NZ550305A - Machinable copper-based alloy and production method - Google Patents
Machinable copper-based alloy and production methodInfo
- Publication number
- NZ550305A NZ550305A NZ550305A NZ55030504A NZ550305A NZ 550305 A NZ550305 A NZ 550305A NZ 550305 A NZ550305 A NZ 550305A NZ 55030504 A NZ55030504 A NZ 55030504A NZ 550305 A NZ550305 A NZ 550305A
- Authority
- NZ
- New Zealand
- Prior art keywords
- alloy
- cooling
- heat treatment
- diameter
- comprised
- Prior art date
Links
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 75
- 239000000956 alloy Substances 0.000 title claims abstract description 75
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 13
- 239000010949 copper Substances 0.000 title claims description 11
- 229910052802 copper Inorganic materials 0.000 title claims description 9
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims description 8
- 238000001816 cooling Methods 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 35
- 239000000203 mixture Substances 0.000 claims abstract description 22
- 238000010438 heat treatment Methods 0.000 claims abstract description 17
- 239000000126 substance Substances 0.000 claims abstract description 17
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 16
- 238000011282 treatment Methods 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 16
- 238000005266 casting Methods 0.000 claims description 14
- 238000009749 continuous casting Methods 0.000 claims description 9
- 238000001125 extrusion Methods 0.000 claims description 9
- 238000009718 spray deposition Methods 0.000 claims description 7
- 241000237858 Gastropoda Species 0.000 claims description 6
- 230000003068 static effect Effects 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000005491 wire drawing Methods 0.000 claims description 4
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- 101100188555 Arabidopsis thaliana OCT6 gene Proteins 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- 229910052804 chromium Inorganic materials 0.000 claims 1
- 230000000694 effects Effects 0.000 claims 1
- 229910052742 iron Inorganic materials 0.000 claims 1
- 229910052749 magnesium Inorganic materials 0.000 claims 1
- 229910052758 niobium Inorganic materials 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 229910052726 zirconium Inorganic materials 0.000 claims 1
- 239000000047 product Substances 0.000 description 33
- 239000011133 lead Substances 0.000 description 17
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 16
- 238000005496 tempering Methods 0.000 description 12
- 239000011135 tin Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 229910052718 tin Inorganic materials 0.000 description 10
- 229910052759 nickel Inorganic materials 0.000 description 8
- 238000005204 segregation Methods 0.000 description 8
- 229910018100 Ni-Sn Inorganic materials 0.000 description 7
- 229910018532 Ni—Sn Inorganic materials 0.000 description 7
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 7
- 238000001330 spinodal decomposition reaction Methods 0.000 description 5
- 239000007921 spray Substances 0.000 description 5
- 229910020816 Sn Pb Inorganic materials 0.000 description 4
- 230000002349 favourable effect Effects 0.000 description 4
- 229910001369 Brass Inorganic materials 0.000 description 3
- 229910017532 Cu-Be Inorganic materials 0.000 description 3
- 229910020922 Sn-Pb Inorganic materials 0.000 description 3
- 229910008783 Sn—Pb Inorganic materials 0.000 description 3
- 239000010951 brass Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 229910052790 beryllium Inorganic materials 0.000 description 2
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 238000005482 strain hardening Methods 0.000 description 2
- 238000012345 traction test Methods 0.000 description 2
- 241000482271 Lehmannia marginata Species 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- 229910018663 Mn O Inorganic materials 0.000 description 1
- 241000566150 Pandion haliaetus Species 0.000 description 1
- 229910000796 S alloy Inorganic materials 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 229910001128 Sn alloy Inorganic materials 0.000 description 1
- VRUVRQYVUDCDMT-UHFFFAOYSA-N [Sn].[Ni].[Cu] Chemical compound [Sn].[Ni].[Cu] VRUVRQYVUDCDMT-UHFFFAOYSA-N 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000013467 fragmentation Methods 0.000 description 1
- 238000006062 fragmentation reaction Methods 0.000 description 1
- 230000008642 heat stress Effects 0.000 description 1
- 231100000086 high toxicity Toxicity 0.000 description 1
- 238000001192 hot extrusion Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000001953 recrystallisation Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 231100000701 toxic element Toxicity 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/06—Alloys based on copper with nickel or cobalt as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Continuous Casting (AREA)
- Extrusion Of Metal (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
Abstract
Disclosed is a production method of a metallic product composed of an alloy comprising between 1% and 20% by weight of Ni, between 1% and 20% by weight of Sn, between 0.2% and 2% of Pb, the remainder being constituted essentially of Cu, the method comprising:a heat treatment comprising a step of heating and homogenizing said alloy, determining a cooling speed sufficiently slow to prevent fissuring and sufficiently high to limit the formation of a two-phased structure, said cooling speed depending on the dimensions and the chemical composition of the alloy and being comprised between 10°C/min and 24000°C/min followed by a cooling step at the determined speed.
Description
New Zealand Paient Spedficaiion for Paient Number 550305
RECEIVED at fPONZ on 10 March 2010
550305
1
Machinable copper-based alloy and production method Technical Field
The present invention concerns an alloy based on copper, nickel, tin, lead and its production method. In particular, though not exclusively, the present invention concerns an alloy based on copper, nickel, tin, lead easily machined by turning, slicing or milling.
State of the art
A reference herein to a patent document or other matter which is given as prior art is not to be taken as an admission that that document or matter was, in Australia, known or that the information it contains was part of the common general knowledge
as at the priority date of any of the claims.
Alloys based on copper, nickel and tin are known and widely used. They offer excellent mechanical properties and exhibit a strong hardening during strain-hardening. Their mechanical properties are further improved by the known heat-aging treatment such as spinodal decomposition. For an alloy containing, by weight,
15% of nickel and 8% of tin (standard alloy ASTM C72900), the mechanical resistance can reach 1500 MPa.
Another favourable property of the Cu-Ni-S alloys is that they offer good tribological properties, comparable to those of bronzes, while exhibiting superior mechanical properties.
Another advantage of these materials is their excellent formability, combined with favourable elastic properties. Moreover, these alloys offer a good resistance against corrosion and an excellent resistance to the constraints' heat relaxation. For this reason, the Cu-Ni-Sn springs do not lose their compression force with age, even under vibrations and strong heat stresses.
These favourable properties, combined with good heat and electricity conductivity, mean that these materials are widely used for making highly reliable connectors for telecommunications and the car industry. These alloys are also used in several switches and electrical or electromechanical devices or as supports of
RECEIVED at fPONZ on 10 March 2010
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electronic components or for making bearing friction surfaces subjected to high charges.
The Cu-Be alloys can be machined fairly well and can contend with and even outperform the mechanical properties of Cu-Ni-Sn alloys. The machinability index of 5 the Cu-Be alloys can reach 50-60% relatively to standard ASTM C36000 brass. Their cost is however high and their production, use and recycling are particularly constraining because of the beryllium's high toxicity. The resistance to the constraints' heat relaxation of these materials is lower than that of the Cu-Ni-Sn for temperatures above 150-175°C.
One inconvenience of the Cu-Ni-Sn alloys is however that they are poorly suited to processes such as milling, turning or slicing or to any other known process. A further inconvenience of these alloys is their strong segregation during casting.
It would therefore be desirable to provide a production method of metallic product, and a product produced by that method, which overcome, or at least 15 alleviate, one or more disadvantages of the prior art.
According to the present invention, there is provided a production method of a metallic product composed of an alloy comprising between 1 % and 20% by weight of Ni, between 1% and 20% by weight of Sn, between 0.2% and 2% of Pb, the remainder essentially consisting of Cu, the method comprising: a heat treatment 20 comprising a step of heating and homogenizing said alloy, determining a cooling speed sufficiently slow to prevent fissuring and sufficiently high to limit the formation of a two-phased structure, said cooling speed depending on the dimensions and the chemical composition of the alloy and being comprised between 10°C/min and 24000°C/min or between 10°C/min and 4000°C/min or between 100°C/min and 25 1500°C/min; followed by a cooling step at the determined speed.
The present invention also provides a product formed from the method of the present invention.
An advantage of the present invention is the provision of an alloy associating the favourable mechanical characteristics of alloys based on copper, nickel and tin 30 with a good workability.
550305
Another advantage of the present invention is the provision of a method for producing a machinable product on the basis of Cu-Ni-Sn free from the inconveniences of the prior art.
A further advantage of the present invention is the provision of a machinable alloy combining 5. high elasticity and mechanical resistance characteristics but free from beryllium or toxic elements.
A still further advantage of the present invention is the provision of a method for producing a machinable product on the basis of Cu-Ni-Sn allowing the problems relative to segregation to be 10. solved.
Detailed description of the invention
The present invention concerns alloys on the basis of copper, nickel, tin and lead 15, obtained by a continuous or semi-continuous casting method, a static billet casting or casting by sprayforming. The copper-nickel-tin alloys have a long solidification interval leading to a considerable segregation during casting. Of the four aforementioned processes, casting by sprayforming, also known by the name "Osprey" method, and described for example in patent EP0225732 makes it a possible to obtain an almost homogenous microstructure presenting a 20. minimal degree of segregation. In this process, a metal billet is obtained by continuous depositing of atomized droplets. The segregation can take place only on the scale of the atomized droplets. The diffusion distances required for diminishing the segregation are thus shortened. In the case of continuous or semi-continuous casting, the segregation is stronger than with the sprayforming process, but it remains sufficiently reduced to avoid an excessive fragility of the alloy. The static 25. billet casting leads to a strong segregation that can be eliminated only by a prolonged heat processing.
Lead being essentially insoluble in the other metals of the alloy, the product obtained will comprise lead particles dispersed in a Cu-Ni-Sn matrix. During the machining operations, the 30. lead has a lubricating effect and facilitates the fragmentation of the slivers.
The quantity of lead introduced in the alloy depends on the degree of machinability that one strives to achieve. Generally, a quantity of lead up to several percents by weight can be introduced without the alloy's mechanical properties at normal temperature being modified. However,
intellectual property office of n.z.
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above the lead melting point (327 "O, the liquid lead strongly weakens the alloy. Alloys containing lead are "thus difficult to make, on the one hand because they have a very strongly pronounced tendency towards fissuring end, on the other hand, because they can exhibit a two-phased 5 crystallographic structure containing an undesirable weakening phase.
The method of the present invention makes it possible to produce a machinable Cu-Ni-Sn-Pb product containing up to several percents by weight of lead, without it fissuring during fabrication, and having excellent mechanical properties. The ratio of lead cen vary between 10 0,1 % and 4% by weight, preferably between 0,2% and 3% by weight, even more preferably between 0,5% and 1.5% by weight.
After smelting In the foundry, the production methods can be decomposed in successive slugs; for the first sfug, two cases must be considered according to whether the product is manufactured by 15 continuous casting at small diameter or by static billet casting,
sprayforming, semi-continuous or continuous casting at large diameter.
The products of the invention are characterized by their excellent machinabilfty, which is greater than that of Cu-Be alloys. The rnachinability index of the inventive alloys exceeds 80% relatively to standard A5TM 20 C36000 brass and can even reach 90%.
Qt?t.slug:
Alloys obtained by continuous smait-diameter thread casting, e.g. of 25mm or less, undergo a heat homogenizing treatment or a step of cold deformation by hammering followed by a homogenizing and 25 recrystallizatlon treatment. The temperature of the heat treatment must be within the range where the alloy is one-phased. Cooling after the heat treatment must occur at a speed sufficiently slow to prevent Assuring of the alloy due to internal constraints generated by the temperature differences during cooling, and sufficiently fast to limit the formation of a two-phased 30 structure, if the speed is too slow, a considerable quantity of second phase
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can appear. This second phase is very fragile and greatly reduces the alloy's deforrnability. The critical cooling speed required to avoid the formation of too large a quantity of second phase will depend on the alloy's chemistry and is greater for a higher quantity of nickel and tin.
Moreover, during cooling, transitory internal constraints are generated within the alloy, They are linked to temperature differences between the surface and the center of the product- If these constraints exceed the alloy's resistance, the latter will fissure arid is no longer usable. Internal constraints due to cooiing are all the higher the more the product's 10 diameter is large, The critical cooling speeds to avoid Assuring thus depend on the product's diameter. This problem is even more acute with Cu-Ni-Sn-Pb alloys since above its melting temperature of 327'C, lead strongly weakens the alloy.
In the method of the present invention, cooling after heat 15 treatment occurs at a predetermined speed taking into account the alloy's chemistry and the transversa! dimension, or diameter, of the product. The cooling speed must be at the same time sufficiently slow to prevent fissuring and sufficiently great to prevent too large a quantity of fragilizing phase to form.
During manufacture of a large-diameter product, the internal constraints due to the temperature differences are greater than in a small-dimension product, and the cooling speed must consequently be limited. At the same time, strong proportions of Ni and Sn promote the formation of a fragilizing phase and require a faster coaling,
Alloys obtained by sprayforming, static billet casting or semi-
continuous casting undergo a hot extrusion treatment. This is also the case for continuous casting if the product fs of large diameter. Cooling during extrusion must be sufficiently slow to prevent fissuring and sufficiently fast to limit the formation of a fraglll2ing second phase. Alternatively, if cooling 3Q during extrusion is too siow, heat homogenizing and recrystallizstion
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treatments as explained here above for the cgse of small-diameter continuous-casting products must follow extrusion,
Once the first slug has been made, the final machinable product must be either obtained directly by one or several cold deformation 5 -operations, e.g. by rolling, wire-drawing, stretch-forming or any other cold deformation process, or obtained by one or several successive slugs.
Successive slugs:
From the first slug, the following slugs are obtained by one or several cold deformation operations followed by a heat recrystallization 10 treatment, The temperature of the recrystallizatlon treatment must be within the range where the alloy is one-phased. Cooling after the heat treatment must have a speed sufficiently slow to prevent fissuring but always sufficiently fast to limit the formation of a two-phased structure. Through successive slugs, the size of the product Is reduced. From the last 15 slug, the final product is obtained by one or several cold deformation operations,
The mechanical properties of the alloy obtained can be subsequently increased by a splrtodal decomposition heat treatment. This treatment can take place before the final machining or after the latter.
Hereafter, examples of methods and of machinable products according to the present invention will be presented, in the following examples, the cooling temperatures refer to the center of the product,
Example 1
The chemical composition of the alloy in this example Is given by
table 1:
smetal-z-pct
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Table 1
[Component Proportion (by weight)
1 I ].r-.,l<I.W;,V»Wl»l'»MpiVi-ll.li I
Cu remainder
N! 7.5%
Sn 5%
Pb 1 %
Mn 0.1%-1%
I other __ <0.5%
Manganese is introduced in the composition as deoxidizer. !t is however possible to use instead other elements or devices preventing the alloy from oxidizing.
This alloy can be cast according to the different methods mentioned further above. In this exampler this alloy is obtained by continuous billet casting with a diameter of 130mm.
First slug: the billets are extruded for example to a diameter of 18mm. At the exit of the extrusion die, the alloy is cooled by a stream of 10 compressed air allowing a cooiing speed of 50"C/rnin to 3Q0DC/min to he achieved, as measured at the center of the alloy, This speed is sufficiently slow to avoid fissuring and sufficiently fast to limit the formation of a fragillzing second phase. Cooling by water spray can also be used, possibly allowing cooling speeds of 300eC/mirt to I000ac/mln to be achieved without 15 fissuring of the material. Other means for reaching a suitable" cooling speed can also be used- if cooling at the exit of the extrusion die is not sufficiently fast, a too great a proportion of second phasa can form, the alloy will have to undergo a hamogenlzatlon treatment with the same characteristics for the cooiing speed at a temperature within the range where the alloy is 20 one-phased, i.e. between 690DC and 9208Cfor the composition of table 1.
Second.sly.g; the materiel of the first slug at a diameter of 18mm is rolled to a diameter of 13mm than annealed in a through-type furnace or removable cover furnace. For the alloy with the chemical composition of example if the annealing temperature must be comprised between 690"C 25 and 920*C A cooling speed on the order of lO'C/mm is sufficient to limit the formation of second phase for this composition and this diameter of
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13mm. Furthermore, water spray cooling at speed of 300°C/min to 30OQ"C/min allows fissuring to be prevented and the formation of a fragilizing second phase to be limited.
Finishing: the material of the second slug Is wire-drawn or stretd>fonned to a diameter of 8rnm to obtain a machinable product. A spinodal decomposition treatment is finally performed on the machinable product or on the machined pieces to obtain optimal mechanics! properties.
The chemical composition of the alloy in th5$ example is given by table 2;
Component "cIT""
tsii Sn Pb Mn impurities
In this example, this alloy is obtained by continuous thread casting with & diameter of 18mm.
Table 2
Proportion (by weight)
remainder 9%
6%
1%
0.1%»1%
<0,5%
First slug: the thread undergoes a homogenization treatment in a through-type furnace at a temperature between 700°C and 920°C, corresponding to the one»pha$e range of the chemical composition of example 2. A cooling speed between 100eC/min and 1000"C/min allows fissuring to be prevented and the proportion of fragilizlng second phase to be limited. Such cooling speeds can for example be achieved by using compressed air, water spray or a gas/water exchanging cooler.
Second slug: ths material of the first slug at a diameter of 18mm is roiled, wire-drawn or stretch-formed to a diameter of 13mm then annealed in a through-type furnace at a temperature comprised between 700"C and $20*C With a diameter of T3mm and th& chemical composition
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of table 2, a cooling speed between WC/min to 3000T/min allows the formation of s second phase to be limited while avoiding Assuring,
Third-Sluo: the materia) of the second sing at a diameter of 13mm is rolled, wire-drawn or stretch-formed to a diameter of 10mm then 5 annealed in a through-type furnace or tempering furnace at a temperature comprised between 700°C and 920°C With a diameter of 10mm end the chemical composition of table 2, a cooling speed between 100°C/mln to l50oo°C/min allows the formation of a second phase to limited without any fissuring being created.
Fourth slug: the material of the third slug at a diameter of 10mm is rolled, wire-drawn or stretch-formed to a diameter of 7mm then annealed in a through-type furnace or tempering furnace at a temperature comprised between 700°C and 920eC. With a diameter pf 7mm and the chemical composition of table 2, a cooling speed between 100'Cmin to 15 200Q(TG'min allows the formation of a fragilizing second phase to be limited without any fissuring being created.
Fifth siua: the material of the fourth slug at. a diameter of 7mm is roiled, wire-drawn or stretch-formed to a diameter of 5mm then annealed in a through-type furnace or tempering furnace at a temperature 20 comprised between 700"C and 920oC. With a diameter of Srnrn and the chemical composition of table 2, a cooling speed between 100DC/min to 30000°C/min allows the formation of a fragilizing second phase to be limited without any fissuring being created. A cooling speed on the order of 15000®C/rnin can be achieved by tempering in appropriate fluids.
Sixth si up: the material of the fifth slug at a diameter of 3mm is rolled, wire-drawn or stretch-formed to a diameter of 3mm, annealed in a through-type furnace or tempering furnace at a temperature comprised between 7O0°c and 920'C, then cooled at e cooling speed comprised between 100°C/min to 4G00Q*C/roin,
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Seventh slug: the material of the sixth slug at a diameter of 3mm is rolled, wire-drawn or stretch-formed to a diameter of 2mm, annealed In a through-type furnace or tempering furnace at a temperature comprised between 700qCand 920°C, then cooled at a cooling speed comprised 5 between tOO^C/min to 40000®Omtn.
Eighth slug: the materiel of the seventh slug at a diameter of 2mm is roiled, wire-drawn or stretch-formed to a diameter of 1(60mmr annealed in a through-type furnace or tempering furnace at a temperature comprised between 700°C and 920DC and then cooled at a cooling speed 10 comprised between KHTC/min to SOOQCC/min,
Finishing: the materia! of the eighth slug is rolled, wire-drawn or stretch-formed to a diameter of 1mm to obtain a machinable product. A spinodal decomposition treatment is finally performed on the machinable product or on the machined pieces to obtain optimal mechanical 15 properties.
The "ASTM test method for machlnability" test proposes a method for determining the machinabifity index relatively to standard CuZn39Pb3, or C36000 brass. The machinabiiity index of- the alloy according to this aspect of the invention is better by 80%.
Example 3
The chemical composition of the alloy in this example is the same as that of the second example given by table 2. In this example, the alloy Is obtained by continuous casting at a diameter of 25mm.
First slug; the thread cast at a diameter of 25mm Is hammered to 25 a diameter of 16mrr>. The hammering allows the material to deform with a considerable reduction rate without prior heat homogenizing treatment. With this method, a high remainder ratio of fragilizing second phase csn be tolerated at this stage. The second phase can reach a volume ratio on the order of 50%,
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After hammering, the thread at a diameter of 16mm undergoes o homogenizing and recrystalllzatlon treatment fn a through-type furnace. The temperature of the heat treatment must be comprised between 700ftc and 920°C The following cooling will take place at a speed comprised 5 between 100°C/min and 3000°C/mJn, These cooling speeds make it possible to prevent fissuring and to limit the ratio of second phase for a product of this diameter and of this composition. Such speeds can be obtained by using compressed air, water spray or gas/water exchangers.
Finishing; the materia} of the first slug Is wire-drawn or stretch-10 formed to a diameter of 10mm to obtain a machinable product. A spinodal decomposition treatment is finally performed on the machinable product or on the machined pieces to obtain optimal mechanical properties,
The chemical composition of the alloy in this example is given by
table 3:
Table 3
Component_proj5ortion (by weight) " 1
Cu remainder
Mi 15%
Sn $%
Pb 1 %
Mn O A%Aa/«
Jrnpurities <0.5% ,
This alloy can be cast according to the different methods mentioned here above, In this example, this ailoy is obtained by sprayforming billets whose diameter is 240mm.
First slug: the billets are extruded for example to a diameter of
20mm. If the billets' dimensional irregularities are too great, a turning step can be necessary before extrusion. At the exit of the extrusion die, the alloy is cooled by water spray allowing a cooling speed of 300'C/min to 3000°C/min to be achieved, as measured at the center of the alloyk This
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speed is sufficiently slow to avoid fissuring and sufficiently fast to limit the formation of a fragllizing second phase. If cooling at the exit of the extrusion die is not sufficFentiy fast, a too great a proportion of second phase can form. The alloy will then have to undergo a homogenization 5 treatment with the same characteristics for the cooiing speed at a temperature within thQ range where the alloy is one-phased, i.e. between 78CTC and 920°C for the composition of table 3.
Second slug: the material of the first slug at a diameter of 20mm is hammered to a diametef of 11mm then annealed in athrough-type 10 furnace. For the alloy with the chemical composition of example 3, the annealing temperature must be comprised between 7S011C and SZO^C. With a diameter of 11mm and the chemical composition of table 3, a cooling speed comprised between 300'C/min and ISOOfTC/min ailows the presence of second phase to be limited while avoiding fissuring. Use of hammering 15 allows considerable strain-hardening rates to be achieved, even with a fragile material. With this method, the remainder rate of fragilizing second phase can be higher than with rolling, wire-drawing or stretch-forming methods, it can reach values on the order of 50% by volume.
Third slug: the materia! of the second slug at a diameter of 1 imm 20 is hammered to a diameter of 6,5mm then annealed in a through-type furnace or tempering furnace at a temperature comprised between 780"C and 920,5C. With a diameter of 6,5mm the alloy of table 3 ailows cooling speeds between SOO^C/min to 20000'C/min without any fissuring. These speeds allow the ratio of fragilizing second phase to be limited,
Finishing; the material of the third slug is wire-drawn or stretch-
formed to a diameter of 4mm to obtain a machinable product. A spinodal decomposition treatment is finally performed on the machinable product or on the machined pieces to obtain optimal mechanical properties.
SMFTAI -5-ITT
4. OCT, 2006 16:28 PHILLIPS ORMONDE & FITZPATRICK — ■NO, 2373—-P. 3!
550305
13
Cooltno test
Samples of the inventive alloy have been subjected to test of fast cooling to determine the occurrence of fissuring. The chemical composition of the alloy in this test is given by table 2,
The samples were subjected to a heat treatment at a temperature ofSOO'C and then cooled quickly by immersion in a tempering fluid (EXXON XD90) and in water.
For each cooling, the cooling speed, In "C/mtn, was measured with a thermocouple at the center of the sample. The presence of Assuring 10 was verified by a traction test.
Table 5
diameter/mrn speed , XD90
4
24000
6
16000
6
12000
,8
$350
13
6500
(O - success / x» failure)
O Q O O
o/x speed water
63000 48500 33000
23500
traction test x *
X X X
The test permits to observe that the diameters up to about 10mm can tolerate a cooling in a tempering fluid. Water tempering, on the other hand, always leads to a fissuring of the sample, and this up to a minimal IS diameter of 4mm.
For small-dimension products of Cu-Nl-Sn-Pb, cooling speeds greater than 24000°C/m>n can be used, (n this case, water tempering can be efficient if the product's size is sufficiently small to limit the transitory Internal constraints and thus prevent fissuring from forming.
The machinable products of the examples 1, 2, 3 and 4 can each be made by the methods of the examples 1, 7, 3 and 4 provided that the
5METAL-2-PCT
Claims (13)
1. Production method of a metallic product composed of an alloy comprising between 1% and 20% by weight of Ni, between 1% and 20% by weight of Sn, between 0.2% and 2% 5 of Pb, the remainder being constituted essentially of Cu, the method comprising: a heat treatment comprising a step of heating and homogenizing said alloy, determining a cooling speed sufficiently slow to prevent fissuring and sufficiently high to limit the formation of a two-phased structure, said cooling speed depending on the dimensions and the chemical composition of the alloy and being comprised between 10 10°C/min and 24000°C/min followed by a cooling step at the determined speed.
2. Method according to claim 1, wherein said heat treatment is followed by a step of cold deformation by rolling, wire-drawing, stretch-forming or hammering. 15
3. Method according to claim 1, wherein said heat treatment is performed in a through-type furnace.
4. Method according to any preceding claim, including an initial step of continuous casting followed by a hammering step or an initial step of static billet casting or a step of 20 sprayforming billet casting, or a step of semi-continuous billet casting, followed by an extrusion step.
5. Method according to any preceding claim, wherein said heat treatment takes places at a temperature comprised between 690°C and 920°C. 25
6. Method according to any preceding claim, wherein the transversal dimension of said metallic product during said heat treatment is comprised between 1mm and 100mm.
7. Method according to any one of claims 1 to 6, wherein said cooling step of said heat 30 treatment has a cooling speed comprised between 100°C/min and 1000°C/min.
8. Method according to any one of claims 1 to 7, including a step of wire-drawing or stretch-forming or hammering or rolling. 35
9. Method according to any one of claims 1 to 8, comprising a step of spinodal hardening. C:\pof\word\SPEC-NZ150Q8-06.doc 550305 RECEIVED at IPONZ on 30 June 2010 16
10. Method according to any one of claims 1 to 9, wherein said alloy includes between 6% and 8% of Ni, between 4% and 6% of Sn and between 0.5% and 2% of Pb.
11. Method according to any one of claims 1 to 9, wherein said alloy includes between 8% 5 and 10% of Ni, between 5% and 7% of Sn and between 0.5% and 2% of Pb.
12. Method according to any one of claims 1 to 11, wherein said alloy includes between 14% and 16% of Ni, between 7% and 9% of Sn and between 0.5% and 2% of Pb. 10
13. Method according to any one of claims 1 to 12, substantially as herein described with reference to any one of the Examples. 15 SPEC-NZ15068-06.doc
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PCT/EP2004/050449 WO2005108631A1 (en) | 2004-04-05 | 2004-04-05 | Free-cutting, lead-containing cu-ni-sn alloy and production method thereof |
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DE102006027844B4 (en) * | 2005-06-22 | 2019-10-31 | Wieland-Werke Ag | Copper alloy based on copper and tin |
US20070253858A1 (en) * | 2006-04-28 | 2007-11-01 | Maher Ababneh | Copper multicomponent alloy and its use |
EP2417275A1 (en) * | 2009-04-08 | 2012-02-15 | Swissmetal - Ums Schweizerische Metallwerke Ag | Machinable copper-based alloy and method for producing the same |
CN106435250A (en) * | 2009-04-08 | 2017-02-22 | 瑞士金属-Ums瑞士金属加工有限公司 | Machinable copper base alloy and production method thereof |
CN101709407B (en) * | 2009-11-06 | 2011-09-28 | 江阴新华宏铜业有限公司 | Preparation method of ferrimanganic copper-nickel tube |
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CN102615491B (en) * | 2011-01-31 | 2015-05-20 | 肖克建 | Processing method for copper material |
CN102304642B (en) * | 2011-08-26 | 2012-10-24 | 河南科技大学 | Cast wear-resistant tin bronze alloy and preparation method thereof |
CN102321826B (en) * | 2011-08-26 | 2012-10-03 | 河南科技大学 | Extruded high-tin bronze alloy and preparation method thereof |
KR20150038713A (en) * | 2012-08-22 | 2015-04-08 | 바오시다 스위스메탈 아게 | Machinable copper alloy comprising lead for electrical connectors |
US9487850B2 (en) * | 2013-03-14 | 2016-11-08 | Materion Corporation | Ultra high strength copper-nickel-tin alloys |
CN107354414B (en) * | 2013-03-15 | 2019-11-29 | 美题隆公司 | Metastable alloy and product with uniform grain size |
JP6190674B2 (en) * | 2013-09-09 | 2017-08-30 | 古河電気工業株式会社 | Copper alloy sheet and manufacturing method thereof |
JP7084137B2 (en) | 2014-03-17 | 2022-06-14 | マテリオン コーポレイション | High-strength and uniform copper-nickel-tin alloy and manufacturing process |
CN104388742A (en) * | 2014-11-05 | 2015-03-04 | 无锡阳工机械制造有限公司 | Brine corrosion resistant alloy |
CN104388743A (en) * | 2014-11-05 | 2015-03-04 | 无锡阳工机械制造有限公司 | Brine corrosion resistant alloy |
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CN105483430B (en) * | 2016-01-29 | 2017-11-14 | 罗仙花 | A kind of preparation method of high intensity high filtration flux Cu alloy material |
CN105734471B (en) * | 2016-05-12 | 2017-09-29 | 中国兵器工业第五九研究所 | A kind of Ultra-fine grain copper material homogenizes preparation method |
EP3273306A1 (en) * | 2016-07-19 | 2018-01-24 | Nivarox-FAR S.A. | Part for clock movement |
EP3273307A1 (en) * | 2016-07-19 | 2018-01-24 | Nivarox-FAR S.A. | Part for clock movement |
CN106119581A (en) * | 2016-07-29 | 2016-11-16 | 柳州豪祥特科技有限公司 | A kind of preparation technology of powdered metallurgical material |
CN106086492B (en) * | 2016-07-29 | 2018-10-02 | 柳州豪祥特科技有限公司 | The preparation process of copper based powder metallurgy material |
CN106065444B (en) * | 2016-07-29 | 2018-10-02 | 柳州豪祥特科技有限公司 | The method that powder metallurgic method prepares corronil material |
CN106345811A (en) * | 2016-09-01 | 2017-01-25 | 史汉祥 | Method for manufacturing brass rod wire |
BE1025772B1 (en) * | 2017-12-14 | 2019-07-08 | Metallo Belgium | Improvement in copper / tin / lead production |
CN109750184B (en) * | 2019-03-08 | 2020-11-03 | 金华市程凯合金材料有限公司 | Preparation method of high-fine-grain atomized copper alloy powder |
JP7433262B2 (en) | 2020-03-30 | 2024-02-19 | 日本碍子株式会社 | Method for manufacturing Cu-Ni-Sn alloy and cooler used therein |
JP7433263B2 (en) | 2021-03-03 | 2024-02-19 | 日本碍子株式会社 | Manufacturing method of Cu-Ni-Sn alloy |
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US4142918A (en) * | 1978-01-23 | 1979-03-06 | Bell Telephone Laboratories, Incorporated | Method for making fine-grained Cu-Ni-Sn alloys |
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DE4121994C2 (en) * | 1991-07-03 | 1995-06-08 | Wieland Werke Ag | Process for producing a copper-nickel-tin alloy and its use |
JP3579122B2 (en) * | 1995-04-12 | 2004-10-20 | 株式会社宮本工業所 | Storage tank for aluminum dross |
JPH08283889A (en) * | 1995-04-14 | 1996-10-29 | Chuetsu Gokin Chuko Kk | High strength and high hardness copper alloy |
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BRPI0418718A (en) | 2007-09-11 |
AU2004319350B2 (en) | 2010-07-08 |
WO2005108631A1 (en) | 2005-11-17 |
AU2004319350A1 (en) | 2005-11-17 |
US20070089816A1 (en) | 2007-04-26 |
MXPA06011498A (en) | 2007-03-21 |
IL178448A0 (en) | 2007-02-11 |
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EP1737991A1 (en) | 2007-01-03 |
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