп. 1-13, отличающийся тем, что неметаллический слой выполнен из материала, представляющего собой смолу.
16. Способ по любому из предшествующих пп. 1-13, отличающийся тем, что неметаллический слой выполнен из герметизирующего материала.
17. Способ по любому из предшествующих пп. 1-13, отличающийся тем, что неметаллический слой выполнен из отверждаемого на холоде или при нагревании одно- или двухкомпонентного адгезионного вяжущего вещества.
18. Способ по любому из предшествующих пп. 1-13, отличающийся тем, что неметаллический слой выполнен из двухкомпонентного, обладающего адгезионной способностью по отношению к сэндвичу материала, содержащего смолу и отвердитель.
19. Способ по любому из предшествующих пунктов, отличающийся тем, что полуфабрикат сэндвич-панели соединяют с получением из полуфабриката желаемой комбинации технических решений в последующем производственном процессе посредством сварки.
20. Способ по любому из предшествующих пп. 1-18, отличающийся тем, что полуфабрикат сэндвич-панели соединяют с получением из полуфабриката желаемой комбинации технических решений в последующем производственном процессе посредством контактной точечной сварки.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP16206337.4 | 2016-12-22 | ||
EP16206337.4A EP3339017B1 (en) | 2016-12-22 | 2016-12-22 | Method for manufacturing a weldable metal-polymer multilayer composite |
PCT/EP2017/082855 WO2018114606A1 (en) | 2016-12-22 | 2017-12-14 | Method for manufacturing a weldable metal-polymer multilayer composite |
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Publication Number | Publication Date |
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RU2019118778A true RU2019118778A (ru) | 2021-01-22 |
RU2019118778A3 RU2019118778A3 (ru) | 2021-03-11 |
RU2753692C2 RU2753692C2 (ru) | 2021-08-19 |
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RU2019118778A RU2753692C2 (ru) | 2016-12-22 | 2017-12-14 | Способ изготовления пригодного для сварки многослойного композита металл-полимер |
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Country | Link |
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US (1) | US20190358731A1 (ru) |
EP (1) | EP3339017B1 (ru) |
JP (1) | JP6865284B2 (ru) |
KR (1) | KR102489869B1 (ru) |
CN (1) | CN110087874B (ru) |
AU (1) | AU2017380882B2 (ru) |
BR (1) | BR112019012575B1 (ru) |
CA (1) | CA3047640A1 (ru) |
ES (1) | ES2845692T3 (ru) |
MX (1) | MX2019007147A (ru) |
MY (1) | MY193290A (ru) |
PL (1) | PL3339017T3 (ru) |
RU (1) | RU2753692C2 (ru) |
TW (1) | TWI758381B (ru) |
WO (1) | WO2018114606A1 (ru) |
ZA (1) | ZA201904060B (ru) |
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JP6575015B2 (ja) | 2017-07-07 | 2019-09-18 | 本田技研工業株式会社 | 車体構造 |
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JP6865284B2 (ja) | 2021-04-28 |
CA3047640A1 (en) | 2018-06-28 |
US20190358731A1 (en) | 2019-11-28 |
MY193290A (en) | 2022-10-01 |
MX2019007147A (es) | 2019-08-16 |
EP3339017B1 (en) | 2020-11-25 |
BR112019012575B1 (pt) | 2023-01-31 |
TWI758381B (zh) | 2022-03-21 |
AU2017380882A1 (en) | 2019-07-04 |
KR102489869B1 (ko) | 2023-01-17 |
EP3339017A1 (en) | 2018-06-27 |
AU2017380882B2 (en) | 2023-05-25 |
CN110087874B (zh) | 2021-05-18 |
RU2019118778A3 (ru) | 2021-03-11 |
PL3339017T3 (pl) | 2021-06-14 |
BR112019012575A2 (pt) | 2019-11-19 |
WO2018114606A1 (en) | 2018-06-28 |
ES2845692T3 (es) | 2021-07-27 |
ZA201904060B (en) | 2021-10-27 |
RU2753692C2 (ru) | 2021-08-19 |
KR20190090853A (ko) | 2019-08-02 |
CN110087874A (zh) | 2019-08-02 |
JP2020514112A (ja) | 2020-05-21 |
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