RU2018111114A - Использование аддитивной технологии с армированием для производства композитных материалов - Google Patents

Использование аддитивной технологии с армированием для производства композитных материалов Download PDF

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RU2018111114A
RU2018111114A RU2018111114A RU2018111114A RU2018111114A RU 2018111114 A RU2018111114 A RU 2018111114A RU 2018111114 A RU2018111114 A RU 2018111114A RU 2018111114 A RU2018111114 A RU 2018111114A RU 2018111114 A RU2018111114 A RU 2018111114A
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process according
preceding paragraphs
support structure
matrix material
reinforcing material
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RU2018111114A
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RU2739286C2 (ru
RU2018111114A3 (ru
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Мухаммад Али Санагой Мохаррер
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ПЬЮА НЬЮ ВОРЛД ПиТиУай ЛТД
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00—Producing shaped prefabricated articles from the material
    • B28B1/001—Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/242—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening by passing an electric current through wires, rods or reinforcing members incorporated in the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/0006—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects the reinforcement consisting of aligned, non-metal reinforcing elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10—Processes of additive manufacturing
    • B29C64/188—Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205—Means for applying layers
    • B29C64/209—Heads; Nozzles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
    • B29D99/0021—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings provided with plain or filled structures, e.g. cores, placed between two or more plates or sheets, e.g. in a matrix
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
    • E04C2/20—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics
    • E04C2/22—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products of plastics reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00—Processes of additive manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B33—ADDITIVE MANUFACTURING TECHNOLOGY
    • B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00—Products made by additive manufacturing

Claims (17)

1. Аддитивная технология для производства корпуса из композитных материалов, содержащая следующие этапы:
обеспечение опорной конструкции, на основании которой будет формироваться композитный материал; установка упрочняющего материала рядом с опорной конструкцией; и
постепенное нанесение матричного материала на опорную конструкцию, чтобы покрыть упрочняющий материал, матричный материал наносится из форсунки, движущейся относительно опорной конструкции.
2. Процесс по п. 1, в котором опорная конструкция наклонена и предусмотрен закрывающий элемент, опорная конструкция и закрывающий элемент взаимодействуют, образуя гнездо пресс-формы, в котором формируется композитный материал.
3. Процесс по п. 2, в котором закрывающий элемент наносился постепенно по мере того, как наносится матричный материал.
4. Процесс по любому из предыдущих пунктов, в котором форсунка была частью подвижной печатающей головки.
5. Процесс по любому из предыдущих пунктов, дополнительно содержащий шаг приведения в контакт с матричным материалом формообразующего элемента, чтобы получить требуемый контур поверхности.
6. Процесс по любому из предыдущих пунктов, в котором этап обеспечения опорной конструкции содержит нанесение тканого материала прилегающим к опорной конструкции и нанесение на тканый материал дубильного вещества.
7. Процесс по любому из предыдущих пунктов, в котором матричный материал нагревают во время нанесения, опорную конструкцию нагревают, чтобы нагреть матричный материал.
8. Процесс по п. 7, в котором упрочняющий материал проводит электричество, и матричный материал нагревают посредством применения электрического тока к упрочняющему материалу.
9. Процесс по любому из предыдущих пунктов, в котором опорная конструкция имеет трехмерную функцию и содержит углубления, в которые может входить упрочняющий материал.
10. Процесс по п. 9, в котором опорная конструкция представлена в форме волнистого листа с выемками, в которые может входить упрочняющий материал.
11. Процесс по п. 9 или 10, в котором опорная конструкция была сформирована из формующегося композитного материала.
12. Процесс по любому из предыдущих пунктов, в котором опорная конструкция представлена в форме магнитной обшивки.
13. Процесс по любому из предыдущих пунктов, в котором композитный материал представлен в форме панели или фермы, панель оснащена соединительными элементами для соединения множества аналогичных панелей вместе.
14. Процесс по любому из предыдущих пунктов, в котором упрочняющий материал наносится слоями.
15. Процесс по любому из предыдущих пунктов, в котором матричный материал содержит цемент, полиэтилен или полиуретан.
RU2018111114A 2015-08-31 2016-08-30 Использование аддитивной технологии с армированием для производства композитных материалов RU2739286C2 (ru)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
AU2015903536 2015-08-31
AU2015903536A AU2015903536A0 (en) 2015-08-31 Reinforced additive manufacturing process for the manufacture of composite materials
PCT/AU2016/050813 WO2017035584A1 (en) 2015-08-31 2016-08-30 Reinforced additive manufacturing process for the manufacture of composite materials

Publications (3)

Publication Number Publication Date
RU2018111114A true RU2018111114A (ru) 2019-10-02
RU2018111114A3 RU2018111114A3 (ru) 2020-05-20
RU2739286C2 RU2739286C2 (ru) 2020-12-22

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Country Link
US (1) US20180257259A1 (ru)
EP (1) EP3344457A4 (ru)
JP (1) JP6839190B2 (ru)
KR (1) KR20180077159A (ru)
CN (1) CN109874320A (ru)
AU (1) AU2016314143B2 (ru)
CA (1) CA2996589A1 (ru)
IL (1) IL257709A (ru)
RU (1) RU2739286C2 (ru)
SA (1) SA518391056B1 (ru)
WO (1) WO2017035584A1 (ru)

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Publication number Publication date
CN109874320A (zh) 2019-06-11
US20180257259A1 (en) 2018-09-13
RU2739286C2 (ru) 2020-12-22
WO2017035584A1 (en) 2017-03-09
AU2016314143A1 (en) 2018-04-26
JP2018535861A (ja) 2018-12-06
EP3344457A4 (en) 2019-10-02
KR20180077159A (ko) 2018-07-06
RU2018111114A3 (ru) 2020-05-20
SA518391056B1 (ar) 2022-03-28
CA2996589A1 (en) 2017-03-09
IL257709A (en) 2018-04-30
EP3344457A1 (en) 2018-07-11
JP6839190B2 (ja) 2021-03-03
AU2016314143B2 (en) 2022-07-14

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