RU2017107510A - Композиция метакриловой смолы для бесконтактной сварки нагретой пластиной, формованное изделие и способ его изготовления - Google Patents
Композиция метакриловой смолы для бесконтактной сварки нагретой пластиной, формованное изделие и способ его изготовления Download PDFInfo
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- RU2017107510A RU2017107510A RU2017107510A RU2017107510A RU2017107510A RU 2017107510 A RU2017107510 A RU 2017107510A RU 2017107510 A RU2017107510 A RU 2017107510A RU 2017107510 A RU2017107510 A RU 2017107510A RU 2017107510 A RU2017107510 A RU 2017107510A
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- molded product
- methacrylic resin
- molecular weight
- methacrylic
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- 239000000203 mixture Substances 0.000 title claims 9
- 238000004519 manufacturing process Methods 0.000 title claims 7
- 238000000034 method Methods 0.000 title 1
- 239000000113 methacrylic resin Substances 0.000 claims 26
- 238000005227 gel permeation chromatography Methods 0.000 claims 15
- 239000000178 monomer Substances 0.000 claims 9
- 238000010438 heat treatment Methods 0.000 claims 7
- 238000003466 welding Methods 0.000 claims 7
- 238000010828 elution Methods 0.000 claims 6
- 230000009477 glass transition Effects 0.000 claims 6
- 239000000155 melt Substances 0.000 claims 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims 3
- 229910001873 dinitrogen Inorganic materials 0.000 claims 3
- 125000005397 methacrylic acid ester group Chemical group 0.000 claims 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims 3
- 229920002554 vinyl polymer Polymers 0.000 claims 3
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 claims 2
- 238000010521 absorption reaction Methods 0.000 claims 2
- 239000007858 starting material Substances 0.000 claims 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims 1
- 239000002253 acid Substances 0.000 claims 1
- 150000002148 esters Chemical class 0.000 claims 1
- 239000011347 resin Substances 0.000 claims 1
- 229920005989 resin Polymers 0.000 claims 1
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- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/14—Methyl esters, e.g. methyl (meth)acrylate
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
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- C08J5/12—Bonding of a preformed macromolecular material to the same or other solid material such as metal, glass, leather, e.g. using adhesives
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- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
- C08L33/10—Homopolymers or copolymers of methacrylic acid esters
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- C08L55/00—Compositions of homopolymers or copolymers, obtained by polymerisation reactions only involving carbon-to-carbon unsaturated bonds, not provided for in groups C08L23/00 - C08L53/00
- C08L55/02—ABS [Acrylonitrile-Butadiene-Styrene] polymers
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Claims (32)
1. Композиция метакриловой смолы для бесконтактной сварки нагретой пластиной, содержащая метакриловую смолу, содержащую от 80 до 99,9% масс мономерных звеньев сложного эфира метакриловой кислоты и от 0,1 до 20% масс звеньев, по меньшей мере, одного дополнительного винилового мономера, сополимеризуемого с мономером сложного эфира метакриловой кислоты, где
композиция метакриловой смолы имеет скорость потока расплава (MFR) 2,5 г/10 мин или ниже при 230°C под нагрузкой 3,8 кг.
2. Композиция метакриловой смолы для бесконтактной сварки нагретой пластиной по п.1, где метакриловая смола представляет собой метакриловую смолу, которая
имеет средневзвешенную молекулярную массу 300000 или ниже как измерено с помощью гель-проникающей хроматографии (ГПХ), и
содержит от 6 до 50% компонента, имеющего молекулярную массу, которая в 5 или больше раз ниже, чем молекулярная масса, соответствующая максимуму пика (Mp), полученная из кривой элюирования ГПХ.
3. Композиция метакриловой смолы для бесконтактной сварки нагретой пластиной по п.1 или 2, где метакриловая смола представляет собой метакриловую смолу, в которой содержание компонента, имеющего молекулярную массу 250000 или выше, полученное из кривой элюирования ГПХ, составляет 12% или больше от площади пиков ГПХ.
4. Композиция метакриловой смолы для бесконтактной сварки нагретой пластиной по любому из пп.1-3, где метакриловая смола имеет экстраполированную температуру начала стеклования (°C) 120°C или ниже, как определено по кривой стеклования, полученной при нагреве от 40°C до 210°C, при скорости нагрева 10°C/мин в соответствии с JIS-K-7121 с использованием α-оксида алюминия в качестве эталона, в атмосфере газообразного азота, с использованием дифференциального сканирующего калориметра (DSC).
5. Композиция метакриловой смолы для бесконтактной сварки нагретой пластиной по любому из пп.1-4, где композиция метакриловой смолы используется в качестве исходных материалов для элемента, предназначенного для транспортного средства.
6. Композиция метакриловой смолы для бесконтактной сварки нагретой пластиной по п.5, где элемент для транспортного средства представляет собой, по меньшей мере, один элемент, выбранный из группы, состоящей из колпака задних габаритных фонарей, колпака передних фонарей и приборной панели.
7. Формованное изделие, содержащее формованное изделие (A) сваренное с дополнительным формованным изделием (B),
формованное изделие (A) содержит метакриловую смолу, содержащую от 80 до 99,9% масс мономерных звеньев сложного эфира метакриловой кислоты и от 0,1 до 20% масс звеньев, по меньшей мере, одного дополнительного винилового мономера, сополимеризуемого с мономером сложного эфира метакриловой кислоты, где
формованное изделие (A) имеет скорость потока расплава (MFR) 2,5 г/10 мин или ниже при 230°C под нагрузкой 3,8 кг.
8. Формованное изделие по п.7, в котором метакриловая смола представляет собой метакриловую смолу, которая
имеет средневзвешенную молекулярную массу 300000 или ниже, как измерено с помощью гель-проникающей хроматографии (ГПХ), и
содержит 6-50% компонента, имеющего молекулярную массу, которая в 5 или больше раз ниже, чем молекулярная масса, соответствующая максимуму пика (Mp), полученная из кривой элюирования ГПХ.
9. Формованное изделие по п.7 или 8, в котором метакриловая смола представляет собой метакриловую смолу, в которой
содержание компонента, имеющего молекулярную массу 250000 или выше, полученную из кривой элюирования ГПХ, составляет 12% или больше от площади пиков ГПХ.
10. Формованное изделие по любому из пп.7-9, в котором метакриловая смола имеет экстраполированную температуру начала стеклования (°C) 120°C или ниже, как определено по кривой стеклования, полученной при нагреве от 40°C до 210°C, при скорости нагрева 10°C/мин в соответствии с JIS-K-7121, с использованием α-оксида алюминия в качестве эталона, в атмосфере газообразного азота, с использованием дифференциального сканирующего калориметра (DSC).
11. Формованное изделие по любому из пп.7-10, в котором формованное изделие (A) имеет долю поглощения воды 0,5% масс или ниже.
12. Формованное изделие по любому из пп.7-11, в котором формованное изделие используют в качестве исходных материалов для элемента, предназначенного для транспортного средства.
13. Формованное изделие по п.12, в котором элемент для транспортного средства представляет собой, по меньшей мере, один элемент, выбранный из группы, состоящей из колпака задних габаритных фонарей, колпака передних фонарей и приборной панели.
14. Формованное изделие по любому из пп.7-13, в котором формованное изделие (B) представляет собой формованное изделие из смолы на основе ABS.
15. Элемент для транспортного средства, включающий формованное изделие по любому из пп.7-14.
16. Элемент для транспортного средства по п.15, в котором элемент для транспортного средства представляет собой, по меньшей мере, один элемент, выбранный из группы, состоящей из колпака задних габаритных фонарей, колпака передних фонарей и приборной панели.
17. Способ изготовления формованного изделия, включающий стадии:
нагрева формованного изделия (A) без контакта с нагретой пластиной таким образом, что поверхность формованного изделия (A) плавится, формованное изделие (A) содержит метакриловую смолу, содержащую от 80 до 99,9% масс мономерных звеньев сложного эфира метакриловой кислоты и от 0,1 до 20% масс звеньев, по меньшей мере, одного дополнительного винилового мономера, сополимеризуемого с мономером сложного эфира метакриловой кислоты, где формованное изделие (A) имеет скорость потока расплава (MFR) 2,5 г/10 мин или ниже при 230°C под нагрузкой 3,8 кг; и
сварку формованного изделия (A) с дополнительным формованным изделием (B).
18. Способ изготовления формованного изделия по п.17, в котором метакриловая смола представляет собой метакриловую смолу, которая имеет средневзвешенную молекулярную массу 300000 или ниже, как измерено с помощью гель-проникающей хроматографии (ГПХ), и она содержит 6-50% компонента, имеющего молекулярную массу, которая в 5 или больше раз ниже, чем молекулярная масса, соответствующая максимуму пика (Mp), полученная из кривой элюирования ГПХ.
19. Способ изготовления формованного изделия по п.17 или 18, в котором метакриловая смола представляет собой метакриловую смолу, в которой содержание компонента, имеющего молекулярную массу 250000 или выше, полученную из кривой элюирования ГПХ, составляет 12% или больше от площади пиков ГПХ.
20. Способ изготовления формованного изделия по любому из пп.17-19, в котором метакриловая смола имеет экстраполированную температуру начала стеклования (°C) 120°C или ниже, как определено по кривой стеклования, полученной при нагреве от 40°C до 210°C, при скорости нагрева 10°C/мин в соответствии с JIS-K-7121 с использованием α-оксида алюминия в качестве эталона, в атмосфере газообразного азота, с использованием дифференциального сканирующего калориметра (DSC).
21. Способ изготовления формованного изделия по любому из пп.17-20, в котором формованное изделие (A) имеет долю поглощения воды 0,5% масс или ниже.
22. Способ изготовления формованного изделия по любому из пп.17-21, в котором формованное изделие (B) представляет собой формованное изделие из смолы на основе ABS.
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