NL1036080A1 - Position measurement system and Lithographic Apparatus. - Google Patents

Position measurement system and Lithographic Apparatus. Download PDF

Info

Publication number
NL1036080A1
NL1036080A1 NL1036080A NL1036080A NL1036080A1 NL 1036080 A1 NL1036080 A1 NL 1036080A1 NL 1036080 A NL1036080 A NL 1036080A NL 1036080 A NL1036080 A NL 1036080A NL 1036080 A1 NL1036080 A1 NL 1036080A1
Authority
NL
Netherlands
Prior art keywords
pattern
grating
substrate
measurement system
sensor
Prior art date
Application number
NL1036080A
Other languages
English (en)
Inventor
Hans Butler
Engelbertus Antonius Franciscus Pasch
Original Assignee
Asml Netherlands Bv
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asml Netherlands Bv filed Critical Asml Netherlands Bv
Publication of NL1036080A1 publication Critical patent/NL1036080A1/nl

Links

Classifications

    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/708Construction of apparatus, e.g. environment aspects, hygiene aspects or materials
    • G03F7/7085Detection arrangement, e.g. detectors of apparatus alignment possibly mounted on wafers, exposure dose, photo-cleaning flux, stray light, thermal load
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/26Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light
    • G01D5/32Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light
    • G01D5/34Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable characterised by optical transfer means, i.e. using infrared, visible, or ultraviolet light with attenuation or whole or partial obturation of beams of light the beams of light being detected by photocells
    • G01D5/36Forming the light into pulses
    • G01D5/38Forming the light into pulses by diffraction gratings
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/70Microphotolithographic exposure; Apparatus therefor
    • G03F7/70691Handling of masks or workpieces
    • G03F7/70775Position control, e.g. interferometers or encoders for determining the stage position
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7003Alignment type or strategy, e.g. leveling, global alignment
    • G03F9/7007Alignment other than original with workpiece
    • G03F9/7015Reference, i.e. alignment of original or workpiece with respect to a reference not on the original or workpiece
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7049Technique, e.g. interferometric
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7073Alignment marks and their environment
    • G03F9/7084Position of mark on substrate, i.e. position in (x, y, z) of mark, e.g. buried or resist covered mark, mark on rearside, at the substrate edge, in the circuit area, latent image mark, marks in plural levels
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F9/00Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically
    • G03F9/70Registration or positioning of originals, masks, frames, photographic sheets or textured or patterned surfaces, e.g. automatically for microlithography
    • G03F9/7088Alignment mark detection, e.g. TTR, TTL, off-axis detection, array detector, video detection

Description

Position measurement system and Lithographic Apparatus
Field
The present invention relates to a position measurement system and a lithographic apparatus. Background A lithographic apparatus is a machine that applies a desired pattern onto a substrate, usually onto a target portion of the substrate. A lithographic apparatus can be used, for example, in the manufacture of integrated circuits (ICs). In that instance, a patterning device, which is alternatively referred to as a mask or a reticle, may be used to generate a circuit pattern to be formed on an individual layer of the IC. This pattern can be transferred onto a target portion (e.g. comprising part of, one, or several dies) on a substrate (e.g. a silicon wafer). Transfer of the pattern is typically via imaging onto a layer of radiation-sensitive material (resist) provided on the substrate. In general, a single substrate will contain a network of adjacent target portions that are successively patterned. Known lithographic apparatus include so-called steppers, in which each target portion is irradiated by exposing an entire pattern onto the target portion at one time, and so-called scanners, in which each target portion is irradiated by scanning the pattern through a radiation beam in a given direction (the "scanning"-direction) while synchronously scanning the substrate parallel or anti-parallel to this direction. It is also possible to transfer the pattern from the patterning device to the substrate by imprinting the pattern onto the substrate. In order to project the pattern of the patterning device on the appropriate position on the substrate, accurate knowledge of the instantaneous position of the patterning device and the substrate is required. In order to obtain this information, the lithographic apparatus is provided with one or more position measurement systems. The most commonly used position measurement systems include interferometer based measurement systems and encoder based measurement systems. The latter comprises in general a sensor arranged to co-operate with a grating or pattern enabling the relative position of the sensor and the grating to be determined. In general, such an encoder based measurement system can be used for determining the position of a stage apparatus in a lithographic apparatus. In principle, such an encoder based measurement system provides information regarding a relative displacement of the sensor relative to the pattern when the sensor is moved from one position to an other. As an example, the pattern can be a periodic pattern of lines arranged adjacent to each other along the displacement direction, during the displacement, the sensor counts the number of lines that have passed (note that the individual lines of the pattern, in general, will extend in a direction substantially perpendicular to the displacement direction). Such encoder based measurement systems have been expanded to provide additional information regarding the position of the sensor relative to the grating. Examples are the use of a two-dimensional grating (e.g. comprising a checkerboard pattern) to provide positional information in two dimensions. Other amendments to the basic encoder measurement system as described above are the inclusion of a second pattern in order to enable an absolute position measurement. As an example, the pattern can include a reference mark at some position, detection of this mark by the sensor enables a reference position to be set by the sensor.
In case two positional quantities are required to be measured, the grating design tends to become complex, e.g. a checkerboard pattern rather than a pattern of lines, or the inclusion of a reference mark at a specific position within a pattern of lines. In the latter case, the accuracy of the linear grating can be affected by the introduction of e.g. a reference mark. As such, the manufacturing of the grating or pattern may be difficult.
SUMMARY
It is desirable to provide a measurement system of which the grating or pattern is easier to manufacture.
According to an aspect of the present invention, there is provided a measurement system for measuring a position of an object comprising a sensor arranged to co-operate with a first pattern for determining a first position quantity of the object and with a second pattern for determining a second position quantity of the object, wherein the first pattern and the second pattern are mounted on different surfaces of a structure.
According to an other aspect of the invention, there is provided a lithographic apparatus comprising an illumination system configured to condition a radiation beam; a support constructed to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constructed to hold a substrate; and a projection system configured to project the patterned radiation beam onto a target portion of the substrate, the apparatus further comprises a measurement system for measuring a position of the support and/or the substrate table, the measurement system comprising a sensor arranged to co-operate with a first pattern arranged on a structure of the measurement system for determining a first position quantity of the support and/or the substrate table and with a second pattern arranged on the structure for determining a second position quantity of the support and/or the substrate table, wherein the first pattern and the second pattern are mounted on different surfaces of the structure.
In the present invention, a position quantity can represent a.o. an absolute position reference, a distance travelled, a displacement between two positions,.. .etc.
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, and in which:
Figure 1 depicts a lithographic apparatus according to an embodiment of the invention;
Figure 2 depicts a measurements system comprising a sensor co-operating with a pattern as known in the art.
Figure 3 depicts a second measurement system comprising a sensor co-operating with a pattern as known in the art
Figure 4 schematically depicts a structure as can be applied in a measurement system according to an embodiment of the present invention.
Figure 5 schematically depicts a 3D view on a position measurement system according to an embodiment of the present invention.
Figure 6 schematically depicts a 2D view on a position measurement system according to an embodiment of the present invention.
Figure 7 schematically depicts a 3D view on a position measurement system according to an embodiment similar to the embodiment of figure 6.
Figure 8 schematically depicts a 2D view on an other position measurement system according to an embodiment of the present invention.
Figure 9 schematically depicts the assembly of a structure as can be applied in an embodiment of a position measurement system according to the present invention.
DETAILED DESCRIPTION
Figure 1 schematically depicts a lithographic apparatus according to one embodiment of the invention. The apparatus comprises: an illumination system (illuminator) IL configured to condition a radiation beam B (e.g. UV radiation or EUV radiation). a support structure (e.g. a mask table) MT constructed to support a patterning device (e.g. a mask) MA and connected to a first positioner PM configured to accurately position the patterning device in accordance with certain parameters; a substrate table (e.g. a wafer table) WT constructed to hold a substrate (e.g. a resist-coated wafer) W and connected to a second positioner PW configured to accurately position the substrate in accordance with certain parameters; and a projection system (e.g. a refractive projection lens system) PS configured to project a pattern imparted to the radiation beam B by patterning device MA onto a target portion C (e.g. comprising one or more dies) of the substrate W.
The illumination system may include various types of optical components, such as refractive, reflective, magnetic, electromagnetic, electrostatic or other types of optical components, or any combination thereof, for directing, shaping, or controlling radiation.
The support structure supports, i.e. bears the weight of, the patterning device. It holds the patterning device in a manner that depends on the orientation of the patterning device, the design of the lithographic apparatus, and other conditions, such as for example whether or not the patterning device is held in a vacuum environment. The support structure can use mechanical, vacuum, electrostatic or other clamping techniques to hold the patterning device. The support structure may be a frame or a table, for example, which may be fixed or movable as required. The support structure may ensure that the patterning device is at a desired position, for example with respect to the projection system. Any use of the terms "reticle" or "mask" herein may be considered synonymous with the more general term "patterning device."
The term "patterning device" used herein should be broadly interpreted as referring to any device that can be used to impart a radiation beam with a pattern in its cross-section such as to create a pattern in a target portion of the substrate. It should be noted that the pattern imparted to the radiation beam may not exactly correspond to the desired pattern in the target portion of the substrate, for example if the pattern includes phase-shifting features or so called assist features. Generally, the pattern imparted to the radiation beam will correspond to a particular functional layer in a device being created in the target portion, such as an integrated circuit.
The patterning device may be transmissive or reflective. Examples of patterning devices include masks, programmable mirror arrays, and programmable LCD panels. Masks are well known in lithography, and include mask types such as binary, alternating phase-shift, and attenuated phase-shift, as well as various hybrid mask types. An example of a programmable mirror array employs a matrix arrangement of small mirrors, each of which can be individually tilted so as to reflect an incoming radiation beam in different directions. The tilted mirrors impart a pattern in a radiation beam which is reflected by the mirror matrix.
The term "projection system" used herein should be broadly interpreted as encompassing any type of projection system, including refractive, reflective, catadioptric, magnetic, electromagnetic and electrostatic optical systems, or any combination thereof, as appropriate for the exposure radiation being used, or for other factors such as the use of an immersion liquid or the use of a vacuum. Any use of the term "projection lens" herein may be considered as synonymous with the more general term "projection system".
As here depicted, the apparatus is of a transmissive type (e.g. employing a transmissive mask). Alternatively, the apparatus may be of a reflective type (e.g. employing a programmable mirror array of a type as referred to above, or employing a reflective mask).
The lithographic apparatus may be of a type having two (dual stage) or more substrate tables (and/or two or more mask tables). In such "multiple stage" machines the additional tables may be used in parallel, or preparatory steps may be carried out on one or more tables while one or more other tables are being used for exposure.
The lithographic apparatus may also be of a type wherein at least a portion of the substrate maybe covered by a liquid having a relatively high refractive index, e.g. water, so as to fill a space between the projection system and the substrate. An immersion liquid may also be applied to other spaces in the lithographic apparatus, for example, between the mask and the projection system. Immersion techniques are well known in the art for increasing the numerical aperture of projection systems. The term "immersion" as used herein does not mean that a structure, such as a substrate, must be submerged in liquid, but rather only means that liquid is located between the projection system and the substrate during exposure.
Referring to figure 1, the illuminator IL receives a radiation beam from a radiation source SO. The source and the lithographic apparatus may be separate entities, for example when the source is an excimer laser. In such cases, the source is not considered to form part of the lithographic apparatus and the radiation beam is passed from the source SO to the illuminator IL with the aid of a beam delivery system BD comprising, for example, suitable directing mirrors and/or a beam expander. In other cases the source may be an integral part of the lithographic apparatus, for example when the source is a mercury lamp. The source SO and the illuminator IL, together with the beam delivery system BD if required, may be referred to as a radiation system.
The illuminator IL may comprise an adjuster AD for adjusting the angular intensity distribution of the radiation beam. Generally, at least the outer and/or inner radial extent (commonly referred to as σ-outer and σ-inner, respectively) of the intensity distribution in a pupil plane of the illuminator can be adjusted. In addition, the illuminator IL may comprise various other components, such as an integrator IN and a condenser CO. The illuminator may be used to condition the radiation beam, to have a desired uniformity and intensity distribution in its cross-section.
The radiation beam B is incident on the patterning device (e.g., mask MA), which is held on the support structure (e.g., mask table MT), and is patterned by the patterning device. Having traversed the mask MA, the radiation beam B passes through the projection system PS, which focuses the beam onto a target portion C of the substrate W. With the aid of the second positioner PW and position sensor MS (e.g. an interferometric device, linear or planar (2D) encoder or capacitive sensor), the substrate table WT can be moved accurately, e.g. so as to position different target portions C in the path of the radiation beam B. Similarly, the first positioner PM and another position sensor (which is not explicitly depicted in Figure 1) can be used to accurately position the mask MA with respect to the path of the radiation beam B, e.g. after mechanical retrieval from a mask library, or during a scan. In an embodiment of the present invention, either the position sensor MS and/or the position sensor arranged to measure the position of the mask MA comprises a measurement system for measuring a position of an object (i.e. the mask MA or the substrate W) comprising a sensor arranged to co-operate with a first pattern for determining a first position quantity of the object and with a second pattern for determining a second position quantity of the object, wherein the first pattern and the second pattern are mounted on different surfaces of a structure. Such a measurement system provides the advantage that the structure comprising the patterns is easier to manufacture compared to pattern structures (or gratings) of conventional measurement systems. In general, movement of the mask table MT may be realized with the aid of a long-stroke module (coarse positioning) and a short-stroke module (fine positioning), which form part of the first positioner PM. Similarly, movement of the substrate table WT may be realized using a long-stroke module and a short-stroke module, which form part of the second positioner PW. In the case of a stepper (as opposed to a scanner) the mask table MT may be connected to a short-stroke actuator only, or may be fixed. Mask MA and substrate W may be aligned using mask alignment marks Ml, M2 and substrate alignment marks PI, P2. Although the substrate alignment marks as illustrated occupy dedicated target portions, they may be located in spaces between target portions (these are known as scribe-lane alignment marks). Similarly, in situations in which more than one die is provided on the mask MA, the mask alignment marks may be located between the dies.
The depicted apparatus could be used in at least one of the following modes: 1. In step mode, the mask table MT and the substrate table WT are kept essentially stationary, while an entire pattern imparted to the radiation beam is projected onto a target portion C at one time (i.e. a single static exposure). The substrate table WT is then shifted in the X and/or Y direction so that a different target portion C can be exposed. In step mode, the maximum size of the exposure field limits the size of the target portion C imaged in a single static exposure. 2. In scan mode, the mask table MT and the substrate table WT are scanned synchronously while a pattern imparted to the radiation beam is projected onto a target portion C (i.e. a single dynamic exposure). The velocity and direction of the substrate table WT relative to the mask table MT may be determined by the (de-)magnification and image reversal characteristics of the projection system PS. In scan mode, the maximum size of the exposure field limits the width (in the non-scanning direction) of the target portion in a single dynamic exposure, whereas the length of the scanning motion determines the height (in the scanning direction) of the target portion. 3. In another mode, the mask table MT is kept essentially stationary holding a programmable patterning device, and the substrate table WT is moved or scanned while a pattern imparted to the radiation beam is projected onto a target portion C. In this mode, generally a pulsed radiation source is employed and the programmable patterning device is updated as required after each movement of the substrate table WT or in between successive radiation pulses during a scan. This mode of operation can be readily applied to maskless lithography that utilizes programmable patterning device, such as a programmable mirror array of a type as referred to above.
Combinations and/or variations on the above described modes of use or entirely different modes of use may also be employed.
Figure 2 schematically depicts a XZ-view on a position measurement system as known in the art together with an XY-view on the grating of the measurement system. The system comprises a grating 100 on a structure 110 and a sensor 120 arranged the assess a position quantity of the sensor relative to the grating, in the arrangement as shown, an X-position of the sensor relative to the grating. In the arrangement as shown, the sensor is arranged to project a radiation beam 130 onto the grating 100 and comprises, in the example as shown, two detectors 140, 150 for receiving the reflected beams 160, 170 of the grating. Reflected beams 160, 170 can e.g. be the +1 and -1 order of the reflected beam. In the arrangement as shown, the measurement system constitutes an incremental measurement system, i.e. it cannot provide information on the absolute position of either the sensor or the grating.
Figure 3 schematically depicts a second position measurement system as known in the art. The figure shows a 2D pattern (or grating) 200 provided on a structure (not shown), comparable to a checker board pattern. The arrangement as shown enables the position measurement of the sensor 210 relative to the grating 200 in both X-direction and Y-direction. This can be achieved by detecting a reflected beam (not shown) originating from the sensor 210 towards the detector elements 220 of the sensor 210. As will be apparent to the skilled person, the manufacturing of the checker board pattern can be more complicated than the manufacturing of a linear grating as e.g. shown in figure 2 (XY-view of grating 100). In order to benefit from both the possibility of obtaining two different position quantities, while maintaining the manufacturability of the linear grating, it is proposed to provide two patterns co-operating with a sensor on different surfaces of a structure.
Figure 4 schematically depicts a first example of such a structure. The structure 300 as shown comprises a first pattern 310 on a first surface 320 of the structure and a second pattern 330 on a second, different surface 340 of the structure. The first pattern 310 can e.g. be a grating comprising of a plurality of lines, the grating (pattern) extending in a first direction (X-direction), the second pattern 330 can e.g. be a similar grating but extending in a second direction (Y-direction). Note that the individual lines of the gratings actually extend in a direction perpendicular to the direction of the grating, i.e. the individual lines of the grating 310 actually extend in the Y-direction, whereas the grating as a whole extends in the X-direction. It should however be noted that in general, it is not a requirement of the present invention that the first pattern extend in a direction that is perpendicular to the direction in which the second pattern extends. In addition, it can be noted that it is not required that the surfaces on which the patterns are mounted are parallel to each other.
The structure as shown in figure 4 may advantageously be applied in an embodiment of the present invention as shown in figure 5. Figure 5 schematically depicts a structure 400 similar to the structure as shown in figure 4, the structure comprising a first pattern (or grating) 410 (the pattern extending in the Y-direction) mounted to a top surface of the structure, and a second pattern (or grating) 420 (the pattern extending in the X-direction) mounted to a bottom surface of the structure. Figure 5 further shows a radiation beam 440 originating from a sensor (not shown) directed towards the bottom surface of the structure. Upon incident, the beam reflects on the grating 420, said reflection being depicted by the reflection beams 450 and 460 which e.g. can be the +1 and -1 order of the radiation beam 440. As the lines of the grating 420 extend in the Y-direction, the +1 and -1 order reflect in a plane perpendicular to the Y-direction, i.e. the XZ-plane. The reflected beams 450 and 460 may further be captured by detector elements (not shown) of the sensor co-operating with the grating. The non-reflected part of the radiation beam 440 propagates through the structure and incidents the grating 410. Similar to the incident with the grating 420, the radiation beam is reflected and a +1 and a -1 order of the reflected beam (470, 480) are captured by detector elements. As the lines of the grating 410 extend in the X-direction, the reflected beams can be found in a plane perpendicular to the X-direction, the YZ-plane. Such an arrangement can e.g. be applied in order to determine a first and second position quantity of an object. As an example, such an arrangement can e.g. be applied in a lithographic apparatus for determining the X-and Y-position of a substrate table provided with a substrate. As such, the structure comprising the gratings can e.g. be mounted to a reference frame or reference part (e.g. a projection lens) of the lithographic apparatus, whereas the co-operating sensor is mounted to the substrate table or to a positioning device that controls and positions the substrate table.
The present invention is not limited to embodiments wherein the first and second position quantities relate to information with respect to different directions. To illustrate this, Figure 6 schematically depicts an XZ-view of an embodiment of the present invention comprising a sensor 500 arranged to co-operate with a first grating 510 mounted to a structure 520 and with a second grating 530 mounted to a different surface of said structure. Both gratings extend in the X-directions and comprise a plurality of lines extending in the Y-direction (perpendicular to the XZ-plane). As can be seen, the two gratings 510 and 530 differ in that they have a different pitch (indicated by 'd' and 'D' in Figure 6. Figure 6 further shows the incident beam 550 origination from the sensor 500 and the reflected beams from the surface comprising the first grating and the surface comprising the second grating, towards detector elements 560 and 570 of the sensor. It can be shown that the arrangement as depict allows for an absolute position measurement of the sensor relative to the structure, over a period (in the X-direction) equal to D/(D-d). Within this period, each position is characterized by a unique combination of signals originating from both gratings. Figure 7 schematically depicts a 3D view of such an arrangement. The figure schematically shows a structure 600 comprising a first grating 610 extending in the X-direction and a second grating 620, also extending in the X-direction, the second grating having a different pitch (indicated by the larger distance between the different lines of the grating). A radiation beam that incidents the structure can partly reflect on the first grating, and partly propagate through the structure to the second grating. Note that in this case, the reflected beams from both gratings can be arranged in a plane perpendicular to the Y-direction, i.e. the direction parallel to the lines of the first and second grating.
In an embodiment of the present invention, the first pattern comprises a linear grating enabling an incremental position measurement, whereas the second pattern comprises a reference mark. Such a reference mark enables the determination of the absolute position at a certain position; when the reference mark is noticed by the sensor, absolute position information is obtained for the sensor relative to the structure. Once this reference is established, displacement along the direction in which the first grating extends, can provide absolute positional information on the sensor relative to the structure. The presence of such a reference mark (or reference marks) can be applied during initialization of the measurement system e.g. during start-up or after a power surge. This procedure can also be referred to as homing or zeroing. Figure 8 schematically depicts an XZ-cross-section view on such a system. The measurement system as shown comprises a sensor 700 arranged to co-operate with a first grating 710 mounted to a structure 720 and a reference marker 730 mounted to a different surface of the structure. As in the system described in figure 6, the reflected beams of an incident radiation beam can be detected by the sensor 700 and enables two position quantities to be determined; in the example as shown, the two position quantities consist of a incremental position measurement and an absolute position detection at a certain position (determined by the position of the reference marker 730)
In an embodiment of the present invention, a pattern mounted to the structure is embedded in the structure, or, phrased different, is mounted to an inner surface of the structure.
In order to manufacture a structure as applied in the present invention, one can apply the first and second pattern on two different outer surface of the structure. Alternatively, the structure comprising the two patterns can be manufactured by joining two structure parts, each comprising a grating. Joining the two parts can be done in such manner that one of the gratings is actually embedded in the structure (i.e. mounted to an inner surface of the structure) rather than being on an outer surface. In can be noted that such an embedded pattern can be preferred because it is less susceptible to contamination and enables the cleaning the structure more easily (without the risk of damaging the pattern). Such a structure is illustrated in figure 9. Figure 9 schematically shows a structure 800 in its non-assembled state (left side of the figure) comprising a first structure part 810 comprising a first pattern 820 and a second structure part 830 comprising a second pattern 840. When joined together, the structure as shown on the right of the figure (850) can be obtained, resulting in the second pattern being embedded in the structure.
It can be noted that the gratings or patterns as have been described in the embodiments above, can be either be phase-gratings or a reflective gratings.
It can also be noted that the radiation beam as referred to in the various embodiments can e.g. be a beam of visible light. More generally however, it should be noted that any form of radiation can be applied. As such, the patterns as described can have any form or shape. As long as the pattern enables the radiation beam to be affected (i.e. modified in some way), the modified beam can be detected and enables the determination of a position quantity of the sensor relative to the structure.
Although specific reference may be made in this text to the use of lithographic apparatus in the manufacture of ICs, it should be understood that the lithographic apparatus described herein may have other applications, such as the manufacture of integrated optical systems, guidance and detection patterns for magnetic domain memories, flat-panel displays, liquid-crystal displays (LCDs), thin-film magnetic heads, etc. The skilled artisan will appreciate that, in the context of such alternative applications, any use of the terms "wafer" or "die" herein may be considered as synonymous with the more general terms "substrate" or "target portion", respectively. The substrate referred to herein may be processed, before or after exposure, in for example a track (a tool that typically applies a layer of resist to a substrate and develops the exposed resist), a metrology tool and/or an inspection tool. Where applicable, the disclosure herein may be applied to such and other substrate processing tools. Further, the substrate may be processed more than once, for example in order to create a multi-layer IC, so that the term substrate used herein may also refer to a substrate that already contains multiple processed layers.
Although specific reference may have been made above to the use of embodiments of the invention in the context of optical lithography, it will be appreciated that the invention may be used in other applications, for example imprint lithography, and where the context allows, is not limited to optical lithography. In imprint lithography a topography in a patterning device defines the pattern created on a substrate. The topography of the patterning device may be pressed into a layer of resist supplied to the substrate whereupon the resist is cured by applying electromagnetic radiation, heat, pressure or a combination thereof. The patterning device is moved out of the resist leaving a pattern in it after the resist is cured.
The terms "radiation" and "beam" used herein encompass all types of electromagnetic radiation, including ultraviolet (UV) radiation (e.g. having a wavelength of or about 365,355,248, 193, 157 or 126 nm) and extreme ultra-violet (EUV) radiation (e.g. having a wavelength in the range of 5-20 nm), as well as particle beams, such as ion beams or electron beams.
The term "lens", where the context allows, may refer to any one or combination of various types of optical components, including refractive, reflective, magnetic, electromagnetic and electrostatic optical components.
While specific embodiments of the invention have been described above, it will be appreciated that the invention may be practiced otherwise than as described. For example, the invention may take the form of a computer program containing one or more sequences of machine-readable instructions describing a method as disclosed above, or a data storage medium (e.g. semiconductor memory, magnetic or optical disk) having such a computer program stored therein.
Other aspects of the invention are set out as in the following numbered clauses: 1. Position measurement system comprising a sensor arranged to co-operating with a first pattern arranged on a structure to determine a first position quantity of the sensor relative to the structure, and arranged to co-operate with a second pattern arranged on the structure to determine a second position quantity of the sensor relative to the structure, wherein the first and second pattern are arranged on different surfaces of the structure. 2. Position measurement system according to clause 1 wherein the first pattern is a linear grating extending in a first direction. 3. Position measurement system according to clause 2 wherein the second pattern is linear grating extending in a second direction substantially perpendicular to first direction. 4. Position measurement system according to clause 1 wherein the first pattern is linear grating with a first pitch and the second pattern is a linear grating with a second pitch, different from the first pitch. 5. Position measurement system according to clause 1 wherein the sensor is arranged to project a radiation beam towards the first pattern and, at least partly, through the structure towards the second pattern. 6. Position measurement system according to clause 1 wherein the structure comprises a transparent layer. 7. Position measurement system according to clause 1, wherein the sensor is further arranged to receive a +1 and -1 reflected wave-form of the first pattern. 8. Position measurement system according to clause 7, wherein the sensor is further arranged to receive a +1 and -1 reflected wave-form of the second pattern. 9. Position measurement system according to clause 1 wherein the first and second pattern are arranged on opposing surfaces of the structure. 10. Position measurement system according to clause 1 wherein at least one of the patterns is provided on an inner surface of the structure. 11. A lithographic apparatus comprising: an illumination system configured to condition a radiation beam; a support constructed to support a patterning device, the patterning device being capable of imparting the radiation beam with a pattern in its cross-section to form a patterned radiation beam; a substrate table constructed to hold a substrate; and a projection system configured to project the patterned radiation beam onto a target portion of the substrate, the apparatus further comprises a position measurement system for measuring a first and a second position quantity of the support and/or substrate table, the measurement system comprising a sensor arranged to co-operating with a first pattern arranged on a structure of the measurement system to determine the first position quantity of the support or substrate table, and arranged to co-operate with a second pattern arranged on the structure to determine the second position quantity of the support or substrate table, wherein the first and second pattern are arranged on different surfaces of the structure. 12. A lithographic apparatus according to clause 11 wherein the first position quantity is a displacement in a first direction of the support or substrate table and the second position quantity is a displacement in a second direction, the first and second direction being substantially perpendicular and parallel to a horizontal plane.

Claims (1)

  1. Meetsysteem voor het meten van een positie omvattende een sensor die is ingericht om samen te werken met een eerste patroon dat is aangebracht op een object voor het bepalen van een eerste positie-waarde van de sensor ten opzichte van het object, en ingericht om samen te werken met een tweede patroon dat is aangebracht op het object voor het bepalen van een tweede positie-waarde van de sensor ten opzichte van het object, waarbij het eerste en het tweede patroon zijn aangebracht op verschillende oppervlakken van het object.
NL1036080A 2007-11-01 2008-10-16 Position measurement system and Lithographic Apparatus. NL1036080A1 (nl)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US99610607P 2007-11-01 2007-11-01
US99610607 2007-11-01

Publications (1)

Publication Number Publication Date
NL1036080A1 true NL1036080A1 (nl) 2009-05-07

Family

ID=40587772

Family Applications (1)

Application Number Title Priority Date Filing Date
NL1036080A NL1036080A1 (nl) 2007-11-01 2008-10-16 Position measurement system and Lithographic Apparatus.

Country Status (6)

Country Link
US (1) US8319940B2 (nl)
JP (1) JP2009156862A (nl)
KR (1) KR101022395B1 (nl)
CN (1) CN101424513B (nl)
NL (1) NL1036080A1 (nl)
TW (1) TWI476538B (nl)

Families Citing this family (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009036637A (ja) * 2007-08-01 2009-02-19 Sony Corp 変位測定装置
US9229338B2 (en) 2008-09-08 2016-01-05 Asml Netherlands B.V. Substrate, a method of measuring a property, an inspection apparatus and a lithographic apparatus
NL2005975A (en) 2010-03-03 2011-09-06 Asml Netherlands Bv Imprint lithography.
NL2006743A (en) * 2010-06-09 2011-12-12 Asml Netherlands Bv Position sensor and lithographic apparatus.
KR101249126B1 (ko) * 2011-12-29 2013-04-02 한국교통대학교산학협력단 변위 측정 장치
JP5743958B2 (ja) * 2012-05-30 2015-07-01 キヤノン株式会社 計測方法、露光方法および装置
KR20150087360A (ko) * 2012-11-19 2015-07-29 에이에스엠엘 네델란즈 비.브이. 위치 측정 시스템, 위치 측정 시스템을 위한 격자 및 방법
EP2994798B1 (en) 2013-05-07 2017-05-31 ASML Netherlands B.V. Alignment sensor, lithographic apparatus and alignment method
DE102013220190B4 (de) * 2013-10-07 2021-08-12 Dr. Johannes Heidenhain Gmbh Messteilung und lichtelektrische Positionsmesseinrichtung mit dieser Messteilung
JP6341883B2 (ja) 2014-06-27 2018-06-13 キヤノン株式会社 位置検出装置、位置検出方法、インプリント装置及び物品の製造方法
JP2017183298A (ja) * 2014-08-20 2017-10-05 株式会社ニコン 露光装置及び露光方法、並びにデバイス製造方法
EP4300194A3 (en) * 2015-02-23 2024-04-10 Nikon Corporation Measurement device, lithography system and exposure apparatus, and control method, overlay measurement method and device manufacturing method
CN107278279B (zh) 2015-02-23 2020-07-03 株式会社尼康 基板处理系统及基板处理方法、以及组件制造方法
KR20230107706A (ko) * 2015-02-23 2023-07-17 가부시키가이샤 니콘 계측 장치, 리소그래피 시스템 및 노광 장치, 그리고디바이스 제조 방법
WO2017111923A1 (en) * 2015-12-21 2017-06-29 Intel Corporation Approaches for measuring overlay, dose or focus on pre-patterned hardmask structures using scanning electron microscopy (sem)
JP6207671B1 (ja) * 2016-06-01 2017-10-04 キヤノン株式会社 パターン形成装置、基板配置方法及び物品の製造方法
CN106019857B (zh) * 2016-07-22 2018-02-02 合肥芯碁微电子装备有限公司 一种基于无掩膜直写系统套刻曝光的定位方法
JP7093426B2 (ja) * 2018-06-19 2022-06-29 エーエスエムエル ネザーランズ ビー.ブイ. リソグラフィ測定のためのセンサ装置

Family Cites Families (29)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4786166A (en) 1987-06-01 1988-11-22 Hewlett-Packard Company Determination of focal plane for a scanning projection aligner
JPH01269002A (ja) 1988-04-21 1989-10-26 Mitsutoyo Corp 2次元変位検出装置
JPH02184704A (ja) 1989-01-11 1990-07-19 Nec Corp 測長装置
JP2600888B2 (ja) 1989-03-03 1997-04-16 キヤノン株式会社 エンコーダ
JP3106499B2 (ja) 1990-11-30 2000-11-06 株式会社ニコン 露光装置
JPH06260389A (ja) 1993-03-05 1994-09-16 Nikon Corp アライメント装置
US6153886A (en) 1993-02-19 2000-11-28 Nikon Corporation Alignment apparatus in projection exposure apparatus
JPH09189574A (ja) * 1996-01-10 1997-07-22 Canon Inc 光学式リニアエンコーダ、及びこれを用いた電子装置、記録装置
JP3570728B2 (ja) * 1997-03-07 2004-09-29 アーエスエム リソグラフィ ベスローテン フェンノートシャップ 離軸整列ユニットを持つリトグラフ投射装置
JP2000299276A (ja) 1999-04-15 2000-10-24 Nikon Corp 露光装置
US20020041377A1 (en) 2000-04-25 2002-04-11 Nikon Corporation Aerial image measurement method and unit, optical properties measurement method and unit, adjustment method of projection optical system, exposure method and apparatus, making method of exposure apparatus, and device manufacturing method
JP2002014005A (ja) 2000-04-25 2002-01-18 Nikon Corp 空間像計測方法、結像特性計測方法、空間像計測装置及び露光装置
JP2002038536A (ja) 2000-07-27 2002-02-06 Hitachi Constr Mach Co Ltd 建設機械のカットオフ制御装置
US6768539B2 (en) * 2001-01-15 2004-07-27 Asml Netherlands B.V. Lithographic apparatus
JP4713019B2 (ja) 2001-06-13 2011-06-29 株式会社ミツトヨ 格子干渉型変位検出装置
TW594431B (en) * 2002-03-01 2004-06-21 Asml Netherlands Bv Calibration methods, calibration substrates, lithographic apparatus and device manufacturing methods
JP2004038536A (ja) * 2002-07-03 2004-02-05 Ricoh Co Ltd 光学素子の測定方法
CN1497355A (zh) * 2002-10-18 2004-05-19 Asml荷兰有限公司 确定杂散辐射的方法,光刻投影设备
TWI230837B (en) * 2002-12-16 2005-04-11 Asml Netherlands Bv Lithographic apparatus with alignment subsystem, device manufacturing method using alignment, and alignment structure
JP4292569B2 (ja) 2002-12-18 2009-07-08 株式会社安川電機 光学式エンコーダ
CN1795536A (zh) * 2003-05-28 2006-06-28 株式会社尼康 位置信息测量方法及装置、和曝光方法及装置
JP2005147828A (ja) 2003-11-14 2005-06-09 Mitsutoyo Corp 変位検出装置
US7310130B2 (en) * 2004-10-05 2007-12-18 Asml Netherlands B.V. Lithographic apparatus and position measuring method
KR20070035531A (ko) * 2004-11-29 2007-03-30 에이에스엠엘 네델란즈 비.브이. 모아레 패턴 생성 장치 및 기판의 위치를 측정하는 방법
KR100691150B1 (ko) 2005-02-04 2007-03-09 삼성전기주식회사 진동 엑츄에이터
US7501215B2 (en) 2005-06-28 2009-03-10 Asml Netherlands B.V. Device manufacturing method and a calibration substrate
JP2007178281A (ja) 2005-12-28 2007-07-12 Sendai Nikon:Kk チルトセンサ及びエンコーダ
WO2007083758A1 (ja) * 2006-01-19 2007-07-26 Nikon Corporation 移動体駆動方法及び移動体駆動システム、パターン形成方法及びパターン形成装置、露光方法及び露光装置、並びにデバイス製造方法
JP2007266091A (ja) 2006-03-27 2007-10-11 Nikon Corp 空間像センサのスリット板、空間像センサおよび露光装置

Also Published As

Publication number Publication date
CN101424513A (zh) 2009-05-06
KR101022395B1 (ko) 2011-03-15
US8319940B2 (en) 2012-11-27
TWI476538B (zh) 2015-03-11
CN101424513B (zh) 2012-03-28
KR20090045126A (ko) 2009-05-07
US20090115987A1 (en) 2009-05-07
TW200928610A (en) 2009-07-01
JP2009156862A (ja) 2009-07-16

Similar Documents

Publication Publication Date Title
US8319940B2 (en) Position measurement system and lithographic apparatus
US8736815B2 (en) Position sensor and lithographic apparatus
US8351024B2 (en) Lithographic apparatus and device manufacturing method involving a level sensor having a detection grating including three or more segments
US9383659B2 (en) Positioning system, lithographic apparatus and device manufacturing method
US8334983B2 (en) Lithographic apparatus and device manufacturing method
NL2003845A (en) Lithographic apparatus, and patterning device for use in a lithographic process.
NL2006130A (en) Lithographic apparatus and device manufacturing method.
EP2920649B1 (en) Position measurement system and grating for a position measurement system
US20230266678A1 (en) Lithographic apparatus
US8730485B2 (en) Lithographic apparatus and device manufacturing method
NL2011427A (en) A method for calibration of an encoder scale and a lithographic apparatus.
NL1036898A1 (nl) Substrate table, sensor and method.
US9470988B2 (en) Substrate positioning system, lithographic apparatus and device manufacturing method
US8111377B2 (en) Lithographic apparatus with an encoder arranged for defining a zero level
US7433018B2 (en) Pattern alignment method and lithographic apparatus
US20060227332A1 (en) Lithographic apparatus and a method of calibrating such an apparatus
US8982359B2 (en) System for detecting motion, lithographic apparatus and device manufacturing method
US7410880B2 (en) Method for measuring bonding quality of bonded substrates, metrology apparatus, and method of producing a device from a bonded substrate
US8441616B2 (en) Lithographic apparatus and device manufacturing method

Legal Events

Date Code Title Description
AD1A A request for search or an international type search has been filed
EDI The registered patent application has been withdrawn